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GENERAL SPECIFICATION

OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

APPLICABLE TO : PROPOSAL PURCHASE AS BUILT DATE __________ REVISION _


FOR UNIT PEDESTAL CRANE
SITE REQ. NO _
ITEM NO. NO REQUIRED _
MANUFACTURER * MODEL * DRIVER __ DIESEL ENGINE
STAND ALONE YES/ NO _ TYPE _________________________ POWER _________________
INFORMATION TO BE COMPLETED BY PURCHASER BY MANUFACTURER
GOVERNING SPECIFICATIONS & API-2C
GANTRY SUMMARY (ALL LOADS ARE SAFE WORKING LOAD EXCLUSIVE OF HOOK, BLOCKS, WIRE ROPES, ETC.)

MAIN HOIST - ON PLATFORM LIFTS REQUIRED OFFERED


MODE LOAD RADIUS HOOK SPEED FALLS MODE LOAD RADIUS HOOK SPEED FALLS
(tonnes) (metres) (m/sec) (tonnes) (metres) (m/sec)
STATIC
STATIC
STATIC
STATIC
STATIC
MAIN HOIST - SUPPLY BOAT (SEA) LIFTS REQUIRED OFFERED
WAVE PERIOD SIG. WAVE PERIOD LOAD RADIUS HOOK SPEED LOAD RADIUS HOOK SPEED
(sec) (tonnes) (metres) (m/sec) (tonnes) (metres) (m/sec)

DYNAMIC FACTOR = 2.0

WHIP HOIST – ON PLATFORM LIFTS REQUIRED OFFERED


LOAD RADIUS HOOK SPEED LOAD RADIUS HOOK
(tonnes) (metres) (m/sec) (tonnes) (metres) (m/sec)

WHIP HOIST - SUPPLY BOAT (SEA) LIFTS REQUIRED OFFERED

WAVE PERIOD SIG. WAVE PERIOD LOAD RADIUS HOOK SPEED LOAD RADIUS HOOK SPEED
(sec) (tonnes) (metres) (m/sec) (tonnes) (metres) (m/sec)
DYNAMIC FACTOR = 2.0

OTHER DUTY DATA REQUIRED OFFERED


SLEW SPEED (ALL LOADS) _______________________________
BOOM IN/OUT TIME min *
DEGREE LIST (ALL SEA LIFTS) (degrees)
ENVIRONMENT CORROSIVE, HUMID, SALT LADEN RELATIVE HUMIDITY 100%
ELECTRICAL AREA CLASS : MAIN CRANE BOOM ____________________________
EQUIPMENT GROUP TEMP. CLASS
TEMPERATURE OC MAX _ MINIMUM _ _
DRY BULB
WET BULB
WIND (m/sec) MAX FOR OPERATION/3 SEC. GUST CRANE STOWED

* VENDOR TO FILL / ADVISE


Note :- 1. Vendor shall either offer box or lattice boom crane. The weight of the crane shall be kept minimum as
possible due to the weight limitation of the topsides.

Rev. 2 - February 2003 Page 1 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

PLATFORM LIFTS SEA LIFTS

SEA STATE

WP SWH WP SWH WP SWH


(sec) (m) (sec) (m) (sec) (m)

NO. FALLS

RADIUS (m) SWL (tonnes)

Note : This table to be repeated for each hoist, and fall arrangement.

WP: Wave Period


SWH: Significant Wave Height

Rev. 2 - February 2003 Page 2 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

Rope-luffing Crane (See Note 2) - Main Dimensions

Hw Tw
B
A E
Hm
α C

D Boom
Rest
K
G F
Hc S
Rm Tm
Rw

Deck Centreline of Pedestal

L.A.T.
M L

N Lowest Hook Level

O CAB

P J W

Walkway
ϕ

Note :- 2 The above diagram is for Type C crane and vendor shall modify the same for box boom crane.

