Method Statement

for
Structural Steel and Pipe
Support Fabrication

Wood Group - CCC Ltd (Oman

Branch)
Reference Number: CON-311
PO Box 1455
Postal Code 133
Bawsher I South Alkhuwair, Revision 00
Muscat
Sultanate of Oman

T: +968 244 75535

+968 244 78883
F: +968 244 75300

30 th May 2011

Contract PDO- C311163

Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

Revision Status
1\

00 30/05/2011 Issued for Execution RBK RK 'MAZZ

Issued for review and approval,
F 18/05/2011 RBK RK MAZZ
PDO comments incorporated
Issued for review and approval,
E 26/04/2011 RK MAZZ MAZZ
PDO comments incorporated
Issued for review and approval,
D 28/03/2011 MSH MAZZ IG
PDO comments incorporated
Issued for review and approval,
c 05/03/2011
PDO comments incorporated
MSH MAZZ IG
Issued for review and approval,
B 23/01/2011 MSH MAZZ
PDO comments incorporated
A 17/01/2011 Issued for review MSH MAZZ
Rev. Date Description Prepared Checked Approved
by by by

Reference CON-311
THIS COPY IS CONTROLLED- CHECK CURRENT REVISION STATUS Revision 00
Page Page 2 of 20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

INDEX

1. PURPOSE

2. SCOPE

& REFERENCE~
3.

4. DEFINITIONS

5. RESPONSIBILITIES

6. PROCEDURE

& 7. PAINTING

8. SAFETY

~9. FLAWLESS START-UP INITIATIVE

10. ATTACHEMENT

Reference CON-311
THIS COPY IS CONTROLLED- CHECK CURRENT REVISION STATUS Revision 00
Page Page 3 of 20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

1.0 Purpose

1. The purpose of this method statement is to define the activities and responsibilities
for performing the Structural steel and pipe support fabrication at WG-CCC EMC
(south) PDQ Oman Facilities.
2.0 Scope

1. This Method Statement addresses structural steel and pipe support fabrication
procedure. This procedure is to provide the minimum requirements for the
responsibilities for material handling, workman ship, inspection and acceptance of
structural steel and pipe support fabrication activities at WG-CCC EMC (south) PDQ
Oman Facilities.
3.0 References

& 1. DEP 31.38.01.29 Pipe Support (Jan.-2005).

2. DEP 31.38.01.3 Shop, Field F~brication (Aug.-2005).

3. SP-2039 Mechanical Standard Drawing (Ver.1 Sep-2005).

4. SP-1234 HSE Specification - Personal Protection Equipment

(Rev.02 Jul.-2002).

5. GU-363 Guideline for Use of Scaffolding (Ver.1 Aug-2000).

6. SP-1231 HSE Specification - Occupational Health

(Rev.1 Feb.-2002)

7. SP-2001 HSE Specification - Load Safety and Restraining

(Rev.1 Mar.-2003).

8. DEP 34.28.00.31-Gen. Steel Structure (Jan.-2009).

9. DEP 30.10.02.11-Gen . Metallic materials - Selected standards.

10. DEP 30.48.00.31-Gen. Protective Coatings for onshore Facilities.

& 11. DEP 34.00.01.30-Gen. Structural design and engineering.

12. DEP 34.17.00.32-Gen. Design and engineering of buildings.

13. DEP 30.10.60.18 Welding of Metals.

14 SP-1279G Structure Steel work (Feb.-04).

& 15. SP-1246 Specification for Painting & Coating (Feb-05).

&16 0
BS EN 1011 Recommendation for welding of metallic materials
-General guidance for arc welding

Reference CON-311
THIS COPY IS CONTROLLED - CHECK CURRENT REVISION STATUS Revision 00
Page Page 4 of 20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

17. BS 5950 The Design, Fabrication & Erection of Structural Steel

Work.

18. QUA-305 ITP for Steel Structure & Support Fabrication.

4.0 Definitions

1. COMPANY Petroleum Development Of Oman (PDO).

2. CONTRACTOR Wood Group-CCC Oman LLC.

3. QCP Quality Control Procedure.

4. NDT Non Destructive Testing.

5. PT Dye-Penetration Testing.

6. ss Stainless Steel.

7. RFF Request for Fabrication.

5.0 Responsibilities

1. The following WG CCC personnel shall be involved and responsible for the steel
structure and pipe support fabrication:
Mechanical Engineer
Fabrication Shop Engineer
Fabrication Shop Foremen
Welding Foreman
QC Manager
QC Engineer
Welding Engineer
QC Inspector Welding
QC Inspector Piping
QC Inspection Structure Steel.

