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. U imp: 8 k V DN2-250
S
U e :415 V, 50/ 60Hz
%I cuC AT:A
I c u : 7 0 k A,I c s :100
E N 60 9 47-2
I E C 609 4 7-2
IS 1 39 4 7-2
Moulded Case
Circuit Breakers
About us
Larsen & Toubro is a technology-driven USD 8.5 billion company that infuses engineering
with imagination. The Company offers a wide range of advanced solutions in the field of
Engineering, Construction, Electrical & Automation, Machinery and Information Technology.
L&T Switchgear, which forms part of the Electrical & Automation business, is India's largest
manufacturer of low voltage switchgear, with the scale, sophistication and range to meet
global benchmarks. With over four decades of experience in this field, the Company today
enjoys a leadership position in the Indian market with growing presence in international
markets.
The range, a new generation of MCCBs, stands out due to its state-of-the-art
design, contemporary user-friendly features, wide choice of protective releases,
ergonomics, aesthetics and compactness.
The range complies with the latest standards like IEC 60947-2, EN 60947-2 & IS
13947-2.The products conform to international standards, carry CE markings and are
& CB certified. The range is specially designed for tropical conditions, ensuring
reliable performance at high ambient and humid environments.
The range is designed to meet the changing needs of users after extensive
analysis and user feedback. The range can satisfy the most demanding system
requirements.
Range 1
Protection Releases 2
Salient Features 5
Accessories 7
Widest Range 11
Time-Current Characteristics 12
Overall Dimensions 15
Features
Æ From 63 A to 1250 A
Æ 3 Pole & 4 Pole
Æ Choice of 36kA/50kA/70kA breaking capacities
Æ With protection releases in Microprocessor, Thermal-Magnetic and only Magnetic
Æ MCCBs for distribution and SD versions
Æ Manual, rotary or motorised versions
Æ Wide range of internal and external accessories
DN2
Rated Current 63, 80, 100, 125, 160, 200, 250 A 40, 63, 100, 160, 250 A
Release Thermal-Magnetic Microprocessor
DN3
Rated Current 320, 400, 500, 630 A 63, 160, 250, 400, 630 A
Release Thermal-Magnetic Microprocessor
DN4
Rated Current 800, 1000, 1250 A
Release Microprocessor
Breaking Capacities
50kA H N
70kA L S
Note : Since there is no change in the constructional aspect of the MCCBs, the product certification with old designation
remain valid with new type designation.
1
Protection Releases
Thermal-Magnetic Release
Protection Settings
Microprocessor Release
RC10
Rated Current In (A) From 63 to 1250 A
Overload (Phase)
Current setting, Ir (Ir = XIn) OFF, 0.4 to 1.0 in steps of 0.1
Time delay, tr (Inverse) 10 sec at 6Ir
Protection mode ON / OFF
Overload (Neutral)
Current setting, In (Intrl = XIr) 0.5,0.75 & 1.00 Intrl
Inverse 10 sec at 6 Intrl / Fixed 200ms
Protection mode ON / OFF
Short Circuit
Current setting, Is (Is =XIr) 1.5, 4 & 6Ir
Time delay, ts Inst. / 100 msec
Protection mode ON / OFF
Instantaneous Over ride
Current setting, Ip DN2-8In, DN3-400-12In, DN3-630-8In, DN4-8In
Earth Fault
Current setting, Ig 0.2 to 0.5In steps of 0.1
Time delay, tg 100 / 200 msec
Protection mode ON / OFF
2
Protection Releases
Microprocessor Release
RC20
Rated Current In (A) From 63 to 630 A
Overload (Phase)
Current setting (A), Ir (Ir = xIn) 0.4 to 1.0 in steps of 0.1
Time delay, tr (s) (Inverse) 3, 6, 10, 15, 30 at 6Ir
Protection mode ON / OFF
Preset trip alarm setting 0.8 to 1.0Ir in steps of 0.05
Thermal memory ON / OFF
Overload (Neutral)
Current setting (A), Ir 50%, 100% In
Protection mode ON / OFF
Short Circuit
Current setting (A), Is 1.5, 4, 6Ir
Time delay ts (ms) For – I²t OFF 20 to 200 in steps of 20
For – I²t ON 60 to 200 in steps of 20
Protection mode ON / OFF
Preset trip alarm setting 0.8 to 1.0 times Is in steps of 0.05 Is
Cold load pickup Enable / Disable
Instantaneous
Instantaneous 1.5 to 8In in steps of 0.5In
Protection mode ON / OFF
Cold load pickup Enable / Disable
Instantaneous Over ride
Current setting (A), Ip DN2-8In, DN3-400-12In, DN3-630-8In, DN4-8In
Earth Fault
Current setting (A), Ig 0.2 to 0.5In steps of 0.1In
Time delay (ms), tg 0.1, 0.2, 0.5, 1, 3 sec.
