Beruflich Dokumente
Kultur Dokumente
Form 5468
Type EZR
June 2005
W7430
W7399
Introduction
Scope of Manual corrosive gas applications and include a Type 112
restrictor and a 161EB Series pilot, 161AY Series pilot
This instruction manual provides installation, start- up, or PRX Series pilot. For applications that have high
adjustment, maintenance, and parts ordering information pressure drops, using a Type 161AYM, 161EBM, or
for the Type EZR pressure reducing regulator, the 161EBHM monitor pilot will increase the accuracy of
Type 112 restrictor, the 161AY Series pilot, the 161EB the regulator.
Series pilot , and the PRX Series pilot. Any accessories
used with this regulator are covered in their respective Specifications
instruction manuals.
Specifications for the Type EZR regulator are found on
Product Description page 2. The control spring range for the pilot is marked
on the spring case of 161EB Series pilots and on the
The Type EZR pilot-operated, pressure reducing nameplate of 161AY Series and PRX Series pilots. Other
regulators are used for natural gas, air, or other non- information for the main valve appears on the nameplate.
D102600X012
www.FISHERregulators.com
Type EZR
Specifications
Main Valve Body Sizes, End Connection Styles, Minimum and Maximum Differential Pressures(1)
and Structural Design Ratings(1)(2) See tables 4 and 10
See table 1
Proportional Bands
Maximum Inlet Pressures and Pressure Drops(1) See table 2
Main Valve: See table 10 Temperature Capabilities(1)
Pilots: See table 3 See table 8
Restrictor: 1500 psig (103 bar)
Options
Outlet (Control) Pressure Ranges • Integral Slam-Shut Device
See table 2 • Prepiped Pilot Supply and Pilot Bleed
Main Valve Plug Travel • Travel Indicator
• Inlet Strainer
1, 1-1/4, 2 x 1-inch • Type 252 Pilot Supply Filter
(DN 25, 32, 50 x 25): 0.37-inch (9 mm) • Trim Package
2-inch (DN 50): 0.68-inch (17 mm) • Restricted Capacity Trim
3-inch (DN 80): 0.98-inch (25 mm) • Pilot Diaphragm for Pressure Loading
4-inch (DN 100): 1.19-inch (30 mm) • Quick Disconnect Union in Pilot Mounting
6-inch (DN 150): 1.5-inch (38 mm)
8-inch (DN 200): 1.75-inch (44 mm)
1. The pressure/temperature limits in this manual and any applicable standard or code limitation should not be exceeded.
2. End connections for other than ANSI standard can usually be provided, contact your local sales office for assistance.
Table 1. Main Valve Body Sizes, End Connection Styles, and Body Ratings
MAIN VALVE BODY SIZE MAIN VALVE BODY MATERIAL END CONNECTION STYLES(1) STRUCTURAL DESIGN RATING(2)
NPT (2 x 1 and 2-inch only) 400 psig (27,6 bar)
2 x 1, 2, 3, 4, and 6-inch
Cast iron ANSI Class 125B FF 200 psig (13,8 bar)
(DN 50 x 25, 50, 80, 100, and 150)
ANSI Class 250B RF 500 psig (34,5 bar)
1, 1-1/4(3), 2 x 1, 2, 3, 4, 6 x 4, NPT or SWE (1, 2 x 1, and 2-inch only) 1480 psig (102 bar)
8 x 4, 6, 8 x 6, 12 x 6-inch ANSI Class 150 RF 285 psig (19,6 bar)
(DN 25, 32, 50 x 25, 50, 80, WCC Steel
100,150 x 100, 200 x 100, 150, ANSI Class 300 RF 740 psig (51,0 bar)
200 x 150, 300 x 150) ANSI Class 600 RF or BWE 1480 psig (102 bar)
ANSI Class 150 RF 285 psig (19,6 bar)
8-inch (DN 200) LCC Steel ANSI Class 300 RF 740 psig (51,0 bar)
ANSI Class 600 RF 1480 psig (102 bar)
1. Ratings and end connections for other than ANSI standard can usually be provided. Contact your local sales office for assistance.
2. See tables 3, 5, 6, and 7 for diaphragm materials and additional pressure ratings.
3. Available in steel NPT only.
2
Type EZR
B2625_2
MAIN SPRING
DIAPHRAGM AND
PLUG ASSEMBLY
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
ATMOSPHERIC PRESSURE
W7346
2A—Type EZR with Types 161EB Pilot, 112 Restrictor and a 252 Filter
RESTRICTOR
DAMPER
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
ATMOSPHERIC PRESSURE
E0790
2B—Type EZR with PRX Series Pilot and a Type 252 Filter Schematic
3
Type EZR
Table 2. Outlet (Control) Pressure Ranges, Proportional Bands, and Pilot Control Spring Information
PILOT CONTROL SPRING INFORMATION
PILOT OUTLET (CONTROL) PROPORTIONAL BAND(1)
TYPE PRESSURE RANGE WITH RESTRICTOR SET ON 2 Wire Diameter, Free Length,
Part Numbers Color Code
Inches (cm) Inches (cm)
6 to 15-inches w.c. (15 to 37 mbar) 1-inch w.c. (3 mbar)(2) 1B653927022 Olive drab 0.105 (0,267) 3.75 (9,53)
0.5 to 1.2 psig (0,034 to 0,083 bar) 1-inch w.c. (3 mbar)(2) 1B537027052 Yellow 0.114 (0,290) 4.31 (10,95)
161AY or
1.2 to 2.5 psig (0,083 to 0,173 bar) 0.5 psig (0,034 bar)(2) 1B537127022 Light green 0.156 (0,396) 4.13 (10,49)
161AYM
2.5 to 4.5 psig (0,173 to 0,31 bar) 0.5 psig (0,034 bar)(2) 1B537227022 Light blue 0.187 (0,475) 3.94 (10,00)
4.5 to 7 psig (0,31 to 0,48 bar) 0.5 psig (0,034 bar)(2) 1B537327052 Black 0.218 (0,554) 4.13 (10,49)
5 to 15 psig (0,34 to 1,03 bar) 0.5 psig (0,034 bar)(2) 17B1260X012 White 0.120 (0,305) 3.75 (9,53)
10 to 40 psig (0,69 to 2,76 bar) 0.5 psig (0,034 bar)(2) 17B1262X012 Yellow 0.148 (0,376) 3.75 (9,53)
161EB or 30 to 75 psig (2,07 to 5,17 bar) 0.6 psig (0,41 bar)(2) 17B1259X012 Black 0.187 (0,475) 4.00 (10,16)
161EBM 70 to 140 psig (4,83 to 9,65 bar) 1.3 psig (0,09 bar)(2) 17B1261X012 Green 0.225 (0,572) 3.70 (9,40)
130 to 200 psig (8,96 to 13,8 bar) 1.5 psig (0,1 bar)(2) 17B1263X012 Blue 0.262 (0,665) 3.85 (9,78)
200 to 350 psig (13,8 to 24,1 bar) 3 psig (0,21 bar)(2) 17B1264X012 Red 0.294 (0,747) 4.22 (10,72)
161EBH or 250 to 450 psig (17,2 to 31,0 bar)(3) 3.5 psig (0,24 bar)(4) 17B1263X012 Blue 0.262 (0,665) 3.85 (9,78)
161EBHM 400 to 700 psig (27,6 to 48,3 bar)(3) 7 psig (0,48 bar)(4) 17B1264X012 Red 0.294 (0,747) 4.22 (10,72)
7.3 to 16 psig (0,5 to 1,1 bar) 1.0 psig (0,069 bar) GD25525X012 White 0.098 (0,250) 2.165 (5,5)
14.5 to 26 psig (1 to 1,8 bar) 1.0 psig (0,069 bar) GD25524X012 Yellow 0.110 (0,280) 2.165 (5,5)
23 to 44 psig (1,6 to 3 bar) 1.0 psig (0,069 bar) GD25523X012 Green 0.126 (0,320) 2.165 (5,5)
41 to 80 psig (2,8 to 5,5 bar) 1.0 psig (0,069 bar) GD25518X012 Blue 0.138 (0,350) 2.165 (5,5)
PRX/120 73 to 123 psig (5 to 8,5 bar) 1.0 psig (0,069 bar) GD25522X012 Black 0.157 (0,400) 2.165 (5,5)
PRX/125
116 to 210 psig (8 to 14,5 bar) 1.0 psig (0,069 bar) GD25521X012 Silver 0.177 (0,450) 2.165 (5,5)
203 to 334 psig (14 to 23 bar) 1.0 psig (0,069 bar) GD25520X012 Gold 0.197 (0,500) 2.008 (5,1)
319 to 435 psig (22 to 30 bar) 1.0 psig (0,069 bar) GD25586X012 Aluminum 0.236 (0,600) 2.008 (5,1)
421 to 609 psig (29 to 42 bar) 1.0 psig (0,069 bar) GD25519X012 Red 0.256 (0,650) 1.969 (5,0)
PRX/120-AP
435 to 1160 psig (30 to 80 bar) 1.0 psig (0,069 bar) GD27379X012 Clear 0.335 (0,850) 3.937 (10,0)
PRX/125-AP
1. Proportional band includes outlet pressure drop plus hysteresis (friction), but does not include lockup.
2. Proportional band was determined with a pressure drop ranging from 50 to 150 psig (3,45 to 10,3 bar). Approximately double the proportional band if the pressure drop is less
than 50 psig (3,45 bar).
