Process Calculations - 1 MLD - SBR

APPENDIX
SOLUBILITY OF DISSOLVED D, IN WATER AS A

OXYGEN
FUNCTION OF SALINITY AND BAROMETRIC
TABLE D-1
PRESSURE
Barometric Pressure: 760 mm Hg
TEMPERATURESalinity: 0DOpptCONCENTRATION
o
C mg/l
0 14.60
1 14.20
2 13.81
3 13.45
4 13.09
5 12.76
6 12.44
7 12.13
8 11.83
9 11.55
10 11.28
11 11.02
12 10.77
13 10.53
14 10.29
15 10.07
16 9.86
17 9.65
18 9.45
19 9.26
20 9.08
21 8.90
22 8.73
23 8.56
24 8.40
25 8.24
26 8.09
27 7.95
28 7.81
29 7.67
30 7.54
31 7.41
32 7.29
33 7.17
34 7.05
35 6.93
36 6.82
37 6.72
38 6.61
39 6.51
40 6.41
100 MLD NAGPUR
3. DESIGN CALCULATIONS Date 6/27/2013

Inlet Parameters
Average Flow (Qav) = 20.70 MLD
= 863 m3/hr
Peak Flow Factor = (Qpk / Qav) = 2.25
Peak Flow (Qpk) = 45.70 MLD
= 1,904 m3/hr
BOD 5 @ 20o C = 300 mg/l
= 6,210 Kg/day
TSS = 600 mg/l
Temperature = 25 Degree C
Variable Volume
Filling & Aeration Phase = 1.50 hrs
Settling Phase = 0.75 hrs
Decanting Phase = 0.75 hrs
Cycle time = 3.00 hrs
No. of cycles per day = 8.00 Nos.
No. of Basins in FILL = 1 Nos.
No. of Basins AERATION = 1 Nos.
No. of basins DECANTING = 1 Nos.
TOTAL No. of Basins Provided = 2 Nos.
Variable Volume (Vv) per basin = 2,856 m3/Basin
Decanting Depth = 2.40 m
Actual decanting depth 2.40 m
Surface Area of each Basin = 1,190 m2
Width of each Basin required = 25.000 m
Width of each Basin provided = 25.000 m
Length of each Basin provided = 47.700 m
Surface Area of each Basin provided = 1192.500 m2
Fixed Volume
Aerated SRT = 5 days
Total SRT = 10 days
Biological Sludge = 6,460 Kg/day
Sludge yield = 1.040 Kg/Kg BOD
SVI = 120.0 ml/g
Sludge volume per basin = 3876.2 m3
Sludge depth = 3.25 m
Buffer depth = -0.465 m
Depth BWL = 2.8 m
BWL provided = 2.786 m
Sludge consistency check = 0.83%
SWD of Basin- TWL = 5.18 m
SWD Provided 5.50
Volume of basin = 6558.75 m3
Total volume provided = 13117.5 m3
HRT = 15.21 hrs
TSR (BWL) = 9.72 kg/m3
TSR (TWL) = 5.23 kg/m3
SRT = 10.62
RAS Pumps
% of recirculation = 25.0%
Recirculation flow = 215.63 m3/hr
RAS pump capacity = 220.00 m3/hr
SAS Pumps
Sludge generation per basin = 775.23 m3/d
Sludge wasting per basin = 387.62 m3
Wastage per cycle = 48.452 m3/cycle/basin
Sludge wasting time = 15.000 min

SAS pump capacity = 195.000 m3/hr
SELECTOR
% OF BASIN LENGTH = 15% %
CALCULATED VOLUME = 926.7 m3
COMPARTMENTS = 6
HRT = 51.367 min
PROJECT : 2 MLD STP AT HANUMANGARH
1 INPUT DATA
Note :
Please Input all values highlighted in Yellow
Please Check all values highlighted in Orange
Pl don’t delete any hidden cells
Don’t use this sheet for 3 basin system
INFLUENT
Avg flow MLD 1.0
Avg flow (Ultimate) MLD 1.0
Peak Flow (Ultimate) MLD 2.3
RECIRCULATION RATIO 0.25
BOD total mg/l 300
COD mg/l 650
TSS mg/l 600
TKN mg/l 55
T-P (As PO4) mg/l 6
Peak factor - 2.25
Qd m3/d 1000
Q dwf m3/hr 41.67
Q wwf m3/hr 94
Temperature °C 25
Faecal Coliform ( MPN per 100 ml) 10000
EFFLUENT (Expected)
BOD mg/l 10.0
COD mg/l 50
TSS mg/l 20
N org mg/l 2
NH4-N mg/l 5.0
NO3-N mg/l 3.0
T-N mg/l 10.0
N removal - Predicted % 90
N removal % 90
Outlet T-P without Fe mg/l 1.0
Is T-P reduction required? - YES
Outlet T-P required mg/l 1.0
Faecal Coliform ( MPN per 100 ml) 100
PRECIPITATION
TP to be removed chemically mg/l 0.00
mg/l 0.00
HYDRAULIC DESIGN
Cycles DWF
Aeration hrs 1.50
Settling hrs 0.75
Decanting hrs 0.75
Fill time hrs 1.5
Total cycle time hrs 3
Cycles/d - 8.00
No. of basins - 2
No. of basins to receive flow at a time nos 1
SLUDGE AGE
Selected tSa d 5.0
Selected tSg d 10.0
SLUDGE SETTLING
SVI (30min) ml/g 120
TS R BWL g/l 7066
TSR TWL g/l 5503
BASIN DIMENSIONS
Selected length m 11.00
Selected width m 5.50
Calculated area m2 59.8
Selected area m2 60.5
Selected decanting depth m 2.35
Actual decant depth m 2.32
Minimum possible TWL at 0.75m buffer and above
Decant depth m 5.42
Depth - TWL m 6.00
Buffer depth m 0.55
Depth of Settled sludge m 3.13
Sludge depth m 3.10
Depth BWL m 3.65
V-TWL m3 361
V-Fill volume m3 141
V-BWL m3 221
HRT hrs 17.35
F/M at average level - 0.093
F/M at TWL - 0.117
Design as per CPHEEO for BEP

Minimum possible MLSS @ 0.15 F/M mg/l 3821
Target min SRT days 10
Outlet BOD as per tender mg/l 10
Minimum possible MLSS for above SRT mg/l 4317
Margin on MLSS % 12%
Selected MLSS - Max of above values with margin
and rounded to nearest 100 mg/l 4900
Calculated F/M - 0.103
Calculated SRT Days 11.3
Calculated tank volume m3 718
DECANTERS DWF
Decanting volume m3/hr 83
No. of basins decanting at a time - 1
Decanting rate/m length m3/hr 125
No. decanters per basin - 1
Selected length m 1
SLUDGE PRODUCTION
Biological SP Kg 312
Chemical SP Kg 0
Total SP Kg 312
Recircultion ratio % 25%
Qrec per basin l/s 3
RAS pump capacity m3/h 10
RAS pump capacity provided 20.00
SAS Pump Sizing
Waste sludge concentration % 0.84%
Waste sludge total m3/d 37
Waste sludge m3/basin.d 19
m3/basin/cycle 2
Pump time/cycle minutes 10
SAS Pump capacity m3/h 13.89
Design of the Selector

F/M in selector 3.6
Volume mean WL m3 78.87
% of basin length % 15
No. of Selector Compartments Nos. 6
Process oxygen:
fc 1
fn 1
Oxygen for BOD = BOD load*(0.56+(0.15*Sludge age
total*1.072^(T-15)/((1+0.17*Sludge age
total*1.072^(T-15)))))
Oxygen Required for BOD Removal kg/d 373
Kg oxygen per kg BOD reduced - 1.285
Oxygen for nitrogen = Flow*4.3*(TKN*N removal
efficiency/100+NO3-Nout)/1000
Oxygen Required for nitrogen Removal kg/d 143
Oxygen generated in denitri = Flow*2.86*TKN*N-
removal efficency/100/1000 kg/d
Oxygen generated in denitrification kg/d 64
Process O2 including fc, fn kg/d 456
Process O2 including fc, fn kg/h.basin 19
Oxygen Calculation
A Volume of sewage treated m3/d 1000
B Theoretical Kg O2 required per Kg BOD - 1.20
C Inlet BOD5 mg/l 300
D Outlet BOD5 mg/l 10
E BOD5 removed = C - D mg/l 290
F Kg of BOD removed in a day = A x E kg/d 290
G KgO2 reqd. for BOD load = B x F kg/d 348
H Inlet Total Kjeldhal Nitrogen mg/l 55.00
I Outlet Ammoniacal Nitrogen mg/l 5.00
Nitrogen assimilated during BOD removal = (5/100) x mg/L 14.50
J H
K Outlet Nitrate Nitrogen mg/l 3.00
L NH3-N removed in a day = H – I – J mg/l 35.50
M Kg O2 required per Kg of NH3-N - 4.33
N Kg of NH3-N removed in a day = A x L kg/d 35.50
O KgO2 reqd. for NH3-N removal = M x N kg/d 153.72
KgO2 released per Kg of Nitrate-Nitrogen during
- 2.86
P denitrification
Q Kg of Nitrate-Nitrogen generated = A x L x 75% kg/d 26.70
R By assuming 75% of Nitrification
Kg of Nitrate Nitrogen in the Treated Sewage = A x kg/d 3
S K
Quantity of Nitrate Nitrogen that is denitrified =R
–S kg/d 23.70
T
U KgO2 released during Denitrification = P x T kg/d 67.80
V Total KgO2 required/d = G + O – U kg/d 434
Air Requirements:
Total actual oxygen required per day (AOR) kg/d 456
SOTR = AOTR ÷ [((βC'STH – CL) ÷ CS,20) x 1.024(T – 20) x α x
kg/d
F]
Field Temperature C0
25
H : Altutude of site m 100
Altitude correction factor - 0.989
CS,20 : DO saturation concentration in clean water at
mg/l 9.07
20°C and 1 atm.)
CL: Operating DO Concentration in aeration basin mg/l 2.00
α: Oxygen transfer correction factor - 0.65
β: Salinity surface tension correction factor (for 2000 - 0.95
ppm)
F: Fouling factor - 0.90
Bottom water level, BWL m 3.65
Max. liquid depth, TWL m 6.00
Average depth of C-Tech basin m 4.83
Diffuser above tank bottom m 0.25
Aeration depth m 4.58
CSTH : Oxygen saturation concentration in clean water
mg/l 8.14
at temperature T and altitude H
Patm,H mWC 10.01
Pw,Eff.depth mWC 4.58
Ot : Percentage oxygen concentration leaving tank 19
C'STH 9.61
SOTR kg/d 881
SOTR per basin kg/basin/d 441
SOTR per basin per hour kg/basin/hr 37
Air flow rate under standard conditions:
Density of air at standard conditions kg/m3 1.293

% Oxygen in air by weight % 23.18
SOTE % 27.88
Air flow rate Nm3/d 10547
Air flow rate under field conditions:

Density of air at temperature T & altitude H kg/m3 1.148
% Oxygen in air by weight % 23.18
SOTE at 10% Diffuser Density % 27.88
Actual diffuser density at above SOTE % 11.4%
SOTE at the PREDICTED (iterated) Diffuser Density % 27.88

Total air required Nm3/d 10547
No. of basins provided Nos. 2.00
Air required per basin Nm3/d/basin 5274
Hours of Aeration time per basin per day Hrs./d/Basin 12.00
Air required per hour per basin Nm3/h/Basin 440
Number of operating Blowers per basin Nos. 1
Capacity of Blowers required Nm3/hr 440
Safety factor in Blower capacity % 5
Capacity of Blowers with safety factor Nm3/hr 461
Capacity of Blowers offered Nm3/hr 500
Number of basins per set of blowers Nos. 2
Number of Basins Nos. 2
Blower pressure bar 0.70
Number of operating blowers Nos. 1
Number of stand by blowers Nos. 1
Diffuser quantity:
Air flow per diffuser Nm3/h 22
Number of diffusers per basin Nos 23
Number of duplex diffusers required Nos. 12
Number of duplex diffusers provided Nos. 12
Diffuser density
Area of diffusers m2 6
Area of the Aeration zone in C-Tech basin m2 51
Diffuser density % 11.44%
GARH
kg/d 2.0 kg/d

kg/d kg/d
lpcd lpcd
300 300 300 600

650 650 650 1300
600 600 600 1200
55 55 110
6 6 12
2.25
2000
83
188
25
From Calculation 10.0 From Calculation

110 100 110
20
2
1.0
7.0
10.0
90
90
1.0
YES
1.0
0.00
0.00
DWF
1.50
0.75
0.75
1.5
3
8.00
2
1
5.0
10.0
120 120 120

7066 9791 9791
4299 7023 5201
7.8 15.00
7.8 8.00
Don’t delete 117.2 Don’t delete
120
2.40
2.34
0 6.36
5.00
CHECK - Min 0.75m -0.46 CHECK - Min 0.75m
3.20
3.12
2.66
723 600 1200
281
319
14.40
0.093
0.116
4603
10
10
5201
0%
5300 CHECK Max - 5000

0.114
10.2
1200
WWF 1 DWF WWF

83 2 167 167
3 1
4 125
1
Maximum 23m L 2 Maximum 23m L
1
2
312 624 624
0 0 0
312 624 624
25%
6
1.08 21
0.85%
73
37
5
10
50 m3/hr 27.43
3.6
123.60
15
6
1
1
745
1.2 1.285
0 320 0
0 129 0
948
39
2000
1.20
300
10
290
580
I 696 I
55.00
1.00
14.50
7.00
39.50
4.33
79.00
II 342.07 II
2.86
59.30
14
45.30
III 129.60 III
909
948
25
Considered 100
0.989
9.07
2.00
0.65
0.95
0.90
2.60
5.00
3.80
0.25
3.55
8.14
10.01
3.55
19
9.20
1937
969
81
1.293
23.18
22.75
28415
1.148
23.18
22.75
14.4%
22.75
28415
2.00
14207
12.00
1184
1
1184
5
1243
1300
2
2
0.60
1
1
22
59
30
30
15
102
14.42%
656.25 669
12.5
Centrate Flow 0.3 MLD
0 0
dry weather flow 21
105
7.8125
10.83
4.1852678571
14.6484375
1.1
0.75 1.5 2.25 3

F/A F/A S D
D F/A F/A S
S D F/A F/A
F/A S D F/A
0.75 1.5 2.25 3

F/A F/A S D
S D F/A F/A
Qr/Q = X/(Xs-X)
Qr
Q 16800 m3/d
X 4900 mg/l
Xs=1000000/SVI
SVI 120
Xs 8333.3333333333 mg/l
Qr 23976.6990291262 m3/d
1.427184466
980
NOTE:
If Effective Aeration Depth < 4.5
SOTE = 20 + 5*(Effective Aeration Depth - 3)
If Effective Aeration Depth > 4.5
SOTE =
27.5 + 4.33*(Effective Aeration Depth - 4.5)
PROCESS CALCULATIONS: SBR SYSTEM
1 DESIGN PARAMETERS
1.1 FLOW
= 42 m3/hr
= 0.012 m3/sec

= 94 m3/hr
= 0.026 m3/sec
1.2 DESIGN QUALITY OF RAW SEWAGE AT INLET OF SBR

BOD5 = 300 mg/l
COD = 650 mg/l
TSS = 600 mg/l
TKN (as N) = 55 mg/l
TP (as PO4) = 6 mg/l
As per CPCB
1.3 DESIGN QUALITY OF TREATED SEWAGE
norms
BOD5 @ 20o C ≤ 10 mg/l 10
COD ≤ 50 mg/l 50
TSS ≤ 10 mg/l 10
NH3-N (as N) ≤ 1.0 mg/l 1
NO3-N (as N) ≤ 7 mg/l
TN (as N) ≤ 10 mg/l 10
TP (as PO4) ≤ 1 mg/l 2.00
2 PROCESS DESIGN FOR SBR BASINS
4.2 TREATMENT SEQUENCE

A Sewage to be treated in a day = 1,000 m3
B Time for "Fill & Aerate" phase provided = 1.50 hrs
C Time for "Settle" phase provided = 0.75 hrs
D Time for "Decant" phase provided = 0.75 hrs
E Total Cycle Time provided = B + C + D = 3.00 hrs
F No. of Cycles provided per Basin per day = 8.00 Nos.

= 24 / E
G Aeration Time provided per Basin per day = 12.00 hrs

=BxF
H No. of Basins under "Fill" simultaneously = 1 Nos.
I No. of Basins under "Aerate" simultaneously = 1 Nos.
J No. of Basins under "Decant" simultaneously = 1 Nos.
K Flow Rate = A / 24 = 41.67 m3/hr
L Flow Rate to each Basin = K / H = 41.67 m3/hr
4.3 BASIN SIZING
A Volume of Sewage to be treated in day = 1,000 m3/day
B Inlet BOD = 300 mg/l
C MLSS considered = 4,200 mg/l
D MLVSS = MLSS x 0.7 = 2,940 mg/l
E F/M considered = 0.141
F Total Volume of Aeration Basins required = 724 m3

= (A x B) / (D x E)
G No. of Basins provided = 2 Nos.
H Volume required per Basin = F / G = 362 m3
I Side Water Depth (SWD) provided = 6.00 m
J Width provided = 11.00 m
K Length required = 5.48 m
L Length provided = 5.50 m
M Volume provided = I x J x L = 363 m3
N Total Volume provided = M x G = 726 m3
O Freeboard provided = 0.50 m
P Total Depth provided = I + O = 6.50 m
Q Hydraulic Tetention Time (HRT) provided = 17.42 hrs

= N x 24 / A
R Solids Retention Time (SRT) provided = 15.02 days

= (N x C) / (Excess Sludge x 1000)
S Recirculation Ratio provided = 25% of Feed Flow per

Basin
T Feed Flow to each Basin = 41.67 m3/hr
U Recirculation Flow required = T x S = 10.42 m3/hr
V Capacity of Return Activated Sludge (RAS) Pump = 20.00

provided m3/hr
4.4 SELECTOR ZONE

A Design Flow = Feed Flow + Recirculation Flow = 61.67 m3/hr
B Hydraulic Retention Time HRT) provided at Design = 55 min

Flow
C Volume required = (A x B) / 60 = 56.53 m3
D No. of Sub-Compartments provided per Basin = 6 No.
E Side Water Depth (SWD) provided = 6.00 m
F Length provided = 11.00 m
G Width required = C / (F x E) = 0.86 m
H Width provided = 0.90 m
I Volume provided = F x H x E = 59.40 m3
4.5 ACTUAL OXYGEN REQUIREMENT (AOR) CALCULATIONS

A Volume of Sewage to be treated in day = 1,000 m3
B Inlet BOD5 = 300 mg/l
C Outlet BOD5 = 10 mg/l
D BOD5 removed = C - D = 290 mg/l
E BOD5 removed in a day = A x D / 1000 = 290 Kg/day
F O2 required for oxidation of BOD = 1.20 Kg/Kg BOD
G O2 required for oxidation of BOD = E x F = 348 Kg/day I
H Inlet TKN = 55.0 mg/l
I Outlet NH3-N = 1.00 mg/l
J Nitrogen assimilated during oxidation of BOD = 14.5 mg/l

= D x 5%
K NH3-N nitrified in a day = H - I - J = 39.50 mg/l
L NH3-N nitrified in a day = A x K / 1000 = 40 Kg/day
M O2 required for nitrification of NH3-N = 4.56 Kg/NH3-N
N O2 required for nitrification of NH3-N = L x M = 180 Kg/day II
NO3-N generated assuming 75% nitrification of NH 3-

O = 30 mg/l
N = K x 75%
P Outlet NO3-N = 3 mg/l
NO3-N that is denitrified
Q = 27 Kg/day
=O–P
Amount of NO3-N that is denitrified
R = 27 Kg/day
= A x Q / 1000
S O2 credit during de-nitrification of NO3-N = 2.86 Kg/Kg NO3-N
O2 credit available during de-nitrification
T = 76 Kg/day
=RxS
O2 credit to be considered during de-nitrification of O2 credit

U = 75%
available
O2 credit to be considered during de-nitrification = T
V = 57 Kg/day III
xU
Total O2 required including O2 credit during de-

W = 471 Kg/day
nitrification = G + N – V
4.6 STANDARD OXYGEN REQUIREMENT (SOR) CALCULATIONS
A Actual Oxygen Transfer Rate (AOTR) under field = 471 Kg/day

conditions
As per Equation 5-55, Pg No 429, Wastewater Engineering - Treatment and Reuse, Metcalf & Eddy….. Standard
B Oxygen Transfer Rate (SOTR) in Tap Water at 200 C and Zero Dissolved Oxygen:
= AOTR ÷ [((βC'S,T,H – CL) ÷ CS,20) x 1.024(T – 20) x α x F]
Where,
AOTR = Actual Oxygen Transfer Rate under field
= 471 Kg/day
conditions
As per Pg No 429, Wastewater Engineering - Treatment and Reuse, Metcalf & Eddy…..
C'S,T,H: Average Dissolved Oxygen Saturation Concentration in Clean Water in Aeration Tank at Temperature 'T'
and Altitude 'H'
= CS,T,H x (1/2) x ((Pd / Patm,H)+Ot/21))
T = Field Temperature = 25 C
0
H = Altutute of Site = 100 m
As per Equation B-2, Pg No 1738, Wastewater Engineering - Treatment and Reuse, Metcalf & Eddy…..
CS,T,H = Oxygen Saturation Concentration in Clean Water at Temperature 'T' and Altitude 'H':
CS,T,H = CS,T x exp(-(g x M x (zb - za)) / (R x T))
Where,
CS,T = Oxygen Saturation Concentration in Clean Table D,
= 8.24 mg/l Appendix D
Water at Temperature 'T' Pg No 1745
g = Acceleration due to Gravity = 9.81 m/s2
M = Mole of Air = 28.97 Kg/Kg-mole
zb = Elevation (Altitude 'H') = 100 m
za = Elevation (Altitude Zero) = 0 m
R = Universal Gas Constant = 8,314 Nm/Kg-mole.K
T = Temperature = 298.15 Kelvin
Hence, CS,T,H = 8.15 mg/l
Patm,H = Pa x exp(-(g x M x (zb - za)) / (R x T))
Where,
Pa = Pressure at Zero Altitude = 10.13 mWC
Hence, Patm,H = 10.02
Pd = Pressure at the Depth of Air Release