Preset trip alarm setting 0.8 to 1.0 Ig in steps of 0.05
Protection mode ON / OFF
Cold load pickup Enable / Disable
3
Protection Releases
* To establish communication with computer every MCCB with RC20 will require a communication module.
4
State-of-the-art technology
Faster
Æ tripping
The unique speed contact system accelerates the opening of
contacts during short circuit. This ensures faster tripping an
ultimate current limiting feature. The result-very low let-through,
cut-off current and fault clearing time.
Mechanical
Æ Anti-reclosing
This unique feature ensures that under short circuit conditions,
the contacts open and latch even before the release gives a trip
command to the mechanism. This avoids contact re-closing
and bounce.
Low
Æ watt loss
The entire current carrying path is optimally designed to achieve
very low watt loss.
Positive
Æ Isolation
The MCCB knob indicates the true position of the
contacts.
Double
Æ Insulation
The internal accessories are housed in insulated
casings to ensure first level of insulation. When the
front cover is opened for the fixing of internal
accessories, the MCCB is totally insulated ensuring
the double insulation.
Marking
Æ
5
State-of-the-art technology
Common
Æ Internal accessories
The internal accessories remain same across DN2 / DN3 /
DN4 range* and they are snap fit type easy to install
LINE
No load
Æ line bias
Either side of MCCB terminal can be used as load or line
LOAD
Terminal
Æ finger proofing
Front terminal plates conceal the terminals to prevent human
contact thus achieving complete finger proofing
Release
Æ shrouding
Release is shrouded from the front thus preventing tampering
by unauthorized person
Safer
Æ release adjustments
No live parts are in contact during release adjustments
Common
Æ front adjustments for protection release
Overload & short circuit setting can be adjusted from front
using a common knob for all the poles
In 250A Visibility
Æ
Push to trip button and release ratings are visible even when
release plate is fitted
6
Accessories
Internal Accessories
Auxiliary Contact
-2
Æ
Auxiliary
Æ Contact 2 C/O
Trip Alarm Contact
Æ
Auxiliary & Trip Alarm Contact
Æ
Shunt Release
Æ
Under Voltage Release (suitable for
Æ
electrical interlocking) MCCB with mid cover opened
& Internal accessories fitted
External Accessories
7
Accessories
Features
For 3 Pole
Æ & 4 Pole versions
For DN2
Æ & DN3 frames
Site fittable
Æ
2 I/C and 1 B/C Lock 1 and Lock 2 for I/C and Lock 12 for B/C
3 I/C and 2 B/C Locks 1, 2, 3 for I/Cs and Locks 12, 23 for B/Cs
Incommers (I/C)
Lock 1 Lock 2 Lock 3
B/C1 B/C2
1 1
2 2
3 3
12 1, 2 & 12
23 2, 3 & 23
8
Accessories
Features
Æ Clear ON / OFF indication
Æ Safety Interlock-EOM will not operate if
l EOM cover is open
l EOM is not properly fixed on MCCB
Æ Permits manual operation, If required
Æ Padlock facility for locking in OFF position
Æ Easy access to the protection setting on the MCCBs
9
Accessories
448 448
LINE 1 LINE 2
ALARM
developed to control and supervise the automatic or
TEST
manual transfer of a utility load from a principal power
L1 L2 L3 Hz L1 L2 L3 Hz
TEST
supply source to a stand-by. It sets a new benchmark in
Auto source transfer switch controller technology.
