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Article history: Plastic deformation of graded crushed stone (GCS) exceeding a certain threshold is prone to cause the fail-
Received 3 September 2018 ure of GCS base and the excessive deformation of asphalt pavement. However, few studies have been con-
Received in revised form 28 January 2019 ducted regarding a control standard of the plastic deformation performance of GCS. This study attempted
Accepted 20 March 2019
to establish the control standard by setting a threshold of an evaluation indicator. The plastic deformation
index (PDI) was proposed as the evaluation indicator. The plastic deformation of GCS base at failure was
obtained on the basis of the typical asphalt pavements with GCS base and a failure criterion with 4% plas-
Keywords:
tic strain. The plastic deformation of GCS base at a given time (i.e., corresponding to the number of load
Asphalt pavement
Graded crushed stone (GCS)
repetitions) was further calculated based on the stress condition of GCS base and a prediction model for
Plastic deformation performance the plastic deformation of GCS base. The requirement for PDI values of different highway grades were
Control standard determined by the calculation equation of PDI, and the control standard was ultimately established.
Plastic deformation index (PDI) The results showed that: the PDI value should be less than or equal to 1900 mm number for expressway
and first-grade highway; the PDI value should be less than or equal to 2200 mm number for secondary
road.
Ó 2019 Elsevier Ltd. All rights reserved.
1. Introduction the reflective crack of asphalt surface course caused by the shrink-
age crack of semi-rigid base [4,5]. Generally, the gradual accumu-
Graded crushed stone (GCS) is an unbound granular material for lation of the plastic deformation of materials or the degradation
road construction, which is easy to obtain and of low cost, and is of material performance results in the failure of pavement struc-
commonly used in asphalt pavement [1,2]. GCS base plays a signif- ture during service life [6]. The GCS is possibly prone to develop
icant role in spreading the wheel load response, providing support large plastic deformation, which causes the failure of GCS base
for the asphalt surface course, and protecting the subgrade under- and the excessive deformation of asphalt pavement, and will fur-
neath the base and subbase [3]. And, GCS layer laid between the ther result in the failure of asphalt pavement and reduction of driv-
asphalt surface course and semi-rigid base is capable of restraining ing comfort. In other words, the plastic deformation of GCS has a
significant effect on the pavement performance and service life of
asphalt pavement [7]. In fact, any material has its own merits
⇑ Corresponding author. and drawbacks. But more importantly, the merits of GCS outweigh
E-mail address: czdchangan@sina.com (Z. Chen).
https://doi.org/10.1016/j.conbuildmat.2019.03.254
0950-0618/Ó 2019 Elsevier Ltd. All rights reserved.
384 G. Xu et al. / Construction and Building Materials 211 (2019) 383–394
the drawbacks. The failure of asphalt pavement possibly caused by behavior of unbound granular materials based on analyzing three
the excessive plastic deformation of GCS should be considered in mechanistic-empirical plastic deformation models. The result
advance during pavement design for making full use of the merits showed that the above these models could reflect the rapid and
of GCS. Therefore, according to the critical failure of GCS, it is cru- slower development processes of plastic deformation behavior of
cial to propose a solution that quantitatively controls the plastic the materials. Yideti et al. [17] adopted a gradation model with
deformation of GCS within a certain threshold during the design packing theory to evaluate the plastic deformation of unbound
stage to meet the actual requirement of asphalt pavement (i.e., granular materials and the disruption potential (DP) was taken as
the requirement for the plastic deformation performance of GCS). an evaluation indicator. It was found that the plastic deformation
Currently, some researchers have paid attention to the relevant performance of the materials was related to DP. Erlingsson and
research on the plastic deformation of unbound granular materials. Rahman [18] investigated the plastic deformation characteristics
For instance, the shakedown theory focuses on the evolution of the of unbound granular materials by performing the multistage
plastic deformation of material; the concept of the shakedown (MS) repeated-load triaxial (RLT) tests, and modelled the plastic
limit or limit load is proposed as follows: the material structure deformation based on the time-hardening concept. The result
appears the gradual accumulation of plastic deformation under showed that the model could characterize the plastic deformation
repeated loading when the material structure is subjected to the behaviour of the materials. Gu et al. [19] presented the prediction
applied load exceeding a certain limiting value; additionally, the models for the permanent deformation performance of unbound
plastic deformation of the material structure remains stable after granular materials on the basis of the performance-related proper-
its plastic deformation reaches a certain value under repeated ties, and found that the model had a better precision. Omer et al.