Rev. 2 - February 2003 Page 3 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

CRANE MAIN DIMENSIONS: ROPE - LUFFING/ RAM LUFFING (EXCEPT WHERE NOTED)
(DIMENSIONS IN METRES OR DEGREES)

A OVERALL HEIGHT ABOVE SLEW DATUM (MAX) WEIGHT (tonnes)


B BOOM FOOTPIN TO MAIN HOIST SHEAVE CRANE COMPLETE
C BOOM FOOTPIN TO WHIP HOIST SHEAVE A-FRAME
D BOOM FOOTPIN TO SLEW DATUM MAIN HOIST WINCH
E SLEW DATUM TO TOP OF A-FRAME BOOM HOIST WINCH
F BOOM FOOTPIN TO PEDESTAL CENTRELINE MACHINERY BED AND HOUSE AND CAB
G MAXIMUM TAIL RADIUS SLEWDRIVE UNIT(S)
H SLEWRING BEARING
HM MAXIMUM HEIGHT MAIN HOIST TO BOOM FOOT PIN ELEVATION SLEWRING FASTENERS
HW MAXIMUM HEIGHT WHIP HOIST TO BOOM FOOT PIN ELEVATION PRIME MOVER
J MAXIMUM BOOM WIDTH PUMP DRIVE UNIT
K BOOM FOOTPIN TO LAT DRIVERS CAB
L LAT TO LOWEST HOOK LEVEL BOOM
M PEDESTAL CENTRELINE TO OUTBOARD CAB PEDESTAL ADAPTER
N PEDESTAL CENTRELINE TO IN-BOARD CAB HOOK BLOCK (MULTI-FALL)
O CAB/OPERATOR STATION WIDTH HOOK BLOCK (SINGLE-FALL)
P WIDTH MACHINERY HOUSE ROPE (MAIN HOIST)
R ROPE (BOOM HOIST)
RM1 HOOK RADIUS - MAIN HOIST - MAX
RW1 HOOK RADIUS - WHIP HOIST - MAX
RM2 HOOK RADIUS - MAIN HOIST - MIN
RW2 HOOK RADIUS - WHIP HOIST - MIN
S PEDESTAL CENTRELINE - BOOM REST (MIN / MAX)
T
TM HIGHEST HOOK TO LOWEST HOOK POSITION (MAIN) Note :-
TW HIGHEST HOOK TO LOWEST HOOK POSITION (WHIP) 3. The items which shall not be applicable
W MINIMUM BOOM WIDTH for box boom crane shall be deleted.
α1 BOOM ANGLE - MINIMUM RADIUS
α2 BOOM ANGLE - MAXIMUM RADIUS 4. The crane height shall be lower than the
ϕ DIAMETER OF PEDESTAL COLUMN 5.5 meters clearance between rig and
HC HEIGHT OF THE COLUMN PROVIDED BY VENDOR maindeck.
* : ROPE - LUFFING CRANE ONLY The crane’s heighest point shall clear
the ring during drilling period.
RAM LUFFING CRANE
E SLEW DATUM TO TOP OF BOOM - MINIMUM 5. To prevent personnel from being
H MAXIMUM HEIGHT TO HOOK RAM FOOTPIN accidently pinned between crane cab/
K RAM FOOTPIN TO LAT service platform and main deck,
R1 HOOK RADIUS - MAX VENDOR shall put a markings on the
R2 HOOK RADIUS - MIN crane cabin.
U PEDESTAL CENTRELINE TO RAM FOOTPIN
Y HEIGHT PEDESTAL DATUM TO RAM TOP PIN

FORCES AND MOMENTS AT SLEWRING (INCLUDING CRANE


WEIGHT EFFECT)
MAX STATIC VERTICAL FORCE (kN)
MAX DYNAMIC VERTICAL FORCE (kN)
MAX OVERTURNING MOMENT STATIC (kNm)
MAX OVERTURNING MOMENT DYNAMIC (kNm)

( BY OR ) CONSTRUCTION FEATURES - STRUCTURE

Rev. 2 - February 2003 Page 4 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

BOOM

CONSTRUCTION TYPE

MATERIAL

OVERALL LENGTH/ WEIGHT (m, kg)

NO. OF SECTIONS

LENGTH/ WEIGHT PER SECTION (m, kg)

WALKWAY REQUIRED YES/ NO

WALKWAY POSITION RELATIVE TO BOOM LEFT/ RIGHT (TO BE CONFIRMED DURING DETAIL DESIGN)
A-FRAME

CONSTRUCTION TYPE

MATERIAL

LIFTING AIDS REQUIRED YES/ NO


BASE FRAME

CONSTRUCTION REQUIRED

MATERIAL

TAIL RADIUS LIMIT (m)


DRIVERS CAB

POSITION RELATIVE TO BOOM LEFT/ RIGHT (TO BE CONFIRMED DURING DETAIL DESIGN)

MOUNTING REQUIREMENT

CONSTRUCTION SINGLE/ DOUBLE SKINNED


SLEW RING

MAX LOAD AXIAL/ RADIAL (kN)

MAX OVERTURNING MOMENT (kNm)

NOMINAL DIAMETER (m)

MANUFACTURER/ MODEL NO.