2. Mechanical Engineer.
Mechanical Engineer has overall responsibility for monitoring steel structural and pipe
support fabrication operation in accordance with procedures, specifications and
construction drawings.

3. QC Inspector.

QC lnspector(s) in conjunction with Fabrication Shop Engineer and Engineer are

responsible for the inspection, in accordance with specification and procedures, of the
steel structural and pipe support fabrication and the compilation/retention of reports
and records per drawing.

Reference CON-311
THIS COPY IS CONTROLLED - CHECK CURRENT REVISION STATUS Revision 00
Page Page 5 of 20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

4. Fabrication Shop Engineer.

The Fabrication Shop Engineer shall ensure the safe and efficient working in the
Fabrication Shop, or site to monitor plant and equipment requirements and to ensure
that productivity and quality are maintained by the personnel under their control.

5. Engineer/Foreman.
The Engineer/Foreman shall be responsible for the safe operation and quality of work
and shall ensure that the procedures are adhered to and that technical standards are
maintained.

6. QC Manager.
The QC Manager is responsible for maintaining present procedure and Quality
requirements.

6.0 Procedure:

Workmanship applied during fabrication of structural steel shall comply with PDO
Specifications SP-2039 (Standard Drawings); DEP 31.38.01.29; ISO 10721-2 and AISC.

1. Fabrication engineer (Shall ensure the safe and effective working of his section, in order
to ensure that productivity and fabrication criteria are maintained by the Supervisor
personnel under his control.

2. The Supervisor shall be responsible for the safe execution and quality of the work. He
will ensure that technical standards, safety and quality are maintained.

3. Supervisor shall coordinate with the Quality Department who shall be responsible for the
inspection of the Steel Structure fabrication, the compilation, retention of records and
reports to the specific Inspection as per approved drawings.

6.1 Handling, Storage and Preservation:

1. Handling, Storage and Preservation/Protection of Structural Members shall be carried

out in accordance with the requirements of Material Handling procedure ITP QUA- 007.

2. Care shall be exercised to ensure that identification numbers are readily visible at all
times.

3. Upon receiving the materials from the Supplier the different structural steel members
shall be visually checked by Wood Group CCC for any visual defects or apparent
damage. Any items that are defective or damaged shall not be taken or accepted for
fabrication.

4. Material Department personnel shall ensure that the receiving material shall be valid
test certificates and ready to issue for fabrication.

5. Welding consumables shall be stored and issued in accordance to Project specification

and quality control plan.

Reference CON-311
THIS COPY IS CONTROLLED- CHECK CURRENT REVISION STATUS Revision 00
Page Page 6 of 20
Wood Group - CCC Lt d
Contract-C311163 St ructural Steel and Pipe Su ppo rt Fabricati on

6.2 Fabrication:

The fabrication of struct ural steel and pipe support shall be as per approved shop
Drawings.Using appropriate measuring and marking tools, an experienced and
competent fabricator does lay out according to the approved shop drawing.

The objective of this process is to identify cutting lines and locations to drill bolt hole
Plates, beams, channels, pipes etc. are marked by center punching (to show the cutting
line) and by hand writing using metal marker for the identification according to shop
drawing.
Using appropriate cutting and grinding tools/ equipment, marked items are cut and
ground (as appropriate) by experienced and competent fabricator in accordance with
the project specification.

When required, cut items are beveled in accordance to drawing.

Accordingly, fit-up assembly is done by fabrication crew to ensure t he require

product fits up correctly as per specifications.

6.3. Structural m ember's fabricat ion:

• Physical verification of structural steel members such as beam section, plates And
colour coding is in accordance with applicable project specification.

• Preparing a marking plan and layout as per approved shop drawing to control The
minimum scrap generation.

• Material conformance with standard drawings and request for fabrication.

• Material information is transferred to piece of structural steel member to be cut

• Marking and punching the area to be cut as per approved shop drawing

• Steel plates and structural members shall be cut using flame cutting, or Mechanical
cutting equipment in accordance with approved shop drawings.

• Straightening of structural members to ensure the flatness of the structure.

• Preassembly of the structure which includes fit-up, drilling and tack welding as per
approved shop drawing s
• Inspection and acceptance of pre-assembly and released for welding shall be as per
approved drawings.
• Welding of structural steel members as per approved WPS.

• NDT (Non Destructive testing) , Frequ ency of NDT testing and acceptance criteria
shall be as per Enclosure page (15, 16, 17 & 20).

• Ensure tag I mark identification on the fabricated structure.

• Released for painting as per approved painting system.

