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Trust & Technology

Vertical Machining Center

TMV-850Qll/1050Qll

Tongtai Machine & Tool Co., Ltd.


Headquarters China Operation Center

No.3, Luke 3rd Rd., Luzhu Dist., Kaohsiung City 82151, Taiwan Shuzhou Tong-yu Machine & Tool Co., Ltd.
TEL︰886-7-9761588 FAX︰886-7-9761589 No.555 Huahong Rd., Economic Development Zone of Wujiang,
Suzhou City, Jiangsu Province, China
www.tongtai.com.tw
TEL︰86-512-63430168
Taoyuan Branch TEL︰886-3-4551399 FAX︰886-3-4559730 FAX︰86-512-63431622
Taichung Branch TEL︰886-4-23589600 FAX︰886-4-23589993 E-mail︰sales@tong-yu.com.cn
Japan Branch TEL︰81-4-71438355 FAX︰81-4-71438360
Wuhan Branch TEL︰86-27-59409109 FAX︰86-27-59409110
Europe Branch TEL︰31-161-454639 FAX︰31-161-454768
Chongqing Branch TEL︰86-23-67865925 FAX︰86-23-67867717
Romania Branch TEL︰40-264-415273 FAX︰40-264-403983
Malaysia Branch TEL︰603-78597113 FAX︰603-78597115 Guandong Branch TEL︰86-755-27222119 FAX︰86-755-27222115

Vietnam Branch TEL︰84-4-62766090 Tianjin Branch TEL︰86-22-24417640 FAX︰86-22-24416738

Thailand Branch TEL︰66-2-7443440 FAX︰66-2-3986518 Shanghai Office TEL︰86-21-24208138 FAX︰86-21-34073262

Indonesia Office TEL︰62-21-45850875 FAX︰62-21-45850876 Shenyang Office TEL︰86-24-24142968 FAX︰86-24-24115782


TMV -8 50QI I/1 050 QII 201 5.09 /03

Affiliates

Honor Seiki Co., Ltd. Asia Pacific Elite Corp. Quick-Tech Machinery Co., Ltd PCI-SCEMM - rue Copernic ANGER Machining GmbH
TEL : 886-7-9759888 TEL : 886-4-23589313 TEL : 886-6-3841155 TEL : 33-4-77426161 TEL : 43-7229-71041-0
FAX : 886-7-9759999 FAX : 886-4-23588913 FAX : 886-6-3841177 FAX : 33-4-77426023 FAX : 43-7229-71041-199
www.honorseiki.com.tw www.apeccnc.com www.quicktech.com.tw www.pci.fr www.anger-machining.com
www.tongtai.com.tw
01 TMV-850Qll/1050Qll Vertical Machining Center TMV-850Qll/1050Qll Vertical Machining Center 02

TMV-850Qll/1050Qll

● TMV-850Qll and TMV-1050Qll are the upgraded versions that allow the rapid
traverse of up to 48 m/min. The rapid automatic tool changer shortens the T
to T time less than 2 seconds. These features will provide the best investment
return to the customers.

● Excellent C type mechanical structure design provides high machine rigidity.


It also assures excellent positioning accuracy during high speed and preci-
sion machining.

● The integrated ergonomic working table design and friendly operating panel
improves operating efficiency.

● Spindle thermal distortion compensation is available. It not only monitors the


temperature change in machine structure and feeding axis, but also engages
the compensation in spindle to enhance the machining stability.

Machine main specifications


Item Unit TMV-850QII TMV-1050QII

X/Y/Z travel mm 850 / 600 / 530 1,050 / 600 / 530

Spindle speed rpm 8,000 / 10,000


CONTENTS Rapid traverse m/min 48 / 48 / 48
03 Main structure
08 Examples of application Table size mm 950 x 600 1,100 x 600
09 Peripheral accessories Max. loading capacity kg 800
10 Tongtai- Technical Application Center
11 Spindle output and torque chart Servo motor kW 4.5 / 4.5 / 5.5
12 Machine dimension
Max. tool weight kg 7
13 Optional
14 Specifications Tool capacity pc 24
03 TMV-850Qll/1050Qll Vertical Machining Center TMV-850Qll/1050Qll Vertical Machining Center 04

Main structure
X/Y/Z axis specification Preloaded Ball Screws
Travel Servo motor All ball screws of X/Y/Z axis are preloaded to reduce
X/Y/Z axis thermal distortion and ensure the machine’s continu-
TMV-850Qll 850 / 600 / 530 mm ous performance and accuracy. Axis thrust bearings
are automaticly lubricated for long life.
TMV-1050Qll 1,050 / 600 / 530 mm

Rapid traverse
X/Y/Z axis 48/48/48 m/min

Chips removal design


Chip-proof telescopic cover Dual chip augers are standard and the flushing system
is optional for increasing the ability of chip disposal
and decreasing the cleansing time.

