REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

CHATER 1
1.1 INTRODUCTION

COMPANY NAME: SUDARSHAN CHEMICALS PVT LTD.

COMPANY ADDRESS: SUDARSHAN CHEMICAL INDUSTRIES
Block No.41, MIDC Industrial Area,
Dhatav Village, Roha, Maharastra-402116 (India).

MAJOR PRODUCTS:
Sudarshan, is the largest pigment producer in India, has been a very prominent in the
pigment market for over 50 years, and are Major producers of the pigments. These pigments
being a color-providing component in various industries like Paints, Textiles, Dyes, Cement
Manufacturing, Rubber, Cosmetics and Leather industries. Sudarshan is uniquely placed to offer
the complete range – General Purpose Grades, High Performance, Specialist hard to make colors
and Effect Pigments. With equivalent or superior quality & consistency to the leading
international grades and provide solutions for all technical challenges, all from just one supplier.

DR. BATU LONERE Page 1

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

CHAPTER 2
2.1 PLANT DESCRIPTION
The Sudarshan Chemical Limited is located at MIDC Roha. The plant is built outside the
locality surrounded by mountains. This plant spreads over 89 acres. The plant comprises of many
subunits of pigment both batch and continuous mode.
2.1.1 AZO PLANT (OPERATED IN BATCH MODE)
Azo plant operates on basis of Neutralization reaction. The Diazotization reaction is carried
out. This reaction being exothermic, ice is used as a cooling medium for reaction. The reaction needs
to be carried out at 0°c.this is done by directly adding the ice inside the Stirred Tank Reactor. This
reaction is followed by filtration, subsequent, drying (of cake), dried product is then pulverized and
blended. Product is then packed. Certain additives and reagent are added for the color, shade and
required uniformity. PH is also maintained for required shade (for yellow it is maintained 5). This
plant operates batch wise and tray dryers are used. The time for filtration is 3 to 4 hrs and the cake is
removed as soon as conductivity exceeds the prescribed value. Washing is given with water to
remove dissolved impurities.
2.1.2 AZO PLANT (OPERATED IN CONTINUOUS MODE)
In this plant the cake obtained from the plate and press filter is removed and fed to
continuous dryer. The product obtained is continuously pulverized and blended.
2.1.3 ICE PLANT
This plant operates on refrigeration cycle. The refrigerant used in liquid ammonia.
Ammonia is compresses to a high pressure at about 200 atm and condensed in a condenser using
chilled water. The condensed ammonia is then expanded using an expander valve and
temperature is decreased to a very low value. The ice maker (evaporator) is in the form of a
jacketed vessel. The water is poured on the walls of the vessel, where ammonia jacket the vessels
and water then gets converted into ice converted to ice almost instantaneously. The ice is then
scrapped by rotating scrapped and obtained ice is then converted into chip form by use of a
conveyer belt. Nearly 140 Tons of ice is produced. This ice can easily be pneumatically
conveyed instantaneously by a blower into pigment plant reciprocating compressors are used.
The water from cooled water is used for cooling the compressor. The oil separator is used in case
the oil gets mixed with the water.

DR. BATU LONERE Page 2

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

2.2.1 CHILLED WATER PLANT

This is another utility for obtaining the chilled water for many purposes. The water obtained after
compression stage is sent into chiller where it is allowed to cool and not to cool into ice.

2.2.2 MICA PLANT

Mica is crushed and powdered Mica is fined. The mica is grinded and pulverized. The vibrator
screen then separates the finer Mica particles obtained are micro sized. The Mica particles are used for
providing a shine and glaze to pigments.