loading when the applied load is not more than a certain limiting [20] investigated the effect of physical properties on the anti-
value. Garca-Rojo and Herrmann [8] analyzed the material deformation performance of the pure dense well GCS. The authors
response to different loads based on the dissipated energy for considered that the anti-deformation performance of GCS was
exploring the shakedown of unbounded granular materials. For greatly affected by the aggregate gradation, moisture and density.
low enough load, the unbounded granular materials had no pure Soliman and Shalaby [21] analyzed the effect of fines content (par-
elastic response, but could reach the viscoelastic shakedown. For ticles passing sieve No. 200) and moisture content on the plastic
high enough load, the system changed its configuration by dissi- deformation behavior of unbound granular materials (e.g., lime-
pating enough energy. Boulbibane et al. [9] presented a new mech- stone and gravel), and found that the limestone with an optimum
anistic method for the unbound pavement design on the basis of fines content of 4.5% and gravel with an optimum fines content of
the shakedown theory. The proposed method gave the predictions 9% had better plastic deformation performance. Liu et al. [22] stud-
of various failure modes due to the accumulated plastic deforma- ied the effect of moisture content on the deformation behavior of
tion and then the shakedown loads were determined. Werkmeister GCS. The result showed that the increase of moisture content
et al. [10] found that the existing shakedown approach reflected reduced the deformation modulus. On the other hand, the selection
the partial responses to the deformation of unbounded granular for an evaluation indicator of the plastic deformation performance
materials, but not all observed responses. Thus, the authors con- of GCS is also crucial to establish the control standard. In most
ducted the repeated load triaxial test and further analyzed the researches, the California Bearing Ratio (CBR) was used to charac-
observed deformation behavior of unbounded granular materials. terize the performances of unbound granular materials (e.g., GCS).
Then, the four categories of material responses (i.e., purely elastic, Yohannes et al. [23] found that the CBR was capable of evaluating
elastic shakedown, plastic shakedown and incremental collapse or the performance of unbound granular materials. Yuan et al. [24]
ratcheting) were modified to three categories of more reasonable designed the aggregate gradation of GCS by analyzing the changing
material responses (i.e., plastic shakedown, plastic creep and incre- laws of CBR, and the optimum proportion of coarse aggregate to
mental collapse). Considering that the previously developed pre- middle aggregate was further determined. Additionally, CBR value
diction model based on the shakedown theory could characterize was also used to assess the other performances of GCS, such as the
the permanent deformation of unbound granular materials layer packing characteristics of load-carrying skeleton [25] and quality
[11], Allou et al. [12] improved the prediction model for the low [26].
traffic flexible pavement with unbound granular materials base To be sure, the above researches undoubtedly have promoted
and obtained the results of a full-scale experiment on a flexible the development and application of GCS. These researches focused
pavement. The improved model was mainly concerned with the on the qualitative analysis of the plastic deformation of GCS and
relationship between the deformation behaviour of the materials the correlated performance evaluation of GCS. However, few stud-
and the number of load repetitions. Lekarp and Dawson [13] devel- ies have been conducted regarding quantitatively controlling the
oped a new model by analyzing the existing analytical models plastic deformation of GCS within a certain threshold according
about the permanent deformation behaviour of unbound granular to the actual requirement of asphalt pavement. In brief, the control
materials. The developed model presented the relationship standard of the plastic deformation performance of GCS has been
between the accumulated permanent axial strain at any given rarely established, so that it is not conducive to quantitatively mas-
number of load cycles and the applied stresses, and the maximum tering the development mode of the plastic deformation of GCS
shear stress ratio and the length of the stress path in p-q space and may hinder its practical application in future.
