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Abstract: Currently, estimations of the crack width in the deck slab of bridges given by codes of practice are based on either theoretical
or empirical approaches considering mainly the monotonic loading behavior. However, cracking in reinforced tensile members is highly
influenced by the loading history 共including both the loading and unloading processes兲 because of the irreversible nonlinear behavior of
bond and of tensile response of concrete, resulting into residual cracks of non-negligible width. This paper investigates the influence of
this phenomenon and presents a physical model describing it. An analytical model is developed and its results are compared to various
tests with good agreement. Finally, a simple design formula is derived and recommendations for its application to practical cases are
proposed.
DOI: 10.1061/共ASCE兲1084-0702共2007兲12:5共646兲
CE Database subject headings: Bridge decks; Tensile members; Cracking; Bond stress; Time dependence; Slabs.
Introduction effect of unloading on the crack width and that can be applied to
perform a coherent check of the crack width of bridge deck slabs
Crack control in the decks of continuous bridges over intermedi- under permanent loads.
ate supports is often the governing design criterion for the choice
of the amount of longitudinal prestressing of concrete bridges 共in
the case of partial prestressing兲 as well as for the construction Theoretical Model
sequence and for the amount of passive longitudinal reinforce-
ment of composite bridges.
Deck slabs over intermediate supports, as can be seen in Fig. Reinforced Tie Behavior
1, behave almost as pure tension ties in the longitudinal direction, The loading and unloading response of a reinforced tie is shown
assuming that the strain is constant over the depth of the slab and in Fig. 2. Under monotonic loading, it presents first an uncracked
that the effect of local moments due to traffic loads can be ne-
stage 共AB兲 until concrete reaches its effective tensile strength. At
glected. Most models 共Gergely and Lutz 1968; CEB-FIP 1990;
that point, the member enters in the crack development stage
Frosch 1999; CEN 2004兲 estimate the crack width in these ele-
共BCE兲 where several cracks are created 共approximated by a hori-
ments under permanent load based on their monotonic loading
zontal line兲. Once the number of cracks is stabilized, a new phase
response. However, under service conditions, the actual behavior
controls the response of the tie in which the number of cracks
of a bridge is far from the assumption of monotonic loading
because the structure is subjected during its life to additional remains constant but their openings increase with load 共EFI兲.
external actions 共traffic loads, temperature, differential settle- This phase ends with the yielding of the reinforcement 共I兲.
ments, . . .兲 which cause continual unloading and reloading pro- Three different stages may be considered for the unloading
cesses. Because of the irreversible unloading response of bond behavior. Stage a 共CD兲 corresponds to unloading situations in the
and concrete, these cycles increase the crack width in a tension crack development stage. Stage b occurs at the beginning of un-
member compared to the crack width under monotonic loading loading processes in the stabilized cracking phase 共FG兲. For large
共Laurencet 1999; Gómez Navarro and Lebet 2001兲. stress ranges, it may eventually enter into a third unloading stage
Within this context, this paper presents a new approach to the named c 共GH兲. All of these stages present a so-called negative
phenomenon of cracking, introducing a model that considers the tension-stiffening effect with larger strains for a given stress than
those of the monotonic loading.
1
Professor, Ecole Polytechnique Fédérale de Lausanne, IS-BETON,
The complete unloading of a tie 共points D and H of Fig. 2兲
bât. GC, Station 18, CH-1015 Lausanne, Switzerland. E-mail: leads to a residual strain and crack width. This shows that calcu-
aurelio.muttoni@epfl.ch lating the response of a tension member using a monotonic load-
2
Postdoctoral Fellow, Ecole Polytechnique Fédérale de Lausanne, IS- ing pattern may underestimate the actual value of the crack width
BETON, bât. GC, Station 18, CH-1015 Lausanne, Switzerland 共Fig. 3兲.
共corresponding author兲. E-mail: miguel.fernandezruiz@epfl.ch
Note. Discussion open until February 1, 2008. Separate discussions
must be submitted for individual papers. To extend the closing date by Material and Interface Models
one month, a written request must be filed with the ASCE Managing
Editor. The manuscript for this paper was submitted for review and pos- Under service conditions, reinforcing steel remains in the elastic
sible publication on September 30, 2005; approved on April 24, 2006. domain. However, both concrete and bond exhibit a nonlinear
This paper is part of the Journal of Bridge Engineering, Vol. 12, No. 5, response which needs to be considered to understand the loading
September 1, 2007. ©ASCE, ISSN 1084-0702/2007/5-646–653/$25.00. and unloading behavior of a cracked tensile member.