3. The maximum operating pressure for fluoroelastomer pilot diaphragms is limited to 450 psig (31,0 bar).
4. Proportional band was determined with a pressure drop ranging from 100 to 300 psig (6,9 to 20,7 bar). Approximately double the proportional band if the pressure drop is less
than 100 psig (6,9 bar).
Type 161AYM—The monitor version of the Type used as the pilot on single-stage pressure reducing
161AY pilot. The pilot bleed (exhaust) is isolated from regulators or as the monitor pilot or as the working
the sense (control) line. This pilot is used in monitoring pilot in wide-open monitor systems. The PRX has a
systems requiring an isolated pilot bleed (exhaust). double diaphragm which provides increased accuracy
and sensitivity, an integral restrictor adjustment to
Type 161EB—High accuracy pilot with an outlet allow adjustable opening and closing speeds, and
pressure range from 5 to 350 psig (0,34 to 24,1 bar). a damper adjustment to allow adjustments to make
Pilot bleeds (exhausts) downstream through the sense for inlet pressure variability and loading pressure
(control) line. oscillations.
Type 161EBM—The monitor version of the Type Type PRX/120-AP—Outlet pressure range of 435 to
161EB pilot. The pilot bleed (exhaust) is isolated from 1160 psig (30 to 80 bar). The Type PRX/120-AP can
the sense (control) line. This pilot is used in monitoring be used as the pilot on single-stage pressure reducing
systems requiring an isolated pilot bleed (exhaust). regulators or as the monitor pilot or as the working
Type 161EBH—The high-pressure version of the pilot in wide-open monitor systems.
Type 161EB pilot with an outlet pressure range from Type PRX/125—Identical to the Type PRX/120 except
250 to 700 psig (17,2 to 48,3 bar). the restriction screw is removed. The Type PRX/125
Type 161EBHM—The high-pressure version of the can only be used as the monitor override pilot on
Type 161EBM pilot with an outlet pressure range from working monitor applications.
250 to 700 psig (17,2 to 48,3 bar). Type PRX/125-AP—Identical to the Type PRX/120-AP
Type PRX/120—Outlet pressure range of 7.3 to except the restriction screw is removed. The Type
609 psig (0,5 to 42 bar). The Type PRX/120 can be PRX/125-AP can only be used as the monitor override
pilot on working monitor applications.
5
Type EZR
BLOCK VALVE BLOCK VALVE
INLET OUTLET
3A—161 Series Single Pilot Installation with Pilot Exhaust into Control Line
INLET OUTLET
PILOT
EXHAUST
SUPPLY PRESSURE LINE HAND VALVE
3B—161 Series Single Pilot Installation with Separate Pilot Exhaust Line
INLET OUTLET
PILOT
EXHAUST
HAND VALVE
SUPPLY PRESSURE LINE PRX PILOT
CONTROL LINE
6
Type EZR
Note Note
For applications requiring extremely The Type EZR optional inlet strainer is
tight control, using a Type 161AYM, intended to prevent occasional large
161EBM, or 161EBHM monitor pilot will particles from entering the main valve.
increase the accuracy of the regulator. If the gas contains continuous particles,
upstream filtration is recommended.
Type EZR Installation When using an inlet strainer (key 23), do
not use the shim (key 23) and vise versa.
7
Type EZR
5. A clogged pilot spring case vent may cause the as shown in figure 4. With this arrangement, the
regulator to function improperly. To prevent plugging downstream monitoring regulator diaphragm changes
(and to keep the spring case from collecting moisture, position with every load change. For sizing purposes,
corrosive chemicals, or other foreign material) point add the minimum differential pressure for each
the vent down, orient it to the lowest possible point regulator together to establish the required pressure
on the spring case or otherwise protect it. Inspect the drop across the station. System lockup pressure is
vent regularly to make sure it has not been plugged. equal to the setpoint of the working regulator pilot
To remotely vent a spring case, remove the vent and when a Type 161EBM or a Type 161AYM is used on
install obstruction-free tubing or piping into the an upstream regulator, otherwise lockup pressure is
1/4-inch NPT vent tapping. Provide protection on a equal to monitor pilot lockup pressure.
remote vent by installing a screened vent cap onto the
remote end of the vent pipe. The 161AY Series pilot Working Monitor Installations
has a vent restriction (key 55, figure 19) to enhance
On working monitor installations, the working monitor
low flow stability. Do not remove this restriction.
regulator is always upstream and acts as a first-stage
regulator through the working pilot during normal
! WARNING operation. This arrangement allows the working
monitor’s performance to be observed at all times.
To avoid freezeup because of pressure Then, should the second-stage regulator fail open,
drop and moisture in the gas, use the working monitor regulator assumes the entire
antifreeze practices, such as heating the pressure reduction function of the system through the
supply gas or adding a de-icing agent to monitoring pilot.
the supply gas.
Use the following procedure when installing a working
6. As shown in figure 3, run a supply pressure line monitor system.
from the upstream pipeline to the restrictor inlet
1. Follow the procedures in the All Installations
(use 3/8-inch (9,5 mm) outer diameter tubing or larger).
section, and then continue with step 2 of this section.
Install a Type 252 pilot supply filter upstream of the
restrictor, if needed, to keep the supply source from 2. Pilot supply pressure for the downstream
clogging the restrictor or pilot. Inspect and clean this Type EZR regulator must be made directly upstream
filter regularly to make sure it has not been plugged. of the Type EZR using intermediate pressure.
3. Significant restrictions in the control line can
7. Install a downstream pressure control line
prevent proper pressure registration. Connect the
(as shown in the appropriate view of figure 3) to the
control line a minimum of 8 to 10 pipe diameters
pilot control line connection. Connect the other end of
downstream of the regulator in a straight run of pipe.
the control line at a minimum of 8 to 10 pipe diameters
Do not make the control line connection in a turbulent
downstream of the regulator, in a straight run of pipe.
area, such as in or directly downstream of a swage or
Do not place control line connection in a turbulent area,
elbow. When used, a hand valve should be a full flow
such as in or directly downstream of a swage or elbow.
valve such as a full port ball valve.
Significant restrictions in the control line can prevent
proper pressure registration. When using a hand valve, 4. Table 9 gives the spread between normal
it should be a full flow valve, such as a full port ball distribution pressure and the minimum pressure at
valve. With a Type 161EBM, 161EBHM or 161AYM pilot which the monitor pilot can be set to take over if the
run a downstream exhaust bleed line to the downstream working regulator fails open.
bleed line connection in the pilot body assembly. 5. Table 4 shows the minimum differential pressure
requirements across an individual regulator. Because
8. Good piping practices usually require swaging
this application uses a first-stage and second-stage
up to larger downstream piping to obtain reasonable
pressure reduction, add the minimum differential
downstream fluid velocity.
pressure for each regulator together to establish the
required pressure drop across the station. Do not
Wide-Open Monitor Installations exceed maximum pilot ratings given in table 3.
1. Follow the procedures in the All Installations section,
and then continue with step 2 of this section. EZR/PRX Working Monitor
2. Pilot supply for the downstream monitoring On working monitor installations, the working monitor
regulator must be obtained between the two regulators regulator is always upstream and acts as a first-stage
8
Type EZR
BLOCK VALVE UPSTREAM REGULATOR DOWNSTREAM BLOCK VALVE
REGULATOR
INLET OUTLET
INLET OUTLET
INLET OUTLET
CONTROL LINE
ALTERNATE
CONTROL LINE
4C—Type PRX Wide-Open Monitoring System Installation (Upstream or Downstream)
INLET OUTLET
L A
B HAND
SUPPLY VALVE
S L(1)
PRESSURE LINE S A B
SUPPLY
PRX-125 PRESSURE
PRX-120 MONITOR PILOT LINE HAND
WORKING PILOT VALVE
CONTROL LINE
(1) PLUGGED ALTERNATE
CONTROL LINE
4D—Type PRX Working Monitor System Installation
9
Type EZR
PRX/120 PRX/125
WORKING MONITOR PILOT PRX/120
PILOT (NO RESTRICTOR SCREW) PILOT
S B S S
B B
L
L L
A A A
(PLUGGED)
FILTER FILTER
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
INTERMEDIATE PRESSURE
ATMOSPHERIC PRESSURE
Figure 5. EZR-PRX-PRX Working Monitor Schematic
regulator through the working pilot during normal The pilot supply pressure connection for the
operation. This arrangement allows the working downstream Type EZR regulator must be directly
monitor’s performance to be observed at all times. upstream of the Type EZR using intermediate pressure
Then, should the second-stage regulator fail open, and connected to the “S” port of the downstream
the working monitor regulator assumes the entire PRX-120. Install a Type 252 pilot supply filter upstream
pressure reduction function of the system through the of the pilot, if needed, to keep the supply source from
monitoring pilot. Use the following procedure when clogging the restrictor in the pilot. Inspect and clean
installing a working monitor system. this filter regularly to make sure it has not been plugged.
