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CFE738
SERVICE BULLETIN CFE738-72-8020 REVISION 1
DATED OCTOBER 30, 2001
ENGINE – TURBINE SECTION – HIGH PRESSURE TURBINE (HPT) ROTOR STAGE 2 DISK
INSPECTION
This page is for the transmittal of Revision 1 to the CFE738 Service Bulletin CFE738-72-8020
This Service Bulletin revision supersedes Service Bulletin CFE738-72-8020 dated July 31, 1997. This
Service Bulletin revises the engine effictivity in paragraph 1. A., Effectivity. The bulletin has been
reprinted in its entirety. Please remove and discard all pages of the basic issue and replace them with
this revision.
Changes are identified by vertical black lines (change bars) placed along the left-hand margin, adjacent
to the revised text.
3 Jul 31/97
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SERVICE BULLETIN
CFE Company
A. Effectivity
B. Reason
This Service Bulletin requires inspection of the HPT stage 2 disk to assure continued
operation until a new design stage 2 disk is introduced.
C. Description
This Service Bulletin provides instructions for the inspection of the stage 2 disk and for
performing concurrent engine borescope and midpoint inspections.
D. Compliance
This Service Bulletin must be accomplished by no later than 1,000 engine hours TSN, at an
approved CFE738 heavy maintenance facility. It is recommended that this Service Bulletin
be accomplished in conjunction with Service Bulletins CFE738-72-8019 and CFE738-72-
8021.
E. Approval
F. Manhour Requirements
100% labor credit allowance will be allowed when Service Bulletin compliance is
accomplished.
SERVICE BULLETIN
CFE Company
100% parts credit allowance will be provided for engine parts that are replaced in compliance
with this Service Bulletin.
No special tooling is required except that already listed in the publications referenced in
paragraph J.
No change
J. Publication References
The following must be accomplished prior to or concurrent with this Service Bulletin. The
accomplishment instructions outlined in each Service Bulletin stand alone; therefore
compliance with this Service Bulletin does not indicate compliance with any other Service
Bulletin.
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SERVICE BULLETIN
CFE Company
2. Accomplishment Instructions
A. Removal of Engine
CFE Company
Repair and Overhaul
1944 East Sky Harbor Circle
Phoenix, AZ 85034
Attention: Chris Hovatter (602) 365-2703
016' The following procedures must be accomplished only at an authorized CFE738 heavy
maintenance facility.
(1) Perform the borescope inspection of internal components (LMM, 5-21-00, ENGINE
INSPECTION PROGRAM).
(2) Remove the HPT rotor and stator assembly (LMM, 72-50-08, REMOVAL).
016' Prior to any disassembly, all HPT rotor hardware must be match-marked for future
reference to avoid any balance problems.
(3) Inspect the stage 2 HPT rotor assembly (LMM, 72-50-08, INSPECTION).
(4) Remove the HPT rotor rear shaft (HMM, 72-50-08, DISASSEMBLY).
(5) Remove the stage 2 HPT rotor aft cooling plate (HMM, 72-50-08, DISASSEMBLY).
(6) Remove the stage 2 HPT rotor blades and seal strips (HMM, 72-50-08,
DISASSEMBLY).
(8) Perform an eddy current inspection of the stage 2 disk in accordance with QTC
Procedure M&FQT 1486.
(9) Remove applicable components and perform engine midpoint inspection (LMM, 5-21-
00, ENGINE INSPECTION PROGRAM).
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SERVICE BULLETIN
CFE Company
(2) Inspect the turbine rotor interstage seal for pilot engagement.
D. Engine Assembly
(1) Install the HPT rotor and stator assembly (LMM, 72-50-08, INSTALLATION) and all
other components that were removed to perform the engine midpoint inspection.
(b) Log compliance with engine midpoint inspection requirements per LMM Chapter
5-21-00, Table 806.
(c) Log compliance with engine borescope inspection requirements per LMM
Chapter 5-21-00, Table 805.
(3) Deleted.
E. Engine Test
• Prestart procedures
SERVICE BULLETIN
CFE Company
3. Material Information
The following parts are required to accomplish the instructions outlined in this Service Bulletin.
016' Applicable Illustrated Parts Catalog and Spare Parts Bulletins dated
later than the original issue date of this Service Bulletin may introduce
different parts for installation. Refer to these documents before
ordering parts.
Expendable parts discarded in gaining access to the affected areas of the equipment are not
included.
Unit Instructions/
New PN Quantity List Price Key Word Old PN Disposition
Disposition Code 1. One way interchangeable - new part for old part.
Disposition Code F. Dispose of old part according to company practices; replace with like
part.
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CERTIFICATE OF COMPLIANCE
To: Operator or Service Center Performing Modification
Upon modification of equipment, please fill in the information requested below, then mail
or fax the completed certificate to:
CFE Company
Attn: Data Center, DM and UA, MZ464X5
1000 Western Avenue
Lynn, MA 01910
FAX: 781-594-7765
E-Mail to: data-center.lynn@ae.ge.com
Owner/Operator ____________________________________________________________
_________________________________________________________________________
I certify that the following engine/equipment has been modified in accordance with the listed
Service Bulletins.
ENGINE/EQUIPMENT
ENGINE SERIAL NO. AND TSN/CSN/TSO ENGINE SERIAL NO. AND TSN/CSN/TSO
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Signature _______________________Date_________________
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781-594-7765
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CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona
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CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona
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CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona
SB-INDEX Page 3
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CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona
SB-INDEX Page 4
Oct 30/01
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CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona
SB-INDEX Page 5
Oct 30/01
CL66483
RELEASED FOR EXCLUSIVE USE BY: TAJAIR LTD
CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona
SB-INDEX Page 6
Oct 30/01
CL66483