2.2.3 SOLVENT RECOVERY PLANT

This plant is used to recover the methanol from the solvent by distillation. The solvent mainly
contains water and methanol. The boiling point of methanol is 65°C and water 100°C it is easy
separation. The entering mixture is heated by recovering heat from the methanol vapors which are
then condensed. There covered methanol is then stored. Methanol being easily combustible it is
stored in a tank surrounded by the Hydrant lines. The water is obtained is cooled at the cooling
tower. The plate type compact heat exchanger used to exchange heat with solvent mixture. Two plate
type heat exchangers are employed for the process. The reboiler used is horizontal thermo siphon .
2.3.1 WATER RECYCLE PLANT
In this plant water is filter and made clear. The water is initially sent to the sedimentation
tank and the oil and grease are skimmed. The pH is adjusted and water is aerated. The gases and
volatile substances are removed by scrubbing.
2.3. 2 BOILER HOUSE
The water used for the stem production needs to be pure, clean and free from hardness.
Ultra filtration is carried out followed by Reverse Osmosis. The maximum allowable TDS is
5000 ppm. There are four boilers at 29 Tones per Hour (28 TPH, 14 TPH and 15 TPH). The 29
TPH boilers is fired tube whereas the 28 TPH is water tube boiler and used as an auxiliary boiler
in case the other is shutdown condition. The 29 TPH boilers is operated at the pressure 17.5
kg/cm².The Indonesian coal is used as fuel. In 28 TPH boilers the furnace oil is used. A
continuous blow down is given from the entire boiler to maintain TDS level. In the 28 TPH
boiler used has fluidized coal bed combustion take place at 1200°C to 1300°C in the furnace
chamber with fired resistance silicon bricked wall, having pores which allows intake adequate
amount of air required for combustion. The flue gas contains ash content and Electrostatic

DR. BATU LONERE Page 3

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

Precipitin is employed, which removes the ash particles by principle of corona discharge. There
is separate ash separator for ash removal. 14 TPH and 15 TPH are also used as standby boilers.

DR. BATU LONERE Page 4

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

CHAPTER 3
3.1 EFFLUENT TREATMENT PLANT
Effluent treatment plant are used to treat the industrial waste water because of it highly
acidic in nature and also it contain organic matter due to this problem we treat the waste water
and control the pH now following procedure is used to treat the waste water.

1. Receiving tank 2. Sedimentation 3. Neutralization 4. Flash Mixer

tank tank

5. Aerations tank 6. Clarifier 7. Incinerator

3.1 block dig. For effluent treatment plant

The waste water from mica plant and pigment plant is send to receiving tank and is send
to sedimentation tank where the large suspended particle are settled at bottom and it send to
neutralization tank the waste water is highly acidic in nature so that it first neutralize with lime
so it maintain the pH of water . after it send to flash mixer where the flocculent is added such as
poly aluminum chloride it will rapidly give the flocks of pigment water then the it send to
aeration tank where the aerobic bacteria is their so that the oxygen will require for this bacteria
so it activate on sludge so from the bottom of aeration tank the air is supplied and the waste kept
for 24 hours so due this limits there is four aeration tank be there to treatments. Now this effluent
is fed to clarifier where the sludge is settled at bottom and sends to Incinerator where the
Incinerator is used to dispose the organic wastes obtained after the aerobic decomposition of
effluent. Effluent mainly contains of mainly organic material. Organics constitute 80% and
remaining inorganic material. The incinerator handles 15 to 20 kg/hr of the feed. The waste is
heated up to 1200°C and then the flue gases after cooling up to 140°C are released.

DR. BATU LONERE Page 5

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

DIAZO SOLUTION

CHATER 4
4.1 PRODUCTION OF PIGMENTS

COUPLER

DR. BATU LONERE Page 6

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

REACTOR

STRIKER

FILTER PRESS

TRAY DRIVER

PULVERIZER

BLENDER

PACKAGING

Fig 4.1 block dig for pigment plant

4.1.1 Raw Materials:

In a pigment products same liquid and solid chemicals are used. In liquid chemicals the
Hydrochloric acid (HCL acid) is dilute 30 % from 32 %. The Sodium Nitrate (NaNO2) is dilute
30% from 35%. The acetic acid (CH3COOH) is dilute 40-42% from 45%. The Sulphuric acid
(H2SO4) is not dilute its directly used. And the caustic soda (NaOH), Propylene Glycol, etc.
In a solid chemicals, Naphthalene, Aniline, 2, 5Dichloro-anilide etc.

Products: Red and Yellow

4.1.2 Process Description:

DR. BATU LONERE Page 7

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

dissolution and diazotization: Take 10m³ MSRL Vessel. Take a water and heat with steam.
Charge 2,5dichloro -aniline 100% and stirrer for 30 min. Heat the base slurry to 70 to 72°C to
get clear oily solution. Add HCL 30%. Then start natural cooling up to 40-45°C & stirring in 1st
gear, then cool to 0°C with Ice. Give sample to lab. Add NaNO2 30% at temp. 0-5°C Give
sample to lab. Stirror1 hrs at 0-5°C with Nitrite. pH 3.8 to 4.5

4.1.3 coupler :
Take 10 m³ vessel add water and OT-paste and AS-P paste and Stir for 30 min. Heat to 90-
95°C and add NaOH 40% dissolve completely cool immediately to 40°C. Give the sample to lab.