Ball screw & rigid linear guide way

Ergonomic design
Finite Element Analysis – FEA The ergonomic design facilitates the operator in moni-
FEA is employed in the machine design to ensure structural toring the production process during program editing.
integrity. The result is high rigidity, high accuracy, and excel- It reduces mistakes and improves working efficiency.
lent machine productivity
05 TMV-850Qll/1050Qll Vertical Machining Center TMV-850Qll/1050Qll Vertical Machining Center 06

Main structure
Automatic Tool Changer Direct-drive type (Opt.)
In TMV-850Qll and TMV-1050Qll series, the standard capacity of the tool magazine is 24 pieces. It uses a rapid tool
changer to shorten idle time and achieves the goal of high efficiency machining. Direct-drive type : 8,000 rpm、10,000 rpm

Tool capacity 24 pcs

Tool changing time Direct-drive motor


T to T : 2.0 sec
C to C : 3.4 sec

•Spindle is connected with motor by coupling


•Spindle cooler is available
Belt type spindle •Coolant through spindle is available (αT8 motor only)

Standard
Belt-type : 8,000 rpm

Optional Coolant through spindle (C.T.S)


Belt-type : 10,000 rpm Coolant through spindle (C.T.S) (Opt.)
(Opt.) αT8 motor only
•Spindle is connected with motor by belt The coolant through spindle is available. It
•Coolant through spindle is available improves machining speed and extends the
•Spindle cooler is available tool life. Moreover, it allows efficient metal
chip removal during deep hole machining
and improves the workpieces’ precision.
Spindle cooler (Opt.) Spindle cooler (Opt.)
Spindle cooler is used to control the spindle tempera- Spindle cooler is used to control the spindle tempera-
ture to match the machine temperature. This prevents ture to match the machine temperature. This prevents
the spindle from overheating, thus minimizing thermal the spindle from overheating, thus minimizing thermal
distortion. Flexible coupling
distortion.

Spindle with air purge and labyrinth


Spindle with air purge and labyrinth design
design avoids coolant and metal chips
avoids coolant and metal chips into the spindle.
into the spindle.
07 TMV-850Qll/1050Qll Vertical Machining Center TMV-850Qll/1050Qll Vertical Machining Center 08

Main structure Examples of application


Table size (L×W)
Unit : mm

850QII 1050QII
L 950 1,100
W 600 600

Working area (L×W×H)


Unit : mm

850QII 1050QII
L 850 1,050
Fine ground table surface
W 600 600
H 530 530
with excellent flatness.
Machining efficiency improvement test
Cycle time comparison
Maximum table load 800 kg
The below graphs show the comparison between
TMV-850A
Table height from floor 900 mm TMV-850QII TMV-850A and TMV-850QII. In the practical appli-
100 %
100 %
cations, the TMV-850QII saves 10% more machin-
10% time saving
ing time than the TMV-850A. Furthermore, to com-
95 % pare the different machining modes, the TMV-850Q
Working area 90.06 %
has better performance than TMV-850A , especially
90 % in tapping.

85 %
TMV-850QII : 850 mm
TMV-1050QII : 1,050 mm 70 %

0%

Machining modes comparison


600 mm 530 mm TMV-850A
18% efficiency improving
TMV-850QII
118 %
120 %

100 mm 115 %

2% efficiency improvement 6% efficiency improvement


110 %
106 %
Max.
Max. table load 105 %
102 %
800 kg
100 % 100 % 100 %

100 %
TMV-850QII : 950 mm 600 mm

TMV-1050QII : 1,100 mm 0%
Machining Drilling Tapping
09 TMV-850Qll/1050Qll Vertical Machining Center TMV-850Qll/1050Qll Vertical Machining Center 10

Peripheral accessories Tongtai- Technical Application Center


Precision testing The purpose of T-TAC is to take care of customer’s machining solu-
tion actively. Based on the outstanding technical applications, Tong-
For assuring assembly precision, Tongtai not only sets internal controls through standard operating procedures, tai is able and willing to provide advanced machining technologies,
but also has established self-checking lists for each machine assembly. Engineers follow the lists to ensvre machining solutions as well as trial tests to its customers and
setting and testing for improving the quality of products. ensures them of excellent experiences in machine operation, main-
Solution
tenance convenience and machine availabity. planning

After-sales
Customize
technical
machine
service
development

Inno
y& v
Techn atio
idl
Customer demands
p olo n
ra ts gy Machining
s Delivery test & Ensure
te

pr velo
Tri se
instruction quality

oc
de
n
al
po

ess ment
Res

&
p
Communication and
experience sharing with

Sol u e d
I ss
ng
customers and partners

uti i
ini

on
ra
ag offe
LUTION PR
t
ff
SO
Sta n o ring
O
sis
L
&

VI
TA

DE
TO
Customization (Opt.)

R
TSP
With an excellent R&D team, Tongtai is able to offer customization with optional solutions.

T-TAC technical and machining solutions


Solutions Contents

Product Through the manufacturing progress and jig & fixture plans, Tongtai’s
manufacture skilled staff will manufacture the first piece for understanding the client’s
test corresponding demands.

Machining By introducing innovative technologies and adding the extra functions,


technologies T-TAC is available to provide brand-new solutions.