Reference CON-311
THIS COPY IS CONTROLLED - CHECK CURRENT REVISION STATUS Revision 00
Page Page 7 of20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

1\ 6.4. Pipe support fabrication

~
• Physical verification of structural steel members and pipe material such as Beam,
plates and pipes and colour coding in accordance with project Specification.

• Preparing a marking plan and layout as per approved shop drawing to control The
minimum scrap generation.

• Material conformance with standard pipe support drawings and request for fabrication
(RFF).

• Material information is transferred to piece of structural steel member and pipe to be

cut.

• Marking and punching the area to be cut as per approved shop drawing

• Steel plates, pipes and structural members shall be cut using flame cutting, Or
Mechanical cutting equipment in accordance with approved shop drawings.

• The support of the pipe shoe shall be the same parent material of the pipe as per
standard pipe support drawing.

• Preassembly of the pipe support which includes fit-up , drilling and tack welding as
per approved standard pipe support drawings.

• Inspection and acceptance of pre-assembly and released for welding of pipe

supports.

• Welding of pipe supports shall be as per approved WPS.

• NOT (Non Destructive testing), Frequency of NOT testing and acceptance criteria
shall be as per approved ITP- QUA 305.

• Ensure tag I mark identification on the fabricated pipe supports.

• Released for painting as per approved painting system.

j1 6.5. Welding and Weld Inspection:

& /1 All welding works shall comply with EN 1011; and SP-1279 Section G.

Prior to the commencement of fabrication activities submit the weld procedure

qualifications and associated weld procedure specifications, covering all joint
configurations, to PDO for approval.
WG-CCC shall maintain a suite of relevant weld procedure qualifications, and have
sufficient welders qualified to weld in accordance with project specifications

Reference CON-311
THIS COPY IS CONTROLLED- CHECK CURRENT REVISION STATUS Revision 00
Page Page 8 of20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

Prior to the commencement of welding activities, the WG-CCC shall submit all welder
qualification records and work histories to PDO for approval.

Records of all data, tests and examinations relating to all welding procedures used
during construction and erection shall be made available to the Principal.

Testing procedures and test acceptance criteria shall be subject to the approval of
PDO before fabrication begins.

Any welding shall not be performed unless approved by PDO.

Welding of structural steel and pipe support shall be as per approved WPS

Welding inspection , frequency of NDT testing, and Acceptance criteria shall be as per
ITP (QUA-305) .

6.6. Stainless Steel Material Fabrication:

1. All tools used for working on stainless steel including cutting, grinding and buffing
discs, wheels, or brushes shall be those designated for stainless work and shall be
readily recognizable.

2. Cutting of S.S material end preparation shall be carried out using plasma or
mechanical cutting.

3. Only marking materials specifically approved for SS shall be used. Other marking
pens, pencils, chalks are not permitted in the SS shop, in the possession of
materials inspection personnel, or in the possession of welders or fabricators
working on stainless steel at the jobsite.

4. Earthling devices for welding shall be clad or otherwise covered with stainless steel
material.

5. Work areas shall be cleaned of dust and accumulated dirt, sand etc., at regular
intervals. Fabrication shops will be cleaned at the start and end of each work shift
by brooms.

6. Supports and fabrication benches to be used during fabrication activities shall be

lined with wood or rubber.

7. The Mechanical Engineer sha ll assure that prior to any crews being assigned to
work on stainless steel, the Engineers of those crews, and the crews themselves
have been properly oriented in the requirements of this procedure, and the general
site philosophy regarding the handling of stainless steel materials.

6.7. Fabrication Tolerances:

1. Fabrication tolerances shall be maintain as per approved AFC drawings

Reference CON-311
THIS COPY IS CONTROLLED- CHECK CURRENT REVISION STATUS Revision 00
Page Page 9 of 20
Wood Group - CCC Ltd
Contract-C311 163 Structural Steel and Pipe Support Fabrication

2. Fabrication tolerances shall be maintain as per Enclosure Page 11.

3. Fabrication tolerances shall be maintain as per approved pipe support Standard

drawings

4. Additional or different tolerances shall be specified where necessitated by the

nature of the particular building or structure under consideration. Such tolerances
should be compatible with the design recommendations and product standards as
follows:

1. Rolled Sections:
After fabrication, the tolerances on cross-sections and straightness of rolled
sections(including rolled sections used as components of built-up
members)shall be specified as below.
2. Cross- Sections:
For built up I or H section members with over all depth of less than 1 m., the
tolerances on the cross section shall confirm to those specified for rolled I
and H Sections In BS EN 10034.

For all other built up sections and I and H sections with an overall depth
greater than 1m. the deviations from the specified dimensions shall not exceed
those specified in below table.

Built up box sections shall not deviate from the specified shape at the
diaphragm by more than that specified in below table.

