Sie sind auf Seite 1von 90

CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Cryogenic Fundamentals &


Cryocoolers

Dr M. D. Atrey
Professor
Department of Mechanical Engineering
Indian Institute of Technology, Bombay
Bombay - 400 076

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Outline
• Cryogenics?

• Cryocoolers – Why?

• Types of Cryocoolers

• How do they work ?

• Advantages and Disadvantages

• Cryocooler Selection and comparison

• Conclusion

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

What is Cryogenics?

• Kryo – Very cold


(frost)

• Genics – to produce

• “Science and art of


producing cold”

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

The Chronology
Year Event
1877 Cailletet and Pictet liquefied Oxygen.
1879 Linde founded the Linde Eismaschinen AG.
1892 Dewar developed a vacuum insulated vessel for
cryogenic fluid storage.
1895 Onnes established Leiden Laboratory.
1902 Claude established l’Air Liquide and developed air-
liquefaction system.
1908 Onnes liquefied helium.
1911 Onnes discovered superconductivity.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

The Chronology
Year Event
1926 Goddard test fired the first cryogenically propelled
rocket.
1934 Kapitza designed the first expansion engine.
1952 National Institute of Standards & Technology (NIST),
USA, Cryogenic Engineering Laboratory established.
1966 Development of Dilution refrigerator.
1975 Record high superconducting transition temperature (23
K) achieved.
1994 Matsubara developed a 4 K cryocooler

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Introduction
What is Cryogenics?
• Cryogenics is the science and technology associated with
generation of low temperature below 123 K.

0K 123 K 300 K
Cryogenics Refrigeration
O2 (90.19 K) R134a (246.8 K)
Air (78.6 K) R12 (243.3 K)
N2 (77.36 K) R22 (233 K)
H2 (20.39 K) Propane (231.1 K)
He (4.2 K) Ethane (184 K)
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Temperature

Kelvin Celsius (°C) Rankine (°R) Fahrenheit


(K) (°F)
0 -273.15 0 -459.67
273.15 0 491.67 32
373.15 100 671.67 212

Increment
• 1 K = 1°C = 1.8°R = 1.8°F

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Temperature
The Kelvin Temperature Scale
• K = C + 273 (Note it is Kelvin, but not degree
Kelvin).
Room Temperature ~ 300 K

Cryogen Temp (K) Cost


(Rs/Lit)
LN2 77.36 25
LH2 20.39
LHe 4.2 1000
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Cryogen
Cryogen
• Fluid with normal boiling point less than 123 K.

Cryogen Boiling Point (K) Triple Point (K)

Methane, CH4 111.67 90.69


Oxygen, O2 90.19 54.36
Argon, Ar 87.30 83.81
Air(N2+O2+Ar) 78.6 59.75

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Cryogen

Cryogen Boiling Point (K) Triple Point (K)

Nitrogen, N2 77.36 63.15


Normal H2 20.39 13.96
He4 4.230 -
He3 3.191 -

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

T – s diagram of a Cryogen
300 K, 1atm A

Absolute Temperature

B Isobar

C Critical Point

Liquid
Normal Boiling F
Point E Vapor
L+V
Entropy
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Properties of few Cryogens

Sat. Liq. at 1atm LHe 4 LH2 LN2 LAir LOX

Normal
Boiling K 4.214 20.27 77.36 78.8 90.18
Point
Critical
Mpa 0.229 1.315 3.39 3.92 5.08
Pressure
Density kg/m3 124.8 70.79 807.3 874 1141

Latent Heat kJ/kg 20.90 443 199.3 205 213

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

T – s diagram of Helium

Critical Pt.
2.29 atm,
5.2 K

T – s chart for He – 4
1 atm, 4.2 K •Pressure (P) – atm
•Density – gm/mol-lit
•Temp (T) – K
•Enthalpy (h) – J/gm-
mol
•Entropy (s) – J/g-
mol-K
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

T – s diagram of Nitrogen
T – s chart for N2
•Pressure (P) – atm
•Density – gm/mol-lit
•Temp (T) – K
•Enthalpy (h) – J/gm-
mol
•Entropy (s) – J/g-
mol-K

Critical Pt.
33.9 atm,
126 K

1 atm,
77.36 K
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Materials at Low temperature


• The properties of materials change, when cooled to cryogenic
temperatures (demo video).