were taken into account. The result showed that the calculated val- In view of this, the focus of this study is to strengthen the
ues obtained using the developed model had a very good correla- understanding of the control standard of the plastic deformation
tion with the observed values. Chen et al. [14] proposed a cyclic performance of GCS. The main processes of this study are summa-
plasticity model based on the fuzzy plasticity theory to character- rized below. First, a reasonable evaluation indicator needs to be
ize the permanent deformation behavior of unbound granular prior presented if the control standard of the plastic deformation
materials under repeated loads. The authors found that the model performance of GCS can be established. In this study, the plastic
could mimick the behaviors of unbound granular materials under deformation index (PDI) is proposed as the evaluation indicator
repeated loads. Cerni et al. [15] presented a model that character- of the plastic deformation performance of GCS. PDI is defined as
ized the long-term plastic deformation behaviour of unbound the product of the area bounded by the plastic deformation curve
granular materials. The result showed that the model could assess and the axis of the time of load repetitions and the round-trip mov-
the permanent deformation behaviour of unbound granular mate- ing speed of test wheel according to the plastic deformation test.
rials. Ahmed and Erlingsson [16] explored the plastic deformation The plastic deformation test was conducted to quantitatively pre-
G. Xu et al. / Construction and Building Materials 211 (2019) 383–394 385
2. Evaluation indicator of plastic deformation performance of recorded plastic deformation, respectively (hereafter abbreviated
GCS as initial time and terminal time, respectively).
PDI is proposed as the evaluation indicator of the plastic defor-
An evaluation indicator is a precondition of establishing any mation performance of GCS. And, Eq. (1) was simplified by using an
control standard. For GCS, the development mode of the plastic approximate trapezoid area method for avoiding the complicated
deformation of GCS should be fully taken into account, and the cal- integrating operation, i.e., the shadowed area shown in Fig. 2 was
culation method of the evaluation indicator is preferably simple approximately replaced by the sum of several trapezoid (or trian-
and intuitive. In general, the area bounded by the plastic deforma- gle) areas. Then, PDI is calculated by Eq. (2).
tion curve of GCS and the axis of the number of load repetitions is
in accordance with the above requirements; meanwhile, the plastic X
n
di þ diþ1
PDI ¼ Dt N d ð2Þ
deformation of GCS during the preloading stage is not recorded in 2
i¼1
the plastic deformation test (Note: this test is conducted with ref-
erence to the rutting test [27]), considering that the external fac- where Dt is the interval time of the recorded plastic deformation
tors (e.g., the uneven area of specimen surface) may affect the (hereafter abbreviated as interval time); and di is the plastic defor-
real plastic deformation of GCS, as shown in Fig. 1. Additionally, mation of GCS at a given time.
the meaning shown in Fig. 1 is also re-expressed in Fig. 2 for sim- Fig. 2 shows that it is essential to reasonably determine the ini-
plifying the numerical calculation, since the plastic deformation of tial time (i.e., preloading stage), terminal time and interval time
GCS is recorded by the time of load repetitions in the plastic defor- (i.e., time step). First of all, the plastic deformation of GCS was
mation test, i.e., the definition of PDI is ultimately given in Fig. 2. obtained by conducting the plastic deformation test with reference
Thus, PDI is defined as the product of the area bounded by the plas- to the rutting test. The diagrammatic sketches of the rutting test
tic deformation curve and the axis of the time of load repetitions and the testing specimens molded using the wheel rolling machine
and the round-trip moving speed of test wheel are shown in Figs. 3 and 4, respectively; Fig. 5 shows the geometric
(unit : mm number), as expressed by Eq. (1). sketch of mold; moreover, combined with Fig. 3, Fig. 6 shows the
Z tb detail loading sketch of GCS specimen in order to present the speci-
PDI ¼ At Nd ¼ f ðtÞ dt ð1Þ
ta
Fig. 1. PDI defined by the number of load repetitions. Fig. 3. Plastic deformation test with reference to the rutting test.
386 G. Xu et al. / Construction and Building Materials 211 (2019) 383–394
cantly less than those of 20 min before, Fig. 8 shows the test
results based on the interval time of 2 min for more visually
230 ± 10 identifying the development trend of the plastic deformation
100
Table 1
Aggregate gradation of GCS.
Fig. 7. Plastic deformation increments of GCS between 0 and the 20th min: (a) Optimum moisture content state; (b) Water-saturated state.