Connect the loading port (Port L) of the downstream
As shown in figure 5, run a supply pressure line
PRX-120 pilot to the bonnet of the downstream
(use 3/8-inch (9,5 mm) outer diameter tubing or larger)
EZR regulator. Connect the “A” and “B” ports of the
from the upstream pipeline to the inlet (Port S) of
downstream PRX-120 pilot to downstream pressure.
the upstream PRX-120 pilot. Install a Type 252 pilot
supply filter upstream of the pilot, if needed, to keep Significant restrictions in control lines can prevent
the supply source from clogging the restrictor in the proper pressure registration. Connect the control line
pilot. Inspect and clean this filter regularly to make a minimum of 8 to 10 pipe diameters downstream of
sure it has not been plugged. the regulator in a straight run of pipe. Do not make
the control line connection in a turbulent area, such as
Connect the loading port (Port L) of the upstream in or directly downstream of a swage or elbow. When
PRX-120 pilot to the bonnet of the upstream EZR used, a hand valve should be a full flow valve such as
regulator. Connect the “B” port of the upstream full port ball valve.
PRX-120 pilot to the “S” port of the upstream PRX-125
pilot. Connect the “A” port (located on the underside Table 4 shows the minimum differential pressure
of the pilot) of the upstream PRX-120 pilot to the requirements across an individual regulator. Because
intermediate pressure between the first and second this application uses a first-stage and second-stage
EZR regulators as shown in figure 5. pressure reduction, add the minimum differential
pressure for each regulator together to establish the
The “L” port of the upstream PRX-125 pilot is plugged. required pressure drop across the station. Do not
Connect the “B” port of upstream PRX-125 pilot to the exceed maximum pilot ratings given in table 3.
intermediate pressure between the first and second
EZR regulators. Connect the “A” port of upstream
PRX-125 pilot downstream of both regulators.
10
Type EZR
Startup and Adjustment
Note
Table 10 show maximum inlet and
differential pressures for specific
constructions. Use pressure gauges to
monitor inlet pressure, outlet pressure,
and any intermediate pressure
during startup.
11
Type EZR
most stable, and easiest for startup, however, using Table 5. 161 Series and 161EB Series Pilot
the START position is not necessary. The “0” setting Adjustment Recommendations
has the smallest (minimum) flow passage; at no point RECOMMENDED
TYPE 112 RESTRICTOR
of rotation will the Type 112 restrictor be completely PILOT TYPE 112 RESTRICTOR
SETTINGS TO AVOID FOR
TYPE SETTINGS FOR LOW
shut off. After initial adjustment, the restrictor does not FLOW OPERATION
LOW FLOW OPERATION
need to be adjusted for maintenance or startup. Restrictor Setting of “2” (Run)
161/161H Restrictor Setting of “5” or less if continuous flows are
Pilot Adjustment – (For Low Flow Series Pilots or greater expected to be less than 5% of
maximum capacity
Applications Only) Restrictor Setting of “2” (Run)
161EB/EBH Restrictor Setting of “5” or less if continuous flows are
For stable, low-flow operation, other considerations Series Pilots or greater expected to be less than 5% of
maximum capacity
besides pilot settings should also be addressed.
Note: Higher Type 112 restrictor settings will increase proportional band. Adjustment of
Installation of an over-sized regulator may make the Type 112 restrictor will also cause a shift in set point. Setpoint should be checked
low-flow operation difficult. When possible, a and adjusted following restrictor setting adjustment.
Restrictor Screw
! WARNING - 1 turn out (counter-
clockwise) from fully
seated for most low flows Restrictor Screw
If pilot supply pressure is shut down - 2 ½ turns out (for flows – Fully seated (clockwise) or
first, the downstream system may be PRX/120 and less than 5% of maximum) full out (counter-clockwise)
PRX/120-AP
subjected to full inlet pressure. Series Damper Screw
- Fully out (counter- Damper Screw
1. If the pilot setting must be disturbed, be sure to keep clockwise) from seated for – Full in (clockwise)
most low flows
some tension on the spring. This will prevent trapping - One turn out (for flows
inlet pressure during blow down. less than 5% of maximum)
Note: Counter-clockwise adjustment of the PRX restrictor screw will increase
2. Close the valves shown in figure 5 or 6, in the proportional band. Adjustment of the restrictor screw will also cause a shift in set point.
Setpoint should be checked and adjusted following restrictor screw adjustment.
following order: (1) inlet block valve, (2) outlet block valve,
and if used (3) control line valve(s).
3. Open the vent valves to depressurize the system.
12
Type EZR
13
Type EZR
Table 10. Main Valve Maximum Pressure Ratings, Diaphragm Selection Information, and Main Spring Selection(1)
MAXIMUM
MAXIMUM
MAXIMUM EMERGENCY
BODY SIZE, DIAPHRAGM OPERATING MAIN SPRING DIAPHRAGM
OPERATING INLET INLET AND
INCHES (DN) MATERIAL DIFFERENTIAL COLOR STYLE
PRESSURE DIFFERENTIAL
PRESSURE
PRESSURE
17E68 Nitrile (NBR) 100 psig (6,9 bar) 100 psid (6,9 bar d) 100 psid (6,9 bar d) Light Blue
Low temperature 460 psig (31,7 bar) 400 psid (27,6 bar d) 460 psid (31,7 bar d) Black
500 psig (34,5 bar) 500 psid (34,5 bar d) 1050 psid (72,4 bar d) Black
17E97 Nitrile (NBR) High-pressure
1, 1-1/4 Black with
and/or erosion resistance 1050 psig (72,4 bar) 800 psid (55,2 bar d) 1050 psid (72,4 bar d) 130
(25, 32) White Stripe
17E88 Fluoroelastomer (FKM) 500 psig (34,5 bar) 500 psid (34,5 bar d) 750 psid (51,7 bar d) Black
High aromatic hydrocarbon
Black with
content resistance 750 psig (51,7 bar) 500 psid (34,5 bar d) 750 psid (51,7 bar d)
White Stripe
100 psig (6,9 bar) 100 psid (6,9 bar d) 100 psid (6,9 bar d) Light Blue
17E68 Nitrile (NBR)
Low temperature Black with
360 psig (24,8 bar) 300 psid (20,7 bar d) 360 psid (24,8 bar d)
White Stripe
Black with
2x1 17E97 Nitrile (NBR) High-pressure 500 psig (34,5 bar) 500 psid (34,5 bar d) 500 psid (34,5 bar d)
White Stripe 130
(50 x 25) and/or erosion resistance
1050 psig (72,4 bar) 800 psid (55,2 bar d) 1050 psid (72,4 bar d) Red Stripe
17E88 Fluoroelastomer (FKM)
Black with
High aromatic hydrocarbon 750 psig (51,7 bar) 500 psid (34,5 bar d) 750 psid (51,7 bar d)
White Stripe
content resistance
17E68 Nitrile (NBR) 100 psig (6,9 bar) 100 psid (6,9 bar d) 100 psid (6,9 bar d) Yellow
Low temperature 460 psig (31,7 bar) 400 psid (27,6 bar d) 460 psid (31,7 bar d) Green
17E97 Nitrile (NBR) High-pressure 500 psig (34,5 bar) 500 psid (34,5 bar d) 1050 psid (72,4 bar d) Green
2 (50) and/or erosion resistance 130
1050 psig (72,4 bar) 800 psid (55,2 bar d) 1050 psid (72,4 bar d) Red or Purple(2)
(2)
17E88 Fluoroelastomer (FKM) 500 psig (34,5 bar) 500 psid (34,5 bar d)(3) 750 psid (51,7 bar d) Green
High aromatic hydrocarbon
content resistance 750 psig (51,7 bar) 500 psid (34,5 bar d)(3) 750 psid (51,7 bar d) Red(2)
17E68 Nitrile (NBR) 100 psig (6,9 bar) 100 psid (6,9 bar d) 100 psid (6,9 bar d) Yellow
Low temperature
360 psig (24,8 bar) 300 psid (20,7 bar d) 500 psid (34,5 bar d) Light Blue
17E97 Nitrile (NBR) High-pressure 500 psig (34,5 bar) 500 psid (34,5 bar d) 1050 psid (72,4 bar d) Light Blue
3 (80) 130
and/or erosion resistance 1050 psig (72,4 bar) 800 psid (55,2 bar d) 1050 psid (72,4 bar d) Black(2)
17E88 Fluoroelastomer (FKM) 500 psig (34,5 bar) 500 psid (34,5 bar d)(3) 750 psid (51,7 bar d) Light Blue
High aromatic hydrocarbon
content resistance 750 psig (51,7 bar) 500 psid (34,5 bar d)(3) 750 psid (51,7 bar d) Black(2)
17E68 Nitrile (NBR) 100 psig (6,9 bar) 100 psid (6,9 bar d) 100 psid (6,9 bar d) Yellow
Low temperature 360 psig (24,8 bar) 300 psid (20,7 bar d) 500 psid (34,5 bar d) Green
4, 6 x 4, 8 x 4 17E97 Nitrile (NBR) 500 psig (34,5 bar) 500 psid (34,5 bar d) 1050 psid (72,4 bar d) Green
(100, 150 x 100, High-pressure and/or 130
erosion resistance 1050 psig (72,4 bar) 800 psid (55,2 bar d) 1050 psid (72,4 bar d) Red(2)
200 x 100)
17E88 Fluoroelastomer (FKM) 500 psig (34,5 bar) 500 psid (34,5 bar d)(3) 750 psid (51,7 bar d) Green
High aromatic hydrocarbon
content resistance 750 psig (51,7 bar) 500 psid (34,5 bar d) (3)
750 psid (51,7 bar d) Red(2)
6, 8 x 6, 500 psig (34,5 bar) 500 psid (34,5 bar d) 1050 psid (72,4 bar d) Green
17E97 Nitrile (NBR)
and 12 x 6
High-pressure and/or 130
(150, 200 x 150
erosion resistance 1050 psig (72,4 bar) 800 psid (55,2 bar d) 1050 psid (72,4 bar d) Red(2)
and 300 x 150)
100 psig (6,9 bar) 100 psid (6,9 bar d) 100 psig (6,9 bar) Yellow
17E97 Nitrile (NBR)
8 (200) High-pressure and/or 500 psig (34,5 bar) 500 psid (34,5 bar d) 1050 psig (72,4 bar) Green 130
erosion resistance
1050 psig (72,4 bar) 800 psid (55,2 bar d) 1050 psig (72,4 bar) Red(3)