= 13.57 mWC
= Patm,H + Effective Aeration Depth
Ot = Percentage Oxygen Concentration leaving Tank = 19.00 18 - 20
Hence, C'S,T,H = 9.20 mg/l
CL: Operating Oxygen Concentration = 2.00 mg/l
CS,20: Dissolved Oxygen Saturation Concentration in Table D,

Clean Water at 200 C and 1 atm Pg No 1745
α: Oxygen Transfer Correction Factor = 0.65
β: Salinity - Surface Tension Correction Factor = 0.95
F: Fouling Factor = 0.90
Hene, SOTR = 963 Kg/day
C No. of Basins = 2 Nos.
D Standard O2 required at Field Conditions per Basin = 482 Kg/day/Basin

=B/C
E Top Water Level (TWL) in C-Tech Basins = 5.00 m

F Bottom Water Level (BWL) in C-Tech Basins = 2.60 m
G Aeration Depth = 3.80 m
H Height at which Diffusers are kept = 0.25 m
I Effective Aeration Depth = G - H = 3.55 m
J SOTE for the above Effective Aeration Depth = 22.70 % 22.70
K Fraction of O2 in Air = 23.18 %

L Specific Gravity of Air at Standard Condition = 1.293
M Air required at Field Conditions per Basin = 7,077

=D/(JxKxL) Nm3/day/Basin
N Hours of Aeration per Basin per day = 12 hr/day/Basin

O Air required per hour per Basin = M / N = 590 Nm3/hr/Basin
P No. of Operating Air Blowers per Basin = 1 Nos.
Q Capacity of Air Blowers required = O / P = 590 Nm3/hr
Considering Safety Factor = 5 %
R Capacity of Air Blowers provided = 700 Nm3/hr 619.25073507
S Number of Basins per set of Air Blowers = 2 Nos.
T Number of Basins = 2 Nos.
U Number of Operating Air Blowers = P x T / S = 1 Nos.
V Number of Standby Air Blowers = 1 Nos.
2.9 SLUDGE WASTING
A Specific Sludge Yield = 0.70 Kg/Kg BOD

removed
B BOD removed = 290 Kg/day
C Excess Biological Sludge to be wasted = B x A = 203 Kg/day
D Chemical Sludge to be Wasted per Basin = 0 Kg/day
E Total Sludge to be Wasted = 203 Kg/day
F No. of Basins provided = 2 Nos.
G Total Sludge to be Wasted per Basin = E / F = 102 Kg/day
H No. of Cycles = 8.00 Cycles/day/ Basin
I Sludge to be Wasted per Cycle per Basin = G / H = 13 Kg/day
J Solids Consistency in the Wasted Sludge = 0.80%
K Volume of Sludge to be Wasted per Cycle per Basin = 2 m3

= I / (J x 1000)
L Considering Running Time pf Surplus Activated = 10 min

Sludge (SAS) Pump per Cycle
M Capacity of SAS Pump required= (K x 60) / L = 10 m3/hr
N Capacity of SAS Pump provided = 10 m3/hr
SBR PROCESS CALCULATIONS FOR 2 MLD STP (170 BOD) AT HANUMANGARH
1 DESIGN PARAMETERS
1.1 FLOW… As per Vol.-I, clause 6.22.11.10.2, page no. 191
Average Flow (Qav) = 1 MLD

= 41.67 m3/hr
= 0.0116 m3/sec

= 93.75 m3/hr
= 0.0260 m3/sec
1.2.1 INFLUENT PARAMETERS FOR 2 MLD STP … As per Vol.-I, clause 6.22.4.2.1, page no. 86
BOD5 = 300 mg/l

COD = 650 mg/l
TSS = 600 mg/l
1.3 DESIGN QUALITY OF TREATED SEWAGE… As per Vol.-I, clause 6.22.4.2.4, page no. 87
BOD5 @ 20o C ≤ 10 mg/l

COD ≤ 50 mg/l
TSS ≤ 20 mg/l
NH4-N (as N) ≤ 5 mg/l
NO3-N ≤ 3 mg/l
N-Total ≤ 10 mg/l
TP (as PO4) ≤ 1 mg/l
FAECAL CALIFORM ≤ 100 mg/l
2 PROCESS DESIGN FOR C-TECH BASINS

A Sewage to be treated in a day = 1000 m3
E Total Cycle Time provided = B + C + D = 3 hrs
F No. of Cycles provided per Basin per day = 8 Nos.
= 24 / E
G Aeration Time provided per Basin per day = 12 hrs
=BxF
K Flow Rate = A / 24 = 41.67 m3/hr
2.2 BASIN SIZING

A Volume of Sewage to be treated in day = 1000 m3
B Inlet BOD = 300.0 mg/l
C MLSS considered = 4000 mg/l
D MLVSS = MLSS x 0.7 = 2800 mg/l
F Total Volume of Aeration Basins required = 871 m3
= (A x B) / (D x E)
H Volume required per Basin = F / G = 435.5 m3
M Gross Volume provided = I x J x L = 453.75 m3
N Total Volume provided = M x G = 907.5 m3
P Total Depth provided = I + O = 6 m
Q Hydraulic Retention Time (HRT) provided = 21.78 hrs
= N x 24 / A
Basin
V Capacity of Return Activated Sludge (RAS) Pump provided = 20 m3/hr
2.3 SELECTOR ZONE

B Hydraulic Retention Time HRT) provided at Design Flow = 60 min

A Volume of Sewage to be treated in day = 1000 m3
G O2 required for oxidation of BOD = E x F = 319 Kg/day

I Outlet NH3-N = 5 mg/l
= D x 5%
L NH3-N nitrified in a day = A x K / 1000 = 71.00 Kg/day
N O2 required for nitrification of NH3-N = L x M = 326.6 Kg/day
O NO3-N generated assuming 75% nitrification of NH3-N = K x 75% = 26.63 mg/l

Q NO3-N that is denitrified = 23.63 Kg/day
=O–P
R Amount of NO3-N that is denitrified = 47.25 Kg/day
= A x Q / 1000
T O2 credit available during de-nitrification = 135.14 Kg/day
=RxS
U Total O2 required including O2 credit during de-nitrification = G + N – T = 510.47 Kg/day

A Actual Oxygen Transfer Rate (AOTR) under field conditions = 510.47 Kg/day
B As per Equation 5-55, Pg No 429, Wastewater Engineering - Treatment and Reuse, Metcalf & Eddy….. Standard Oxygen
Transfer Rate (SOTR) in Tap Water at 200 C and Zero Dissolved Oxygen:
Where,
AOTR = Actual Oxygen Transfer Rate under field conditions = 510.47 Kg/day
C'S,T,H: Average Dissolved Oxygen Saturation Concentration in Clean Water in Aeration Tank at Temperature 'T' and
Altitude 'H'
T = Field Temperature = 25 0C
H = Altutude of Site = 186 m
As per Equation B-2, Pg No 1738, Wastewater Engineering - Treatment and Reuse, Metcalf & Eddy….. CS,T,H = Oxygen
Saturation Concentration in Clean Water at Temperature 'T' and Altitude 'H':
Where,
CS,T = Oxygen Saturation Concentration in Clean Water at Temperature = 8.24 mg/l
'T'
Where,
Pd = Pressure at the Depth of Air Release = 15.36 mWC

Ot = Percentage Oxygen Concentration leaving Tank = 19
CL: Operating Oxygen Concentration = 2 mg/l

CS,20: Dissolved Oxygen Saturation Concentration in Clean Water = 9.08 mg/l
at 200 C and 1 atm

=B/C
Decent depth required = 1.70 m
J SOTE for the above Effective Aeration Depth = 32.2 %
M Air required at Field Conditions per Basin = 6440 Nm3/day/Basin
=D/(JxKxL)
R Safety Factor considered = 10 %
S Capacity of Air Blowers provided = 300 Nm3/hr
T Number of Basins per set of Air Blowers = 2 Nos.
U Number of Basins = 2 Nos.
V Number of Operating Air Blowers = P x U / T = 2 Nos.
W Number of Standby Air Blowers = 1 Nos.
2.6 Air Blowers :

A Velocity of Air = 25 m/s
B Requirement of Air = 5.4 cum/min
C Area of Pipe = 0.004 sqm
D 5.37/25/60
E Dia of Pipe = 67.5 mm
(0.004*4/@PI)^0.5*1000
F say = 200 mm
G Flow = B X 60 = 322.0 Cum/Hr
H Pressure required in underdrains = 0.5 Kg/sqcm
I Air volume flow at athmospheric pressure 'q' = 5.37 cum/min
J Length of Pipe 'L' = 35 mtr
K Diameter of Pipe 'd' = 200 mm
L Initial absolute pressure 'p' = 0.6 Kg/sqcm
M Pressure drop = 0.000 Kg/sqcm
N Residual Pressure = L - M = 0.60 Kg/sqcm
O Air Flow = G / 3600 = 0.09 Cum/Sec
P Pressure = 6000 mm WC
Q Efficiency = 0.5
R Air Blower Power = (OXP)/(QX102) = 10.52 KW
S motor rating margin = 1.2
= 12.63 KW
Say = 15 KW
2.7 SLUDGE WASTING

removed
C Excess Sludge to be wasted = B x A = 232 Kg/day
D No. of Basins provided = 2 Nos.
E Sludge to be Wasted per Basin = C / D = 116 Kg/day
F No. of Cycles = 8 Cycles/day/ Basin
G Sludge to be Wasted per Cycle per Basin = E / F = 15 Kg/day
H Solids Consistency in the Wasted Sludge = 0.8%
I Specific gravity of sludge = 1.05
J Volume of Sludge to be Wasted per Cycle per Basin = G / (H x = 1.81 m3
1000)
K Considering Running Time pf Surplus Activated Sludge (SAS) = 10 min
Pump per Cycle
L Capacity of SAS Pump required= (I x 60) / J = 10.88 m3/hr
Capacity of SAS Pump provided = 11 m3/hr
27 of 164
PROCESS CALCULATIONS: 2 MLD CAPACITY STP AT HANUMANGARH

1 DESIGN BASIS
1.1 FLOW
Design Average Flow = 1.00 MLD
= 42 m3/hr
= 0.012 m3/s
Peak Factor = 2.25
Design Peak Flow = 2.25 MLD

= 94 m3/hr
= 0.026 m3/s
1.2 INFLUENT PARAMETERS FOR 2 MLD STP … As per Vol.-I, clause 6.22.4.2.1, page no. 86
BOD 5 @ 20o C = 300 mg/l
COD = 650 mg/l
TSS = 600 mg/l
TKN 55 mg/l
TP = 6 mg/l
1.3 OUTLET PARAMETERS AS PER CPHEEO MANUAL

BOD 5 @ 20o C ≤ 10 mg/l
COD ≤ 50 mg/l
TSS ≤ 20 mg/l
NH4-N ≤ 5 mg/l
NO3-N ≤ 3 mg/l
N-TOTAL ≤ 10 mg/l
TP ≤ 1 mg/l
FAECAL CALIFORM ≤ 100 mg/l
2 RAW SEWAGE PUMPING STATION

2.1 RECEIVING CHAMBER
No. of Units = 1 No.
Design Flow = Peak Flow
= 2.25 MLD
= 94 m3/hr
= 0.026 m3/sec
Hydraulic Retention Time (HRT) at Ultimate Peak Flow = 30 sec
Volume required = 0.026 x 30
= 0.78 m3
Side Water Depth (SWD) provided = 1.00 m
Width provided = 1.30 m
Length provided = 1.30 m
Freeboard provided = 0.50 m
Volume provided = 1.69 m3
IL of sewer = 172.20 m INPUT
Free fall = 0.10 m
TWL of chamber = 172.10 m
IL of chamber = 171.10 m
2.1.2 CHANNEL IN WET WELL BEFORE COARSE SCREEN

= 2.25 MLD
= 94 m3/hr
= 0.026 m /sec
3
Velocity of flow in channel = 0.700 m/s

Area required for chanel = 0.037 m2
Depth assumed = 0.300 m
Width required = 0.124 m
Free board provided = 0.300 m
2.2 COARSE SCREEN CHANNELS

No. of Mechanical (Working) Screens = 1 Nos. Mechanical
No. of Mechanical (Standby) Screens = 1 Nos. Mechanical
Total No. of Screens = 2
2.2.1 COARSE SCREEN CHANNEL: MECHANICAL

No. of Mechanical Screens working = 1 Nos.
No. of Mechanical Screens Standby = 1 Nos.
Design Flow in each Screen = 0.026 m3/sec
Average Flow in each Screen = 0.012 m3/sec
Maximum Velocity through Screen at Peak Flow = 1.0 m/sec As per Contract
Minimum Velocity through Screen at Average Flow = 0.6 m/sec
Clear Area of Opening through Screen at Peak Flow = 0.026 m2
Clear Area of Opening through Screen at Average Flow = 0.019 m2
Considering maximum Area of Opening through Screen = 0.026 m2

Clear Spacing of Bars = 40 mm
Thickness of Bars = 8 mm
Gross Area of Screen = 0.026 x
(40+8) / 40
= 0.031 m2
Assuming Depth of Screen Channel = 0.250 m INPUT
Gross Width of Screen = 0.031 / 0.25
= 0.125 m
No. of Bars = (Gross Width of Screen / Center to Center Spacing of
= Bars)
(0.125-/1( (40 + 8 )/1000) - 1
= 1.60 Nos.
Say = 2 Nos.
Width of Screen provided = (Number of Bars+1) x Clear Spacing + (Number of Bars
x Bar Thickness)
= (2+1) x 40 + (2 x 8)
= 136 mm
Say = 160 mm INPUT
Width of Side Frame provioded = 50 mm
Width of Screen Channel provided = 260 mm
Height of Blind Plate provided at bottom of the Screen = 50 mm

Liquid Depth of Screen Channel provided = 300 mm
Length of Screen Channel provided = 2500 mm
Freeboard provided = 500 mm
Velocity in Channel at Average Flow = Average Flow / Cross Sectional Area of Screen Channel
=
= 0.148 m/sec
< 0.300 m/sec
Suitable Slope shall be
provided to avoid
accumulation of Solids
Head Loss across Screen
Head Loss across Screen = 0.0728 (V2 - v2)
V = Velocity through Screen at Peak Flow = Peak Flow through Screen Channel / Clear Area of
Opening through Screen
= 0.781
v = Velocity in approach Channel at Peak Flow = Peak Flow through Screen Channel / Cross Sectional
Area of Screen Channel
= 0.334
Head Loss across Screen at Peak Flow = 0.036
Head Loss across Screen at 50% Clogged Condition

Velocity through Screen at 50% Clogged Condition at Peak Flow = 1.563
Head Loss across screen at 50% Clogged Condition at Peak Flow = 0.170
< 0.300 m/sec OK
2.3 RAW SEWAGE SUMP (WET WELL) OF RAW SEWAGE PUMPING STATION
Design Flow = 0.026 m3/sec
Hydraulic Retention Time (HRT) at Peak Flow = 20 min Ref: Minimum Required
20 minutes, as per TD
Volume required = 0.026 x 20 x 60

= 31.3 m3
=
Hydraulic Retention Time (HRT) at Average Flow = Volume / Average Flow
Average Flow = 1 MLD
= 42 m3/hr
= 0.012 m3/sec
Hydraulic Retention Time (HRT) at Average Flow = 45 min

> 30 min It would be
restricted to 30 min
by switching Pumps
accordingly
Total Volume of Wet Well = 31.3 m3

Plan Area of Wet Well = 15.63 m2
Diameter of Sump required = 4.46 m
Diameter of Sump provided = 4.50 m
Volume of Sump provided = 31.81 m3
2.4 RAW SEWAGE TRANSFER PUMPS

As per MANUAL ON SEWERAGE AND SEWAGE TREATMENT PART A : ENGINEERING, 3 pump configuration is to be provided, as
proposed below
I 1 DWF Pump
No. of Working Pumps = 1

No. of Standby Pumps = 0
Discharge capacity = 41.67 m3/hr
Head provided = 20 m
II 2 DWF Pump
No. of Working Pumps = 1 No.

No. of Standby Pumps = 0 No.
Discharge capacity = 83 m3/hr
head provided = 20 m
III 2.25 DWF Pump

Discharge capacity = 94 m3/hr
Head Provided = 20 m
3 PRIMARY TREATMENT UNITS…..

3.1 STILLING CHAMBER
= 94 m3/hr
= 0.026 m3/sec
Hydraulic Retention Time (HRT) at Peak Flow = 30 sec
= 0.78 m3
3.2 FINE SCREEN CHANNELS

No. of Mechanical (Standby) Screens = 1 Nos. Mechanical
3.2.1 FINE SCREEN CHANNELS: MECHANICAL

No. of Mechanical Screens = 1 Nos.
Maximum Velocity through Screen at Peak Flow = 0.8 m/sec
Clear Area of Opening through Screen at Peak Flow = 0.033 m3/sec

Clear Area of Opening through Screen at Average Flow = 0.019 m3/sec
Considering maximum Area of Opening through Screen = 0.033 m2
Gross Area of Screen = 0.033 x (6+2) / 6
= 0.043 m2
Assuming Depth of Screen Channel = 0.300 m
= 0.145 m
No. of Bars = (Gross Width of Screen / Center to Center Spacing of
Bars) - 1
= (0.145 / ( (6 + 2 )/1000) - 1
= 17.08 Nos.
Say = 20 Nos.
Width of Screen provided =
= 166 mm
Say = 300 mm
Height of Blind Plate at Bottom of Screen provided = 50 mm
=
= 0.083 m/sec
< 0.300 m/sec
Suitable Slope shall be
provided to avoid
accumulation of Solids
= 0.386
v = Velocity in approach Channel at Peak Flow = Peak Flow through Screen Channel / Cross Sectional
Area of Screen Channel
= 0.186

Velocity through Screen at 50% Clogged Condition at Peak Flow = 0.772 m/s
Head Loss across screen at 50% Clogged Condition at Peak Flow = 0.041 m
< 0.300 m OK
3.3 GRIT CHAMBERS

No. of Working Units = 1 Mechanical
No. of Standby Units = 1 Mechnical
Total No. of Units = 2 Nos
3.3.1 GRIT CHAMBER: MECHANICAL

No. of Mechanical Grit Chamber = 1
Design Flow = Present Peak
Flow
Design Flow to each Grit Chamber = 0.026 m3/sec
According to "Manual on Sewerage & Sewage Treatment"

published by Central Public Health and Environmental
Engineering Organisation (CPHEEO),
Particle Size = 0.15 mm

Specific Gravity (Ss) = 2.65
Surface Overflow Rate for 100% removal efficiency in an ideal Grit = Settling
Chamber Velocity of the
minimum size
of Particles to
be removed
= 1.5 m/s
= 1296.000 m3/m2/day
Considering Efficiency of removal of desired Particles, η = 75% = 75%
and Measure of Settling Basin Performance, = 0.125
n = 1/8 for very good performance
Design Overflow Rate = 857.000 m3/m2/day
Surface Overflow Rate for 0.15 mm dia. Particle Size with Specific = 1555 m3/m2/day
Gravity S s > 2.65
Considering Design Overflow Rate = 857.000 m3/m2/day
Area of Grit Chamber required = 2250 m3/day

857 m3/m2/day
= 2.63 m2
Square Side of Grit Chamber required = 1.62 m
Length of Chamber provided = 1.70 m
Width of Chamber provided = 1.70 m
Hydraulic Retention Time (HRT) in Grit Chamber at Peak Flow = 60 sec

Volume of Grit Chamber required = 0.026 x 60
= 1.563 m3
Depth required in Grit Chamber = 1.563 / (1.7 x 1.7)

= 0.54 m
Say = 0.8 m
Grit Storage Depth = 0.25 m
Total Liquid Depth required = 1.00 m
Total Liquid Depth provided = 1.00
3.4 DISTRIBUTION CHAMBER

No. of units 1
Design Flow (Peak Flow) = 2.25 MLD
= 94 m3/hr
= 0.026 m3/s
Hydraulic retention (HRT) at Design Flow = 30 sec
Volume required = 0.8 m3
Liquid Depth considered = 0.8 m
Area required = 0.98 m2
Length of Distribution Chamber = 3.4 m
Width of Distribution chamber = 0.8 m
Volume of Distribution Chamber provided = 2.2 m3
freeboard provided = 0.5 m
5 DISINFECTION SYSTEM….
5.10 CHLORINE CONTACT TANK
Design Flow = Average Flow or Decant Flow whichever is more
Average Flow = 41.7 m3/hr
Decant Flow = 83 m3/hr
Hydraulic Retention Time at Average Flow = 30 min
Volume of Chlorine Contact Tank required = 83 x 30 / 60
= 42 m3
Length required = 3.97 m
Volume provided = 42 m3
5.2 CHLORINATORS
Average Flow = 42 m3/hr
Design Chlorine Dosage, Considered = 5 mg/l
Quantity of Chlorine required = 83 x 5 / 1000
= 0.42 Kg/hr
No. of Working Chlorinator provided = 1 No.
Capacity of Chlorinator required = 0.42 Kg/hr
Capacity of Chlorinator provided = 1 Kg/hr
No. of Standby Chlorinator provided = 1 No.
Quantity of Chlorine required =