4.2.1 Striker :
30 m³ clean vessel. Charge ice and charge Glacial acetic acid. Transfer diazo vessel to striker
vessel remove excess of nitrite just before striking. Give the sample for checking excess nitrite
for lab. Add amido for maintained the excess conc.observed . Add now coupler in striker vessel ,
run striker vessel in 1hr -1hr 30min at 0-10°C. pH 6.3 -6.5 and Heat to 45°C & stir for 2 hrs.
Check striking ok ,if ok Give the sample of striking for checking to lab. Adjust pH 10.5-10.8
slowly with NaOH 40% Heat to 95°C and maintain at 95°C for 1hrs during heating maintain pH
10.5- 10.8 Cool to 70°C. Give F. S. Sample. And following operation as follow

4.2.2 OPERATIONS IN PLANT

1. Synthesis
2. Filtration
3. Drying
4. Pulverization
5. Blending
6. Packing

4.2.3 Filtration Operation: Filter presses are sometimes called "Plate-and-Frame Filters"
which describes the style of filters developed from the 1800's onwards .Filter presses generally
work in a "batch" manner. They are loaded with slurry before completing a filtering cycle and
producing a batch of solid filtered material, called the filter "cake". The solid is removed, the
press re-loaded with slurry and the batch cycle repeated.

DR. BATU LONERE Page 8

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

Fig 4.2.3 Plate and Frame

Filter Press.

The chambers of this

type of filter press are formed
by combining polypropylene filter plates and frames. This creates chambers of 5-40 mm,
depending on frame thickness. Plate and frame type filter presses are suitable for pre-coating
filtration, which in the beverage industry is used for clear filtration. ANDRITZ supplies plate and
frame type filter presses for operating pressures up to 6 bar.

4.3.1 Tray Dryer/

Drying Chamber:
The most
common dryer for
small tonnage
products, a batch tray dryer. (Figure 4.3.1) consists of a stack of trays or several stacks of trays
placed in a large insulated chamber in which hot air is circulated with appropriately designed
fans and guide vanes.

DR. BATU LONERE Page 9

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

Fig 4.3.1Tray Dryer/ Drying Chamber

Often, a part of the exhausted air is recirculated with a fan located within or outside the drying
chamber. These dryers require large amount of labor to load and unload the product. Typically,
the drying times are long (10 hours). The key to successful operation is the uniform air flow
distribution over the trays as the slowest drying tray decides the residence time required.

4.3.2 Pulverization:
A pulverizer or grinder is mechanical device which is acts on the cake and it converts into the
Fine form powder it use in paint and dyes industries.
4.3.3 Blending: it means mixing the parameter which is present in the pigment aleardy
standardized but any deficiency is their so that we will add some blends to correct it such as like
pigment color ,sizing etc

CHAPTER 5
5.1 PRODUCTION OF MICA

GRINDING

SEPERATION

DR. BATU LONERE TESTING Page 10

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

COATING

FILTRATION

WASHING (AIR)

DRYER

KILAN CALCINATION

BLENDING

TESTING

PACKING

5.1 Block dig. For production of mica

5.1.1 Process description:

The production of mica is depending on the following treatment and conditions. It is a
long sheet but we want size in micron because of this mica are used to give shine to paints,
cosmetic etc so the process is now crushing and grinding the mica sheet after will get size is
about 1-8 µ, 1-15µ,5-25µ etc. now sample testing will be their and it going to metal hydroxide
coating it will give proper color . after that we wash mica with DM water and for dry purposes
we pass the air in filter to to remove the water from cake. Now steam is a medium of heat
transfer because we use steam to dry the mica to evaporate the moisture and its send to kiln

DR. BATU LONERE Page 11

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

where baking of mica take place at temp 850ċ and go to blending of titanium dioxide be done
and finally mica production take place after that is go for testing where any heavy material will
be present in the product so it rejected and nothing be there so it will go for packing.