AUTO
10
Technical Data
TESTED
50 50 50 36
550 V 18 25 36 15 20 25 15 20 25 20 25
Icu
(kA) 600 V 16 18 22 12 18 22 12 18 22 16 20
690 V 10 15 20 8 15 20 8 10 15 10 18
250 V DC (3P in series) 15 25 36 15 25 36 15 25 36 - -
500 V DC (3P in series) L/ R<15msec 5 10 20 5 10 20 5 10 16 - -
Ics as % lcu 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
Life span Mechanical 25000 15000 15000 8000
Electrical @1.0 In 10000 4000 2000 750
Operating Frequency (Hz) 50 / 60
Total Opening Time <10 msec <20 msec
Finger-proof Terminals Yes
Ambient Temperature -5o to 55o C
Storage Temperature -35o to 70o C
Mounting Positions Vertical and 90o in both directions
Dimensions (W x D x H) 3-Pole 105 x 96 x 179 140 x 111.5 x 266 140 x 111.5 x 266 278 x 143 x 370
4-Pole 140 x 96 x 179 183.5 x 111.5 x 266 183.5 x 111.5 x 266 278 x 143 x 370
Weight (kg) (3/4 Pole) 2.5 / 3.3 5.5 / 7.2 6 / 7.8 15 / 16
A
Auxiliary Contact 1C/O or 2C/O 1C/O or 2C/O 1C/O or 2C/O 1C/O or 2C/O
C
Trip Alarm Contact 1C/O 1C/O 1C/O 1C/O
C Auxiliary & Trip Alarm Contact 1C/O + 1C/O 1C/O + 1C/O 1C/O + 1C/O 1C/O+1C/O
Internal
E Shunt Release $ 110 - 415 V AC 50 / 60 Hz, 110 - 220 V DC 110 - 415 V AC 50 / 60 Hz,110 - 220 V DC 110 - 415 V AC 50 / 60 Hz,110 - 220 V DC 110 - 415 V AC 50 / 60 Hz, 110 - 220 V DC
S Under Voltage Release 220 - 240 V AC 50 Hz 220 - 240 V AC 50 Hz 220 - 240 V AC 50 Hz 220 - 240 V AC 50 Hz
S Rotary Operating Mechanism P P P P
O Electrical Operating Mechanism P P P x
R Earth Fault Release P Inbuilt protection with Microprocessor release Inbuilt protection with Microprocessor release Inbuilt protection with Microprocessor release
External
I Mechanical Interlock P P P P
E Spreader Links P P P P
S Key lock / Pad lock P P P P
11
Time - Current Characteristic Curves
Thermal-Magnetic Release
DN0-100 DN2-160/250
10000 10000
1000 1000
100
100
Time in Seconds
Time in Seconds
10
10
1
1
0.1
0.1
0.01
0.01
2 4 6 8
1 10 20 2 4 6 8 2 4 6 8 2
1 10 100
Multiples of Current Multiples of Current
DN3-400/630
10000
1000
100
Time in Seconds
10
0.1
0.01
2 4 6 8 2 4 6 8 2
1 10 100
Multiples of Current
12
Time - Current Characteristic Curves
Microprocessor Release-RC10
DN2-250A DN3-400A
10000 10000
1000 1000
100 100
Time in Seconds
Time in Seconds
10 10
1 1
0.01 0.01
2 4 6 8 2 4 2 4 6 8 2 4
1 10 10
Multiples of Current Multiples of Current
DN3-630A DN4-1250A
10000 10000
1000 1000
100 100
Time in Seconds
Time in Seconds
10 10
1 1
100% In 40% In
100% In 40% In
0.1 0.1
0.01 0.01
2 4 6 8 2 4 2 4 6 8 2 4
1 10 1 10
Multiples of Current Multiples of Current
13
Time - Current Characteristic Curves
Microprocessor Release-RC20
DN2-250A DN3-400A
10000 10000
30 sec
1000 1000 30 sec
15 sec
15 sec
10 sec
10 sec
6 sec
6 sec
3 sec
3 sec
100 100
Time in Seconds
Time in Seconds
10 10
1 1
100% In 40% In
100% In 40% In
0.1 0.1
0.01 0.01
2 4 6 8 2 4 2 4 6 8 2 4
1 10 1 10
Multiples of Current Multiples of Current
DN3-630A DN4-1250A
10000 10000
Time in Seconds
10 10
1 1
0.01 0.01
2 4 6 8 2 4 2 4 6 8 2 4
1 10 1 10
Multiples of Current Multiples of Current
14
Overall Dimensions
DN2-250 MCCB
119
96
35 35
27.5
8
17.5 17.5
72.7
61
157
163
ON
179
46
45
N TRIP
OFF
42 42
86
35 35 35 17.5 25.5
105
Mounting & Door
140 Cut-out Details
DN2-250 3P DN2-250 4P
with Spreader Links with Spreader Links
27.5
27.5
4
54.5 54.5 54.5
4
18
35
18
38
38
ON
275
ON
239
TRIP N TRIP
OFF OFF
4 Wider gap 20 4
54.5 54.5 35
25.5 = = 25.5
= =
144 198.5
3P 4P
ST98053OOOO CM92007OOOO
Note : Spreaders are available as spare. It is recommended to use
spreader links for enhancing termination capacity.