1. See table 1 for main valve structural design ratings and table 3 for pilot ratings.
2. The red, black, and purple springs are only recommended for applications where the maximum inlet pressures can exceed 500 psig (34,5 bar).
3. For differential pressures above 400 psid (27,6 bar d) diaphragm temperatures are limited to 150°F (66°C).
14
Type EZR
11B5004-A
OPTIONAL LOADING CONNECTION:
1/4-INCH NPT NORMALLY PLUGGED
TYPE 112
1/4-INCH NPT
NORMALLY PLUGGED CONTROL LINE CONNECTION:
1/4-INCH NPT PRESSURE
REGISTRATION ONLY. USE
3/8-INCH O.D. TUBING OR
LARGER FOR CONTROL LINE
INLET 1/4-INCH NPT
CONNECTS TO
INLET 1/4-INCH NPT 1/4-INCH NPT TYPE
CONNECTS TO 1/4-INCH 112 OUTLET
NPT TYPE 112 OUTLET PILOT BLEED (EXHAUST)
CONNECTION: 1/4-INCH NPT USE
CONTROL LINE CONNECTION: 3/8-INCH O.D. TUBING OR LARGER
1/4-INCH NPT PRESSURE FOR BLEED (EXHAUST) LINE
REGISTRATION AND PILOT
BLEED (EXHAUST). USE
21B5005-A
3/8-INCH O.D. TUBING LARGER
FOR CONTROL LINE
15
Type EZR
Maintenance STYLE
(IMPRINT)
Regulator parts are subject to normal wear and STYLE (INK MARK)
(MAY BE IN EITHER
MATERIAL
must be inspected periodically and replaced as (IMPRINT)
LOCATION)
1
lubrication is required, use a good quality lubricant and
1
1
sparingly coat the recommended part. The frequency MATERIAL
of inspection and parts replacement depends upon (INK MARK)
DOME
the severity of service conditions, applicable codes IDENTIFICATION
and government regulations, and company inspection
procedures. Table 9 lists various regulator problems STYLE (INK MARK)
(MAY BE IN EITHER
and possible solutions for them. LOCATION)
16
Type EZR
Table 12. Troubleshooting Guide
17
Type EZR
DIAPHRAGM
(KEY 9)
BOTTOM PLUG
(KEY 11)
O-RING
FLANGED
(KEY 14)
LOCKNUT
(KEY 13)
O-RING
W7394 (KEY 10)
8. Lubricate cap screws (key 3) and secure the 8. Hold the top plug (key 5). Place the parts on the
bonnet (key 2), using an even criss-cross pattern. It top plug in the following order:
may be necessary to push down on bonnet to start • O-Ring (key 14)
cap screws. Tighten cap screws to proper torque • O-Ring (key 70)
(see table 13). • Diaphragm (key 9)
• O-Ring (key10)
Diaphragm and Plug Assembly • Bottom Plug (key 11)
Maintenance • Flanged Locknut (key 13)
The diaphragm and plug assembly can be replaced 9. Reassemble in the reverse order. Tighten flange
as a single unit (a diaphragm cartridge), or locknut (key 13) to proper torque (see table 13).
individual components within the assembly can be
replaced. When replacing individual components, Travel Indicator Assembly Maintenance
inspect each component for damage and wear,
Travel indicator assembly key numbers are referenced
and replace parts as needed. Key numbers for the
in figures 10, 14, and 18. The indicator assembly
following assembly and disassembly procedure are
can be removed and installed without removing the
referenced in figures 9 and 14.
bonnet (key 2) from the body (key 1). Travel indicator
1. Place a screwdriver or similar tool through the maintenance is performed for two reasons:
hole in the top plug (key 5).
a. When damaged or worn parts need replacing.
2. Remove the flanged locknut (key 13) from the
b. When travel indicator is removed and replaced
bottom plug (key 11). This loosens the entire assembly.
with a travel indicator plug assembly.
Note
On 1, 1-1/4, and 2 x 1-inch (DN 25, 32,
! WARNING
and 50 x 25) bodies, remove the socket
Avoid personal injury or damage
head screw (key 129) and lock washer
to property from sudden release
(key 130) from the bottom plug.
of pressure or uncontrolled gas or
3. Remove the bottom plug (key 11) and the bottom other process fluid. Before starting
plug O-ring (key 10). to disassemble, carefully release all
pressures according to the shutdown
4. Remove the diaphragm (key 9). procedure. Use gauges to monitor inlet,
5. Remove the top plug O-rings (keys 14 and 70). loading, and outlet pressures while
releasing these pressures.
6. Check all components for damage or wear and
replace as necessary. 1. Remove the indicator protector (key 22, figure 14)
and indicator cover (key 21).
7. When reassembling, be sure to lubricate all O-
rings before installing. 2. Remove the first hex nut (key 4) and the indicator
washer (key 20).
18
Type EZR
INDICATOR FITTING MAIN SPRING
(KEY 19) UPPER SPRING
SEAT (KEY 17) (KEY 12)
O-RING INDICATOR STEM
HEX NUTS (KEY 18) (KEY 15)
INDICATOR COVER (KEY 4)
(KEY 21)
BACKUP
RINGS WASHER (KEY 79)
INDICATOR (KEY 16) (6-INCH SIZE ONLY)
W7400_1 O-RING (KEY 6)
INDICATOR
WASHER (KEY 20)
3. Unscrew the second hex nut (key 4) to the top of • First Backup Ring (key 16)
the indicator stem (key 15). Do not remove. • O-Ring (key 18)
• Second Backup Ring (key 16)
4. Use a wrench to remove indicator fitting (key 19).
• Indicator Fitting (key 19), the backup rings (key 16)
5. Lift out travel indicator assembly. If replacing travel and O-ring (key 18) should slide into the indicator
indicator with travel indicator plug, skip to step 9. fitting and the small end of the upper spring seat
(key 17) should slide into the indicator fitting.
6. Compress the main spring (key 12). Remove the
• First Hex Nut (key 4)
second hex nut (key 4). Parts will separate easily
• Indicator Washer (key 20)
when the hex nut is removed.
• Second Hex Nut (key 4)
7. Slide the indicator stem (key 15) out of the
Install the indicator fitting (key 19) into the bonnet
indicator fitting (key 19). The main spring (key 12) and
(key 2, figure 14), tighten to the proper torque
upper spring seat (key 17) will be free.
(see table 13).
8. If necessary, use the indicator stem (key 15) to
To set the travel indicator, hold the indicator cover
pry the backup rings (key 16) and O-ring (key 18) out
(key 21) next to the indicator fitting (key 19). Screw
of the indicator fitting (key 19).
the hex nuts (key 4) and the indicator washer (key 20)
9. Check the indicator fitting O-ring (key 6). down on the indicator stem (key 15) until the washer
Lubricate and replace if necessary. is even with the lowest marking on the indicator cover.
Lightly lubricate the indicator cover threads and install.
10. To replace travel indicator parts, lubricate all
Replace the indicator protector (key 22).
O-rings, backup rings, and threads. To reassemble,
hold the indicator stem (key 15) and place the parts To replace the travel indicator with the non-travel
on the stem in the following order: indicator option, place the main spring (key 12) into
the bonnet. Install the indicator plug (key 19) and
• Washer (key 79 for 6-inch (DN 150) size only)
tighten to proper torque (see table 13).