MATERIALS RING

MATERIALS ROLLERS

NO. GEAR TEETH

BOLTING OUTER PITCH CIRCLE INNER PITCH CIRCLE

DIAMETER (m) (m)

NO. OF BOLTS

LOADING (kN) (kN)

SLEW LIMITERS REQUIRED YES/ NO


MAX WIND SPEED FOR CHANGE-OUT (m/sec)
PEDESTAL ADAPTER

DIAMETER TOP (m)

DIAMETER BOTTOM (m)

WALL THICKNESS (mm)

MATERIAL

WALKWAY PROVIDED YES/ NO

Rev. 2 - February 2003 Page 5 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

Construction Features - Drive System


PRIME MOVER
TYPE DIESEL ENGINE (SEE DIESEL ENGINE DATA SHEET)
POWER (kW)
SPEED (rpm)
MANUFACTURER
REFER DATA SHEET NOS :-

GEAR BOXES SPLITTER MAIN HOIST BOOM HOIST SLEW DRIVE


TYPE
POWER NORMAL/ MAX (kW)
SPEED INPUT NORMAL/ MAX (rpm)
OUTPUT NORMAL/ MAX (rpm)
MANUFACTURER
MODEL

HYDRAULIC POWER SUPPLY SYSTEM


REFER DATA SHEET NOS :- BY VENDOR

HYDRAULIC PUMPS AUX. HOIST MAIN HOIST BOOM HOIST SLEW DRIVE
TYPE
MANUFACTURER
DISPLACEMENT (cm3/rev)
PRESSURE NORMAL/ MAX (barg)
FLOW NORMAL/ MAX (L/m)
SPEED NORMAL/ MAX (rpm)
POWER NORMAL/ MAX (kW)
HYDRAULIC MOTORS
TYPE
MANUFACTURER
DISPLACEMENT
PRESSURE NORMAL/ MAX (barg)
FLOW NORMAL/ MAX (L/m)
SPEED NORMAL/ MAX (rpm)
POWER NORMAL/ MAX (kW)

HYDRAULIC RAMS - NOT APPLICABLE TO ROPE LUFFING


NO. OFF
TYPE
MANUFACTURER
SINGLE/ DOUBLE ACTING
PUSH LOAD (tonnes)
PULL LOAD (tonnes)
STROKE (mm)
PISTON AREA CYL/ ROD SIDE (cm2)
SPEED MAX PUSH/ PULL (m/sec)
SEALS TYPE/ MATERIAL
CYLINDER MATERIAL
ROD MATERIAL HARD CHROME MIN 150 MICRON THICK WITH HARDNESS RC 58
POWER DEMAND SUMMARY (MAX OPERATING CONDITIONS)
MAIN HOIST (kW)
BOOM HOIST (kW)
SLEW DRIVE (kW)
AUXILIARIES (kW)
TOTAL (kW)

Rev. 2 - February 2003 Page 6 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

Construction Features - Hoist


HOIST DATA AUX HOIST MAIN HOIST BOOM HOIST
DRUM DIAMETER (mm)
DRUM FLANGE DIAMETER (mm)
DRUM WIDTH BETWEEN FLANGES (mm)
NO. OF LAYERS
NO. OF DEAD TURNS
ROPE SPEED AT DRUM (m/sec)
ROPE LOAD AT DRUM (kN)
LUFF TIME MAXIMUM TO MINIMUM (sec)
GROOVING TYPE
FLEET ANGLE MAXIMUM (O)
PRIMARY BRAKE TYPE
PRIMARY BRAKE LOCATION
PRIMARY BRAKE FULL LOAD TORQUE (kN.m)
SPRAG CLUTCH PROVIDED
SECONDARY BRAKE TYPE
SECONDARY BRAKE LOCATION
SECONDARY BRAKE FULL LOAD TORQUE (kN.m)
SPOOLING DEVICE PROVIDED

SHEAVES
SHEAVES DIAMETER - MAXIMUM (mm)
ROPE FLEET ANGLE MAXIMUM (O)

