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Finite Element Analysis of Piping Vibration with Guided Supports

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Int. J. Mech. Eng. Autom. International Journal of
Volume 3, Number 3, 2016, pp. 96-106 Mechanical Engineering
Received: January 27, 2016; Published: March 25, 2016 and Automation

Finite Element Analysis of Piping Vibration with Guided


Supports

Shankarachar Sutar1, Radhakrishna Madabhushi1 and Ramesh Babu Poosa2


1. Design & Engineering Division, CSIR-Indian Institute of Chemical Technology, Hyderabad 500007, India
2. Department of Mechanical Engineering, College of Engineering, Osmania University, Hyderabad 500007, India
Corresponding author: Radhakrishna Madabhushi (mradhakrishna@iict.res.in)

Abstract: The earlier work by the authors is development of a mathematical model for dynamics and stability of pipe conveying
fluid with guided supports. Simulation of the model is carried out by performing an FEA and results are compared. The effect of end
conditions on the natural frequency for an empty pipe, static and fluid flowing conditions were studied. The mathematical model is
derived by using Euler-Bernoulli beam theory and Hamilton’s energy expressions to get the equation of motion and fundamental
transverse natural frequency of vibration is computed by Muller’s Bi-section numerical method. A FORTRAN program is developed
for estimation of the frequencies in non-dimensional form. The vibration of a fluid conveying pipe with guided ends are modelled by
using the I-DEAS commercial software and the influence of fluid velocity on natural frequencies are analysed by ABAQUS software.
The analytical results were then compared with FEA, and found to be in good agreement.

Keywords: Fluid flow, guided, mathematical model, Muller’s method, natural frequency, transverse.

equation of motion for the simply supported ends and


1. Introduction
fixed-free end conditions. He compared the analysis
Pipes are used for transfer of fluids and are with experimental results to confirm the mathematical
susceptible to vibrations because of fluid forces acting model. His experimental results remained
on pipe, which resulting flutter instability. Extensive inconclusive since the maximum fluid velocity
studies were undertaken by different researchers on available for the test was low and change in bending
vibrations of piping systems subjected to different frequency was very small. Naguleswaran and
boundary conditions and loadings. Williams [4] developed solutions for natural
The work on dynamic behaviour of a fluid frequencies in axial mode for hinged-hinged,
conveying pipe was started in 1950 by Ashley and fixed-hinged, fixed-fixed boundary conditions.
Havilland [1], who have first examined the vibrations Stein and Tobriner [5] discussed vibration of pipes
of an aboveground Trans-Arabian oil pipe line, which containing flowing fluid, in which the effects of
was considered a simply supported pipe. Subsequently, foundation modulus, flow velocity and internal
Housner [2] derived the equations of motion of a fluid pressure on the dynamic stability, frequency response
conveying pipe and developed an equation relating the and wave propagation characteristics of an un-damped
fundamental bending frequency of a simply supported system was studied. Notable contributions in this area
pipe to the velocity of the internal flow of the fluid. include the works of Chen [6] in most of the cases; the
He also stated that at certain critical velocity, a differential equation of motion of fluid-conveyed pipe
statically unstable condition could exist. is deduced using the Galerkin’s method in Lagrange
Long [3] presented an alternate solution to Housner’s system. Subsequently, the solution of the differential
Finite Element Analysis of Piping Vibration with Guided Supports 97

