Parts Compair Cylon-Range

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C20160-1724, Issue 2, November 1998
105 – 222
AIR COMPRESSORS
PARTS LIST
Serial numbers from:-
Cyclon 105: F160-0612 Cyclon 107: F161-1082

Cyclon 111: F162-1432 Cyclon 215: F163-1324
Cyclon 218: F164-1449 Cyclon 222: F165-1376
WARRANTY
Conditions of CompAir BroomWade warranty are stated in our standard conditions of sale. Details of warranty for a particular
product may be obtained from the supplying Distributor
CAUTION
Use only CompAir BroomWade Genuine Parts when carrying out routine maintenance or repair.
The use of replacement parts or lubricating oils not supplied or approved by CompAir BroomWade can lead to expensive
failures which will not be covered by warranty.
To ensure continued trouble-free operation of the unit it is important that periodic servicing is carried out in accordance with
the information given in the ‘Maintenance’ section of the User Manual.
Consult your CompAir BroomWade Distributor for advice if any doubt exists.
C20160-1724 –1– Cyclon 105-222

CONTENTS
GENERAL ARRANGEMENT, CYCLON 105-222 FILTER MANIFOLD

REGULATION PIPEWORK
CYCLON 105 & 107 STARTER (1 OF 2) – 111 (220/230V, 50/60HZ)
BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2) STARTER (2 OF 2) – 111 (380/415/440V, 50/60HZ)
BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2) CONTROLLER AND ELECTRICAL CONNECTIONS
AIR-END & DRIVE, 50HZ (1 OF 2)
AIR-END & DRIVE, 50HZ (2 OF 2) CYCLON 215, 218 & 222
AIR-END & DRIVE, 60HZ (1 OF 2) BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2)
AIR-END & DRIVE, 60HZ (2 OF 2) BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2)
SUCTION REGULATOR AIR-END & DRIVE – CYCLON 215/218, 50HZ (1 OF 2)
MINIMUM PRESSURE VALVE AIR-END & DRIVE – CYCLON 215/218, 50HZ (2 OF 2)
AIR & OIL PIPEWORK (1 OF 2) AIR-END & DRIVE – CYCLON 215/218, 60HZ (1 OF 2)
AIR & OIL PIPEWORK (2 OF 2) AIR-END & DRIVE – CYCLON 215/218, 60HZ (2 OF 2)
FILTER MANIFOLD AIR-END & DRIVE – CYCLON 222, 50HZ (1 OF 2)
REGULATION PIPEWORK AIR-END & DRIVE – CYCLON 222, 50HZ (2 OF 2)
STARTER (1 OF 4) – 105 (220/230V, 50/60HZ) AIR-END & DRIVE – CYCLON 222, 60HZ (1 OF 2)
STARTER (2 OF 4) – 105 (380/415/440V, 50/60HZ) AIR-END & DRIVE – CYCLON 222, 60HZ (2 OF 2)
STARTER (3 OF 4) – 107 (220/230V, 50/60HZ) SUCTION REGULATOR
STARTER (4 OF 4) – 107 (380/415/440V, 50/60HZ) MINIMUM PRESSURE VALVE
CONTROLLER AND ELECTRICAL CONNECTIONS AIR & OIL PIPEWORK (1 OF 2)
AIR & OIL PIPEWORK (2 OF 2)
CYCLON 111 FILTER MANIFOLD
BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2) REGULATION PIPEWORK
BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2) STARTER (1 OF 6) – CYCLON 215 (220/230V, 50/60HZ)
AIR-END & DRIVE, 50HZ (1 OF 2) STARTER (2 OF 6) – CYCLON 215 (380/415/440V, 50/60HZ)
AIR-END & DRIVE, 50HZ (2 OF 2) STARTER (3 OF 6) – CYCLON 218 (220/230V, 50/60HZ)
AIR-END & DRIVE, 60HZ (1 OF 2) STARTER (4 OF 6) – CYCLON 218 (380/415/440V, 50/60HZ)
AIR-END & DRIVE, 60HZ (2 OF 2) STARTER (5 OF 6) – CYCLON 222 (220/230/380/415V, 50/60HZ)
SUCTION REGULATOR STARTER (6 OF 6) – CYCLON 222 (440V, 60HZ)
MINIMUM PRESSURE VALVE CONTROLLER AND ELECTRICAL CONNECTIONS
AIR & OIL PIPEWORK (1 OF 2) COMMON FASTENERS
AIR & OIL PIPEWORK (2 OF 2)
C20160-1724 –2– Cyclon 105-222

NOTES
1. Indication of sub-assemblies.
Where a part or assembly includes other parts or assemblies, the component parts follow immediately in the list with their descriptions
indented. For example:
1 C27150-216 Duct, Inlet
2 C27150-211 Support
3 C27150-212 Support, Angle
4 C26150-200 Baffle, Inlet Duct
5 C26150-282 Baffle, Long
6 C26150-212 Insulation, Sound
7 C26050-122 Pin, Location
An order for the part number of item 1 would also include items 2, 3, 4, 5 & 6; an order for items 2 or 3 would not include any other item;
an order for item 4 would also include items 5 & 6; an order for item 5 would also include item 6. Item 7 would not be included with any of
the preceding items.
2. Common Fastenings
Some normal screws, nuts, washers etc. are not illustrated. Their location is indicated by a reference number on the illustration which
includes a letter code, with the quantity required given in brackets, e.g.:
S12(4)
WS5(4)
The codes are listed in the section 'Common Fastenings', specifying type, size and CompAir BroomWade part number.
3. Non-specific Quantities
Items such as sealing strip, nylon tube etc., are supplied to Distributors in standard length packs. Users should specify part number
and length required when ordering from Distributors.
4. Service Kits
105/107/111: Minor Kit CK2001-1 Major Kit CK8001-3
215/218/222: Minor Kit CK2002-1 Major Kit CK8002-3
GENUINE PARTS
C20160-1724 –3– Cyclon 105-222

GENERAL ARRANGEMENT, CYCLON 105-222
PI/98/104
C20160-1724 –4– Cyclon 105-222

CYCLON 105 & 107
CONTENTS
Section Page
Baseframe & Acoustic Enclosure 6
Air-End & Drive, 50Hz 8
Suction Regulator 12
Minimum Pressure Valve 13
Air & Oil Pipework 14
Filter Manifold 16
Regulation Pipework 17
Starter 18
Controller and Electrical Connections 22
C20160-1724 –5– Cyclon 105-222

BASEFRAME & ACOUSTIC ENCLOSURE (1 of 2) Ref. Part No. Qty. Description
1 C27312-53 1 Panel, Cooler Discharge

2 C27312-44 1 Insulation, Sound
3 C27308-51 1 Support, Cooler
5 C27308-56 1 Panel, Roof
S1 (4)
W11 (4)
5 6 7 C27308-62 2 Frame
8 C26025-57 2 Plate, Gland
X3 (2) 9 C27323-148 2 Joint
2
10 C27308-54 1 Panel, Side
X3 (4) S1 (4)
8 W11 (4) 11 C27308-42 1 Insulation, Sound
9 7 X1 (4)
X3 (2)
12 C27308-39 1 Plate, Top
10 13 C27308-29 1 Seal
1 11
3 4 S8 (10) 14 C27323-198 1 Plate, Front
12 W7 (10)
7 13 15 C27323-24 1 Seal
8 15 16 C27323-35 1 Box, Starter
9
14 17 C27312-25 1 Seal
S1 (6)
18 C27312-202 1 Panel, Service
W11 (6)
S1 (4) 17 20 C27312-68 1 Cowl, Fan
W11 (4) 21 C27312-47 1 Insulation, Sound
22 C27312-69 1 Guard, Fan
16
22
20
21 18
S1 (3)
W11 (3)
19
PI/98/336
C20160¡-1724 –6– Cyclon 105-222

23 98522-16 2 Fastener, Quick Release

24 98660-19 2 Retainer, Plastic
25 98660-18 2 Retainer, Steel
26 C27308-3 1 Baseframe
27 C27323-63 1 Stiffener
28 C27312-64 1 Panel, Bulkhead
29 C27308-85 1 Support, Baffle
30 C27308-86 4 Plate, Baffle
32 C27308-49 1 Element, Pre-filter
33 C27308-52 1 Panel, Cooler Side
40 S1 (2) 34 C27308-41 1 Insulation, Sound
W11 (2) 35 C27312-60 1 Panel, Back
38 36 C27312-45 1 Insulation, Sound
39
37 C27323-140 1 Strut
36 38 C27312-146 1 Plate, Baffle
35 28 39 C27312-147 2 Insulation, Sound
S1 (6) 25 24 23 40 C27308-142 1 Support
W11 (6)
X3 (2)
34
37
S1 (2)
W11 (2)
33 S1 (6)
W11 (6)
26
27
S1 (3)
X3 (2)
W11 (3)
29 PI/98/337
32 31
X2 (8) 30
C20160-1724 –7– Cyclon 105-222