WIRE ROPES
MANUFACTURER
TYPE
CONSTRUCTION
CORE MATERIAL
WIRE MATERIAL
GALVANISED
MAX OPERATIONAL LOAD (tonnes)
SAFE WORKING LOAD (tonnes)
MIN BREAKING LOAD (tonnes)
DIAMETER (m)
TOTAL LENGTH (m)
WT. PER METER (kg/m)
OPERATING TEMP MAX/ MIN (OC)

HOOKS
TYPE/ STANDARD
NO. SHEAVES
SAFETY LATCH TYPE

BEARINGS AND LUBRICATION MANUFACTURER TYPE MATERIAL


BOOM HINGE
RAM PIN TOP
RAM PIN BOTTOM
ROPE SHEAVE
DRUM BEARING (whip hoist)
DRUM BEARING (whip hoist)
DRUM BEARING (whip hoist)

Rev. 2 - February 2003 Page 7 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

INSTRUMENTATION ( OR )
CONTROLS YES/ NO INDICATORS YES/ NO LOCN.
ENGINE START SAFE LOAD
STOP ANGLE
SPEED CONTROL WIND SPEED
MAIN HOIST CONTROL HYDRAULIC OIL LEVEL
BOOM HOIST CONTROL FUEL LEVEL
SLEW CONTROL ENGINE OIL TEMP
WINDSCREEN WIPER/ WASHER COOLING WATER TEMP
HEATING/ VENTILATING/ DEMISTING/AIR CONDITIONING FUEL PRESSURE
LIGHTING SPEED (RPM)
EMERGENCY STOP (CONTROL STATION) - 1 OFF AIR SYSTEM PRESSURE
BOOM LOWER OVERRIDE RESERVOIR PRESSURE
HORN WARNING HYDRAULIC BOOST OIL PRESSURE
EMERGENCY HOIST BRAKE RELEASE CONTROL OIL PRESSURE
LUFF BRAKE RELEASE LUFF PRESSURE
WAVE FOLLOWING SELECTOR MAIN HOIST PRESSURE
EMERGENCY LOAD LOWERING WHIP HOIST PRESSURE
SLEW PRESSURE
THROTTLE (HAND OR FOOT) GOP HEALTHY
HOIST LINE MOTOR
HYDRAULIC OIL FILTER CONDITION
ACCUMULATOR CHARGE PRESSURE
ELECTRICAL POWER STATUS (24 VDC)

WARNINGS: (YES/ NO) ALARM TRIP FURTHER SAFETY FEATURES YES/ NO


HORN COMMUNICATION SYSTEM
ENGINE OVERSPEED GOP SYSTEM
BOOM OUT OVERMOMENT BOOM BACK STOPS
BOOM HOIST LIMIT - MIN RADIUS SLACK ROPE PREVENTER MAIN HOIST
- MAX RADIUS LUFF HOIST
LOAD HOIST LIMIT - OVER HOIST ANTI-2 DRUM ROTATION INDICATOR
BLOCK
- OVER LOWER LINE MOTION INDICATOR
SLEW ARC LIMITS DRY POWDER EXTINGUISHER
ENGINE COOLING WATER TEMP HIGH - CONTROL STATION
OIL TEMP HIGH - ENGINE AREA
OIL PRESSURE LOW FMECA CONTROL SYSTEM
HYDRAULIC OIL LEVEL LOW HYDRAULIC SYSTEM
BOOST PRESS LOW MECHANICAL
OIL TEMP HIGH HOOK OVERHOIST
OIL CAVITATION CONNECTION TO PLATFORM
FUEL OIL LOW FIRE & GAS DETECTION SYSTEM
MAIN HOIST ROPE SLACK
BOOM HOIST ROPE SLACK
ACCUMULATOR CHARGE PRESS LOW
HYDRAULIC CONTROL PRESS LOW
BOOM OUT OVER MOMENT CAB :- CRANE CABIN
ROPE VICINITY TEMP HIGH GOP :- GROSS OVER MOMENT PROTECTION
GOP SYSTEMS ACTIVATED

NOTE : ALL CONTROLS AND ALARMS SHALL BE INDEPENDENT OF EXTERNAL POWER SOURCES.