3. Straightness and curvature:

Unless required to be any other shape, the deviation of a built-up member
from a straight line drawn between adjacent points of subsequent effective
lateral restraint shall not exceed 3 mm. or 111000 whichever is the greater,
where I is the distance between restraints(in mm).

For members intended to be curved, the curvature shall not deviate from the
specified curvature by more than the tolerance specified in below table.

4. Length and squareness of ends:

The length of members and square ness of the ends of members shall confirm
to the tolerances specified in below table.

5. Flatness for full contact bearing:

Where a surface is stated in the project specification to require full contact
bearing,the flatness shall be such that measured against a straight-edge laid
against the full length of the bearing surface in any direction :

1. Over at least 50% of the length measured the gap does not exceed0.25mm;

2. Over 90% of the length measured the gap does not exceed 0.75mm.

Reference CON-311
THIS COPY IS CONTROLLED- CHECK CURRENT REVISION STATUS Revision 00
Page Page 10 of 20
Wood Group -CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

& Tolerance on shape and dimensions:

DIMENSIONS CONDITION TOLERANCE

1. Distortion of web on a gauge length in any direction
equal to the web depth 'd' of the girder. LJ =d/150 or 3 mm
Whichever is greater

w ~
~
d-.(

t
±4mm
b) Overall depth,D
B < 300 mm ±4mm
c) Width offlanges B~ 300 mm ±5mm

±5mm
d) Off-cetre of web
e)Out- of- squarness of flanfes LJ =B/100 or 3 mm which
ever is greater.

B
Flange width~

'<.::::~ t:LJ

f) Out-of-flatness of flanges f)= B/150 or 3 mm whichever

is greater.
B

Flange width

v-=-~~~
r
g) Top flange of crane girder, out-of-flatness where rail W=Rail width + 20mm
sits.
.Ll = 1 mm
___. ....
l+-
v ~
_1£)
i ~ ~.Ll
1

Reference CON-311
THIS COPY IS CONTROLLED - CHECK CURRENT REVISION STATUS Revision 00
Page Page 11 of 20
Wood Group - CCC Ltd
Contract-C3111 63 Structural Steel and Pipe Support Fabrication

6.8. Storage of Fabrication members before and after Painting:

1. Steel structure member and pipe support shall be stored in their designated area
close to the fabrication shop in accordance with area identification coding . Pipe
supports are stacked in a manner, so it can be easily checked. Steel structure
member and pipe support shall be laid on wooden ballet or other suitable material
above ground level.

6.9. Inspection:

1. Non-Destructive Examination Personnel shall be qualified to a minimum level of

ASNT Level II as specified in ASNT Recommended Practice No. SNT-TC-1A,
latest edition, or equivalent as decided by the Company.
2. WG-CCC shall prepare a non-destructive testing requirements form in accordance
with the Contract and design requirements. This form shall specify the types and
extent of non-destructive testing to be performed and the procedure to be followed.
This form shall be referred in the Quality Control Plan specified in the Contract
Quality Assurance schedule or specification.

3. The method and extent of inspection and testing in the absence of a relevant
application standard shall be agreed between the Contracting parties.

4. The acceptance criteria for assessing the quality of welds shall be as specified in
the design code or design specification, or drawing or Contract, as applicable.

5. The acceptance criteria for welded joints in the absence of a relevant application
standard shall be agreed between the Contracting parties. The following may be
used as basis for discussion and agreement:

6. Scope of inspection and I NOT Plan with respect to type of joint and thickness shall
be as per BS5950 and approved AFC drawings.

7. Frequency of NOT Testing and acceptance for joint according to ITP -QUA-305.

8. Final inspection and acceptance shall be controlled by Q.C. Department.

9. WG-CCC to confirm compliance to project specifications and AISC specification.

10. All bolted joints, inspected and approved will be identified by white paint on the
bolts head.

7.0 PAINTING :

& 1. General:

B Surface preparation and painting shall be in accordance with DEP 30.48.00.31-Gen.

The fabricated materials I members such as structural steel and pipe support shall be
painted as per the method statement CON-307

Special protective measures and handling, storage , preservation shall be conforming to

ITP (Inspection Test Plan- QUA -371).

Reference CON-311
THIS COPY IS CONTROLLED - CHECK CURRENT REVISION STATUS Revision 00
Page Page 12 of 20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

2. Painting:

Surface preparation and painting shall be in accordance with DEP 30.48.00.31-Gen.and

SP-1246

Prior to painting the field joint surface area shall be cleaned by blast cleaning. The
surface preparation shall be carried out in accordance with SP-1246.

