DESIGN PROJECT WORKING BOOST CONVERTER

Nama Anggota : 1. Reza Faizal P (1310161046)

2. M.Firdaus K (1310161055)
3. Fahrizal Auliansyah (1310161059)
The parameters :
1. Vs(max) = 30 V
2. Vs(min) = 24 V
3. Vo = 60 v
4. Io = 2,5 A
5. Frekuensi Switching = 40 Khz
24
6. D = 1 – ( ) = 1- 0,4 = 0,6
60

7. T = 25µ𝑆

A. Design Of Main Circuit

 V f Diode Mur1520 = 1,2 V

Vs(min) 24
 iL Average = = = 6,25 A
(1−D)2 R 0,16 𝑥 24

 Δ iL = 0,2 x iL Avg = 0,2 x 6,25 = 1,25 A

1 Vs(min) 1
a) L = x [ (Vo + Vf) − Vs(min) ] x x
f Vo+Vf ΔiL

1 24 1
L= x [ (60 + 1,2) − 24] x x
40x103 61,2 1,25
L = 272,94µ𝐻

 Δ Vo = 0,1% x Vo = 0,001 x 60 = 0,06 V

Vo 60
 R= = = 24 Ω
Io 2,5

Vo X D 60 x 0,6
b) C = = = 625µF
R x ΔVo x f 24 x 0,06 x 40x103
B. Design Of Snubber Circuit

 Ion = iL Avg = 6,25 A

 V off = Vo = 60

 t fall Mosfet IRFP460 = 58 nS

Ion x tfall 6,25 x 58 x 10−9
a) C snubber = = = 3,02 nF
2 x Voff 2 x 60

DxT 0,6 x 25 x 10−6

b) R snubber < = = 2480 Ω
2 x Csnubber 2 x 3,02 x 10−9
2480
R snubber =
2
= 1240 Ω
C. The Maximum Inductor Current
ΔiL 1,25
 iL max = iL Avg + = 6,25 + = 6, 875 A
2 2

D. Winding Number Of Inductor

 B = 0,25 Tesla

 Ac = 1,96 cm 2
LxiL(max)x104 272,94 x 10−6 x 6,875 x 104
a) n = = = 38,295
Bmax x Ac 0,25 x 1,96

E. Wire Size is Based on RMS Current Of Inductor

ΔiL/2 2 1,25/2 2
a) iL (rms)t = √iL Avg 2 + ( ) = √6,252 + ( ) = √6,252 + 0,362
√3 √3

= 6,26 A
F. Calculation Of Wire Size

 J = 4,5/mm 2
a) Cross Sectional Area Of Wire
𝑖𝐿(𝑟𝑚𝑠)𝑡 6,26
q w(t ) = = = 1,39 𝑚𝑚2
𝐽 4,5

b) Diameter Of Wire

4
d w(t) = √ 𝑥 𝑞𝑤(𝑡) = √1,27 𝑥 1,39 = 1,328 𝑚𝑚
𝜋

G. Recalculate by Assuming Number of Split Wire

 ∑ split = 12
iL(rms)t 6,26
a) iL (rms)split = = = 0,5216 A
∑split 12

iL(rms)split 0,5216
b) q w(t)split = = = 0,1159 mm2
J 4,5

4 4
c) d w(t)split = √ 𝑥 𝑞𝑤(𝑡)split = √ 𝑥 0,1159 = √0,1476 = 0,38 𝑚𝑚
𝜋 𝜋

H. Wire Size
a) Diameter of Bobbin PQ3535 (D bob) = 17 mm = 1,7 cm
b) Circumference of Bobbin (k bobin) = 𝜋 x D bob = π x 1,7 = 5,34 cm
c) Total Wire Length = ( n(winding) x K bob x ∑ split ) + 40% x ( n(winding)
x K bob x ∑ split ) = (38,295 x 5,34 x 15) + 40% x (38,295 x 5,34 x 15)
= 3067,42 + 1226,97 = 4294,39 cm = 42 m