Rev. 2 - February 2003 Page 8 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

ENTRY DATA VOLTAGE CYCLES PHASE

MAIN SUPPLY - - -
EMERGENCY SUPPLY - - -

LIGHTING LOCATION TYPE ZONE 2, T3, IIA

FLOODLIGHTS
SLEWRING
BOOM TIP

AIRCRAFT WARNING

CONTROL STATION LIGHTING


ACCESS WAYS LIGHTING
POWER SOCKET OUTLET

MIN CAPACITY
COLLECTOR RING NO. OF RINGS UTILITIES
(AMP)

MAIN POWER SERVICE AIR (NA) NORMAL MAX

PRESSURE (barg)
EARTH TEMPERATURE (OC)
EMERGENCY POWER CONSUMPTION Nm/hr
PUBLIC ADDRESS
FIRE AND GAS WARNING DIESEL FUEL
SPARE PRESSURE (barg)
240 VAC TEMPERATURE (OC)
24 VDC CONSUMPTION L/hr
TANK CAPACITY (L)

VIBRATION LIMITS

NOISE (ENGINE ON FULL LOAD)

EXTERNAL TO CRANE:-
LOCATION (dBA)
LIMIT (dBA)
QUOTED (dBA)

WITHIN DRIVERS CAB:- :-


LIMIT (dBA)
QUOTED (dBA)

WITHIN MACHINERY HOUSE:-


LIMIT (dBA)
QUOTED (dBA)

Rev. 2 - February 2003 Page 9 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

1 PURCHASER’S SPECIFICATIONS
2 PROJECT JOB NO. 6683
3 CLIENT UNIT
4 NO. REQUIRED ITEM NO.
5 SERVICE PEDESTAL CRANE APPLICABLE SPEC: API Spec 2C
6
7 OPERATING CONDITIONS
O
8 AMBIENT TEMPERATURE C AREA CLASSIFICATION
9 BAROMETRIC PRESSURE mBAR ALTITUDE ABOVE M.S.L (M)
10 RELATIVE HUMIDITY % LOCATION
11
12 UTILITIES
O
13 COOLING WATER TEMP. C COOLING WATER PRESSURE BARG
14 COOLING WATER PROPERTIES
O
15 INSTRUMENT AIR PRESSURE BARG NA DEW POINT C NA
16 ELECTRIC SUPPLY (V/PhHz)
17
18 DRIVEN MACHINE
19 DRIVEN MACHINE PEDESTAL CRANE POWER PACK STARTING TORQUE KG-M
20 DUTY ROT. VIEWED FROM COUPLING END
21 POWER REQ’D AT SHAFT (NORMAL) kW RPM
22 POWER REQ’D AT SHAFT (MAX. ) kW RPM
23 RECOMMENDED POWER OF PRIME MOVE AT SITE kW
24 METHOD OF DRIVE FLEXIBLE/RIGID COUPLING V-BELTS GEAR DRIVE
25 DRIVE THROUGH POWER TAKE OFF CLUTCH YES NO
26
27 MANUFACTURER’S SPECIFICATIONS
28 CONSTRUCTION & PERFORMANCE FEATURES
29 MANUFACTURER ENGINE MODEL
30 CYLINDER ARRANGEMENT: NO. OF CYLINDERS: FIRING ORDER:
31 BORE/STROKE mm: COMPRESSION RATIO: RATED BMEP BARG:
32 CYLINDER LINER DRY WET REPLACEABLE
33 SPEED RPM MEAN PISTON SPEED m/sec
34 ASPIRATION NORMAL SUPERCHARGED TURBO-CHARGED INTERCOOLED AFTERCOOLED
35 ENGINE COOLING AIR COOLED WATER COOLED
36 METHOD OF STARTING MANUAL AUTOMATIC ELECTRIC AIR HYDRAULIC COLD START AIDS
37 METHOD OF STOPPING MANUAL AUTOMATIC
38 ISO RATED ENGINE POWER kW (EXCLD. RAD. FAN & PUMPS)
39 POWER REQ’D (kW) FOR DRIVING RAD. FAN PUMPS
40 RATED SITE ENGINE POWER (INCLD. ALL ANCILLARIES) kW
41 SPECIFIC FUEL CONSUMPTION (kg/kW-HR) 10% OVERLOAD FULL LOAD ¾ LOAD
42 ½ LOAD ¼ LOAD
43 ENGINE GOVERNING: TYPE SPEED RANGE %: RPM
44 CONTROL MECHANISM MANUAL AUTO REMOTE
45