• Main Spring (key 12), small end first
• Upper Spring Seat (key 17), make sure to place
the large end toward the spring
19
Type EZR
161EB Series Pilots (figure 19)
Note
This procedure covers all 161EB Series
pilots. Types 161EB and 161EBM rated
for outlet pressure settings over
200 psig (13,8 bar) and all Types 161EBH
and 161EBHM require a diaphragm
limiter (key 10). Types 161EB and
161EBM pilots rated for outlet pressure
settings under 200 psig (13,8 bar) do not
require a diaphragm limiter.
W4570-1
3. Remove the diaphragm assembly (key 7) and Use this procedure to gain access to the disk
inspect the diaphragm. assembly, orifice and body O-ring. All pressure must
be released from the diaphragm casing, and the disk
4. On Type 161EBM and Type 161EBHM pilots, assembly must be open, before these steps can
inspect the stem guide seal assembly (key 19) and, if be performed.
damaged, replace the complete assembly. Inspect the
outer O-ring (key 22) and replace if necessary. 1. Remove the cap screws (key 2) and separate the
diaphragm casing (key 4) from the body (key 1).
5. Install the diaphragm assembly (key 7) and push
down on it to see if the valve plug (key 4) strokes 2. Remove body seal O-ring (key 11) and the backup
smoothly and approximately 1/16-inch (2 mm). ring (key 50). Inspect the body seal O-ring and replace
if necessary.
20
Type EZR
3. Inspect and replace the orifice (key 5) if necessary. BODY SEAL O-RING (KEY 11)
Lubricate the threads of the replacement orifice with BACKUP RING (KEY 50)
a good grade of light grease and install with 29 to 37 BODY (KEY 1)
foot-pounds (39 to 50 N•m) of torque.
4. Remove the cotter pin (key 15) if it is necessary to
replace the disk assembly (key 13) or the throat seal
O-ring (key 31) of a Type 161AYM.
5. For a Type 161AYM inspect the throat seal O-ring Figure 12. Expanded View of the Body Area
Showing the O-ring and Backup Ring Placement
(key 31) and remove the machine screw (key 33).
Replace O-ring if necessary.
4. Inspect the pusher post (key 8) and the body seal
6. Install the disk assembly (key 13) and secure it O-ring (key 11), replace if required.
with the cotter pin (key 15).
5. Remove hex nut (key 21) to separate the
7. Place backup ring (key 50) into the body (key 1) diaphragm (key 10) and attached parts.
then place the body seal O-ring (key 11) into the body.
6. To replace the lever assembly (key 16), remove the
8. Place the diaphragm casing (key 4) on the body machine screws (key 17). To replace the stem (key 14)
(key 1). Secure the diaphragm casing to the body with or access the stem seal O-ring (key 30) also perform
the cap screws (key 2). Body Area Maintenance procedure steps 1 and 4 and
pull the stem out of the diaphragm casing (key 4).
Diaphragm and Spring Case Area
7. Install the stem (key 14) into the guide insert (key
Use this procedure to change the control spring and to 18) and perform Body Area Maintenance procedure
inspect, clean, or replace part in the spring case and steps 6 through 8 as necessary.
diaphragm assembly. 8. Install the lever assembly (key 16) into the stem
To Change the Control Spring: (key 14) and secure the lever assembly with the
machine screws (key 17).
1. Remove the closing cap (key 22), and turn the
adjusting screw (key 35) counterclockwise until all 9. Install the parts on the pusher post in the order
compression is removed from the control spring (key 6). listed below:
• Pusher Post (key 8)
2. Change the control spring (key 6) to match the • Pusher Post Connector (key 40)
desired spring range. • Connector Seal O-Ring (key 49)
3. Replace the adjusting screw (key 35). • Diaphragm Head (key 7)
• Diaphragm (key 10), pattern side up
4. Install the replacement closing cap gasket (key 25) • Diaphragm Head (key 7)
if necessary and reinstall the closing cap (key 22). • Hex Nut (key 21) — Tighten the hex nut 9 to 11
5. If the spring was changed, be sure to change the foot-pounds (12 to 15 N•m) to secure parts to the
stamped spring range on the nameplate. pusher post connector (key 40)
• Overpressure Spring (key 39)
To Disassemble and Reassemble the Diaphragm Parts • Spring Holder (key 37)
1. Remove the closing cap (key 22), and turn • Machine Screw (key 38)
adjusting screw (key 35) counterclockwise to remove 10. Insert and tighten the machine screw (key 38)
adjusting screw, baffle plate (key 56), and control with a torque of 1 to 3 foot-pounds (1 to 4 N•m) to
spring (key 6). secure the diaphragm parts to the pusher post (key 8).
2. Remove the spring case hex nuts (key 23, not 11. Install the assembled parts in the diaphragm
shown), cap screws (key 24), and spring case (key 3). casing (key 4). Make sure the lever (key 16) fits
3. Remove the diaphragm (key 10) and attached parts in the pusher post (key 8) and that the holes in
by tilting them so that the pusher post (key 8) slips off the diaphragm (key 10) align with the holes in the
the lever assembly (key 16). To separate the diaphragm diaphragm casing.
(key 10) from the attached parts, unscrew the machine 12. Place the spring case (key 3) on the diaphragm
screw (key 38) from the pusher post (key 8). casing (key 4) so the vent assembly (key 26) is oriented
21
Type EZR
necessary. Lightly lubricate the O-ring and place in
the body (key 16). Install the orifice.
6. Set the pad holder (key 22) in the body (key 16).
7. Lightly lubricate the rims of the diaphragm (key 14)
and place it on top of the pad holder (key 22). Set the
diaphragm plate (key 13) on the diaphragm (key 14).
W4573
8. Lightly lubricate the O-ring (key 18) and place it in
Figure 13. Pushing Groove Valve Up With Retainer the lower case (key 21).
9. Place the washer (key 11) and stem nut (key 20)
correctly, and secure with the cap screws (key 24) and
on the stem (key 23) and tighten. If also performing
hex nuts (key 23, not shown) fingertight only.
Upper Case Maintenance, skip to step 2 of the Upper
13. Insert the control spring (key 6) into the spring Case Maintenance section.
case (key 3), followed by the baffle plate (Key 56)
10. Insert machine screws (key 10) in the lower cover
adjusting screw (key 35).
(key 21) and tighten uniformly to ensure proper seal.
14. Turn the adjusting screw (key 35) clockwise until
there is enough spring (key 6) force to provide proper Upper Case Maintenance
slack to the diaphragm (key 10). Using a crisscross 1. Disconnect pilot and remove it from the line.
pattern, tighten the cap screws (key 24) and hex nuts
(key 23, not shown) to 14 to 17 foot-pounds (19-23 N•m) 2. Loosen locknut (key 2) and back out adjusting
of torque. To adjust the outlet pressure to the desired screw (key 1) until compression is removed from the
setting, refer to Startup and Adustment. spring. Remove cap (key 3).
15. Install a replacement closing cap gasket (key 25) 3. Lift the spring carrier (key 6), spring (key 7), and
if necessary, and then install the closing cap (key 22). O-ring (key 4) out of the upper cover (key 8). Inspect
O-ring and replace if necessary.
PRX Series Maintenance 4. Remove machine screws (key 10) from lower
cover (key 21) and the separate lower cover from the
body (key 16), unless removed during lower diaphragm
CAUTION
maintenance. Use a wrench to hold stem (key 19)
Always remove spring (key 7, figure 27) securely while removing the stem nut (key 26).
tension before performing maintenance 5. Remove remaining loose components: washer,
on this unit. To remove spring tension, upper diaphragm plate, diaphragm, lower diaphragm
loosen locknut (key 2) and back out plate, and O-rings (keys 11, 13, 14, 15, 18, and 25).
adjusting screw (key 1) until compression Inspect diaphragm and O-rings for damage or wear,
is removed from the spring. and replace if necessary.
Lower Case Maintenance 6. Lightly lubricate the O-ring (key 25). Place O-ring
over the stem (key 19) and press it down into the body
1. Disconnect pilot and remove it from the line. (key 16).
2. Remove machine screws (key 10) from lower 7. Set the lower diaphragm plate (key 15) into the
cover (key 21) and the separate lower cover from the body (key 16).
body (key 16).
8. Lightly lubricate the rims of the diaphragm (key 14)
3. Use a wrench to hold the stem (key 23) and break and place it in the body (key 16) on top of the lower
loose the stem nut (key 20). Remove the stem nut diaphragm plate (key 15).
and washer (key 11). 9. Set the upper diaphragm plate (key 13) on top of
4. Remove the diaphragm plate (key 13), diaphragm the diaphragm (key 14).
(key 14), pad holder (key 22), and O-ring (key 18). 10. Place washer (key 11) and stem nut (key 26) on
Inspect parts for damage or wear; replace if necessary. the stem (key 19) and tighten using a wrench to hold
5. Remove orifice (key 19) and O-ring (key 17). the stem.
Inspect the parts for damage or wear, and replace if 11. Set the spring carrier (key 6).