AIR-END & DRIVE, 50Hz (1 of 2) Ref. Part No. Qty. Description
1 C20461-40 1 Air-end, CYCLON 1

– 98505-52 1 Seal, Oil
2 95635-3 1 Washer, Copper
17 18 3 98612-126 1 Probe, Thermistor
4 C20800-5-11 1 Motor, 105, 220V [M101]
16 3 2 4 C20800-5-10 1 Motor, 105, 380/415V [M101]
4 C20800-5-16 1 Motor, 105, 500V [M101]
15 4 C20800-7-11 1 Motor, 107, 220V [M101]
4 C20800-7-10 1 Motor, 107, 380/415V [M101]
19 4 C20800-7-16 1 Motor, 107, 500V [M101]
5 C20078-120 1 Fan
20 1 6 95071-37 3 Grubscrew
7 C27308-30 4 Spacer
14 8 95250-222 4 Stud
13 9 98418-50 4 Mounting, Anti-Vibration
S3 (3) 10 C27323-72 1 Bracket, Pivot
12 W8 (3) 11 C27323-166 1 Spindle
11 W4 (1)
S10 (2) 12 98660-31 2 Washer, Star
N2 (2)
4 13 C27323-70 1 Bracket, Support – Air-End
10 6 14 C27323-73 1 Retainer, Spring
5 15 C27323-71-E 1 Adjuster, Spring
16 C27323-74 1 Stud
17 98442-114 1 Cap
18 18 95112-7 3 Locknut
19 98518-55 1 Spring
20 95149-19 1 Washer
B4 (4)
W8 (4)
8 W4 (4)
W4 (4) N4 (4)
7
9
PI/98/338
B2 (4)
W8 (4)
C20160¡-1724 –8– Cyclon 105-222

21 C27312-154 1 Guard, Pulley

22 98517-10 2 Spacer
23 98447-6 1 Pulley, Air-End, 105 (7·5 bar)
23 98447-17 1 Pulley, Air-End, 105 (10 bar)
23 98447-5 1 Pulley, Air-End, 105 (13, 14 bar)
21 23 98447-2 1 Pulley, Air-End, 107 (7·5 bar)
S3 (2)
W8 (2)
W4 (2) 24 98089-8 1 Bush, Taper, (7·5, 8·2, 10 bar)
24 98089-2 1 Bush, Taper, (13, 14 bar)
22 23 24 25 98447-1 1 Pulley, Motor, 105
25 98447-5 1 Pulley, Motor, 107
26 98089-7 1 Bush, Taper, 105
26 98089-3 1 Bush, Taper, 107
27 98080-165 1 Belt, 105 (7·5, 8·2 bar)
27 98080-166 1 Belt, 105 (10 bar)
27 98080-167 1 Belt, 105 (13, 14 bar)
27 98080-170 1 Belt, 107 (7·5, 8·2 bar)
27 98080-170 1 Belt, 107 (10 bar)
27 98080-171 1 Belt, 107 (13, 14 bar)
27
25
26
PI/98/339
C20160-1724 –9– Cyclon 105-222


– 98505-52 1 Seal, Oil
3 98612-126 1 Probe, Thermistor
4 C20800-5-12 1 Motor, 105 (220V) [M101]
17 18 4 C20800-5-13 1 Motor, 105 (380V) [M101]
3 4 C20800-5-14 1 Motor, 105 (440V) [M101]
16 2 4 C20800-7-12 1 Motor, 107 (220V) [M101]
4 C20800-7-13 1 Motor, 107 (380V) [M101]
15 4 C20800-7-14 1 Motor, 107 (440V) [M101]
5 C20078-140 1 Fan
19 6 95071-37 3 Grubscrew
1 7 C27308-30 4 Spacer
20 8 95250-222 4 Stud
10 C27323-72 1 Bracket, Pivot
13 11 C27323-166 1 Spindle
S3 (3)
W8 (3) 12 98660-31 2 Washer, Star
11 12 13 C27323-70 1 Bracket, Support – Air-End
W4 (1)
S10 (2)
N2 (2) 14 C27323-73 1 Retainer, Spring
4 15 C27323-71-E 1 Adjuster, Spring
10 6
16 C27323-74 1 Stud
5 17 98442-114 1 Cap
18 95112-7 3 Locknut
18 19 98518-55 1 Spring
20 95149-19 1 Washer
B4 (4)
W8 (4)
8 W4 (4)
W4 (4) N4 (4)
7
9
PI/98/338
B2 (4)
W8 (4)
C20160¡-1724 – 10 – Cyclon 105-222


22 98517-10 2 Spacer
21 23 98447-12 1 Pulley, Air-End, 107 (10 bar)
S3 (2) 24 98089-8 1 Bush, Taper (7·5, 8·2, 10 bar)
W8 (2)
24 98089-2 1 Bush, Taper (13, 14 bar)
W4 (2)
25 98447-51 1 Pulley, Motor, 105
22 25 98447-32 1 Pulley, Motor, 107
23 24
26 98089-7 1 Bush, Taper, 105
26 98089-3 1 Bush, Taper, 107
27 98080-168 1 Belt, 105 (7·5 bar)
27 98080-169 1 Belt, 105 (8·2/10 bar)
27 98080-166 1 Belt, 105 (13/14 bar)
27 98080-172 1 Belt, 107 (7·5/8·2/10 bar)
27 98080-170 1 Belt, 107 (13, 14 bar)
27
25
26
PI/98/339
C20160-1724 – 11 – Cyclon 105-222

SUCTION REGULATOR Ref. Part No. Qty. Description
— C20600-380 1 Regulator, Suction

1 C20600-381 1 Body
2 C20600-383 1 Valve
3 C20600-384 1 Spring, Valve
4 C20600-415 1 Stem
13 5 C20600-385 1 Cap
6 C20600-389 1 Spring, Piston
5 7 C20600-304 1 Cylinder
14 8 C20600-401 1 Joint
9 95141-7 1 Nut
15 10 95148-14 1 Washer
6
11 98504-45 1 Piston
12 A10218-26 1 Bush, Bearing
1 13 95007-185 2 Bolt
7 14 95179-7 2 Washer, Spring
15 95149-15 2 Washer
8 16 C21260-41 1 Joint
2
9
10
3
11
12
16
PI/98/340
C20160¡-1724 – 12 – Cyclon 105-222

MINIMUM PRESSURE VALVE Ref. Part No. Qty. Description
– — 1 Valve, Minimum Pressure

1 C20453-71 1 Housing, Spring
3 98518-25 1 Spring
4 C20453-73 1 Piston
5 95600-67 1 ‘O’ Ring
6 98518-7 1 Spring
7 C20600-48 1 Pin, Guide
8 C20453-76 1 Plate, Support
13 12
11 10 9 C20453-72 1 Head, Valve
9 10 C20453-74 1 Spacer
8 11 C20453-77 1 Plate, Support
7 12 95149-14 1 Washer
6 13 95140-14 1 Nut
14 C27312-105 1 Block, Manifold
5
4
3
2
14
1
PI/98/341
C20160-1724 – 13 – Cyclon 105-222

AIR & OIL PIPEWORK (1 of 2) Ref. Part No. Qty. Description
1 98154-277 1 Cooler, Oil

– 98603-15 1 Valve, Thermostatic
2 95635-4 2 Washer
3 C11605-26 2 Union
4 C27312-218 1 Pipe, Oil
5 95635-8 7 Washer
1
6 C27312-110 1 Union
7 C11605-25 3 Union
S1 (4)
W11 (4) 2 8 C27312-216 1 Pipe, Discharge
X1 (4) 9 A1461-53-230 1 Valve, Pressure Relief
3 10 C27323-162 1 Pipe, Oil Filler
15 7 11 95430-59 2 Coupling, Stud
6 12 C27323-122 1 Coupling, Tee
5 5
4 13 C27323-137 1 Cap, Oil Filler
– 95602-79 1 ‘O’ Ring
8
2 14 98340-1 1 Sightglass
7 15 98150-43 2 Clip
9 16 98315-26 1 Pipe, Intake
5 7 S1 (2) 17 C27312-61 1 Tube, Air Filter
W11 (2)
18 98262-201 1 Filter, Air
5
21 19 98504-18 – Strip, Sealing
16 20 C27312-89 1 Shroud, Air Filter
3 15 21 C27312-217 1 Pipe, Flexible
2 S1 (2)
11 W11 (2) 17
18 19
13 20
5
5 11
10 5
12 14
PI/98/342
C20160¡-1724 – 14 – Cyclon 105-222

