EHD211000 Standard Program Documentation ENG K216 2016

EURO-HYDRO EHPL
LUBRICATION- AND Standard program
Documentation
OIL SUPPLY UNITS

EHD211000 Page 1 / 68
K216/ 2016
Euro-Hydro Oy
Metallimiehenkatu 3
03600 Karkkila
Internet: www.euro-hydro.fi
E-mail: ehpl@euro-hydro.fi
All rights reserved, Euro-Hydro Oy 2016
Document information
Document number: EHD211000
Version: K216 / 2016
EHD211000 Page 2 / 68
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Table of Contents
1. Introduction ......................................................................................................................................... 6
Description .............................................................................................................................................. 6
Delivery ................................................................................................................................................... 6
Technical details ...................................................................................................................................... 6
2. Commissioning and connections .......................................................................................................... 7
Introduction............................................................................................................................................. 7
Safety instructions ................................................................................................................................... 7
Safety Instruction Symbols ....................................................................................................................... 7
General safety instructions ...................................................................................................................... 7
General .................................................................................................................................................... 8
Connections ......................................................................................................................................... 8
Instruments ......................................................................................................................................... 8
Instruments, air cooler unit .................................................................................................................. 8
Instruments, water cooler unit ............................................................................................................. 8
Positioning and location, air cooler unit ............................................................................................... 8
Operating ................................................................................................................................................ 8
Suction pipes / hoses ........................................................................................................................... 8
Motor Connection ................................................................................................................................ 9
Preparing to start-up ............................................................................................................................ 9
Cold start ............................................................................................................................................10
Operating temperature .......................................................................................................................10
Monitoring and maintenance ..................................................................................................................10
Manuals ..............................................................................................................................................10
Monitoring the lubrication system ......................................................................................................10
Monitoring the temperature ...............................................................................................................10
Controlling the filter ............................................................................................................................10
Oil filter change procedure..................................................................................................................11
3. Corrosion protection and packing .......................................................................................................12
Standard protection ................................................................................................................................12
Short term protection .............................................................................................................................12
Long term protection ..............................................................................................................................12
Packing ...................................................................................................................................................12
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Prior to commissioning ...........................................................................................................................12
4. Annexed documents ...........................................................................................................................13
5. EC declaration of incorporation of partly completed machinery ..........................................................14
6. El-motor..............................................................................................................................................15
Voltage and Frequency ...........................................................................................................................15
Maintenance...........................................................................................................................................15
Voltage ...................................................................................................................................................15
Frequency ...............................................................................................................................................15
Enclosure (degree of protection) .............................................................................................................15
Insulation Class .......................................................................................................................................15
Standards................................................................................................................................................15
Ambient Temperature ............................................................................................................................15
Duty ........................................................................................................................................................16
Recycling.................................................................................................................................................16
Technical data .........................................................................................................................................16
7. Oil pump .............................................................................................................................................17
8. Filter LPF .............................................................................................................................................18
9. Filter FLN.............................................................................................................................................20
10. Filter LF ...........................................................................................................................................22
11. Duplex-Filter FLND ..........................................................................................................................24
12. Filter GMF .......................................................................................................................................26
13. Duplex-Filter DF40...........................................................................................................................28
15. Duplex-Filter 2089 ...........................................................................................................................30
16. Filter 2015-057 ................................................................................................................................32
17. Filter 2030-057 ................................................................................................................................34
18. Filter 20040-057 ..............................................................................................................................36
19. Duplex-Filter 21025-057 ..................................................................................................................38
20. Duplex-Filter 21040-057 ..................................................................................................................40
21. Filter Clogging indicator, visual ........................................................................................................42
22. Filter Clogging indicator, electrical...................................................................................................43
23. Filter Clogging indicator, visual + electrical ......................................................................................44
24. Filter Clogging indicator, visual ........................................................................................................45
25. Filter Clogging indicator, electrical...................................................................................................46
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26. Air-oil cooler OAC ............................................................................................................................49
Operating and maintenance ................................................................................................................49
Location ..............................................................................................................................................49
Cleaning of air fins...............................................................................................................................49
Cleaning the inside of oil cooling pipes ................................................................................................49
Technical data .....................................................................................................................................50
27. Plate heat exchanger .......................................................................................................................51
General ...............................................................................................................................................51
Oil and water connections...................................................................................................................51
Mounting positions .............................................................................................................................51
Signs of clogging..................................................................................................................................51
Cleaning ..............................................................................................................................................51
Storage ...............................................................................................................................................51
28. Pipe water cooler ............................................................................................................................52
General ...............................................................................................................................................52
Type Pilan Industrial................................................................................................................................52
Type Reycel.............................................................................................................................................53
General ...............................................................................................................................................53
Service ................................................................................................................................................53
Notice .................................................................................................................................................53
Dimensions .........................................................................................................................................54
29. Thermostatic water valve AVTA.......................................................................................................55
30. Pressure switch 0184 ......................................................................................................................56
31. Pressure gauge ................................................................................................................................57
32. Thermometer ..................................................................................................................................58
33. Pressure transmitter .......................................................................................................................59
34. Thermoswitch .................................................................................................................................61
35. Temperature transmitter ................................................................................................................64
36. Temperature sensor ........................................................................................................................65
37. Flowswitch DKM..............................................................................................................................66
38. Flowswitch Eletta ............................................................................................................................67
39. 2- way pressure ball valve ...............................................................................................................68
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1. Introduction
This document is a general instruction that is not identified for the product.
A non-English (translated) version of this document is for reference only.
Description
Euro-Hydro EHPL unit is designed for oil supply, -lubrication, -cooling and -filtering.
Euro-Hydro EHPL unit usually consists of pump with motor, oil filter, oil cooler, pipes and accessories.
Delivery
- 1 x EHPL unit
- Product documentation package
Technical details
Components Lubrication system EHPL with Kracht- pump, filter,

cooler, pressure switch, thermometer and
pressure gauge.
Filter with clogging indicator and bypass valve.
Ambient temperature Max. 40 C
Operating media Mineral oil according to DIN 51524
Operating pressure Normal continuous running pressure for EHPL unit
is maximum 10bar.
Operating media The highest recommended operating temperature
temperature for a standard EHPL unit (oil temperature at
application outlet) is +80°C.
Max. Viscosity Viscosity of the oil at the starting temperature
should be < 2000 cSt
Standard El-motors
Voltage and 230 / 400 V – 50Hz +/- 5 %
frequency 400 / 690 V – 50Hz +/- 5 %
460 V – 60Hz +/- 5 %
Constant use S1
Insulation class F
Ingress protection rating IP55
Efficiency IE2
AC-motors in EHPL units are designed for a supply frequency of 50Hz or 60Hz. As standard, the technical
data is based on a supply frequency of 50Hz.
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2. Commissioning and connections
Introduction
Keep the manual at hand. A lost manual should be replaced as soon as possible. Please read this manual
carefully and observe all safety precautions prior to putting the cooling system into service.
Installation and maintenance work should only be carried out by qualified personnel.
Safety instructions
The installation contractor as well as the user should be aware of, understand and observe all safety
precautions in this manual, including any information mentioned on labels attached to the product.
Safety Instruction Symbols

