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A 10 ton screw jack with maximum extension of 5 in is to have double square threads.
(a) using an allowable compressive stress of 5000 psi; determine the size of the screw, size of the
collar if the bearing pressure is 2,275 psi and a pilot pin diameter of 1 inch and the length of the nut
required if the maximum bearing pressure in the threads is 2,500 psi (b) determine the torque
needed to raise the load and (c) the efficiency of the jack using a coefficient of friction of 0.125.
Solution:
20,000
Sc = F/Ac, 5,000 , then DR = 2.256 in STD:D=2 ¾ Dr =2.313 Nt = 2
/4 D 2R
threads/in
Size of Collar: stress is bearing
20,000
Sb = F/Ab , 2,275
/4 D o2 12
, then Do = 3.491 in let say: Do = 3 ½ in ( Do of collar)
F 20,000
Sb = F/Ab = , Nt = 4.6 threads
/4(D D r ) N t /4(2.75 2 2.313 2 ) N t
2
o
2
WD m (tan f )
T = Tt + Tc = + f N rc, where;
2(1 f tan )
W = 20,000 lb = N
f = 0.125
T = 9260 in-lb
4
Example 2:
The lead screw of a lathe is 50.8 mm ACME thread, 0.98425 thread/cm. To drive the tool
carriage this screw must exert an axial force of 275 kg. The thrust is carried on a collar 115 mm in
outside and 55 mm in inside diameter. The speed of the carriage is 25 mm/s. Determine (a) the
efficiency of the screw and collar force for a coefficient of thread friction of 0.15 and 0.10 for the
thrust collar (b) power required to drive the this screw, kW
Solution:
W D m (cos tan f )
T= + fc N rc , where;
2 (cos f tan )
e = output / input = W x L / 2 π T
5
Example 3: Handwheel
A small screw press is to be designed to exert a maximum pressure of
350 kPa on the 300 mm diameter clamping plate. The screw is to be operated by
rotating a 300 mm diameter handwheel which is to be keyed in the upper end of
the screw. The maximum unsupported length of the screw is 500 mm and it is to
be made of steel where the maximum shear stress is 75 MPa. The screw is to
have single square threads. The coefficient of thread friction is 0.12, collar
friction is 0.05 and effective collar diameter is 1.5 times root diameter of screw
threads. Determine (a) standard size of screw (b) torque applied at the handwheel
to exert the required pressure.
Solution:
(a) max shear stress, s s2 (1/2 S) 2 , eq (1)
* The critical portion is the lower portion of the screw below the frame. This is subjected to
torsional and buckling stress.
F 1 F
S=α , where;
A (1 0.0044 L/k) A
31500
S= N/mm2
D r (D r 8.8)
2 2
4725 31500
Using eq (1), 75 MPa 2 , where we can solve by trial and error
Dr 2x D r (D r -8.8)
STD: Table 8.1 let: D = 25.4 mm (1 in) Dr = 14.8374 mm (0.781 in) T = 4 thread/in
WD m (tan f )
(b) T = Tt + Tc = + fc N rc, where;
2(1 f tan )
Dm = 22.6187 mm tan λ = 0.089 rc = ½ Dr = ½ x 29.7561 = 14.87 mm
f = 0.12 fc = 0.05