1 CONTENTS
UNIT 1 : INTRODUCTION
.'[CHINING PROCESS
al and Prod.uction)
L T p M
3 o o 100
ss - Need - Classification - Brief
D PROCESSES
ter Jet Machining - Ultrasonic
USM). Working Principies
ameters - MRR - Variation in
(EDM) - Working Principies
! - MRR - Electrode/Tool - Power
ic - F1ushing - Wire cut EDM -
HEMICAL ENERGY BASED
-Chemical Machining (CHM and
fmiques. of applying maskants -
cations.
MRR-Electrical Circuit - Proce.ss
_ ··- ---
]asma Are Machining (PAM) and
,ment .Types -
1.1 -1.16
1.1 Conventionai Iviachjning Processe�"···· .. Ll
· ••«• • ·· .. •• • •••• • • • • •••• .. , · .....
1.2 g
DemeritS of Convention_al IVIachinin Processes ...................... 1.1
1.3 Unconventional Manufacturing Processes ............................... 1.2
1.4 Unconventional Machin_íng Processes ....................................... 1.2
1.5 Unconventional Forming Pro<;esses .......................................... 1.2
1.6 Needs for Unconventional l\1achining Processes ...................... 1.2
5 1.7 CJassification of Unconventional Machining Processes........... 1.3
1.8 Process Selection ......................................................................... 1.5
1.9 Limitations of Unconventional Machining Processes .............. 1.9
10 1.1 O Advantages of Unconventiona! Machining Processés ............ 1.1 G
1.11 Two Mark Questions & Answers...................................,........... 1.10
1,12 Review Questious ............................................... : ...........:........... 1.16
8 UNIT 2 : MECHANICAL ENERGY BASED PROCESSES ..
2.1 - 2.52
2.0 Introduction ................................................................................ 2.1
2.) Abrasive Jet Machinin g (AJM) ................................................. 2.1
2.1.1 Principie of AJM ··································:································,······2.1
2.1.2 Construction and Working of AJM
12 2.1.3 Metal Removal Rate Process Parameters ....................................2.5
2.1 .4 Advantages of AJM ............ L JO
2.1.5 Disadvantages of AJM ................................................................ 2.1 l
2.1.6 Applications of AJM .........\ ........................................................ 2.11
2.1.7 Characteristics of AJM .............. L 12
10 2.2 Water Jet Machining................................................................2.13
2.2.1 lntroduction 13
2.2.2 Principle ···· · ······· ···········--· .L.13
2.2.3 Construction and Working ...................................................... . 2.13