The safety notes contained in these operating instructions are identified by the following warning symbol.
If these warnings are not heeded, the consequence can be danger to life and limb and
damage to equipment.
Other notes, which do not warn of danger, but which provide tips for optimum operation,
are symbolized by a hand.
General safety instructions

The operating safety of the lubrication unit supplied is only guaranteed if the lubrication
unit is used as specified. The stated limiting values must not be exceeded under any
circumstances.
Personnel having the responsibility for installing, operating or repairing the pressure
lubrication unit must possess the appropriate qualifications; these may have been obtained
through training or appropriate instruction. Such personnel must be familiar with the
contents of these operating instructions.
During the execution of all work, the prevailing national regulations relating to accident
prevention and safety at the work place and where appropriate, the internal regulations of
the operator must be observed, even if the latter are not named in these operating
instructions.
Leakages of dangerous substances handled by the lubrication unit must be contained and
disposed of in such a way that there is no danger to personnel or to the environment. In so
doing, the relevant statutory regulations must be observed.
During all work on the lubrication unit and prior to installation, the connecting pipe- and
hosework must be depressurized and the motor isolated!
The operator must ensure that these operating instructions are accessible at all times to
personnel concerned with the operation of the equipment.
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General
Connections
Hoses are normally fitted with BSP -hydraulic connections.
Instruments
The instruments (pressure, temperature and contamination indicator of filter) are recommended to be
connected according to the Fail Safe principle, that in case of wire damage a failure message can be
received.
Instruments, air cooler unit

The oil temperature with air cooler is controlled by a thermoswitch which sensor is measuring the oil
temperature coming out from the gear unit. The air cooler fan starts to operate when the oil temperature
coming out from the application unit is rising over certain temperature. Typically cooler fan will stop when
oil temperature 15 C lower.
If a thermoswitch is assembled to the air cooler, it must be connected through a contactor-relay to control
the fan motor.
Instruments, water cooler unit

The thermostatic water valve regulates the right amount of cooling water. If a closing valve is mounted in
the water pipeline, it must be fully open.
The amount of water flow is regulated at the thermostat controlled water valve. When operating a manual
valve, the oil flowing into application unit is normally regulated in the range of +55°C… +60°C or according
to customer specification and measured with the thermometer on the lubrication unit. Raising the
temperature reduces the water flow, but increases the opportunity of cooler contamination.
Positioning and location, air cooler unit

A free space corresponding to a minimum of the height of the matrix should be available in front of and
behind the air oil cooler to allow for good air flow, i.e. optimal cooling capacity as well as low acoustic
pressure level.
Inappropriate location of the air oil cooler or operation under extreme conditions could generate increased
acoustic pressure level and reduce cooling capacity.
Backstreaming of hot circulating air and the assembly of the cooling grid in front of sources
of heat should be avoided.
Operating
It is recommended to fill pump suction hose with a “seed” oil to make sure that the pump will get oil
immediately during the start. This is also reducing the risk that the pump will start to cavitate which could
damage the pump. Make sure that there is necessary volume of oil when commissioning the application
because lubrication unit will take some of it.
Suction pipes hoses

Suction pipes- and hoses should be designed with great care, since the operational behavior of the pressure
lubrication unit is greatly affected by this factor.
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The suction pipe should be as short and as straight as possible. Additional sources of line resistance, such as
formed parts and valves, should be avoided.
The reduced pressure in the suction line depends on the sum of all the resistances in the suction line and
the suction head, taking account of the data specific to the medium in the line.
The suction can be checked by installing a vacuum meter on the pump/suction connection.
When choosing suction pipes and –hoses always check pump suction capacity!
Motor Connection
Danger Risk of electrical shock. All electrical connections must be made by a qualified
electrician!
Prior to connecting the motor to the electrical supply system, make sure the specification
on the electric motor rating plate corresponds to the mains supply voltage and frequency.
The electric motor should be installed according to general instructions and regulations and
must be installed by a qualified electrician. Electric motor overload protection is
recommended.
Be careful when connecting. Improperly made connections, damaged cables, etc. could
cause components to become live or result in the incorrect direction of rotation of the
electric motor.
Preparing to start-up
Startup is critical moment for lubrication. It is important to monitor the operation of the pressure
lubrication system.
It is recommended to fill pump suction hose with a “seed” oil to make sure that the pump will get oil
immediately during the start.
Before start-up the following checks must be completed:
Oil-line must be opened before start-up.

Check the rotation direction of the of the oil pump (the right rotating direction is marked with
an arrow)
Check all electrical protection devices and lockout procedures for the possible instruments.
All parts and components are free from damage and correctly connected.
All inlets and outlets are tight.
Check that the cooling water is being supplied prior to use (water cooler unit).
Check water line and water pressure. Open waterline (water cooler unit).
Always ensure the oil pump sucks oil and generates pressure to the system.
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After start-up the following checks must be completed:
The direction of rotation of the pump

Water flow (when water cooler unit).
The unit is free from abnormal noise and vibrations.
The system is free from leaks.
All the gauges work well.
Cold start
To prevent cavitation and overloading of the pump motor the viscosity of the oil at starting temperature
should be < 2000 cSt.
If the viscosity of chosen oil exceeds the allowed a thinner oil type can be selected on a case by
case basis.
Operating temperature
The highest permitted operating temperature for a standard EHPL -unit, measured from application unit
outlet, is normally +80°C.
Monitoring and maintenance

Euro-Hydro Oy will not be responsible for any consequences after repairs, modifications or alterations
made by the customer.
Make sure that the cooling components are cooled before touching and disconnect the motor power
supply prior to maintenance.
Used filter elements should be collected according to specific industrial waste regulations of each country.
Manuals
Refer to the component manufacturers manual for detailed maintenance and overhaul procedures.
Monitoring the lubrication system

Maximum continuous running pressure for EHPL unit is 10bar. The oil pressure is determined by the design
of the application unit, pipes and operating conditions.
Monitoring the temperature

With temperature monitor switches (accessory equipment) you can ascertain the operation of the
equipment that regulates the oil temperature, and prevent overheating of the application unit.
Controlling the filter

The red knob of the visual contamination indicator bounds up when the filter is contaminated. After
changing the filter cartridge the knob returns back to its original position.
The electrical contamination indicator switch gives signal when the filter is contaminated.
In the case of a clogged filter, the by-pass valve on the filter will open. The oil flow will partially bypass the
filter.
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We strongly recommend changing the oil filter with every scheduled oil change or after the contamination
indicator alarms.
In order to avoid that the tank empties when replacing the filter element, make sure that
the cooling system oil level is above that of the tank. If this is not possible, install a control
valve or shut-off valve in the system inlet and outlet. Turn off the system and shut-off valve
if any.
Oil filter change procedure

Always follow filter manufacturer’s instructions.
Set absorption vessel below the filter element.