42 X 24 x 3/1000
= 5 Kg/day
Considering Storage Period as = 30 days
Quantity of Chlorine required = 5 x 30
= 150 Kg
Available Capacity of one Chlorine Tonner = 928 Kg Input
No. of Chlorine Tonners required = 150 / 928
= 0.16 Nos.
Say = 1 Nos.
No. of Chlorine Tonners in use at any time = 1 Nos.
Total No. of Chlorine Tonners provided = 2 Nos. As per contract
6.0 SLUDGE HANDLING SYSTEM FOR BIOLOGICAL SLUDGE
6.1 SLUDGE THICKENER SUMP

Quantity of Biological Sludge generated in SBR Basins = 232 Kg/day
Consistency = 0.8% As per Tender
Document
Volume of Biological Sludge = 29 m3/day
Volume of Total Sludge generated from primary clarifier & SBR = 29 m3/day
Basin
Consistency at Thickener Inlet = 0.80%
Consistency at Thickener Outlet = 5% (5-8%)
as per Sewerage &
Sewage Treatment
Manual
Thickened Sludge generated in Thickener = 5 m3/day

Considering Solids Surface Loading Rate = 30 Kg/day/m2 (30-50)
as per Sewerage &
Sewage Treatment
Manual

No. of Units provided = 1 No.
Diameter of each Unit required = 3.14 m
Diameter of each Unit provided = 3.50 m
SWD provided = 3.00 m (3 m)
as per Sewerage &
Sewage Treatment
Manual

Area provided = 9.616 m2
6.2 THICKENER RECIRCULATION SUMP & PUMPS

Hydraulic Loading Rate of Thickener = 3016 liters/day/m2
Hydraulic Loading Rate provided = 20000 liters/day/m 2
(20000-25000)
as per Sewerage &
Sewage Treatment
Manual
Total Flow to Thickener required = 192 m3/day

Recirculation Flow to Thickener required = 163 m3/day
= 7 m3/hr
Say = 10 m3/hr
Hydraulic Retention Time (HRT) for Thickener Recirculation Sump = 30 minutes
Volume required = 5.00 m 3

No. of Working Recirculation Pumps provided = 1 No.
Capacity of Recirculation Pump provided = 10 m3/hr
No. of Standby Recirculation Pump provided = 1 No.
Head provided = 10 MWC
6.3 THICKENED SLUDGE SUMP

Thickened Sludge to be wasted from Sludge Thickeners = 232 Kg/day
Solids Consistency = 5.0%
Volume of Thickened Sludge to be wasted = 5 m3/day
= 0.19 m3/hr
No. of Shifts per day = 2 Nos.
Sludge Withdrawl per Cycle = 2.32 m3
Hydraulic Retention Time for Sludge Sump = 12.00 hrs
6.4 SLUDGE SUMP MIXER

Volume of sludge sump = 4.86 m3
Mixing requirement = 0.008 Kw/m3
Kw rating of submerssible mixer required = 0.03888 Kw
6.5 CENTRIFUGE FEED PUMPS

Volume of sludge to be fed in centrifuge in a day 4.64 m3/day
Total sludge generated in a week 32.48 m3/week
Centrifuge operation in a week 6 Days
Volume of sludge to be fed in a day 5.41 m3/day
No of operating hours in Centrifuge considered in a day 12.00 hrs/day
Capacity of centrifuge required 0.45 m3/hr
No of working Centrifuge required 1 No.
Capacity for each Centrifuge required 0.45 M3/hr
Capacity of Centrifuge provided 1.00 M3/hr
7 POLYELECTROLYTE DOSING SYSTEM

Quantity of Sludge to be dewatered in a day = 232 Kg/day
Design Polyelectrolyte Dosage (Max) = 2.00 Kg/Ton of Dry
Solids
Quantity of Polyelectrolyte required = 0.46 Kg/day
Design Strength of Polyelectrolyte Solution = 0.2%
28 of 164
Volume of Polyelectrolyte Solution = 0.46 / (0.002 x 1000)

= 0.23 m3
No. of Dosing Tanks provided = 2 Nos.
Volume of each Dosing Tank required = 0.12 m3
Length/Width required = 0.34 m
Length/Width offered = 1.00 m
No. of Working Polyelectrolyte Dosing Pump provided = 1 Nos.

Capacity of each Polyelectrolyte Dosing Pump required = Total Volume of Polyelectrolyte Solution / (No. of
= Dosing Pumps
0.23 / (1 x 20) x No. of Hours of Operation of Belt
Press)
= 0.012 m3/hr
= 12 LPH
Capacity of each Polyelectrolyte Dosing Pump provided = 20 LPH
No. of Standby Polyelectrolyte Dosing Pump provided = 1 No.
8 FILTRATE SUMP AND PUMPS

8.1 FROM THICKNER
Volume of sludge fed to tkickner = 29 m3/day
Volume of thickned sludge fed = 5 m3/day
Supernatatnt generated = 24 m3/day
Flow rate of supernatant = 9 m3/hr
8.2 FILTRATE RECIRCULATION SUMP AND PUMP

Volume of filterate = 7.0 m3/hr
Thickner recirculation flow = 163.3 m3/day
Supernatant from thikner = 24.4 m3/day
Total filterate/supernatant flow = 187.7 m3/day
Hydraulic retaintion time of sump provided = 20.0 min
Side water depth required = 1.5 m
Area required = 1.7 sqm
Dia of sump required = 1.5 m
Dia of sump provided = 1.5 m
Volume of sump provided = 2.6 m3
Free board provided = 0.5 m
No of working pumps provided = 1 No

Capacity of each pump reqd = 7.8 m3/hr
Considered 10% overloading = 8.6 m3/hr
Capacity of pumps provided = 10.0 m3/hr
No of standby pumps = 1 No
S.NO
. HYDRAULIC CALCULATION- 2MLD STP AT HANUMANGARH
INPUT PARAMETERS Units
A Average Flow = 1 MLD

Recirculation Flow = 0.25 MLD
Total Average Flow = 1.25 MLD
= 52.1 m3/hr
= 0.014 m3/sec
B Peak Factor = 2.25
C Peak flow = 2.25 MLD

Recirculation Flow = 0.25 MLD
Peak flow = 2.5 MLD
= 104.17 m3/hr
= 0.029 m3/sec
Fill Time (FA) = 1.5 hrs

Decant Time (D) = 0.75 hrs
No. of Basins in FA = 1 Nos.
Avg Flow X
Decant Flow = FA/ D x No. of
Basin in FA
= 104.2 m3/hr
D Decant Flow = 105 m3/hr
Ramp Factor = 1.3
Decant Flow x
Maximum Decanting Flow = Ramp Fact
= 136.5 m3/hr
E Maximum Decanting Flow = 137.00 m3/hr

= 0.038 m3/sec
f CWR STRUCTURAL TOP = 180.00 m
Free Board 0.3 m

TWL in CWR = 179.70 m
1 Entry Losses from CWR Overflow
2/3*Cd*b*((2*9.81)^1/2)*H^3
Discharge over Rectangular Weir (Q) = /2)
Length of Weir, b (m) = 1.50 m

Coefficient of Discharge, Cd = 0.60
Head of Water over Weir, H (m) = 48.86 mm
Margin = 2 mm
Toal Head Loss = 51.14 mm
IL of Overflow Chamber = 177.949 m

SWD of Overflow Chamber = 1.70
TWL of Overflow Chamber = 179.649 m
Exit Losses from chamber

Pressure Drop through Pipe Exit = ((k*V^2)/(2g))
k value = 1
g = 9.81
Nos = 1
Head Loss = 0.01
Total Head Loss = 5 mm
Head Loss in Pipe from Outfall Chamber to CWR Overflow

2 chamber
Pipe size {HDPE Pipe) (OD = 355 mm) = 320 mm
= 0.32 m
Q = 93.75 m3/hr
V = 0.32 m/sec
Pipe Frictional Loses by Hazen Williams Equation

Pipe C Value {HDPE Pipe) = 140
Length = 40 m
Head Loss = 0.014 m
= 13.55 mm
Margin = 0.85 mm
Total Head Loss = 14.40 mm
Exit Losses from chamber
k value = 1
g = 9.81 m/sec2
Nos = 1
Head Loss = 0.01 m
Total losses from CWR Overflow Chamber to Outfall

Chamber = 25.10 mm
Margin = 7.45 mm
BOP of outlet pipe = 177.9 m

TWL at Outfall chamber = 179.616 m
Head Loss from CWR to Chlorine Contact Tank (CCT) Outlet

3
3.1 Head Loss in Pipe from CWR to CCT Outlet

Pipe size {HDPE Pipe) (OD= 355 mm) = 320 mm
= 0.32 m
Q = 137 m3/hr
V = 0.47 m3/sec
3.2 Pipe Frictional Loses by Hazen Williams Equation

Pipe C Value {HDPE Pipe) = 140
Length = 30 m
Head Loss = 0.021 m
= 20.51 mm
3.3 Exit Losses from Chamber
k value = 1
g = 9.81
Head Loss = 0.01
= 11.42 mm
Nos = 1
3.4 Entry Losses from Chamber

Pressure Drop through Pipe Entry = ((k*V^2)/(2g))
k value = 0.5
g = 9.81
Head Loss = 0.01
= 5.71 mm
Nos = 1
3.5 Water Flowing in pipe as full = 320 mm
3.6 Margin = 39 mm
3.7 Total Head Loss = 396.647 mm
3.8 Water Level in the Chlorine Contact Tank (Outlet) = 180.097 m
4.0 Head Loss from Chlorine Contact Tank Outlet to Chlorine Contact Tank Inlet
4.1 Head of Water over Weir
2/3*Cd*b*((2*9.81)^1/2)*H^3
Discharge over Rectangular Weir (Q) = /2)
Length of Weir, b (m) = 12

Coefficient of Discharge, Cd = 0.60
Head of Water over Weir, H (m) = 17.85 mm
=
4.2 Free Fall into last Compartment = 150 mm
4.3 Margin = 15 mm
4.5 Water Level in CCT = 180.279 M

SWD in CCT = 3.00 m
Invert Level of CCT = 177.279 M
5 Head Loss from CCT inlet to Low Point of SBR
5.1 Pipe Frictional Loses

Pipe C Value (HDPE Pipe) = 140
Length = 15
Head Loss = 0.010 m
= 10 mm
5.2 Exit Losses from chamber

k value = 1
g = 9.81
Nos = 1
Head Loss = 0.01
5.3 Entry Losses from chamber

k value = 0.5
g = 9.81
Nos = 2
Head Loss = 0.01 m
= 5.71 mm
5.4 Margin = 6 mm
5.5 Total Head Loss = 33 mm
5.6 Water Level in SBR Outlet Chamber at L.P. = 180.313 m
6 Head Loss from SBR Low Point to SBR Outlet (High Point)
6.1 Head Losses in SBR Outlet Channel as per Manning Formula

(( (nxV)/
= (R^2/3) )^
Pressure Drop through Open Channel (m) 2)xL
Flow = 137 m3/hr
Design Velocity in Channel = 1.2 m/s
C/s Area of the Channel = 0.0317 m2
Width of the channel = 450 mm
SWD in channel = 450 mm
Actual Velocity in Channel (V) = 0.188 m/sec
Wetted Perimeter = 1.35 m
Hydraulic Radius (R) = 0.150 m
Roughness Coefficient (n) = 0.017 m
Length = 70 m
Head loss = 0.01 m
= 9.0 mm
6.2 Bend Losses in Channel
k value = 1
g = 9.81 m/sec2
Nos = 1
Head Loss = 0.01 m
= 11 mm
6.3 Margin = 39.6 mm
6.5 Water Level in SBR Outlet Chamber at H.P. = 180.373 m
7.0 Head Loss from SBR outlet to SBR Top water level
7.1 Decanter Down comer Drop = 0.9 m
Distance between Centre of Decanter Shaft and bottom of = 0.3 m

7.2 Pipe
7.3 Free Fall into outlet Chamber = 0.1 m
7.4 Bottom Water level in SBR = 181.673 m

7.5 Decanting Depth = 1705 mm
7.6 Maximum Water Level in SBR Basins = 183.377 m

SWD in SBR basin = 6 m
Invert Level of SBR Basins = 177.377 m
8 Head Loss from SBR Top Water Level to SBR Inlet channel
8.1 Head Loss at SBR inlet
Flow (Peak) = 104.17 m3/hr

Velocity in Channel = 1.2 m/sec
8.2 Free Fall Into Selectors = 100 mm
Exit Losses from channel to Selectors through Inlet Sluice

8.3 Gate
k value = 1
g = 9.81
Nos = 1
Head loss = 0.073 m
Total Head loss = 73.4 mm
Exit Losses from Selectors to SBR basin through outlet

8.3 Sluice Gate
k value = 1
g = 9.81
Nos = 1
Head loss = 0.073 m
8.4 Margin = 25.6 mm
8.6 Water Level at C-Tech Inlet Gate = 183.576 m

SWD in Channel = 0.45 m
Invert Level Inlet Channel = 183.126 m
9 Headloss in the channel passing through Parshall flume
Headloss in channel from sluice gate at inlet of SBR to outlet

9.1 of parshall flume
Pressure Drop through Open Channel (m) = (( (nxV)/(R^2/3) )^ 2)xL
Flow = 104.17 m3/hr
Length = 30 m
Head loss = 0.002 m
= 2.2 mm
9.1.1 Bend Loss in Channel
Pressure Drop for Bend = ((k*V^2)/(2g))
Velocity through opening = 1.2
k value = 1
g = 9.81 m/sec2
Nos = 1
Head Loss = 0.073 m
= 73.39 mm
Margin = 27.7
Total headloss = 103.3 mm
Water level in channel at outlet of Parshall flume = 183.680 m
Invert Level of Channel at outlet of Parshall flume = 183.230 m
9.2 Head Loss in Parshall Flume
9.2.1 Upstream Water Level = 450 mm

Downstream Water Level ::: 450 mm
Headloss in water level = 0 mm
Parshall flume
Dimensions:
W = 75 mm
A = 460 mm
B = 450 mm
C = 175 mm
D = 255 mm
F = 150 mm
G = 300 mm
K = 25 mm
Z = 56 mm
9.2.2 Entry Loss in Parshall Flume

Pressure Drop for Entry = (kxV^2)/(2g)
k value = 0.5
g = 9.81 m/sec2
Nos = 1
Head Loss = 0.037 m
= 36.70 mm
Exit Loss in Parshall Flume

Pressure Drop for Exit = (kxV^2)/(2g)
k value = 0.5
g = 9.81 m/sec2
Nos = 1
Head Loss = 0.04 m
= 36.70 mm
Margin = 26 mm
Water Level in channel at Inlet of parshall flume = 183.779 m

Invert Level of Channel at Inlet of Parshall flume = 183.329 m
10 Headloss in channel from outlet of Grit chamber to Inlet of parshall flume

(( (nxV)/
= (R^2/3) )^
10.1 Pressure Drop through Open Channel (m) 2)xL
Flow = 104.17 m3/hr

Length = 20 m
Head loss = 0.002 m
= 2.1 mm
margin = 1.7 mm
Water level at start from end of grit chamber = 183.783 m
Invert Level of Inlet channel at start = 183.3 m
Exit Losses from Grit chamber to Inlet channel through

10.2 outlet Sluice Gate
k value = 1
g = 9.81
Nos = 1
Head loss = 0.073 m
Margin = 26.6
Water level in vertex Grit outlet chamber = 183.883 M
IL of Vertex Grit outlet chamber = 183.083 m
10.3 Losses across Vortex Grit Chamber = 0.3 m
10.4 Water Level in Vortex Grit Chambers = 184.183 m

IL of Vortex Grit chamber = 183.183 m
11 Head loss from Vortex grit chamber to Vortex Grit Chamber inlet channel
11.1 Entry Losses through Inlet Sluice Gate: Vortex Grit Chamber
Pressure Drop through Open Channel (m) Flow = (((nxV)/

(R^(2/3)^2)xL
Flow = 104.17 m3/hr
Design Velocity in Channel = 1.2 m/sec
C/s Area of Channel = 0.024 m2
Width of channel = 400 mm
SWD in Channel = 450 mm
Head loss across the sluice gate = ((k*(V^2))/
(2*g)
g = 9.81 m/sec2
k value = 0.5
Nos = 1
Head Loss = 0.0049
= 4.92 mm
11.2 Margin = 31 mm
Total Head loss = 36 mm
11.3 Water Level in channel at Vortex Grit Chambers inlet from = 184.219 m
fine screen downstream
12 Head Loss from Vortex Grit Chamber Inlet to Fine Screen Downstream
Head loss through Fine Screen Channel as per Manning

12.1 Formula
Pressure Drop through Open Channel (m) Flow = (((nxV)/
(R^(2/3)^2)xL
Flow = 104.17
Hydraulic Radius® = 0.0185
Roughness coefficient (n) = 0.017
Length = 5
Head loss = 0.008 m
12.2 Head loss across the Sluice Gates

Pressure Drop through Open Channel (m) Flow = (((nxV)/(R^(2/3)^2)xL
Flow = 104.17
Head loss across the sluice gate = ((k*(V^2))/(2*g)
g = 9.81 m/sec2
k value = 1
Nos = 1
Head Loss = 0.0013
= 1.32 mm
Total Head loss = 1 mm
12.3 Bend Loss in Channel

Pressure Drop for Bend = ((k*(V^2))/(2*g)
k value = 1
g = 9.81 m/sec2
Nos = 1
Head Loss = 0.07
= 73.39 mm
12.4 Margin =
= 9 mm
12.5 Total Head loss = 91 mm
Water Level in channel starts from downstream of Fine = 184.310 M

Screen
SWD in Fine Screen = 0.450 m
Invert Level of Fine Screen = 183.860 M
13 Considering Head loss across fine screens = 40.824 mm

Margin = 8.57 mm
Total loss = 49.39 mm
Water Level in channel upstream of Fine Screen = 184.360 M
SWD in Fine Screen = 0.45 m
Invert Level of Fine Screen = 183.910 M
14 Head loss from Fine Screen inlet to Inlet Chamber

14.1 Entry Losses through Inlet Sluice Gate
Flow = 104.17 m3/hr

C/s Area of Channel, m2 = 0.0289 m2
Head Loss across the sluice gate = ((k*(V^2))/(2*g)
g = 9.81 m/sec2
k value = 1
Nos = 1
Head Loss = 0.0013 mm
= 1.32 mm
= 2.00 mm
Margin = 4 mm
14.2 Water Level in Inlet Chamber = 184.366 m

SWD in Inlet Chamber = 1.00 m
Invert Level of Inlet Chamber = 183.366 m
15 Head loss from Sewer Inlet to SPS sump well
TWL at well sump = 171.550 m

SWD in Sump well = 2.000 m
LWL of sump well = 169.550 m
Free fall from the oulet channel of Coarse screen = 0.1 m

Headloos in Coarse screen = 0.15 m
Flow in Sluice gate = 0.0260 m3/sec
Velocity in sluice considered = 1.2 m/sec
Area of sluice gate required = 0.0217 sqm
Size of gate provided Width/Depth = 300 mm
Provide Sluice gate at outlet of receiving chamber of size =
300x300 mm
= 0.3
Water drop from Receiving chamber through Sluice gate m
Total headloss = 0.55 m
TWL at receiving chamber = 172.100 m

SWD on receiving chamber = 1 m
IL of receiving chamber = 171.100 m
Free fall into receiving chamber from Sewer = 100 mm
Invert of Sewer = 172.200 m
CALCULATION FOR DETERMINATION OF MH INVERT
RL of ground at Terminal MH of 900

mm outfall sewer = 179.877 m
Invert of MH = 172.277 m
Estimated Sewage generation for town
area in year 2046 = 13.78 MLD
Ultimate Design flow in sewer for year

2046 for balanced flow beayond the
existing STP of 5 MLD capacity = 8.78 MLD
Peak Factor = 2.25
Ultimate Design flow in sewer for year
2046 at peak flow = 19.755 MLD
Diameter of offtake sewer for 2 MLD
STP and future STP for above flow = 0.5 m
Proposed Slope = 1 in 800
Coefficient 'n' = 0.011
Velocity in sewer pipe = 1.276 m/sec
Area of Pipe = 0.196 m2
Discharge at Capacity flowing full = 0.250 m3/sec
Capacity at above slope for 0.8 D = 0.206 m3/sec
Length of sewer = 114 m
Fall due to slope in sewer = 0.143 m
Invert of 600 mm MH outside 2 MLD
STP 172.277 m
Dia of sewer from above MH to
receiving chamber of 2 MLD STP = 0.3 m
Slope = 1 in 400
Average flow in sewer for 2 MLD STP = 2 MLD

Peak Factor = 2.25
Ultimate Design flow in sewer for 2
MLD STP = 4.5 MLD
Capacity at above slope for 0.8 D = 0.047 m3/sec
Velocity in sewer pipe = 1.283 m/sec
Area of Pipe = 0.071 m2
Discharge at Capacity flowing full = 0.091 m3/sec
length to Receiving chamber of Sewer = 8m

Drop provided at MH on 600 mm
sewer = 0.05 m
Fall due to slope in sewer = 0.02 m
Invert level of sewer at receiving
chamber of coarse screen of 2 MLD STP = 172.2268 m
Margin = 0.0268 m
invert level of sewer adopted for
design of 2 MLD STP = 172.20 m
SUMMARY
S.NO. UNIT SHAPE NO.S WIDTH LENGTH DEPTH F.B TWL LWL IL TOS HEADLOSS
1 STILLING/INLET CHAMBER SQR. 1 0.90 0.90 1.00 0.50 184.366 183.366 184.866
2 FINE SCREEN 2 0.4 1 0.35 0.3 184.360 184.660 0.006
3 GRIT REMOVAL CHAMBER SQR. 2 1.70 1.70 1.00 0.50 184.183 183.18 184.683 0.177
4 DISTRIBUTION CHAMBER RECT. 1 0.8 3.4 0.8 0.5 183.883 183.083 184.383 0.300
5 PARSHELL FLUME 1 183.779 0.104
6 SBR INLET CHANNEL RECT. 1 0.45 30 0.45 0.3 183.576 183.126 183.876 0.203
7 SBR SELECTOR BASIN RECT. 2 1.80 6.25 5.5 0.50
8 SBR FILL/AERATION BASIN RECT. 2 13.20 6.25 5.50 0.50 183.377 181.673 177.877 183.877 0.199
9 SBR OUTLET CHAMBER 180.313 3.065
10 CHLORINE CONTACT TANK RECT. 1 3.50 4.00 3.00 0.50 180.279 177.279 180.779 0.033
11 CHLORINE CONTACT TANK OUTLET RECT. 1 0.50 180.097 180.597 0.183
12 CWR 179.700 179.700 0.397
13 OVERFLOW CHAMBER RECT. 1 1.50 1.70 179.649 177.95
SLUDGE HANDLING UNITS