The blast surface visual appearance shall conform to ISO 8501 grade SA 2.5.Any field
joint not painted within 4 ( four ) hours of blasting shall be reblasted prior to the
application of painting.

The surface cleanliness shall conform to that the chloride contamination is less than
2
20 mg I m .

Painting of the field joint shall not takes place until the joint has been inspected and
approved by QNQC.

The cleanliness of the blast cleaned surfaces for every field joint shall be inspected and
shall be in accordance with ISO 8501 grade SA 2.5.After the surface has been blast
cleaned and dusted off, a strip of transparent cello tape shall be applied to the surface
and subsequently removed and examined for particle contamination and released for
painting.

The profile of the blast cleaned surfaces shall be tested on site by a suitable profile
gauge. In accordance with SP-1246.

The Painting system shall be as per approved drawing and SP-1246

3. Painting repair work:

The repair procedure is applicable for the fabricated structure and pipe supports at shop
shall be selected based on the criteria of magnitude of the damaged area during handling
and storage.

Minor coating I painting damages up to 100 mm in diameter or width and scratches over
100 mm in length shall be repaired by a two coat applicable painting system shall be
fo llowed by manufacturer instructions.

All contamination shall be removed from the surface by cleaning w ith solvent and using a
combination of w ire brushes, buffing wheels and scrapers. The surface shall then be
abraded by using coarse emery paper or flexible grinding disc and ensure that the coating
surrounding the defect is also abraded but not removed.
Damages other than scratches with a diameter or width greater than 1OOmm shall be
removed around the entire circumference by blasting.

The blast surface visual appearance shall conform to ISO 8501 grade SA 2.5.Any field
joint not painted w ithin 4 (four) hours of blasting shall be re-blasted prior to the
application of painting.

The profile of the blast cleaned surfaces shall be tested on site by a suitable profile
gauge. In accordance with SP-1246

The Painting system shall be as per approved drawing and SP-1246

Reference CON-311
THIS COPY IS CONTROLLED - CHECK CURRENT REVISION STATUS Revision 00
Page Page 13 of 20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

8.0 SAFETY:

1. Job safety analysis shall be submitted prior to start work, see JSA attached.

2. All fabrication activities (material handling, cutting, fit up and welding) shall be carried
out adhering to the guidelines of Wood Group CCC method statement.

3. Ensure all lifting tackles and job related load taking tools/ tackles are damage /defect
free and also rated to the requirement.

4. Safety signs to be provided a clear area inside Fib shop, see JSA.

5. Access ways shall be provided inside Fab shop, see JSA.

6. All persons shall be equipped by PPE, see JSA.

7. All welding I cutting tools and equipment should be inspected regularly and should have
appropriate color code sticker.

8. Fire Extinguisher shall be provided for each unit of welding equipment.

9. Housekeeping and cleaning to be done daily.

FLAWLESS START-UP INITIATIVE:

Flawless start- up initiative I FPD shall be fully implemented as per approved FPD/FSI
procedure and approved FSI flaw list.

10.0 ATTACHMENTS:

1. NOT inspection & Acceptance tables.

2 Job Safety Hazards Analysis

Reference CON-311
THIS COPY IS CONTROLLED- CHECK CURRENT REVISION STATUS Revision 00
Page Page 14 of 20
 0 :E
0 0
:I0
@ c.
-1
::1:
.
(')
.....
0
...0G)
(ij
0
0
~
' Woldt1po
Table A.l- Soope of i.Dspeetion- Type of joint. and thiclme~Ses requiring non-destructive teltlng
Butta tun aDd pvtlal-etrUlon (iacWUnt IN~ • itb reintorctn1 llleu) Fnlot 8> I~ ....
en 0
c
"C
0
(ij JolnUypo ln-lioe batt Teo and cnaclform Coraer Lap Tee, cruc:ltui'IZI and CIGJ'II4Ir w 0
0
hooedureo 818 DIS and 818+8 SIS DIS and 9/9+B All AD AD ,...
0
z
-1 !Key Eumpleo s:
elr
~ ~ r~ ~ al4~
f

~t ~
I= createat 1 at a joiat
r =
z peotoot uh joiDI
m SIS a oill(llulded
c DIS= doublo oidod ,

j8 {+I' ~ ~~
+B=backiAa
0
::1:
NM" not mandolorJ
~f f

m
0

"0
c:
::a
f

M:~
Grade I (IIID) 1(111111) t(mm) *(mm) l(mm) l(mm) l(mm) :(mm)
~
z
-1

~
VI
= 1!275/I!IIM <10
ioopcctioa 1:14$1
Ultraoonie S2751S3G5 uo
tealinr 8460
<10