• The electrical resistance of a conductor decreases as the


temperature decreases.

• Wires made of materials like Nb – Ti, exhibit zero resistance


when subjected to LHe temperatures (superconductivity).

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay 15
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Superconductivity
• The electrical resistance
Electrical Resistance, Ohms

of a material decreases
with the decrease in the
temperature.

• Few of the materials,


when cooled to lower
temperatures, the
resistance suddenly
drops to zero at a
Sudden drop particular temperature.
Temperature, K

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay 16
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Superconductivity
• In 1911, Onnes
discovered the
phenomenon of
0.13
Superconductivity.
Resistance, Ohms

Mercury • During his


0.1 investigation on
mercury, he observed
that the resistance
0.05 dropped to zero at 4.2
K.

4.0 4.1 4.2 4.3


Temperature, K
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay 17
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Superconductivity
Jc • The state of the SC is governed by
three parameters.

• They are Temperature (K), Current


Density (A/mm2) and Magnetic
Field (Tesla) as shown in the
Tc figure.

• The blue region in the figure is


Superconductivity
Hc enclosed by the critical values of
region
Tc, Jc and Hc.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay 18
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

High Tc and Low Tc Materials

• Superconducting materials are distinguished depending upon


the critical temperature they exhibit.

• Earlier, the materials having transition temperature above 30


K are called as High Tc or HTS materials.

• Recently this value has been changed to 77 K, due to easy


availability of LN2.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay 19
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Development of SCs
T(K)
Copper
273
Oxide
160
Conducto
HgBaCaCuO
140
1993 & 1994 rs
120 TlBaCaCuO
1988
100 under pressure BSCCO HTS
YBCO
1987
80

60 Metallic
Conducto
40 LaBaCuo
rs
NbN Nb3Sn Nb3Ge
20 LTS
Pb NbTi
Hg

1900 1911 1920 1940 1960 1980 2000 Year

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Prof.
Indian Institute of M D Atrey,
Technology 20Bombay
Department of Mechanical Engineering, IIT
Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Meisner Effect
• At room temperature, if a material is
subjected to a magnetic flux, the flux lines
of force penetrate through the material.
TRoom
• As soon as the material becomes
superconducting, it repels the magnetic flux
lines.

• This phenomenon is called as Meisner


Effect and was first discovered by Meisner
TC and Robert in the year 1933.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay 21
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

What is a Cryocooler?
• Generation of low temperature due to compression and
expansion of gas – Refrigerator.

• Closed Cycle cooler.

• Consists of compressor, Heat exchanger and Expander.

• Can replace Cryogens like LN2 (77 K), LH2(20 K) and LHe
(4.2K).

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Cryocoolers – Why?
• No Cryogen requirement.

• Reliable and Maintenance free.

• Cost of Cryogen is going up – Cost of Cryocoolers coming


down.

• Scope for new Technology.

• Advances towards Invisible Cryogenics.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Classification
Joule-Thomson Solid Liquid Supercritical

Stored Gas Stored Cryogen


High pressure Ambient pressure
Ambient temp. Low temperature
Open Cycle

Cryogenic Refrigeration

Closed Cycle
Dynamic Cryocooler Static
Radiator
Regenerative
Recuperative
Sorption
Joule-Thomson compressor
Valves Valveless Brayton
Claude Solid state
Stirling Magnetic
Gifford-McMahon Vuilleumier Thermoelectric
Pulse tube Pulse tube Laser

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Important Parameters
• Mass, Volume, Cool down • Reliability, Shelf life
time
• Split or Integral systems,
• Vibration, Acoustic noise, Costs
Electromagnetic interference
(EMI) • Ambient cooling method

• Operating life • Vibration tolerances


• MTBM
• MTBF • Orientation, Low/Zero
• MTTF gravity environment

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Technical Parameters
• Cooling effect : --- W@---K.