Fig. 8. Plastic deformation increments of GCS between the 40th min and the 120th min: (a) Optimum moisture content state; (b) Water-saturated state.
sponding software according to the definition of Eq. (1), such as asphalt pavements are usually different from the standard load
Origin software). The above D-value indicates that the partial of 0.7 MPa in laboratory test, it is essential to perform the equiva-
shadowed area is inevitably eliminated when the curved sur- lent conversion of the plastic deformation under different stresses
face area is approximately replaced by the sum of several trape- for simplifying calculation. This study took the stress of 0.7 MPa as
zoid (or triangle) areas. Generally speaking, the above the reference standard, and the specific equivalent conversion was
approximate trapezoid area method should be feasible as long as follow: the plastic deformation in the 60th min under different
as the interval time is small enough. Meanwhile, since PDI is a stresses when GCS base reached the failure criterion were con-
relative value, it could be considered that the smaller D-value verted into the plastic deformation in the 60th min under the
is also accepted. However, the interval time of 15 min omit a stress of 0.7 MPa when GCS base reached the failure criterion.
larger part of shadowed area and produce larger error, so the Therefore, according to the results of the authors’ research group,
15 min taken as the interval time is inappropriate. On the other the plastic deformation of GCS at a given time (i.e., d10 ,
hand, since the D-values of the interval time of 2 min, 5 min and d20 ; d30 ; d40 ; d50 and d60 ) is calculated by the following prediction
10 min are relatively smaller, these three types of interval time model for plastic deformation of GCS.
basically meet the accuracy requirements and are all suitable as
the interval time. Furthermore, compared with the interval time dt ¼ ½0:02087N0:31500 þ ð1:07800 109 N þ 0:83410Þð1
of 10 min, the calculation of PDI at the interval time of 2 min or 1:430pþ0:261
p h
5 min should need more data and the calculation process may e0:00122N Þd60;ps ð4Þ
ps 100
be relatively cockamamie. The recommended interval time is
10 min according to the comprehensive considerations, i.e., where N is the number of load repetitions in laboratory test, and
the 10 min is recommended as the time step. Finally, the PDI N ¼ Nd t, t is the test time, i.e., the corresponding cumulative
value of GCS can be calculated by using an appropriate amount equivalent single axle loads in pavement design; h is the GCS base
of partial data instead of all data. thickness; d60;ps is the plastic deformation of GCS in the 60th min
In summary, the reasonable initial time (i.e., preloading stage), under standard load of 0.7 MPa; p is the vertical compressive stress
terminal time and interval time (i.e., time step) of the recorded of GCS base; and ps is the standard load (ps = 0.7 MPa).
plastic deformation are the 10th min, 60th min and 10 min based
on fully reflecting the plastic deformation characteristics of GCS,
3. Analysis parameters of control standard established
improving the test efficiency and the convenience of application,
respectively. Hence, the plastic deformation of the 10th min for
3.1. Selection of typical asphalt pavements and stress analysis of GCS
GCS is equivalent to zero due to the 0–10 min taken as the preload-
base
ing stage; the 10 min is taken as the time step. The calculation
sketch of PDI value of GCS is shown in Fig. 10. Consequently, Eq.
Considering that it is impractical to select all asphalt pavements
(2) is further rewritten by the following equation.
as the analytical objects to establish the control standard (i.e., the
PDI ¼ ðd10 =2 þ d20 þ d30 þ d40 þ d50 þ d60 =2Þ Dt Nd ð3Þ permissible value of PDI), the selected typical asphalt pavements
are an optional strategy for realizing the purpose. The selected typ-
where d10 ; d20 ; d30 ; d40 ; d50 and d60 are the plastic deformation of GCS ical asphalt pavements should cover the major pavement types to
in the 10th min, 20th min, 30th min, 40th min, 50th min and 60th meet the practical requirements. This study mainly takes into
min under standard load of 0.7 MPa, respectively, d10 ¼ 0; and Dt is account the asphalt pavement with composite base, i.e., the
the interval time or time step (Dt ¼ 10 min). asphalt pavement with GCS base and semi-rigid subbase, as shown
The calculation equation of PDI was established by using the in Fig. 11. The primary reason for the asphalt pavement with GCS
test results of the plastic deformation of GCS under standard load base and semi-rigid subbase used as the analytical object is as fol-
of 0.7 MPa in laboratory test (Note: the plastic deformation test lows: (1) in terms of economic benefits, GCS is an unbound granu-
was conducted with reference to the rutting test). Thus, the plastic lar material for road construction, which is easy to obtain and of
deformation of the corresponding time points of GCS base at failure low cost; (2) in terms of performance advantage, GCS layer has
was substituted into Eq. (3) to determine the requirement for PDI good capability of stress dispersion, so GCS layer laid between
values of the typical asphalt pavements for establishing the control the asphalt surface course and semi-rigid base in asphalt pavement
standard of plastic deformation performance of GCS. Considering plays a significant role in restraining the reflective crack of asphalt
that the actual stress values of GCS base for different types of surface course caused by the shrinkage crack of semi-rigid base;
meanwhile, the semi-rigid layer has good integrity, enough
mechanical strength, water resistance and frost resistance; (3)
the asphalt pavement with GCS base and semi-rigid subbase
Fig. 10. Calculation sketch of PDI value of GCS. Fig. 11. Sketch of asphalt pavement with composite base.
