ORIGINAL [GA «cc corporation
Hoad Office: 1301-4, Seocho-Dong, Seocho-Ku, Seoul, Korea
TEL: +82 23480 57124 FAX: #8222480 8408
KARUMEL FBE EX4700
KARUMEL FBE EX4700 is an epoxy resin based thermosetting powder coating, designed to use for oll
‘and gas pipe line. Especially, KARUMEL FBE EX4700 is recommended at high temperature
circumstances. The specification is in accordance with ARAMCO 09-SAMSS-089 and CAN/CSAZ246.20.
1. POWDER PROPERTIES
Propeny Teak Doseription Results
Coir Siandard Cowr rox Red
‘Cure Time CAN/CSA 2245.20 ‘< 130 seconds (at 232°C)
GerTime CANICSA 2245.20 ZOETO seconds (tA)
Moisture Content CAN/CSA Z245.20 ~ 505%
Sieve Analysis CANIESA 7245.20 230% (150 OF
£02% (25010 On)
‘Specific Gravity AIR PYCNOMETER METHOD 1.412 0.06
“Theoretical Coverage 0.708 ial
136 tay
Thermal CANICSA 224520 Tot = 55-700
Characteristics Tg2 = 12545°C
‘Shelf Life aa ‘with relative humidity 65% sealed stale Max. 18 months
* Gel time values depend on operator's technique and test condition.
2. GENERAL APPLICATION
+ Remove oll or other contaminants on the pipe surface.
+ Blast the surface to Near-White(SSPC-SP10, Swedish Standard $22.6, NACE No.2), profile 38~100j.
+ After blasting, remove contaminants or defects like dust & metallic bur through the specified procedure.
+ Application temperature range is 218~240°D (424~464"F)
(The optimum temperature can vary according to the condition of coating facilities, but it should be within
above range)
3. CURE SCHEDULE
‘The following theoretical curing schedules are recommended to achieve the best performance properties.
Pipe Temperature Post Cure Time
232% (480°F) Minimum 2 minutes
* Cure schedule also depends on steel wall thickness end pipe diameter,
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TEL: +82 23480 5712-4 FAX. +822 3480 5436
KARUMEL FBE EX4700
4, FILM PROPERTIES
* The typical properties of KARUMEL FBE EX4700 are as follows;
~ Stee! ( 6mm) cleaned to SA 2.5, grit (626) blasted (profile: 38~100,m) / non chemical treatment
+ Coating temperature : 282% (450°F) - Single Layer
190-210 (374~410°F) - 3-Layer Polypropylene
~ Dry film thickness : 575-760. - Single Layer
Minimum 20,2 -3-Layer Polypropylene
Property “Test Description Result
Cross-Section Porosity _ CAN/CSA 2245.20 Ranges = Rating 2
Flexbiliy ‘ARAMCO 08-SAMSS-089 TF GB) SB"RD —
sor (ov) 375%
impact Resistance ARANCO 08-SAMSS-089 11.8) No holidays
ASTM G14
‘ahesion CAN/GSA 2245 20 Bane OTE Rating FE —
(Hot Water Soak Test)_
Cathodic Disbondment ARAMCO OS. SANSS-089 {Brae xa0days AVG ZEmm
‘ASTM G8 jievx62~30days Avg. 3.5mm
ASTM G42 15vx93'0x60deys AVG. 7.0m
Tensile Strength ASTM D 2370 ‘Avg 480 Kglen2(6 BOO)
‘Abrasion Resistance ASTMD 4060 CST7 Wheel, Tkg=T000eycles __< 008g 685
C817 Wheel, thgx5000cycles__<_0.208 loss
‘Water Absorption ‘ASTM D 576 GOT%S0days AVG 5%
Hardness ‘ASTM 2240 Showed Avg. 80
Dislectic Strength ASTMD 149 ‘Aug. .3B0Wra (63VTan)
Penetration Resistance ASTM 17 0-100 0%
as ‘ARAWMCO 08-SAMSS-089 Beg. 7BOONGE oF (aU OTHR)
(Electo-chemical
Impedance Spectroscopy)
Chemical Resistance ARAICO 09-SAMSS-089
5 % NaOH x 80°C x 30 days
5 % NaCl x 80°C x 30 days
Distiled Water x 80°C x 30 days.
‘Synthetic Seawater x 83°C x90 days
Pass, no blistering,
cracking or
disbonding
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Head Office: 101-4, Soocho-Oorg, Saocte-Ku, Seoul, Korea
"TEL: #82 2 3460 57124 FAX: +82 29480 5496
KARUMEL FBE EX4700
5. APPLICATION DETAILS
Property Details
‘Siorage 18 months at 25 cool and dry placa (Cosler temperature and lower humidly are
recommended) -
Packing 20 kg! 130k / B2OKG
Remarks Do nt mix with any other type of powder to avold the reduction oF gloss and defect
of physical properties.
‘The mixing ratio of reclaim powder with virgin powder should be less than 10% and
should be well sieved prior to being mixed.
6. Notice
‘The information is believed to be accurate without any obligation to KCC Corporation,
+ Refer to Material Safety Data Sheet for complete hazard and safety information
+ All data are based on laboratory testing and practical experience,
+ Contact KCC sales representative for further information.
ISSUED July 2009
‘The efomaton is bebovec lobe acura wiht any caigaton Io KCC.atv Safely Osta Shoot Bxa700
Material Safety Data Sheet
MANUFACTURER'S NAME : KCC Corporation
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ADDRESS : KCC Corporation Jeonju 2 Plant, Powder Coating Team
‘848, Yongam-Ri, Bongdong-Up, Wanju-Gun, Chuntabuk-Do, Korea
PRODUCT USE : Powder coating for use in industrial Plants
EMERGENCY TELEPHONE NO. : 82-63-260-7000
INFORMATION TELEPHONE NO. : 82.63:260-7047
DATE OF PREPARATION : 2009-09-07
‘TRADE NAME & PRODUCT CODE : £X4700
41) EPOXY RESIN 25026-25-3 61~90
2) BARIUM SULFATE 7727-43.7 11~30
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ROUTES OF EXPOSURE
Exposure may be by inhalation, skin, eye contact. To minimize exposure, ventilation and personal
protective equipment is recommended. Avoid breathing vapor or mist
Avoid contact with eyes, skin, and clothing.
SHORT TERM & LONG TERM EFFECTS
Short term effects -
Cause respiratory tract, skin and eye itritation.
ck of sence of smell, nausea, headache, drowsiness, drunkenness,
Additional effects may includ
tingling sensation, liver and kidney damage and nerve damage.
Long term effects ~
In addition to effects from short term exposure ringing in the ears, stomach pain, bloody vorit,
difficulty speaking, chest pain, inegular heartbeat, fainting, loss of memory, blood disorder, brain
‘damage, coma and heart failure may occur.
Emergency and first aid procedures
INHALATION : Remove from exposure area to fresh air immediately. Perform artificial respiration
if necessary. Keep person warm and at rest. Get medical attention immediately.
EYES : Wash eyes immediately with large amounts of water occasionally lifting upper nd lower lid
Luni no evidence of chemical remainstat least 16~20 minutes). Get medical attention immediately.
KCC Corporation zo0s-08.07