22 95440-41 1 Coupling, Stud

23 C27308-119 1 Pipe
24 95440-585 1 Coupling
25 98650-74 1 Valve, Non-return
26 95450-691 1 Coupling, Elbow
26 27 98617-22 – Pipe, Nylon
25 34 28 95450-564 1 Coupling, Stud
27 29 95450-943 1 Coupling, Stud
30 98652-56 1 Valve, Solenoid [Y102]
31 95411-191 1 Nipple
28 29 30
33 31 32 95635-3 1 Washer
32 44 33 C11605-36 1 Union
B1 (5) 34 C27312-220 1 Pipe
W4 (5)
36 22 35 C11605-26 1 Union
36 95635-4 2 Washer
36
37 95635-6 2 Washer
35 38 95430-58 2 Coupling, Stud
39 C27312-121 1 Pipe, Air
40 95406-55 1 Elbow
23 24 41 C27312-115 1 Pipe, Delivery
38 37 42 C27312-1 1 Separator, Primary
43 98154-276 1 Aftercooler
44 C27312-105 1 Manifold, Filter
39
38
42 37
S1 (1) 40
S9 (3)
W11 (1)
W12 (3)
W13 (3)
41
43
PI/98/343
C20160-1724 – 15 – Cyclon 105-222

FILTER MANIFOLD Ref. Part No. Qty. Description
– C27312-105 1 Assy., Filter Manifold

1 C27312-206 1 Manifold, FIlter
2 98650-113 1 Valve, Ball
3 3 C27312-113 1 Plug
5 96092-62 1 Ball, Steel ø16
4 6 95411-41 1 Coupling, Elbow
15 7 95406-797 1 Nipple
1 16 8 95440-30 1 Coupling, Stud
9 C27308-127 1 Pipe, Scavenge
10 98009-11 1 Adaptor
11 95635-1 1 Washer
5 18
12 98262-214 1 Element, Separator
13 98009-14 1 Adaptor
17 14 98262-135 1 Filter, Oil
15 A3764-1 2 Plug
16 95635-1 2 Washer
17 98288-121 2 Gauge, Pressure
19 18 – 1 Valve, Minimum Pressure
19 A6454-131 1 Plug
20 A3764-2 1 Plug
16 6 21 95635-2 1 Washer, Copper
15 7
11
13 2
8
21
20
14 9
10
12
PI/98/344
C20160¡-1724 – 16 – Cyclon 105-222

REGULATION PIPEWORK Ref. Part No. Qty. Description
1 C20600-380 1 Regulator, Suction

3 C21325-41 1 Nipple
4 98612-29 1 Switch, Air Filter
5 95450-730 1 Coupling, Tee
1 5 6 6 98617-66 – Pipe, Nylon Ø6
6 10 95450-563 1 Coupling, Stud
11 98652-55 1 Valve,Solenoid [Y101]
12 98262-178 1 Strainer
7
13 98650-131 1 Valve, Ball
2 8 14 95406-797 1 Nipple
15 98150-36 2 Clip, Spring
9 16 98612-122 1 Transducer, Pressure [P201]
17 95450-588 1 Coupling
4 14 18 95450-566 1 Coupling, Stud
3 13 19 98154-276 1 Aftercooler
15
S9 (2) 12 20 98617-67 – Pipe, Nylon Ø8
W2 (2) 11
10
16
17
20
19
18
PI/98/345
C20160-1724 – 17 – Cyclon 105-222

STARTER (1 of 4) – 105 (220/230V, 50/60Hz) Ref. Part No. Qty. Description
– C20767-24 1 Starter, 220/230V

1 98153-77 1 Contactor, Main [KM101]
– 98145-2 1 Coil
– 98153-98 1 Contacts (set)
2 98153-72 1 Contactor, Star [KM102]
– 98145-2 1 Coil
3 98153-76 1 Contactor, Delta [KM103]
– 98145-2 1 Coil
4 98475-44 1 Overload, Thermal [F101]
5 98614-30 1 Transformer [T101]
11 8,9,10 17 4 15 6 98143-36 1 MCB 3A/2 pole [Q101]
7 98266-15 1 Fuse 1.6A [F1]
8 98266-16 1 Fuse 3.15A [F2]
9 98601-98 2 Holder, Fuse
10 98601-99 2 Carrier
11 98601-91 7 Terminal, 4 Way
F101 12 98601-93 3 Jumper, Terminal Block
13 98601-103 3 Terminal, Straight Through
T101 Q101 KM102 KM103 KM101 14 98601-110 1 Terminal, Earth
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
17 98601-161 3 Terminal
PI/98/346
5 16 11,12 7,9,10 6 2 3 1 13 14
C20160¡-1724 – 18 – Cyclon 105-222

STARTER (2 of 4) – 105 (380/415/440V, 50/60Hz) Ref. Part No. Qty. Description
– C20767-21 1 Starter, 380/415/440V

– 98145-1 1 Coil
– 98145-1 1 Coil
– 98145-1 1 Coil
5 98614-30 1 Transformer [T101]
6 98143-36 1 MCB 3A/2 pole [Q101]
7 98266-15 1 Fuse 1.6A [F1]
8 98266-16 1 Fuse 3.15A [F2]
11 8,9,10 4 15 9 98601-98 2 Holder, Fuse
10 98601-99 2 Carrier
11 98601-91 7 Terminal, 4 Way
12 98601-93 3 Jumper, Terminal Block
14 98601-110 1 Terminal, Earth
F101 15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
T101 Q101 KM102 KM103 KM101
PI/98/347
5 16 11,12 7,9,10 6 2 3 1 13 14
C20160-1724 – 19 – Cyclon 105-222

– C20767-25 1 Starter, 220/230V

– 98145-2 1 Coil
– 98145-2 1 Coil
– 98145-2 1 Coil
11 8,9,10 18 4 15 5 98614-30 1 Transformer [T101]
6 98143-36 1 MCB 3A/2 pole [Q101]
7 98266-15 1 Fuse 1.6A [F1]
8 98266-16 1 Fuse 3.15A [F2]
F101 10 98601-99 2 Carrier
11 98601-91 7 Terminal, 4 Way
KM103
T101 Q101 KM102 KM101 13 98601-104 3 Terminal, Straight Through
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
PI/98/348
17 98153-86 1 Contact, Auxiliary
18 98601-162 3 Terminal
5 16 11,12 7,9,10 6 2 17 3 1 13 14
C20160¡-1724 – 20 – Cyclon 105-222

– C20767-26 1 Starter, 380/415V

– 98145-2 1 Coil
– 98145-2 1 Coil
– 98145-2 1 Coil
11 8,9,10 17 4 15 – C20767-27 1 Starter, 440V

– 98145-2 1 Coil
– 98145-2 1 Coil
F101 – 98153-96 1 Contacts (set)
T101 Q101 KM102 KM103 KM101 – 98145-2 1 Coil
5 98614-30 1 Transformer [T101]

PI/98/346 6 98143-36 1 MCB 3A/2 pole [Q101]
5 16 11,12 7,9,10 6 2 3 1 13 14 7 98266-15 1 Fuse 1.6A [F1]
8 98266-16 1 Fuse 3.15A [F2]
10 98601-99 2 Carrier
11 98601-91 7 Terminal, 4 Way

15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
17 98601-161 3 Terminal
C20160-1724 – 21 – Cyclon 105-222

CONTROLLER AND ELECTRICAL CONNECTIONS Ref. Part No. Qty. Description
1 C20606-160 1 Controller
2 C27312-98 1 Cable, Earth – Baseframe
3 C11608-6 1 Cable, Earth – Starter Box
4 C27312-199 1 Harness, Control Wiring
5 98524-50 1 Button, Emergency Stop
– 98524-51 – Contacts
6 C27312-95 1 Conduit, Motor (220V)
5 6 6 C27312-96 1 Conduit, Motor (380/415/440V)
4
P2
T1 °C
D1
P1 bar B1
L1 P1 bar
B2
L2 T1 °C
L3 x10
B3
L4 x10
L5 P2
B4
L6
L7 B5
L8
L9 B6
PI/98/353
C20160-1724 Cyclon 105-222