Install the clamping tool to midpoint filter element.
Turn counter-clockwise.
Rotate element counter-clockwise so that it can be removed.
Clean connection surface from the oil filter block.
Remove the exchange filter element from packing just before it will be installed.
Lubricate the O-ring in filter element with crease before inserted it.
Now the new filter element can be rotated clockwise to connection thread.
Fasten the element with the same clamping tool; tightening torque is typically max 70Nm.
In case of duplex filter, follow the instructions of the manufacturer.
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3. Corrosion protection and packing
Standard protection
Interior protection: EHPL units are test driven using gear oil which protects the unit interior against
corrosion.
Oil seals and seal surfaces are protected internally by suitable grease.
Unpainted surfaces including spare parts normally aren’t coated with any protective-coating.
Small spare parts and small loose parts e.g. bolts, nuts, etc. are delivered wrapped in plastic bags.
Pressure lubrication unit connections are plugged with plastic plugs.
Short term protection

Outdoors under roof storage time is up to 1 month. Indoors in heated conditions storage time is up to 6
months.
Interior protection as in “standard protection”.

Connection plugs as in “standard protection”.
Oil seals and seal surfaces as in “standard protection”.
Unpainted surfaces, including spare parts, should be protected with easily removable protective-coating
anticorrosion spray.
Long term protection

Outdoors under roof, covered from sun and rain/snow storage time is up to 10 months. Indoors in
heated conditions storage time is up to 36 months.
Interior protection: EHPL unit oil-line (parts between oil suction port and oil pressure port) should be filled
with application oil, gear oil or Neste Protective Oil 20W/30 ISO VG 100 for best corrosion protection.
Pressure lubrication unit connections should be sealed with metal plugs.
Oil seals and seal surfaces as in “standard protection”.
ALL surfaces including spare parts should be protected with protective-coating (CRC SP 350 or similar).
Solvent cleaning is required when mounting.
Packing
EHPL Units are normally mounted to pallet and protected as in “standard protection”. Any other packing
(for example wooden covers or seaworthy packing) must be arranged with Euro-Hydro.
Prior to commissioning
All oils used for storage purposes must be drained away and unit must be visually inspected for
transportation and storage damages.
Customer has always full responsibility for the corrosion protection of the EHPL unit.
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4. Annexed documents
- EC declaration of incorporation of partly completed machinery
- Component datasheets
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5. EC declaration of incorporation of partly completed
machinery
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6. El-motor
Voltage and Frequency
Motors are available for frequencies of 50Hz and 60Hz at standard voltage.
The voltage can vary up to +/- 5%, without derating.
Maintenance
In normal use maintenance is limited to greasing of the bearings.
Voltage
Three phase single speed motors can normally be connected for two different voltage ranges (connection
in star – higher voltage, or delta – lower voltage) with a ratio of 3. This gives a wide application range and
simplified management of ordering and stockholding.
The above connection diagrams are applicable to range wound motors for supplies of 220-240 V (Delta
connection) and 380-420 V (Star connection).
Frequency
Motors wound for 50Hz supplies can also be used on 60Hz. Rated data can be calculated from the table
below.
60Hz data as % of 50Hz data
Voltage Voltage Starting
at 50Hz at 60Hz Power P Torque M torque Mst Speed n
230 230 100 83 69 120
230 255 111 92 85 120
400 400 100 83 69 120
400 440 110 92 84 120
400 460 115 96 92 120
400 480 120 100 100 120
525 525 100 83 69 120
525 575 115 96 92 120
Enclosure (degree of protection)

Motors are produced in degree of protection IP55 as standard, but are also available to other standards.
Insulation Class
All motors are wounded with Class F material.
Standards
Motor construction, outputs, and fixing dimensions comply with IEC standards.
Ambient Temperature
The motors can operate at ambient 40 degrees if the motor not are placed over 1000 meter over the sea.
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Duty
Motors are designed for S1 duty.
Recycling
Larger motors can advantageously be renovated. The motors will otherwise be treated as electronic waste
in accordance with national laws and regulations. The motors can be recycled at very high extent.
Technical data
Technical data for Aluminum frame BEVi 4A motors. Table can be used as reference for other
manufacturers IE2 motors.
BEVI Electric motors type 4A2/3D2 IE2 - 4poles - 1500rpm

4 poles Powe Full Full load current (A)Power Full Full load Efficiency Power Starting Starting Pull out Moment Mass
1500rpm r [kW] load 50Hz [kW] load current 50Hz factor current torque torque of inertia (B3)
50Hz speed 60Hz speed 60Hz cos fi ratio ratio ratio (J) kg
rpm rpm 460V Ia/In Ma/Mn Mmax/ kgm^2
50Hz 220- 380- 525V 60Hz 440- 100 % 75 % 50 % Mn
240V 420V 480V
230V 400V
4A2 80 2-4 0,75 1430 2,98 1,72 1,31 0,9 1716 1,79 79,6 80,3 79,2 0,75 6,5 2,3 2,3 0,0021 13
4A2 80 M2-4* 1,1 1420 4,5 2,6 1,98 1,32 1704 2,7 82,5 82,7 81,4 0,77 6,8 2,3 2,3 0,0027 16,5
4A2 90 S-4 1,1 1430 4,4 2,53 1,9 1,32 1716 2,64 81,4 82,7 81,4 0,77 6,8 2,3 2,3 0,0023 16,5
4A2 90 L-4 1,5 1430 5,8 3,37 2,6 1,8 1716 3,52 82,8 83,5 82,0 0,77 7 2,3 2,3 0,0027 20,5
4A2 90 L-4* 2,2 1440 8,2 4,7 3,57 2,64 1728 4,9 85,1 82,7 84,0 0,80 7,4 2,3 2,3 0,0049 24
4A2 100 L1-4 2,2 1450 8,1 4,65 3,5 2,64 1740 4,85 84,3 85,3 84,0 0,81 7,4 2,3 2,3 0,0054 24
4A2 100 L2-4 3 1450 10,7 6,2 4,7 3,6 1740 6,47 85,5 86,6 85,3 0,81 7,4 2,3 2,3 0,0067 28,5
4A2 112 M-4 4 1450 14,3 8,23 6,3 4,8 1740 8,59 86,6 87,3 86,0 0,82 7,5 2,3 2,3 0,0095 36,5
4A2 112 M-4* 5,5 1450 19,3 11,1 8,44 6,6 1740 11,5 88,1 88,3 87,5 0,82 7,5 2 2,3 0,0153 47,5
4A2 132 S-4 5,5 1450 18,9 10,9 8,3 6,6 1740 11,4 87,7 88,3 87,5 0,83 7,5 2 2,3 0,0214 48
4A2 132 M-4 7,5 1450 25,3 14,6 11,1 9 1740 15,2 88,7 89,4 88,5 0,84 7,5 2 2,3 0,0296 57
4A2 132 M1-4* 9,2 1450 31,4 18 13,7 11 1740 18,7 89,2 89,4 88,5 0,83 7,5 2,2 2,3 0,0364 59
4A2 132 M3-4* 11 1470 37,1 21,3 16,2 13,2 1764 22,2 90,1 90,3 89,4 0,83 7,5 2,2 2,3 0,0478 67
3D2 160 M-4 11 1470 36 20,8 15,8 13,2 1764 21,7 89,8 91,1 90,3 0,85 7,5 2,2 2,3 0,0771 118
4A2 160 M-4 11 1450 37,2 21,5 16,4 13,2 1740 22,4 89,8 90,3 89,4 0,84 7,4 2,2 2,3 0,0747 86
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7. Oil pump
General Data
Manufacturer KRACHT
Type KF with pressure relief valve
Type of construction External gear pump
Pipe line connection KF 4 to 25 Whitworth - pipe thread
KF from 32 SAE - flange connection
Viscosity limits Usage, minimum 15cSt
Starting, max 2000 cSt (recommended approximately 500

