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\
Arm PERTAMINA
FOIVONSTRUCTION
sign: Date:5-(0- 2417

NAMA : PEMBANGUNAN TANGKI TIMBUN

PROYEK DEPOT LPG PULAU LAYANG KAP. 2 X
1500 MT

PEMILIK : PT. PERTAMINA (PERSER0),

DIREKTORAT PEMASARAN & NIAGA

LOKAS1 : PALEMBANG, SUMATERA SELATAN

NO. KONTRAK : SPB-02/F20000/2017-S0

PT. PERTAMINA (PERS E RO)

M APPROVED r ENG

0 APPROVED WITH COMMENT

NOT APPROVED
11
DATE CHECKED APPROVED

-1.4

r
0 26-Sep-17 Issued for Review 4iTSY ;D N 1t1R/ARD
l-
DI DI DI DI
DIBUAT
REV. TGL URAIAN PERIKSA SETUJUI PERIKSA SETUJUI
REKAYASA PERTAMINA
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LEMBARAN REVISI

No. Revisi Tanggal Deskripsi

1 0 26-Sep-1 7 Issued for Review

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TABLE OF CONTENTS

1.0 INTRODUCTION 4
2.0 OBJECTIVES 5
3.0 REFERENCES 5
4.0 DEFINITIONS 5
5.0 DESIGN BASIS 6
6.0 METHODOLOGY 6
7.0 RESULT 9
ATTACHMENT-1 10
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1.0 INTRODUCTION

PT. Pertamina (Persero) Directorate of Marketing and Commerce, intends to carry out the
construction of pressurized LPG terminal in line with the government's program to reduce fuel
subsidies of land for household tumble to LPG.
By the conversion of fuel from kerosene to LPG, the LPG demand in the future will continue to
increase while the facility receiving, storage and distribution of liquefied petroleum gas (LPG terminal)
available is not sufficient, so it should be added hoarding LPG facility, to anticipate the needs of LPG in the
future in order to avoid a crisis availability of LPG in the community.

S.1.1i1'1671C.ir;61,a SW,“).:.1..iN
,

Pulau Layang Depot LPG Pressurized Location

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2.0 OBJECTIVES

The objective of this calculation is to determine optimum specification for LPG Transfer Pump (P-
11/12) at "Terminal LPG Pressurized Depot LPG Layang."

3.0 REFERENCES

- PROJECT DOCUMENT

No. Doc. No. Document Title

1 PPL-BE-10-001-A4
2 PPL-BD-10-001-A4
3 PPL-PI-10-003-A3
4 PPL-PF-10-001-A3
5 PLG-DSH-020-009-A4
Basic Engineering Design Data (BEDD)
Process Design Basis & Criteria
P&ID LPG Truck Filling Pump
PFD & HMB LPG Storage System (New)
Data Sheet for LPG Filling Pump

- OTHER REFERENCE& TOOLS

No. Doc. No. Document Title

- Software Aspen HYSYS 8.8

4.0 DEFINITIONS

The definition contained in the contents of this procedure and other procedures are as follows :
PTM : PT. Pertamina (Persero) Directorate of Marketing and Commerce as the
owners and users of the facility or equipment.
Contractor : PT Rekayasa lndustri
Vendor/Subcontractor : The party which provides manufacture/fabrication or construction or
erection equipment/material specified and ordered by Contractor.

MIGAS : The Representatives of the Indonesian government which is responsible

for the issuing of licenses and permits operation of oil and gas.
Third Party : A third party inspector to be appointed by Pertamina to inspect the works
of Contractor.

QA / QC : Quality Assurance Quality Control.

Issuer : The person/party who develop and release the document and
correspondence.
Project Documents : All documents which are prepared, revised, and issued for accelerating the
project execution, such as correspondence, drawings, specifications,
requisitions, purchase orders, and Vendor Prints, etc
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Site : The right-of-way and places provided by the Employer where the
construction works are to be executed and any other places as may be
specifically designated in the Contract as forming part of the Site.

5.0 DESIGN BASIS

1. Total required capacity for each pump is 167 m3/hr.

2. The composition of LPG is divided into 3 (three) cases, as follows:

Case 1 Case 2 Case 3

(60%-propane & (50%-propane & (40%-propane &
40%-butane) 50%-butane) 60%-butane)
Flowrate, MT/h _ 250 250 250
Pressure, kg/cm`g 10 8 6
Tem perature,°C 35 35 35
Density, kg/m s 516.8 525.1 532.9
Viscosity, cP 0.1141 0.1200 0.1259

However, Case 1 is used as a basis in this calculation. [Ref. Jawaban Aanwijzing Pertarnina].
3. LPG Transfer Pump is operated based on 2 x 100%, 1 (one) pump is on duty and 1 (one) pump is
stand-by.

6.0 METHODOLOGY

Calculation method for LPG Transfer Pump is based on these following steps:

STEP-1 Determine Pump Suction Pressure

1. Determine suction drum minimum pressure.

2. Calculate Minimum Static Head (MSI-1), using this formula:

DSH = Min. liquid level el.—Pump suction el.