46 STARTING SYSTEM
47 BATTERY STARTING WITH CABLES, LUGS AND:
48 BATTERY NO. MAKE RATING
49 STARTER MAKE RATING
50 DYNAMO MAKE RATING
51 REGULATOR & CHARGER MAKE RATING
52 COMPRESSOR AIR STARTING WITH INTERCONNECTING PIPING AND: (NA)
53 DIRECT AIR INJECTION IN CYLINDERS AIR MOTOR
54 AIR COMPRESSOR DRIVEN BY:
55 COMP. TYPE CAPACITY PRESSURE BARG
56 DRIVER kW RPM V/Ph/Hz
3
57 AIR RECEIVER CAPACITY m DESIGN CODE:
58 HYDRAULIC FLUID STARTING WITH INTERCONNECTING PIPING AND:
59 HAND PUMP AND LEVER MOTOR DRIVEN PUMP
60 NO. OF ACCUMULATORS: WORKING PRESS. BARG:
61 HYD. SYSTEM MFR.: MODEL:
62 HAND STARTING WITH STARTING HANDLE
63

1 COOLING SYSTEM

Rev. 2 - February 2003 Page 10 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

2 RADIATOR COOLING INCLUDING INTERCONNECTING PIPING AND:


3 RADIATOR WITH TEMP. CONTROL VALVE EXPANSION/MAKE-UP WATER TANK
4 FAN DRIVEN BY: ENGINE SHAFT DRIVER RATING kW/SPEED RPM /
O
5 ENGINE DRIVEN CIRC. PUMP ENGINE WATER TEMP IN/OUTLET / C
3
6 OPEN CIRCUIT WITH ENGINE DRIVEN WATER CIRC. PUMP/FIREWATER PUMP FLOW m /HR
7 CLOSED CIRCUIT COOLING INCLUDING
8 WATER PUMP DRIVEN BY: DRIVER RATING kW/SPEED RPM /
9 PRIMARY CIRCUIT WITH MAKE-UP TANK COOLER WITH ANCHOR/FOUNDATION BOLTS
10 SECONDARY (RAW) CIRCUIT WITH STRAINERS PRESSURE CV
11 BYPASS VALVE CHECK VALVE
o
12 PRIMARY COOLER INLET/OUTLET TEMP. : / SEC. COOLER INLET/OUTLET TEMP. /. C
13 PRESSURE (SEC. CIRCUIT) BARG: COOLER TESTING PRESSURE BARG
14 EXHAUST MANIFOLD WATER JACKET TURBOCHARGER WATER JACKET
15
16 LUBE OIL SYSTEM
17 SPLASH LUBRICATION
18 FORCE FEED LUBRICATION INCLUDING VALVES, OIL PUMP, PIPING AND:
19 OIL COOLER TYPE:
20 OIL FILTERS SELF CLEANING DUPLEX PAPER CARTRIDGE
21 PRE-LUBE PUMP DRIVEN BY:
22 PRELUBRICATION MANUAL AUTOMATIC @ INTERVALS OF HOURS
23 OP. LUBE OIL PRESSURE BARG: LOW LUBE OIL PRESSURE BARG:
24 OIL COOLER TYPE: OIL COOLER TEST PRESS. BARG:
25 TYPE/GRADE LUBE OIL: LUBE OIL CONSUMPTION (l/DAY):
26 OIL SUMP CAPACITY (l/DAY): OIL HEATER kW//V/Ph/Hz:
27
28 FUEL SYSTEM
29 GRAVITY FEED SYSTEM FUEL LIFT PUMP
30 FUEL FILTERS PAPER CARTRIDGE DUPLEX ON-LINE CHANGEOUT
31 FUEL INJECTION PUMP MAKE: MODEL: TYPE:
32 DAY TANK ENGINE SKID MOUNTED SEPARATE SKID MOUNTED
33 CAPACITY LITRES 8 HOURS: 12 HOURS: LITRES
34 AUTO FILL FLOAT OVERFLOW INJECTION RETURN VENT/DRAIN/INSPECT’N
35 FUEL TRANSFER PUMP MAKE/MODEL: DRIVE: TYPE:
36 FUEL PIPING AND FITTINGS
37 DAY TANK TO ENGINE TRANSFER PUMP TO ENGINE
38 OVERFLOW/DRAIN POINT INJECTION RETURN LINES
39
40 MATERIALS OF CONSTRUCTION
41 RADIATOR TUBES/FINS: OIL COOLER SHELL/TUBES:
42 RAW WATER COOLER SHELL/TUBES:
43 DAY TANK: AIR RECEIVER:
44 HYD. ACCUMULATOR: FUEL PIPING:
45 LUBE OIL PIPING: PRIMARY WATER PIPING:
46 SECONDARY WATER PIPING ENGINE SKID:
47 ENGINE BLOCK: CYLINDER HEADS:
48 CRANKSHAFT: CONN. RODS:
49 PISTONS: TURBOCHARGER CASING:
50
51 TESTING AND INSPECTION (ENGINE)
52 REQUIRED WITNESSED
53 STAGE INSPECTION DURING MANUFACTURE
54 FULL LOAD TEST AT VENDOR’S WORKS
55 FUEL CONSUMPTION AND GOVERNING TEST
56 CONTROL PANEL FUNCTIONAL TEST
57
58
59 INSPECTION/TESTING BY PURCHASER ⌧ 3RD PARTY INSPECTOR
60
61 ERECTION & MAINTENANCE
62 NET WEIGHT OF ENGINE SKID WITH MOUNTED ANCILLARIES (kg):
63 MAXIMUM WEIGHT TO HANDLED DURING ERECTION / MAINTENANCE (KG) : /
64 CHANGE OF LUBRICATING OIL AFTER : HOURS
65 EXPECTED PERIOD OF RUNNING BETWEEN TOP OVERHAULS : HOURS
66 EXPECTED PERIOD OF RUNNING BETWEEN MAIN OVERHAULS : HOURS