;tlO
I
<U
<10
:t12
uo
:.zo
:.1~

>:13
>:10
u.o
:t16
:.20
HO
:.20
:.16
>:SO
>:20
"20
"16
.NM
.NM
~20
>ol6

I.NM
:.15
INM
>:16

2:20
:016
I
J
I
5 NO')'B 1b ~llllllii_OC!ftil ~\lo ohlll DOt pnc:lude 11\o IIM.o """~"" letiiD' em-ide lllelilllituhoWn lllloui• lluo lUOI!to ofYJOII& JDepoclion « -a.tnl<tive
z ~tq (ND1) mdiula lluot •)a)>H_J&~ity may haw~~ m opiC16oiolnt.s. __ ·- __ I ......enc
~ ...c
(')
~
VI
!.
...
en
CD
~
II)
:I
Q.
"'0::0::0
Ill CD CD "'tJ
CQ
CD
<
ii' -.
-·CD
"""CD -g·
0 ~ en
~ 0
CD c
"C
"C
"'000 0
11100 ;:l.
CQ
CD
z• "T1
II)
...... ~
a'
Ul ......
::::!.
a (')

• • • •
II)

~ !:!:
I 0
:I
Wood Group -CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

Table A.3 -Acceptance requirements for production welds in steel structures

Feature Parameter Weld Particulareeaditi~ Figure Acceptance crlter!• ~dial
type reference fol' aormal quautyb c aetioulor
lD TableA.4 (AD dimen.ioils in mm) DOD1lODfonaiJig
welud
Overall weld
pometry
Location• ,All - D:t.lO B
Weld type IAll - D I.Ill
:Extent (length) All D+l0-0 E
a. 1 :t: D(60)
Actual throat
thickneu AD - i, ii, iii a,asD+6 ~~s
Leglen,th IFillet - i H: D(50) iE
Toe angle
(mt.ermce and
inter-run)
IAll Transvene
l..oniitudinal
i, ii
i, ii 1:::: DBIR
DSIR
Profile Butt
diacontinaitiee Rxceas weld metal 1~eree ii hs6 DS
Longitudinal ii hs6 DS
Incomplete groove IBult Tranaverae ii las 0 (60)
I~
or coJDCave root Lougitutlmal ii h s; o.u
Transverse butt I~$ D+O.U
l!;!r,!Wgnment I~ Transverse cruciform v
iv
h s D+0.4t I~
AU Longitudinal iv,v Ia :s; D+0.4t E
Undercutf All Tratuwerse (not lap joint) iv,v ,.1 +fat s;0.05t R
1-NL R
Fillet Transverae (lap joint) y "1 + ht $ 0.08t R

All Longitwtinal iv,v

's 10
la1 +~ s O.lt
R
R

Surface ILaclt.of root I~ l'l'ran~~veree iii Ia s D + 0.05t (50) R

breekiq
penetmtion Longitudinal iii 1t :s: D + O.Olt (50) R
dieoontmuitiee Poroslly !All 'lranavel'lle vi d:s2 R
Ed s 10[100] R
Longitudinal vi ds2 R
I.d s 20 {100] R
ILack of fWIIOll AU - vii NP IB
w.
!Cracks

Abbreviated tel'IDII
AU At crater
Not at crater I~ ':
D Aa apecified on drawiDp • For definition of orientatJon see Table A.Z.
DB Dreuamoothly • Thickness applies to minimum member tbiclmeas at weld in
E 1Wer to engineer question. For thiclmeuea greater than 20 mm "f' shall be taken
aa 20 mm. Where permitted lri&e "h" of a dieeontinuity is telated to
NL Nolimit "r the .DIBXim11111 permitted value shaD be not leu than 0.3 mm in
NP Not permitted (applies to discontinuities which are aoyeue.
detectable by NDT methode in Table A.l) • Where mme than one leqUirement ia gi'9en both lhall apply.
R &pair by welding to ap)ltOved procedure a Where a repair ia aecenary an appl'OVed procedure shall be uaed. If
:t Greater than or equal to (i.e'. not leBB than) on increaaiDg the lOOPS of inspection, further non-conformances are
~ Leas than or equal to (i.e. nut greater than) found, the •cope .man be increued to 100 % far the joint type in
r. Sum of question.
• Subject to any other locat.ional requireme11ts.
() Mmgt.h of weld over which meaauzement ma,y be 1 "Lap" ahaU apply to any fillet welded attachment whose length in
averaged (mm)
the longitwtiDal direction ezceeda 00 mm.
[] LeDgth of weld over which the swnmation is made (uun)
I Le.ngth parallel to the weld uia ' Lamallar tears may only be accepted in the longitudinal welda if
or
the eatent does aot eaceed limita tor lack t'uaion in transverse
weld~.