cSt to prevent cavitation and dry-running)
Normal use: 40cSt … 200cSt

Suction capacity In the starting phase the permissible inlet suction pressure
can be -0,6 bar.
The starting phase should be as short as possible and

should not exceed 30 minutes.
Normal use: 0,4 bar suction pressure.

Pressure relief valve Setting limit: app. 10bar
Pressure regulation valves are meant to be used as security

valves only!
Not meant for constant adjustment!
KF-gear pumps are fixed displacement pumps that have two meshing cogwheels with cogs on the outside,
fitted completely inside the main body of the pump. In the meeting point of the cogs there are two holes,
one on each side of the body, which act as suction or delivery vents. The rotating element operating the
pump is moved by a flexible switch on the drive shaft’s rack gear. The liquid is transferred in the racks from
the suction side to the delivery side. The tight clearance on the meshing point prevents the fluid from
leaking back.
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8. Filter LPF
Coding
Euro-Hydro code for filter assembly Filter size Spare filter-element
21160002790 LPF 160 21160002668
21160002798 LPF 240 21160002805
21160002799 LPF 280 21160002806
Technical specifications
Manufacturer HYDAC
Nominal pressure 50 bar
Temperature range -30 °C to +100 °C
Material of filter head Aluminium
Material of filter bowl Aluminium
Pressure setting of clogging indicator 2,5 bar
Bypass cracking pressure 3 bar
Seals NBR
Compatibility with hydraulic fluids Hydraulic oils H to HLPD DIN 51524
Lubrication oils DIN 51517, API, ACEA, DIN 51515, ISO 6743
Type and size of connection G1 ¼
Filtration rating in µm 20
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Dimensions
LPF 160
H 234
Weight including element [kg] 2
Volume of pressure chamber [l] 0,6
LPF 240
H 287
Weight including element [kg] 2,31
LPF 280
H 472
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9. Filter FLN
Coding
21160003057 FLN 400 21160002667
Manufacturer HYDAC
Bypass cracking pressure 3,5 bar
Seals NBR
Type and size of connection G1 ½
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Dimensions
FLN 400
H 515
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10. Filter LF
Coding
21160002534 LF 660 21160002535
Manufacturer HYDAC
Seals NBR
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Dimensions
LF 660
b1 159
b2 85
b3 115
b4 60
d1 160
d2 127
d3 G1 ½
d4 M12
h1 417,5
h2 50
h3 6
h4 105
SW 36
t1 23
t2 17
Volume of pressure chamber [l] 3
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11. Duplex-Filter FLND
Coding
21160002801 FLND 160 21160002807
21160002728 FLND 250 21160002669
21160002789 FLND 400 21160002667
Manufacturer HYDAC
Seals NBR
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Dimensions
FLND 160
height 294
B 98
C 40
D M10
Volume of pressure chamber [l] 2x1,4
FLND 250
height 384
B 98
C 40
D M10
FLND 400
height 534
B 98
C 40
D M10
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12. Filter GMF
Coding
21017909999-222 GMF2220 938902Q
21017909999-322 GMF3220 938910Q
21017909999-422 GMF4220 938918Q
Manufacturer Parker
Maximum operating pressure 69 bar
Material of filter Head: die cast aluminum
Bowl: powder-painted aluminum
Permanent Core: steel
Seals Fluoroelastomer
Compatibility with hydraulic fluids Suitable for use with mineral and vegetable oils, and some
synthetic oils.
Type and size of connection G1” - G2” / SAE 2” 3000psi
Indicator options 1. visual
2. electronic
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Dimensions
GMF2220
B 251
M (max) 65
E 71
F 86
Weight including element [kg] 1.6
Volume of pressure chamber [l]
GMF3220
B 263
M (max) 73
E 107
F 127
GMF4220
B 401
M (max) 90
E 125
F 160
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13. Duplex-Filter DF40
Coding
21017909999-DF40 DF40 939203Q
Manufacturer Parker
Material of filter Cast iron (GJS)
Compatibility with hydraulic fluids Suitable for use with regular hydraulic and lubrication
oils and fuel oils.
Type and size of connection SAE 1 1/2” 3000psi
Indicator options 1. visual
2. electronic
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Dimensions
DF40
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15. Duplex-Filter 2089
Coding
21160007732 2089 21160007733
Manufacturer Parker
Material of filter Cast iron (GJS)
Compatibility with hydraulic fluids Suitable for use with regular hydraulic and lubrication
oils and fuel oils.
Type and size of connection SAE 2” 3000psi
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Dimensions
2089
Volume of pressure chamber [l] 2x6
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16. Filter 2015-057
Coding
21160007984 PI2015-057 -
Manufacturer Mahle
Material of filter housing GDAL/Al/St
Seals NBR/Al
Compatibility with hydraulic fluids Suitable for use with regular hydraulic and lubrication oils.
Type and size of connection G 1 ¼”
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Dimensions
Dimensions in mm:
A = 78
B = 30
C = G 1 ¼” (inch)
D = 268
E = 326
F = 110
G SW = 32
H = 109
I = 128
K = 150
M = 60
N = 24.5
O = M12x15
P = 43.5
2015-057
Weight excluding element [kg] 2.3
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17. Filter 2030-057
Coding
21160007985 PI2030-057 -
Manufacturer Mahle
Seals NBR/Al
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Dimensions
Dimensions in mm:
A = 78
B = 30
C = G 1 ¼” (inch)
D = 363
E = 421
F = 110
G SW = 32
H = 109
I = 128
K = 150
M = 60
N = 24.5
O = M12x15
P = 43.5
2030-057
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18. Filter 20040-057
Coding
21160007986 PI20040-057 -
Manufacturer Mahle
Seals NBR/Al
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Dimensions
Dimensions in mm:
A = 78
B = 30
C = G 1 ¼” (inch)
D = 509
E = 566
F = 110
G SW = 24
H = 109
I = 128
K = 150
M = 60
N = 24.5
O = M12x15
P = 43.5
20040-057
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19. Duplex-Filter 21025-057
Coding
21160007987 PI21025-057 21160002669
Manufacturer Mahle
Material of filter housing GAL/Al/St
Seals NBR/Al
Type and size of connection G 1 1/2”
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Dimensions
Dimensions in mm:
A = 109
B = 283
C = 210
D = 62
E = M10x20
F = 252
G = 194
H = 110
I = 65
J = G 1 ½”
K = 140
L = 389
M SW = 32
*1 Lever locking and