– 22 –
CYCLON 111
CONTENTS
Section Page
Filter Manifold 34
Starter 36
C20160-1724 – 23 – Cyclon 105-222


5 C27312-62 2 Frame
6 C26025-57 2 Plate, Gland
S1 (4) 7 C27323-148 2 Joint
W11 (4)
4 8 C27312-54 1 Panel, Side
3
2 X3 (2) 10 C27312-39 1 Plate, Top
11 C27312-29 1 Seal
S1 (4)
X3 (4) 12 C27323-198 1 Plate, Front
W11 (4)
7 5 X1 (4)
X3 (2) 13 C27323-24 1 Seal
8 14 C27323-35 1 Box, Starter
1 6 9
S8 (10) 15 C27312-25 1 Seal
10 W7 (10) 16 C27312-202 1 Panel, Service
5 11
7 13
18 C27312-68 1 Cowl, Fan
S1 (6) 12 19 C27312-47 1 Insulation, Sound
W11 (6)
20 C27312-69 1 Guard, Fan
S1 (4) 15
W11 (4)
14
20
18
19 16
S1 (3)
W11 (3)
17
PI/98/354
C20160¡-1724 – 24 – Cyclon 105-222


27 C27312-85 1 Support, Baffle
31 C27312-52 1 Panel, Cooler Side
39 S1 (2)
33 C27312-60 1 Panel, Back
38 W11 (2)
36 37 34 C27312-45 1 Insulation, Sound
35 C27323-140 1 Strut
34 36 C27312-146 1 Plate, Baffle
33 38 C27312-148 1 Plate, Baffle
23 22 21 39 C27312-149 1 Insulation, Sound
40 C27312-142 1 Support
X3 (2)
32
35
S1 (2)
W11 (2)
31 S1 (6)
W11 (6)
24
25
S1 (9)
X3 (2)
W11 (9)
27
30 29
X2 (8) 28 PI/98/355
C20160-1724 – 25 – Cyclon 105-222


– 98505-52 1 Seal, Oil
16 3 98612-126 1 Probe, Thermistor
15 4 C20800-11-8 1 Motor, 220V [M101]
14 4 C20800-11-9 1 Motor, 380/415V [M101]
3 2 4 C20800-11-16 1 Motor, 500V [M101]
5 C20078-121 1 Fan
12 6 95071-37 3 Grubscrew
7 98418-50 4 Mounting, Anti-Vibration
17 8 C27323-80 1 Bracket, Pivot
9 C27323-166 1 Spindle
18 1 10 98660-31 2 Washer, Star
12 C27323-71-D 1 Adjuster, Spring
11 13 C27323-73 1 Retainer, Spring
S3 (4) 14 C27323-74 1 Stud
W8 (4)
9 10 15 95112-7 3 Locknut
W4 (1)
S10 (2) 16 98442-114 1 Cap
N2 (2)
4 17 98518-55 1 Spring
8 6 18 95149-16 1 Washer
5
15
B4 (4)
W8 (4) B6 (4)
W4 (4) W5 (4)
W9 (4)
B2 (4) PI/98/356
W8 (4)
7
C20160¡-1724 – 26 – Cyclon 105-222

19 C27312-154 1 Guard
20 98517-10 3 Spacer
21 98447-8 1 Pulley, Air-End (7·5 bar)
21 98447-10 1 Pulley, Air-End (10 bar)
19 21 98447-27 1 Pulley, Air-End (13 bar)
22 98089-8 1 Bush, Taper
23 98447-7 1 Pulley, Motor
S6 (2)
W9 (2) 24 98089-9 1 Bush, Taper
W5 (2) 25 98080-165 2 Belt (7·5/8·2/10 bar)
25 98080-170 2 Belt (13/14 bar)
20 21 22
24
23
25
PI/98/357
C20160-1724 – 27 – Cyclon 105-222


– 98505-52 1 Seal, Oil
16 4 C20800-11-12 1 Motor, 220V [M101]
15 4 C20800-11-13 1 Motor, 380V [M101]
14 4 C20800-11-14 1 Motor, 440V [M101]
3 2 5 C20078-136 1 Fan
6 95071-37 3 Grubscrew
17 9 C27323-166 1 Spindle
10 98660-31 2 Washer, Star
18 1
11 C27323-70 1 Bracket, Support – Air-End
13 12 C27323-71-D 1 Adjuster, Spring
13 C27323-73 1 Retainer, Spring
11 14 C27323-74 1 Stud
S3 (4)
W8 (4)
15 95112-7 3 Locknut
9 10 16 98442-114 1 Cap
W4 (1)
S10 (2)
N2 (2) 17 98518-55 1 Spring
4 18 95149-16 1 Washer
8 6
5
15
B4 (4)
W8 (4) B6 (4)
W4 (4) W5 (4)
W9 (4)
B2 (4) PI/98/356
W8 (4)
7
C20160¡-1724 – 28 – Cyclon 105-222

19 C27312-154 1 Guard
20 98517-10 3 Spacer
19
22 98089-8 1 Bush, Taper (7·5/8·2/10/13 bar)
22 98089-2 1 Bush, Taper (14 bar)
S6 (2) 23 98447-7 1 Pulley, Motor
W9 (2) 24 98089-9 1 Bush, Taper
W5 (2) 25 98080-173 2 Belt (7·5/8·2 bar)
25 98080-170 2 Belt (10 bar)
20 21 22 25 98080-174 2 Belt (13/14 bar)
24
23
25
PI/98/357
C20160-1724 – 29 – Cyclon 105-222


1 C20600-381 1 Body
2 C20600-383 1 Valve
3 C20600-384 1 Spring
4 C20600-415 1 Stem
5 C20600-385 1 Cap
13 6 C20600-389 1 Spring, Piston
5 7 C20600-304 1 Cylinder
8 C20600-401 1 Joint
14 9 95141-7 1 Nut
10 95148-14 1 Washer
15 6 11 98504-45 1 Piston
13 95007-185 2 Bolt
1 14 95179-7 2 Washer, Spring
7
15 95149-15 2 Washer
16 C21260-41 1 Joint
8
2
9
10
3
11
12
16
PI/98/340
C20160¡-1724 – 30 – Cyclon 105-222


3 98518-25 1 Spring
4 C20453-73 1 Piston
5 95600-67 1 ‘O’ Ring
6 98518-7 1 Spring
7 C20600-48 1 Pin, Guide
13 12 8 C20453-76 1 Plate, Support
11 10 9 C20453-72 1 Head, Valve
9 8 10 C20453-74 1 Spacer
7 11 C20453-77 1 Plate, Support
6 12 95149-14 1 Washer
13 95140-14 1 Nut
5
4
3
2
14
1
PI/98/341
C20160-1724 – 31 – Cyclon 105-222

1 98154-279 1 Cooler, Oil

– 98603-15 1 Valve, Thermostatic
2 95635-4 3 Washer
3 C11605-26 2 Union
4 C27312-218 1 Pipe, Oil
1 5 95635-8 7 Washer
6 C27312-110 1 Union
S1 (4) 7 C11605-25 3 Union
W11 (4) 2 8 C27312-216 1 Pipe, Discharge
X1 (4)
3 9 A1461-53-230 1 Valve, Pressure Relief
7
6
5 5 12 C27323-122 1 Coupling, Tee
4 13 C27323-137 1 Cap, Oil Filler
8 – 95602-79 1 ‘O’ Ring
7 15 98150-43 2 Clip
9 16 98315-26 1 Pipe, Intake
5 7 S1 (2)
W11 (2) 17 C27312-61 1 Tube, Air Filter
5 18 98262-201 1 Filter, Air
21 19 98504-18 – Strip, Sealing
3 15 21 C27312-217 1 Pipe, Flexible
2 S1 (2)
11 W11 (2) 17
18 19
13 20
5
5 11
10 5
12 14
PI/98/342
C20160¡-1724 – 32 – Cyclon 105-222


23 C27312-219 1 Pipe
24 95440-585 1 Coupling
26 27 98617-22 – Pipe, Nylon
25 34 28 95450-564 1 Coupling, Stud
27 29 95450-943 1 Coupling, Stud
30 98652-56 1 Valve, Solenoid [Y102]
31 95411-191 1 Nipple
28 29 30 32 95635-3 1 Washer
33 31
32 44 33 C11605-36 1 Union
B1 (5) 34 C27312-220 1 Pipe
36 22 W4 (5) 35 C11605-26 1 Union
36 95635-4 2 Washer
36 37 95635-6 2 Washer
35 38 95430-58 2 Coupling, Stud
39 C27312-121 1 Pipe, Air
40 95406-55 1 Elbow
23 24 41 C27312-215 1 Pipe, Delivery
38 37 42 C27312-1 1 Separator, Primary
44 C27312-105 1 Block, Manifold
39
38
42 37
S1 (1) 40
S9 (3)
W11 (1)
W12 (3)
W13 (3)
41
43
PI/98/343
C20160-1724 – 33 – Cyclon 105-222