• Compressor power requirement : ------kW.

• Cooling water requirement.

• Service requirement of the compressor.

• Vibration levels and Costs.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Heat Exchangers – Two types


RECUPERATIVE REGENERATIVE
Hot
Separate channels with solid walls A single flow channel filled
separatingthe continuously flowing with a matrix of finely divided
hot and cold fluids. Fluids usually material subject to alternating
in counterflow. flows of hot and cold fluids.
Hot For continuous flow one must
Cold
have two identical matrices with
periodic switching Hot
Q or
a disc rotating slowly (thermal wheel)
and passing alternately through
Cold the hot and cold fluid ducts
Cold

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Recuperative Cryocoolers

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Regenerative Cryocoolers

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Stirling Cryocooler
• Advantages
• High efficiency
• Moderate cost
• Small size and weight
• Over 140,00 made to date

• Disadvantages
• Dry or no lubrication
• Intrinsic vibration from displacer
• Long lifetime expensive (3 – 10 years)

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Stirling Cryocooler
• Uses
• IR sensors
• High temperature superconductors
• Space experiments

• Recent Developments
• Flexure bearings
• Gas bearings
• Diaphragm compressor and expander
• Two stage cold heads

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Ideal Stirling Cycle


• a  b – Isothermal
compression process.
• b  c – Isochoric heat
transfer process.
• c  d – Isothermal
expansion process.
• d  a – Isochoric heat
transfer process

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Stirling & Carnot – Comparison

Stirling

Carnot

Courtesy: G. Walker, Cryocoolers, Plenum (1983)

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Stirling System – Piston/Disp.


. Two Moving Parts .
W0 W0
 

Piston Piston

.
T0
 Q. ,T
Q0 ,T0 0 0

Displacer
Regenerator
Regenerator

.
Qc ,Tc
.
Qc ,Tc

External Regenerator Internal Regenerator


stirling3c.cdr

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Stirling Refrigerator – LN2 liq.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Actual Arrangement of Components in Integral


Stirling Cycle Cryocooler

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Early Philips Stirling Air Liq.

• First developed
in 1953

Courtesy: G. Walker, Cryocoolers, Plenum (1983)

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Modern Stirling Air Liquefier

• 700 W @ 80 K
• 500 W @ 65 K
• 12 kW input
• 15% Carnot @ 80 K

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Miniature Stirling Cryocoolers


• Use of miniature cryocoolers for Infra-red detectors.

• With sensor maintained at low temperatures the contrast of the


images improves and locating a target or locating specific
resources such as minerals, water, crops becomes easier.

• Temperature of 77 K (LN2) serves the purpose.

• Basic requirement – low mass and reliable operation. They are


also suitable for use in Space.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Infrared Camcorder
With Stirling Microcooler

• 0.15 W @ 80 K
• 3 W input power
• 14% of Carnot
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

SQUID & Stirling Cryocooler


• HTS SQUID package
cooled by miniature Stirling
cooler

• Khare and Chaudhari


(1994)

• 10-9 T/Hz noise @ 43 Hz.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Flexure Bearing Stirling Cooler

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Linear Compressor Design


• Moving Coil / Moving Magnet – Magnet Design.

• Flexure bearings – design analysis.

• Dynamic analysis – spring mass system.

• Compressor should operate near the resonance frequency –


minimum power input.

• No rubbing parts, no lubrication requirement.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Flexure Bearing Linear Comp.