Reference CON-311
THIS COPY IS CONTROLLED · CHECK CURRENT REVISION STATUS Revision 00
Page Page 16 of 20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

Table A.l- Scope of inspection- FreqU8Dcy of testing of joints ldentlfted in Table A.l as
requiring non-deatructlve testing
Cai:elloriea ofjoint typM aeeordlas to location ADd orieJitatiolllu lltnachlre
<- ftaue 'below)
Piret 6 identified joiDU ofeach t.nJe
haviDJ the aame basic au-u.io1111,
mat.lal ~ aad weld pometry
~~ncl-Wed to the - prooedwee.
'l'herafter, 1 in 5 joiuta of each type
(it the 6nt 5 contorm to Table A.8).b
Site welds All ident.iftecl joints
Traua- butte in wall 11nd flaDp plates
befbre-bly

r.cmgitnctinal welda 0.& min ach 10 m, or part thaNofb

Secondary attachment e.J. for mine pur)inl, llicle raila, buckling 1 in 20 attaohmen
welda ati!renera etc.

--· I

I ~:!!::::9=:::!!!:::!:1:
I I
M• lll!lllber ZOne5 1----------J
l• Transverse to melllber axis (any direction)
L= Longituclinaf (parallel to me.ater ilxis)
Bounclilly betweefl mnnedion and meMber zones
-·--·-· MBibet Axis

Reference CON-311
THIS COPY IS CONTROLLED· CHECK CURRENT REVISION STATUS Revision 00
Page Page 17 of 20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

Task Name: Structure Steel Assembly & Pipe support Fabrication

HAZARDS I
THREATS
Step Description of What could go Action I
Control measures/Recovery
No Task Step wrong? How Consequences Responsible
measures
serious would that party
be?
1. Prepare the method Statement,
JSA approval.
2. Prior to start of activity work
permit system shall be
obtained.
3. Permit shall be displayed at the
worksite inside permit boxes as
per regulation.
4. Site Engineer's name and
phone no. should be available
5. Emergency contact numbers
1 Permit
Violation of and grid reference should be WG-CCC
Procedure Personal
procedures displayed in the permit boxes. Engineer
6. Daily concurrence from
concerned parties shall be
done on daily basis.
7 All persons involved on the job
have to discuss and understand
the work permit, and the
Method Statement and JSA

Manual handling Training,

General Recommendation as per
PDO SP1231 Section 11 .1
• Avoid the need for manual
handling, as far as reasonably
practicable.
Back Injuries I WG-CCC
• Use a lifting device or seek Engineer/
2 Manual Handling Incorrect I Permanent Back assistance to lift loads greater
tasks Improper Posture Injury Workers
than 25 kg in weight
when lifting • Discussion in Toolbox Talks
TBT
Only certified, trained and competent
persons shall conduct this operation.
Welding (Arc and Personnel not All employees shall go through HSE Welding
3
submerged) and competent I Personal Injuries induction program Engineer I
Cutting certified. Wear proper PPE; welder's gloves, Foreman
goggles/visors and spatter proof
clothing when required.
Explosion, pressure
Gas under Use competent persons to service
release may injure or
pressure fire extinguishers off site. Technician
kill.

Inhalation of chemical
Use competent persons to service
Chemicals may lead to Technician
fire extingu ishers off site. Wear PPE.
respiratory disease
4
Fire safety Inhalation of chem ical
may lead to Use competent persons to service
Toxic gas Technician
respiratory disease or fire extinguishers off site. Wear PPE.
cause death.
Inhalation of fumes
may lead to
Use competent persons to service
Fumes asphyxiation . It may Technician
fire extinguishers off site. Wear PPE.
also cause eye
irritation.

Reference CON-31 1
THIS COPY IS UNCONTROLLED- CHECK CURRENT REVISION STATUS Revision 00
Page Page 18 of 20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

Task Name: Structure Steel Assembly & Pipe support Fabrication

HAZARDS I
THREATS
Step Description of What could go Action I
Control measures/Recovery
No Task Step wrong? How Consequences Responsible
measures
serious would that party
be?
Third party inspection and
Defective lifting
May result to serious certification of lifting equipment and
equipment/ Engineer
injury appliances. Color code. Maintenance
appliances
inspection.
People working Hit by moving Strict supervision, Trained banks
near by the equipment resulting man to give signal, Effective TBT. Engineer
moving equipment injury Restrict entry in loading area,

Secure load before lifting Personnel

Unsecured heavy
Serious injury keep distance while loading. Trained Driver
load
banks man.