2 98650-113 1 Valve, Ball
3 C27312-113 1 Plug
3 5 96092-62 1 Ball, Steel ø16
4 7 95406-797 1 Nipple
15
9 C27308-127 1 Pipe, Scavenge
1 16 10 98009-11 1 Adaptor
11 95635-1 1 Washer
12 98262-214 1 Element, Separator
5 18 13 98009-14 1 Adaptor
14 98262-135 1 Filter, Oil
15 A3764-1 2 Plug
17
16 95635-1 2 Washer
17 98288-121 2 Gauge, Pressure
18 – 1 Valve, Minimum Pressure
19 A6454-131 1 Plug
19
20 A3764-2 1 Plug
16 6
15 7
11
13 2
8
21
20
14 9
10
12
PI/98/344
C20160¡-1724 – 34 – Cyclon 105-222


3 C21325-41 1 Nipple
6 98617-66 – Pipe, Nylon Ø6
1 5 6 7 95450-689 1 Coupling, Elbow
6 11 98652-55 1 Valve,Solenoid [Y101]
12 98262-178 1 Strainer
7 13 98650-131 1 Valve, Ball
14 95406-797 1 Nipple
2 8 15 98150-36 2 Clip, Spring
16 98612-122 1 Transducer, Pressure [P201]
9
17 95450-588 1 Coupling
4 14
3 13
15 20 98617-67 – Pipe, Nylon Ø8
S9 (2) 12
W2 (2) 11
10
16
17
20
19
18
PI/98/345
C20160-1724 – 35 – Cyclon 105-222

– C20767-28 1 Starter, 220/230V

– 98145-2 1 Coil
– 98153-100 1 Contacts (set)
– 98145-2 1 Coil
– 98145-2 1 Coil
– 98153-100 1 Contacts (set)
5 98614-30 1 Transformer [T101]
11 8,9,10 18 4 15
6 98143-36 1 MCB 3A/2 pole [Q101]
7 98266-15 1 Fuse 1.6A [F1]
8 98266-16 1 Fuse 3.15A [F2]
10 98601-99 2 Carrier
F101 11 98601-91 5 Terminal, 4 Way
KM103
T101 Q101 KM102 KM101
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
PI/98/349 18 98601-162 3 Terminal
5 16 11,12 7,9,10 6 2 17 3 1 13 14
C20160¡-1724 – 36 – Cyclon 105-222

– C20767-30 1 Starter, 380/415V

– 98145-2 1 Coil
– 98145-2 1 Coil
– 98145-2 1 Coil
– C20767-24 1 Starter, 440V

11 8,9,10 17 4 15 1 98153-77 1 Contactor, Main [KM101]
– 98145-2 1 Coil
– 98145-2 1 Coil
F101 3 98153-76 1 Contactor, Delta [KM103]
– 98145-2 1 Coil
T101 Q101 KM102 KM103 KM101 – 98153-98 1 Contacts (set)
5 98614-30 1 Transformer [T101]

6 98143-36 1 MCB, 3A/2 pole [Q101]
PI/98/346 7 98266-15 1 Fuse 1.6A [F1]
5 16 11,12 7,9,10 6 2 3 1 13 14 8 98266-16 1 Fuse 3.15A [F2]
10 98601-99 2 Carrier
11 98601-91 7 Terminal, 4 Way
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
17 98601-161 3 Terminal
C20160-1724 – 37 – Cyclon 105-222

5 98524-50 1 Button, Emergency Stop [S101]
– 98524-51 – Contacts
6 C27312-95 1 Conduit, Motor (220V)
6 C27312-96 1 Conduit, Motor (380/415/440V)
5 6
4
P2
T1 °C
D1
P1 bar B1
L1 P1 bar
B2
L2 T1 °C
L3 x10
B3
L4 x10
L5 P2
B4
L6
L7 B5
L8
L9 B6
PI/98/353
C20160-1724 Cyclon 105-222

– 38 –
CYCLON 215, 218 & 222
CONTENTS
Section Page
Air-End & Drive, Cyclon 215/218, 50Hz 42
Air-End & Drive, Cyclon 215/218, 60Hz 44
Air-End & Drive, Cyclon 222, 50Hz 46
Air-End & Drive, Cyclon 222, 60Hz 48
Filter Manifold 54
Starter 56
C20160-1724 – 39 – Cyclon 105-222


3 C27319-51 1 Support, Cooler, 215/218
4 C27319-156 2 Insulation, Sound, 215/218
S1 (4)
7 C27323-62 2 Frame
W11 (4)
5 6 8 C26025-57 2 Plate, Gland
9 C27323-148 2 Joint
X5 (4)
10 C27323-54 1 Panel, Side
X5 (4)
S1 (2) X5 (4)
2 8 12 C27323-39 1 Plate, Top
9 7 W11 (2)
10 13 C27323-29 1 Seal
4 X1 (2) 11 S1 (6)
1 3 W11 (6) 14 C27323-198 1 Plate, Front
12
S10 (10) 15 C27323-24 1 Seal
13 W7 (10) 16 C27323-35 1 Box, Starter
7
8 15 17 C27323-25 1 Seal
9 18 C27323-202 1 Panel, Service
14
17 20 C27323-68 1 Cowl, Fan
S1 (4)
W11 (4) 22 C27323-69 1 Guard, Fan
20
S3 (4)
W12 (4)
N5 (4) 16
22
21
18
S1 (3)
W11 (3)
19
PI/98/358
C20160¡-1724 – 40 – Cyclon 105-222


S1 (2)
W11 (2) 29 C27319-140 1 Support, Aftercooler, 215/218
X1 (2) 30 C27319-85 1 Support, Baffle, 215/218
30 C27323-85 1 Support, Baffle, 222
S1 (2) 40 44 S1 (2) 34 C27323-52 1 Panel, Cooler Side
W11 (2) 43 W11 (2)
X1 (2) 42 41 36 C27323-60 1 Panel, Back
39 38 C27323-140 1 Strut
36 28 39 C27323-146 1 Plate, Baffle
25 24 23 40 C27323-147 2 Insulation, Sound
42 C27323-149 I Insulation, Sound
X5 (2)
44 C27323-142 1 Support
35
38
S1 (2)
W11 (2)
34
26
29
S3 (2) 27
W12 (2)
S1 (6)
33 W13 (2)
W11 (6)
X5 (4)
30 S1 (9) PI/98/359
W11 (9)
32
X3 (16) 31
C20160-1724 – 41 – Cyclon 105-222

AIR-END & DRIVE – CYCLON 215/218, 50Hz (1 of 2) Ref. Part No. Qty. Description

– 98505-53 1 Seal, Oil
4 C20800-15-11 1 Motor, 215 (220V)
4 C20800-15-12 1 Motor, 215 (380/415V)
17 4 C20800-15-16 1 Motor, 215 (500V)
16 4 C20800-18-10 1 Motor, 218 (220V)
3 2 4 C20800-18-11 1 Motor, 218 (380/415V)
15
1 4 C20800-18-16 1 Motor, 218 (500V)
5 C20078-122 1 Fan
14
7 95251-286 4 Stud
10 C27323-166 1 Spindle
13 11 98660-31 2 Washer, Star
12 12 C27323-70 1 Bracket, Support - Air-End
S6 (3) 13 C27323-73 1 Retainer, Spring
W9 (3)
11 14 C27323-71-B 1 Adjuster, Spring
10 S10 (2) 15 C27323-74 1 Stud
N2 (2)
4 16 98442-114 1 Cap
6 17 95112-7 3 Locknut
9
5 18 98518-55 1 Spring
19 95149-16 1 Washer
17 20 C27319-30 4 Spacer
7 W5 (4)
N7 (4)
PI/98/360
B2 (4) 20
W8 (4) 8
C20160¡-1724 – 42 – Cyclon 105-222


