Date Date

29-08-2019

CONCRETE INDUSTRIAL GROUND FLOOR SLAB DESIGN

In accordance with TR34, 4th Edition 2013

Design summary
Load 1 -Corner 200 x 200 point load
Description Unit Provided Required Utilisation Result
Slab capacity in flexure kN 115.6 75.0 0.649 PASS
Shear at face kN 337.5 75.0 0.222 PASS
Shear at 2d kN 64.7 72.4 1.120 FAIL
Load 2 -Single edge point load
Description Unit Provided Required Utilisation Result
Slab capacity in flexure kN 250.8 75.0 0.299 PASS
Shear at face kN 506.3 75.0 0.148 PASS
Shear at 2d kN 114.5 70.6 0.617 PASS
Load 3 -Single internal point load
Description Unit Provided Required Utilisation Result
Slab capacity in flexure kN 270.0 75.0 0.278 PASS
Shear at face kN 675.0 75.0 0.111 PASS
Shear at 2d kN 199.3 72.9 0.366 PASS
Load 4 -Line load from edge
Description Unit Provided Required Utilisation Result
Slab capacity in flexure kN/m 29.1 13.2 0.453 PASS
Slab details
Reinforcement type; Steel fibre
Concrete class; C25/30
Slab thickness; h = 200 mm
Residual strength at CMOD 0.5; fR,1 = 2.200 N/mm2
Residual strength at CMOD 3.5; fR,4 = 1.500 N/mm2
Mean axial tensile strength relating to CMOD 0.5; r1 = 0.45  fR,1 = 0.990 N/mm2
Mean axial tensile strength relating to CMOD 3.5; r4 = 0.37  fR,4 = 0.555 N/mm2
Effective depth of reinforcement; d = 0.75  h = 150 mm

Partial safety factors

Concrete (with or without fibre); c = 1.20
Reinforcement (bar or fabric); s = 1.15
Permanent; G = 1.35
Variable; Q = 1.50
Dynamic loads; D = 1.60

Subgrade reaction
Modulus of subgrade reaction; k = 0.005 N/mm3
Concrete details - Table 6.1. Strength properties for concrete
Characteristic compressive cylinder strength; fck = 25 N/mm2
Characteristic compressive cube strength; fcu = 30 N/mm2
Mean value of compressive cylinder strength; fcm = fck + 8 N/mm2 = 33 N/mm2
Mean value of axial tensile strength; fctm = 0.3 N/mm2  (fck/ 1 N/mm2)2/3 = 2.6 N/mm2
 Project Job Ref.

Section Sheet no./rev.

2
Calc. by
Date

Flexural tensile strength; fctd,fl = fctm  (1.6 - h / 1m) / c = 3.0 N/mm2

Design concrete compressive strength (cylinder);
Secant modulus of elasticity of concrete;
Poisons ratio;
Radius of relative stiffness (Eqn. 20);
Characteristic of system (Eqn. 33);
fcd = fck / c = 20.8 N/mm2
Ecm = 22 kN/mm2[fcm/ 10 N/mm2]0.3 = 31 kN/mm2
 = 0.2
l = [Ecm  h3 / (12  (1 - 2)  k)]0.25 = 1469 mm
 = (3  k / (Ecm  h3))0.25 = 0.486 m-1

Moment capacity
Negative moment capacity (Eqn. 2); Mn = Mun = fctd,fl  (h2 / 6) = 19.9 kNm/m
Positive moment capacity (Eqn. 6); Mp = Mu = h2 / c  (0.29  r4 + 0.16  r1) =10.6 kNm/m

Load 1 - Corner 200 x 200 point load

200
Key
Shear at face
Shear at 2d
200

Single corner load

Loading length; ll = 200mm

Loading width; lw = 200mm
Edge distance y; ey = 0mm
Edge distance x; ex = 0mm
Permanent load; Gk = 0.0 kN
Variable load; Qk = 50.0 kN
Dynamic load; Dk = 0.0 kN
Contact radius ratio
Equivalent contact radius ratio; a = [(ll  lw) / ]0.5 = 112.8 mm
Radius ratio; a / l = 0.077
Ultimate capacity under single corner concentrated loads
For a/l equal to 0 (Eqn. 25); Pu_0 = 2  Mn = 39.9 kN
For a/l equal to 0.2 (Eqn. 26); Pu_0.2 = 4  Mn / [1 - (a / l)] = 86.4 kN
Thus for a / l equal to 0.077; Pu = min(Pu_0.2, Pu_0 + (Pu_0.2 - Pu_0)  (a / (l  0.2))) = 57.8 kN

