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Portable Digital X-ray System

FCR Go 2
FCR-MB 201 Mobile X-ray Unit
Service Manual

The relationship between mR (milliroentgen), which is the


unit of radiation, and μC/kg (micro-coulomb/kilogram),
which is the SI derived unit of radiation, is as follows.
1 mR = 0.258 μC/kg

FCR is a trademark or a registered trademark of FUJIFILM Corporation.

<No part of this manual may be reproduced or transmitted.>

Copyright © 2011 FUJIFILM Corporation. All rights reserved.

No part of this publication may be reproduced, stored in a retrieval


system, or transmitted in any form or by means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of FUJIFILM Corporation.
Document No. 014-236-02E
2st Edition - Mar. 09, 2011

2-26-30 Nishiazabu, Minato-ku, Tokyo


Printed in Japan
BLANK PAGE
0.1

1. Handling of This Manual 1.2 Precautions for Handling of This Manual

1. FUJIFILM Corporation reserves all rights related to this manual.


1.1 About this Manual
2. This manual should be accessible only to technical service personnel
authorized by FUJIFILM Corporation.
n Scope
3. Since this manual contains confidential information of FUJIFILM Corporation,
This Service Manual is applicable to FCR-MB 201. The machine is categorized as Class 1
according to IEC classification. such as the internal structure of the product, appropriate measures should
be taken to prevent illegal or inappropriate disclosure and/or use of this
n Notation of Unit Symbols manual.
For notation of unit symbols, metric units set forth in the International Systems of Units (SI)
are used, as a rule. However, metric units that are allowed in the Measurement Law, not in
4. The following conducts are prohibited without prior written approval of
the SI, are used in some cases. FUJIFILM Corporation:
- Copy or transcribe a whole or part of the contents of this manual.
- Disclose, furnish, lend, and/or transfer a whole or part of the contents of
this manual to persons other than the afore-described technical service
personnel.
- Use a whole or part of the contents of this manual for purposes other than
technical servicing of the product.
5. Portions of the descriptions in this manual may be revised due to
improvements on the product.
6. Accompanying documents were originally drafted in the English language.

014-236-02E FCR-MB201 Service Manual 0.1


0.2
1.3 About Notation in the Manual n The Structure of the Service Manuals for FCR-MB 201
The service manuals for the FCR-MB 201 are composed of the following.
For the detailed servicing of CR system, servicing and maintenance shall be performed
n Notation of Cautions, Warnings, etc. according to those service manuals.
The following symbols are used in this technical manual.
Document
This symbol indicates a direct danger that could result in death, serious injury, Document Name Content
Number
or serious property damage such as fire or total loss of equipment.
FCR-MB 201 Mobile X-ray Unit Service Manual This manual 014-236-01E
FCR-MB 201 Reader Unit Service Manual Image reading unit 014-237-01E
This symbol indicates an indirect danger that could result in death, serious
injury, or serious property damage such as fire or total loss of equipment. FCR-MB 201 Console Service Manual Image processing unit 014-238-01E

This symbol indicates possible danger that could result in light or moderate
injury, partial equipment damage, or computer data loss.

This symbol indicates precautions to be observed. The description in combination


with this symbol indicates conditions or actions that are prohibited.

This symbol indicates precautions to be observed. The description in combination


with this symbol indicates conditions that require care or that may cause danger.

This symbol indicates any recommended procedure, condition, or action that


NOTICE requires care when operating the equipment.

This symbol indicates supplementary information.

n Indication of Refer To
The " " mark is used to indicate the chapter or section you should refer to.
Its format is as indicated below.
{MC:5.1_Cassette Set Unit}

014-236-02E FCR-MB201 Service Manual 0.2


Contents Safety Precaution 0.3

FCR-MB201 Service Manual - Contents


Safety Precaution

1. Safety Precaution .................................................Safe-1


1.1 Safety precaution ....................................................................... Safe-1
1.2 General Precautions .................................................................. Safe-1
1.3 Safety ........................................................................................ Safe-2
1.3.1 Precautions on laser products ............................................................Safe-3
1.3.2 Precautions of Electric Shock .............................................................Safe-3
1.4 Environmental Conditions........................................................... Safe-3
1.4.1 Environmental conditions for usage ...................................................Safe-3
1.4.2 Environmental conditions for storage .................................................Safe-3
1.5 About Batteries .......................................................................... Safe-4

2. Labels ....................................................................Safe-6
3. Precautions on Electromagnetic Interference ...Safe-9

014-236-02E FCR-MB201 Service Manual 0.3


Contents Product Specifications 0.4

Product Specifications

1. Specifications ......................................................Spec-1
1.1 External Dimensions ................................................................. Spec-1
1.2 Specifications and Performance ................................................ Spec-1

2. Climate Conditions..............................................Spec-5
2.1 Storage ..................................................................................... Spec-5
2.2 Storing the unit .......................................................................... Spec-5
2.3 Precautions that must be taken when transporting this unit........ Spec-5