1 SLUDGE THICKENER SUMP CIR. 1 3.50 3.00 0.50
2 THICKNER RECIRCULATION SUMP SQR. 1 2.25 2.25 1.50 0.50
3 THICKENED SLUDGE SUMP SQR. 1 1.80 1.80 1.50 0.50
4 FILTRATE/SUPERNATANT SUMP CIR. 1 1.5 1.5 0.5
Location
SUPERNATANT
S.No. Particulars THICKENER PUMPS AT CLEAR
SUPERNATANT
SPS RAS PUMPS SAS PUMPS RECIRCULATION THICKENER WATER
SUMP
PUMPS RECIRCULATION PUMPS
SUMP
1 Pump Type Submersible Submersible Submersible Submersible Submersible Submersible Submersible Submersible Submersible
(DWF) (2 DWF) (2.25 DWF)
2 Flow rate, lps 11.6 23.1 26.0 5.6 11.6 2.8 6.8 2.8 11.6
3 Min Level at Source 169.5 169.5 169.5 178.1 178.1 176.8 176.8 176.8 175.7
4 Max Delivery Level 184.1 184.1 184.1 184.1 181.5 181.5 178.3 184.1 205.0
5 Vel in Pipe 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4
6 Delivery Pipe Diameter 250.0 250.0 250.0 250.0 250.0 250.0 250.0 250.0 250.0
7 Adopted Diameter 250.0 250.0 250.0 250.0 250.0 250.0 250.0 250.0 250.0
8 Actual Velocity 0.2 0.5 0.5 0.1 0.2 0.1 0.1 0.1 0.2
9 Delivery Pipe Length 15.0 15.0 15.0 25.0 20.0 15.0 15.0 15.0 40.0
10 C 120.0 121.0 122.0 120.0 120.0 120.0 120.0 120.0 120.0
11 Headloss in Pipe 0.005 0.018 0.022 0.002 0.007 0.000 0.002 0.000 0.013
12 Residual Head 1 1 1 1 1 1 1 1 1
13 Station Losses 1 1 1 1 1 1 1 1 1
14 Total Head 16.7 16.7 16.7 8.0 5.4 6.7 3.5 9.3 31.3
15 Say 17.0 17.0 17.0 9.0 6.0 7.0 4.0 10.0 32.0
16 RPM 1500.0 1500.0 1500.0 1500.0 1500.0 1500.0 1500.0 1500.0 1500.0
17 Specific Speed 70.4 99.5 105.5 78.5 153.6 67.1 159.2 51.3 43.8
18 Efficiency (%) 64.32 73.31 74.43 59.50 71.32 #N/A 67.44 #N/A 55.82
19 kW 3.00 5.26 5.83 0.82 0.95 #N/A 0.39 #N/A 6.50
20 Overloading Factor 1.40 1.30 1.30 1.50 1.50 #N/A 1.50 #N/A 1.30
21 4.199 6.841 7.580 1.236 1.432 #N/A 0.590 #N/A 8.456
22 Nearest Commercial kW 5.5 7.5 9.3 1.5 1.5 #N/A 1.1 #N/A 9.3
PUMP NO 1
SPECIFIC
DISCHARGE(LPS)
SPEED
6.30 12.50
70.00 60.00 11.57 65.00
70.35 60.04 64.32 65.07
80.00 61.00 67.00
OFFSET 2
PUMP EFFICIENCY FOR DIFFERENT DISCHARGE AND SPECIFIC SPEED OF PUMPS

DISCHARGE(LPS) 3 6.3 12.5 31.5
3 6.3 12.5 31.5 63
SPECIFIC SPEED 1 2 3 4 5
20 35 39 44 51 54
20 35 40 48 52.5 61 64
35 40 42 50 55 63 65
40 45 44 52.5 57 66 68
45 50 47 55 60 67 71.5
50 67 50 56.5 62.5 69 74
67 70 54 60 65 72 77
70 80 55 61 67 75 78
80 90 56.2 63 68.1 75.8 80
90 100 58 64 70 76 81.5
100 110 58.8 65 70.5 76.2 81.6
110 120 59.5 65.5 71.1 76.4 81.7
120 130 60.4 66 71.7 76.6 81.8
130 140 61 66.5 72 76.8 81.9
140 155 61.2 67 72.1 77 82
155 170 61.3 67.2 72.2 76.7 82.1
170 185 61.6 66.8 72.1 76.3 82.2
185 200 61.8 66 72 76 82.1
200 220 62 65.7 71.5 75.4 82
220 240 61.6 65.2 71.5 74.7 82
240 260 60 64.2 70.8 74 81
260 280 59 63.8 69.5 73.2 80.5
280 300 58 63.5 69 72.5 79
300 340 57 62.5 68 70.5 78
340 380 55.6 61 66 68 77
380 420 54 59.2 63 66 75.8
420 460 52.5 58 60 63.5 74
460 500 50 55 61 61 71
500 600 47 52 59 60 69
600 700 44 49 56 58.8 66
700 800 41 46 53 57 63
800 900 39 43 50 56 60
900 1000 38 40 47 55 55
1000
LOCATION IN PUT DATA AND RESULT TABLE
S.NO SPECIFIC DISCHARGE

SPEED LPS
1 70.35 11.57
2 99.50 23.15
3 105.53 26.04
4 78.54 5.56
5 153.64 11.57
6 67.05 2.78
7 159.23 6.77
8 51.31 2.78
9 16.55 0.33
10 21.20 0.28
11 43.78 11.57
12 19.00
13 21.00
14 15.00
15 21.00
16 25.00
17 20.00
18 28.00
19
20
21
22
23
24
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
FIC SPEED OF PUMPS
63 315 631
315 631
6 7
55 57
65 67
69 69
74 72
76 77
79 82
82 84
83 85
85 86
86 88
86.5 88.5
86.2 87.4
86.4 89
86.5 89.8
86.6 89.9
86.7 89.9
86.8 90
86.9 90
86.5 89
85.8 88
85 87
84.6 86
83 85
84 85.5
82 84
80 83
78 82
76 81
73 80.5
70 79
66 76
64 75
60 72.5
DATA NO EFFICIENCY
64.31885177 LPS 11.57407 23.14815 26.04167

1 64.32 SS 70.35429 99.49599 105.5314
2 73.31
3 74.43
4 59.50 60
5 71.32
6 #N/A
7 67.44
8 #N/A
9 #N/A
10 #N/A
11 55.82
12 #N/A
13 #N/A
14 #N/A
15 #N/A
16 #N/A
17 #N/A
18 #N/A
19 #N/A
20 #N/A
21 #N/A
22 #N/A
23 #N/A
24 #N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
50 #N/A
51 #N/A
52 #N/A
53 #N/A
54 #N/A
55 #N/A
56 #N/A
57 #N/A
58 #N/A
59 #N/A
60 #N/A
61 #N/A
62 #N/A
63 #N/A
64 #N/A
65 #N/A
66 #N/A
67 #N/A
68 #N/A
69 #N/A
70 #N/A
71 #N/A
72 #N/A
73 #N/A
74 #N/A
75 #N/A
5.555556 11.57407 2.777778 6.766667 2.777778 0.333333 0.277778 11.57407
78.5355 153.6434 67.05163 159.2306 51.31365 16.54928 21.20359 43.77889
PROCESS CALCULATIONS: SBR SYSTEM
1 DESIGN PARAMETERS
1.1 FLOW
= 42 m3/hr
= 0.012 m3/sec

= 94 m3/hr
= 0.026 m3/sec
1.2 DESIGN QUALITY OF RAW SEWAGE AT INLET OF SBR

BOD5 = 300 mg/l
COD = 650 mg/l
TSS = 600 mg/l
1.3 DESIGN QUALITY OF TREATED SEWAGE
BOD5 @ 20o C ≤ 10 mg/l

COD ≤ 50 mg/l
TSS ≤ 20 mg/l
NH3-N (as N) ≤ 1.0 mg/l
NO3-N (as N) ≤ 7 mg/l
TN (as N) ≤ 10 mg/l
TP (as PO4) ≤ 1 mg/l
faecal colifrm ≤ 100 MPN/100 ML


= 24 / E

=BxF
K Flow Rate = A / 24 = 41.67 m3/hr
4.3 BASIN SIZING
Total Volume of Aeration Basins required
F = 1,434 m3
= (A x B) / (D x E)
H Volume required per Basin = F / G = 717 m3

= N x 24 / A


Basin

provided m3/hr
4.4 SELECTOR ZONE


Flow

G O2 required for oxidation of BOD = E x F = 319 Kg/day I

Nitrogen assimilated during oxidation of BOD
J = 14.5 mg/l
= D x 5%
N O2 required for nitrification of NH3-N = L x M = 180 Kg/day II
O NO3-N generated assuming 75% nitrification of = 30 mg/l

NH3-N = K x 0.75
Q = 27 Kg/day
=O–P
R = 27 Kg/day
= A x Q / 1000
T = 76 Kg/day
=RxS
of O2 credit
U O2 credit to be considered during de-nitrification = 75%
available
V = 57 Kg/day III
xU

W = 442 Kg/day
A Actual Oxygen Transfer Rate (AOTR) under field = 442 Kg/day

conditions
As per Equation 5-55, Pg No 429, Wastewater Engineering - Treatment and Reuse, Metcalf & Eddy….. Standard
B Oxygen Transfer Rate (SOTR) in Tap Water at 200 C and Zero Dissolved Oxygen:
Where,
AOTR = Actual Oxygen Transfer Rate under field = 442 Kg/day
conditions
C'S,T,H: Average Dissolved Oxygen Saturation Concentration in Clean Water in Aeration Tank at Temperature 'T'
and Altitude 'H'
T = Field Temperature = 25 0
C
Where,
CS,T = Oxygen Saturation Concentration in Clean Table D,

Water at Temperature 'T' Pg No 1745
zb = Elevation (Altitude 'H') = 185 m 185
Where,
Pa = Pressure at Zero Altitude
= 10.13 mWC
=1.01325 * 10^5/10000
T = Temperature = 298.15 Kelvin 273.15+25

= 14.49 mWC
Ot = Percentage Oxygen Concentration leaving Tank = 19.00 18 - 20
CS,20: Dissolved Oxygen Saturation Concentration in Table D,

Clean Water at 200 C and 1 atm Pg No 1745

=B/C

J SOTR for the above Effective Aeration Depth = 27.80 %



Considering Safety Factor 5 %
R Capacity of Air Blowers provided = 230 Nm3/hr
2.9 SLUDGE WASTING

Kg/Kg BOD
A Specific Sludge Yield = 0.73
removed
C Excess Biological Sludge to be wasted = B x A = 212 Kg/day
E Total Sludge to be Wasted = 212 Kg/day
K Volume of Sludge to be Wasted per Cycle per Basin = 1.66

= I / (J x 1000) m3

2.7 SELECTOR AIR GRID

A Length of Selecor Zone provided = 15.00 m
B Width of Selector Zone provided = 0.70 m
C Maximum Depth of Water provided = 6.00 m
D Minimum Depth of Water provided = 2.60 m
E Average Depth of Water provided = (C + D) / 2 = 4.30 m
F Average Liquid Volume of Selector provided = 45.15

=AxBxE m3
G Air required for Selector Zone = 1.5 m3

H Volume of Air = F x G = 67.73 m3
I Number of Selector Sub-Compartments = 6 Nos.
J Flow into each Sub-Compartment = H / I = 11.29 m3/hr
K Capacity of CBD 130 considered = 34 Nm3/hr
Number of CBD 130 required per Sub -
M = 0.332 Say
Compartment = J / K
N Say = 1 Nos.
L Capacity of CBD 200 considered = 52 Nm3/hr
Number of CBD 200 required per Sub -
O = 0.217 Say
Compartment = J / L
P Say = 1 Nos.
Q Use CBD 130 of 1 Nos./Selector
HYDRAULIC DESIGN OF MECHANICALLY CLEANED BAR RACK & SCREEN CHAMBER
###
Name of place PATAN 0.03
INPUT DATA
peak design flow 0.02604 m3/s
average waste water flow 0.0116 m3/s
DIAMETER of the incoming SEWER 0.5 m

Depth of flow in sewer at peak flow 0.5 m
velocity in sewer at peak design flow 1.00 m/s
invert level of sewer 305.807
Ground level 306.64
I.DESIGN OF BAR RACK

Depth of flow in sewer at peak flow 0.50
Drop of screen chamber floor with respect to sewer invert 0.1 m
Assumed width of rectangular bars 2 mm
Clear spacing between bars 6 mm
Assuming depth of flow in screen chamber 0.25 m
Assume velocity of flow through rack opening 1 m/s
clear area of opening through the rack 0.026 m2
0.03/1.00
Clear width of opening through rack 0.10 m
0.026/0.25
no. of clear spacings required 17
INT(0.10*1000/6.00)
no. of bars required 2 mm each 16
17-1
Total width of screen chamber required 0.13 m
17*6/1000+16*2/1000
Widh provided 0.224 m
Invert level of screen chamber required 305.707
Inveert level provided 305.7
II. ACTUAL DEPTH OF FLOW IN SCREEN CHAMBER AT PEAK FLOW
(As per Appendix 11.1 of CPHEEO Manual on Sewerage and Sewage treatment)
The longitudinal section of the screen chamber is divided into four sections . The
section 1 is at sewer ,section 2 at screen chamber u/s of bar rack , esction 3 at d/s
of bar rack and section 4 u/s of the outlet of screen chamber . It is assumed that
the outlet channel/sewer from screen chamber discharges freely into the sump well.
SECTION-1 SECTION-2 SECTION-3 SECTION-4
WET
0.1 Z1 75 WELL
DATUM Z2 Z3
Applying Bernoulli's theorem between sections 1 & 2

Z1+d1+(V12/ 2g) = Z2+d2+(V22/ 2g)+hL
Where Z1 & Z2 - datum heads
d 1 & d2 - depths of flow at sections 1 & 2
V1 & V 2 - velocities of flow at sections 1 & 2
hL - head loss due to sudden expansion from
sewer to screen chamber
= Ke (V12/2g - V22/2g)
Taking floor of the screen chamber as datum Z2 0 m
Ke 0.3
d1 0.5 m
V1 1 m/s
Z1 0.1 m
velocity at screen chamber V2 0.026/0.224d2
Putting the above values in the abovesaid Bernoulli's equation ,we get the following
quadratic equation:-
d 23 - 0.6357 d2
2
+ 0.0005 = 0.00
solving by trial & error d2= 0.43 m
V2 = 0.026/(0.22*0.43) 0.270 m/s
Velocity through clear opening of bar rack 0.59 m/s

V= 0.026/(17*6*0.43)*1000
Head loss through Bar Rack

h= .0728*[V -V2 ]
2 2
0.020 m
.0728*0.594^2-0.270^2
Using Kirscherms's formula

h= B*(W*b) *hvsin(Theta)
4/3
0.009 m
Depth and velocity of flow d/s of Bar Rack

Applying energy equation at section 2 and 3
Z2+d2 +V22 /2g = Z3+d3+V32/2g + h
When bar rack is clean the following quardatic equation is formed
d3 3 - ### d3
2
### = 0.000
Solving by trial and error d3 = 0.41 m
V3 0.284 m/s
Head loss through at 50% clogging
Assuming d2' and v2' as depth and velocity of flow at section 2 when the bar rack is 50%
d2' +V2'2 /2g = d3+V22/2g + h50%
h50%=.0728[(velocity through clogged rack)2 - V22 ]
d2' 3 - 0.41 d2
'2 -
0.017 = 0.00
d 2' = 0.58 m
v2 ' = 0.200 m/s
Head loss under 50% clog of bar rac h50% = 0.054 m
OK
Floor Rising required in channel before free fall into sump well.
If the flow d/s of bar rack has to be designed for free fall conditions into the adjoining sump well
of pumping station , it is obvious that critical flow conditions will prevail near the outfall.
Depth of critical flow,

dc=(Q2/gb2)1/3 dc = 0.111 m
Critical velocity Vc = 1.04 m/s
HYDRAULIC DESIGN OF MECHANICALLY CLEANED BAR RACK & SCREEN CHAMBER
###
Name of place PATAN 0.03
INPUT DATA
peak design flow 0.02604 m3/s
average waste water flow 0.0116 m3/s
DIAMETER of the incoming SEWER 0.5 m

Depth of flow in sewer at peak flow 0.5 m
velocity in sewer at peak design flow 1.00 m/s
invert level of sewer 91.790
Ground level 99.60
I.DESIGN OF BAR RACK

Depth of flow in sewer at peak flow 0.50
Drop of screen chamber floor with respect to sewer invert 0.1 m
Assumed width of rectangular bars 10 mm
Clear spacing between bars 50 mm
Assuming depth of flow in screen chamber 0.25 m
Assume velocity of flow through rack opening 1 m/s
clear area of opening through the rack 0.026 m2
0.03/1.00
Clear width of opening through rack 0.10 m
0.026/0.25
no. of clear spacings required 2
INT(0.10*1000/50.00)
no. of bars required 10 mm each 1
2-1
Total width of screen chamber required 0.11 m
2*50/1000+1*10/1000
Widh provided 0.2 m
Invert level of screen chamber required 91.69
Inveert level provided 305.7
Design of Sump Well (Wet Well)
Design flow 0.026 M3 / Sec
26.04 LPS
Invert Lvl. of out fallsewer 91.79 M
R.L of Ground at the pumping station site 99.60 M
Detention Period 20.00 Min
Capacity of sump well required 31.25 M3
Diameter of circular sump provided 6.50 M
Diameter of bottom of sump 6.50 M
Height of water column required in vertical portion 1.04 M
Height provided 1.10 M
Top water level in sump 91.00 M
Lowest Water Level in sump(LWL) 89.00 M
II. ACTUAL DEPTH OF FLOW IN SCREEN CHAMBER AT PEAK FLOW

(As per Appendix 11.1 of CPHEEO Manual on Sewerage and Sewage treatment)
The longitudinal section of the screen chamber is divided into four sections . The
section 1 is at sewer ,section 2 at screen chamber u/s of bar rack , esction 3 at d/s
of bar rack and section 4 u/s of the outlet of screen chamber . It is assumed that
the outlet channel/sewer from screen chamber discharges freely into the sump well.
SECTION-1 SECTION-2 SECTION-3 SECTION-4
WET
0.1 Z1 75 WELL
DATUM Z2 Z3
Applying Bernoulli's theorem between sections 1 & 2

Z1+d1+(V12/ 2g) = Z2+d2+(V22/ 2g)+hL
Where Z1 & Z2 - datum heads
d 1 & d2 - depths of flow at sections 1 & 2
V1 & V 2 - velocities of flow at sections 1 & 2
hL - head loss due to sudden expansion from
sewer to screen chamber
= Ke (V12/2g - V22/2g)
Taking floor of the screen chamber as datum Z2 0 m
Ke 0.3
d1 0.5 m
V1 1 m/s
Z1 0.1 m
velocity at screen chamber V2 0.026/0.200d2
Putting the above values in the abovesaid Bernoulli's equation ,we get the following
quadratic equation:-
d 23 - 0.6357 d2
2
+ 0.0006 = 0.00
solving by trial & error d2= 0.42 m
V2 = 0.026/(0.20*0.42) 0.310 m/s
Velocity through clear opening of bar rack 0.62 m/s

V= 0.026/(2*50*0.42)*1000
Head loss through Bar Rack

h= .0728*[V -V2 ]
2 2
0.021 m
.0728*0.620^2-0.310^2
Using Kirscherms's formula

h= B*(W*b) *hvsin(Theta)
4/3
0.002 m
Depth and velocity of flow d/s of Bar Rack

Applying energy equation at section 2 and 3
Z2+d2 +V22 /2g = Z3+d3+V32/2g + h
When bar rack is clean the following quardatic equation is formed
d3 3 - ### d3
2
### = -0.007
Solving by trial and error d3 = 0.33 m
V3 0.395 m/s
Head loss through at 50% clogging
Assuming d2' and v2' as depth and velocity of flow at section 2 when the bar rack is 50%
d2' +V2'2 /2g = d3+V22/2g + h50%
h50%=.0728[(velocity through clogged rack)2 - V22 ]
d2' 3 - 0.34 d2
'2 -
0.018 = 0.00
d 2' = 0.58 m
v2 ' = 0.224 m/s
Head loss under 50% clog of bar rac h50% = 0.055 m
OK
Floor Rising required in channel before free fall into sump well.
If the flow d/s of bar rack has to be designed for free fall conditions into the adjoining sump well
of pumping station , it is obvious that critical flow conditions will prevail near the outfall.
Depth of critical flow,

dc=(Q2/gb2)1/3 dc = 0.120 m
Critical velocity Vc = 1.09 m/s
2 MLD STP AT HANUMANGARH
CIVIL LIST
Sl. Length Width SWD FB
No. Units Qty m m m m
I RAW SEWAGE PUMPING STATION
1 Receiving Chamber 1 1.30 1.30 1.00 0.50
2 Coarse Screen Channel - Mechanical 2 2.50 0.26 0.30 As per HFD
3 Raw Sewage Sump 1 4.50 Dia. 2.00 As per HFD
SEWAGE TREATMENT PLANT