Plate dowel shear capacity

Plate width; Pb = 100 mm
Plate length; Pl = 100 mm
Plate thickness; tp = 10 mm
Plate spacing; sd = 350 mm
Characteristic strength of plate dowel; fyk,plate = 250 N/mm2

Design strength of plate dowel;
Shear area of plate dowel;
Shear capacity of plate (Eqn 19);
Joint opening;
Distance of application of load from face of conc.;
Confined compression factor;
Coefficient b1 (Appendix D);
Coefficient c1 (Appendix D);
Plate bending/bearing capacity (Eqn 19);
Bursting capacity
Effective depth (6.5.3);
Shear factor;
Minimum shear stress;
Average shear stress taken by concrete;
Loaded length;
Perimeter at 2 times the effective depth ;
Maximum load per dowel to avoid bursting;
Plate capacity;
Total effective edge capacity (cl.7.9.1);
Check ultimate load capacity of slab
Number of loads;
Loading applied to slab;
Utilisation;
Punching shear at the face of the loaded area
Shear factor;
Length of perimeter at face of loaded area;
Shear stress at face of contact area;
Maximum load capacity in punching;
Utilisation;
PASS - Total slab capacity in punching at face of loaded area exceeds applied load
Punching shear at the critical perimeter
Shear factor;
Minimum shear stress at 2d from face of load;
Length of perimeter at 2d from face of load;
Max. load capacity in punching at 2d from face;
Ground reaction (cl.7.10.2);
Total imposed shear load;
Utilisation;
FAIL - Applied loading exceeds total slab capacity in punching at 2d from face of loaded area
Date Date
29-08-2019
fyd,plate = fyk,plate / s = 217 N/mm2
Av = 0.9  Pb  tp = 900 mm2
Psh,plate = Av  0.6  fyd,plate = 117.4 kN
xj = 5 mm
e = xj / 2 = 2.5 mm
k3 = 3
b1 = 2  e  k3  fcd  Pb = 31 kN
c1 = 2  k3  fcd  Pb2  tp2  fyd,plate = 27174 kN2
Pmax,plate = 0.5  [(b12 + c1)0.5 - b1] = 68.3 kN
deff,d = 0.75  ddowel = 56 mm
ks,d = min(1 + (200mm / deff,d)0.5, 2) = 2.00
vRd,c,d,min = 0.035  ks,d3/2  (fck / 1N/mm2)0.5  1N/mm2 = 0.495 N/mm2
vRd,c,d = max(0.18  ks,d / c  (100  1  fck / 1N/mm2)1/3  1N/mm2,
vRd,c,d,min) = 0.561 N/mm2
ll,d = min(8  tp, Pl / 2 - xj) = 45 mm
u1,d = 2  (ll,d +   deff,d) + Pb = 543 mm
Pburst,t = vRd,c,d  u1,d  deff,d = 17.2 kN
Pplate_cap = min(Pmax,plate, Psh,plate, Pburst,t) / sd = 49.0 kN/m
Pu,total = min(Pu / (1 - Pagg) + Pplate_cap  1.8  l, Pu / (1 - 0.5), 4    (Mp +
Mn) / [1 - (a / (3  l))]) = 115.6 kN
N=1
Fuls = N  ((Gk  G) + (Qk  Q) + (Dk  D)) = 75.0 kN
Fuls / Pu_total = 0.649
PASS - Total slab capacity exceeds applied load
k2 = 0.6  (1 - fck / 250N/mm2) = 0.54
u0 = ll + lw + ey + ex = 400 mm
vmax = 0.5  k2  fcd = 5.625 N/mm2
Pp,max = vmax  u0  d = 337.5 kN
Fuls / Pp,max = 0.222
ks = min(1 + (200mm / d)0.5, 2) = 2.00
vRd,c,min = 0.035  ks3/2  (fck / 1N/mm2)0.5  1N/mm2 = 0.495 N/mm2
u1 = ll + lw + ex + ey +   d = 871 mm
Pp = vRd,c,min  u1  d = 64.7 kN
Rp = 1.4  (d / l)2  Fuls + 0.47  (2  ll + lw)  d  Fuls / l2 = 2.6 kN
Fuls_total = Fuls - Rp = 72.4 kN
Fuls_total / Pp = 1.120
 Date Date
29-08-2019

