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60 Series Pilot Regulator

Repair Parts List

www.elster-americanmeter.com
Read carefully and follow all instructions shipped with this regulator. The incorrect installation of this
equipment could result in escaping gas, and pose a potential explosion hazard. See AMCO documents
IMP 9710.4, IMP 9730.1, and SB 9509.3 for installation instructions.

AMERICAN METER 5 YEAR LIMITED WARRANTY


American Meter Company Industrial Products Division (hereinafter referred to as “the Company”) supplies industrial
regulators of high quality, materials, and workmanship. The company will correct any defect(s) of workmanship
occurring during the period of one year after shipment (the “Warranty Start Date”) providing the purchaser has given
the company immediate written notice of the defects.
In addition, a Five Year Warranty to the original owner in a permanent regulator installation is offered against structural
failure, and for individual components (list furnished by writing our general office) from the Warranty Start Date under
normal use, operation and maintenance.
The company obligation under this warranty is limited at its option to repayment of the purchase price, repair or
furnishing of a similar part upon inspection and confirmation of the defective condition.
THERE ARE NO OTHER WARRANTIES, EITHER EXPRESSED OR IMPLIED AND ANY OTHER WARRANTIES
ARE HEREBY DISCLAIMED.
Laws of the Commonwealth of Pennsylvania are applicable to this warranty. A full copy of the American Meter
Company Warranty may be obtained by writing our general offices.

CAUTION
“As a knowledgeable user of American Meter’s products, we are sure that you are aware that parts in the Company’s
meters and regulators contain or are coated with heavy metals such as cadmium, zinc, lead and chromium.
Obviously, therefore, repair or refurbishment of this equipment should take into account the presence of these
materials and should comply with all state and federal requirements concerning worker protection, proper proce-
dure, and proper disposal.”

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60SERIESTM PILOT REGULATOR
General
The 60Series Pilot Regulator provides fast, accurate, and
stable Pressure Control, improving the performance of all
types of Flexible Element Valves. All 60Series Pilots are rated
for an Maximum Allowable Operating Pressure (MAOP) of
1480 PSIG. (Class 600 Natural Gas Service)

Models
The 60Series Pilot is available in four (4) Models:
• 60L –PR Low Pressure (3 – 325 PSIG)
– Pressure Reduction
• 60L –RV Low Pressure (3 – 325 PSIG)
– Relief Valve
• 60H–PR High Pressure (250 – 900 PSIG)
– Pressure Reduction
• 60H–RV High Pressure (250 – 900 PSIG) Black Label
#44677P495
– Relief Valve

60Series Service Parts


Genuine American Meter Company Service Parts keep your
60Series Pilot in peak working condition: Metal Label
• AMCO recommends the use of Standard Maintenance #44677P526
Service Kits for general 60Series Pilot maintenance. (O-Rings
and Stem/Seat Assy)
• High Pressure 60Series Pilots, Pilots with >3 Year
Inspection Intervals, and Pilots operating in aggressive Gas
Streams should use the Enhanced Maintenance Service Kit :
(Diaphragm, O-rings, and Stem/Seat Assy)
• Any 60Series Pilot part showing visible wear and/or
corrosion should be replaced; every part used in the 60Se-
ries Pilot is available as a Service Part.

60Series Pilot Labels


All 60 Series Pilot Regulators use three separate Identifica-
tion Labels. Two of the Labels are permanent and should be
replaced when 60Series Internal Parts or Spring Range is
altered:
• #44677P526 Metal Label (Unstamped)/All Models /
Hydrin
• #44677P495 Black/Silver Range Label/All Models

Note: A Standard Stamping Kit may be used to Permanently Non-Permanent Label


mark Metal Tag # 44677P526 to record Date Code, Spring #s 44677P528 and
Range, and Model Number. A Pen can mark Label # 44677P529 underneath
44627495. (not shown)

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1 1
60L-PR 60L-RV
2 2

3 3

4 4

5 5

8 6 8 6

7 9 9

11 11

12 12

13 17 13
17 15 15
14 14
22 22
16 16
23 19 23 19
24 20 24 20
21 18 21 18

NOTE: The parts and/or the orientation of the 60Series Pilot Regulator vary between Models –
Please consult the Metal Regulator Tag on your 60Series Pilot to confirm the proper Regulator
Model # when ordering service parts.
CAUTION: Certain 60Series Pilot Service parts (such as Bolts, Fasteners, O-rings, and Dia-
phragms) are certified by the American Meter Company to provide Class 600 Pressure Vessel
Performance and/or Regulation Accuracy; Substitution of Service Parts not produced and certified
by the American Meter Company void the Factory Warranty, and may impair the safety and per-
formance of this product.