All dimension are in mm
15
Overall Dimensions
DN3-400/630 MCCB
177.8
82.7
136.8
142
ON
234
266
224
TRIP
78
OFF
43.5 26.5
B 5
43.5 43.5 121
142
= =
DN3-400/630 3P DN3-400/630 4P
with Spreader Links with Spreader Links
165 177.8
224.5
62 60.5 62 111.5
62.5 62.5
22 Wider gap
A
ØF
142
266
ON ON
234
TRIP TRIP
E
OFF OFF
C
43.5 26.5 B 5
40
A 39 41
B 37 38
Recommended CAT numbers for DN3 spreaders
C 45 55
Note : Spreaders are available as spare. It is recommended to use F 13 11 630A ST98054OOOO CM92004OOOO
spreader links for enhancing termination capacity.
All dimension are in mm
16
Overall Dimensions
DN4-800/1000/1250 MCCB
195 182
46 143
57
68 68 68
85
20
109.5
132.5
24
326
330
105
370
107
179.5
85
278
68 68
46
Wider 28
gap
C
85
132.5
510
510
105
370
N N
85
15
15
60 24 60 24 46
B B
17
ROM Door cut-out details
L5
17
L4
N
L3
L2
L1
L2
Ø50
0
45
L3
Ø76
N Ø4
L1
L
Refer panel cut details
L = Length of shaft required for panel depth L1
Type L1 L L2 L3
18
Overall Dimensions
B
ON
C
OFF
3 pole
Type Dimensions in mm
4 pole
A B C
Ø50
Ø50
450
136
68
68
58 52
Ø29
Cut-out for Panel Mounted Key Lock
2.2
19
Overall Dimensions
350
Ø10 Mounting Holes
129 129
36
179
209
239
266
20
Overall Dimensions
G
B
F
D
G
H
J
ØF
A B C D E F G
H J K L M
ON
TRIP
Note: Adapter Terminals shown are not available with product. OFF
kindly refer accessories data for ordering separately.
Circuit Breaker shown for reference only.
Bottom Side
>M
21
Overall Dimensions
DN4
M N
H
G
K
D
A
ØF
E
DN4 A B C D E F G
DN4 H J K L M N
Special Note: Adapter Terminals for DN4 range of product are not symmetrical.
Kindly ensure proper orientation in assembly as shown in figure below.