1 INSTRUMENTS AND CONTROLS


2 UNIT CONTROL PANEL ENGINE GAUGE BOARD

Rev. 2 - February 2003 Page 11 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

3 PRESSURE GAUGE- LUBE OIL HEADER PRESSURE GAUGE-BOOST AIR PRESSURE


4 PRESSURE GAUGE AIR RECEIVER PRESSURE GAUGE-COOLING WATER
5 PRESSURE HYD. ACCUMULATOR
6
7 TEMP. INDICATOR-LUBE OIL TEMP. INDICATOR-JACKET WATER
8 TEMP. INDICATOR-CHARGE AIR COOLER TEMP. INDICATOR-COOLING WATER
9 TEMP. INDICATOR-EXHAUST
10
11 TACHO-HOUR METER NO. OF STARTS COUNTER
12 ALARM TRIP
13 LOW LUBE OIL PRESSURE
14 HIGH ENGINE WATER TEMP.
15 HIGH EXHAUST TEMP.
16 LOW RECEIVER AIR PRESS.
17 LOW FUEL OIL LEVEL
18 LOW WATER LEVEL
19 ENGINE OVERSPEED
20 ENGINE FAIL TO START
21 HIGH ENGINE OIL TEMP
22 FUEL SHUT-OFF ON TRIP (AIR SHUTOFF ON OVERSPEED)
23 AUTO START ON REMOTE SIGNAL AUTO STOP ON REMOTE SIGNAL
24 KEY SWITCH AND PUSH BUTTON STOP COMMON ALARM/TRIP INDICATION
25
26 ITEMS MARKED ‘GB’ TO BE LOCATED IN ENGINE MOUNTED GAUGE BOARD
27 ITEMS MARKED ‘UCP’ TO BE LOCATED IN CRANE CABIN.
28 NOTE: ALL WIRING/TUBING BETWEEN ENGINE-GAUGE BOARD-CONTROL PANEL IN VENDOR SCOPE
29
30 SCOPE OF SUPPLY/WORK (EACH ENGINE)
31 DIESEL ENGINE , LUBRICATION SYSTEM, GOVERNING SYSTEM, ASPIRATION SYSTEM, FUEL SYSTEM,
32 COOLING SYSTEM, AND STARTING SYSTEM AS DEFINED IN THIS DATA SHEET.
33 SUCTION AIR FILTER WITH SUCTION PIPING DRY OIL BATH
34 FLYWHEEL WITH BARRING DEVICE
35 GUARDS FOR MOVING PARTS, PUMP COUPLINGS, RADIATOR FANS, ETC.
36 POWER TAKE OFF CLUTCH & FLYWHEEL HOUSING TO SAE:-
37 INLET AND EXHAUST MANIFOLDS
38 EXHAUST SILENCER WITH EXPANSION BELLOWS. TYPE: RESIDENTIAL, SPARK ARRESTING
39 EXHAUST PIPING
40 BATTERY CHARGING EQUIPMENT
41 COUPLING FOR DRIVEN EQUIPMENT. TYPE:
42 COMMON BASEPLATE FOR ENGINE AND DRIVEN EQUIPMENT
43 FOUNDATION AND ANCHOR BOLTS
44 SPECIAL TOOLS FOR NORMAL MAINTENANCE OF ENGINE AND TURBOCHARGER
45 TORSIONAL ANALYSIS REPORT ON ENGINE/DRIVEN EQUIPMENT
46 SPARES FOR COMMISSIONING / 2 YEARS OPERATION LIST TO BE PROVIDED WITH ITEMISED COST
47
48
49 GENERAL NOTES
50
51 1) ALL ITEMS MARKED AS IN CHECK BOXES SHALL BE IN VENDOR’S SCOPE OF SUPPLY/WORK
52 2) SEMI-COLON INDICATES VENDOR TO PROVIDE DESCRIPTIVE INFORMATION
53 3) ANY ADDITIONAL INFORMATION NOT COVERED BY THESE DATA SHEETS BUT CONSIDERED NECESSARY BY
54 THE VENDOR TO DESCRIBE THE SALIENT FEATURES OR TO CLARIFY SCOPE OF SUPPLY SHOULD BE MADE
55 SEPARATE DATA SHEETS.
56 4) VENDOR SHALL RETURN THESE DATA SHEETS FULLY COMPLETED INSOFAR AS PRACTICAL, WITH THE BID
57 PROPOSAL
58
59
60