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60Series Pilot Regulator Repair Parts List

Item # Part Number Description Qty.


1 70868P004 Adjusting Screw (Steel) 1
70868P008 Adjusting Screw (Stainless Steel)
2 89334P029 Adjusting Screw Locknut 1
3 72176P005 Adjusting Screw Plug 1
4 42710P050 O-Ring (Buna-N) 1
5 70863P002 Adjusting Screw Centering Plate 1
6A 71411P055 Pressure Spring (3 - 30 psig, Red) 1
71411P060 Pressure Spring (10 - 75 psig, Blue)
71411P061 Pressure Spring (25 - 150 psig, Black)
71411P062 Pressure Spring (100 - 325 psig, Green)
6B 71411P063 Pressure Spring, (250 - 450 psig, Brown) 1
71411P064 Pressure Spring, (400 - 600 psig, White)
7 12369P042 Hex Head Cap Screw (Steel) 1
12369P043 Hex Head Cap Screw (Stainless Steel)
8 22032P038 Hex Nut (5/16-18) 1
9 71336P004 Diaphragm Plate (Use w/ 6A Spring Ranges) 1
71336P005 Diaphragm Plate (Use w/ 6B Spring Ranges)
10 72646P003 Diaphragm Reducing Ring (Use w/ 6B Spring Ranges) 1
11A 70170P045 Diaphragm (Use w/ 6A Spring Ranges) 1
11B 70170P046 Diaphragm (Use w/ 6B Spring Ranges)
12 70859P010 Diaphragm Retainer 1
13 42710P236 O-Ring (Buna-N) 1
14 70033P011 Orifice 1
15 72650P002 Retainer 1
16 42710P233 O-Ring (Buna-N) 1
17 73926G003 Stem w/ Seat (Buna-N) 1
18 73931P001 Sleeve 1
19 70157P071 Balance Spring 1
20 42710P234 O-Ring (Buna-N) 1
21 73982P002 Plug 1
22 42710P245 O-Ring (Buna-N) 1
23 70033P012 Seat 1
24 70017P122 Balance Spring 1
25 55472P005 Adjusting Screw Protective Cap (Not Shown) 1
26 44677P526 Metal Label (Regulator Model/Serial Number) Blank (Not Shown) 1
27 44677P495 Adhesive Label (Spring Range, Not Shown) 1
28 56715P007 Pipe Plug (1/4" NPT, Use w/ 2nd Sense Port Option Only) 1

60Series Pilot Regulator Repair Kits


Kit Part No. Description
52961K002 Stem/Seat & O-Rings - Includes Item 4, 16, 17, 20
52961K004 Stem/Seat, O-Rings & Diaphragm - Includes Item 4, 11A, 16, 17, 20
52961K005 Stem/Seat, O-Rings & Diaphragm - Includes Item 4, 11B, 16, 17, 20

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1 1
60H-PR 60H-RV
2 2

3 3

4 4

5 5

8 6 8 6

9 9
10 10
11 11

12 12
13 13
17 15 17 15
14 14
22 22
16 16
23 19 23 19

24 20 24 20
21 18 21 18

Stem Service Module Stem Service Module


14 Pressure Reduction Relief Valve
16 All parts needed to All parts needed to
22 service a 60Series PR service a 60Series RV
23
Seat Disc/Orifice in (1) Seat Disc/Orifice in (1)
17 pre-assembled module. pre-assembled module.
19
(Fits all 60L–PR and (Fits all 60L–RV and
60H–PR Models) 60H–RV Models)
20
24

18 21

(44677P528 Label) (44677P529 Label)


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60 Series Pilot Regulator Repair Parts List

Item # Part Number Description Qty.