22 98517-11 2 Spacer
23 98447-15 1 Pulley, Air-End, 215 (7·5/8·2 bar)
23 98447-18 1 Pulley, Air-End, 215 (13/14 bar)
21 23 98447-14 1 Pulley, Air-End, 218 (10 bar)
23 98447-16 1 Pulley, Air-End, 218 (13/14 bar)
24 98089-12 1 Bush, Taper, 215 (7·5/8·2/10 bar);
S6 (2)
218 (8·2/10/13/14 bar)
W9 (2)
W5 (2) 24 98089-14 1 Bush, Taper, 215 (13/14) bar
24 98089-13 1 Bush, Taper, 218 (7·5 bar)
22 23 25 98447-13 1 Pulley, Motor
24 26 98089-10 1 Bush, Taper
27 98080-148 2 Belt, 215 (7·5/8·2 bar)
27 98080-149 2 Belt, 215 (10 bar)
27 98080-151 2 Belt, 215 (13/14 bar)
27 98080-147 2 Belt, 218 (7·5/8·2 bar)
27 98080-148 2 Belt, 218 (10 bar)
27 98080-149 2 Belt, 218 (13/14 bar)
25
26
27
PI/98/361
C20160-1724 – 43 – Cyclon 105-222


– 98505-53 1 Seal, Oil
4 C20800-15-13 1 Motor, 215 (220V)
4 C20800-15-14 1 Motor, 215 (380V)
16 17 4 C20800-15-15 1 Motor, 215 (440V)
3 4 C20800-18-12 1 Motor, 218 (220V)
15 2 4 C20800-18-13 1 Motor, 218 (380V)
1 4 C20800-18-14 1 Motor, 218 (440V)
14 5 C20078-137 1 Fan
18 7 95251-286 4 Stud
13 10 C27323-166 1 Spindle
11 98660-31 2 Washer, Star
12 12 C27323-70 1 Bracket, Support - Air-End
S6 (3)
W9 (3) 13 C27323-73 1 Retainer, Spring
11
S10 (2)
14 C27323-71-B 1 Adjuster, Spring
10 N2 (2) 15 C27323-74 1 Stud
4
6 16 98442-114 1 Cap
9 17 95112-7 3 Locknut
5 18 98518-55 1 Spring
17 19 95149-16 1 Washer
20 C27319-30 4 Spacer
7 W5 (4)
N7 (4)
PI/98/360
B2 (4) 20
W8 (4) 8
C20160¡-1724 – 44 – Cyclon 105-222


22 98517-11 2 Spacer
21 23 98447-14 1 Pulley, Air-End, 218 (7·5 bar)
S6 (2) 23 98447-18 1 Pulley, Air-End, 218 (13/14 bar)
W9 (2) 24 98089-12 1 Bush, Taper (7·5/8·2/10 bar)
W5 (2)
24 98089-14 1 Bush, Taper (13/14) bar
22 23 25 98447-14 1 Pulley, Motor, 215
25 98447-13 1 Pulley, Motor, 218
24 26 98089-9 1 Bush, Taper, 215
26 98089-10 1 Bush, Taper, 218
27 98080-144 2 Belt, 215 (7·5/8·2 bar)
27 98080-147 2 Belt, 215 (10/13/14 bar)
27 98080-148 2 Belt, 218 (7·5/8·2 bar)
27 98080-149 2 Belt, 218 (10 bar)
27 98080-151 2 Belt, 218 (13/14 bar)
25
26
27
PI/98/361
C20160-1724 – 45 – Cyclon 105-222

AIR-END & DRIVE – CYCLON 222, 50Hz (1 of 2) Ref. Part No. Qty. Description
1 C20463-39 1 Air-End, CYCLON 2

– 98505-53 1 Seal, Oil
4 C20800-22-14 1 Motor, 220V [M101]
18 4 C20800-22-15 1 Motor, 380/415V [M101]
19
4 C20800-22-19 1 Motor, 500V [M101]
17 3 2 5 C27323-131 1 Plate
1 6 C27323-130 1 Hub, Fan
7 C20078-123 1 Fan
15 8 95001-313 1 Screw
9 95179-10 1 Washer
20
10 98418-50 4 Mounting, Anti-Vibration
16 12 C27323-166 1 Spindle
13 98660-31 2 Washer, Star
S6 (4) 15 C27323-71-B 1 Adjuster, Spring
13 W9 (4) 16 C27323-73 1 Retainer, Spring
12
S10 (2) 17 C27323-74 1 Stud
N2 (2) 18 95112-7 3 Locknut
11 4 19 98442-114 1 Cap, Plastic
20 98518-55 1 Spring
21 95149-16 1 Washer
17
5 6 7
8
9
B6 (4)
W5 (4)
PI/98/362
W9 (4)
B2 (4)
W8 (4)
10
C20160¡-1724 – 46 – Cyclon 105-222


23 98517-11 2 Spacer
25 98089-12 1 Bush, Taper (7·5/8·2/10 bar)
25 98089-14 1 Bush, Taper (13/14 bar)
22 26 98447-21 1 Pulley, Motor
27 98089-6 1 Bush, Taper
S6 (2)
W9 (2) 28 98080-146 3 Belt (7·5/8·2 bar)
W5 (2) 28 98080-147 3 Belt (10 bar)
23 28 98080-148 3 Belt (13/14 bar)
24
25
28
26
27
PI/98/363
C20160-1724 – 47 – Cyclon 105-222

1 C20463-39 1 Air-End, CYCLON 2

– 98505-53 1 Seal, Oil
4 C20800-22-16 1 Motor (220V) [M101]
18 4 C20800-22-17 1 Motor (380V) [M101]
19
4 C20800-22-18 1 Motor (440V) [M101]
17 3 2 5 C27323-131 1 Plate
1 6 C27323-130 1 Hub, Fan
7 C20078-138 1 Fan
15 8 95001-313 1 Screw
9 95179-10 1 Washer
16 12 C27323-166 1 Spindle
13 98660-31 2 Washer, Star
S6 (4) 15 C27323-71-B 1 Adjuster, Spring
13 W9 (4) 16 C27323-73 1 Retainer, Spring
12 17 C27323-74 1 Stud
S10 (2)
N2 (2) 18 95112-7 3 Locknut
11 4 19 98442-114 1 Cap, Plastic
20 98518-55 1 Spring
21 95149-16 1 Washer
17
5 6 7
8
9
B6 (4)
W5 (4)
PI/98/362
W9 (4)
B2 (4)
W8 (4)
10
C20160¡-1724 – 48 – Cyclon 105-222


23 98517-11 2 Spacer
25 98089-12 1 Bush, Taper (7·5 bar)
26 98089-14 1 Bush, Taper (8·2/10/13/14 bar)
22 27 98447-21 1 Pulley, Motor
S6 (2) 28 98089-6 1 Bush, Taper
W9 (2)
W5 (2)
29 98080-147 3 Belt (7·5/8·2 bar)
29 98080-148 3 Belt (10 bar)
23 29 98080-149 3 Belt (13/14 bar)
24
25
28
26
27
PI/98/363
C20160-1724 – 49 – Cyclon 105-222


1 C20600-387 1 Body
2 C20600-253 1 Valve
3 98518-19 1 Spring, Valve
4 C20600-416 1 Stem
5 5 95018-167 4 Capscrew
16 6 95179-5 4 Washer
7 C20600-386 1 Cap
6 8 C20600-403 1 Joint
17 9 C20600-257 1 Spring, Piston
7 10 C20600-254 1 Cylinder
18 11 C20600-402 1 Joint
12 95141-9 1 Nut
8 13 95148-16 1 Washer
1 14 98504-35 1 Piston
9 16 95007-213 2 Bolt
17 95179-8 2 Washer, Spring
10 18 95149-16 2 Washer
2 19 C21260-42 1 Joint
11
3 12
13
14
4
15
19
PI/98/364
C20160¡-1724 – 50 – Cyclon 105-222


2 95635-11 1 Washer
3 98518-14 1 Spring
4 C20600-47 1 Piston
5 95602-70 1 ‘O’ Ring
6 98518-7 1 Spring
14 7 C20600-48 1 Pin, Guide
13 12 8 95600-5 1 ‘O’ Ring
11 9 C20600-49 1 Head, Valve
10 10 95602-75 1 ‘O’ Ring
9
8 11 C20600-58 1 Retainer, ‘O’ Ring
7 6 12 95149-14 1 Washer
13 95140-14 1 Nut
4
3
2
5 1
PI/98/365
C20160-1724 – 51 – Cyclon 105-222