22
Type EZR
Damper and Restrictor Maintenance Parts Ordering
1. Remove screw (key 31, figure 27) and plate When corresponding with your Fisher Sales Office or
(key 29). Sales Representative about this equipment, reference
2. Remove ring nuts (key 30). the equipment serial number or FS number found on
a nameplate attached to the bonnet. When ordering
3. Remove damper adjusting screw (key 27). replacement parts, reference the eleven digit part number
Remove and inspect O-ring (key 28) for damage or of each needed part found in the parts list.
wear, and replace if necessary. Lightly lubricate O-ring
before placing on the adjusting screw. Insert damper
adjusting screw into the body (key 16) and tighten. Parts List
Insert ring nut (key 30) and tighten. Back out damper
Type EZR Main Valve (figures 14 - 18)
adjusting screw until it stops.
4. Remove restrictor adjusting screw with hole On a 2 x 1, 6 x 4, 8 x 4, 8 x 6, or 12 x 6-inch (DN 50 x
(key 32). Remove and inspect O-ring (key 28) for 25, 150 x 100, 200 x 100, 200 x 150, or 300 x 150) body,
damage or wear, and replace if necessary. Lightly the first digit indicates the end connection size and
lubricate O-ring before placing on the adjusting the second digit indicates the trim size. Order parts
screw. Insert restrictor adjusting screw into the body according to trim size unless otherwise indicated.
(key 16) and completely tighten. Insert ring nut
(key 30) and completely tighten. Back out restrictor Key Description Part Number
adjusting screw 1/2 turn. Parts Kits
Diaphragm Cartridge and O-Rings
Note 1-inch (DN 25)
17E68 Nitrile (NBR) 19B2408X022
When using a Type PRX/120 pilot with a 17E97 Nitrile (NBR) REZRX00CS12
Type PRX/125 pilot as a monitor, use the 17E88 Fluoroelastomer (FKM) 19B2408X042
2 x 1-inch (DN 50 x 25)
following settings: 17E97 Nitrile REZRX00CS92
• restrictor - completely tighten and then 2-inch (DN 50)
17E68 Nitrile (NBR) 18B5959X012
back out three full turns. 17E97 Nitrile (NBR) 18B5959X022
• damper - back out until it stops. 17E88 Fluoroelastomer (FKM) 18B5959X032
3-inch (DN 80)
5. Install plate (key 29) and screw (key 31). 17E68 Nitrile (NBR) 18B9884X022
17E97 Nitrile (NBR) 18B9884X032
17E88 Fluoroelastomer (FKM) 18B9884X042
Type 112 Restrictor 4-inch (DN 100)
17E68 Nitrile (NBR) 18B8508X022
Perform this procedure only if O-rings are leaking. Key 17E97 Nitrile (NBR) 18B8508X032
numbers are referenced in figure 22. 17E88 Fluoroelastomer (FKM) 18B8508X042
6-inch (DN 150)
1. Unscrew the groove valve (key 22) and retainer 17E97 Nitrile (NBR) REZRX00CS62
17E68 Nitrile (NBR) -----------
(key 23) just enough to loosen them, but do not
17E88 Fluoroelastomer (FKM) -----------
completely separate. 8-inch (DN 200)
17E97 Nitrile (NBR) REZRX00CS82
2. As shown in figure 14, push on the retainer 17E68 Nitrile (NBR) -----------
(key 23) to push the groove valve (key 22) out of the 17E88 Fluoroelastomer (FKM) -----------
body (key 21), then complete disassembly.
Diaphragm and O-Rings (Included are
3. Replace the groove valve O-rings (key 24) if keys 6, 8, 9, 10, 13, 14, 18, 28, and 70)
1-inch (DN 25)
necessary, being sure to lightly apply lubricant to the 17E68 Nitrile (NBR) 19B2412X022
replacement O-rings before installing them in the 17E97 Nitrile (NBR) REZRX000S12
groove valve and retainer. 17E88 Fluoroelastomer (FKM) 19B2412X042
2 x 1-inch (DN 50 x 25)
4. Install the groove valve (key 22) into the same 17E97 Nitrile REZRX000S92
2-inch (DN 50)
side of the body where the scale appears. Install the
17E68 Nitrile (NBR) 18B5952X012
retainer into the opposite side of the body, and tighten 17E97 Nitrile (NBR) 18B5952X022
until both are secure. 17E88 Fluoroelastomer (FKM) 18B5952X032
3-inch (DN 80)
5. When all maintenance is complete, refer to the 17E68 Nitrile (NBR) 18B9885X022
Startup and Adjustment section to put the regulator 17E97 Nitrile (NBR) 18B9885X032
17E88 Fluoroelastomer (FKM) 18B9885X042
back into operation.
*Recommended Spare Part
23
Type EZR
Table 14. Type EZR Main Valve Body Part Numbers (key 1, figure 14)
BODY STYLE
BODY SIZE, END CONNECTION
BODY MATERIAL Tapped Inlet Tapped Inlet and
INCHES (DN) STYLE Standard
(Pilot Supply) Tapped Outlet
NPT 2R271222012 11B5668X022 ---
SWE 2R271122012 11B5668X032 ---
ANSI Class 150 RF 2R270322012 11B5669X032 14B5623X032
1(25) WCB Steel ANSI Class 300 RF 2R270522012 11B5669X042 14B5623X042
ANSI Class 600 RF 2R270722012 11B5669X052 14B5623X052
SCH 40 BWE 2R270922012 11B6273X012 ---
SCH 80 BWE 2R271022012 11B6273X022 ---
1-1/4 (32) WCB Steel NPT 20A8126X012 --- ---
NPT 2R319019022 11B0751X012 ---
Cast iron ANSI Class 125 FF 2R318819012 11B0752X012 14B5834X012
ANSI Class 250 RF 2R318919022 11B0752X022 14B5834X022
NPT 2R315422012 11B0751X022 ---
2, 2 x 1 SWE 2R315322012 11B0751X032 ---
(50, 50 x 25) ANSI Class 150 RF 2R314522012 11B0752X032 14B5834X032
WCB Steel ANSI Class 300 RF 2R314722012 11B0752X042 14B5834X042
ANSI Class 600 RF 2R314922012 11B0752X052 14B5834X052
SCH 40 BWE 2R315122012 11B6274X012 ---
SCH 80 BWE 2R315322012 11B6274X022 ---
ANSI Class 125 FF 2R340919022 11B0753X012 ---
Cast iron
ANSI Class 250 RF 2R341019022 11B0753X022 ---
ANSI Class 150 RF 2R337522012 11B0753X032 14B5835X032
3 (80) ANSI Class 300 RF 2R337722012 11B0753X042 14B5835X042
WCB Steel ANSI Class 600 RF 2R337922012 11B0753X052 14B5835X052
SCH 40 BWE 2R338122012 11B6275X012 ---
SCH 80 BWE 2R338222012 11B6275X022 ---
ANSI Class 125 FF 2R356719022 11B0754X012 ---
Cast iron
ANSI Class 250 RF 2R356819022 11B0754X022 ---
ANSI Class 150 RF 2R352722012 11B0754X032 14B5836X032
4 (100) ANSI Class 300 RF 2R352922012 11B0754X042 14B5836X042
WCB Steel ANSI Class 600 RF 2R353322012 11B0754X052 14B5836X052
SCH 40 BWE 2R353522012 11B6276X012 ---
SCH 80 BWE 2R353622012 11B6276X022 ---