G. Xu et al. / Construction and Building Materials 211 (2019) 383–394 389
should be able to make best use of the advantages and bypass the lative equivalent single axle loads of each asphalt pavement is
disadvantages when the advantages of GCS base and semi-rigid divided into three grades; the trial calculation of asphalt pave-
subbase are fully combined, so that the asphalt pavement has bet- ments presented in Table 2 are constantly performed on the basis
ter performance. that the calculated surface deflection values should not exceed the
The first thing to illustrate is that the asphalt pavement with design deflection values; finally, the semi-rigid subbase thickness
GCS base and semi-rigid subbase has been hardly specified in the for each asphalt pavement is obtained from the results of the trial
current specifications. The typical asphalt pavements in this study calculation, and more types of asphalt pavements are further
were selected on the basis of the similar requirements in the cur- determined, as shown in Table 3.
rent specifications to be closer to meet the actual requirements. The plastic deformation of GCS base was mainly caused by the
In other words, the corresponding material parameters and struc- vertical compressive stress, so only the vertical compressive stress
ture parameters of the selected typical asphalt pavements were was analyzed in the stress analysis of GCS base. Meanwhile, the
determined according to the Specifications for Design of Highway effect of asphalt surface course parameters on the vertical com-
Asphalt Pavement (JTG D50-2017) [28] and Technical Standard of pressive stress was also taken into account to acquire more types
Highway Engineering (JTG B01-2014) [29].Table 2 presents the of asphalt pavements, so that the selected typical asphalt pave-
characteristics of asphalt pavement with composite base. Pave- ments have better generality.The vertical compressive stress of
ments A and B are mainly applicable to the secondary road; Pave- GCS base was calculated by Bisar and the details consisted of the
ments C, D, E and F are mainly applicable to the expressway and following aspects. (1) According to the basic national conditions
first-grade highway. According to the Technical Standard of High- of China, the axle load of the single axle-two wheel set with 100
way Engineering (JTG B01-2014) [29], the definition of highway KN was adopted as the design axle load in asphalt pavement
grade in China is as follows: the secondary road is a two-lane high- design. The calculation parameters of the design axle load are as
way designed for vehicles driving, and the annual average daily follows: the design axle load = 100 KN; the tire ground pres-
designed traffic volume of secondary road should be more than sure = 0.70 MPa; the diameter of equivalent circle = 21.30 cm; the
5,000 to 15,000 passenger cars; the first-grade highway is a multi- two wheel center distance = 31.95 cm. (2) The set parameters in
lane highway that controls access optionally according to the Bisar are: (a) ‘‘Loads”: stress = 700 kPa; radius = 0.1065 m (i.e.,
needs, which is designed for vehicles driving in divided directions the radius of equivalent circle); the (X Coordinate, Y Coordinate)
and divided lanes, and the annual average daily designed traffic of load number 1 and 2 are (-0.1598, 0) and (0.1598, 0), respec-
volume of first-grade highway should be more than 15,000 passen- tively; (b) ‘‘Layers”: the thickness, modulus elasticity and Poisson’s
ger cars; the expressway is a multilane highway that controls all ratio of the each layer of asphalt pavements were input, respec-
access, which is specially designed for vehicles driving in divided tively; (c) ‘‘Positions”: the positions referred to the calculation
directions and divided lanes, and the annual average daily position of the vertical compressive stress of GCS base. (3) Only
designed traffic volume of expressway should be more than the calculation positions of one side for the single axle-two wheel
15,000 passenger cars. were analyzed because the loading position of the load was sym-
The semi-rigid subbase thickness was preliminary determined metrical. (4) The trial calculation of the vertical compressive stress
by taking the design deflection as the checking index. The design of GCS base at different positions were performed, such as the
deflection is defined by the following description: the required sur- wheel gap center, the middle position between the wheel gap cen-
face deflection value of asphalt pavement is correspondingly ter and single wheel center, the inner side edge of the single wheel,
obtained when the asphalt pavement has been subjected to the the single wheel center, and the outer side edge of the single
cumulative equivalent single axle loads in the design service life wheel. (5) The corresponding position was regarded as the calcula-
and the pavement condition is still better than the limit state stan- tion position of the vertical compressive stress of GCS base by tak-
dard of each highway grade; under this condition, the design ing the maximum vertical compressive stress of the corresponding
deflection is defined as the required surface deflection value of position as the value of the vertical compressive stress of GCS base.