II
1 Stilling Chamber 1 0.90 0.90 1.00 0.50
2 Fine Screen Channel - Mechanical 2 1.00 0.40 0.35 0.30
3 Grit Chamber - Mechanical 1 1.70 1.70 1.00 0.50
4 Distribution Chamber for SBR basin 1 3.40 0.80 0.80 0.50
5 SBR Basins 2 15.00 8.00 6.00 0.50

6 Selector Compartments 6 8.00 0.70 6.00 0.50
7 Chlorination Tank 1 4.00 3.50 3.00 0.50
SLUDGE HANDLING SYSTEM FOR
BIOLOGICAL SLUDGE
1 Gravity Thickner 1 3.50 Dia. 3.00 0.50
2 Thickner Recirculation Sump 1 2.25 2.25 1.50 0.50

3 Thickened Sludge Sump 1 1.80 1.80 1.50 0.50
1 ELECTRICAL LOAD LIST & POWER CONSUMPTION FOR 7 MLD STP AT JUNJUNU
SL EQUIPMENT FLOW HEAD BHP HP HP Working Standby Total Working (HP) Standby (HP) Total (HP) BKW hrs/day KW.hr/day
NO m3/hr mwc REQD INSTD
A RAW SEWAGE PUMPING STATION

1 Mechanical Coarse Bar Screen 1.60 2.00 2 0 2 4.00 0.00 4.00 1.19 5.00 11.94
2 Flat Belt Conveyor 1.60 2.00 1 0 1 2.00 0.00 2.00 1.19 5.00 5.97
3 Raw Sewage Transfer Pumps
RSTP-1 40 20 4.20 4.66 40.00 1 0 1 40.00 0.00 40.00 3.13 24.00 75.12
RSTP-2 20 20 2.10 2.33 20.00 1 0 1 20.00 0.00 20.00 1.56 0.00 0.00
B SEWAGE TREATMENT PLANT
4 Mechanical Fine Bar Screen 1.60 2.00 2 0 2 4.00 0.00 4.00 1.19 5.00 11.94
5 Flat Belt Conveyor 1.60 2.00 1 0 1 2.00 0.00 2.00 1.19 5.00 5.97
6 Grit Removal Mechanism
a. Grit Collection Mechanism 0.40 0.50 1 0 1 0.50 0.00 0.50 0.30 24.00 7.16
b. Grit Washing/Classifier Mechanism 1.60 2.00 1 0 #N/A #N/A #N/A #N/A 1.19 24.00 28.65
c. Organic Return Pumps 0.80 1.00 1 1 #N/A #N/A #N/A #N/A 0.60 24.00 14.32
7 Primary Clarifier 1.60 2.00 1 0 1 #N/A #N/A #N/A 1.19 24.00 28.65
8 SBR Air Blowers 230 0.70 91.69 101.88 104.00 2 1 #N/A 208.00 104.00 #N/A 68.40 24.00 689.85
9 RAS Pumps 20 5 1.22 1.36 7.50 2 0 #N/A 15.00 #N/A #N/A 0.91 12.00 21.91
10 Decanters 0.52 0.74 2 0 2 #N/A 0.00 1.48 0.39 6.00 4.64
11 SAS Pumps 10 10 1.22 1.36 7.50 2 0 #N/A #N/A #N/A #N/A 0.91 1.33 2.43
12 Auto Valves/Sluice Gates 0.80 1.00 12 0 12 #N/A 0.00 12.00 0.60 0.40 2.86
13 Chlorination System 1
a. Water Booster Pumps 1.60 2.00 1 1 2 #N/A #N/A #N/A 1.19 12.00 14.32
b. NaOH Recirculation Pump 0.80 1.0 1 0 1 #N/A #N/A #N/A 0.60 0.00 #N/A
c. Air Blower 8.00 10.0 1 0 1 #N/A #N/A #N/A 5.97 0.00 #N/A
SLUDGE HANDLING SYSTEM FOR PRIMARY
& BIOLOGICAL SLUDGE
14 Combined Sludge Sump Air Blowers 10 0.30 2.00 2.22 5.00 1 1 #N/A #N/A #N/A #N/A 1.25 24.00 #N/A
15 Gravity Thickener Feed Pumps 2 10.00 0.21 0.23 1.50 1 1 #N/A #N/A #N/A #N/A 0.16 24.00 3.76
16 Gravity Thickener Mechanism 3.5 6.00 7.50 1 0 1 7.50 0.00 7.50 4.48 24.00 107.42
17 Thickner Recirculation Pumps 10 10.00 1.10 1.22 7.50 1 1 2 7.50 7.50 15.00 0.82 24.00 19.72
18 Sludge Digester Feed Sump Air Blower 10 0.30 4.83 5.37 7.50 1 1 2 #N/A #N/A #N/A 3.60 18.00 #N/A
19 Sludge Digester Feed Pumps 5.00 15 0.83 1.03 1.50 1 1 2 #N/A #N/A 3.00 0.62 18.00 #N/A
20 Sludge Digester Mixers 5.50 6.00 7.50 3 0 #N/A #N/A #N/A #N/A 4.48 18.00 #N/A
21 Biogas Feed Air Blowers 60 0.40 5.90 6.56 5.00 1 1 #N/A #N/A #N/A #N/A 4.40 18.00 79.20
22 Gas Burners 1.5 0 1.60 2.00 1 0 #N/A #N/A #N/A #N/A 1.19 20.00 23.87
23 Centrifuge Feed Sump Air Blowers 10 0.30 5.90 6.56 5.00 1 1 2 #N/A #N/A 10.00 4.40 24.00 105.60
24 Centrifuge Feed Pumps 0.5 20 1.61 1.79 2.00 1 1 2 #N/A #N/A 4.00 1.20 20.00 24.00
25 Centrifuge 0.5 16.00 20.00 1 1 2 #N/A #N/A 40.00 11.94 20.00 238.72
26 Dewatering Polymer Dosing System
DWPE Dosing Tank Agitators for Centrifuge
a. Feed 2.00 1.60 2.00 2 0 2 4.00 0.00 4.00 1.19 10.00 23.87
b. DWPE Dosing Pumps for Centrifuge Feed 20.00 3.00 1.60 2.00 1 1 2 2.00 2.00 4.00 1.19 20.00 23.87
Filtrate Transfer Pumps 15.00 30 4.13 4.59 5.00 2 1 3 10.00 5.00 15.00 3.08 20.00 123.24
27 Service Water Pumps 10 40 3.67 4.08 5.00 1 1 2 5.00 5.00 10.00 2.74 6.00 16.43
28 Electrical Hoist with Travelling Trolley
a. 1 HP 0.80 1.00 1 0 1 1.00 0.00 1.00 0.60 0.00 0.00
b. 2 HP 1.60 2.00 3 0 3 6.00 0.00 6.00 1.19 0.00 0.00
c. 3 HP 2.40 3.00 2 0 2 6.00 0.00 6.00 1.79 0.00 0.00
29 Biogas Based Power Plant
Interface Panels consisting of Battery 6.00 7.50 1 0 #N/A #N/A #N/A #N/A 4.48 20.00 #N/A
Charger, Instrumentation & Control
Low Temperatre Water Pumps #N/A 3.00 1 0 #N/A #N/A #N/A #N/A #N/A 20.00 #N/A
Module Control Panels consisting of Control 1.60 2.00 2 0 #N/A #N/A #N/A #N/A 1.19 #N/A #N/A
Loads, Radiator Fans etc.
Low Temperatre Cooling Tower Pumps #N/A 1.50 1 1 #N/A #N/A #N/A #N/A #N/A #N/A #N/A
Low Temperatre Cooling Tower Fans #N/A 1.50 1 0 #N/A #N/A #N/A #N/A #N/A #N/A #N/A
Air Conditioners #N/A 1.50 1 0 #N/A #N/A #N/A #N/A #N/A #N/A #N/A
Engine Cooling Water Make-up Pumps #N/A 2.00 1 0 #N/A #N/A #N/A #N/A #N/A #N/A #N/A
Fresh Lube Oil Pumps #N/A 2.00 1 0 #N/A #N/A #N/A #N/A #N/A #N/A #N/A
Used Lube Oil Pumps #N/A 2.00 1 0 #N/A #N/A #N/A #N/A #N/A #N/A #N/A
Ventilation System #N/A 10.00 1 0 #N/A #N/A #N/A #N/A #N/A #N/A #N/A
Air Washer Pumps #N/A 1.00 1 1 #N/A #N/A #N/A #N/A #N/A #N/A #N/A
30 Plant Area Lighting 16.00 20.00 1 0 1 20.00 0.00 20.00 11.94 8.00 95.49
GRAND TOTAL #N/A #N/A #N/A #N/A #N/A #N/A #N/A
TOTAL POWER CONSUMPTION FOR RSRS + #N/A
STP
ENERGY PRODUCED DUE TO GAS ENGINE 1,782.5

NET POWER CONSUMPTION #N/A
EMD
Cost @ Rs.6.3per KWH (Rs./day) #N/A #N/A
KVA
TRANS 500
Cost per m3 of sewage treated (Rs./m3) #N/A #N/A
KVA (1W + 1S)
DG 500
#N/A
KVA (1W)
2 CHEMICAL
SL CHEMICAL FLOW UNIT DOSAGE UNIT QTY UNIT RATE Rs. AMOUNT
NO Kg/day Rs.
1 Chlorine @ 3 mg/l 7.00 MLD 3.00 mg/l 21.00 21.00 441
3 Dewatering Polymer @ 2.50 Kg/Ton of Dry 0.232 MT 2.50 Kg/MT 0.58 380.00 220
Solids for centrifuge for sludge from digestor
TOTAL (Rs./day) 661

TOTAL (Rs./m3) 0.09
TOTAL (Rs./year) 241,411
3 RESIDUAL DISPOSAL
SL DESCRIPTIPON FLOW UNIT QTY UNIT RATE AMOUNT

NO Cum/day Rs./Cum Rs.
Dewatered Sludge
1 Qty (m3/day) = Sludge (Kg/day) / 7.00 MLD 35.00 500.00 17,500
Consistency (20%) / 1000
Coarse Screenings @ 36Litres/MLD
2 7.00 MLD 0.252 500.00 126
Qty (m3/day) = Flow (MLD) x 0.045
Fine Screenings @ 45 Litres/MLD
2 7.00 MLD 0.315 500.00 158
Qty (m3/day) = Flow (MLD) x 0.045
Grit @ 0.004 - 0.037 Cum/MLD
3 7.00 MLD 0.154 500.00 77
Qty (m3/day) =Flow (MLD) x 0.022
TOTAL (Rs./day) 17,861
TOTAL (Rs./m3) 2.55
TOTAL (Rs./year) 6,519,083
4 MAN POWER
SL PERSONNEL NOS SALARY SALARY TOTAL
NO Rs./day Rs./month
1 Plant Manager 1 25,000 #N/A
2 Chemist 1 15,000 #N/A
3 Mechanic/Fitter 1 400.00 12,000 #N/A
4 Electrician 1 400.00 #N/A #N/A
5 Plant Operators 3 400.00 #N/A #N/A
6 Helpers 4 250.00 #N/A #N/A
7 Gardener 1 250.00 7,500 7,500
8 Sweeper 2 250.00 7,500 15,000
9 Watchmen 3 250.00 #N/A #N/A
TOTAL (Rs./month) #N/A
TOTAL (Rs./m3) #N/A
TOTAL (Rs./year) #N/A
HYDRAULIC CALCULATIONS
SL INPUT PARAMETERS
NO
1 Average Flow = 1.00 MLD 1.00 MLD
= 42 m3/hr 42 m3/hr
= 0.012 m3/sec 0.012 m3/sec
2 Peak Factor = 2.25 2.25
3 Peak Flow = 2.25 MLD 2.25 MLD
= 94 m3/hr 94 m3/hr
= 0.026 m3/sec 0.026 m3/sec
4 Decant Flow = 2.60 MLD 2.60 MLD

= 108 m3/hr 108 m3/hr
= 0.030 m3/sec 0.030 m3/sec
5 Invert Level of Incoming = 0.000

Gravity Sewer
6 Natural Ground Level (NGL) = 8.000

at STP Site
7 Finished Ground Level (FGL) = 8.300

at STP Site
8 Highest Flood Level (HFL) in = 7.000

nearby Disposal Body
Q TOTAL FINAL
SL PIPING DESCRIPTION SIZE ID C/Cd V LENGTH OR HEAD LOSS HEAD LOSS LEVEL
NO mm mm m3/hr m/sec NOS. mm mm m
1 Invert Level of Incoming 0.000

Gravity Sewer
Head Loss in Pipe from

Terminal Point to Receiving
Chamber
Pipe Losses 800 800 100 94 0.052 30 0.007 0
Free Fall into Receiving 0
Chamber
Margin 100
Total Head Loss 100
2 Water Level in Inlet -0.100

Chamber
Entry Losses through Inlet 800 800 0.5 94 0.041 1 0 0

Sluice Gate
Margin 50
Total Head Loss 50
3 Water Level at upstream of -0.150

Coarse Screen Chambers
Considering Head Loss across 300

Coarse Screens
4 Water Level at downstream -0.450

of Coarse Screen Chambers
SWD in Coarse Screen 800

Chambers
Free Fall into Raw Sewage 300
Sump
Total Head Loss 1100
5 Maximum Water Level in -1.550

Raw Sewage Sump
1 Invert Level of SBR Basins 8.000

has been fixed at NGL.
SWD in SBR Basins 3800

2 Maximum Water Level in 11.800
SBR Basins
Decanting Depth 2380
Decanter Downcomer Drop 900
Distance between Center of

Decanter Shaft and bottom 400
of Pipe
Free Fall 100
Total Head Loss 3780
3 Water Level in SBR Outlet 8.020

Chambers
Head Losses in SBR Outlet

Pipe
Exit Losses from Pipe 800 800 1.0 108 0.060 2 0.183 0
Pipe Losses 800 800 100 108 0.060 50 0.010 0
Entry Losses from Pipe 800 800 0.5 108 0.060 2 0.091 0
Margin 99
Total Head Loss 100
4 Water Level in Chlorination 7.920

Tank
Head of Water over Weir

Length of Weir, b (m) 9.000
Coefficient of Discharge, Cd 0.6
Flow over Weir, Q (m3/hr) 108

Head of Water over Weir, H 0.015 15
(m)
Free Fall into last 100
Compartment
Margin 35
Total Head Loss 150
5 Water Level in Chlorination 7.770

Tank Outlet Channel
Head Losses in Disposal Pipe

from Chlorination Tank to
Disposal Point
Exit Losses from Pipe 800 800 1.0 108 0.060 1 0.183 0
Pipe Losses 800 800 100 108 0.060 30 0.010 0
Entry Losses from Pipe 800 800 0.5 108 0.060 1 0.091 0
Margin 50
Total Head Loss 50
1 Maximum Water Level in 11.800

SBR Basins
Exit Losses from Feed

Channel to Selector 1000 600 1.0 94 0.043 1 0.096 0
Compartments through Inlet
Sluice Gate
Head Losses in Feed Channel

from Intermediate Chamber
to Selector Compartments
Flow, m3/hr 94
Velocity in Channel, m/sec 1.000
C/s Area of Channel, m 2

0.026
Width of Channel, m 1.000
Depth of Channel, m 0.600
Wetted Perimeter of Channel 2.200

R 0.012
N 0.017
Actual Velocity in Channel, 0.043
m/sec
Length of Channel, m 15
Head Loss in Channel, hL (m) 0.003 3
Entry Losses through 700 700 0.5 94 0.053 1 0.072 0

Opening
Margin, m 47
Total Head Loss 50
2 Water Level in Intermediate 11.850

Chamber
Head Losses in Pipe from

Primary Clarifiers to
Intermediate Chamber
a. Exit Losses from Pipe 800 800 1 94 0.052 2 0.137 0
b. Pipe Losses 800 800 100 94 0.052 60 0.007 0
c. Entry Losses from Pipe 800 800 0.5 94 0.052 2 0.068 0
d. Margin 49
Total Head Loss 50
Water Level in Outlet
3 Chamber of Primary 11.900
Clarifiers
a. Free Fall into Outlet Launder 100

of Primary Clarifiers
b. Head of Water over Weir

Length of Weir, b (m) 35

(m)
c. Margin 44
Total Head Loss 150
4 Water Level in Primary 12.050

Clarifiers
Head Losses in Pipe from

Parshall Flume to Primary
Clarifiers
a. Exit Losses from Pipe 800 800 1 94 0.052 1 0.137 0
b. Pipe Losses 800 800 100 94 0.052 12 0.007 0
c. Entry Losses from Pipe 800 800 0.5 94 0.052 1 0.068 0
d. Margin 50
Total Head Loss 50
5 Water Level at downstream 12.100

of Parshall Flume
Head Loss across Parshall 300

Flume
6 Water Level at upstream of 12.400

Parshall Flume
Head Loss in Common

Channel from Grit Chambers
to Parshall Flume
Flow, m3/hr 94

C/s Area of Channel, m2 0.026
R 0.009
N 0.017
Entry Losses through 1000 900 0.5 94 0.029 1 0.021 0

Opening
Margin, m 13
Total Head Loss 900
7 Water Level in Outlet 13.300

Launder of Grit Chambers
Free Fall into Outlet Launder 200
Head of Water over Weir

Length of Weir, b (m) 6.400

(m)
Margin 33
Total Head Loss 250
8 Water Level in Grit 13.550

Chambers
Entry Losses through Inlet 600 750 0.5 94 0.058 1 0.085 0

Sluice Gate: Grit Chamber
Head Loss in Common

Channel from Fine Screen
Channels to Grit Chambers
Flow, m3/hr 94
C/s Area of Channel, m2 0.026

R 0.011
N 0.017
Entry Losses through Outlet

Sluice Gate: Mechanical Fine 800 800 0.5 94 0.041 1 0.042 0
Screen Channel
Margin 28
Total Head Loss 750
9 Water Level at downstream 14.300

of Fine Screen Chambers
Considering Head Loss across 300

Fine Screens
10 Water Level at upstream of 14.600

Fine Screen Chambers
Entry Losses through Inlet 800 800 0.5 94 0.041 1 0 0
Sluice Gate
Margin 50
Total Head Loss 50
11 Water Level in Stilling 14.650

Chamber
FORMULAE
1 Pressure Drop through Pipe (m) = ((6.815*(V/C)^1.852*(1/(ID/1000))^1.167)*LENGTH
2 Pressure Drop through Open Channel (m) = ((V*N)/(R^2/3))^2*LENGTH
3 Pressure Drop through 90 degree Bend (m) = Cd*(V*V/(2*9.81))
4 Pressure Drop through Reducer (m) = Cd*(V*V/(2*9.81))
5 Pressure Drop through Valve (m) = Cd*(V*V/(2*9.81))
6 Pressure Drop through sudden Enlargement (m) = ((V1^2-V2^2)/(2*9.81))
7 Pressure Drop through sudden Contraction (m) = 0.5*(V*V/(2*9.81))
8 Discharge over Rectangular Weir (m3/hr) = 2/3*Cd*b*sqrt(2*9.81)*H^(2/3)
NOMECLATURE
ID Inside Diameter of Pipe in mm
Q Flow in m3/hr
V Velocity in m/sec
V1 Velocity in smaller Diameter in m/sec
V2 Velocity in bigger Diameter in m/sec
C Coefficient of Friction
Cd Coefficient of Discharge
b Length of Weir in m
H Depth of Water over Weir in m
N Manning's Coefficient
R Hydraulic Mean Radius
hL Head Loss
75 of 164
PROCESS CALCULATIONS: OTHER UNITS
1 DESIGN BASIS
1.1 FLOW
= 833 m3/hr
= 0.231 m3/s
Peak Factor = 2.25
Present Peak Flow = 45 MLD

= 1875 m3/hr
= 0.521 m3/s
Ultimate Average Flow = 20 MLD

= 833 m3/hr
= 0.231 m3/s
Peak Factor = 2.25
Ultimate Peak Flow = 45 MLD

= 1875 m3/hr
= 0.521 m3/s
1.2 INLET PARAMETERS

BOD 5 @ 20o C = 300 mg/l
COD = 650 mg/l
TSS = 600 mg/l
TKN 55 mg/l
TP = 6 mg/l
INLET PARAMETER AT THE SBR

BOD 5 @ 20o C = 210 mg/l
COD = 520 mg/l
TSS = 240 mg/l
TKN 55 mg/l
TP = 6 mg/l
1.3 OUTLET PARAMETERS
BOD 5 @ 20o C ≤ 10 mg/l
COD ≤ 50 mg/l
TSS ≤ 10 mg/l
TN ≤ 10
TP ≤ 2
2 RAW SEWAGE PUMPING STATION…..shall be designed fow Ultimate Flow.