equation is obtained by considering many numerical by rapid changes in flow and pressure or initiated by
methods such as transfer matrix, finite element, mechanical action of the piping.
perturbation, Runge-Kutta and differential quadrature. Sinha, et al. [14] developed a finite element model
Weaver and Unny [7] studied the dynamic stability for cantilever pipe conveying fluid. The instability in
of finite length of pipe conveying fluid using the pipe is due to change in the natural frequencies for
Flugge-Kempner equation and found the critical flow its dynamic behavior. The results of FE model of a
velocities. Paidoussis and Issid [8] presented a general cantilever pipe was compared with experimental data.
transverse frequency equation with gravitational force, Zhang, et al. [15] developed a FE model to predict the
pressure effects, material damping and viscous vibration of cylindrical shells conveying fluid and
damping effects. compared the results with published experimental
Wang, et al. [9] had conducted research on solid results to validate the developed model. Seo, et al. [16]
liquid coupling dynamics of pipe conveying fluid, studied frequency analysis for cylindrical shells using
where the influence of flowing velocity, pressure, FEM. The influence of fluid velocity on the frequency
solid-liquid coupling damping and solid-liquid response function was illustrated.
coupling stiffness on natural frequency for simply Chellapilla, et al. [17] studied two parameter
supported ends was studied. Zhang, et al. [10] studied foundation effects for fluid conveying pipes resting on
the vibration of pipes conveying fluid and developed soil media and found the frequencies. Huang [18] used
dynamic equilibrium matrix using Lagrange Principle the Galerkin’s method to obtain the natural
for discretized pipe element flowing fluid for simply frequencies for fluid conveying pipeline for different
supported, fluid conveying pipe subjected to initial boundary conditions. The four variables mass,
axial tensions are compared with experimentally stiffness, length and flow velocity were studied in
obtained results. detail to estimate the effect of flow velocity on the
Oz and Boyaci [11] developed a mathematical natural frequency. Al-Hilli et al. [19] developed a
model for transverse vibrations of tensioned pipes mathematical model for dynamic behaviour of pipe
conveying fluid with time dependent velocity. The under general boundary conditions. Considering the
principal parametric resonance cases are studied, supports as compliant material with linear and
stability boundary conditions are determined rotational springs, studied for simply, free built, guide
analytically. Numerical results are presented for the and found the natural frequencies for each conditions.
first two modes. New closed-form solutions for the Guided pipe supports were always treated as free
natural frequency of a clamped-guided beam are ends by the previous authors. The present work is
derived for their investigation [12]. By postulating the therefore carried out to understand the vibrations of
mode shape of the clamped-guided beam, whose pipes that convey fluid with guided type of pipe
material density and stiffness are taken as polynomial supports. The pipe is considered as Euler-Bernoulli
functions, a closed-form solution was calculated for beam and the equation of motion is derived by using
the natural frequency. the Hamilton’s variation approach, and an exact
Wiggert and Tijsseling [13] reviewed the fluid solution is obtained for guided boundary conditions to
structure interaction in piping highlighting the effects get transcendental frequency equation.
of fluid forces on piping and its support structure and Section 2 considers the fourth-order partial
explained how transfer of momentum and forces differential equation and the terms in the equation are
between piping and the contained liquid during represented in non-dimensional form. Section 3
unsteady flow, excitation mechanisms may be caused includes derivation of natural frequency equation for
98 Finite Element Analysis of Piping Vibration with Guided Supports

which the exact solution is obtained by using the and fluid flow condition with three different materials.
Matrix method. A finite element model for the Sections 6, presents results and discusses the comparison
guided-guided pipe supports were developed using the of analytical with finite element analysis with
ABAQUS structural and fluid modules and the results percentage error. Conclusions are presented in Section 7.
are presented in Section 4. Section 5 deals with the
2. Theoretical Model
steps involved in development of a FE model and
Tables 1-3 are presented for empty pipe, fluid static The guided boundary condition is as shown in Fig. 1.
Table 1 Vibration analysis of empty pipe with three materials supported in guided slots.
Mode No Eigen value Natural frequency of pipe Eigen Natural frequency of pipe for Eigen Natural frequency of pipe
(λ1) for thermocol supported value (λ2) foam supported in guided value (λ3) for spring supported in
in guided slots (Hz) slots (Hz) guided slots (Hz)
Analytical FEA Analytical FEA Analytical FEA
1 1.0e3 3.7 5.0 1.0e3 3.7 5.0 0.9e3 3.7 5.0
2 3.7e4 33.5 30.6 7.7e4 45.5 44.3 3.6e4 33.5 30.5
3 9.3e4 45.5 48.6 1.5e5 59.5 62.6 4.4e4 33.5 33.7
4 1.9e5 59.5 70.8 2.0e5 75.3 72.7 1.6e5 64.1 64.8
5 2.2e5 75.3 74.9 7.8e5 157.1 140.6 2.0e5 75.3 72.5
6 3.4e5 92.9 93.1 1.2e5 182.2 180.6 3.4e5 92.9 93.0
7 5.2e5 112.5 115.3 - - - 5.3e5 112.5 116.6