5.1.1 Pumps
 Centrifugal pump:
The centrifugal pump is by far the most widely used type in the chemical and petroleum
industries. It will pump liquids with very wide-ranging properties and suspensions with high
solids content including, for example, cement slurries, and may be constructed from a very wide
range of corrosion resistant materials. The whole pump casing may be constructed from plastics
such as polypropylene or it may be fitted with a corrosion resistant lining. Because it operates at
high speed, it may be directly coupled to an electric motor and it will give a high flow rate for its
size.

Fig 5.1.1 Liquid flow path inside a centrifugal pump

In this type of pump, the fluid is fed to the Centre of a rotating impeller and is thrown
outward by centrifugal action. As a result of the high speed of rotation the liquid acquires a high
kinetic energy and the pressure difference between the suction and delivery sides arises from the
inter-conversion of kinetic and pressure energy. The liquid enters the casing of the pump,
normally in an axial direction, and is picked up by the vanes of the impeller. In the simple type
of centrifugal pump, the liquid discharges into a volute, a chamber of gradually increasing cross-
section with a tangential outlet.
5.1.2 Reciprocating pump:
A Reciprocating pump are very important part of industry because high pressure is main
characteristics of this pump and this high pressure output are being used in places like starting of

DR. BATU LONERE Page 12

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

the engine or you can say building of pressure in the fluids, but there are used in limited
application because they require lot of maintenance. These pump are positive displacement
pumps and that is reason don’t require any type of priming for their functioning in the starting
period of the pump. Following parts of the reciprocating pump such as piston is made of mild
steel ,liner made of mild steel , inlet and out let valve is made of from steel and brass also ,motor
,shaft , relief valve , piston ring these are parts of this pump and this works same like an I.C
engine .
Working principal:
The working of this pump such first of all the piston has the function of providing the
suction force , so that the liquid can be lift up or can be sucked in with great force. After that
comes the compression part which will impart the required pressure energy to the fluids , in this
part of the phase the piston have to do a great work so that the liquid can be compressed
properly and its pressure can increased to the desired level. The inlet and the outlet valve open at
certain pressure which is set by the manufacture.
If the piston is of single acting type which means it can suck from one side and transmit
to the same side only. But we can go with double reciprocating pump too which have the
function of the giving suction and discharge simultaneously in each stroke. This pump can be
used as the compressor also but for that we have a good valve arrangement which can operate
with good frequency.
Advantages :
i. give high pressure at outlet
ii. give high suction lift
iii. they used for air also

5.1.3 Valves:
The valves used for chemical process plant can be divided into two broad classes, depending
on their primary function. A valve is a mechanical device used either to regulate the flow /
control. Flow or to stop the flow of fluid through a pipe line or in or out of the vessel.
 Gate & Plug Valve: A valve selected for shut-off purposes should give a positive seal in
the closed position and minimum resistance to flow when open. Gate, plug and ball
valves are most frequently used for this purpose.

DR. BATU LONERE Page 13

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

 Ball Valve: Ball valve consists of a hollow spherical ball which is having a bore
diametrically.
 Globe Valve: If flow control is required, the valve should be capable of giving smooth
control over the full range of flow, from fully open to close. Globe valves are normally
used, though the other types can be used.

5.2.1 Chemicals and their effects and safety

1. Product name: Ammonia

 Common name: Ammonia anhydrous; Anhydrous ammonia

 Formula: NH₃

 Hazardous identification: Irritating or corrosive to exposed tissues. Inhalation of vapors

may result in pulmonary edema and slightly flammable.

 ROUTE OF ENTRY:
Skin Contact – Yes
Skin Absorption - Yes
Eye Contact - Yes
Inhalation - Yes
 HEALTH EFFECT
Eye Effects: Mild concentrations of product will cause conjunctivitis. Contact with higher
concentrations of product will cause swelling of the eyes and lesions with a possible loss of
vision.

Skin Effects: Mild concentration of product will cause dermatitis or conjunctivitis. Contact with
higher concentration of product will called caustic like dermal burns and inflammation. Toxic
level exposure may cause skin lesions resulting in early necrosis and scarring.

Ingestion effects : Since product is a gas at room temperature, ingestion is unlikely.

Inhalation effects: Corrosive and irritating to the upper respiratory system and all mucous type
tissue. Depending on the concentration inhaled, it may cause burning sensations; coughing,
wheezing, shortness of breathing, headache, nausea, with eventual collapse, inhalation of
excessive amounts affects the upper airway (larynx and bronchi) by causing caustic like burning.