asphalt pavement. Additionally, the surface deflection represents Finally, the results of the trial calculation indicate that the calcula-
the vertical displacement of asphalt pavement under the design tion position should be the single wheel center. As can be seen
axle load, which is an index to reflect the total stiffness of asphalt from Table 4, pavement A includes twenty-seven types of typical
pavement. The asphalt pavements with combined base are mainly asphalt pavements. For pavements A, B, C, D, E and F, a total of
analyzed in this study, i.e., from the top layer to bottom layer, the one hundred and sixty-two types of typical asphalt pavements
structure layers are the asphalt surface course, GCS base, semi- were selected as the analytical objects. It was very cumbersome
rigid subbase and subgrade, respectively. The procedure followed to present the calculated results of all asphalt pavements due to
to design the asphalt pavement is as follows: first, the suitable the excessive amount data. Hence Table 4 only presents the verti-
asphalt pavements are preliminarily selected according to the clas- cal compressive stress of GCS base for pavement A (Note: the fol-
sification of highway grade and cumulative equivalent single axle lowing intermediate calculation processes also mainly presented
loads in the specification, as tabulated in Table 2; then, the cumu- the calculated results for pavement A).
Table 2
Characteristics of asphalt pavement with composite base.
Table 3
Design deflection and semi-rigid subbase thickness.
Pavement type A B C
6 3 7.5 12 6 11 16 10 15 20
Cumulative equivalent single axle loads (10 )
Design deflection (0.01 mm) 33.4 27.8 25.3 29.1 25.8 23.9 23.9 22.0 20.8
Semi-rigid subbase thickness (cm) 26 35 40 30 36 40 28 33 36
Pavement type D E F
Design deflection (0.01 mm) 22.0 20.8 19.9 20.8 19.2 18.1 19.2 18.1 17.3
Semi-rigid subbase thickness (cm) 27 29 32 27 31 34 27 30 33
Table 4
Vertical compressive stress of GCS base for pavement A (kPa).
The plastic deformation of GCS base at failure was primarily Cumulative equivalent single axle loads (106 ) 3 7.5 12
analyzed for obtaining the calculation parameters of PDI (i.e.,
Semi-rigid subbase thickness (cm) 26 35 40
d10 ; d20 ; d30 ; d40 ; d50 and d60 ). According to the literatures [30–32], d60;p (mm) 1.92 1.54 1.37
4% plastic strain can be regarded as the failure criterion of GCS.
For the typical asphalt pavements (i.e., A, B, C, D, E and F), the plas-
tic deformations of GCS base at failure were calculated by Eq. (5),
as given in Table 5. In addition, the d60;ps values of the typical asphalt pavements (i.e., A,
dph;p ¼ eph;p h ð5Þ B, C, D, E and F) were substituted into Eq. (4) to calculate the plastic
deformation of GCS base at a given time, i.e., d10 ; d20 ; d30 ; d40 ; d50 and
where dph;p is the plastic deformation of GCS base at failure; and d60 . Finally, the requirement for PDI values of the typical asphalt
eph;p is the plastic strain of GCS at failure (eph;p ¼ 4%). pavements were calculated by substituting the d10 ; d20 ; d30 ; d40 ; d50
and d60 into Eq. (3).