To cold head Spiral flexure


bearing
Clearance
gap
Flexure bearing
Piston

Back iron

Permanent
magnet Stationary Flexing
rigid element
clamp
Moving
coil

Moving rigid
Position spider
sensor

a Linear Linear flexure


compressor bearing b
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Stirling Systems (Linear Drive)

0 mm 100

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Stirling Systems (Linear Drive)

mm
267

Clearance seals 6 W @ 77 K, 180 W input


StirlingLeybold.cdr
Leybold POLAR SC-7 COM

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Protoflight Space Cryocooler

Flexure bearing Stirling 3 W @ 60 K, 87 W input


9.0% of Carnot @ 35 K 1.2 W @ 35 K, 100 W input
Hughes/Ratheon
Raytheon psc1.cdr

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

PSC Stirling Cryocooler

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology BombayRaytheon PSC.ppt
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Commercial Stirling Coolers

0 mm 100
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

2 Stg 30 K Striling Cryocooler


Ball Aerospace
Flexure-bearing
compressor 2nd stage

1st stage

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Gifford – McMohan Cryocoolers


• Advantages
• High reliability (1-3 years)
• Moderate cost
• Good Service
• Over 20,000/yr made

• Disadvantages
• Large and heavy
• Intrinsic vibration from the displacer
• Low efficiency

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Efficiency of Pressure Oscillations

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Gifford – McMohan Cryocoolers


• Uses
• Cryopumps (15 K)
• MRI Magnets
• Laboratory magnets
• R and D Labs

• Recent Developments
• 4 K operation
• Rare earth regenerator materials
• Improved valve timing

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Gifford – McMohan Cryocoolers

• Used for cryopumps

• Used for MRI shield cooling

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

GM Cryocoolers for LTS system


Leybold Coolpower 4.2LAB Sumitomo SRDK-101D-A11C
400 mm

0
• 0.25 W @ 4.2 K
• 2.5 kW – 1 phase 208/220 V • 0.10 W @ 4.2 K
• Air or water cooled • 1.3 kW – 1 phase 120 V
• $20,000 • Air cooled

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

2 stg Displacer Unit 1. Electrical Connections and current lead through for
cold head motor
2. Helium high pressure connection
3. Helium low pressure connection
4. Cylic 1st stage
5. Displacement piston 1st stage
6. Regenerator 1st stage
7. Expansion volume 1st stage
8. 1st (refrigerating) stage (copper flange)
9. Cylinder 2nd stage
10. Displacment piston 2nd stage
11. Regenerator 2nd stage
12. Expansion volume 2nd stage
13. 2nd (Refrigerating) stage (copper flange)
14. Vapour pressure measurement chamber
15. Control piston
16. Control volume
17. Control disc
18. Control vlave
19. Gauge for hydrogen vapour pressure thermometer
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
20. Cold head motor
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Gifford – McMohan Cryocoolers


Advantages Disadvantages
• Can reach low • Rubbing seal at lower
temperatures – 2.5 K temperatures

• Are widely used in • Use Oil flooded


MRI systems Helium compressor –
needs maintenance
• Works at low
frequency of 1-2 Hz, • Use rotary valve –
established brand. needs maintenance
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Pulse Tube Cryocoolers


• Advantages
• No cold moving parts
• Higher reliability
• Lower vibration and EMI
• Lower cost

• Disadvantages
• Gravity induced convective stability
• Lower limit to size for efficient pulse tube

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

PT Cryocoolers (History)
250 Type Investigator Year

200 195 K Resonant Wheatley 1985


Temperature (K)

165 K Basic (valveless) Gifford 1967


150
124 K Basic (valves) Longsworth 1967
105 K Orifice (valves & air) Mikulin, et al. 1984
100 90 K TADOPTR Radebaugh, et al. 1990

60 K Orifice (valveless & He) Radebaugh et al. 1985


50 38 K Orifice (valveless, split) Radebaugh 1990
33 K Orifice (valveless, integral) Tward, et al. 1990
28 K Double inlet Ravex, et al. 1992
0 23.5 K Warm expander Ishizaki & Ishizaki 1992

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Phase Shift in PT Cryocoolers


• There is no driven displacer in Pulse tube cooler.