Table 2 Vibration analysis of fluid filled (static condition) pipe with three materials supported in guided slots.
Mode No Eigen Natural frequency of pipe Eigen Natural frequency of pipe Eigen Natural frequency of pipe for
value (λ1) for thermocol supported in value (λ2) for foam supported in value (λ3) spring supported in guided
guided slots (Hz) guided slots (Hz) slots (Hz)
Analytical FEA Analytical FEA Analytical FEA
1 1.0e3 3.5 5.0 1.0e3 3.5 5.0 1.0e3 3.48 5.0
2 7.8e4 42.6 44.5 1.5e4 21.7 19.9 2.5e4 21.7 25.5
3 1.4e5 55.6 59.9 7.8e4 42.6 44.6 5.3e4 42.6 37.0
4 2.8e5 86.9 84.2 1.6e5 70.4 65.5 2.3e5 86.9 77.7
5 4.5e5 105.2 106.7 2.3e5 70.4 76.7 2.6e5 86.9 82.3
6 5.8e5 125.2 122.0 2.4e5 86.7 79.5 4.7e5 105.2 109.0

Table 3 Vibration analysis of fluid conveying pipe with guided-guided supports.


Mode No Vel. (m/s) Natural frequency of pipe Vel. Natural frequency of pipe for Vel. Natural frequency of pipe for
for thermocol supported in (m/s) foam supported in guided (m/s) spring supported in guided
guided slots (Hz) slots (Hz) slots (Hz)
Analytical FEA Analytical FEA Analytical FEA
1 20.1 14.8 15.5 20.5 8.0 10.3 20.1 3.5 5.0
2 21.2 3.7 5.3 21.3 21.7 26.1 21.2 8.0 10.6
3 23.3 3.7 5.4 22.3 21.7 20.6 23.3 8.0 10.6
4 24.6 14.8 15.7 23.4 3.5 5.4 23.6 3.5 5.2
Finite Element Analysis of Piping Vibration with Guided Supports 99

bounds for the frequencies of vibration of the pipe


conveying fluid. The damping term is omitted and Eq.
Fig. 1 Guided-guided pipe support. (2) is a non-dimensional partial differential equation
of higher order with boundary problem.
The guided slot allows the pipe to move freely in the
Now let
vertical direction, and thereby not supporting a shear
( )= . (4)
force. Also it prevents the pipe end from rotation to ( )
= c. s . e ; = c. s . e (5)
keep slope at zero [9].

The linear fourth order partial differential equation . +2 . . + . . =0
is as mentioned below [10] +2 . + =0
where c and s are constants.
+ +2 ( ) + 2 . + ( ) = 0 (6)
+ + =0 (1) The roots of Eq. (10) is given by

where EI—bending stiffness of a pipe, ± ( )


= ; = − ±√ −
A—cross-sectional area of pipe, L—length of pipe,
= ; = ; = − ; =−
U—fluid velocity, mp + mf—pipe plus fluid mass,
Considering first two roots = and = .
w—lateral deflection of pipe, V—non-dimensional
The boundary conditions for guided-guided pipe is
fluid velocity and ωn—circular frequency, and λ is
as given below
wavelength. ( , )
Eq. (1) is simplified by assuming the terms for the = 0 at = 0 (7)
( , )
following dimensionless parameters: = 0 at = 0 (8)
+ (, )
= 0 at = (9)
= ; =
(, )
= 0 at = (10)
w(x) represents the shape of the deformed

configuration and ωn the circular frequency of 3. Derivation of Equation for Natural


vibration of that particular deformed configuration. Frequency
+ (V ) + 2γU −λ w=0 (2)
Let the solution of the general Eq. (1) is given as
where ξ = natural boundary condition, γ = mass ratio. ( ) = sinh + cosh +
= ; = + sin + cos (11)
Then,
+( ) − =0 (3) ( )
= cosh + sinh +
2 =( ); =

