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Focus Controller
General Capabilities
All Ratio Capabilities, Plus:
• Control of 1-4 Compressors via Integrated ModBus
• Control of VFD Setpoint in SF Machines
• Efficiency Display
• Leak Detection Mode
• Clock/Sequencer Function
• More User-Friendly Interface
• Two Remote-Switchable Pressure Profiles
• Multiple Add-On Modules to Expand Capabilities Further
Focus Hardware
Focus TAN
Display Module
Focus Hardware
Focus Base Module
Focus Hardware
Additional Modules
Focus Interface
Compressor Status
Focus Interface
Sump/System
Net/Line Pressure Pressure
Compressor Status
Focus Interface
Focus Interface
Idle Hours
Load Cycles
Focus Interface
ModBus Status
Release Type
Auto Restart
After Power Loss
Delay
Focus Interface
Pressure Range
Sequencer Status
Focus Interface
Hold Enter to
Change Date/Time
Focus Interface
Software Version
Focus Interface
Press Enter
Focus Interface
Parameter Access
Focus Interface
Parameter Access
Focus Parameters
Focus Faults
Fault Table
51 GND
52 RS485 +
53 RS485 -
Contact
2
2
2
Output release Output release Output release
Other
FOCUS RATIO BASIC
brand
+ 3x Relay
module
Contact
2
3
2
RS 485
Output release Output release
Autotronic Other
FOCUS FOCUS
brand
+ 2x Relay
module
9.7 bar C1
9.6 bar C 2 Pressure switch points
9.5 bar C 3 BLS
9.0 bar
• • Priority 1
Priority 2
Priority 1 • Priority 3
• • Priority 4
Priority 2
• Priority 3
• Priority 4
8.0 bar •
RS485
- The RATIO controller must be equipped with the RS 485 BUS Interface
- The machines need to be connected from controller to controller
- Connection sequence in any direction is possible - the Bus address defines the Compressor
- At great cable length a resistor (120 Ω) must be set on both ends of the line
- The pressure control must be active on all „Slave-Machines“ (Bridge on X2:18/19)
May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 28
Example parameters for base load switch
BLS
(Priority change based on hours)
by only RS485 connection with FOCUS
Requirements:
- 4 Machines connected (2x FOCUS and 2x RATIO)
- all machines on the same or similar size
- 7 hours changeover
- Pressure range of installation 8bar - 9bar
3
3
3
FOCUS +Interface +Interface
3
3
FOCUS +Interface +Interface
SLAVE
3
3
+ RS485 Interface
RATIO +Interface
SLAVE
3
3
3
+ RS485 Interface
+Interface RATIO
FOCUS FOCUS RATIO
SLAVE
3
3
3
+ RS485 Interface + RS485 Interface
BLS
(Priority change based on hours)
by only relay module connection with FOCUS
Requirements:
- 4 machines connected (1x FOCUS, 1x RATIO, 1x BASIC
and 1x Other brand controller)
- all machines on the same or similar size
- 23 hours changeover
- Pressure range of installation 8bar - 9bar
May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 35
Example parameters for base load switch
Signal line
Contact
2
2
Output release Output release Output release
- The FOCUS Master machine must be equipped with the relay modules for the
- connected compressors
- Every single relay module has to be connected to the output release of the machines
- Every single relay module must be configured with it’s own rotary switch
- The cable length should not be longer then 50m
May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 36
Example parameters for base load switch
Contact
2
2
FOCUS
RATIO BASIC Other
brand
MASTER
Parameter settings of FOCUS “Master” machine
P012 9.0bar Cut off pressure Operating range of
P013 8.0bar Cut in pressure base load switch
P070 4 Number of connected machines
P071 23hrs base-change cycle in hours
Contact
2
RATIO
FOCUS BASIC Other
brand
SLAVE
Parameter settings of RATIO “Slave” machine
CODE 9.3bar Cut off pressure Operating range for
360 8.3bar Cut in pressure failure of BLS
CODE 1 External release via contact MASTER controls SLAVE
210
The Relay module in the switch cabinet of the “master machine”, has to be configured to „2“.
Contact
2
2
BASIC
FOCUS RATIO Other
brand
SLAVE
Parameter settings of BASIC “Slave” machine
CODE 9.5bar Cut off pressure Operating range for
360 8.5bar Cut in pressure failure of BLS
CODE 1 External release via contact MASTER controls SLAVE
210
The Relay module in the switch cabinet of the “master machine”, has to be configured to „3“.
Contact
2
2
2
Other
FOCUS RATIO BASIC
brand
SLAVE
Parameter settings of other brand “Slave” machine
9.7bar Cut off pressure Operating range for
8.7bar Cut in pressure failure of BLS
External release via contact MASTER controls SLAVE
The Relay module in the switch cabinet of the “master machine”, has to be configured to „4“.