Design Flow = Ultimate Peak Flow
= 45 MLD
= 1875 m3/hr
= 0.521 m3/sec
Hydraulic Retention Time (HRT) at Ultimate Peak = 30 sec
Flow
76 of 164
= 15.63 m3

No. of Manual (Standby) Screens = 1 Nos. Manual

= 45 MLD
= 1875 m3/hr
= 0.521 m3/sec

= 833 m3/hr
= 0.231 m3/sec

2 No.
= 0.260 m3/sec

2 No.
= 0.116 m3/sec
1.0 m/sec
= 0.260 m2
Clear Area of Opening through Screen at Average

Flow = 0.116 m3/sec
0.6 m/sec
= 0.193 m2
Considering maximum Area of Opening through

Screen = 0.260 m2

77 of 164

= 0.391 m2
= 0.313 m
No. of Bars = (Gross Width of Screen / Center to Center Spacing of Bars)
-1
= (0.313 / ( (20 + 10 )/1000) - 1
= 9.42 Nos.
Say = 9 Nos.
Width of Screen provided = (Number of Bars+1) x Clear Spacing + (Number of Bars x
Bar Thickness)
= (9+1) x 20 + (9 x 10)
= 290 mm
Say = 300 mm
Height of Blind Plate provided at bottom of the = 50 mm

Screen
= 0.116 / (0.55 x 1.3)
= 0.162 m/sec
< 0.300 m/sec NOT OK
Suitable Slope shall be provided to avoid accumulation of
Solids.
= 1.042
v = Velocity in approach Channel at Peak Flow = Peak Flow through Screen Channel / Cross Sectional Area
of Screen Channel
= 0.364
Velocity through Screen at 50% Clogged Condition

at Peak Flow = 2.083
Head Loss across screen at 50% Clogged Condition = 0.306

at Peak Flow
> 0.300 m/sec NOT OK
2.2.2 COARSE SCREEN CHANNEL: MANUAL

No. of Manual Screen = 1 No.
Design Flow = 1/2 Ultimate Peak

Flow
= 23 MLD
= 938 m3/hr
= 0.260 m3/sec
1/2 Ultimate Average Flow = 10 MLD

= 417 m3/hr
= 0.116 m3/sec

78 of 164
1 No.
= 0.260 m3/sec

1 No.
= 0.116 m3/sec
Clear Area of Opening through Screen for Peak Flow = 0.260 m3/sec
1.0 m/sec
= 0.260 m2
Clear Area of Opening through Screen for Average = 0.116

Flow m3/sec
0.6 m/sec
= 0.193 m2
Considering maximum Area of Opening through = 0.260 m2

Screen

= 0.391 m2
= 0.300 m
-1
= (0.3 / ( (20 + 10 )/1000) - 1
= 9.02 Nos.
Say = 10 Nos.
Bar Thickness)
= (10+1) x 20 + (10 x 10)
= 320 mm
Say = 350 mm
Width of Side Frame provided = 125 mm
= 0.116 / (0.6 x 1.3)
= 0.148 m/sec
Solids.
79 of 164

= 0.859
of Screen Channel
Head Loss across Screen at 50% Clogged condition = 0.046
Velocity through Screen at 50% Clogged Condition

at Peak Flow = 1.717

at Peak Flow
< 0.300 m/sec OK
= 45 MLD
= 1875 m3/hr
= 0.521 m3/sec
Hydraulic Retention Time (HRT) at Ultimate Peak = 5 min

Flow
= 156 m3
=
Hydraulic Retention Time (HRT) at Ultimate Average = Volume / Ultimate Average Flow
Flow
Hydraulic Retention Time (HRT) at Ultimate Average = 11 min
Flow
< 30 min OK
Volume of Receiving Chamber (Inside Wet Well) = 79 m3
Total Volume of Wet Well = 235 m3


Ultimate Peak Flow = 1875 m3/hr
No. of Working Pumps provided = 4 No.
Capacity of each Pump Capacity required = 469
Capacity of each Pump Capacity provided = 470 m3/hr
No. of Standby Pumps provided = 2 No.

80 of 164
3.1 INLET CHAMBER

Design Flow = Present Peak Flow
= 45 MLD
= 1875 m3/hr
= 0.521 m3/sec
= 15.63 m3

No. of manual (Standby) Screens = 1 Nos. Manual

= 45 MLD
= 1875 m3/hr
= 0.521 m3/sec

= 833 m3/hr
= 0.231 m3/sec

2 No.
= 0.260 m3/sec

2 No.
= 0.116 m3/sec
1.0 m/sec
= 0.260 m2
81 of 164
Clear Area of Opening through Screen at Average

Flow = 0.116 m3/sec
0.6 m/sec
= 0.193 m2

Screen
= 0.347 m2
= 0.239 m
(Gross Width of Screen / Center to Center Spacing of Bars)
No. of Bars = -1
= (0.239 / ( (6 + 2 )/1000) - 1
= 28.93 Nos.
Say = 29 Nos.
Bar Thickness)
= (29+1) x 6 + (29 x 2)
= 238 mm
Say = 250 mm

= 0.116 / (0.55 x 1.5)
= 0.140 m/sec
Solids.
= 0.958
of Screen Channel
= 0.316
Velocity through Screen at 50% Clogged Condition = 1.916

at Peak Flow
at Peak Flow
< 0.300 m/sec OK
3.2.2 FINE SCREEN CHANNELS: MANUAL

Design Flow = 1/2 Peak Flow
= 23 MLD
= 938 m3/hr
82 of 164
= 0.260 m3/sec
1/2 Average Flow = 10 MLD

= 417 m3/hr
= 0.116 m3/sec

1 No.
= 0.260 m3/sec

1 No.
= 0.116 m3/sec
1.0 m/sec
= 0.260 m2
Clear Area of Opening through Screen for Average = 0.116 m3/sec

Flow
0.6 m/sec
= 0.193 m2
Considering maximum Area of Opening through = 0.260

Screen m2


= 0.521 m2
= 0.347 m
-1
= (0.347 / ( (10 + 10 )/1000) - 1
= 16.361 Nos.
Say = 17 Nos.
(Number of Bars+1) x Clear Spacing + (Number of Bars x
Width of Screen provided = Bar Thickness)
= (17+1) x 10 + (17 x 10)
= 350 mm
Say = 350 mm
83 of 164
= 0.116 / (0.4 x 1.5)
= 0.193 m/sec
Solids.
= 0.992
of Screen Channel

at Peak Flow
at Peak Flow
< 0.300 m/sec OK
3.3 GRIT CHAMBERS


Peak Flow = 45 MLD

= 45000 m3/day
= 1875 m3/hr
= 0.521 m3/sec
Design Flow to each Grit Chamber = 45000 / 1

= 45000 m3/day
= 1875 m3/hr
= 0.521 m3/sec
According to "Manual on Sewerage & Sewage

Treatment" published by Central Public Health and
Environmental Engineering Organisation (CPHEEO),

Specific Gravity = 2.65
Settling Velocity of
Surface Overflow Rate for 100% removal efficiency = the minimum size
in an ideal Grit Chamber of Particles to be
removed
= 1.5 m/s
= 1296.000 m3/m2/day
84 of 164
Considering Efficiency of removal of desired = 75%

Particles, η = 75%
Surface Overflow Rate for 0.15 mm dia. Particle Size

with Specific Gravity Ss > 2.65 = 1555 m3/m2/day
Considering Design Overflow Rate = 610 m3/m2/day

610 m3/m2/day
= 73.77 m2
Hydraulic Retention Time (HRT) in Grit Chamber at = 60 sec

Peak Flow
= 31.250 m3
Depth required in Grit Chamber = 31.25 / (9 x 9)

= 0.39 m
Say = 0.40 m
3.4 PRIMARY CLARIFIERS

No. of Units to be provided = 1 No.
Present Average
Design Flow = Flow
= 20 MLD
= 833 m3/hr
= 0.231 m3/s
Inlet BOD 5 @ 20o C = 300 mg/l

Inlet TSS = 600 mg/l
(30-45%)
Reduction in BOD = 30% as per Sewerage &
Sewage Treatment
Manual
(60-70%)
Reduction in TSS = 60% as per Sewerage &
Sewage Treatment
Manual
Outlet BOD 5 @ 20o C = 210 mg/l
Outlet TSS = 240 mg/l
Average Flow to each Unit = 20 MLD

= 20000 m3/day
= 833 m3/hr
85 of 164
= 0.231 m3/s
(35-50)
Surface Overflow Rate at Average Flow = 40 m /day/m
3 2 as per Sewerage &
Sewage Treatment
Manual
Surrface Area required = 500 m2

Diameter of Clarifier = 25.24 m
(12-30 m)
Say = 25.30 m as per Sewerage &
Sewage Treatment
Manual
CHECK FOR PEAK FLOW
Surface Area of each Clarifier = 502 m2
Peak Flow = 45 MLD
Peak Flow to each Clarifier = 45 MLD
= 45000 m3/day
= 1875 m3/hr
= 0.521 m3/s
(80-120)
Surface Overflow Rate at Peak Flow = 90 m3/day/m2 as per Sewerage &
Sewage Treatment
Manual
(2.5 - 3.5 m)
Side Water Depth (SWD) provided = 3.50 m as per Sewerage &
Sewage Treatment
Manual
Volume of each Clarifier = 1759 m3

(2-2.5 hrs)
as per Sewerage &
Detention Time = 2.11 hrs Sewage Treatment
Manual
4 DISINFECTION SYSTEM….shall be designed for Present Flow.

Volume of Chlorine Contact Tank required = 1667 x 30 x 60
= 833 m3
4.2 CHLORINATORS
86 of 164
Design Chlorine Dosage (Max) = 5 mg/l

= 8.33 Kg/hr
Quantity of Chlorine required = 833 X 24 x 3/1000

= 60 Kg/day
= 1800 Kg
Available Capacity of one Chlorine Tonner = 928 Kg
= 1.94 Nos.
Say = 2 Nos.
Total No. of Chlorine Tonners provided = 4 Nos.
5 SLUDGE HANDLING SYSTEM FOR PRIMARY & BIOLOGICAL SLUDGE

5.1 SLUDGE SUMP FOR PRIMARY CLARIFIER & SBR BASINS
= 833 m3/hr
= 0.231 m3/s
TSS removed from Primary Clarifier = 360 mg/l

Quantity of Primary Sludge = 7200 Kg/day
Solids Consistency = 3%
Volume of Primary Sludge = 240 m3/day
Quantity of sludge from SBR Basin = 212.000 Kg/day
Volume of Sludge from SBR Basin = 27.0 m3/day
Total Volume of Sludge rom Primary Clarifier & SBR
Basin = 267 m3/day
HRT = 4
Sludge Withdrawal per Cycle = 45 m3
Volume required = 45 m3
5.2 SLUDGE SUMP AIR BLOWERS

Volume of Primary Sludge Sump provided = 53 m3
Design Air Agitation Rate = 1.20 m3/hr/m3
Air required for mixing = 63 m3/hr
Number of Working Air Blower considered = 1 No.
Capacity of each Air Blower required = 63 m3/hr
Capacity of each Air Blower provided = 70 m3/hr
Number of Standby Air Blower provided = 1 No.
Head provided = 0.40 Kg/cm2
5.3 GRAVITY THICKENER FEED PUMPS

87 of 164
Volume of Primary & Biological Sludge to be fed to = 267 m3/day

Gravity Thickeners
Running Time of Gravity Thickeners considered = 16 hrs
Capacity of Gravity Thickener Feed Pumps required = 16.7 m3/hr

Capacity of Pump provided = 18 m3/hr
No. of Standby Pump provided = 1 No.
5.3 GRAVITY THICKENER FOR PRIMARY & SECONDARY CLARIFIER

Quantity of Primary Sludge generated in Primary = 7200 Kg/day
Clarifiers
Quantity of Biological Sludge generated in SBR = 212 Kg/day
Basins
Consistency = 0.8%
Volume of Total Sludge generated from primary = 267 m3/day
clarifier & SBR Basin
(5-8%)
Consistency at Thickener Outlet = 5% as per Sewerage &
Sewage Treatment
Manual

(30-50)
Considering Solids Surface Loading Rate = 30 Kg/day/m2 as per Sewerage &
Sewage Treatment
Manual

(3 m)
as per Sewerage &
SWD provided = 3.00 m Sewage Treatment
Manual
(20000-25000)
Hydraulic Loading Rate provided = 12000 liters/day/m2 as per Sewerage &
Sewage Treatment
Manual

= 112 m3/hr
Say = 115 m3/hr
Hydraulic Retention Time (HRT) for Thickener
Recirculation Sump = 30 minutes

88 of 164

5.6 THICKENED SLUDGE + BIOLOGICAL SLUDGE SUMP OR SLUDGE DIGESTER FEED SUMP
Thickened Sludge to be wasted from Sludge = 7,412 Kg/day
Thickeners
No. of Sludge Withdrawl Cycle = 1 No./Shift
Duration of One Shift = 8 hrs
No. of Sludge Withdrawl Cycles per day = 3 Nos.
Hydraulic Retention Time for Digester Feed Sump = 1.00 hrs

5.7 THICKENED SLUDGE SUMP AIR BLOWERS OR SLUDGE DIGESTER FEED SUMP AIR BLOWERS
Volume of Primary Sludge Sump provided = 54.00 m3
Air required for mixing = 81.00 m3/hr
Capacity of each Air Blower required = 81.00 m3/hr
Capacity of each Air Blower provided = 90.00 m3/hr
5.8 SLUDGE DIGESTER FEED PUMPS

Volume of Thickened Sludge to be fed to Sludge = 148
Digesters m3/day
Running Time of Sludge Digesters considered = 24 hrs

Thickened Sludge Flow Rate = 6.18 m3/hr
Capacity of Pump provided = 10.00 m3/hr
Head provided = 15 mwc
5.9 HIGH RATE ANAEROBIC SLUDGE DIGESTERS

Quantity of Thickened Sludge = 7200 Kg/day
Solids Consistency of Thickened Sludge = 5.0%
Volume of Thickened Sludge = 144 m3/day
89 of 164
Quantity of Biological Sludge generated in C-Tech = 212 Kg/day

Basins
Consistency = 0.80%
Total Sludge to be fed to Sludge Digesters = 7412 Kg/day
Consistency = 5.00% As its thickner outlet
Total Sludge to be fed to Sludge Digesters = 148 m3/day
Volatile Suspended Solids (VSS) in Thickened & = 60%

Secondary Sludge
Quantity of Volatile Suspended Solids (VSS) in = 4447 Kg/day
Thickened Sludge
Quantity of Inorganic Solids in Thickened Sludge = 2965 Kg/day
Hydraulic Retention Time (HRT) in Sludge Digesters

(As per CPHEEO manual, 20 days @ 24 deg C ) = 20 days
% Destruction in VSS in selected Hydraulic Retention = 50%

Time (HRT)
Quantity of VSS destroyed = 2224 Kg/day
Quantity of Digested Sludge generated = 5188 Kg/day

Solids Consistency of Digested Sludge = 3.5%
Volume of Digested Sludge = 148 m3/day
Volume of Digester required = 2965 m3

No. of Units provided = 1 Nos.
Volume of each Digester required = 2970 m3
(1.5-4 m)
Ratio of Diameter:SWD provided = 2.90 as per Sewerage &
Sewage Treatment
Manual, Pg-6-36
(6-12 m)
SWD provided = 8.50 m as per Sewerage &
Sewage Treatment
Manual
(6-38 m)
as per Sewerage &
Diameter provided = 25.00 m Sewage Treatment
Manual
Additional Allowance Depth for Grit, Scum & Foam

accumulation = 1.00 m
(0.6-0.8 m)
Freeboard provided = 0.800 m as per Sewerage &
Sewage Treatment
Manual
5.10 MIXERS FOR HIGH RATE ANAEROBIC SLUDGE DIGESTERS

Volume of each Sludge Digester provided = 4170 m3
As per CPHEEO
Mixing Power required = 7.00 Watt/m3 Manual, pg-6-37,5 to
8 watts/m3
= 29.19 KW
No. of Submersible Mixers provided in each Tank = 2 No.

90 of 164
Capacity of each Mixer required = 16.22 KW

(Considering 90% Efficiency)
Capacity of each Mixer provided = 17.00 KW 222.444
No. of Anaerobic Sludge digesters provided = 1 No.
Total No. of Mixers provided = 2 No.
5.11 BIOGAS HOLDER
Biogas generated = 0.9 m3/Kg of VSS

destroyed
Biogas generated = 2002 m3/day
(< 9)
Calculating Gas Loading Rate in Digester = 4.08 as per Sewerage &
m /day/m
3 2
Sewage Treatment
Manual
Considering Biogas Holder Volume as 55 % of daily = 25%

Biogas Production
Biogas Holder Volume required = 501 m3/day
Volume of each Biogas Holder required = 501 m3/day
Height provided = 8.50 m
Diameter required = 8.66 m
Diameter provided = 8.70 m
BIOGAS FEED AIR BLOWERS

5.12 (To feed to H S Scrubber Unit / Gas Engine Generator Set)
2
Biogas generated in the Digester = 2002 m3/day
No. of running hours of Gas Engine Set considered = 24 hrs
No. of Working Air Blowers provided = 1 No.

Capacity of Air Blower required = 83 m3/hr
Capacity of Air Blower provided = 90 m3/hr
No. of Standby Air Blower provided = 1 No.
5.14 BIOGAS GENERATION SET

Methane Content of Biogas = 60 %
Power Generation Potential of Methane = 10.40 KW.hr/m3
As per Metcalf eddy
Power Generation Potential of Biogas = 6.24 KW.hr/m3 6.23 KW/m3 i.e
22400 KJ/m3
Power Generation Potential = 12492 KW.hr/day
Electrical Efficiency of Biogas Genset = 27 %
Electrical Energy generated per day = 3373 KW.hr/day
= 141 KW
No. of Biogas Genset provided = 1 No.
Capacity of each Biogas Genset required = 141 Kwe
Capacity of each Biogas Genset provided = 195 Kwe
5.13 BIOGAS FLARING SYSTEM

= 83 m3/hr
91 of 164
of Design
Capacity of Burner required = 150% Biogas
Generation
= 125 m3/hr
No. of Working Burners provided = 1 No.
Capacity of Burners provided = 130 m3/hr
No. of Stanby Burners provided = 1 No.
5.15 CENTRIFUGE FEED SUMP/ DIGESTED SLUDGE STORAGE SUMP

Quantity of Digested Sludge generated in Sludge = 5188 Kg/day
Digesters
Sludge Withdrawl per Cycle = 74 m3
5.16 DIGESTED SLUDGE STORAGE SUMP/ CENTRIFUGE FEED SUMP AIR BLOWERS
Volume of Digested Sludge Storage Sump/
Centrifuge Feed Sump provided = 76 m3

5.17 CENTRIFUGE FEED PUMPS AND CENTRIFUGE

Digesters
Volume of Digested Sludge to be fed to Centrifuge
in a day = 148 m3/day
Operating Hours of Sludge Dewatering Machines = 20 hr/day

considered
Capacity of Sludge Dewatering Machines required = 7.50 m3/hr
No. of Working Sludge Dewatering Machine

considered = 1 Nos.
Capacity of each Sludge Dewatering Machine = 7.50

required m3/hr
Capacity of each Sludge Dewatering Machine = 8.00

provided m3/hr
No. of Standby Sludge Dewatering Machine Feed = 1 No.

Pump provided
92 of 164
5.18 POLYELECTROLYTE DOSING SYSTEM


Solids
= 12.97 m3
No. of Working Polyelectrolyte Dosing Pump = 1 Nos.

provided
Capacity of each Polyelectrolyte Dosing Pump = Total Volume of Polyelectrolyte Solution / (No. of Dosing
required Pumps x No. of Hours of Operation of Belt Press)
= 12.97 / (1 x 20)
= 0.649 m3/hr
= 649 LPH
Capacity of each Polyelectrolyte Dosing Pump = 880 LPH
provided
No. of Standby Polyelectrolyte Dosing Pump = 1 No.
provided
RECYCLED FLOW FOR 20 MLD AVERAGE FLOW
12 FILTRATE SUMP
I FROM ANAEROBIC SLUDGE DIGESTERS
Digesters shall work as Constant Level Tanks.
Hence whenever fresh Sludge is added, equal
quantity of Supernatant shall overflow.
VSS degradation 50.00 %
VSS degraded 50% of inlet Sludge to digester 3024.50 Kg/day

Solids in Under flow of thickner 7057.5 Kg/day
Solid conc of digested sludge 5.0 %
Digested Sludge volume 141.000 m3/day
Flow rate of supernatent from Anaerobic Sludge 60.64 m3/day I
Digester
3.0 m3/hr I
II FROM GRAVITY THICKENERS

Total quantity of Primary sludge +Waste Activated = 10082 Kg/day
sludge
Solids concentration = 1.68% 600.6425455987
Volume of Sludge to be fed to Gravity Thickeners = 601.000 m3/day
Consistency of Thickened Sludge = 5% %

Volume of Filtrate = 399.360 m3/day II
Duration of Flow of Filtrate = 24.00 hours
93 of 164
Flow Rate of Filtrate = 16.640 m3/hr II
II Thickner Recirculation
Recirculation flow from Thickener 3431.800 III
m3/day
150.00 m3/hr III
III FROM CENTRIFUGE: DIGESTED SLUDGE

Quantity of Digested Sludge to be fed to Belt Filter = 7057 Kg/day
Press
Consistency of Digested Sludge = 3%
Volume of Digested Sludge to be fed to Belt Filter
Press = 201.640 m3/day
Consistency of Dewatered Sludge = 20%

Volume of Dewatered Sludge = 35.285 m3/day
Volume of Filtrate = 166.355 m3/day
Flow Rate of Filtrate = 8.3 m3/hr
Total Filtrate/Supernatant Flow = 4059.0 m3/day

Total Filtrate/Supernatant Flow = 178.0 m3/hr
Hydraulic Retention Time (HRT) of Sump provided = 30 minutes
No. of Working Pumps Provided = 2 No.

Capacity of each Pump required = 89 m3/hr
Capacity of Pumps Provided = 90 m3/hr
No. of Standby Pumps Provided = 1 No.
Head provided = 15.00 m
94 of 164
PROCESS CALCULATIONS: 7 MLD CAPACITY STP AT JUNJUNU
1 DESIGN BASIS
1.1 FLOW
= 292 m3/hr
= 0.081 m3/s
Peak Factor = 2.25
Present Peak Flow = 15.75 MLD

= 656 m3/hr
= 0.182 m3/s

= 292 m3/hr
= 0.081 m3/s
Peak Factor = 2.25
Ultimate Peak Flow = 15.75 MLD

= 656 m3/hr
= 0.182 m3/s
1.2 RAW SEWAGE INLET PARAMETERS

BOD 5 @ 20o C = 300 mg/l
COD = 650 mg/l
TSS = 600 mg/l
TKN 55 mg/l
TP = 6 mg/l
PARAMETER AT THE INLET OF SBR AFTER PRIMARY CLARIFIER

BOD 5 @ 20o C = 210 mg/l
COD = 650.0 mg/l
TSS = 240 mg/l
TKN 50 mg/l
TP = 6 mg/l
1.3 OUTLET PARAMETERS
BOD 5 @ 20o C ≤ 10 mg/l
COD ≤ 50 mg/l
TSS ≤ 10 mg/l
TN ≤ 10 mg/l
TP ≤ 2 mg/l
2 RAW SEWAGE PUMPING STATION…..