Load 2 - Single edge point load

200
Key
Shear at face
Shear at 2d
200

Single edge load

Loading length; ll = 200mm

Loading width; lw = 200mm
Edge distance y; ey = 0mm
Permanent load; Gk = 0.0 kN
Variable load; Qk = 50.0 kN
Dynamic load; Dk = 0.0 kN
Contact radius ratio
Equivalent contact radius ratio; a = [(ll  lw) / ]0.5 = 112.8 mm
Radius ratio; a / l = 0.077
Ultimate capacity under single edge concentrated loads
For a/l equal to 0 (Eqn. 23); Pu_0 = [  (Mp + Mn) / 2] + 2  Mn = 88.0 kN
For a/l equal to 0.2 (Eqn. 24); Pu_0.2 = [  (Mp + Mn) + 4  Mn] / [1 - (2  a / (3  l))] = 185.4 kN
Thus for a / l equal to 0.077; Pu = min(Pu_0.2, Pu_0 + (Pu_0.2 - Pu_0)  (a / (l  0.2))) = 125.4 kN

Plate dowel shear capacity

Plate width; Pb = 100 mm
Plate length; Pl = 100 mm
Plate thickness; tp = 10 mm
Plate spacing; sd = 350 mm
Characteristic strength of plate dowel; fyk,plate = 250 N/mm2
Design strength of plate dowel; fyd,plate = fyk,plate / s = 217 N/mm2
Shear area of plate dowel; Av = 0.9  Pb  tp = 900 mm2
Shear capacity of plate (Eqn 19); Psh,plate = Av  0.6  fyd,plate = 117.4 kN
Joint opening; xj = 5 mm
Distance of application of load from face of conc.; e = xj / 2 = 2.5 mm
Confined compression factor; k3 = 3
Coefficient b1 (Appendix D); b1 = 2  e  k3  fcd  Pb = 31 kN
Coefficient c1 (Appendix D); c1 = 2  k3  fcd  Pb2  tp2  fyd,plate = 27174 kN2
Plate bending/bearing capacity (Eqn 19); Pmax,plate = 0.5  [(b12 + c1)0.5 - b1] = 68.3 kN

Bursting capacity
Effective depth (6.5.3); deff,d = 0.75  ddowel = 56 mm
Shear factor; ks,d = min(1 + (200mm / deff,d)0.5, 2) = 2.00
Minimum shear stress; vRd,c,d,min = 0.035  ks,d3/2  (fck / 1N/mm2)0.5  1N/mm2 = 0.495 N/mm2

Average shear stress taken by concrete;
Loaded length;
Perimeter at 2 times the effective depth ;
Maximum load per dowel to avoid bursting;
Plate capacity;
Total effective edge capacity (cl.7.9.1);
Check ultimate load capacity of slab
Number of loads;
Loading applied to slab;
Utilisation;
Punching shear at the face of the loaded area
Shear factor;
Length of perimeter at face of loaded area;
Shear stress at face of contact area;
Maximum load capacity in punching;
Utilisation;
PASS - Total slab capacity in punching at face of loaded area exceeds applied load
Punching shear at the critical perimeter
Shear factor;
Minimum shear stress at 2d from face of load;
Length of perimeter at 2d from face of load;
Max. load capacity in punching at 2d from face;
Ground reaction (cl.7.10.2);
Total imposed shear load;
Utilisation;
PASS - Total slab capacity in punching at 2d from face of loaded area exceeds applied load
Load 3 - Single internal point load
200
200
Single internal load
Date Date
29-08-2019
vRd,c,d = max(0.18  ks,d / c  (100  1  fck / 1N/mm2)1/3  1N/mm2,
vRd,c,d,min) = 0.561 N/mm2
ll,d = min(8  tp, Pl / 2 - xj) = 45 mm
u1,d = 2  (ll,d +   deff,d) + Pb = 543 mm
Pburst,t = vRd,c,d  u1,d  deff,d = 17.2 kN
Pplate_cap = min(Pmax,plate, Psh,plate, Pburst,t) / sd = 49.0 kN/m
Pu,total = min(Pu / (1 - Pagg) + Pplate_cap  1.8  l, Pu / (1 - 0.5), 4    (Mp +
Mn) / [1 - (a / (3  l))]) = 250.8 kN
N=1
Fuls = N  ((Gk  G) + (Qk  Q) + (Dk  D)) = 75.0 kN
Fuls / Pu_total = 0.299
PASS - Total slab capacity exceeds applied load
k2 = 0.6  (1 - fck / 250N/mm2) = 0.54
u0 = 2  (lw + ey) + ll = 600 mm
vmax = 0.5  k2  fcd = 5.625 N/mm2
Pp,max = vmax  u0  d = 506.3 kN
Fuls / Pp,max = 0.148
ks = min(1 + (200mm / d)0.5, 2) = 2.00
vRd,c,min = 0.035  ks3/2  (fck / 1N/mm2)0.5  1N/mm2 = 0.495 N/mm2
u1 = ll + 2  (lw + ey +   d) = 1542 mm
Pp = vRd,c,min  u1  d = 114.5 kN
Rcp = 2.4  (d / l)2  Fuls + 0.8  (ll + 2  lw)  d  Fuls / l2 = 4.4 kN
Fuls_total = Fuls - Rcp = 70.6 kN
Fuls_total / Pp = 0.617
Key
Shear at face
Shear at 2d
 Date Date
29-08-2019