ANSI Class 150 RF 21B6960X012 21B0784X052 ---
ANSI Class 300 RF 21B6010X012 21B0784X012 ---
6x4
WCB Steel ANSI Class 600 RF 21B6011X012 21B0784X022 ---
(150 x 100)
SCH 40 BWE 21B6008X012 --- ---
SCH 80 BWE 21B6009X012 --- ---
ANSI Class 150 RF 31B6198X012 24B8006X012 ---
ANSI Class 300 RF 31B7040X012 24B8006X022 ---
8x4
WCB Steel ANSI Class 600 RF 31B9571X012 24B8006X032 ---
(200 x 100)
SCH 40 BWE 31B9569X012 --- ---
SCH 80 BWE 31B9570X012 --- ---
ANSI Class 125 FF 2U503019022 11B0755X012 ---
Cast iron
ANSI Class 250 RF 24A7700X012 11B0755X022 ---
ANSI Class 150 RF 2U501222012 11B0755X032 24B5837X032
6 (150) ANSI Class 300 RF 2U501322012 11B0755X042 24B5837X042
WCB Steel ANSI Class 600 RF 2U501522012 11B0755X052 24B5837X052
SCH 40 BWE 2U501022012 11B6277X012 ---
SCH 80 BWE 2U501122012 11B6277X022 ---
- continued -
24
Type EZR
Table 14. Type EZR Main Valve Body Part Numbers (key 1, figure 14) (continued)
BODY STYLE
BODY SIZE, END CONNECTION
BODY MATERIAL Tapped Inlet Tapped Inlet and
INCHES (DN) STYLE Standard
(Pilot Supply) Tapped Outlet
ANSI Class 150 RF --- --- FA144718X12
8 (200) LCC Steel ANSI Class 300 RF --- --- FA144717X12
ANSI Class 600 RF --- --- FA144716X12
ANSI Class 150 RF 31B8681X012 22B1304X062 ---
ANSI Class 300 RF 31B8682X012 22B1304X022 ---
8x6
WCB Steel ANSI Class 600 RF 31B8683X012 22B1304X012 ---
(200 x 150)
SCH 40 BWE 31B8679X012 22B1304X082 ---
SCH 80 BWE 31B8680X012 22B1304X092 ---
ANSI Class 150 RF 31B8691X012 23B0860X032 ---
ANSI Class 300 RF 31B8692X012 23B0860X012 ---
12 x 6
WCB Steel ANSI Class 600 RF 31B8693X012 23B0860X022 ---
(300 x 150)
SCH 40 BWE 31B8689X012 --- ---
SCH 80 BWE 31B8690X012 --- ---
25
Type EZR
Key Description Part Number Key Description Part Number
26
Type EZR
48B2142
B2617_2
MAIN VALVE ASSEMBLY FOR 1, 1-1/4, 2 X 1, 2, 3, 4, 6 X 4, AND 8 X 4-INCH (DN 25, 32, 50 X 25, 50, 80, 100, 150 X 100, AND 200 X 100) BODY SIZES
(NOTE: SEE 2 X 1 ASSEMBLY FOR ADDITIONAL PARTS)
27
Type EZR
Key Description Part Number Key Description Part Number
28
Type EZR
TOP PLUG (KEY 5)
49B5067
MAIN VALVE ASSEMBLY FOR 6, 8 X 6, AND 12 X 6-INCH (DN 150, 200 X 2 X 1-INCH (DN 50 X 25) MAIN VALVE ASSEMBLY
150, AND 300 X 150) BODY SIZES
29
Type EZR
APPLY LUB
PARTS NOT SHOWN: 63
40C3570-C
30
Type EZR
B2617_A2
B2617_C B2617_D
Figure 16. Type EZR Restricted Trim Figure 17. Type EZR Cage O-Ring Placement
3 3
B2617_E
31
Type EZR
30B4395-E
32B0707-B
SENSE
(CONTROL) SENSE
PORT (CONTROL)
PORT
SENSE
(EXHAUST) SENSE
PORT (EXHAUST)
PORT
31B5012-A
32B0708-B
32
Type EZR
161EB Series Pilots (figure 19) Key Description Part Number
Key Description Part Number 8 Control Spring Seat, Plated steel See table 15
9 Control Spring, Zinc-plated steel See table 15
Parts Kit, (included are keys 4, 6, 7, 15, and 17,) 10 Diaphragm Limiter, S30300 Stainless steel See table 15
Type 161EB 11 Adjusting Screw, Plated steel See table 15
5 to 200 psig (0,34 to 13,8 bar) R161X000012 12 Locknut, Zinc-plated steel 17B1897X012
200 to 350 psig (13,8 to 24,1 bar) R161X000022 13 Machine Screw, Plated steel (6 required)
Type 161EBM Types 161EB and 161EBM 1A7641X0022
5 to 200 psig (0,34 to 13,8 bar) R161MX00012 Types 161EBH and 161EBHM 1C8559X0022
200 to 350 psig (13,8 to 24,1 bar) R161MX00022 14 Pipe Plug
Parts Kit, (included are keys 4, 6, 7, 15, 17, 19, 22 and 23) Types 161EB and 161EBH only 1A767535072
Type 161EBH R161HX00012 15 Body Plug O-Ring, Nitrile(NBR) 1F113906992
Type 161EBHM R161HMX0012 16 Closing Cap
Nylon 24B1301X012
1 Body Assembly, CF8M Stainless steel Metal, for pressure loading
Types 161EB and 161EBH 1B7971X0252 Types 161EB and 161EBM only 17B1406X012
Types 161EBM and 161EBHM 30B8715X012 17* Closing Cap Gasket,
2 Spring Case, Stainless steel 27B9722X012 Pressure loading for metal closing cap
3 Body Plug, S30300 Stainless steel 1B7975X0052 Types 161EB and 161EBM only 1C659804022
18 Type Y602-12 Vent Assembly, Plastic 27A5516X012
4* Valve Plug, 19* Stem Guide Seal Assembly
Nitrile with stainless steel stem 20B9389X052 Types161EBM and 161EBHM only
Fluoroelastomer with stainless steel stem 20B9389X062 Stainless steel seal and
6 Plug Spring, S30200 Stainless steel 1E701337022 seal retainer w/Nitrile (NBR) O-ring 10B8711X012
7* Diaphragm Assembly, Nitrile diaphragm 22 O-Ring (Types 161EBM and 161EBHM only) 10A0904X012
with Stainless steel diaphragm plate See table 15 23 O-Ring (Types 161EBM and 161EBHM only) 10A7777X012
Table 15. 161EB Series Pilot Part Numbers (keys 7, 8, 9, 10, and 11, figure 18)
CONTROL SPRING RANGE IN PSIG (bar) AND SPRING COLOR CODE
PART 5 to 15 10 to 40 30 to 75 70 to 140 130 to 200 200 to 350 250 to 450 400 to 700
KEY
NAME (0,34 to 1,03) (0,69 to 2,76) (2,07 to 5,17) (4,83 to 9,65) (8,96 to 13,8) (13,8 to 24,1) (17,2 to 31,0) (27,6 to 48,3)
White Yellow Black Green Blue Red Blue Red
Diaphragm
7 17B9055X022(1) 17B9055X022(1) 17B9055X022(1) 17B9055X022(1) 17B9055X022(1) 17B9055X032(2) 12B0703X012(3) 12B0703X012(3)
Assembly
8 Spring Seat 17B0515X012 17B0515X012 17B0515X012 17B0515X012 17B0515X012 17B0515X012 17B0515X012 17B0515X012
9 Spring 17B1260X012 17B1262X012 17B1259X012 17B1261X012 17B1263X012 17B1264X012 17B1263X012 17B1264X012
Diaphragm
10 --- --- --- --- --- 10B4407X012 22B0590X012 22B0590X012
Limiter
Adjusting
11 17B1227X012 17B1227X012 17B1227X012 17B1227X012 17B1227X012 10B3081X012 10B3081X012 10B3081X012
Screw
1. Standard assembly for stainless steel construction; 1/32-inch (0,80 mm) thick diaphragm and 1-3/4-inch (45 mm) diaphragm plate diameter.
2. Standard assembly for stainless steel construction; 1/32-inch (0,80 mm) thick diaphragm and 1-1/2-inch (38 mm) diaphragm plate diameter.
3. Standard assembly for stainless steel construction; 1/16-inch (1,6 mm) thick diaphrag and 1-1/2-inch (38 mm) diaphragm plate diameter.