Signal line
Contact
2
2
Output release Output release Output release
Contact
2
2
Output release Output release Output release
Settings of rotary
switches of relay
modules
BLS
(Clock switch based priority change)
by combination of contact and RS485
with FOCUS
Requirements:
- 4 machines connected ( 1x FOCUS 55 kW, 1x FOCUS 37 kW,
- 1x Autotronic 22 kW und 1x “other brand” 37 kW
- Working time: 6.00Uhr to 19.30Uhr
BLS
(Clock switch based priority change)
by combination of contact and RS485
with FOCUS
- Pressure range of installation 10.5bar - 11.5bar
- The 55 kW machine is frequency controlled
- The 55 kW compressor is base load machine
- Both 37 kW compressors are peak load machines
- The 22 kW compressor is a reserve machine
Contact
RS485
2
3
Output release Output release
Contact
RS485
2
3
FOCUS
FOCUS FOCUS Auto-
BASIC Other
tronic brand
MASTER
Parameter settings of FOCUS “Master” machine
P012 11.5bar Cut off pressure Operating range of
P013 10,5bar Cut in pressure base load switch
P050 0 Modbus address MASTER = „ 0 „
P051 9600 Modbus baud rate MASTER = SLAVE
P052 8E1 Modbus communication parameter MASTER = SLAVE
P070 4 Number of connected machines
P071 0hrs base-change cycle = “0” deactivates BLS based on hours
Contact
RS485
2
3
FOCUS
FOCUS FOCUS Auto-
BASIC Other
tronic brand
MASTER
Clock switch settings of FOCUS “Master” machine
Canal A A Channel
Channel Canal C C Channel
Canal I I Channel
Canal K K
MO 6:00 DI 6:00
TU 6:00 FR 6:00 FR 16:00
1243 1423
1423 1423 3241
Canal D D • • • Canal
Canal B B Channel
Channel Channel
J J Channel
Canal K K
MO 19:30 TU DI 19:30
19:30 FR 11:00 FR 16:00
3241 3421 1243 0000
May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 47
Example parameters for base load switch
3
Contact
RS485
2
FOCUS
FOCUS Auto-
BASIC Other
tronic brand
SLAVE
Parameter settings of FOCUS “Slave” machine
P012 11.5bar Cut off pressure Operating range for
P013 10,5bar Cut in pressure failure of BLS
P050 2 Modbus address MASTER = „ 2 „
P051 9600 Modbus baud rate MASTER = SLAVE
P052 8E1 Modbus communication parameter MASTER = SLAVE
P063 2 External release via bus MASTER controls SLAVE
Contact
2
RS485
2
3
Auto-
Other
FOCUS FOCUS
tronic brand
SLAVE
Parameter settings of Autotronic “Slave” machine
PS- 12bar Cut off pressure Operating range for
set. 11bar Cut in pressure failure of BLS
Contact to External release via Contact MASTER controls SLAVE
pressure switch
The Relay module in the switch cabinet of the “master machine”, has to be configured to „3“.
Contact
2
RS485
2
3
Other
FOCUS FOCUS Auto-
BASIC brand
tronic
SLAVE
Parameter settings of other brand “Slave” machine
12.2bar Cut off pressure Operating range for
11.2bar Cut in pressure failure of BLS
External release via Contact MASTER controls SLAVE
The Relay module in the switch cabinet of the “master machine”, has to be configured to „4“.
Contact
RS485
2
3
2
Output release Output release
Contact
RS485
2
3
2
Output release Output release
Settings of rotary
switches of relay
modules
Continuous
Measurement
Conditions:
• All Plant Usage Must be Off
• Compressors Must be Enabled / Green
• These conditions must remain for 6 hours
Starting a Test:
1. Navigate to the Leak Detection Screen
2. Hold Enter for 2 secs, until “Le” starts flashing, then release Enter
3. Hold Enter for another 2 secs to initiate a 6hr test
4. After 6 hours, values will appear showing calculated wasted run
hours
5. The system will monitor in 6hr intervals, and will update the values if
a lower load period is detected
Faults:
• 9999 = Power Failure
• 9990 = Loss of “Ready” Status
Software Updates
Potential Damage to Focus Controller and PC
Software Updates
• Focus Flashing Device
and Serial Cable
Boge P/Ns:
659003101 & 681004805
• CS Manager +
Software Updates
Remove Power from the Focus –
the Screen Must Turn Off
Breaker 4F is Sufficient
Software Updates
Software Updates
Disconnect the
Transformer Ground
1. Restrict Selection 4 5
2. Identify
3. Ensure “Type” Turns
Green – Indicates Comm
4. Select Correct Program
and Version 2 1
5. Write to Flash
3
Software Updates
Wait for Flashing to Finish
Wait 10 Seconds
Software Updates
After Waiting 10 Seconds: