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MARINE PIPING SYSTEM

(Sistem Perpipaan Kapal)

Hari Prastowo
The Dept of Marine Engineering
ITS

Sistem Perpipaan Kapal - JTSP ITS

MARINE PIPING SYSTEMS


SMT 6 - 3 SKS

Objectives:
Students are to be capable of :
– understanding & explaining
– calculating the required parameters
– determining the technical specs
– developing
basic designs / key-plan drawings of marine
piping systems that comply to Classification
Society Rules & Statutory Regulations and
related codes / standards.

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Main Subjects:
1. PIPING SYSTEMS ON BOARD
2. PIPES: Material of Pipes, Schedule Number, Pipe Standard, Pipes’ Classification
according to Classification Society.
3. FITTINGS: Types of Fittings and their functions, Approved types of fittings
according to Classification Society.
4. VALVES: Types of Valves and their functions, Application of valves on board,
Valves according to Classification Society.
5. OTHER ACCESSORIES.
6. TANKS: requirements for a tank, components on a tank, arrangement of a tank.
7. SEA-CHEST: Type & size of sea chest, components on a sea chest, arrangement
of a sea chest.
8. STANDARD AND METHODS FOR DRAWING a basic design drawing of marine
piping systems.
9. BILGE SYSTEMS AND OILY BILGE SYSTEMS: Basic design and key-plan drawing of
Bilge System.
10. BALLAST SYSTEMS: Ship’s stability, Types of Ballast system arrangement, key-
plan drawing of Ballast System.

Sistem Perpipaan Kapal - JTSP ITS

11. FIRE-MAIN SYSTEMS: Requirements of fire-main systems,


Types of fire fighting systems, key-plan drawing of Fire-main
System.
12. GENERAL SERVICE SYSTEMS: combining seawater systems in
an interchange piping system
13. ENGINE SUPPORTING SYSTEMS.
14. FUEL OIL SYSTEMS: FO Transfer systems, FO purifying systems, FO
supply systems.
15. LUBRICATING OIL SYSTEMS: LO transfer systems, Main LO systems, LO
purifying systems, Cylinder Lubricating Oil systems.
16. COOLING SYSTems: Type of cooling systems. SW cooling system, FW
cooling system, High-temp & Low-temp circuit cooling systems.
17. COMPRESSED AIR SYSTEMS: Engine Starting System, Control system,
general services air compressed systems.
18. DOMESTIC SYSTEMS: FW & SW SUPPLY System
19. DOMESTIC SYSTEM: SANITARY DISCHARGE System
20. CARGO OIL SYSTEMS OF A TANKER: Main Cargo Oil System, Stripping
system, Tank Vent and Filling system
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MARINE PIPING SYSTEMS - SMT 6 - 4 SKS
References:
• Roy L Harrington (editor), “ Marine Engineering “, SNAME, NY, 1982
• Raswan, “ Standart Penggambaran Sistem Perpipaan “, Airlangga, Jakarta,
1992
• The Marine Engineering Society in Japan, “ Machinery Outfitting Design
Manual,vol 1, Piping System for diesel ships “, Japan, 1982.
• Crawford J., “ A guide to pumping and piping arrangement “, Lloyd Register
of Shipping, London, 1990
• Grossman, “Machinery Arrangement of Ships “, Lecture note, TU Berlin, 1984
• Mohinder L. Nayyar (editor), “ Piping Handbook “
• ISO standards for drawing and piping codes
• Classification Society Rules for Ships
• IMO regulations for Safety of Life at Sea (SOLAS)
• IMO regulations for Marine Pollutions (MARPOL)
• Other related Marine Engineering references

Sistem Perpipaan Kapal - JTSP ITS

COURSE METHOD
• Group Presentation & Class Discussion
• Class lecture
• Assignments
• Assessment:
– Presentation 1 & 2 : Reports & Presentation
– Mid Exam 1 : interview / presentation
– Mid Exam 2 : written exam
– Final Exam : Interview / presentation
– Assignments : Report, Drawing, Calculation