1 98154-281 1 Cooler, Oil, 215/218

1 98154-283 1 Cooler, Oil, 222
– 98603-15 1 Valve, Thermostatic Bypass
2 95635-4 4 Washer
3 C11605-27 4 Union
4 C27323-218 1 Pipe, Oil
S3 (4)
W12 (4)
5 95602-51 1 'O' Ring
2 6 C27323-165 1 Elbow
W13 (4)
X2 (4) 3 7 C11605-29 3 Union
1 8 95635-9 4 Washer
20 7 9 C27323-216 1 Pipe, Discharge
2 8
3 10 C27323-217 1 Pipe, Flexible
25
11 A1461-53-230 1 Valve, Pressure Relief
S4 (4)
W13 (4)
5 17 3 11 13 95430-59 2 Coupling, Stud
9
2 14 C27323-122 1 Coupling, Tee
6 18 15 C27323-138 1 Adaptor
3 16 C27323-137 1 Cap
10 2 – 95602-79 1 ‘O’ Ring
7 22 23 17 C10589-8 1 Plug
18 95635-8 4 Washer
21 20 20 98150-44 2 Clip
S1 (2) 21 98315-27 1 Pipe, Intake
W11 (2)
7 12 22 C27323-61 1 Tube, Air Filter
8 16 23 98262-205 1 Filter, Air
24 25 C27323-219 1 Pipe
8
S1 (3)
W11 (3)
18 X1 (3)
13
18
14
18 19
PI/98/366
C20160¡-1724 – 52 – Cyclon 105-222


28 98617-22 – Pipe, Nylon Ø8
26 27
31 98652-56 i Valve,Solenoid [Y102]
32 95411-191 1 Nipple
28
33 95635-3 1 Washer
34 C11605-39 1 Union
35 35 C27323-220 1 Pipe
31 32
29 30 36 C11605-27 1 Union
34 46
33 37 95635-4 1 Washer
38 95635-9 2 Washer
40 C27323-121 1 Pipe, Air
41 95406-57 1 Elbow
42 95406-802 1 Nipple
36
37 43 C27323-115 1 Pipe, Delivery
44 C27323-1 1 Separator, Primary
38 45 98154-280 1 Aftercooler, 215/218
39 45 98154-282 1 Aftercooler, 222
40
39
44 38
S3 (4)
W12 (4)
W13 (4)
41
42
PI/98/367
45 43
C20160-1724 – 53 – Cyclon 105-222


2 A3764-2 4 Plug
4 – 1 Valve, Minimum Pressure
B4 (6) 5 98288-121 2 Gauge, Pressure
24 W8 (6) 6 95635-1 2 Washer, Copper
W4 (6) 7 A3764-1 2 Plug
S1 (2) 8 95411-41 1 Coupling, Elbow
1 2 W11 (4)
9 95406-797 1 Nipple
23 N4 (2)
3 10 98065-113 1 Valve, Ball

11 98262-215 1 Element, Separator, 215
S5 (2)
W8 (2)
11 98262-216 1 Element, Separator, 218/222
4 W4 (2) 12 C27323-124 1 Adaptor, 215
22
12 98009-13 1 Adaptor, 218/222
25 13 C27319-127 1 Pipe, Scavenge, 215
21 13 C27323-127 1 Pipe, Scavenge, 218/222
20 5 14 95440-33 1 Coupling, Stud
CYCLON 215 15 95635-1 1 Washer
21
16 C27323-132 1 Plate, Adaptor, 215
20 3 15 6
2 15 17 95602-91 1 ‘O’ Ring, 215
18 98262-220 1 Filter, Oil
14 19 98009-15 1 Adaptor
3 7
20 A3764-13 2 Plug
14 13
2 21 95635-4 2 Washer
12 8 22 96092-72 1 Ball, Steel Ø22
13 23 95635-8 1 Washer, Copper
19 9 12 24 C27311-113 1 Plug
17 25 C27323-126 1 Bracket
10
18 3 16
2 11
11
PI/98/368
C20160¡-1724 – 54 – Cyclon 105-222


3 C21325-41 1 Nipple
6 98617-66 – Pipe, Nylon Ø6
1 5 8 98650-74 1 Valve, Non-return
10 95406-654 2 Bush, Reducing
11 98652-57 1 Valve, Solenoid [Y101]
6 12 C27323-211 1 Spacer
7 9 14 98262-178 1 Strainer
10 11
15 98650-131 1 Valve, Ball
10 16 95406-797 1 Nipple
7 17 17 C27323-105 1 Block, Manifold
8 12
18 98150-36 2 Clip, Spring
2 19 98612-122 1 Transducer, Pressure [P201]
4 S12 (2)
3 W2 (4) 6 20 95450-588 1 Coupling
18 N3 (2) 21 95450-566 1 Coupling, Stud
S9 (2) 22 98617-67 – Pipe, Nylon Ø8
W2 (2) 14
19
16
20 15
13
22
21
PI/98/369
C20160-1724 – 55 – Cyclon 105-222

STARTER (1 of 6) – CYCLON 215 (220/230V, 50/60Hz) Ref. Part No. Qty. Description
– C20767-29 1 Starter, 220/230V

– 98145-2 1 Coil
– 98153-102 1 Contacts (set)
– 98145-2 1 Coil
– 98153-100 1 Contacts (set)
– 98145-2 1 Coil
– 98153-102 1 Contacts (set)
11,12 8,9,10 18 4 15 4 98475-48 1 Overload, Thermal [F101]
5 98614-30 1 Transformer [T101]
6 98143-36 1 MCB, 3A/2 pole [Q101]
7 98266-15 1 Fuse 1.6A [F1]
8 98266-16 1 Fuse 3.15A [F2]
10 98601-99 2 Carrier
F101 11 98601-91 7 Terminal, 4 Way
KM103
KM102
T101 Q101 KM101 14 98601-112 1 Terminal, Earth
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
18 98601-163 3 Terminal
PI/98/352
5 16 11 7,9,10 6 17 2 17 3 1 13 14
C20160¡-1724 – 56 – Cyclon 105-222

STARTER (2 of 6) – CYCLON 215 (380/415/440V, 50/60Hz) Ref. Part No. Qty. Description
– C20767-34 1 Starter, 380/415/440V

– 98145-2 1 Coil
– 98145-2 1 Coil
– 98145-2 1 Coil
5 98614-30 1 Transformer [T101]
6 98143-36 1 MCB, 3A/2 pole [Q101]
11 8,9,10 18 4 15 7 98266-15 1 Fuse 1.6A [F1]
8 98266-16 1 Fuse 3.15A [F2]
10 98601-99 2 Carrier
11 98601-91 7 Terminal, 4 Way
F101 12 98601-93 3 Jumper, Terminal Block
KM103
T101 Q101 KM102 KM101
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
18 98601-162 3 Terminal
PI/98/348
5 16 11,12 7,9,10 6 2 17 3 1 13 14
C20160-1724 – 57 – Cyclon 105-222

STARTER (3 of 6) – CYCLON 218 (220/230V, 50/60Hz) Ref. Part No. Qty. Description
– C20767-32 1 Starter, 220/230V

– 98145-3 1 Coil
– 98153-103 1 Contacts (set)
– 98145-2 1 Coil
– 98153-101 1 Contacts (set)
– 98145-3 1 Coil
– 98153-103 1 Contacts (set)
11,12 8,9,10 18 4 15 4 98475-49 1 Overload, Thermal [F101]
5 98614-30 1 Transformer [T101]
6 98143-36 1 MCB, 3A/2 pole [Q101]
7 98266-15 1 Fuse 1.6A [F1]
8 98266-16 1 Fuse 3.15A [F2]
10 98601-99 2 Carrier
F101 11 98601-91 7 Terminal, 4 Way
KM103
KM102
T101 Q101 KM101 14 98601-113 1 Terminal, Earth
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
18 98601-164 3 Terminal
PI/98/352
5 16 11 7,9,10 6 17 2 17 3 1 13 14
C20160¡-1724 – 58 – Cyclon 105-222

STARTER (4 of 6) – CYCLON 218 (380/415/440V, 50/60Hz) Ref. Part No. Qty. Description
– C20767-35 1 Starter, 380/415/440V

– 98145-2 1 Coil
– 98153-100 1 Contacts (set)
– 98145-2 1 Coil
– 98145-2 1 Coil
– 98153-100 1 Contacts (set)
11 8,9,10 18 4 15 5 98614-30 1 Transformer [T101]
6 98143-36 1 MCB, 3A/2 pole [Q101]
7 98266-15 1 Fuse 1.6A [F1]
8 98266-16 1 Fuse 3.15A [F2]
F101 10 98601-99 2 Carrier
11 98601-91 7 Terminal, 4 Way
KM103
T101 Q101 KM102 KM101
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
PI/98/348 17 98153-86 1 Contact, Auxiliary
5 16 11,12 7,9,10 6 2 17 3 1 13 14 18 98601-162 3 Terminal
C20160-1724 – 59 – Cyclon 105-222