1 70868P004 Adjusting Screw (Steel) 1
70868P008 Adjusting Screw (Stainless Steel)
2 89334P029 Adjusting Screw Locknut 1
3 72176P005 Adjusting Screw Plug 1
4 42710P050 O-Ring (Buna-N) 1
5 70863P002 Adjusting Screw Centering Plate 1
6A 71411P055 Pressure Spring (3 - 30 psig, Red) 1
71411P060 Pressure Spring (10 - 75 psig, Blue)
71411P061 Pressure Spring (25 - 150 psig, Black)
71411P062 Pressure Spring (100 - 325 psig, Green)
6B 71411P063 Pressure Spring, (250 - 450 psig, Brown) 1
71411P064 Pressure Spring, (400 - 600 psig, White)
7 12369P042 Hex Head Cap Screw (Steel) 1
12369P043 Hex Head Cap Screw (Stainless Steel)
8 22032P038 Hex Nut (5/16-18) 1
9 71336P004 Diaphragm Plate (Use w/ 6A Spring Ranges) 1
71336P005 Diaphragm Plate (Use w/ 6B Spring Ranges)
10 72646P003 Diaphragm Reducing Ring (Use w/ 6B Spring Ranges) 1
11A 70170P045 Diaphragm (Use w/ 6A Spring Ranges) 1
11B 70170P046 Diaphragm (Use w/ 6B Spring Ranges)
12 70859P010 Diaphragm Retainer 1
13 42710P236 O-Ring (Buna-N) 1
14 70033P011 Orifice 1
15 72650P002 Retainer 1
16 42710P233 O-Ring (Buna-N) 1
17 73926G003 Stem w/ Seat (Buna-N) 1
18 73931P001 Sleeve 1
19 70157P071 Balance Spring 1
20 42710P234 O-Ring (Buna-N) 1
21 73982P002 Plug 1
22 42710P245 O-Ring (Buna-N) 1
23 70033P012 Seat 1
24 70017P122 Balance Spring 1
25 55472P005 Adjusting Screw Protective Cap (Not Shown) 1
26 44677P526 Metal Label (Regulator Model/Serial Number) Blank (Not Shown) 1
27 44677P495 Adhesive Label (Spring Range, Not Shown) 1
28 56715P007 Pipe Plug (1/4" NPT, Use w/ 2nd Sense Port Option Only) 1

60 Series Pilot Regulator Repair Kits


Kit Part No. Description
52961K002 Stem/Seat & O-Rings - Includes Item 4, 16, 17, 20
52961K004 Stem/Seat, O-Rings & Diaphragm - Includes Item 4, 11A, 16, 17, 20
52961K005 Stem/Seat, O-Rings & Diaphragm - Includes Item 4, 11B, 16, 17, 20
52961K008 Stem Service Module - Pre-Assembled (Pressure Reduction)
Includes Items 14, 16, 17, 18, 19, 20, 21,22, 23, 24
52961K009 Stem Service Module- Pre-Assembled (Relief Valve)
Includes Items 14, 16, 17, 18, 19, 20, 21,22, 23, 24

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About Elster Group
Elster Group is the world’s leading
manufacturer and supplier of highly
accurate, high quality, integrated
metering and utilization solutions to
the gas, electricity and water industries.
In addition, through its subsidiary Ipsen
International, it is the leading global
manufacturer of high level thermo-
chemical treatment equipment.

The group has over 8,500 staff,


operations in 38 countries and serves
over 115 markets around the world.
Elster’s high quality products and systems
reflect the wealth of knowledge and
experience gained from over 170 years
of dedication to measuring precious
resources and energy.

R E D I
C T
C

E
A

D
R

ANSI RAB
R
E

G
A

I R
S T

Dutch Council
for Accreditation

Elster American Meter


2221 Industrial Road
Nebraska City, NE 68410
USA

T +1 402 873 8200


F +1 402 873 7616

www.elster-americanmeter.com

© 2008 Elster American Meter. All rights reserved

Information contained herein is subject to change


without notice. Product specifications may change.
Contact your Elster American Meter representative
for the most current product information. Printed in
the United States.

EAM-PL9810.4-EN-P - January 2008


Supersedes PL 9810