冉 冉 冋 册冊
¯c = f ct,eff 0.004 log
w
wc
5
− 0.16 冑 冊
1−
w
wc
共1兲
sa d2b = dblbaa → lba =
4
sadb
4a
共4兲
Fig. 2. Stress–strain response of reinforced concrete tie and different Fig. 4. Material and interface laws: 共a兲 concrete tensile response; 共b兲
unloading stages rigid-plastic bond law
冋
wper = 共per + ⌬兲2 − 共⌬ + ¯c兲2
a
册db
a + i 42Esa
共9兲
form. For the crack development stage 关Fig. 5共a兲兴, the crack width Note that the last equation does not depend on the stress range of
after the loading process 共wl兲 can be calculated as the tie 共⌬兲.
sa
2
db 2d b Comparison with Test Results
wl = = 2 共6兲
4Esa 4 Esa
Farra and Jaccoud 共1993兲 performed a series of tests on rein-
For the stabilized cracking phase 关Fig. 5共b兲兴 the maximum crack forced ties studying both their loading behavior and their residual
width in the element can be estimated on the basis of the maxi- crack width after unloading. Fig. 7 compares their results to the
mum value of lba 关Eq. 共5兲兴, similar to the values proposed by analytical model which gives good agreement for the residual
CEB-FIP 共1990兲 and CEN 共2004兲. The resulting crack width is crack width.
then The model is further compared in Fig. 8 to the tests performed
by Laurencet et al. 共1997兲 on several reinforced and prestressed
冉 冊
共unbounded兲 ties with low reinforcement ratios. A good agree-
2sa f ct,eff db f ct,eff db f ct,eff ment is again achieved in both the loading and unloading
wl = − = 共2 − f ct,eff兲 2 共7兲
Es Es 4a 4 Esa branches.
Fig. 6. Steel stress distribution at unloading states of tie: 共a兲 Stage a; 共b兲 Stage b; and 共c兲 Stage c
wc共in兲
Z= 共12兲
0.000076
Design Formula
Proposal of Design Formula and Comparison For a given crack width limit, it can be observed 共Fig. 9兲 that an
with Other Models important part of the response of the tie is independent of the
stress range 共⌬兲 corresponding to unloading situations under
Crack Width Limit Stage c 关Eq. 共11兲兴.
For practical purposes, the value of the lower plateau can be
Eqs. 共9兲–共11兲 may be used to obtain the maximum allowable used. This is the correct value for bridge decks with usual rein-
stress in a tension member for a permanent load combination with forcement ratios and bar diameters where ⌬ is greater than 2 or
a given crack width limit. The value of the crack width limit is 3 MPa. This value is otherwise conservative. A more precise
usually defined in codes of practice depending on the exposure value in Stages a and b can be obtained using Eq. 共9兲 for Stage a
conditions and the presence or not of prestressing. It should be and Eq. 共10兲 for Stage b.
noted that in AASHTO and ACI codes this value is defined in an However, Eq. 共11兲 has been derived without considering time-
indirect way, by using the Z factor, whose value depends on the dependent concrete strains, whose effect should be included in the
exposure conditions of the structure. analysis of cracked members because the crack width increases
For a tension tie, the Z factor can be derived by equating the with time as rheological strains develop 共Jaccoud and Charif
steel stress from the equation of Gergely-Lutz 共1968兲 to the maxi- 1987兲. Tensile creep strains of concrete can usually be neglected
mum allowable steel stress in the Z-factor formula proposed by in comparison to shrinkage strains and the increase in the crack
AASHTO LRFD, leading to width can be estimated as
⌬w ⬵ − cssc → wper,⬁ = wper − cssc 共13兲 quence of composite bridges. As shown in Fig. 10, the bar diam-
eter 共db兲 has an important influence on the response of the
where sc = maximum distance between cracks 共equal to 2lba for the element.
stabilized cracking phase兲 and cs represents shrinkage strain. The second formula 关Eq. 共16兲兴 may, on the other hand, be used
This increase in crack width has to be introduced in Eq. 共11兲 in the final dimensioning of the structure to determine the neces-
using wper = wper,⬁ + cssc 共where wper,⬁ = long-term crack width兲 sary reinforcement of the deck slab if the crack control criterion is
and considering bond stresses under cyclic loading 共i,⬁ and a,⬁兲. governing.
The following expression is obtained for the maximum allowable
stress in the tie 共all兲
Estimation of Crack Width by Other Models
22aEs i,⬁ f ct,eff and Comparison with Design Formula
all = Escs + wper,⬁ − + ¯c 共14兲
db f ct,eff 2a
The results obtained with the proposed design formula Eq. 共15兲
Introducing the values of a = 2f ct and i,⬁ = f ct / 4 and expressing are compared in this section to various existing models.