= 15.75 MLD
= 656 m3/hr
= 0.182 m3/sec
Flow
95 of 164
= 5.47 m3

No. of Mechanical (Working) Screens = 1 Nos.
No. of Manual (Standby) Screens = 1 Nos.

= 15.75 MLD
= 656 m3/hr
= 0.182 m3/sec

= 292 m3/hr
= 0.081 m3/sec

1 No.
= 0.182 m3/sec

1 No.
= 0.081 m3/sec
1.1 m/sec
= 0.166 m2
Clear Area of Opening through Screen at Average = 0.081 m3/sec

Flow
0.6 m/sec
= 0.135 m2

Screen
96 of 164
Gross Area of Screen = 0.166 x (20+10) /

20
= 0.249 m2
= 0.355 m
No. of Bars = (Gross Width of Screen / Center to Center Spacing of Bars
= (0.355 / ( (20 + 10 )/1000) - 1
= 10.84 Nos.
Say = 12 Nos.
Width of Screen provided = (Number of Bars+1) x Clear Spacing + (Number of Bars x B
= Thickness)
(12+1) x 20 + (12 x 10)
= 380 mm
Say = 400 mm

Screen
= 0.081 / (0.75 x 0.75)
= 0.144 m/sec
< 0.300 m/sec
V = Velocity through Screen at Peak Flow = Peak Flow through Screen Channel / Clear Area of Openi
= through0.977
Screen
= Screen 0.324
Channel

at Peak Flow
at Peak Flow
< 0.300 m/sec

Design Flow = Ultimate Peak
Flow
= 15.75 MLD
= 656 m3/hr
= 0.182 m3/sec

= 292 m3/hr
= 0.081 m3/sec
97 of 164

1 No.
= 0.182 m3/sec

1 No.
= 0.081 m3/sec
1.1 m/sec
= 0.166 m2

Flow
0.6 m/sec
= 0.135 m2

Screen

= 0.249 m2
= 0.331 m
= (0.331 / ( (20 + 10 )/1000) - 1
= 10.05 Nos.
Say = 12 Nos.
= Thickness)
(12+1) x 20 + (12 x 10)
= 380 mm
Say = 400 mm
= 0.081 / (0.75 x 0.75)
= 0.144 m/sec
< 0.300 m/sec
98 of 164

= through0.911
Screen
Head Loss across Screen at Peak Flow = Screen 0.324
Channel

at Peak Flow
at Peak Flow
< 0.300 m/sec
= 16 MLD
= 656 m3/hr
= 0.182 m3/sec
Hydraulic Retention Time (HRT) at Ultimate Peak = 5 min

Flow
= 55 m3
=
Hydraulic Retention Time (HRT) at Ultimate Average = Volume / Ultimate Average Flow
Flow
= 292 m3/hr
= 0.081 m3/sec
Hydraulic Retention Time (HRT) at Ultimate Average = 11 min

Flow
< 30 min


Average Flow (DWF) = 292 m3/hr
Half Present Average Flow (1 DWF) = 146 m3/hr
Peak Flow (WWF) = 656 m3/hr
99 of 164
Pump Capacity provided

I RAW SEWAGE TRANSFERS PUMPS-1 = 292 m3/hr
1 DWF: 3 Nos.
II RAW SEWAGE TRANSFERS PUMPS-1: 2 Nos. = 146 m3/hr

Capacity of each Pump Capacity required = 10
Capacity of each Pump Capacity provided = 10 m3/hr
No. of Standby Pumps provided = 2 No.

3.1 INLET CHAMBER
= 16 MLD
= 656 m3/hr
= 0.182 m3/sec
= 5.47 m3
No. of Mechanical (Working) Screens = 1 Nos.

No. of manual (Standby) Screens = 1 Nos.

= 16 MLD
= 656 m3/hr
= 0.182 m3/sec

= 292 m3/hr
= 0.081 m3/sec

1 No.
100 of 164
= 0.182 m3/sec

1 No.
= 0.081 m3/sec
1.1 m/sec
= 0.166 m2

Flow
0.6 m/sec
= 0.135 m2

Screen
= 0.221 m2
= 0.340 m
= (0.34 / ( (6 + 2 )/1000) - 1
= 41.49 Nos.
Say = 44 Nos.
= Thickness)
(44+1) x 6 + (44 x 2)
= 358 mm
Say = 400 mm

= 0.081 / (0.7 x 0.7)
= 0.165 m/sec
< 0.300 m/sec
101 of 164
= through0.935
Screen
= Screen 0.372
Channel

at Peak Flow
at Peak Flow
< 0.300 m/sec

= 16 MLD
= 656 m3/hr
= 0.182 m3/sec

= 292 m3/hr
= 0.081 m3/sec

1 No.
= 0.182 m3/sec

1 No.
= 0.081 m3/sec
1.1 m/sec
= 0.166 m2

Flow
0.6 m/sec
= 0.135 m2

Screen
102 of 164

= 0.298 m2
= 0.426 m
= (0.426 / ( (10 + 8 )/1000) - 1
= 22.674 Nos.
Say = 25 Nos.
= Thickness)
(25+1) x 10 + (25 x 8)
= 460 mm
Say = 500 mm
= 0.081 / (0.7 x 0.7)
= 0.165 m/sec
< 0.300 m/sec
= through0.938
Screen
Head Loss across Screen at Peak Flow = Screen 0.372
Channel

at Peak Flow
at Peak Flow
< 0.300 m/sec
3.3 GRIT CHAMBERS


Peak Flow = 16 MLD

= 15750 m3/day
= 656 m3/hr
= 0.182 m3/sec
103 of 164

= 7875 m3/day
= 328 m3/hr
= 0.091 m3/sec


Specific Gravity = 2.65
Surface Overflow Rate for 100% removal efficiency = Settling Velocity of

in an ideal Grit Chamber the minimum size
of Particles to be
removed
= 1.5 m/s
= 1296.000 m3/m2/day
Considering Efficiency of removal of desired = 75%
Particles, η = 75%
Surface Overflow Rate for 0.15 mm dia. Particle Size = 1555 m3/m2/day
with Specific Gravity Ss > 2.65

960 m3/m2/day
= 8.20 m2

Peak Flow
= 5.469 m3

= 0.61 m
Say = 0.65 m
DISTRIBUTION CHAMBER FOR PRIMARY CLARIFIER

Design Flow (Peak Flow) = 16 MLD
= 656 m3/hr
= 0.182 m3/s
104 of 164
SWD = 2 m
= 3 m2
Length/ Width of Distribution Chamber = 2.000 m
Volume of Distribution Chamber provided = 8 m3

Design Flow = Average Flow
= 7 MLD
= 292 m3/hr
= 0.081 m3/s
Inlet BOD 5 @ 20o C = 300 mg/l
Reduction in BOD = 30%
Reduction in TSS = 60%


= 7000 m3/day
= 292 m3/hr
= 0.081 m3/s
Surface Overflow Rate at Average Flow = 40 m3/day/m2

Say = 15.00 m
CHECK FOR PEAK FLOW

Peak Flow = 15.75 MLD
Peak Flow to each Clarifier = 15.75 MLD
= 15750 m3/day
= 656 m3/hr
= 0.182 m3/s
Surface Overflow Rate at Peak Flow = 89 m3/day/m2

105 of 164
Detention Time = 2.12 hrs
4 DISINFECTION SYSTEM….shall be designed for Present Flow.

= 292 m3
4.2 CHLORINATORS
= 2.92 Kg/hr

= 21 Kg/day
= 630 Kg
= 0.68 Nos.
Say = 1 Nos.
5 SLUDGE HANDLING SYSTEM FOR PRIMARY & BIOLOGICAL SLUDGE

5.1 COMBINED SLUDGE SUMP (SLUDGE FROM PRIMARY CLARIFIER & SBR BASINS)
= 292 m3/hr
= 0.081 m3/s

106 of 164

Total Volume of Sludge rom Primary Clarifier & SBR = 110 m3/day
Basin
Hydraulic Retention time (HRT) considered = 4 hr
5.2 SLUDGE SUMP AIR BLOWERS


Gravity Thickeners

5.3 GRAVITY THICKENER FOR PRIMARY & BIOLOGICAL SLUDGE

Clarifiers
Basins
Consistency = 0.8%
Consistency at Thickener Outlet = 5%

Considering Solids Surface Loading Rate = 30 Kg/day/m2

107 of 164

SWD provided = 3.00 m


Hydraulic Loading Rate provided = 12000 liters/day/m2

= 43 m3/hr
Say = 45 m3/hr
Hydraulic Retention Time (HRT) for Thickener = 60 minutes
Recirculation Sump
5.6 SLUDGE DIGESTER FEED SUMP

Thickeners

5.7 SLUDGE DIGESTER FEED SUMP AIR BLOWERS

108 of 164


Volume of Thickened Sludge to be fed to Sludge = 55 m3/day
Digesters

Basins
Consistency = 0.80%
Consistency = 5.00%

Secondary Sludge
Thickened Sludge
Hydraulic Retention Time (HRT) in Sludge Digesters = 20 days

(As per CPHEEO manual, 20 days @ 24 deg C )

Time (HRT)
Ratio of Diameter:SWD provided = 2.90
SWD provided = 6.50 m

109 of 164
Additional Allowance Depth for Grit, Scum & Foam = 1.00 m

accumulation

Mixing Power required = 7.00 Watt/m3
= 12.89 KW

Capacity of each Mixer provided = 10.00 KW
5.11 BIOGAS HOLDER

destroyed
Quantity of VSS destroyed from proposed digesters = 817 Kg/day
Total Biogas generated from proposed and existing = 1735 m3/day

digesters
Calculating Gas Loading Rate in proposed Digester = 2.59 m3/day/m2

Biogas Production
5.12 BIOGAS FEED AIR BLOWERS

(To
Totalfeed to Hgenerated
Biogas 2
S Scrubber Unitproposed
from / Gas Engine Generator Set)=
and existing 1735 m3/day
digesters


digesters
110 of 164
Power Generation Potential of Biogas = 6.24 KW.hr/m3

= 146 KW

= 72 m3/hr
Capacity of Burner required = 150% of Design
Biogas
Generation
= 108 m3/hr

Digesters
Volume of Digested Sludge Storage Sump/ = 28 m3
Centrifuge Feed Sump provided

Digesters
111 of 164
Volume of Digested Sludge to be fed to Centrifuge = 54 m3/day

in a day
considered
No. of Working Sludge Dewatering Machine = 1 Nos.

considered
Capacity of each Sludge Dewatering Machine = 3.00 m3/hr
provided
Pump provided

Solids
= 4.77 m3

provided
Capacity of each Polyelectrolyte Dosing Pump = Total Volume of Polyelectrolyte Solution / (No. of Dosing
required x No. of Hours of Operation of Belt Press)
= 4.77 / (1 x 20)
= 0.239 m3/hr
= 239 LPH
provided
provided

12 FILTRATE SUMP
VSS degraded 50% of inlet Sludge to digester 817 Kg/day

Flow rate of supernatent from Anaerobic Sludge 16.46 m3/day
Digester
112 of 164
0.8 m3/hr

sludge
Solids concentration = 2.48%


Press
Consistency of Digested Sludge = 3.5%
Volume of Digested Sludge to be fed to Belt Filter = 54.460 m3/day
Press
Total Filtrate/Supernatant Flow = 200.0 m3/day

Total Filtrate/Supernatant Flow = 5.4 m3/hr

113 of 164
ALCULATIONS: 7 MLD CAPACITY STP AT JUNJUNU
ER PRIMARY CLARIFIER
114 of 164
Mechanical
Manual
AL
115 of 164
(Gross Width of Screen / Center to Center Spacing of Bars) - 1
(Number of Bars+1) x Clear Spacing + (Number of Bars x Bar

Thickness)
Average Flow / Cross Sectional Area of Screen Channel
NOT OK
Suitable Slope shall be provided to avoid accumulation of Solids.
Peak Flow through Screen Channel / Clear Area of Opening

through Screen
Peak Flow through Screen Channel / Cross Sectional Area of
Screen Channel
OK
116 of 164

Thickness)
NOT OK
117 of 164

through Screen
Screen Channel
OK
AW SEWAGE PUMPING STATION
OK
328.125
118 of 164
As per corrigendum
364.583
Mechanical
Manual
119 of 164

Thickness)
NOT OK
120 of 164

through Screen
Screen Channel
OK
121 of 164

Thickness)
NOT OK

through Screen
Screen Channel
OK
122 of 164
Y CLARIFIER
123 of 164
(30-45%)
as per Sewerage & Sewage
Treatment Manual
(60-70%)
Treatment Manual
(35-50) as per Sewerage &

Sewage Treatment Manual
(12-30 m)
Treatment Manual
(80-120)
Treatment Manual, Hence
OK
(2.5 - 3.5 m)
Treatment Manual
124 of 164
(2-2.5 hrs) as per Sewerage

& Sewage Treatment
Manual, Hence OK
ed for Present Flow.
Average Flow or Decant Flow whichever is more
Average Flow or Decant Flow whichever is more
ARY & BIOLOGICAL SLUDGE

OM PRIMARY CLARIFIER & SBR BASINS)
125 of 164
BIOLOGICAL SLUDGE
(5-8%)
Treatment Manual
(30-50)
Treatment Manual
126 of 164
(3 m)
Treatment Manual
UMPS
(20000-25000)
Treatment Manual
WERS
127 of 164
ERS
(1.5-4 m)
Treatment Manual, Pg-6-
36
(6-12 m)
Treatment Manual
(6-38 m)
Treatment Manual
128 of 164
(0.6-0.8 m)
Treatment Manual
UDGE DIGESTERS
As per CPHEEO Manual,

pg-6-37,5 to 8 watts/m3
(< 9) as per Sewerage &

ne Generator Set)
129 of 164
As per Metcalf eddy 6.23

KW/m3 i.e 22400 KJ/m3
UDGE STORAGE SUMP
NTRIFUGE FEED SUMP AIR BLOWERS
FUGE
130 of 164
Total Volume of Polyelectrolyte Solution / (No. of Dosing Pumps

x No. of Hours of Operation of Belt Press)
I
131 of 164
109.7983870968
II
II
III
132 of 164
PROCESS CALCULATIONS: 7 MLD CAPACITY STP AT JUNJUNU
1 DESIGN BASIS
1.1 FLOW
= 292 m3/hr
= 0.081 m3/s
Peak Factor = 2.25
Present Peak Flow = 15.75 MLD

= 656 m3/hr
= 0.182 m3/s

= 292 m3/hr
= 0.081 m3/s
Peak Factor = 2.25
Ultimate Peak Flow = 15.75 MLD

= 656 m3/hr
= 0.182 m3/s
1.2 RAW SEWAGE INLET PARAMETERS

BOD 5 @ 20o C = 300 mg/l
COD = 650 mg/l
TSS = 600 mg/l
TKN 55 mg/l
TP = 6 mg/l
RAW SEWAGE PARAMETER AT THE INLET OF SBR

BOD 5 @ 20o C = 210 mg/l Considering 30% removal
COD = 423 mg/l Considering 35% removal
TSS = 240 mg/l Considering 60% removal
TKN 50 mg/l
TP = 6 mg/l
1.3 OUTLET PARAMETERS AS PER CPCB NORMS
BOD 5 @ 20o C ≤ 10 mg/l
COD ≤ 50 mg/l
TSS ≤ 10 mg/l
TN ≤ 10 mg/l
TP ≤ 2 mg/l
2 RAW SEWAGE PUMPING STATION

= 15.75 MLD
= 656 m3/hr
= 0.182 m3/sec
Flow
= 5.47 m3
133 of 164

No. of Manual (Standby) Screens = 1 Nos. Manual

= 15.75 MLD
= 656 m3/hr
= 0.182 m3/sec

= 292 m3/hr
= 0.081 m3/sec

1 No.
= 0.182 m3/sec

1 No.
= 0.081 m3/sec
1.1 m/sec
= 0.166 m2

Flow
0.6 m/sec
= 0.135 m2

Screen
Gross Area of Screen = 0.166 x (20+10) /
20
= 0.249 m2
= 0.355 m
No. of Bars = (Gross Width of Screen / Center to Center Spacing of Bars) - 1
= (0.355 / ( (20 + 10 )/1000) - 1
= 10.84 Nos.
Say = 12 Nos.
Width of Screen provided = (Number of Bars+1) x Clear Spacing + (Number of Bars x Bar
Thickness)
134 of 164
= (12+1) x 20 + (12 x 10)

= 380 mm
Say = 400 mm

Screen
= 0.081 / (0.75 x 0.75)
= 0.144 m/sec
V = Velocity through Screen at Peak Flow = Peak Flow through Screen Channel / Clear Area of Opening through
= Screen 0.977
v = Velocity in approach Channel at Peak Flow = Peak Flow through Screen Channel / Cross Sectional Area of Screen
= Channel0.324

at Peak Flow
at Peak Flow
< 0.300 m/sec OK

= 15.75 MLD
= 656 m3/hr
= 0.182 m3/sec

= 292 m3/hr
= 0.081 m3/sec

1 No.
= 0.182 m3/sec

1 No.
= 0.081 m3/sec
135 of 164
1.1 m/sec
= 0.166 m2

Flow
0.6 m/sec
= 0.135 m2

Screen

= 0.249 m2
= 0.331 m
= (0.331 / ( (20 + 10 )/1000) - 1
= 10.05 Nos.
Say = 12 Nos.
= Thickness)
(12+1) x 20 + (12 x 10)
= 380 mm
Say = 400 mm
= 0.081 / (0.75 x 0.75)
= 0.144 m/sec

= Screen 0.911
Head Loss across Screen at Peak Flow = Channel0.324

at Peak Flow
at Peak Flow
< 0.300 m/sec OK
= 16 MLD
= 656 m3/hr
136 of 164
= 0.182 m3/sec
Hydraulic Retention Time (HRT) at Peak Flow = 5 min

= 55 m3
=
Hydraulic Retention Time (HRT) at Average Flow = Volume / Ultimate Average Flow

= 292 m3/hr
= 0.081 m3/sec
Hydraulic Retention Time (HRT) at Average Flow = 11 min
< 30 min OK


Average Flow (DWF) = 292 m3/hr
Half Present Average Flow (1 DWF) = 146 m3/hr
Peak Flow (WWF) = 656 m3/hr 328.125
Pump Capacity provided

I RAW SEWAGE TRANSFERS PUMPS-1
1 DWF: 3 Nos.

No. of Standby Pumps = 1 No. 364.583
II RAW SEWAGE TRANSFERS PUMPS-1: 2 Nos.