STARTER (5 of 6) – CYCLON 222 (220/230/380/415V, 50/60Hz) Ref. Part No. Qty. Description
– C20767-32 1 Starter, 220/230V

– 98145-3 1 Coil
– 98153-103 1 Contacts (set)
– 98145-2 1 Coil
– 98153-101 1 Contacts (set)
– 98145-3 1 Coil
– 98153-103 1 Contacts (set)
4 98475-49 1 Overload, Thermal [KM103]
11,12 8,9,10 18 4 15 – C20767-31 1 Starter, 380/415V

– 98145-2 1 Coil
– 98153-101 1 Contacts (set)
– 98145-2 1 Coil
F101
– 98145-2 1 Coil
KM103
KM102
– 98153-101 1 Contacts (set)
T101 Q101 KM101
5 98614-30 1 Transformer [T101]

6 98143-36 1 MCB, 3A/2 pole [Q101]
7 98266-15 1 Fuse 1.6A [F1]
8 98266-16 1 Fuse 3.15A [F2]
PI/98/352 9 98601-98 2 Holder, Fuse
5 16 11 7,9,10 6 17 2 17 3 1 13 14 10 98601-99 2 Carrier
11 98601-91 7 Terminal, 4 Way
13 98601-107 3 Terminal, Through (220/230V)
13 98601-106 3 Terminal, Through (380/415V)
14 98601-113 1 Terminal, Earth (220/230V)
14 98601-112 1 Terminal, Earth (380/415V)
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
18 98601-164 3 Terminal (220/230V)
18 98601-163 3 Terminal (380/415V)
C20160¡-1724 – 60 – Cyclon 105-222

STARTER (6 of 6) – CYCLON 222 (440V, 60Hz) Ref. Part No. Qty. Description
– C20767-35 1 Starter, 440V

– 98145-2 1 Coil
– 98153-100 1 Contacts (set)
– 98145-2 1 Coil
– 98145-2 1 Coil
– 98153-100 1 Contacts (set)
5 98614-30 1 Transformer [T101]
6 98143-36 1 MCB, 3A/2 pole [Q101]
11 8,9,10 18 4 15 7 98266-15 1 Fuse 1.6A [F1]
8 98266-16 1 Fuse 3.15A [F2]
10 98601-99 2 Carrier
11 98601-91 7 Terminal, 4 Way
F101
13 98601-105 3 Terminal, Through
KM103
T101 Q101 KM102 KM101 14 98601-111 1 Terminal, Earth
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
18 98601-162 3 Terminal
PI/98/348
5 16 11,12 7,9,10 6 2 17 3 1 13 14
C20160-1724 – 61 – Cyclon 105-222

5 98524-50 1 Button, Emergency Stop [S101]
– 98524-51 – Contacts
5 6 6 C27323-95 1 Conduit, Motor, 222 (220V)
4 6 C27323-96 1 Conduit, Motor, 215/218
(220-440V); 222 (380-440V)
P2
T1 °C
D1
P1 bar B1
L1 P1 bar
B2
L2 T1 °C
L3 x10
B3
L4 x10
L5 P2
B4
L6
L7 B5
L8
L9 B6
PI/98/353
C20160¡-1724 – 62 – Cyclon 105-222

COMMON FASTENERS Ref. Part No. Qty. Description
S1 95001-228 Screw, Hexagon Head – M6x16 W1 95189-14 Washer – M4

S6 95001-312 Screw, Hexagon Head – M12x20 W6 95179-3 Washer, Spring – M4
S7 95044-244 Screw, Pan Head – M4x8 W7 95179-5 Washer, Spring – M6
S10 95044-392 Screw, Pan Head – M6x16 W10 95186-18 Washer, Shakeproof – M6
S11 95001-283 Screw, Hexagon Head – M10x25 W11 A10308-10 Washer, Conical – M6
S12 95092-338 Screw, Pan Head – M4x55 W12 95149-14 Washer – M8
W13 95179-6 Washer, Spring – M8
B1 95007-254 Bolt – M8x60
B2 95001-284 Bolt – M10x30 X1 98422-5 Nut, Cage – M6
B3 95001-285 Bolt – M10x35 X2 98422-14 Nut, Cage – M8
B4 95001-281 Bolt – M10x60 X3 A6455-64 Pop-rivet
B5 95007-185 Bolt – M10x140 X4 C11158-5967 Fastener, Quick Release
B6 95001-315 Bolt – M12x35 X5 C11158-5968 Fastener, Quick Release
B7 95007-199 Bolt – M12x45
N1 95112-6 Nut – M10

N2 95112-7 Nut – M12
N3 95141-4 Nut, Self-locking – M4
C20160-1724 – 63 – Cyclon 105-222

Parts Compair Cylon-Range

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C20160-1724, Issue 2, November 1998

Cyclon 105: F160-0612 Cyclon 107: F161-1082

C20160-1724 –1– Cyclon 105-222

GENERAL ARRANGEMENT, CYCLON 105-222 FILTER MANIFOLD

C20160-1724 –2– Cyclon 105-222

C20160-1724 –3– Cyclon 105-222

GENERAL ARRANGEMENT, CYCLON 105-222

C20160-1724 –4– Cyclon 105-222

CYCLON 105 & 107

C20160-1724 –5– Cyclon 105-222

1 C27312-53 1 Panel, Cooler Discharge

C20160¡-1724 –6– Cyclon 105-222

BASEFRAME & ACOUSTIC ENCLOSURE (2 of 2) Ref. Part No. Qty. Description

23 98522-16 2 Fastener, Quick Release

C20160-1724 –7– Cyclon 105-222

1 C20461-40 1 Air-end, CYCLON 1

C20160¡-1724 –8– Cyclon 105-222

AIR-END & DRIVE, 50Hz (2 of 2) Ref. Part No. Qty. Description

21 C27312-154 1 Guard, Pulley

C20160-1724 –9– Cyclon 105-222

1 C20461-40 1 Air-end, CYCLON 1

C20160¡-1724 – 10 – Cyclon 105-222

AIR-END & DRIVE, 60Hz (2 of 2) Ref. Part No. Qty. Description

21 C27312-154 1 Guard, Pulley

C20160-1724 – 11 – Cyclon 105-222

— C20600-380 1 Regulator, Suction

C20160¡-1724 – 12 – Cyclon 105-222

MINIMUM PRESSURE VALVE Ref. Part No. Qty. Description

– — 1 Valve, Minimum Pressure

C20160-1724 – 13 – Cyclon 105-222

1 98154-277 1 Cooler, Oil

C20160¡-1724 – 14 – Cyclon 105-222

AIR & OIL PIPEWORK (2 of 2) Ref. Part No. Qty. Description

22 95440-41 1 Coupling, Stud

C20160-1724 – 15 – Cyclon 105-222

– C27312-105 1 Assy., Filter Manifold

C20160¡-1724 – 16 – Cyclon 105-222

REGULATION PIPEWORK Ref. Part No. Qty. Description

1 C20600-380 1 Regulator, Suction

C20160-1724 – 17 – Cyclon 105-222

– C20767-24 1 Starter, 220/230V

C20160¡-1724 – 18 – Cyclon 105-222

STARTER (2 of 4) – 105 (380/415/440V, 50/60Hz) Ref. Part No. Qty. Description

– C20767-21 1 Starter, 380/415/440V

C20160-1724 – 19 – Cyclon 105-222

– C20767-25 1 Starter, 220/230V

C20160¡-1724 – 20 – Cyclon 105-222

STARTER (4 of 4) – 107 (380/415/440V, 50/60Hz) Ref. Part No. Qty. Description

– C20767-26 1 Starter, 380/415V

11 8,9,10 17 4 15 – C20767-27 1 Starter, 440V

5 98614-30 1 Transformer [T101]

14 98601-110 1 Terminal, Earth

C20160-1724 – 21 – Cyclon 105-222

C20160-1724 Cyclon 105-222

C20160-1724 – 23 – Cyclon 105-222

1 C27312-53 1 Panel, Cooler Discharge

C20160¡-1724 – 24 – Cyclon 105-222

BASEFRAME & ACOUSTIC ENCLOSURE (2 of 2) Ref. Part No. Qty. Description

21 98522-16 2 Fastener, Quick Release

C20160-1724 – 25 – Cyclon 105-222

1 C20461-40 1 Air-end, CYCLON 1