PRiSM 2.9.

4: Predictive Asset Analytics

Christian-Marc Pouyez, Product Manager – Analytics & Energy

The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.
The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.

Confidential Property of AVEVA Group plc.

Predictive Asset Analytics Software

Software based modeling of equipment using

advanced pattern recognition
Uses historical data to describe how a piece of
equipment normally operates and build a model
Continuously monitors behavior in real-time
Alerts when the operation differs from the historical
norm
Early warning detection of equipment problems
Advanced analysis capabilities including problem
identification and root cause analysis
 Condition-based Asset Predictive Asset
Analytics Analytics
When the Condition to Monitor is Not Easily Defined and
When the Condition to Monitor is Known and Definable
Requires Advanced Machine Learning

Rule is fixed, and Specific rules for

Industrial asset Where changes in
doesn’t change Intelligent asset health
Condition is monitoring where loading, ambient
based on loading, integration of plant and/or
definable using rule based or operational
ambient or process data with performance
rule based logic modeling is too conditions are
operational EAM systems monitoring are not
complex common
conditions explicitly known

“The Whole is Greater than the Sum of Its Parts”

- Aristotle
• Asset Health Analytics = Known Rules (CbM) + Machine Learning (PdM)
• Enterprise Asset Management integration and automated work order activation
• Reduce failures, increase reliability and improve performance
Monitoring without advanced analytics
Plot-0

78 108 102 113 102 64 14 170 70 75

76

74

72

70

68

66

64

62

60

58 96 86 107 94 46 0 110 52 25
4/6/2008 4:39:21.791 PM 3.00 days 4/9/2008 4:39:21.791 PM
Subtle changes from normal asset signature
Outboard Bearing Temp (°F)

Actual Value
Predicted Value

Date and Time

A Smaller Box
Group data into smaller modes of operation

Traditional Alarms
Outboard Bearing Temp (°F)

PRiSM

Oil Drain Temp (°F)

Core Functions of Avantis PRiSM

Likely Fault Condition Probability of Fault Match

Significance of the Deviation from Normal
Operation

Signal Contribution to Performance Anomaly – Normal/Predicted vs.

Signal Contribution to Actual
Early Warning Change in Health Status
Event Diagnostics
Detection & Advisor Case Asset Health
Management
Trend Analysis Reporting
(Fault Management Monitoring
(Alarm Asset Health Trend Diagnostics)
Manager)
Example Vertical Markets and Equipment Types
• Turbine
• Compressor
• Electric Generator
• Pumps – Centrifugal, Integral
• VFD’s
• Fans, blowers
• Heat Exchanger, Boiler, Oven, Kiln Power Generation Water Management
Oil & Gas
• Air Heaters
• Water Heaters
• Pulverizer, Crusher
• Condenser
• Transformers, Breakers, Capacitors
Power T&D Mining Process
• Agitators, blender, Mixer Manufacturing & F&B
• Gearbox
• Chillers
• Seal systems
Real PRiSM catches Food & Beverage >> Dough Laminator
Issue
Monitor dough quality by detecting multi-variate sensor changes which could indicate a
problem with a motor, gearbox, or bearing.

Catch
PRiSM identified a conveyor motor drawing a higher than expected amount of current
(amps) for the given level of operation.

Cause
In an effort to improve tracking, a mechanic changed the tension of the belt by
increasing the air pressure.

Avoided impacts
If this hadn’t been caught, a bearing, roller, motor, or some combination of these would
have been compromised, resulting in significant downtime. In addition, the belt would
have likely separated.

Predictive Models

Roller Mechanical Conveyor Mechanical

• Amps drawn by motors • Amps drawn by conveyor motors
• Speed of roller motors • Speed of conveyor motors
• Gap between top & bottom rollers • Speed of production line
System Overview

Predictive Analytics powered by PRiSM

Browser Client Web Server
Trending Alarming Alarm
REST API
Interfaces
Manager
Reports

Remote Access Database & Archive

Analytics results output
Equipment Monitoring
Client Models Results

Analytics Alarming
Analytics Server
Model Building
Alert Notifications
Monitoring
Interfaces Interfaces
Engine

Source Data
ODBC
TXT
What’s new in the latest PRiSM releases

• Case Management
2.9.0 • Asset Health

• Undo
2.9.1 • Reverse selection

• Improved fault diagnotics

2.9.2 • Improved Case Management

• Hadoop Data Lake interface

2.9.3

• Wonderware Online Interface REST

2.9.4 • REST API and OPC UA update
PRiSM 2.10
Planned for July 2018

➢ HTML 5 PRiSM Web:

➢ Preferences / and User Profile
➢ SSRS and custom reports
➢ New Outlier Detection algorithm
➢ KANN Plugin
 PRiSM Vision
PRiSM 2.9.x 2018 2019+

Streamlining Expanding modelling Reduce TCO

User Experience capabilities
2017 2018 +

010
1001 010
1001
KANN KANN
Single variable HTML 5 Data Quality Near Real User Rights Self-Learning Multi-variable Model Central Model Load Cloud
Prediction PRiSM Web Management Time Mode Management Model Prediction Wizard Maintenance Balancing Services

REST

PRiSM
WW Online REST API
Confidential Property of Schneider Electric | Page 15
PRiSM evolution towards SaaS
Features initially implemented in on-premises version that are also steps towards SaaS

User Rights
Management

Auto
010 Retrain Complete
1001 HTML 5 UI

Data Quality
Management PRiSM
Model SaaS
Wizard Central Model
Load
Balancing Maintenance

WW Online
interface

Confidential Property of Schneider Electric | Page 16

“As a Service” options Monitoring MaaS

Applications SaaS

Infrastructure (IaaS) Data

• Hardware, Network, Power
Security PaaS
• Eg. Server room in the cloud
Platform (PaaS) Middleware
• Toolkit to build software
Operating Systems
• Eg. Machine Learning, Database
Virtualization IaaS
Software (SaaS)
• Application Storage
• Eg. Concur, SalesForce
Monitoring (MaaS) Networking

• On-premises or in Cloud Servers

• Eg.: PRiSM MDSC
Data Center
Aveva’s Industrial Software Platform
Cloud architecture

Insight Cloud Engineering Platform (CEP)

Native Cloud offering Virtual Machines (VM) in Azure
One or more VM per customer (no customer
Available today:
sharing of VM)
• Historian Both options allowTemporary
the delivery
approach to offer SaaS for non-cloud
• MES Performance software
of a SaaS solution
Available today:
In progress:
• DynSim
• More MES functions
In progress:
• Intelligence • Avantis
• Condition Monitoring • PRiSM
• Intelligence
Cloud Predictive Analytics as a Service evolution

Now May 2018 2019+

MaaS SaaS SaaS
VM on CEP VM on CEP Insight integration

VM: Virtual Machine

CEP: Cloud Engineering Platform
MaaS: Monitoring as a Service
SaaS: Software as a Service
Questions?

Confidential Property of Schneider Electric | Page 20