Rev. 2 - February 2003 Page 12 of 133


GENERAL SPECIFICATION
OFFSHORE CRANES
Exploration and Production Malaysia Inc.
Development Projects Department APPENDIX A: CRANE DATA SHEETS GS 13-1-1

EQUIPMENT NOISE LIMITATION Contr. Job No.:

1 Type of Equipment - OFFSHORE PEDESTAL CRANE Mechanical Power : kW


2 VENDOR/Manufacturer - Speed : r/min
3 Type no. Size l x b x h : m
4
5 01. GENERAL
6 This requisition covers the noise limits of the equipment given below. For definitions, method of measuring etc. reference is
7 made to EEMUA specification no. 140: Noise procedure specification.
8
9 2. NOISE LIMITS TO MET BY THE EQUIPMENT
10 The noise generated by the equipment shall not exceed the more stringent of the noise limits given in the table below, or any
11 of the conditions of operation for which the equipment may normally be expected to be used.
12 Lp is the maximum (A-weighted) sound pressure level dB re 20 µPa at any location at 1m from the equipment surface, Lw is
13 the maximum (A-weighted) sound power level, dB re 1 pW.
14 If the equipment generates noise with tonal or impulsive components the limits shall be taken 5 dB(a) more stringent.
15
16 3. INFORMATION TO BE SUBMITTED WITH THE TENDER
17 This noise data sheet shall be returned with the tender and with guaranteed noise data filled in.
18 VENDOR shall state which silencing measures were taken to meet the noise requirements.
19 Where applicable the completed silencer and/or acoustic enclosure data requisition sheet shall also be returned
20
21 Equipment A Noise levels guaranteed by VENDOR in dB(A) B Remarks
22 items / locations (upper tolerance + 0 dB) Noise
23 63 125 250 500 1k 2k 4k 8k Limit Silencing
total
24 dB(A) Measures
25 OVERALL PEDESTAL 1 Lp
26 CRANE Lw
27 Lp
28 Lw
29 Lp
30 Lw
31 Lp
32 Lw
33 Lp
34 Lw
35
36
37 Lp
38 Lw
39 Lp
40 Lw
41
42 PURCHASER shall indicate:
43 - In column "b" the noise limit
44 - In column "a" using the appropriate number, which of the following applies to the required noise levels:
45 1) without acoustic provisions
46 2) with acoustic provisions and / or special low noise design.
47 3) VENDOR best estimate, not necessarily guaranteed.
48 4)
49

Rev. No.: Date: Sheet No. cont'd on sheet No. -

Eng. By. : Equipm No.

Principal : Spec. No

Rev. 2 - February 2003 Page 13 of 133

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