MSH = (DSH (m) x SG)/1O

3. Calculate the friction loss (APf)

a. Calculate pipe surface area

1
A=— x D)2
4 It X(0.001 X I
Where,
A = pipe surface area, m2
ID = pipe inside diameter, mm
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b. Calculate fluid velocity inside the pipe

.ty =
3600 x A

Where,
V = calculated velocity, m/s
Q = volumetric flow rate, m3/hr A
= pipe surface area, m2

c. Calculate Reynoldss Number

p x ID x v
Re =

Where,
Re = Reynolds number, dimensionless
= volumetric flow rate, m3/hr
A = pipe surface area, m2

d. Calculate pipe friction factor using Fanning Correlation

If Re>2000 (turbulent flow), hence:

1 E 1.26
= —4 log + Ref
3.7ID
]

Where,
fm = Fanning friction factor, dimensionless
= pipe roughness, mm (Values of c for various materials are given in Table 1)
ID = pipe inside diameter, mm
Re = Reynolds number, dimensionless

Table 1. Values of Surface Rou hness for Various Materials

Material Surface roughness (E), mm
Drawn tubing (brass, lead, glass and the 0.00152
like)
Commercial steel or wrought iron 0.0457
Asphalted cast iron 0.122
Galvanized iron 0.152
Cast iron 0.259
Wood stove 0.183-0.914
Concrete 0.305-3.05
Riveted steel 0.914-9.14

If Re<2000 (laminar flow), hence:

16
frn =
Re
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e. Calculate friction loss per 100 m, using this formula:

APf = 0.02xf.mxTixpx V 2

Where,
Pf= friction loss per 100 m, kgf/cm2/100 m fm

= Fanning friction factor

L = straight pipe length = 100 III ID
= pipe inside diameter
p = fluid density, kg/m3
v = calculated velocity, m/s

f. Calculate pipe equivalent length

g. Calculate total pipe length = straight pipe length + equivalent len9th
h. Calculate pipe friction loss = (APf x total pipe length)/100, kgf/cm`

4. Determine total suction pressure

Total suction pressure (SP) = Min. suction drum pressure ± Min. static head — Friction loss

STEP-2 Available Net Positive Suction Head (NPSHA) Calculation

Pump suction pressure — Vapor pressure

NPSHA = x10
SG

Where,
SG = specific gravity

STEP-3 Determine Total Discharge Pressure

1. Determine Maximum Destination Pressure

2. Calculate Discharge Static Head (DSH)

DDH = Discharge point el.—Pump discharge el.

DSH = (DDH (m) x SG)/10

3. Calculate friction loss at pump discharge side (APO

4. Calculate Total Discharge Pressure (TDP)

TDP = Max. destination pressure + Discharge static head + Friction loss

STEP-4 Determine Differential Pressure and Head

Differential Pressure (kg f /cm2) = Total discharge pressure — Total suction pressure

Differential pressure (kg f /cm2)

Head (m) x10
SG
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STEP-5 Calculate Pump Required Power (BHP)

HxQxSG
BHP =
367.1xn

STEP-6 Calculate Pump Maximum Shut Off Pressure

1. Determine Maximum Static Head (SH)

Differential Static Head = Tank maximum el.—Pump suction el.

Differential Static Head (m) x SG

Maximum Static Head (SH) = 10

2. Determine Maximum Suction Drum Pressure

3. Calculate Maximum Suction Pressure (SP, max)

SP, max = Max. Suction Drum Pressure + Max. Static Head — Friction Loss 4.

Calculate Pump Maximum Shut Off Pressure (SOP, max)

SOP,max = Max. Suction Pressure + (1.2 x Differential Pressure) x 1.05

7.0 RESULT

Below are the summarize of LPG Transfer Pump Calculation (details on Attachment-1):

1. Min. Suction Pressure : 7.65 kg/cm2g

2. Head : 85.2 m
3. NPSHA : 3.43 m
4. Destination Pressure : 10.475 kg/creg
5. Max. Shut Off Pressure : 16.45 kg/cm2g
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ATTACHMENT — 1
LPG TRANSFER PUMP CALCULATION
•

0 26-Sep-17 TSY DN MR/ARD

Rev. Date Made Chkd App'd Remarks
Doc. No. Project Name Item No. No. of Required Service
PPL-CS-10-093-A4 LPG PULAU LAYANG P-11/12 1 + 1 LPG LOADING PUMP
I) FLOW