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WEEK TOPICS PIC

1 Introductions, Course Contents, Course Contracts, etc

PIPES: Types, Characteristics & Materials on Marine


2
Applications

PIPE JOINTS & VALVES: Types, Characteristics, and


3
applications

(1) Tanks & Sea Chest


4
(2) Standard & methods of drawing on the piping systems

5 BILGE System & OWS System

6 BALLAST System

7 FIRE FIGHTING System

8 MID EXAM 1 (interview)

9 FUEL OIL System

Sistem Perpipaan Kapal - JTSP ITS

WEEK TOPICS PIC


10 LUBRICATING OIL System

11 ENGINE COOLING System

12 MID EXAM 2
(1) COMPRESSED AIR System
13
(2) DOMESTIC Systems
14 CARGO OIL System

15 FINAL EXAM (batch 1)

16 FINAL EXAM (batch 2)

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GROUP PRESENTATION
• The Group shall discuss and approve their material to the
Lecturer. All members of the group shall attend during
supervision and approval discussions (Logbook provided).
• Each member in group shall be able to comprehensively
presents the material in detail.
• All parts of Presented Material shall be approved 7-days
prior to scheduled presentation.
• A Report shall be submitted, including all necessary
related materials (video, pics, dwg)
• Report shall include: Description, Rules & Regulation
related, calculations required, technical spec, and Key-
plans / drawings,
• Those who fail to comply the requirements will be
disqualified from the course.

Sistem Perpipaan Kapal - JTSP ITS

COURSE ASSESMENTS
The students in the course subject will be assessed
according to:
1. Presentation and Discussion host and proceed by
the appointed group (10%)
2. Report submission of the presented topic (10%)
3. Assignments (10%)
4. Mid Exam 1 (20%)
5. Mid Exam 2 (20%)
6. Final Exam 3 (30%)

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RULES OF THE GAME
• Presentation shall be handled by all students in the
appointed group (All members in the group shall be
attending and actively take part)
• The presenting group shall prepare all necessary
facilities (AC, Laptop, LCD projector, attendants list, etc)
before the class to begin.
• The class will only proceed if attended by minimum 50%
of the number of students. Otherwise class is to be
dismissed.
• No entry after the Lecture
• Minimum number of attendances 80% (ITS
requirement).
Sistem Perpipaan Kapal - JTSP ITS

1. GENERAL SERVICE SYSTEMS:


PIPING SYSTEMS Systems to provide general services regarding
safety to the vessel during sailing and
on ships berthing.
2. ME & AE AUXILIARY SYSTEMS:
Systems that required to support and to
properly run ME & AE, on which they are
not attached/ included in ME & AE
3. DOMESTIC SYSTEMS:
Domestic systems required to supply crews’
or passengers needs during sailing, such
as sanitary, drinking, cooking, shower, etc.
4. CARGO OIL SYSTEM FOR TANKERS:
Systems on tankers that required to loading
/off-loading cargo oil, and to support
operation and safety
5. OTHERS
Other piping systems such as hydraulic
systems, pneumatic systems etc.

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1. GENERAL SERVICE SYSTEMS
a. BILGE SYSTEM:
Systems to carry-out drainage in the
event of flooding and leaking in all
compartments on the vessel.
b. BALLAST SYSTEM:
System to manage ship’s stability by
means of managing the location and
weight of water ballast (hence, the
ship’s centre of gravity) to provide
safe operation during sailing and
cargoing.
c. FIRE MAIN SYSTEM:
Main fire-fighting systems using seawater
hydrants.

Sistem Perpipaan Kapal - JTSP ITS

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2. ME & AE AUXILIARY SYSTEMS
a. F.O. SYSTEMS:
– FO Transfer System
– FO Purifying System
– FO Supply System
b. L.O. SYSTEM
– LO Transfer System
– Main Lubricating System
– LO Purifying System
c. COOLING SYSTEMS
– SW Cooling System
– FW Cooling System
– Central Cooling System
– Low and High Temp Cooling System
– Jacket Water Coolng System
d. STARTING AND COMPRESSED AIR SYSTEMS:
– Engine Starting System
– Compressed air Services system
Sistem Perpipaan Kapal - JTSP ITS

An example of FO Piping syst dwg

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3. DOMESTIC SYSTEMS
1. FW SUPPLY SYSTEM
a. FW Supply System (for
sanitary & general
services).
b. Potable / Drinking System
2. SW SUPPLY SYSTEM
– SW Supply system (for
sanitary & general
services)
3. SANITARY DISCHARGE SYSTEM
– Sanitary discharge system
from sewage and fecal
discharge
Sistem Perpipaan Kapal - JTSP ITS

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4. CARGO OIL SYSTEM FOR TANKER

1. Cargo Oil Systems


• Main Cargo Oil System
• Stripping System

2. Cargo Oil Supporting


System
For treatment and safe operation
of cargo oil:
– Cargo Heating System
– Cargo Tank Cleaning
System
– Inert Gas Generator
System (IGGS)

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Thank you
Any questions ?

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