Loading length; ll = 200mm

Loading width; lw = 200mm
Permanent load; Gk = 0.0 kN
Variable load; Qk = 50.0 kN
Dynamic load; Dk = 0.0 kN
Contact radius ratio
Equivalent contact radius ratio; a = [(ll  lw) / ]0.5 = 112.8 mm
Radius ratio; a / l = 0.077
Ultimate capacity under single internal concentrated loads
For a/l equal to 0 (Eqn. 21); Pu_0 = 2    (Mp + Mn) = 192.2 kN
For a/l equal to 0.2 (Eqn. 22); Pu_0.2 = 4    (Mp + Mn) / [1 - (a / (3  l))] = 394.6 kN
Thus for a / l equal to 0.077; Pu = min(Pu_0.2, Pu_0 + (Pu_0.2 - Pu_0)  (a / (l  0.2))) = 270.0 kN

Check ultimate load capacity of slab

Number of loads;
Loading applied to slab;
Utilisation;
Punching shear at the face of the loaded area
Shear factor;
Length of perimeter at face of loaded area;
Shear stress at face of contact area;
Maximum load capacity in punching;
Utilisation;
PASS - Total slab capacity in punching at face of loaded area exceeds applied load
Punching shear at the critical perimeter
Shear factor;
Minimum shear stress at 2d from face of load;
Length of perimeter at 2d from face of load;
Max. load capacity in punching at 2d from face;
Ground reaction (cl.7.10.2);
Total imposed shear load;
Utilisation;
PASS - Total slab capacity in punching at 2d from face of loaded area exceeds applied load
N=1
Fuls = N  ((Gk  G) + (Qk  Q) + (Dk  D)) = 75.0 kN
Fuls / Pu = 0.278
PASS - Total slab capacity exceeds applied load
k2 = 0.6  (1 - fck / 250N/mm2) = 0.54
u0 = 2  (ll + lw) = 800 mm
vmax = 0.5  k2  fcd = 5.625 N/mm2
Pp,max = vmax  u0  d = 675.0 kN
Fuls / Pp,max = 0.111
ks = min(1 + (200mm / d)0.5, 2) = 2.00
vRd,c,min = 0.035  ks3/2  (fck / 1N/mm2)0.5  1N/mm2 = 0.495 N/mm2
u1 = 2  (ll + lw + 2    d) = 2685 mm
Pp = vRd,c,min  u1  d = 199.3 kN
Rp = 1.4  (d / l)2  Fuls + 0.47  (ll + lw)  d  Fuls / l2 = 2.1 kN
Fuls_total = Fuls - Rp = 72.9 kN
Fuls_total / Pp = 0.366
 Date Date
29-08-2019

Load 4 - Line load from edge

Load capacity (kN/m)

4 Mun

3 Mun

0 1/ 2/ 3/

0/ (xlin)
Distance from edge (m)

Working load capacity under a line load

Line load; Lk = 13.2 kN/m
Distance of line load from edge of slab; xlin = 0 mm
Working load capacity of slab; Plin = 3    Mun = 29.1 kN/m
Utilisation; Lk / Plin = 0.453
PASS - Total slab capacity exceeds applied load