DR. BATU LONERE Page 14

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

Resulting in edema and chemical penumonitis. If it enters the deep lung, pulmonary edema will
result. Pulmonary edema and chemical pneumonitis are potentially fatal conditions.

 FIRST AID MEASURES

Eyes:
Flush contaminated eyes with copious quantities of water. Part eyelids to assure complete
flushing. Continue for a minimum of 15 minutes. Persons with potential exposure to ammonia
should not wear contact lenses.
Skin:
Remove contaminated clothing as rapidly as possible. Flush affected area with copious quantities
of water. In case of frostbite or cryogenic burns flush area with Luke warm water. Do not use hot
water. A physician should see the patient promptly if the cryogenic burn has resulted in blistering
of the dermal surface or deep tissue freezing.
Ingestion:
Not specified. Seek immediately medical attention.

Inhalation:
Prompt medical attention is mandatory in all cases of over exposure. Rescues personnel should
be equipped with self contained breathing apparatus. Conscious persons should be assisted to an
uncontaminated area and inhale fresh air. Quick removal from the contaminant area is most
important. Unconscious person should be moved to an uncontaminated area, given mouth to
mouth resuscitation and supplemental oxygen. Keep victim warm and quiet. Assure that mucus
or vomited material does not obstruct the airways by positional drainage.

 Extinguishing: Water fog Use media suitable surrounding fire

 FIRE FIGHTENING INSTRUCTIONS: If possible, stop the flow of gas, since

ammonia is soluble in water, it is the best extinguisher media not only in extinguishing
the fire, but also absorbing the escaped ammonia gas. Use water spray to cool
surrounding containers.

DR. BATU LONERE Page 15

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

2. PRODUCT NAME : Methyl Alcohol.

 Synonym : Methanol; methyl hydroxide; mono hydroxyl methane; pyroxylic spirit;
wood alcohol; wood naphtha; wood spirit; mono hydroxyl methane; methyl hydrate.

 HAZARDS IDENTIFICATION :
Appearance : Clear, colorless.
Flash point : 11°C.
Toxicity: Cannot be made non poisonous Causes Eye and Skin irritation may be absorbed
through intact skin. This substance has caused adverse reproductive and fatal effects in animal.
Flammable liquid and vapor harmful if inhaled may be fatal and Caused blindness if swallowed.
May cause central nervous system depression may cause digestive tract irritation with Nausea,
Vomiting and Diarrhea. Causes respiratory tract irritation, May cause Liver, Kidney and Heart
damage.
Target organs: Kidneys, Heart, Central Nervous System, Liver, Eyes.

 POTENTIAL HEALTH EFFECTS

Eye: Products irritation, Characterized by burning sensation, Redness, Tearing, Inflammation
and possible Corneal Injury. May caused painful sensitization to Light.

Skin: Causes moderate skin irritation May be absorbed through the skin in harmful amount.
Prolonged and repeated contact may cause defeating of the skin and dermatitis.

Ingestion: May be fatal or cause blindness if swallowed may cause gastrointestinal irritation
with nausea, vomiting and diarrhea may cause systematic toxicity with acidosis may cause
central nervous system depression, characterized by excitement, followed by headache,
dizziness, drowsiness and nausea. Advanced stages may cause collapse, unconsciousness and
coma possible to Death due to respiratory failure may cause cardiopulmonary system effects.

Inhalation: Harmful to inhale may cause adverse central nervous system effect including
headache, convulsions and possible to Death may cause visual impairment and possible
permanent blindness causes irritation of the mucous membrane.

DR. BATU LONERE Page 16

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

Chronic: Prolonged or repeated skin contact may causes dermatitis. Chronic inhalation and
ingestion may cause effects similar to those of acute inhalation and ingestion. Chronic exposure
may cause reproductive disorders and teratogenic effect. Laboratory experiments have resulted in
mutagenic effects. Prolonged exposure may cause liver, kidney and heart damage.