• The phase shift between the pressure and the mass


flow rate at the cold end should be as small as
possible

• This is done by having various configurations like


orifice, Double inlet and inertance tube etc.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

OPTR/Stirling
OPTR/
W
. Stirling PTR comparison
.
0
Wo

Stirling OPTR  Reservoir
volume
Piston Piston

Orifice
. T0
Q 0 , T0
. .
Q 0 , T0 Q h ,Th

Regenerator Displacer
Regenerator Pulse
tub e

.
Qc ,Tc .
Q c ,Tc

Two moving parts One moving part


Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Double
W
. Inlet PTR
o
 Zhu, Wu, and Chen,
Reservoir
volume Xi’an Jiaotong Univ.,
Piston Cryogenics 30, 514 (1990)

Secondary Primary
orifice orifice

. .
Q 0 , T0 Q h ,Th Single Double
173 K 132 K
52 K 43 K
Regenerator Pulse
tub e

.
Q c ,Tc

Pt3c.c dr
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Explanations in various PTRs

Due to heat transfer


between gas and
Basic Pulse tube walls

Orifice Pulse Double Inlet PT


tube

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Pulse Tube Geometry

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

2 Stage Pulse Tube Cryocooler


Reservoir
Volume

Orifices
Th

1st
1st Stage Pulse
Regenerator Tube
2nd
Pulse
Tube
Tc 1

2nd Stage
Regenerator
T c2
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Miniature PTR (Space app.)

• 0.62 W at 80 K
• 20 W input power
• Space applications
•1.3 kg

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

High efficiency PTR

• 7.3 W at 80 K
• 107 W comp. input power
• 19% Carnot @ 80 K
• Space applications
• 4.3 kg

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

GM-type
Now 15 W @ 77 K

First Commercial
Pulse Tube

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

4 K GM type PTR

Cooling Power – 1 W @ 4K
and 40 W@45 K

Power Input – 7 KW

Use of Rotary valve –


G-M type

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

J – T cooler

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

J – T cooler
• Advantages
• No cold moving parts
• Steady flow (No vibration)
• Transport cold long distance
• Cold end can be miniaturized

• Disadvantages
• Relies on real gas behavior
• Requires high pressures (200:1)
• Small orifice susceptible to clogging
• Low efficiency below 90 K
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

J – T cooler
• Uses
• Cooling IR sensors on missiles
• Cooling IR sensors for surveillance
• Cooling semiconducting electronics
• Cryogenic catheter (heart arrhythmias)
• Liquefaction of natural gas

• Recent Developments
• Mixed refrigerants
• Sorption compressors
• Electrochemical compressors
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Miniature J – T Cryostat

• Open cycle
– Gas vents
– Gas supply from
cylinder
– Fast cooldown

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Miniature J – T Cooler

For cooling infrared sensors


Missile guidance
3 s cool down

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Miniature J – T Cooler

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Mixed Refrigerant J – T Cooler


• If single component is used, like Nitrogen, the pressure at the
end of compression is more than 80-100 bar.

• Use of mixture of various components depending on their b.p.


from 300 K to lower temperature of interest – leading to
condensation of each component in HX – leading to higher
effectiveness of HX.