the bridge deck effective tensile strength as a function of the The first model that is compared to the design formula is the
concrete tensile strength 共using f ct,eff = kf ct兲, it results in one proposed by the MC-90 共CEB-FIP 1990兲, which estimates the
allowable stress in a tie for repeated or long-term loading in the
42Es kf ct stabilized cracking stage as
all = Escs + wper,⬁ − + ¯c 共15兲
kdb 16
The value of ¯c can be obtained from Eq. 共1兲. Considering wc 3.62Es
all = Escs + wk + 0.38kf ct 共17兲
= 0.2 mm, its value for wres,⬁ = 0.1 mm would be ¯c = −0.1f ct,eff db
and for wres,⬁ = 0.2 mm would be ¯c = 0 MPa. For usual deck Comparing this formula to Eq. 共15兲, it can be seen that shrinkage
thicknesses, k may be adopted as k = 0.90 共e = 250 mm兲 and k strains have the same effect on both expressions and that similar
= 0.85 共e = 350 mm兲. contributions related to the admissible crack width are also ex-
This formula may also be expressed isolating as pected. The main difference between both formulations is found
− Escs + 冑Es2cs
2
冉
− 4 ¯c −
kf ct
16
− all 冊冉 4wper,⬁Es
kdb
冊 in the tension-stiffening term, positive according to MC-90
共0.38kf ct兲 and negative according to the proposed model
共−kf ct / 16+ ¯c兲. EC-2 共CEN 2004兲 proposes an expression similar
=
8wper,⬁Es to that of MC-90 but without considering the effect of shrinkage
kdb strains. Also, Eq. 共15兲 is compared to two models which have
been the basis of the crack control formulae for American codes
共16兲
共as cited in DeStefano et al. 2003兲. The first one was proposed by
The first design formula 关Eq. 共15兲兴 is aimed at helping in the Gergely and Lutz 共1968兲 estimating the crack width by means of
predimensioning of structures, obtaining the necessary prestress- a dimension-dependent empirical formula. The second model is
ing of partially prestressed concrete bridges 共once the admissible due to Frosch 共1999兲, which proposes a theoretically derived ex-
stress in the deck has been estimated for a given crack width, pression. None of these models consider the effect of shrinkage
reinforcement ratio, and bar diameter兲 or the construction se- strains.
Mq · z
q = = 6.0 MPa 共18兲
Isec
The stress at the same point due to the effect of prestressing after
losses 共P⬁兲 is
− P⬁ M p⬁ · z
p = + 共19兲
Asec Isec
Fig. 11. Comparison of proposed model with different models: 共a兲 where M p⬁ = total bending moment due to the prestressing after
properties of specimen analyzed; 共b兲 plots for various shrinkage losses 共primary—statically determinate—plus secondary—
strains and crack widths redundant—prestress moments兲. For the chosen prestress layout
共parabolic with connecting circles兲, this moment
results M p⬁共MN m兲 = 1.68P⬁共MN兲, leading finally to
Fig. 11 compares the results of the previous models to Eq. 共15兲 p共MPa兲 = −0.3P⬁共MN兲.
on a reference tie. Four cases are presented showing the influence The minimum necessary prestress to control cracking can fi-
of the crack width and shrinkage strains. When shrinkage strains nally be obtained using
are neglected, all models yield similar admissible stresses for the
tie. The proposed formula, however, provides a slightly smaller all = p + q 共20兲
allowable stress due to the consideration of the unloading behav-
ior. When shrinkage strains are included, only the formula pro- leading to P⬁ = 19.0 MN. The mean compressive stress in the sec-
posed in this paper and MC-90 modify their response, reducing tion is thus: ⬁ = −P⬁ / Asec = −2.4 MPa 共−0.35 ksi兲.
the allowable stress in the tie. It should be added that the value of the prestressing force thus
obtained needs to be compared to those required by the ultimate
limit state or other serviceability conditions to select the govern-
Example of Application ing criterion.
This section presents an example in which the model proposed in
this paper is applied to dimension the prestressing of a bridge at
cracking the limit. The cracking control is performed by checking Conclusions
the response of the deck slab of the bridge in a section over
intermediate supports. The sectional forces are obtained from a This paper investigates concrete cracking in the deck slab of
linear elastic analysis and the check is performed with the elasto- bridges due to longitudinal bending, considering their unloading
plastic model for ties proposed in this paper. Fig. 12 shows the response and proposing an analytical model to design elements
main dimensions of the cross section over piers for a typical according to this phenomenon. The main contributions and con-
European continuous box girder bridge with a span between piers clusions of this paper are as follows:
of approximately 55 m. The section of the deck slab over an 1. Estimating the crack width in deck slabs of bridges under
permanent load 共service limit state verification兲 requires con-
sidering their unloading behavior;
2. A cracked tie, after an unloading process, presents a residual
crack width due to the nonlinear unloading response of bond
and concrete, which can be interpreted as a negative tension-
stiffening effect;
3. A simplified rigid-plastic bond law provides satisfactory
agreement with test results and allows one to derive analyti-
cal expressions describing the loading and unloading re-
sponse of a tie;
4. Different unloading stages can be developed by a tension
member. For deck slabs of bridges, however, only one is
Fig. 12. Box girder cross section and main geometrical properties governing. Its response depends only on the permanent stress