+ cos − sin (12)
When the natural frequency of the pipe approaches
( )
zero the critical flow velocity has been computed for = α sinh + cosh −
all the end conditions. When the fluid flow velocity is − sin − β cosβx (13)
equal to the critical velocity, the pipe bows out and ( )
= A cosh + B sinh −
buckles as the forces required to make the fluid
− cos + sin (14)
deform to the pipe curvature are greater than the Then,
stiffness of the pipe. The term Coriolis force
represents the damping of the system and its effect on = − + +
the frequency of vibration is negligible and so is = + √ + (15)
omitted, as the present work aims to obtain upper where and are the roots of equation and A, B, C
100 Finite Element Analysis of Piping Vibration with Guided Supports

and D are the arbitrary constants. 4. Simulation of a Pipe Conveying Fluid


Differentiating Eqs. (11)-(14) and on substitution of
The simulation of the pipe is modelled by using
the boundary conditions in Eqs. (7)-(10), we get
I-DEAS software and the analysis is done by
0 0
0 0 ABAQUS Software, which includes the standard and
= =0 (16)
CFD modules to couple and analyse fluid structure
interaction. Figs. 2-4 show a pipe of span 3 m with
where = cosh( ) ; = sinh( ) ; = guided supports at both ends, the pipe material density
cos( ) ; = sin( ) . Similarly, = is = 7850 kg/m3, Young’s modulus is E = 200 Gpa,
cosh ( ) ; = sinh( ) ; = Poisson ratio is = 0.28, the outer diameter of pipe is
− cos( ); = sin( ). = 34 mm and inner diameter is = 30.44 mm, the
0 − 0 thickness of pipe wall is 3.34 mm. The fluid density
= − =0 (17)
conveying in the pipe is = 1000 kg/m3, the mass of

pipe is 8.0 kg and the fluid mass is 2.0 kg inside the
0 0
= =0 pipe; water at 20 °C has dynamic viscosity of
− (18)
0.001002 Pa·s.
After simplification of two matrices (17)-(18), we  Case 1: pipe is supported on springs with a
get the frequency equation of guided-guided pipe stiffness of 54 N/mm;
support condition is as given below:  Case 2: the pipe is rested on thermocol;
[( + ) ( )]sinh( ). sin( ) = 0 (19)  Case 3: the pipe is placed on Foam.

Fig. 2 Schematic diagram of guided-guided piping support.


Material properties:
(1) Steel: density = 7850 kg/m3, Young’s modulus = 200 GPa, Poisson’s ratio = 0.28.
(2) Thermocol: density = 20 kg/m3, compressive strength = 1.2 kg/cm, cross breaking strength = 1.8 kg/cm, tensile strength =
4 kg/cm, thermal conductivity = 0.029 Kcalm/hr·mc.
(3) Foam: density = 100 kg/m3, Exx = 0.35 GPa, Eyy = 0.35 GPa, Ezz = 0.35 GPa, Gxy = 0.035 GPa, Gyz = 0.035 GPa, Gzx = 0.035
GPa, Gxy = 0.035 GPa, Gyz = 0.035 GPa, Gzx = 0.035 GPa, υxy = 0.3, υyz = 0.3, υzx = 0.3.
(4) Fluid water properties: density = 1000 kg/m3, water at 20 °C, dynamic viscosity of 0.001002 Pa·s, bulk modulus = 2250
MPa.
Finite Element Analysis of Piping Vibration with Guided Supports 101

Fig. 3 Finite element mesh model of guided-guided pipe support.


(1) Structure mesh statistics: element type = S4, total number of nodes = 13678, total number of elements = 13392, element
shape = quadrilateral, element order = linear.
(2) Fluid mesh statistics: element type = FC3D8, total number of nodes = 4131, total number of elements = 2904, element
shape = hexahedral fluid elements, element order = linear.

Fig. 4 Structure mesh for guided-guided pipe support.

The entire pipe is modelled in slots of two L-angles ABAQUS/CFD with ABAQUS/Standard are
of 50 mm × 60 mm with a length of 600 mm which is combined and simulated to run the fluid structure
fixed to 10mm thick base plate. The pipe frequencies interaction problem.
are computed for the above three conditions. The pipe stiffness was extracted for particular
Case 1 computes frequencies when pipe is empty. velocity and this stiffness is used to evaluate the
Case 2 is simulated with fluid in static condition and frequency by performing the harmonic analysis in
Case 3 is a situation where the fluid is flowing with linear dynamics domain.
four different velocities, by varying the valve position The 3-D CAD model was generated using I-DEAS
from one-fourth opening to fully open condition. and the model is exported to ABAQUS for
102 Finite Element Analysis of Piping Vibration with Guided Supports