arresting
*2 Venting screws
*H Minimum
clearance required
for element change
*3 Optional wall
mounting for NG 160
up to 400
21025-057
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20. Duplex-Filter 21040-057
Coding
21160007988 PI21040-057 21160002667
Manufacturer Mahle
Material of filter housing GAL/Al/St
Seals NBR/Al
Type and size of connection G 1 1/2”
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Dimensions
Dimensions in mm:
A = 109
B = 283
C = 210
D = 62
E = M10x20
F = 252
G = 194
H = 110
I = 65
J = G 1 ½”
K = 140
L = 531
M SW = 32
*1 Lever locking and

arresting
*2 Venting screws
*H Minimum
clearance required
for element change
*3 Optional wall
mounting for NG 160
up to 400
21025-057
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21. Filter Clogging indicator, visual
Coding
Euro-Hydro code Type Compatibility
21160002802 VM 2 B.1 LPF, FLN, LF, FLND
Manufacturer Hydac
Type of indication Visual, red/green band, Automatic reset
Weight 55g
Pressure setting or indication range 2 bar - 10%
Permitt. operating pressure 210 bar
Permitt. temperature range -30 °C to +100 °C
Thread G ½
Max. torque value 33Nm
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22. Filter Clogging indicator, electrical
Coding
21160002725 VM 2 C.0 LPF, FLN, LF, FLND
Manufacturer Hydac
Type of indication Electrical
Weight 120g
Thread G ½
Switching type N/C or N/O
(change-over contacts)
Max. switching voltage 230 V
Electrical connection Male connection M20
Female connector to DIN 43650
Max. switching voltage at resistive load 60 W = 100 VA ~
Switching capacity Ohmic 3 A at 24 V =
(Required amperage > 20 mA) Ohmic 0.03 to 5 A at max. 230 V ~
Protection class to DIN 40050 IP 65 (only if the connector is wired and fitted correctly)
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23. Filter Clogging indicator, visual electrical
Coding
21160004443 EV2PB LPF, FLN, LF, FLND
Manufacturer Euro-Hydro
Visual, red/white band, Automatic reset.
Weight 175g
Thread G ½
Electrical characteristics 250 V AC, 1A
Electrical connection Female connector to DIN 43650
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Coding
21160001403 M3 2089
Manufacturer Parker
Type of indication Visual, auto-reset
Weight 100g
Pressure setting or indication range 1.5 bar ± 0.2
Permitt. temperature range -20 C to +85 C
Thread 3 / 4 " - 16UNF-2A
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25. Filter Clogging indicator, electrical
Coding
21160001405 T1 2089
Manufacturer Parker
Weight 200g
Pressure setting or indication range 1.5 bar ± 0.2
Thread 3 / 4 " - 16UNF-2A
Max. switching voltage 250 V
Electrical connection Female connector to DIN 43650
Non-inductive load (A) 125VAC 5
Non-inductive load (A) 250VAC 3
Non-inductive load (A) 30VDC 4
Non-inductive load (A) 250VDC 0,2
Inductive load (A) 125VAC 3
Inductive load (A) 250VAC 2
Inductive load (A) 30VDC 3
Inductive load (A) 250VDC 0,2
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Coding
PiS 3098, 77669971 2015-057, 2030-057, 20040-
057, 21025-057, 21040-057
Manufacturer Mahle
Type of indication Visual
Material Aluminium + PA6 plastic
Pressure setting or indication range 2.2 bar
Thread M20 x 1.5
Tightening torque 60Nm
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27. Filter Clogging indicator, visual electrical
Coding
- Mecanical+electrical part 2015-057, 2030-057, 20040-
PiS 3097, 77669948 057, 21025-057, 21040-057
21160008039 Only electrical part, PiS3097, PiS3098
7536550
Manufacturer Mahle
Type of indication Electrical + Visual, Automatic reset.
Material Aluminium body, PA6 plastic
Pressure setting or indication range 2.2 bar
Thread M20 x 1.5
Tightening torque 60Nm
Switching type Normally open/normally closed; 1 setting point;
Electrical characteristics max. 250 VAC/200 VDC; max. 1 A
Electrical connection Wiring box DIN EN 175301-803
Protection class IP 65 in inserted and secured status
The switching function can be changed by turning the electric upper part by 180° (normally closed contact
or normally open contact). The state on delivery is a normally closed contact. By inductivity in the direct
current circuit the use of suitable protection circuit should be considered. Electrical parts are insulated
(plastic material housing).
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28. Air-oil cooler OAC
Manufacturer: KTR
Operating and maintenance

Air-oil cooler OAC is equipped with an electric thermo-
switch, which is to be connected to control the fan
motor. A relay should be used if the current load is
superior to:
10 A at 12 V DC
5 A at 24 V DC
10 A (6 A ind.) 250 V AC
Model 60 (°C) (standard):

thermo-switch
Model S26:
temperature and pressure-controlled bypass
60 °C, 2.2 bar
Location
Place the cooler so that there is an unrestricted air flow to and from the cooler.
A free space corresponding to a minimum of the height of the matrix should be available in front of
and behind the air oil cooler (see Figure 1).
Figure 1
Cleaning of air fins

The most easy way to clean the air fins is by using compressed air or rinsing with water. Fouling
can be dealt with using a degreasing agent and a high-pressure washing system. When using a high-
pressure washing system point the jet carefully parallel to the air fins.
Cleaning the inside of oil cooling pipes

Follow cooler manufacturer’s instructions. After cleaning the radiator should be flushed with oil before
reconnected to the pressure lubrication system.
EHD211000 Page 49 / 68
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Technical data
maximum static pressure 26 bar
maximum oil inlet temperature 120°C
Driving power [kw] Speed [rpm] nominal Amperage [A] Protection Fan Weight
Cooler Type
50Hz 60Hz 50Hz 60Hz 50Hz 60Hz standard -mm [kg]
OAC-200 0,18 0,21 1500 1800 0,58 0,57 IP55 280 16
OAC-300 0,37 0,43 1500 1800 1,04 1,02 IP55 380 24
OAC-400 0,37 0,43 1500 1800 1,04 1,02 IP55 380 29
OAC-500 0,37 0,43 1500 1800 1,04 1,02 IP55 380 37
OAC-600 0,75 0,86 1500 1800 1,79 1,72 IP55 520 57
OAC-700 0,75 0,86 1500 1800 1,79 1,72 IP55 520 70
OAC-800 1,5 1,75 1500 1800 3,3 3,3 IP55 630 97
OAC-850 2,2 2,55 1000 1200 5,2 4,75 IP55 750 130
OAC-900 2,2 - 1000 - 5,2 IP55 900 190
OAC-1000 2,2 - 1000 - 5,2 IP55 900 215
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29. Plate heat exchanger
General
The material used for the vacuum brazed plate heat exchanger is AISI 316 the brazing material is copper,
and the maximum allowed pressure is 30 bar.
Not for sea water, recommended PH-value: 6 < PH < 9.
Oil and water connections

Oil connections are always larger than water connections.
In the plate heat exchanger the oil and water is connected counter-
current.
F3 = oil in | F1 = oil out | F2 = water in | F4 = water out
Use filter to prevent clogging due to contamination.