 FIRST AID MEASURES:

Eye: Immediately flush eyes with plenty of water for at least 15 minutes, occasionally lifting the
upper and lower eyelids. Get medical aid immediately.
Skin: Immediately flush skin with plenty of soap and water for at least 15 minutes while
removing contaminated clothing and shoes. Get medical aid if irritation develops or persists.
Wash clothing before reuse.
Inhalation: Get medical aid immediately. Remove from exposure to fresh air immediately. If
breathing has ceased apply artificial respiration using oxygen and a suitable mechanical device
such as a bag and a mask.
Extinguishing media: For small fires use dry chemical carbon dioxide waters spray or alcohol
resistant foam. Use water spray to cool fire exposed containers. Water may be ineffective. For
large fires, use water spray, fog or alcohol resistant foam. Do not use straight streams of water.

5.2.2 Safety Plant:

Sudarshan chemical India LTD. has well equipped EHS (environmental health and
safety) section. It is up-to-date according to the protocols of MPCB (Maharashtra Pollution
Control Board). All safety protocols are strictly followed in the plant. Plant is also equipped with
the fire-fighting system.

5.2.3 Safety Training:-

 All the products must be handled wearing gloves for lens always use.
 Keep accepted products in role the standard quantity decide and displayed.

DR. BATU LONERE Page 17

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

 Do not wear wrist watch, pen in pockets: do not wear cloths each having metal buttons
.Things may create scratches on the product.
 Always use wrist and belt cover.
 Product must be packed as per ISOs quantity.
 Care to be taken to avoid the open product in the bin which may collect the dust.
 Care to be taken at the time of packaging that hot product should not packed. It will pack
after cooling.
 Do not touch moving parts of machine.
 Put machine guards at proper place.
 Walk through gangway only.
Thus, the company is provided with a great safety system which makes all its
employees free from danger. Apart from this, the labors and contract workers also taken
well care of. The company has always kept virtues of safety as its highest priority. The
plant runs on a principal of safety first, duty next.

5.4.1 Personal Protective Equipment (PPE):

To ensure the greatest possible protection for employees in the workplace, the
cooperative efforts of both employers and employees will help in establishing and maintaining a
safe and healthful work environment. Some of the most common types of eye and face protection
include the following:

5.4.2 Safety Spectacles:

These protective eyeglasses have safety frames constructed of metal or plastic and
impact-resistant lenses. Side shields are available on some models.

5.4.3 Goggles:
These are tight fitting eye protection that completely cover the eyes, eye sockets and the
facial area immediately surrounding the eyes and provide protection from impact, dust and
splashes. Some goggles will fit over corrective lenses.

5.5.1 Welding shields:

DR. BATU LONERE Page 18

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

Constructed of vulcanized fiber or fiberglass and fitted with a filtered lens, welding
shields protect eyes from burns caused by infrared or intense radiant light; they also protect both
the eyes and face from flying sparks, metal spatter and slag chips produced during welding,
brazing, soldering.

5.5.2 Safety shoes:

Combination foot and skin guards protect the lower legs and feet, and may be used in
combination with toe guards when greater protection is needed. Safety shoes have impact-
resistant toes and heat-resistant soles that protect the feet against hot work surfaces common in
roofing, paving and hot metal industries. The metal insoles of some safety shoes protect against
puncture wounds.

5.5.3 Protecting Hats:

Protective hats are mainly required for the protection of the head during working in the
plants as any accident may occur during the various operations.In Clariant it’s compulsory for
every worker to use all the ppe.Some other ppe’s are: hand gloves, CABA (compressed air
breathing apparatus), protective suits, etc.

CONCLUSION
It was a pleasure to perform the training of two weeks in Sudarshan Chemicals (India) Ltd.,
which is a reputed company in local area because of their work. It gives me immense pleasure
and satisfaction as I finally submit this report about the training which I underwent here for one
one month . This month of industrial training was informative period this training helped to be
more systematic and disciplined in my work During the training, I learnt to interact to different
types of people the training has not only tough me how to work with sense of responsibility and

DR. BATU LONERE Page 19

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

self-confidence but also has shown me the differences between the world of theory and industrial
experiences From this training I obtained both technical and practical knowledge.
This training has certainly helped me in bridging the gap between theory and practical. It
has empowered me to see how the knowledge gained through textbook is implemented in
practice.
This training has me importance of work, culture and Teamwork I take with me successful
knowledge that I gained in period.

DR. BATU LONERE Page 20

 REPORT ON INDUSTRIAL TRAINING –SUMMER 2017

DR. BATU LONERE Page 21