considering it to be a FSI (fluid structure interaction) lead to turbulence in the pipe. At critical fluid flow
problem. Meshing for structural analysis was done by velocity, the frequency approaches zero and pipe starts
considering 13678 nodes and 13392 elements. The buckling and result in an unstable condition.
shape of the element is quadrilateral, linear and shell
5. Fluid Structure Interaction by Simulation
type (S4). The CFD analysis was carried out for fluid
flow in a pipe by meshing the model using hexahedral  The FSI technique was used using
fluid elements (4131 elements and 2904 nodes); ABAQUS/Standard and ABAQUS/CFD to couple the
Element order is linear type used for fluid mesh is fluid structure interaction where fluid flow is at
FC3D8. A convergent solution is obtained by bridging different velocities and turbulence of the fluid is also
structural and fluid elements. The average aspect ratio considered;
at the holes, corners and fillet is good and is found to  Turbulence k-Epsilon model was considered in
be 1:4. For the fluid static condition in the pipe, the ABAQUS/CFD to model the turbulence of the fluid;
coupled acoustic frequency analysis is used to extract  The dynamic analysis was done for 2secs.The
the natural frequencies of the fluid filled pipe. Implicit dynamic analysis method was used to
Harmonic analysis (sine sweep) was carried out on calculate the response of the structure with the fluid
the structure by applying harmonic force of 1g (water);
acceleration to plot the acceleration vs. frequency (to  After extracting the fluid forces on the structure
find the frequency peaks on the pipe), the first mode at maximum deflection in FSI. The base state at the
shape was excited at 5Hz as shown in Fig. 5. maximum deflection was used in the frequency
This is a transient (implicit method) non-linear FSI analysis to extract the frequencies;
analysis run for 2 s to calculate the stress and  Harmonic analysis (sine sweep) was done on the
displacement response. Below contour plot indicates same structure by applying base excitation of 1g
the peak displacement at a particular time increment acceleration force to plot the displacement vs.
as shown in Fig. 6. The study indicates that at high frequency;
frequencies the displacement is lower and at lower  As the velocity increases, the natural frequency
frequencies, the fluid velocity will be very high which of the pipe decreases.

Fig. 5 Harmonic analysis (sine sweep) for guided-guided pipe.


Finite Element Analysis of Piping Vibration with Guided Supports 103

Fig. 6 Vibration analysis of fluid conveying pipe for guided-guided support.

Tables 1, 2 and 3 show the natural frequency of with corresponding natural frequency of the pipe as
guided-guided pipe with three conditions: empty pipe, shown in Table 1. Frequencies and Eigen values are
fluid filled and fluid flow with different velocities: computed for all the three supports and found that
comparison of results for theoretical and FEA are thermocol and spring supported pipe at 6th mode of
given. force excitation value shows 93 Hz whereas for Foam
Table 1 and Fig. 7 represent the results for an empty support it is 182 Hz.
pipe resting on three pipe support materials: Table 2 and Fig. 8 present the results of vibration
Thermocol, Foam and Steel Spring. Eigen values change analysis of fluid filled pipe (static condition) with
guided-guided supports for three different materials. It
is found that the natural frequency for thermocol and

Fig. 7 Non-dimensional natural frequency vs. eigenvalue Fig. 8 Non-dimensional natural frequency vs. eigenvalue
for empty pipe supported with three different materials for pipe filled with water (static condition) guided-guided
supported in guided slots. supports.
104 Finite Element Analysis of Piping Vibration with Guided Supports

spring type supports is more than the foam support error in frequencies for all the 3 conditions is listed in
natural frequencies. Tables 4-6.
Table 3 and Fig. 9 represent the non-dimensional From the results presented above, it is observed that
fluid velocities vs. natural frequency computed for for foam type of support the frequencies tend to vary
three different pipe support materials like, thermocol, (follow a cyclic pattern of increase and decrease) with
foam and spring respectively. In this case it is found increase in flow velocities. However, for other type of
that the frequencies for thermocol and spring are supports, i.e., thermocol and spring, it is seen that the
closer than the foam type. frequencies drastically reduce for the fluid flow
condition only when compared to the other two
6. Results and Discussion
conditions as shown in Tables 4-6. It is also observed
The results of piping vibration for guided-guided that when the pipe rests on foam type of support, the
ends are obtained theoretically and are validated by frequency is higher when pipe is empty than when in
simulation using ABAQUS software. The percentage static and flow conditions.