Our technical staff will test current problems, which clients have, in the
Machine same machine model for processing problem diagnosis and providing
technology possible solutions. Furthermore, our skilled staff is able to provide the
services at the client’s factory.

T-TAC is open to train current clients, potential customers, agents,


Training teachers/students, and employees and to strengthen their abilities.

T-TAC is also an excellent platform to launch new products/technologies


Technology by cooperation with software/hardware suppliers. With presentation of
exhibits highly reliable products/technologies, it’s possible to provide higher
efficiency and availability solutions than currently existing ones.
11 TMV-850Qll/1050Qll Vertical Machining Center TMV-850Qll/1050Qll Vertical Machining Center 12

Spindle output and torque chart Machine dimension


Belt type spindle (All series CIS is optional) ● TMV-850QII 單位:mm

Std. α6 (7.5/5.5 kW) 8,000 rpm (Opt. 10,000 rpm) Opt. αP15 (9/7.5 kW) 8,000 rpm
Horsepower[kW] Torque[Nm] Horsepower[kW] Torque[Nm]
12 60 12 160
30 min, S3 60% Operation zone 30 min, S3 60% Operation zone
10 47.7 Nm 50
114.6 Nm 9 kW
9 120
8 7.5 kW 40 95.5 Nm 7.5 kW
35 Nm 7.5 kW
6 5.5 kW 30 6 80
5.5 kW
5.5 kW
4 20
3.7 kW 40
3
2 10

2,810
Continued operation zone
1500 Continued operation zone
750
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000

Spindle speed (rpm) Spindle speed (rpm)

Opt. αP15 (9/7.5 kW) 10,000 rpm Opt. α12 (15/11 kW) 8,000/10,000 rpm
Horsepower[kW] Torque[Nm] Horsepower[kW] Torque[Nm]
12 128 25 100
95.5 Nm
30 min, S3 60% Operation zone 2,000
91.69 3,260
Nm 9 kW 20 80 2,200
9 96 70 Nm 30 min, S3 60% Operation zone
76.4 7.5 kW
Nm 7.5 kW 15 kW
15 60
6 64
11 kW
5.5 kW
10 40
7.5 kW
3 32
5 5.5 kW 20

937.5
Continued operation zone
1500
Continued operation zone ● TMV-1050QII
0 2500 5000 7500 10000 0 2000 4000 6000 8000 10000
Spindle speed (rpm) Spindle speed (rpm)

Direct-drive type (All series CIS is optional)


Opt. α6 (7.5/5.5 kW) 10,000/12,000 rpm Opt. αT8 (11/7 kW) 10,000/12,000 rpm

2,810
Horsepower[kW] Torque[Nm] Horsepower[kW] Torque[Nm]
10 50 16 80
47.7 Nm
30 min, S3 60% Operation zone 70 Nm
30 min, S3 60% Operation zone
8 40
7.5 kW 12 60
35 Nm 11 kW

47.7 Nm
6 5.5 kW 5.6 kW 30
8 7.5 kW 40
4 20 6.6 kW
3.9 kW 3.7 kW
4.5 kW
4 20
2 2.2 kW 10

Continued operation zone Continued operation zone


1500 8000 1500 7000
0 3000 6000 9000 10000 12000 0 3000 6000 9000 10000 12000 2,000
Spindle speed (rpm) Spindle speed (rpm) 2,500 3,260
13 TMV-850Qll/1050Qll Vertical Machining Center TMV-850Qll/1050Qll Vertical Machining Center 14

Optional accessories Specifications


Coolant through spindle Spindle cooler 4th axis

Item Specification Unit TMV-850QII TMV-1050QII

Table size (L×W) mm 950 x 600 1,100 x 600

Tool breakage detector Oil skimmer Chip conveyor Max. table load kg 800
Table
Table height from floor mm 900

T-slot (size×No.) mm 18x5

Spindle taper 7/24 Taper No.40


Spindle
Spindle speed rpm Belt type 8,000 (Opt. 10,000) Direct drive type (Opt. 12,000)

X/Y/Z axis stroke mm 850 / 600 / 530 1,050 / 600 / 530


Stroke
Spindle nose to table mm 100-630

X/Y/Z axis rapid traverse m/min 48 / 48 / 48


Tri-color warning light Oil mist collector Coolant gun Feed
Cutting feedrate mm/min 1-12,000

Tool shank BT-40

Tool capacity pc 24

Max. tool diameter mm Ø89


ATC
Max. tool diameter
mm Ø125
(w/o adjacent tool)
Max. tool lenght mm 250

Max. tool weight kg 7


A/C for electrical cabinet Transformer Sub-operation box
Spindle motor (50% ED) kW 7.5/5.5(Opt. 9.0/7.5, 15/11)

Motors X/Y/Z axis servo motor kW 4.5/4.5/5.5

Coolant motor kW 0.37

Controller FANUC 0i-M(Opt. 31i)

Width x Depth x Height mm 2,200 x 3,260 x 2,810 2,500 x 3,260 x 2,810


Machine size
Weight kg 6,300 7,100
◎ Specifications may be changed without prior notice

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