• Understand the thermodynamics of mixture.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Mixed Refrigerant J – T Cooler

• Nitrogen cycle – 200 bar and 1 bar


• MRJT – 18 bar and 1 bar
• To = 80 K
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Cryocooler Applications
p. 2

COMMERCIAL (Cont.)
4. Superconductors for high-speed communications
5. Semiconductors for high-speed computors
6. Infrared sensors for NDE and process monitoring
7. Industrial gas liquefaction

MEDICAL
1. Superconducting magnets for MRI
2. SQUID magnetometers for heart and brain studies
3. Liquefaction of oxygen for hosp. and home use
4. Cryogenic catheters and cryosurgery

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Cryocooler Applications
p. 3

TRANSPORTATION
1. LNG for fleet vehicles
2. Superconducting magnets in maglev trains
3. Infrared sensors for aircraft night vision

ENERGY
1. LNG for peak shaving
2. Superconducting power applications
3. Infrared sensors for thermal loss measurements

POLICE AND SECURITY


1. Infrared sensors for night-security and rescue
Prof. Milind D. Atrey, Dept. of Mech. Engg.,
Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Cooled Infrared Sensors

• Military tactical applications


• Night vision
• About 140,000 coolers to date
since 1970s
• 0.3 to 1.75 W at 65 – 80 K

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Cryopumps

60 K

15 K

• Used to produce clean vacuum


• Required for semiconductor processing
• About 20,000/yr at peak of semiconductor business

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

SC Microwave filter
Use in Cellular Phone Base Stations
• High Tc @ 77 K 20

10

• Better filtering 0

-10 Typical Conventional

Rejection (dB)
• Improved gain -20

-30

• Less loss from -40


SuperLink Rx
filter and LNA -50

-60

• >3000 installed -70


800 805 810 815 820 825 830 835 840 845 850 855 860 865 870 875 880
(1% of stations) Frequency (MHz)
($50M revenue Superconducting filter
in 2003)
Source: A. Karandirkar, STI (MCALC-IV)

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

SC Microwave filter
• STI rack-mounted system
• HTS microwave filter
• Stirling cryocooler (77 K)

Source: A. Karandirkar, STI (MCALC-IV)

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

High Speed communications

• Military requirements
–Universal receiver
(Software radio)

• Low-Tc superconductors

• High-speed A/D

• 1 W at 4 K

• 5 year lifetime

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Magnetic Resonance Imaging

• 1.5 T Superconducting magnets


• 1 W at 4 K
• Non-magnetic regenerators
• >7000 4 K cryocoolers since 1995

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Cryo Catheter
• Heart arrhythmia
– 2 million cases in US
– Currently treated with
medication or rf catheter

• Advantages of cryogenic
– Sticks to tissue
– Thermal mapping possible
– Clinical trials underway

For atrial fibrillation ablation, the target is the ostia of the pulmonary veins. Femoral vein
access is obtained at the groin by venapuncture and the 11 Fr. transseptal balloon-
sheath with dilator is inserted and advanced to the right atrium. In the right atrium, the tip
of the dilator is extended about 1 cm beyond the end of the balloon-sheath and pressed
against the intra-atrial septum.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

MagLev

• Japan Railway
• 500 km/hr
• 10 cm lift
• LTS magnets
• 4 magnets/cryostat
• 2 cryostats/coupling
• 7 W at 4 K
• 18 km test track

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

SC Motors

Motor-hts-AmSC-5mwmotor.jpg

Motor-hts-siemens_neu.jpg

• Use high temperature superconductors


• 1 & 5 MW R&D motors built
• 35-65 K
• ¼ size of conventional motors
• Large market for ship motors

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Summary
• Cryocoolers are fastly emerging technology in Refrigeration
and Cryogenics.

• High capacity, reliable and low temperature generation are the


current requirements of the cryocoolers.

• Pulse Tube Refrigerators seem a natural candidate to stay for


long due to less vibrations but others are also competing with
them.

• Space, MagLev, SC devices need cryocoolers.

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay
CEP’ 2013 – Cryogenic Fundamentals & Cryocoolers Lecture – I

Thank you !

Prof. Milind D. Atrey, Dept. of Mech. Engg.,


Indian Institute of Technology Bombay

Das könnte Ihnen auch gefallen