Large particles can clog the cooler partially or wholly and the result
will be decreased efficiency and overheating of the application unit.
Table 1. Water and oil connections

Type F1 F3 F2 F4
EH 8-series G 3/4 INT G 1/2 INT
EH 10-series G1¼ INT G1 INT
EH 15-series G 3/4 INT G 1/2 INT
EH 25-series G1¼ INT G1 INT
EH 120-series G1 ½ INT G1¼ INT
Mounting positions
Plate heat exchanger can be mounted in any position. It must be possible for water drainage during service
and cold conditions, please consider this when mounting the cooler.
How to avoid material stress
Use hydraulic hoses for soft and flexible installation. All tubing should be made to minimize stress and
vibration. Use flexible hoses to minimize pulsations.
Signs of clogging
To establish clogging, check water inlet and outlet temperatures. Clogging will reduce heat transfer
capacity, causing increased water consumption, reduced difference in water inlet and outlet temperature
and a rise in oil temperature. Another method is to check pressure drop across the cooler. Clogged and
arrow passages will cause acceleration in flow rate and increased pressure drop. Always observe that water
flow is as advised. Any deviation from stated flow will, of course, affect temperature and pressure drop.
Cleaning
In general, all minor deposits can be removed by back flushing the cooler with water. Fouling can be dealt
with using light acid. Use 5% phosphoric acid or, when cleaned frequently, 5% oxalic acid or similar light
organic acid. Rinse the cooler with a large quantity of water. Remove all acids before restarting the system.
Always clean the cooler before it becomes completely clogged.
Storage
Plate heat exchangers are to be stored dry. The temperature should not be below 1°C and not over 50°C for
long term storage (more than 2 weeks).
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30. Pipe water cooler
General
Before installation make sure that the protecting covers installed at our factory are in place and not broken,
thus preventing any impurities from getting into the system. After coupling the cooler it is ready for use.
After coupling the cooler both sides are filled, attention must be paid to possible pressure strokes. Air
blowing can be done through the cooler nozzles or through pipe lines. Then the cooling water is allowed
to circulate in the cooler (making sure that it really circulates) and the oil outlet is opened and carefully
also the oil inlet is opened.
There is no need for supervision during normal operation. Naturally it is important to observe control
devices (water valve) to avoid exceeding the allowed design values.
Type Pilan Industrial
max. working oil pressure 14 bar

max. working water pressure 10 bar
max. working temperature 95°C
Parts and materials, industrial version

(1)Shell: Aluminum
(2.1) Tubes: Copper
(2.2) Tube plates: Brass
(2.3) Baffles: Copper
Tin welded 60/40
(3) End Caps: Brass
(4) Seals: NBR
(5) Cover screws: Steel
(6) Drain plugs: Brass
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Type Reycel
General
Before use, ensure the water- oil connections as figure below.
Not for sea water use.
The material used for the pipe heat exchanger is AISI 316 (EN1.4404).
Maximum allowed pressure is 10 bar.
max. working oil pressure 10 bar

max. working water pressure 10 bar
max. working temperature 100°C
Service
Due to its construction the cooler needs no maintenance In general, all minor deposits can be removed
by back flushing the cooler with water. Fouling can be dealt with using light acid. Use 5% phosphoric acid
or, when cleaned frequently, 5% oxalic acid or similar light organic acid. Rinse the cooler with a high
pressure and large quantity of water. Remove all acids before restarting the system. Always clean the
cooler before it becomes completely clogged.
When choosing the cleaner, please remember that material on the water-oil side is acid resistant steel
and the surfaces resist quite strong chemicals
Notice
Chloride content of any medium should always be less than 70 ppm (70 mg/L).
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Dimensions
weight
Type A B C d D G K
[kg]
M2-10 198 60 60 G3/4" 89 52 M8 3
M2-20 284 140 104 G3/4" 89 52 M8 4
M2-33 370 226 190 G3/4" 89 52 M8 5
M2-40 468 324 288 G3/4" 89 52 M8 5
M2-50 596 452 416 G3/4" 89 52 M8 6
M3-25 296 116 104 G1" 114 76 M8 6
M3-33 382 202 190 G1" 114 76 M8 7
M3-40 480 300 288 G1" 114 76 M8 8
M3-50 608 428 416 G1" 114 76 M8 9
M3-70 754 574 562 G1" 114 76 M8 11
M4-35 404 196 92 G1 1/4" 140 76 M8 10
M4-40 502 294 190 G1 1/4" 140 76 M8 12
M4-55 630 422 318 G1 1/4" 140 76 M8 14
M4-70 776 568 464 G1 1/4" 140 76 M8 16
M4-90 954 746 642 G1 1/4" 140 76 M8 20
M5-45 544 272 108 G1 1/2" 169 120 M10 20
M5-60 672 400 236 G1 1/2" 169 120 M10 24
M5-70 818 546 382 G1 1/2" 169 120 M10 28
M5-90 996 724 560 G1 1/2" 169 120 M10 33
M5-110 1196 926 726 G1 1/2" 169 120 M10 38
M5-113 1402 1130 966 G1 1/2" 169 120 M10 43
M6-60 720 370 236 G2" 219 120 M12 38
M6-80 866 516 382 G2" 219 120 M12 45
M6-90 1044 694 560 G2" 219 120 M12 53
M6-110 1246 898 762 G2" 219 120 M12 61
M6-130 1450 1100 966 G2" 219 120 M12 75
M6-160 1754 1404 1270 G2" 219 120 M12 85
M7-65 754 330 236 G3" 273 180 M16 85
M7-80 900 476 382 G3" 273 180 M16 95
M7-90 1078 654 560 G3" 273 180 M16 100
M7-110 1280 856 762 G3" 273 180 M16 120
M7-130 1484 1060 966 G3" 273 180 M16 140
M7-160 1788 1364 1270 G3" 273 180 M16 150
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31. Thermostatic water valve AVTA
Coding
Euro-Hydro code Type
20350001001 AVTA 15 10-80°C
20350001002 AVTA 20 10-80°C
20350001004 AVTA 25 10-80°C
AVTA
• Insensitive to dirt
• Insensitive to water pressure
• Needs no power supply - self acting 1
• Opens on rising sensor temperature
• Di erential pressure: 0 to 10 bar
• Max working pressure: 16 bar
• Max test pressure: 25 bar 2
• Max pressure on sensor: 25 bar
• The valves are pressure-relieved, i.e. the degree of opening is not a ected by
di erential pressure p (pressure drop).
• The regulation range is de ned for the point at which the valve begins to open.
3
Thermostatic valves consist of three main elements:
1. Setting section with knob, reference spring and setting scale.
2. Valve body with orifice, closing cone and sealing elements.
3. Hermetically sealed thermostatic element with sensor, bellows
and charge.
Description
The thermostatic water valve is used to regulate the water flow into cooler (lubrication unit).
Adjustment
Using the adjustment knob, the valve can be set so that the desired temperature is obtained at the sensor.
The temperature is controlled with a thermometer of the lubrication unit.
Turning the knob in an anticlockwise direction raises the temperature while