3.3. Calculation of Plastic deformation of GCS base at a given time
Table 5
Plastic deformation of GCS base at failure.
Pavement type A B C D E F
GCS base thickness h (cm) 15 15 18 18 18 20
Plastic deformation of GCS base at failure dph;p (mm) 6 6 7.2 7.2 7.2 8
G. Xu et al. / Construction and Building Materials 211 (2019) 383–394 391
Table 7
Conversion results of d60;ps for pavement A (mm).
Table 8
Plastic deformation of GCS base for pavement A at a given time (mm).
Table 9
Requirement for PDI values of pavement A (mm number).
Table 10
Requirement for PDI values of pavement B (mm number).
4.2. Control standard of plastic deformation performance regarded as the control standard to control the plastic deformation
performance of GCS, as given in Table 16. The details are as follows:
According to the plastic deformation of GCS base at a given time (1) the PDI value of GCS should be less than or equal to
(i.e., d10 ; d20 , d30 ; d40 ; d50 and d60 ), the requirement for PDI values of 1900 mm number for expressway and first-grade highway; (2)
the typical asphalt pavements were calculated by Eq. (3), as sum- the PDI value of GCS should be less than or equal to 2200
marized in Tables 9–14. mm number for secondary road. Although the developed control
The statistical method was used to process the above calculated standard is a range value with upper limit, the much smaller PDI
results of PDI for different highway grades in order to obtain the value may be not the most appropriate under the premise of satis-
representative values of PDI. Table 15 presents the representative fying the thresholds of PDI. The much smaller PDI value imposes
values of PDI under the corresponding guaranteed ratio based on higher requirements for material design and construction technol-
the classification of expressway and first-grade highway or sec- ogy in practical engineering applications; but in fact, it is difficult
ondary road. Then, the representative values of PDI were modified to comprehensively meet the higher requirements in some cases.
by using the approximate value method, and the thresholds of PDI Therefore, the determinaton of PDI value of GCS in practical engi-
were further determined. Furthermore, the thresholds of PDI are neering applications should comprehensively take into account
392 G. Xu et al. / Construction and Building Materials 211 (2019) 383–394
Table 11
Requirement for PDI values of pavement C (mm number).
Table 12
Requirement for PDI values of pavement D (mm number).
Table 13
Requirement for PDI values of pavement E (mm number).
Table 14
Requirement for PDI values of pavement F (mm number).
Contents Expressway/First-grade Secondary An example was given to show the application of the developed
highway road control standard presented in Table 16. The raw material of GCS is
Average value (mm number) 2352.3 2714.0 limestone, and the aggregate gradation is tabulated in Table 1. GCS
Standard deviation 252.5 372.5 specimens were molded by the wheel rolling machine according to
(mm number) the specimen specification (i.e., 300 mm 300 mm 100 mm),
Coefficient of variation (%) 10.7 13.7
optimum moisture content and maximum dry density of GCS
Number of sample 108 54
Coefficient of guarantee ratio 1.65 1.35 (i.e., 3.4% and 2.47 g/cm3 , respectively), and 98% compaction. The
Representative value 1935.7 2211.1 loading sketch of GCS specimen is shown in Fig. 6. The test pro-
(mm number) cesses were as follows: (1) GCS specimens with the mold were
placed on the test bench; (2) the test wheel was located in the cen-
tral part of GCS specimens, and the walking direction was in accor-
Table 16 dance with the rolling direction of GCS specimens; (3) the round-
Control standard of PDI value of GCS for different highway grades. trip moving speed, wheel pressure, and walking distance of test
Highway grade Expressway/First-grade Secondary wheel were 42 number/min ± 1 number/min, 0.7 MPa ± 0.05 MPa
highway road and 230 mm ± 10 mm, respectively; (4) the test time was 60 min,
Threshold of PDI 6 1900 6 2200 and the 0–10 min was the preloading stage and the remaining time
(mm number) was the formal test stage. The plastic deformation of GCS speci-
mens were recorded in the 10th min, 20th min, 30th min, 40th
the following aspects: thresholds of PDI; material design; construc- min, 50th min and 60th min (i.e., d10 , d20 ; d30 ; d40 ; d50 and d60 ),
tion technology. In brief, the common requirements for the above respectively.