HI-ILL +14916
A
EL +730(;
Pipe Rack

Lai_ +600 ir

.- • - • - • - • -
11(9.11 FL
EL +1430 LPG Metering
*PIP
EL ./400 +200 Package •

T-516 P-11/12 LPG Truck

in milimeters unit

2) OPERATING CONDITIONS 4) DISCHARGE CONDITIONS

I. Fluid Name LPG 0. Destination BRANCH / MI02 Truck

2. Temp. min. Nor."Max. ("C.) 23 / 35 / 35 Elevation (EL) 1430 / 7.000 1 4,000

3. Sp.Gr. Min.,Nor./Max. I-) 0.534 / 0.517 / 0.517 Flow Rate (rrhir) 167 / 167 / 83.5

4. Vie. Min./NcriMaa. (cP) 0.127 / 0.114 / 0.114 Temperature (T) 35.0 / 35.0 / 35.0
) 8.508 ) 0.517 / 0,517 0.517
5. Vap. Press.max. (Kg/cm'A Sp.Gr. F
6. Cap.Nornes/Overdes. (m'ihr) 167 / 167 / 0.0% Viscosity (0) 0.114 / 0.114 / 0.114
1. Line Size ANSI I ANSI / ANSI
3) SUCTION CONDITIONS Nominal Pipe Size (inches) 6" / / 4"
0. Destination MID1 / MID2 / PUMP Thickness - ) STD / STD I STD
Flow Rate (m31u) 167 / 167 Pipe Inside Dia. (mm) 154.08 / 202.74 / 102.26
Temperature (-C) 35.0 / / 35.0 Pipe Roughness (mm) 0.0457 / 0.0457 / 0.0457

Sp.Gr. (- F I I 0.517 2. Velocity (rust 2.49 1 1.44 / 2.82

Viscosity (cP) 0.114 / / 0.114 3. Actual Pipe Length (m) 4.0 / 87.7 / 49.0
I. Line Size ANSI 1 / ANSI 4. Total Equiv. Length (n) 53,6 / 75.6 / 23.3
Nominal Pipe Size (inches) 19" / / 5. Friction Loss (Kg/cm'/I(Xlm) 0.16 / 0.04 / 0.34
Thickness (-) STD 1 / STD 6. Press. Loss a. Line 0.10 / 0.07 / 0.27
Pipe Inside Dia. (mm) 254.46 / 202.74 (Kg/em') b. Orifice
Pipe Roughness (mm) 0.0457 / / 0.0457 c. Exchangers
2. Velocity (ms) 0.91 / / 1.44 d. Heaters
3. Actual Pipe Length (m) 98.06 / 4 e. Miscellaneous / 1.0
4. Total Equiv. Length (m) 163.363 / 0 / 49.2658 Sub-total(a-e) 0.10 / 0.07 / 1.3
x1.1 / / x1.1 7. Control Valve Loss (Kg/cm) / -
5. Fri. Loss (Kg cm 100m) 0.01 / 0.04 8. Max. Desti. Press. (Kg/cm'O) 11.95 / 11.593 1 10.475
6. MM. Drum Press. (Kg cm'G) 7.475 / 9. Elevation Lass on) 0 000 / 5.570 / -3.000
'7. Min. Liq. Static Head 5.1 / / -0.53 (Kg/cm) COO / 0.29 / -0.16
(Krem) 0.26362 / -0.0274 10. Rei'd Dis. Press. (Kg/cm20) 12.05
S. Line Loss (Kg/cm) 0.04 / 0.02

9. Strainer Loss (Kg cm') - 7) LIQUID HORSE POWER /LHP/LKW/HYDRAULIC POWER

(
10. Other Loss K.gicm) = 167 in'Thr (Des.) a 0.534 (Sp.Gr.) x 85.18 Cm)
11. Min, Soc. Press. (Kg/cmt) 7.65 367.1
= 20.69 kW
5) DIFFERENTIAL PRESSURE BRAKE HORSE POWER/BHP
1. Rated Dis. Press. (KWein'0) 12.05 = LHP/EFFICIENCY Note
2. Rated Sue. Press. (Kwern2G) 7.65 = 20,7 / 0.6944 Used Efficiency = 19.44 %
3. incl. Special Margin (Kg/cm2) 0.00 = 29.80 kW
4. Differential Press. (Kg/ens') 4.403
5. Head 9 (n) 85.2 8) MAX. SHUT OFF PRESSURE (Ac guide only)
I. Suction Drum Pressure (Kg cm'G) 10
6) NET POSITIVE SUCTION HEAD 2. Max. Liquid Static Head (m) 18.586
1. MM. Soc. Press. (icgion2G) 7.65 Sp.Gr. for Max. Suc. Static Head ( - ) 0.517
2. Vap. Press. (Kgierrt2G) 7.48 Max. Liquid Static Head (Kg/cm) 0.96
3. Net (Kg/cm') 0.18 3. Max. Suction Pressure (Kg/cm2G) 10.9
4. Sp.Gr. -) 0.52 4. Max. Shut-off Pressure
NPSH Available 6n1 3.43 = Max.Suc. 10.9018 + 1.2 x Diff. Press. 4.40 x 1.05
NPSF with safety factor (m) 2.43 = 16.449 (Kg/cm2G)

Sheet 11 of 11