3.1 STILLING CHAMBER
= 16 MLD
= 656 m3/hr
= 0.182 m3/sec
= 5.47 m3
137 of 164

No. of manual (Standby) Screens = 1 Nos. Manual

= 15.75 MLD
= 656 m3/hr
= 0.182 m3/sec

= 292 m3/hr
= 0.081 m3/sec

1 No.
= 0.182 m3/sec

1 No.
= 0.081 m3/sec
1.1 m/sec
= 0.166 m2

Flow
0.6 m/sec
= 0.135 m2

Screen
= 0.221 m2
= 0.340 m
= (0.34 / ( (6 + 2 )/1000) - 1
= 41.49 Nos.
Say = 44 Nos.
= Thickness)
(44+1) x 6 + (44 x 2)
138 of 164
= 358 mm
Say = 400 mm

= 0.081 / (0.7 x 0.7)
= 0.165 m/sec
= Screen 0.935
= Channel0.372

at Peak Flow
at Peak Flow
< 0.300 m/sec OK

= 16 MLD
= 656 m3/hr
= 0.182 m3/sec

= 292 m3/hr
= 0.081 m3/sec

1 No.
= 0.182 m3/sec

1 No.
= 0.081 m3/sec
1.1 m/sec
139 of 164
= 0.166 m2

Flow
0.6 m/sec
= 0.135 m2

Screen

= 0.298 m2
= 0.426 m
= (0.426 / ( (10 + 8 )/1000) - 1
= 22.674 Nos.
Say = 25 Nos.
= Thickness)
(25+1) x 10 + (25 x 8)
= 460 mm
Say = 500 mm
= 0.081 / (0.7 x 0.7)
= 0.165 m/sec
= Screen 0.938
Head Loss across Screen at Peak Flow = Channel0.372

at Peak Flow
at Peak Flow
< 0.300 m/sec OK
3.3 GRIT CHAMBERS


140 of 164
Peak Flow = 16 MLD

= 15750 m3/day
= 656 m3/hr
= 0.182 m3/sec

= 7875 m3/day
= 328 m3/hr
= 0.091 m3/sec


960 m3/m2/day
= 8.20 m2

Peak Flow
= 5.469 m3

= 0.61 m
Say = 0.65 m
3.4 DISTRIBUTION CHAMBER FOR PRIMARY CLARIFIER

= 656 m3/hr
= 0.182 m3/s
Liquid Depth considered = 2.0 m
Volume of Distribution Chamber provided = 8.0 m3

Design Flow = Average Flow
= 7 MLD
= 292 m3/hr
= 0.081 m3/s
Inlet BOD 5 @ 20 C
o
= 300 mg/l
141 of 164
Reduction in BOD = 30% (30-45%)

Treatment Manual
Reduction in TSS = 60% (60-70%)

Treatment Manual


= 7000 m3/day
= 292 m3/hr
= 0.081 m3/s
Surface Overflow Rate at Average Flow = 40 m3/day/m2 (35-50) as per Sewerage &

Say = 15.00 m (12-30 m)
Treatment Manual
CHECK FOR PEAK FLOW

Peak Flow = 15.75 MLD
Peak Flow to each Clarifier = 15.75 MLD
= 15750 m3/day
= 656 m3/hr
= 0.182 m3/s
Surface Overflow Rate at Peak Flow = 89 m3/day/m2 (80-120)

Treatment Manual, Hence
OK
Side Water Depth (SWD) provided = 3.50 m (2.5 - 3.5 m)
Treatment Manual

Detention Time = 2.12 hrs (2-2.5 hrs) as per Sewerage
& Sewage Treatment
Manual, Hence OK
3.6 FEED CHAMBERS FOR OUTLET OF PRIMARY CLARIFIER & INLET OF SBR BASIN
Nos. of Units = 2 Nos.
= 656.3 m3/hr
= 0.182 m3/s
SWD = 3.0 m
= 1.8 m2
Length/ Width of feed Chamber, required = 2.0 m

142 of 164


= 24 / E

=BxF
K Flow Rate = A / 24 = 291.67 m3/hr
4.2 BASIN SIZING

F Total Volume of Aeration Basins required = 4,167

= (A x B) / (D x E) m3

H Volume required per Basin = F / G = 2,083 m3

= N x 24 / A


Basin

provided m3/hr
4.3 SELECTOR ZONE


Flow

143 of 164
E BOD5 removed in a day = A x D / 1000 = 1,441 Kg/day

G O2 required for oxidation of BOD = E x F = 1,729 Kg/day I


= D x 5%
N O2 required for nitrification of NH3-N = L x M = 1,236 Kg/day II
NO3-N generated assuming 75% nitrification of NH 3-

O = 29 mg/l
N = K x 75%
Q = 23 Kg/day
=O–P
R = 162 Kg/day
= A x Q / 1000
T = 464 Kg/day
=RxS
of O2 credit
U O2 credit to be considered during de-nitrification = 75%
available
V = 348 Kg/day III
xU

W = 2,616 Kg/day
A Actual Oxygen Transfer Rate (AOTR) under field = 2,616 Kg/day

conditions
As per Equation 5-55, Pg No 429, Wastewater Engineering - Treatment and Reuse, Metcalf & Eddy….. Standard Oxygen Transfer Rate
B (SOTR) in Tap Water at 200 C and Zero Dissolved Oxygen:
Where,
AOTR = Actual Oxygen Transfer Rate under field = 2,616 Kg/day
conditions
C'S,T,H: Average Dissolved Oxygen Saturation Concentration in Clean Water in Aeration Tank at Temperature 'T' and Altitude 'H'
T = Field Temperature = 25 C
0
Where,
CS,T = Oxygen Saturation Concentration in Clean
= 8.24 mg/l
Water at Temperature 'T'
144 of 164

Where,

= 13.57 mWC
Ot = Percentage Oxygen Concentration leaving Tank = 19.00
CS,20: Dissolved Oxygen Saturation Concentration in

= 9.08 mg/l
Clean Water at 200 C and 1 atm

Hene, SOTR = 5,349 Kg/day
D Standard O2 required at Field Conditions per Basin = 2,675 Kg/day/Basin

=B/C
E Top Water Level (TWL) in SBR Basins = 5.00 m

F Bottom Water Level (BWL) in SBR Basins = 2.60 m
J SOTE for the above Effective Aeration Depth = 22.70 %


O Air required per hour per Basin = M / N = 3,276 Nm3/hr/Basin
Q Capacity of Air Blowers required = O / P = 3,276 Nm3/hr
Considering Safety Factor 5 %
R Capacity of Air Blowers provided = 3,500 Nm3/hr
145 of 164
4.6 SLUDGE WASTING

removed
B BOD removed = 1,441 Kg/day
C Excess Biological Sludge to be wasted = B x A = 1,052 Kg/day
E Total Sludge to be Wasted = 1,052 Kg/day
K Volume of Sludge to be Wasted per Cycle per Basin = 8

= I / (J x 1000) m3

5.0 DISINFECTION SYSTEM….

= 292 m3
5.2 CHLORINATORS
= 2.92 Kg/hr

= 21 Kg/day
= 630 Kg
= 0.68 Nos.
Say = 1 Nos.
146 of 164
6.0 SLUDGE HANDLING SYSTEM FOR PRIMARY & BIOLOGICAL SLUDGE

6.1 COMBINED SLUDGE SUMP (SLUDGE FROM PRIMARY CLARIFIER & SBR BASINS)
= 292 m3/hr
= 0.081 m3/s

Total Volume of Sludge rom Primary Clarifier & SBR = 216 m3/day
Basin
Hydraulic Retention time (HRT) considered = 4 hr
6.2 COMBINED SLUDGE SUMP (SLUDGE FROM PRIMARY CLARIFIER & SBR BASINS) AIR BLOWERS

Gravity Thickeners

6.4 GRAVITY THICKENER FOR PRIMARY & BIOLOGICAL SLUDGE

Clarifiers
Basins
Consistency = 0.8%
147 of 164
Consistency at Thickener Outlet = 5% (5-8%)

Treatment Manual

Considering Solids Surface Loading Rate = 30 Kg/day/m2 (30-50)
Treatment Manual
SWD provided = 3.00 m (3 m)
Treatment Manual

Hydraulic Loading Rate provided = 12000 liters/day/m2 As per Sewerage & Sewage
Treatment Manual
Hydraulic Loading Rate provided = 1472 m3/day
= 52 m3/hr
Say = 55 m3/hr
Hydraulic Retention Time (HRT) for Thickener = 60 minutes
Recirculation Sump
6.60 SLUDGE DIGESTER FEED SUMP

Thickeners

6.70 SLUDGE DIGESTER FEED SUMP AIR BLOWERS

148 of 164


Volume of Thickened Sludge to be fed to Sludge = 72 m3/day
Digesters

Basins
Consistency = 0.80%
Consistency = 5.00%

Secondary Sludge
Thickened Sludge
Hydraulic Retention Time (HRT) in Sludge Digesters = 20 days

(As per CPHEEO manual, 20 days @ 24 deg C )

Time (HRT)
Ratio of Diameter:SWD provided = 2.90 (1.5-4 m)
Treatment Manual, Pg-6-36
SWD provided = 6.50 m (6-12 m)

Treatment Manual
Diameter provided = 19.00 m (6-38 m)
Treatment Manual
149 of 164
Additional Allowance Depth for Grit, Scum & Foam = 1.00 m

accumulation
Freeboard provided = 0.800 m (0.6-0.8 m)
Treatment Manual

Mixing Power required = 7.00 Watt/m3 As per CPHEEO Manual, pg-
6-37,5 to 8 watts/m3
= 12.89 KW

Capacity of each Mixer provided = 5.50 KW
6.11 BIOGAS HOLDER

destroyed
Quantity of VSS destroyed from proposed digesters = 1072 Kg/day

digesters
Calculating Gas Loading Rate in proposed Digester = 3.40 m3/day/m2 (< 9) as per Sewerage &

Biogas Production
6.12 BIOGAS FEED AIR BLOWERS

(To feed
Total to Hgenerated
Biogas 2
S Scrubber Unitproposed
from / Gas Engine Generator Set)=
and existing 1965 m3/day
digesters


digesters
Power Generation Potential of Biogas = 6.24 KW.hr/m3
150 of 164
= 166 KW

= 82 m3/hr
Capacity of Burner required = 150% of Design Biogas
Generation
= 123 m3/hr

Digesters
Volume of Digested Sludge Storage Sump/ = 38 m3
Centrifuge Feed Sump provided

Digesters
Volume of Digested Sludge to be fed to Centrifuge = 71 m3/day
in a day
considered
No. of Working Sludge Dewatering Machine = 1 Nos.

considered
Capacity of each Sludge Dewatering Machine = 4.00 m3/hr
provided
151 of 164

Pump provided

Solids
= 6.25 m3

provided
Capacity of each Polyelectrolyte Dosing Pump = Total Volume of Polyelectrolyte Solution / (No. of Dosing Pumps x
required No. of Hours of Operation of Belt Press)
= 6.25 / (1 x 20)
= 0.313 m3/hr
= 313 LPH
provided
provided

7 FILTRATE SUMP

VSS degraded 50% of inlet Sludge to digester 1072 Kg/day
Flow rate of supernatent from Anaerobic Sludge 21.44 m3/day I
Digester
Working Hours = 18.00 hrs
Flow rate of supernatent from Anaerobic Sludge 1.2 m3/hr I
Digester

sludge
Solids concentration = 1.66%

Volume of Filtrate = 144.560 m3/day II
Flow Rate of Filtrate = 6.023 m3/hr II
152 of 164

Press
Consistency of Digested Sludge = 3.5%
Volume of Digested Sludge to be fed to Belt Filter = 71.440 m3/day
Press
Volume of Filtrate = 58.940 m3/day III
Total Filtrate/Supernatant Flow = 300.0 m3/day I+II+II

Total Filtrate/Supernatant Flow = 10.2 m /hr
3
7a FILTRATE TRANSFER PUMPS
7 MLD STP AT JUNJUNU
CIVIL LIST
Sl. Units Qty Length Width SWD FB
No. m m m m
I RAW SEWAGE PUMPING STATION
1 Receiving Chamber 1 1.60 1.80 2.00 0.50
2 Coarse Screen Channel - Mechanical 1 5.50 0.75 0.75 As per HFD
3 Coarse Screen Channel - Manual 1 5.50 0.75 0.75 As per HFD

4 Raw Sewage Sump 1 5.50 Dia. 2.50 As per HFD
II SEWAGE TREATMENT PLANT

1 Stilling Chamber 1 2.00 1.70 2.00 0.50
2 Fine Screen Channel - Mechanical 1 7.00 0.70 0.70 0.30
3 Fine Screen Channel - Manual 1 7.00 0.70 0.70 0.30

4 Grit Chamber - Mechanical 2 3.00 3.00 0.90 0.50
5 Distribution Chamber for Primary 1 2.00 2.00 2.00 0.50

Clarifier
6 Primary Clarifier 1 15.00 Dia. 3.50 0.50
Feed chambers for outlet of Primary
7 calrifer outlet and SBR basin Feed 2 2.00 2.00 3.50 0.50
Chamber
8 SBR Basins 2 28.00 15.00 5.00 0.50
9 Chlorination Tank 1 16.50 6.00 3.00 0.50
PRIMARY& BIOLOGICAL SLUDGE
10 Combined Sludge Sump ( From 1 5.00 3.00 2.50 0.50

Primary clarifier & SBR Basins)
11 Gravity Thickner 1 12.50 Dia. 3.00 0.50
12 Thickner Recirculation Sump 1 6.00 4.00 2.50 0.50

13 Sludge Digester Feed Sump 1 4.00 2.50 2.50 0.50
7.5
14 High Rate Anaerobic Sludge Digester 1 19.00 Dia. ( Included 0.80
allowance for
grit, scum)
15 Bio Gas Holder 1 9.90 Dia. 6.50 0.80
16 Centrifuge Feed Sump/ Digester 1 5.00 3.00 2.50 0.50

Sludge Storage Sump
17 DWPE Dosing Tanks for Centrifuge 2 1.50 1.50 1.50 0.50
18 Filtrate Sump 1 2.20 2.00 2.00 0.50

19 Overhead tank 1 2.00 2.00 1.50 0.50
Sl. No Buildings Qty Length m Width Height m Remarks

m
1 HT Substation 1 15.00 6.00 4.50
2 Raw Sewage Pump House 1 7.00 5.00 5.50
3 SBR Air Blower / MCC & Control 1 17.00 13.00 10.00 G+1
Building
4 Chlorination cum Chlorine Tonner 1 8.00 5.00 3.50

House(Above Chlorination Tank)
5 Gravity Thickener & Digester Feed 1 12.00 10.00 4.50

Pump House : Pumps & Air Blowers
6 Centrifuge Feed Pump House 1 9.00 7.00 4.50

7 Centrifuge House 1 7.50 5.50 9.50 G(Stilt)+1
8 Gas Engine House 1 15.00 10.00 7.00

Gen Set: 15 KWe: 1 Nos. (1W)
9 H2S Scrubber Area 1 10.00 10.00
10 DG Set House 1 10.0 6.0 4.5
11 Security Cabin 1 3 3 3
EQUIPMENT LIST
Sl. No Equipments Capacity W S T
1 Raw Sewage Transfer Pumps-1 300 m3/hr 20 MWC 2 1 3

2 Raw Sewage Transfer Pumps-2 150 m /hr
3
20 MWC 1 0 1
2 SBR Air Blowers 3,500 Nm3/hr 0.60 Kg/cm2 1 1 2
3 RAS Pumps 80 m /hr
3
5.00 MWC 2 1 (SS) 3
4 SAS Pumps 50 m /hr
3
10.00 MWC 2 1 (SS) 3
5 Chlorinators 3 Kg/hr 1 1 2
PRIMARY SLUDGE
6 Combined Sludge Sump Air Blowers 60 m3/hr 0.40 Kg/cm2 1 1 2
7 Gravity Thickener Feed Pumps 9 m3/hr 10.00 MWC 1 1 2

8 Gravity Thickener Mechanism 12.5 m Dia 1 0 1
9 Thickner Recirculation Pumps 55 m3/hr 10.00 MWC 1 1 2
10 Sludge Digester Feed Pumps 5.00 m /hr
3
15.00 MWC 1 1 2
11 Sludge Digester Feed Sump Air 40.00 0.40 1 1 2

Blower m3/hr Kg/cm2
12 Sludge Digester Mixers 5.50 KW 3 0 2

13 Biogas Feed Air Blowers 100 m3/hr 0.40 Kg/cm2 1 1 2
14 Gas Engine Generator Set 200 Kwe 1 0 1
15 Gas Burners 125 m3/hr 1 0 2
16 Centrifuge Feed Sump Air Blowers 60 m3/hr 0.40 Kg/cm2 1 1 2
17 Centrifuge Feed Pumps 4.00 m3/hr 20.00 MWC 1 1 2

18 Centrifuge 4 m /hr
3
1 1 2
19 DWPE Dosing Tank Agitators for 2.0 HP 2 0 2

Centrifuge Feed
20 DWPE Dosing Pumps for Centrifuge 430 LPH 3.00 1 1 2

Feed Kg/cm2
21 Filtrate Transfer Pumps 11.00 m3/hr 15.00 MWC 1 1 2

22 Service water pumps 10 m /hr
3
40 1 1 2
NOTE:
W : Working
S : Standby
SS : Store Standby
AIR FLOW CALCULATIONS AT FIELD CONDITIONS
Air flow Nm3/h 300
Temperature, T Deg.C 20
Temperature, T K 293
Relative humidity, RH % 0
Altitude, H m 0
Molar mass of water, MH2O g/mol 18.01534
Molar mass of dry air, Mdry g/mol 28.9644
Water vapour saturation pressure, pws Pa e(77.3450+0.0057T-7235/T)/T8.2
2309.6513042
Atmospheric pressure at given altitude, P mWC exp(-9.81*28.97*Altitude/(8314*(273.15+Fiel
mWC 10.33
Pa 101302.18
Partial pressure of water vapour in moist air, p w Pa (RH/100)*pws
0.00
Humidity ratio, x kg/kg 0.62198*pw/(pa-pw)
0.00
Density of dry air at temp T & altitude H kg/m3 P*9.81/100*28.97/8314/(273.15+T)*10^5
1.20
Density of moist air at T & H Density of dry air(1+x)/(1+1.609x)
1.2045307888
Air flow at field conditions m3/h 322.03410954
Note: Use this sheet to Convert Nm3 of air to m3 (at actual field conditions) or to Sm3 (at 20 Deg.C, 0% humidity, Altitude 0 m)
ONDITIONS
7*Altitude/(8314*(273.15+Field temp.)))*10.33
97/8314/(273.15+T)*10^5
ir(1+x)/(1+1.609x)
C, 0% humidity, Altitude 0 m)
AIR FLOW CALCULATIONS AT FIELD CONDITIONS
Air flow Nm3/h 28
Temperature, T Deg.C 20
Temperature, T K 293
Relative humidity, RH % 0
Altitude, H m 0
Molar mass of water, MH2O g/mol 18.01534
Molar mass of dry air, Mdry g/mol 28.9644
Water vapour saturation pressure, pws Pa e(77.3450+0.0057T-7235/T)/T8.2
2309.6513042
Atmospheric pressure at given altitude, P mWC exp(-9.81*28.97*Altitude/(8314*(273.15+Fiel
mWC 10.33
Pa 101302.18
Partial pressure of water vapour in moist air, p w Pa (RH/100)*pws
0.00
Humidity ratio, x kg/kg 0.62198*pw/(pa-pw)
0.00
Density of dry air at temp T & altitude H kg/m3 P*9.81/100*28.97/8314/(273.15+T)*10^5
1.20
Density of moist air at T & H Density of dry air(1+x)/(1+1.609x)
1.2045307888
Air flow at field conditions m3/h 30.056516891
Note: Use this sheet to Convert Nm3 of air to m3 (at actual field conditions) or to Sm3 (at 20 Deg.C, 0% humidity, Altitude 0 m)
ONDITIONS
7*Altitude/(8314*(273.15+Field temp.)))*10.33
97/8314/(273.15+T)*10^5
ir(1+x)/(1+1.609x)
C, 0% humidity, Altitude 0 m)
1244
155.5
500
4
125
12.61886
12.8
3.88759
1.073438
Unit sizing of Circular SBR basin Unit sizing of Rectangular SBR basin
Volume of treatment plant 2000 m3 Volume of treatment plant 2000 m3

BOD Inlet 300 mg/l BOD Inlet 300 mg/l
MLSS 4200 MLSS 4200
MLVSS 2940 MLVSS 2940
F/m Err:522 F/m Err:522
Volume required of basin Err:522 m3 Volume required of basin Err:522 m3

Depth of Basin required 6.25 m Depth of Basin required 6.25 m
Thk of partition wall asuumed 0.4 m No of basin 2
Dia of SBR required Err:522 m Volume required for each basin Err:522 m3
Volume of wall Err:522 m3 Length assumed 8 m
Total volume required Err:522 m3 Widh required Err:522 m
Inner Dia required of SBR Err:522 m Width provided 15 m
Inner Dia proposed 17.80 m
No of basins 2
DIAMETER 17.80 METER 8 0.4 8
15 METER
0.4 METER

Process Calculations - 1 MLD - SBR

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APPENDIX

SOLUBILITY OF DISSOLVED D, IN WATER AS A

3. DESIGN CALCULATIONS Date 6/27/2013

Surface Area of each Basin provided = 1192.500 m2

Wastage per cycle = 48.452 m3/cycle/basin

Sludge wasting time = 15.000 min

Design as per CPHEEO for BEP

Design of the Selector

Air flow rate under standard conditions:

Density of air at standard conditions kg/m3 1.293

Air flow rate under field conditions:

SOTE at the PREDICTED (iterated) Diffuser Density % 27.88

kg/d 2.0 kg/d

300 300 300 600

From Calculation 10.0 From Calculation

120 120 120

5300 CHECK Max - 5000

WWF 1 DWF WWF

Centrate Flow 0.3 MLD

dry weather flow 21

0.75 1.5 2.25 3

0.75 1.5 2.25 3

Peak Flow Factor = (Qpk / Qav) = 2.25

Peak Flow (Qpk) = 2.25 MLD

1.2 DESIGN QUALITY OF RAW SEWAGE AT INLET OF SBR

2 PROCESS DESIGN FOR SBR BASINS

4.2 TREATMENT SEQUENCE

F No. of Cycles provided per Basin per day = 8.00 Nos.

G Aeration Time provided per Basin per day = 12.00 hrs

F Total Volume of Aeration Basins required = 724 m3

Q Hydraulic Tetention Time (HRT) provided = 17.42 hrs

R Solids Retention Time (SRT) provided = 15.02 days

S Recirculation Ratio provided = 25% of Feed Flow per

V Capacity of Return Activated Sludge (RAS) Pump = 20.00

4.4 SELECTOR ZONE

B Hydraulic Retention Time HRT) provided at Design = 55 min

4.5 ACTUAL OXYGEN REQUIREMENT (AOR) CALCULATIONS

J Nitrogen assimilated during oxidation of BOD = 14.5 mg/l

NO3-N generated assuming 75% nitrification of NH 3-

O2 credit to be considered during de-nitrification of O2 credit

Total O2 required including O2 credit during de-

4.6 STANDARD OXYGEN REQUIREMENT (SOR) CALCULATIONS

A Actual Oxygen Transfer Rate (AOTR) under field = 471 Kg/day

H = Altutute of Site = 100 m

Pd = Pressure at the Depth of Air Release

Ot = Percentage Oxygen Concentration leaving Tank = 19.00 18 - 20

Hence, C'S,T,H = 9.20 mg/l

CL: Operating Oxygen Concentration = 2.00 mg/l

CS,20: Dissolved Oxygen Saturation Concentration in Table D,

F: Fouling Factor = 0.90

Hene, SOTR = 963 Kg/day

C No. of Basins = 2 Nos.

D Standard O2 required at Field Conditions per Basin = 482 Kg/day/Basin

E Top Water Level (TWL) in C-Tech Basins = 5.00 m

K Fraction of O2 in Air = 23.18 %

M Air required at Field Conditions per Basin = 7,077

N Hours of Aeration per Basin per day = 12 hr/day/Basin

2.9 SLUDGE WASTING

A Specific Sludge Yield = 0.70 Kg/Kg BOD

H No. of Cycles = 8.00 Cycles/day/ Basin

I Sludge to be Wasted per Cycle per Basin = G / H = 13 Kg/day

J Solids Consistency in the Wasted Sludge = 0.80%

K Volume of Sludge to be Wasted per Cycle per Basin = 2 m3