Table 16. 161EB Series Pilot Control Spring Range Parts (To Change Pilot Spring Range)
OUTLET PRESSURE RANGE,
KEY PART NAME DESCRIPTION
PART NUMBER, AND COLOR
5 to 15 psig (0,34 to 1,03 bar)
17B1260X012, White
10 to 40 psig (0,69 to 2,76 bar)
17B1262X012, Yellow Standard assembly for stainless steel construction
1/32-inch (0,79 mm) thick diaphragm 1-3/4-inch (45 mm)
30 to 75 psig (2,07 to 5,17 bar) diaphragm plate diameter
17B1259X012, Black
70 to 140 psig (4,83 to 9,65 bar)
Diaphragm 17B1261X012, Green
7
Assembly 130 to 200 psig (8,96 to 13,8 bar) Standard assembly for stainless steel construction 1/32-inch (0,79 mm)
17B1263X012, Blue thick diaphragm 1-3/4-inch (45 mm) diaphragm plate diameter
200 to 350 psig (13,8 to 24,1 bar) Standard assembly for stainless steel construction 1/32-inch (0,79 mm)
17B1264X012, Red thick diaphragm 1-1/2-inch (38 mm) diaphragm plate diameter
250 to 450 psig (17,2 to 31,0 bar)
17B1263X012, Blue Standard assembly for stainless steel construction
1/16-inch (1,59 mm) thick diaphragm 1-3/4-inch (45 mm)
400 to 700 psig (27,6 to 48,3 bar) diaphragm plate diameter
17B1264X012, Red
33
Type EZR
B2631
B2632
B2631
34
Type EZR
34B7733A
30B4383
Parts Kit (included are keys 10, 11, 12, 13, 15, 18 Guide Insert 27B4028X022
30, 31, 33, 48, and 49) RY690AX0012 21 Hex Nut 1A354024122
1 Body, Cast iron 1E987119012 22 Closing Cap
2 Cap Screw (2 required) 1C856228992 Plastic (standard) T13524T0012
3 Spring Case Assembly, Ductile iron 13B0109X042 Steel 1E422724092
4 Lower Casing, Ductile iron 23 Hex Nut (8 required) 1A352724122
Type 161AY 17B5352X012 24 Cap Screw (8 required) 1A352524052
Type 161AYM 47B3063X012 25 Closing Cap Gasket (for steel closing cap) 1P753306992
5 Orifice, S30300 Stainless steel 26 Vent Assembly
3/32-inch (2,4 mm) 0R044135032 Spring Case Down (Type Y602-1) 17A6570X012
1/4-inch (6,4 mm) 0B042035032 Spring Case Up (Type Y602-11) 17A5515X012
1/8-inch (3,2 mm) 1A936735032 Spring Case Sideways (Type Y602-12) 27A5516X012
6 Control Spring 27 Pipe Plug, Type 161AY only 1A369224492
6 to 15-inches w.c. (15 to 37 mbar) 1B653927022 30 Stem Seal O-Ring
0.5 to 1.2 psig (0,034 to 0,083 bar) 1B537027052 Nitrile (NBR) 1H2926G0012
1.2 to 2.5 psig (0,083 to 0,17 bar) 1B537127022 Fluoroelastomer (FKM) 1H2926X0022
2.5 to 4.5 psig (0,17 to 0,31 bar) 1B537227022 31 Throat Seal
4.5 to 7 psig (0,31 to 0,48 bar) 1B537327052 Nitrile (NBR) 1D682506992
7 Diaphragm Head 17B9723X032 Fluoroelastomer (FKM) 1D6825X0012
8 Pusher Post 27B5354X012 33 Machine Screw, Type 161AYM only 18A0703X022
10 Diaphragm 35 Adjusting Screw 1B537944012
Nitrile (NBR) 37B9720X012 37 Spring Holder 1R982025072
Fluoroelastomer (FKM) 23B0101X052 38 Machine Screw 10B6189X022
11 Body Seal 39 Overpressure Spring 1B541327022
Nitrile (NBR) 1H993806992 40 Pusher Post Connector 27B7982X012
Fluoroelastomer (FKM) 1H9938X0012 46 Nameplate
12 Insert Seal 47 Drive Screw 1A368228982
Nitrile (NBR) 1B885506992 48 Post Seal
Fluoroelastomer (FKM) 1B8855X0012 Nitrile (NBR) 1D687506992
13 Disk Assembly Fluoroelastomer (FKM) 1N430406382
Nitrile (NBR) 1C4248X0202 49 Connector Seal
Fluoroelastomer (FKM) 1C4248X0052 Nitrile (NBR) 13A1584X012
14 Stem 17B3423X012 Fluoroelastomer (FKM) 13A1584X022
15 Cotter Pin 1A866527022 50 Backup Ring 18B3446X012
16 Lever Assembly 1B5375000B2 55 Restriction 1D483514012
17 Machine Screws (2 required) 19A7151X022 56 Baffle Plate 11B4292X012
35
Type EZR
161EB Series Mounting Parts (figure 21) Type 112 Restrictor (figure 22)
Standard Configuration Key Description Part Number
Key Description Part Number
14 Pipe Plug, S31600 Stainless steel 1A767535072
29 Pipe Nipple, Plated steel 21 Body, CB7Cu-2 Stainless steel 20B4429X012
1-inch (DN 25) body 1N584226232 22 Groove Valve, S41600 Stainless steel 20B4403X012
2-inch (DN 50) body 1N624026232 23 Retainer, S41600 Stainless steel 10B4402X012
3 and 4-inch (DN 80 and 100) body 1U5728X0012 24* Groove Valve O-ring (2 required),
6-inch (DN 150), 6 x 4, and 8 x 4-inch body 1C210026232 Fluoroelastomer (FKM) 1C8538X0052
8 x 6 and 12 x 6-inch body 19A7858X012
8-inch (DN 200) body 1D239726232
Quick Disconnect Union Configuration Pounds to Inches (161AY/161EB Series Pilots)
Key Description Part Number Monitor System Mounting Parts (figure 25)
29 Pipe Nipple, Plated steel Key Description Part Number
1-inch (DN 25) body 1C488226232
2-inch (DN 50) body 1C559926232 29 Pipe Nipple, Plated steel
3-inch (DN 80) body 1D239726232 1-inch (DN 25) body 1N584226232
4 and 6-inch (DN 100 and 150) body 1N624026232 2-inch (DN 50) body 1N624026232
6 x 4, 8 x 4, 8 x 6, and 12 x 6-inch body 3-inch (DN 80) body 1U264426232
(DN 150 x 100, 200 x 100, 200 x 150, and 300 x 150) 1C210026232 4-inch (DN 100) body 1U5728X0012
8-inch (DN 200) body 1D239726232 6-inch (DN 150) body 1C210026232
80 Union 1B860799012 8 x 6 and 12 x 6-inch body
81 Nipple 1C678926232 (DN 200 x 150 and 300 x 150) 19A7858X012
8-inch (DN 200) body 1D239726232
38 Pipe Nipple, Plated steel 1D239726232
161AY Series Mounting Parts (figure 23) 45
46
Bushing, Plated steel
Washer, Plated steel (2 required)
1A3424X00A2
1D716228982
Key Description Part Number 47 Hex Nut, Plated steel (2 required) 1E944024112
48 U-Bolt, Plated steel 11B3469X012
29 Pipe Nipple, Plated steel 49 Mounting Bracket, Steel
1-inch (DN 25) body 1N584226232 1-inch (DN 25) body 37B4475X012
2-inch (DN 50) body 1N624026232 2-inch (DN 50) body 31B3466X012
3-inch (DN 80) body 1U264426232 3-inch (DN 80) body 31B3467X012
4-inch (DN 100) body 1U5728X0012 4-inch (DN 100) body 31B3468X012
6-inch (DN 150) body 1C210026232 6-inch (DN 150) body 31B4920X012
8-inch (DN 200) body 1D239726232 8-inch (DN 200) body 30C2462X012
45 Bushing, Plated steel 1A3424X00A2 50 Cap Screw, Plated steel (2 required)
46 Washer, Plated steel (2 required) 1D716228982 2-inch (DN 50) body 1A344424052
47 Hex Nut, Plated steel (2 required) 1E944024112 3-inch (DN 80) body 1A351224052
48 U-Bolt, Plated steel 11B3469X012 4-inch (DN 100) body 1A381024052
49 Mounting Bracket, Steel 6-inch (DN 150) body 1A524824052
1-inch (DN 25) body 37B4475X012
2-inch (DN 50) body 31B3466X012
3-inch (DN 80) body 31B3467X012
4-inch (DN 100) body 31B3468X012
6-inch (DN 150) body 31B4920X012 Prepiped Pilot Supply (figure 26)
8-inch (DN 200) body 30C2462X012 Key Description Part Number
50 Cap Screw, Plated steel (2 required)
2-inch (DN 50) body 1A344424052 59 Pipe Nipple, for use without Type 252 filter
3-inch (DN 80) body 1A351224052 1-inch (DN 25) body 1C488226232
4-inch (DN 100) body 1A381024052 2, 3, and 4-inch (DN 50, 80, and 100) body 1D239726232
6-inch (DN 150) body 1A524824052 6, 8 x 6, and 12 x 6-inch body
(DN 150, 200 x 150, and 300 x 150) 1N624026232
60 Elbow, for use without Type 252 filter 1C636821992
Pounds to Pounds (161EB Series Pilots) 61 Tubing Connector, for use without Type 252 filter
(1 required with Type 252, 2 required without Type 252)
Monitor System Mounting Parts (figure 24) Steel 15A6002XW22
Key Description Part Number Stainless Steel 15A6002X602
62 Tubing, Stainless steel 0500213809W
29 Pipe Nipple, Plated steel 68 Male Elbow, for use with Type 252 filter
1-inch (DN 25) body 1N584226232 Steel 15A6002XW32
2-inch (DN 50) body 1N624026232 Stainless Steel 15A6002X612
3-inch (DN 80) body 1U264426232 81 Nipple, for mounting Type 252 filter
4-inch (DN 100) body 1U5728X0012 1, 2, 3, and 4-inch (DN 25, 50, 80, and 100) body 1C678926232
6-inch (DN 150) body 1C210026232 6, 8 x 6, and 12 x 6-inch body
8 x 6 and 12 x 6-inch body (DN 150, 200 x 150, and 300 x 150) 1C488226232
(DN 200 x 150 and 300 x 150) 19A7858X012 8-inch (DN 200) body 1U5728X0012
8-inch (DN 200) body 1D239726232
38 Pipe Nipple, Plated steel 1D239726232
36
Type EZR
20B4393-A
B2611
B2612
37
Type EZR
B2613
37B8952
Figure 26. Prepiped Type EZR with Type 161EB Pilot, Type 112 Restrictor, and Type 252 Pilot Supply Filter
38
Type EZR
39
Type EZR
PRX Series Pilots (figure 27)
Description Part Number Key Description
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