>L
22
Notes:
Electrical Standard Products (ESP) Branch Offices:
REGISTERED OFFICE AND L&T House, Group MIG - 5 Plot No. 518
HEAD OFFICE Padmanabhpur 4th Main Road
L&T House, Ballard Estate Durg 491 001 K. K. Nagar
P. O. Box 278 Tel: 0788-2213833 / 14 / 28 / 29 Madurai 625 020
Mumbai 400 001 Fax: 0788-2213820 Tel: 0452-2537404, 2521068
Tel: 022-6752 5656 Fax: 0452-2537552
Fax: 022-6752 5858 A1/11, Astronauts Avenue e-mail: esp-mdu@LNTEBG.com
Website: www.Larsentoubro.com Bidhan Nagar
Durgapur 713 212 EBG North Wing Office - 2
Tel: 0343-2536891 / 8952 / 7844 Powai Campus
ELECTRICAL STANDARD PRODUCTS (ESP) Fax: 0343-2536493 Mumbai 400 072
501, Sakar Complex I e-mail: esp-dgp@LNTEBG.com Tel: 022-67052874 / 2737 / 1156
Opp. Gandhigram Rly. Station Fax: 022-67051112
Ashram Road Milanpur Road, Bamuni Maidan e-mail: esp-bom@LNTEBG.com
Ahmedabad 380 009 Guwahati 781 021
Tel: 079-66304007-11 Tel: 0361-2651297 #12, Shivaji Nagar
Fax: 079-26580491 / 66304025 Fax: 0361-2551308 North Ambazari Road
e-mail: esp-ahm@LNTEBG.com e-mail: esp-gau@LNTEBG.com Nagpur 440 010
Tel: 0712- 2260012 / 3
38, Cubbon Road, Post Box 5098 II Floor, Vasantha Chambers Fax: 0712- 2260020 / 30
Bangalore 560 001 5-10- 173, Fateh Maidan Road e-mail: esp-nag@LNTEBG.com
Tel: 080-25020100, 25593613 Hyderabad 500004
Fax: 080-25580525 Tel: 040-66720250 32, Shivaji Marg
e-mail: esp-blr@LNTEBG.com Fax: 040-23296468 P. O. Box 6223
e-mail: esp-hyd@LNTEBG.com New Delhi 110 015
Tel: 011-41419514 / 5 / 6
131/1, Zone II
Fax: 011-41419600
Maharana Pratap Nagar D-24, Prithvi Raj Road, C-Scheme
e-mail: esp-del@LNTEBG.com
Bhopal 462 011 Jaipur 302 001
Tel: 0755-4098706 / 7 / 8 / 9 Tel: 0141-2385916 / 8
L&T House
Fax: 0755-2769264 Fax: 0141-2373280 P. O. Box 119
e-mail: esp-bho@LNTEBG.com e-mail: esp-jai@LNTEBG.com 191/1, Dhole Patil Road
Pune 411 001
Plot No. 559, Annapurna Complex Akashdeep Plaza, 2nd Floor Tel: 020-26135048
Lewis Road P. O. Golmuri Fax: 020-26124910, 26135048
Bhubaneswar 751 014 Jamshedpur 831 003 e-mail: esp-pnq@LNTEBG.com
Tel: 0674-6451342, 2436696 Jharkhand
Fax: 0674-2537309 Tel: 0657-2340864 / 387 3rd Floor
e-mail: esp-bbi@LNTEBG.com Fax: 0657-2341250 Vishwakarma Chambers
e-mail: esp-jam@LNTEBG.com Majura Gate, Ring Road
SCO 32, Sector 26-D Surat 395 002
Madhya Marg, P. O. Box 14 Skybright Bldg. M. G. Road Tel: 0261-2473726
Chandigarh 160 026 Ravipuram Junction, Ernakulam Fax: 0261-2477078
Tel: 0172-4646841 to 7 Kochi 682 016 e-mail: esp-sur@LNTEBG.com
Fax: 0172-4646802 Tel: 0484-4409420 / 4 / 5 / 7
e-mail: esp-chd@LNTEBG.com Fax: 0484-4409426 Radhadaya Complex
e-mail: esp-cok@LNTEBG.com Old Padra Road
10, Club House Road Near Charotar Society
Chennai 600 002 3-B, Shakespeare Sarani Vadodara 390 015
Tel: 044-28462072 / 4 / 5 / 2109 Kolkata 700 071 Tel: 0265- 2311744 / 6613610 / 1 / 2
Fax: 044-28462102 / 3 Tel: 033-44002572 / 3 / 4 Fax: 0265-2336184
e-mail: esp-maa@LNTEBG.com Fax: 033-22822589 e-mail: esp-bar@LNTEBG.com
e-mail: esp-ccu@LNTEBG.com
67, Appuswamy Road 48-8-16, Dwarakanagar
Post Bag 7156 A28,Indira Nagar, Faizabad Road Visakhapatnam 530 016
Opp. Nirmala College Uttar Pradesh, Tel: 0891-6620411-2 / 3
Coimbatore 641 045 Lucknow 226 016 Fax: 0891-6620416
Tel: 0422-2588120 / 1 / 5 Tel: 0522-2312904 / 5 / 6 e-mail: esp-viz@LNTEBG.com
Fax: 0422-2588148 Fax: 0522-2311671
e-mail: esp-cbe@LNTEBG.com e-mail: esp-Lko@LNTEBG.com
Product improvement is a continuous process. For the latest information and special applications, please contact any of our offices listed here.
SP 50290R3 090310