Imbalance load in Vehicle accident/ To keep the load in center of the

Driver
vehicle rollover vehicle, and secure.
5 Movement of
construction Clean the vehicle before loading.
Load slippage Asset damage, Operator I
activities Secure the load with proper tackles.
from vehicle Personnel Injury Driver
Follow SP 2001.

Unsecured load
Asset damage Secure the loads in the vehicle with Operator I
wh ile
Vehicle Accident proper tackles. Driver
transportation

Bad weather/ Load falls, vehicle Operator I

Stop work in bad weather
Poor visibility accident Driver

Over loading of Load below the max capacity of Operator I

T ire failure/ rollover
vehicle vehicle. Driver

Follow the traffic rules and sign.

May cause accident/
Driver attitude Maintain the speed limit; follow the Driver
falling of load.
track and speed limit while turning .

Explosion, pressure
Gas under Use competent persons to service
release may injure or Techn ician
pressure fire extinguishe rs off site.
kill.

Inhalation of chemical
Use competent persons to service
Chemicals may lead to Technician
fire extinguishers off site. Wear PPE.
respiratory disease
6 Gas cutting of
structure Inhalation of chemical
member may lead to Use competent persons to service
Toxic gas Technician
respiratory disease or fire extinguishers off site. Wear PPE.
cause death.
Inhalation of fumes
may lead to
Use competent persons to service
Fumes asphyxiation. It may Technician
fire extinguishers off site. Wear PPE.
also cause eye
irritation.
Only certified, trained and competent
persons shall conduct this operation .
Personnel no All employees shall go through HSE Gouging
7 Goug ing competent I Personal Injuries indu ction program Engineer I
certified. Wear proper PPE; welder's gloves , Foreman
goggles/visors and spatter proof
clothing when required.

Reference CON-311
THIS COPY IS UNCONTROLLED- CHECK CURRENT REVISION STATUS Revision 00
Page Page 19 of 20
Wood Group - CCC Ltd
Contract-C311163 Structural Steel and Pipe Support Fabrication

Task Name: Structure Steel Assembly & Pipe support Fabrication

HAZARDS/
THREATS
Step Description of What could go Action I
Control measures/Recovery
No Task Step wrong? How Consequences Responsible
measures
serious would that party
be?
Work area will be kept tidy at all
times with periodic removal of work
waste such as un used wood and
Order of work excess section of steel. Structural
area The inside of the piping system will Engineer
House keeping be kept clean by removal of
8
consumables or accumulated dust or
sand.
Waste will be disposed of in the
assorted containers according to type Structural
Hygiene
w ith wood and metal being separated Engineer
from plastic and food w aste

Reference CON-311
THIS COPY IS UNCONTROLLED - CHECK CURRENT REVISION STATUS Revision 00
Page Page 20 of 20
 Method Statement for Structural Steel Pipes Support Fabrication CON- 311 Comments Incorporated

Action
Sl No. Item No. Comments Page No. Remarks
Completed

1 Clause 3- 51. No: Check whether DEP 30.48.40.31- GEN. is applicable? Yes Deleted Page 4 of 20

2 Clause 3 -51. No: Mentioned the full title of BS EN 1011 Yes Page 4 of 20 Section 3 of 16
ProCon Page l of 1

Overvi ew Contracts

You are here: Contracts_1'1anjlll§. I Contract (C31 -1163) I ActiVIties I View Activities I Activit y Profile

Correspondence from PDO (CFP0869) ~vie,, links rec1pient history

j Title MS for Structural Steel and Pipe Support Fabrication- CON-311 , Rev F . /
Originator Gopal Krishna OSETllx Origi nat e d 25 May 2011 OO:OO(Gt1T+4.00)
Recipient Alex Deans Owned From./ 2S May 2011
With reference to your letters no: WGC-PDO-'i-00296 dated 21th May 2011, please note that your
submission on above subject matter have been reviewed and is approved with comments.

MS for Structural Steel and Pipe Support Fabrication- CON-311, Rev F /

Clause 3-SI. No: 11 Check whet her DEP 30.48.40.31 - Gen. is applicable?
Description
Clause 3-SI. No: 17 Mention the full title of BS EN 1011

25 May
Created Current State Approved
2011 by Gopal K1ishna OSETllx
Approved 28 May 2011 by Abdullah Harthy OSI:: T
1
· Approved Comments
28 May
Last Updat ed
2011 by Alldulfall Hartlw OSET

Documents
No documents added, please add documents using the 'Add File' link above.

Activity Tasks add task

No tasks have beed added. Please add tasks using the "add task" link above.

https://procon.pdo.co.om!ProCon/Supplier Site/home.asp?UscrMcssagcs=%3CUser. .. 28/05/2011