3. Actions for Discarding Product .........................Spec-6


4. Compliance Standards and Certification ..........Spec-7
4.1 Compliance Standards .............................................................. Spec-7
4.2 Certification ............................................................................... Spec-7

014-236-02E FCR-MB201 Service Manual 0.4


Contents Machine Description (MD) 0.5

Machine Description (MD)

1. Overview .................................................................MD-1 2.15.7 Weak discharge detection circuit (E37)........................................... MD-19


2.15.8 Rotor block detection circuit (E39).................................................. MD-20
1.1 Overview................................................................................... MD-1
2.15.9 IPM over current detection circuit (E81 – E83)............................... MD-20
1.2 Features.................................................................................... MD-1
2.16 Arm/Tank Catch Lamp Circuit.................................................. MD-21
1.3 Configuration............................................................................. MD-2
2.17 High-Voltage Circuit (Tube head)............................................. MD-21
2. Circuit Description .................................................MD-3 2.18 Main Operation Panel / Collimator Operation Panel Circuit....... MD-22
2.1 Circuitry..................................................................................... MD-3 2.19 Charging Power Supply Circuit................................................ MD-23
2.2 Power Supply Circuit................................................................. MD-4 2.20 Battery Charging Circuit........................................................... MD-24
2.3 Power Switching Circuit............................................................. MD-5 2.21 Electromagnetic Lock Circuit................................................... MD-25
2.4 Rotating Anode Drive Circuit...................................................... MD-6 2.22 Collimator Lamp Circuit............................................................ MD-26
2.5 Heating Inverter Gate Circuit...................................................... MD-7 2.23 X-Ray Switch Circuit and Wireless Hand switch Circuit............ MD-27
2.6 Heating Inverter Circuit.............................................................. MD-8 2.24 CR Interface............................................................................ MD-28
2.7 Tube Voltage Feedback Circuit.................................................. MD-9
3. Relay Operation List ............................................MD-29
2.8 Main Inverter Gate Circuit........................................................ MD-10
2.9 Boost Chopper Circuit..............................................................MD-11
2.10 Main Inverter Circuit..................................................................MD-11
2.11 mAs Integrated Circuit............................................................. MD-12
2.12 Electromagnetic Drive Brake Circuit......................................... MD-13
2.13 Drive Circuit............................................................................. MD-14
2.14 Sensor Detection Circuit.......................................................... MD-15
2.15 Error Detection Circuit............................................................. MD-16
2.15.1 Re-exposure processing (A61-A63)................................................ MD-16
2.15.2 Backup timer failure (E06)............................................................... MD-16
2.15.3 Tube over voltage limiter circuit (E36)............................................. MD-16
2.15.4 Insufficient tube voltage decision circuit (E35)................................ MD-17
2.15.5 Main inverter over current limiter circuit (E86 – E88)...................... MD-18
2.15.6 Filament over current / filament break detection circuit (E0A/E03).MD-19
014-236-02E FCR-MB201 Service Manual 0.5
Contents Troubleshooting (MT) 0.6

Troubleshooting (MT)

1. Major Errors and Checkpoints .............................. MT-1


2. Error Codes and Checkpoints............................... MT-2

014-236-02E FCR-MB201 Service Manual 0.6


Contents Checks, Replacement and Adjustment of Parts (MC) 0.7

Checks, Replacement and Adjustment


of Parts (MC)

1. How to remove the covers.....................................MC-1 4.15 Replacing the operation panel................................................. MC-16
4.16 Replacing the RU operation panel........................................... MC-17
2. How to remove the RU ...........................................MC-3 4.17 Replacing the stand section..................................................... MC-18
3. How to replace the RU ...........................................MC-5 4.18 Replacing the boards (control unit)........................................... MC-18
4.18.1 Replacing the CPU board............................................................... MC-18
4. Parts Replacement Procedure ..............................MC-6 4.18.2 Replacing the MBDRV board.......................................................... MC-19
4.1 Replacing the collimator lamp.................................................... MC-6 4.18.3 Replacing the PWR board............................................................... MC-19
4.2 Replacing the collimator............................................................. MC-6 4.19 Replacing the cord reel............................................................ MC-20
4.3 Replacing the collimator tape measure...................................... MC-7 4.20 Replacing the IGBT................................................................. MC-21
4.4 Replacing the cross plate.......................................................... MC-7 4.21 Replacing the capacitor........................................................... MC-22
4.5 Replacing the collimator handle................................................. MC-7 4.22 Replacing LAN connector........................................................ MC-23
4.6 Replacing the tube head............................................................ MC-7 4.23 Replacing the USB connector.................................................. MC-23
4.7 Removing the drive catch section and its composition............... MC-9 4.24 Replacing the keyswitch.......................................................... MC-24
4.7.1 Removing the drive catch section..................................................... MC-9 4.25 Replacing the emergency travel release switch....................... MC-24
4.7.2 Removing the parts......................................................................... MC-10 4.26 Replacing the emergency stop switch...................................... MC-25
4.8 Removing the transport handle section.................................... MC-10 4.27 Replacing the DC power unit................................................... MC-25
4.9 Replacing the tire and motor.....................................................MC-11 4.28 Replacing the inverter.............................................................. MC-26
4.10 Replacing the caster section.................................................... MC-12 4.29 Replacing the power unit......................................................... MC-26
4.11 Replacing the battery............................................................... MC-13 4.30 Layout of components............................................................. MC-27
4.12 Replacing electromagnetic brakes........................................... MC-14
4.12.1 Replacing the electromagnetic brake for arm vertical movement... MC-14
4.12.2 Replacing the electromagnetic brake for
arm forward and backward movement............................................ MC-14
4.12.3 Replacing the electromagnetic brake for supporting beam rotation.MC-15
4.13 Replacing the photo sensors of the bumper section................. MC-15
4.14 Removing the CR console....................................................... MC-16