turning it in a clockwise direction lowers the temperature.
Service
After mounting, rinse out the pipeline to remove any impurities and dirt.
Rinsing is carried out by means of forced opening of the valve. Insert two
screwdrivers in through the two holes in the setting unit of the valve. Press
the spring retainer upwards and the valve will open to ow.
Opening the valve
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32. Pressure switch 0184
Coding
Euro-Hydro code Adjustment range (Bar)
21160002003 0,3 – 1,5
21160004669 1 - 10
Manufacturer Suco
Body Material Steel (Zinc plated)
Maximum Proof Pressure 100 bar
Operating Temperature Range (°C) -30 +100 °C
Seal material NBR
Tolerance at room temp (Bar) ±0.2
Hysteresis 10% Between Rising & Falling Pressure
Switch Contact Rating 250 Volt AC 50 / 60 Hz: 4 Ampere (AC12)
250 Volt AC 50 / 60 Hz: 1 Ampere (AC 14)
24 Volt DC: 4 / 2 Ampere (DC 12 / DC 13)
125 Volt DC: 0.3 / 0.2 Ampere (DC 12 / DC 13)
250 Volt DC: 0.25 / 0.2 Ampere (DC 12 / DC 13)
Contact type SPDT
Maximum operation 200/min
Port Connections G¼
Protection IP 65 (only if the connector is wired and fitted correctly)
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33. Pressure gauge
Coding
Euro-Hydro code Specification Figure
65722101000 Type: AG63-010 R1/2
Scale: 0 – 10bar (0 – 145 psi)
Filled with glyserine
Manufacturer: WIKA
65722201000 Type: TG63-010 R1/2

Scale: 0 – 10bar (0 – 145 psi)
Filled with glyserine
Manufacturer: WIKA
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34. Thermometer
Coding
65722901000 1202
Manufacturer Wika
Range 0 to 120°C&F
Accuracy +/-2% of full scale value
Max. Working Temperature Full scale value at continuous operation 10% over-load
capacity for temporary operation only
Connection ½” BSP
Pocket Brass 9mm
Case Steel
Window Glass
Sensor Mechanism Bimetal coil
Filling Dry
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35. Pressure transmitter
Coding
21160002021 MBS 3000 / G 1/2" 0-10bar
21790001218 MBS 3000 / G 1/4" 0-40bar
21160002021
Manufacturer Danfoss
Weight 0.180 Kg
- common PIN 2
+ supply PIN 1
Accuracy, max. ±FS [%] 1,00 %
Accuracy, typical ±FS [%] 0,5 %
Adjustment, zero point and span No
Ambient temperature range [°C] -40 - 85 °C
Ambient temperature range [°F] -40 - 185 °F
Approval ATEX
Approval comments ATEX Ex nA IIA T3 Gc
Compensated temp. range [°C] 0 - 80 °C
Compensated temp. range [°F] 32 - 176 °F
Electrical connection type Pg 9, EN 175301-803-A, Male and Female
Enclosure rating IP65
Flush diaphragm No
Intrinsically safe No
Medium temperature range [°C] -40 - 85 °C
Medium temperature range [°F] -40 - 185 °F
Non-linearity Best Fit Straight Line ±FS [%] 0,50 %
Output signal type 4 - 20 mA
Overload pressure, max. [bar] 60,0 bar
Overload pressure, max. [psi] 870 psi
Pressure connection HEX [mm] 27,0
Pressure connection standard EN 837
Pressure connection type G - 1/2 Male
Pressure range [bar] 0,00 - 10,00 bar
Pressure unit reference Gauge (relative)
Response time max. [ms] 4 ms
Supply voltage [V] DC 10,00 - 30,00 V
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21790001218
Weight 0.150 Kg
- common PIN 2
+ supply PIN 1
Accuracy, max. ±FS [%] 1,00 %
Accuracy, typical ±FS [%] 0,5 %
Adjustment, zero point and span No
Ambient temperature range [°C] -40 - 85 °C
Ambient temperature range [°F] -40 - 185 °F
Approval ATEX
Approval comments ATEX Ex nA IIA T3 Gc
Compensated temp. range [°C] 0 - 80 °C
Compensated temp. range [°F] 32 - 176 °F
Electrical connection type Pg 9, EN 175301-803-A, Male and Female
Enclosure rating IP65
Flush diaphragm No
Intrinsically safe No
Medium temperature range [°C] -40 - 85 °C
Medium temperature range [°F] -40 - 185 °F
Non-linearity Best Fit Straight Line ±FS [%] 0,50 %
Output signal type 4 - 20 mA
Overload pressure, max. [bar] 240,0 bar
Overload pressure, max. [psi] 3.481 psi
Pressure connection HEX [mm] 27,0
Pressure connection standard EN 837
Pressure connection type G - 1/4 Male
Pressure range [bar] 0,00 - 40,00 bar
Pressure unit reference Gauge (relative)
Response time max. [ms] 4 ms
Supply voltage [V] DC 10,00 - 30,00 V
Electrical connection
Electrical connection
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36. Thermoswitch
Coding
21160007745 TSC-50 C OAC-Cooler control
21160007744 TSC-60 C OAC-Cooler control
21160004694 S6250 70 C EHPL
21160004695 S6250 80 C EHPL
65870492600 NTB 90 C EHPL
TSC
Manufacturer KTR / WIBOR
Control element Bi metal
Switching function NO = make contact
Switching point tolerance 5% of scale
Material of probe brass
Operating pressure max. 15 bar
Operating temperature 20 C - 100 C
Operating voltage max. 230 VAC
Switching current max. 2A
Protective class IP65
Dimensions
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S6250
Manufacturer Tecsis
Switching function NC
Adjustment fixed switch points
40, 50, 60, 70, 80, 90, 100, 110°C
Hysteresis ~12K not adjustable
Repeatability ± 3.5 K
Material of probe brass
Working pressure max. 200 bar
Working temperature -20 C - 120 C
Power rating 230V AC : 10A
125V AC : 15A
24V DC : 5A
12V DC : 10A
El. connection Right angled connector
DIN EN 175301-803
Protective class IP65
Weight 0,17kg
Process connection G1/2”
Dimensions Electrical connection (NC)
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NTB
Manufacturer Elettrotec
Max. temperature 120 °C
Trigger temperature °C ± 5 °C
Switching function NC
Number of operating cycles 100 000
Contact capacity 10 A - 240 VAC
5 A - 24 VDC
10 A - 12 VDC
Gold contacts none
Max. differential DT 16 °C
Enclosure IP65 / DIN 40050
PG09 plug connector DIN 43650
Body 27 AF Red anodized aluminium
Thermostat body Thermoplastic
Process connection G1/2”
Dimensions Electrical connection (NC)
[1] switch contact