three aspects needs to be balanced under the premise of satisfying The PDI value of GCS was calculated by substituting the
the thresholds of PDI. Moreover, the developed control standard is d10 ; d20 ; d30 , d40 ; d50 , and d60 into Eq. (3). Table 17 shows that the
conductive to instructing the material design of GCS to make its PDI value of GCS is approximately 1893 mm number. As can be
plastic deformation meet the actual requirement of different high- seen from Table 16, the PDI value of GCS for this example meets
way grades, e.g., the aggregate gradation of GCS is designed by the the requirement for PDI values of all highway grades. Additionally,
requirement for PDI values of the given highway grades. the PDI value is very close to 1900 mm number. Therefore, when
G. Xu et al. / Construction and Building Materials 211 (2019) 383–394 393
Table 17
Calculated results of PDI value of GCS.
the GCS given in this example is applied to expressway and first- equal to 2200 mm number when GCS is used in secondary
grade highway, the construction quality may need to be further road. Moreover, the PDI value that is not too small under the
strengthened to minimize the effect of improper construction premise of satisfying the thresholds of PDI could be more
operations on the PDI value of GCS. appropriate in light of the comprehensive consideration of
the actual feasibility of material design and construction
6. Conclusions technology. The further application and popularization of
the asphalt pavements with GCS base and semi-rigid sub-
This study addressed the control standard of the plastic defor- base in road construction may be greatly promoted.
mation performance of GCS. The control standard was established (4) The developed control standard could contribute to control-
by setting a threshold of an evaluation indicator. PDI was proposed ling the plastic deformation of GCS within a set threshold to
as the evaluation indicator and its calculation equation was given. meet the prescribed requirement of asphalt pavement. The
A total of one hundred and sixty-two types of typical asphalt pave- material design of GCS (e.g., gradation design) may be quan-
ments were used as the analytical objects based on six types of the titatively instructed by the developed control standard. In an
typical asphalt pavements (i.e., A, B, C, D, E and F), which should be engineering application, the PDI value of GCS is firstly deter-
able to cover the major pavement types. The requirement for PDI mined by the data of the plastic deformation test; then, the
values were calculated by the calculation equation of PDI (i.e., Eq. suitability of the material design of GCS is judged by com-
(3)) on the basis of the selected typical asphalt pavements with paring the calculated value of PDI with the developed con-
GCS base and a failure criterion with 4% plastic strain. Finally, trol standard. In addition, the test operation and
the control standard was presented according to the classification calculation method are also simple and convenient for prac-
of different highway grades. The major findings of this study are as tical application. However, further work will also need to be
follows: done. A trial pavement section is used to further test and
improve the developed control standard. Hence the combi-
(1) PDI reflects the developmemt mode of the plastic deforma- nation of laboratory test and trial pavement section will be
tion of GCS, and is capable of characterizing the plastic taken into account in future study.
deformation performance of GCS. The key calculation
parameters of PDI are the plastic deformation of GCS in the Conflict of interest
10th min, 20th min, 30th min, 40th min, 50th min, and
60th min, i.e., d10 ; d20 ; d30 ; d40 , d50 and d60 . According to the The authors certify that there are no conflict of any interests
typical asphalt pavements and the plastic deformation of with the manuscript.
GCS base at failure, the d10 ; d20 ; d30 , d40 ; d50 and d60 are deter-
mined by using the prediction model for the plastic defor- Acknowledgements
mation of GCS base, respectively. PDI can be acquired by
Eq. (3) simply and conveniently. The authors gratefully acknowledge the support of test condi-
(2) Generally, the semi-rigid layer has good integrity, enough tions from Key Laboratory for Special Area Highway Engineering
mechanical strength, water resistance, and frost resistance; of Ministry of Education. The authors would also like to acknowl-
and more importantly, GCS layer can effectively spread the edge the editors and reviewers of this paper for their very valuable
wheel load response and furtherrestrain the reflective crack comments and remarks.
of asphalt surface course caused by the shrinkage crack of
semi-rigid layer. For the asphalt pavement with GCS base
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