7. Conclusions
The equation of motion for pipe conveying fluid is
derived from energy expressions using the Hamilton’s
Principle. A new transcendental frequency equation is
derived for guided end conditions by using separation
of variables method to obtain natural frequencies of
fluid conveying pipe for different support conditions.
A FORTRAN program is developed to solve the
transcendental frequency equation. The results
obtained are validated with FEA and are found to be
in good agreement with the analytical results. The
results of the guided end conditions show interesting
facts, which was not dealt before. As the fluid velocity
Fig. 9 Fluid velocity vs. natural frequency of fluid
conveying pipe with three different materials supported in increases, both analytical and FEA results presents the
guided slots. variation in frequencies.
Table 4 Comparison of analytical results vs. FEA of empty pipe.
Mode No Natural frequency of pipe for thermocol Natural frequency of pipe for foam Natural frequency of pipe for spring
supported in guided slots (Hz) supported in guided slots (Hz) supported in guided slots (Hz)
Analytical FEA % Error of Theo. vs. Analytical FEA % Error of Theo. vs. Analytical FEA % Error of Theo.
FEA FEA vs. FEA
1 3.7 5.0 25.8 3.72 5.0 25.6 3.7 5.0 25.6
2 33.5 30.6 8.5 45.55 44.3 2.7 33.5 25.5 23.8
3 45.5 48.6 6.3 59.49 62.6 5.0 33.5 37.0 9.5
4 59.5 70.8 15.9 75.30 72.7 3.4 64.1 77.7 17.5
5 75.3 74.9 0.5 157.1 140.6 10.5 75.3 82.3 8.5
6 92.7 93.1 0.2 182.2 180.6 0.8 92.7 109.0 14.7
Finite Element Analysis of Piping Vibration with Guided Supports 105

Table 5 Comparison of analytical results vs. FEA for fluid filled pipe in static condition.
Mode No Natural frequency of pipe for thermocol Natural frequency of pipe for foam Natural frequency of pipe for spring
supported in guided slots (Hz) supported in guided slots (Hz) supported in guided slots (Hz)
Analytical FEA % Error analytical vs. Analytical FEA %Error analytical vs. Analytical FEA % Error of analytical
FEA FEA vs. FEA
1 3.48 5.0 30.4 3.48 5.0 30.4 3.48 5.0 30.4
2 42.61 44.5 4.24 21.74 19.9 8.46 21.74 25.5 14.74
3 55.66 59.9 7.07 42.61 44.6 4.46 42.61 37.0 13.16
4 86.96 84.2 3.17 70.44 65.5 7.01 86.96 77.7 10.64
5 105.2 106.7 1.40 70.44 76.7 8.16 86.96 82.3 5.35
6 125.2 122.0 2.55 86.96 79.5 8.58 105.22 109.0 3.47

Table 6 Comparison of analytical results vs. FEA for fluid flow condition.
Mode Vel. Natural frequency of pipe for Vel. Natural frequency of pipe for Vel. Natural frequency of pipe for
No (m/s) thermocol supported in guided (m/s) foam supported in guided slots (m/s) spring supported in guided slots
slots (Hz) (Hz) (Hz)
Analytical FEA % Error Analytical FEA % Error Analytical FEA % Error
analytical. vs. analytical. vs. analytical. vs.
FEA FEA FEA
1 20.1 14.8 15.5 4.0 20.5 8.0 10.2 22.0 20.1 3.5 5.0 30.8
2 21.2 3.7 5.3 30.0 21.3 21.7 26.1 16.7 21.2 8.0 10.6 24.7
3 23.3 3.7 5.4 31.3 22.3 21.7 20.6 5.2 23.3 8.0 10.6 24.7
4 24.6 14.8 15.7 5.2 23.4 3.4 5.4 35.4 23.6 3.5 5.2 33.3

Science 10 (3) (1968) 228-238.


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