[2] Grounding terminal 6.3 x 0.8
[3] switch contact
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37. Temperature transmitter
Coding
21790001219 MBT 3560, 4-20mA, 0-100°C, 50mm
21160003141 MBT 3560, 4-20mA, 0-100°C, 100mm
Weight ~0.16 Kg
Ambient temp. max. 85 °C
Electr. conn. size Pg 9
Electr. conn. std. EN 175301-803-A
Encl. IP65
Output sign. 4 - 20 mA
Transm. setting range 0 - 100 °C
Transm. type Integrated
Process conn. mat. Stainless steel
Process conn. size G¼
Sensor element tol. < ± 1% FS
Sensor Insert fixed
Supply volt. 10,00 - 32,00 V
Temp. range -50 - 120 °C
Electrical connection, 4 – 20 mA output (2 wire)
Pin 1: +supply
Pin 2: ÷supply
Pin 3: Not used
Earth: Not connected to MBT housing
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38. Temperature sensor
Coding
21160001824 MBT 5250, -50-200°C, 50mm
Weight ~0.15 Kg
Ambient temp. max. 125 °C
Electr. conn. size Pg 9
Electr. conn. std. EN 175301-803-A
Encl. IP65
Output sign. Ohm
Process conn. mat. Stainless steel
Process conn. size G1/2
Sensor elem. resistance 100 Ohm
No. of sensor elements 1 pc
Sensor element std. EN 60751
Sensor element tol. Class B
Sensor element type PT
Sensor Insert exchangeable
Temp. range -50 - 200 °C
Wires 2 PC
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39. Flowswitch DKM
Coding
21160004011 DKM 1-4
21160002741 DKM 5-15
21160004544 DKM 8-24
21160002687 DKM 15-45
21160004412 DKM 20-60
21160003044 DKM 35-120
Manufacturer Meister Stromungstechnik GmbH
Operating pressure max. 250bar (MS)
Viscosity range 30cSt to 600cSt
Temperature max. 120°C
Accuracy ±10% of full scale
Switching function Change over
Switch Contact Rating 250V • 1,5A • 50VA | Minimum load 3 VA
Ingress Protection IP65: plug connection DIN 43650 Form A
Output signal The contact opens / changes when the flow decreases
below the set point.
Power supply Not required (potential free reed contacts)
Weight approx. 1200g
Material Spring: 1.4571
Gaskets: FKM
Magnets: Hard ferrite
Housing: Brass nickel-plated
all other wetted parts: Brass
Connection diagram
L1: 130. L2: 130. D1: 40. G: 1”. D2: 40 A4: 93
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40. Flowswitch Eletta
Compatibility: As standard EHPL size starting from 140 l/min
Manufacturer Eletta Flow AB
Type V-series
Flow range Up to 400l/min
Max. pressure 16 bar
Standards PN 16
Max. temp. Control Unit 90°C standard
Max. temp. Pipe Section 120°C
Enclosure IP43 (NEMA3R) std.
Process Connection DN 15-40, BSP thread
DN 15-500 DIN flange
Alarm One (1) micro switch contact, independently adjustable
Micro switch spec Contact surfaces are silver plated as standard.
Type: SPDT
Hystereses: 10%
Rated voltage: 480 VAC/-15A
Breaking current: 15@125, 250, 480 VAC
Resistive load: 2A@30 VDC
0,4A@125 VDC
0,2A@230 VDC
Repeatability < 2% actual
Wiring diagram
1 = C (common)
2 = NO (normally open)
3 = NC (normally closed)
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41. 2- way pressure ball valve
Coding
65762820300 VU G3/4" 5bar
65762820500 VU G1 1/4'' 5bar
Manufacturer EH
Body Carbon steel Hexacon, Zinc plated
Ball seat ¾ or 1 1/4
Relief pressure 5 bar
Construction and materials Hydraulic diagram
Pos Description Material

1 Body 1,0737
2 Poppet 1,4749
3 Ring 1,0737
4 Spring 1,0116
EHD211000 Page 68 / 68
K216/ 2016

EHD211000 Standard Program Documentation ENG K216 2016

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EHD211000 Standard Program Documentation ENG K216 2016

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EURO-HYDRO EHPL

LUBRICATION- AND Standard program

OIL SUPPLY UNITS

All rights reserved, Euro-Hydro Oy 2016

Document number: EHD211000

Version: K216 / 2016

A non-English (translated) version of this document is for reference only.

Components Lubrication system EHPL with Kracht- pump, filter,

Safety Instruction Symbols

General safety instructions

Instruments, air cooler unit

Instruments, water cooler unit

Positioning and location, air cooler unit

Suction pipes hoses

Before start-up the following checks must be completed:

Oil-line must be opened before start-up.

The direction of rotation of the pump

Monitoring and maintenance

Monitoring the lubrication system

Monitoring the temperature

Controlling the filter

Oil filter change procedure

Set absorption vessel below the filter element.

In case of duplex filter, follow the instructions of the manufacturer.

Short term protection

Interior protection as in “standard protection”.

Long term protection

Pressure lubrication unit connections should be sealed with metal plugs.

Oil seals and seal surfaces as in “standard protection”.

Enclosure (degree of protection)

BEVI Electric motors type 4A2/3D2 IE2 - 4poles - 1500rpm

Starting, max 2000 cSt (recommended approximately 500

Normal use: 40cSt … 200cSt

The starting phase should be as short as possible and

Normal use: 0,4 bar suction pressure.

Pressure regulation valves are meant to be used as security

Not meant for constant adjustment!

*1 Lever locking and

*1 Lever locking and

Operating and maintenance

Model 60 (°C) (standard):

Cleaning of air fins

Cleaning the inside of oil cooling pipes

Oil and water connections

F3 = oil in | F1 = oil out | F2 = water in | F4 = water out

Use filter to prevent clogging due to contamination.

Table 1. Water and oil connections

Type Pilan Industrial

max. working oil pressure 14 bar

Parts and materials, industrial version

Not for sea water use.

max. working oil pressure 10 bar

Turning the knob in an anticlockwise direction raises the temperature while

Opening the valve

65722201000 Type: TG63-010 R1/2

[1] switch contact

L1: 130. L2: 130. D1: 40. G: 1”. D2: 40 A4: 93

Pos Description Material

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