014-236-02E FCR-MB201 Service Manual 0.7


Contents Checks, Replacement and Adjustment of Parts (MC) 0.8

5. Adjusting the Circuits ..........................................MC-28


5.1 Preparation for tube voltage and tube current adjustment........ MC-28
5.1.1 Setting up the Unfors Xi (tube voltage measuring)......................... MC-28
5.1.2 Setting up the mAs meter (mAs measurement).............................. MC-28
5.1.3 Setting up the oscilloscope
(tube voltage waveform and exposure time)................................... MC-28
5.1.4 Setting up the CPU board............................................................... MC-28
5.1.5 Preparation setup of PC for adjustment.......................................... MC-29
5.2 Ratings and range of adjustment............................................. MC-29
5.3 Tube voltage and mAs adjustment........................................... MC-30
5.4 Tube current adjustment.......................................................... MC-32
5.4.1 Adjustment specification................................................................. MC-32
5.4.2 Automatic adjustment...................................................................... MC-32
5.4.3 Manual tube current adjustment...................................................... MC-32
5.5 Tube overvoltage adjustment................................................... MC-33
5.6 Adjustment end processings.................................................... MC-33
5.7 Neutral position of handle adjustment...................................... MC-33
5.7.1 When performing the PC maintenance........................................... MC-33
5.7.2 When performing the maintenance mode of operation panel......... MC-33
5.8 Battery-related adjustment....................................................... MC-34

014-236-02E FCR-MB201 Service Manual 0.8


Contents Maintenance Utility (MU) 0.9

Maintenance Utility (MU)

1. PC maintenance .....................................................MU-1
1.1 Connection................................................................................... MU-1
1.2 Main window ................................................................................ MU-1
1.3 Setting window menu ...................................................................MU-2
1.4 Setting window (for CPU.exe) ......................................................MU-2
1.5 Setting window (for PWR.exe) .....................................................MU-5
1.6 Monitor I/O Window (for CPU.exe) ...............................................MU-7
1.7 Monitor I/O Window (for PWR.exe) ..............................................MU-8
1.8 Monitor I/O Window (for H8_IF.exe) .............................................MU-8
1.9 BOOT Window .............................................................................MU-9

2. Maintenance mode (Operation panel) ................MU-11


2.1 Operation method ...................................................................... MU-11
2.2 Maintenance table list................................................................. MU-12

3. DIP switch function list ........................................MU-15

014-236-02E FCR-MB201 Service Manual 0.9


Contents Service Parts List (SP) 0.10

Service Parts List (SP)


How to Use Service Parts List .............................................................. SP-1
INDEX ................................................................................................... SP-2
01 SIRIUS CR-TU,CR-TE ................................................................ SP-3
02 MAIN UNIT ASSY ....................................................................... SP-4
03 CHASSIS ASSY .......................................................................... SP-5
04 BATTERY ASSY (GS)(FCR Go2-1,2-2) ...................................... SP-6
05 CASTER ASSY ........................................................................... SP-7
06 STAND ASSY .............................................................................. SP-8
07 CONTROL UNIT ASSY ............................................................... SP-9
08 POWER UNIT ASSY ................................................................. SP-10
09 IGBT ASSY ................................................................................SP-11
10 HANDLE FRAME ASSY............................................................ SP-12
11 SWITCH CASE ASSY ............................................................... SP-13
12 HEAD SUPPORT ASSY ........................................................... SP-14
13 CATCH ASSY............................................................................ SP-15
14 BUMPER ASSY ........................................................................ SP-16
15 COVER ASSY ........................................................................... SP-17
16 COLLIMATOR ASSY(FCR Go2-1,2-2) ..................................... SP-18
17 TUBE HEAD ............................................................................. SP-19
18 CIRCUIT DIAGRAM .................................................................. SP-20
19 PARTS NOS. SEARCH TABLE................................................. SP-25

014-236-02E FCR-MB201 Service Manual 0.10


Contents Preventive Maintenance (PM) 0.11

Preventive Maintenance (PM)

1. List of Inspection.....................................................PM-1
1.1 Electrical inspection....................................................................PM-1
1.2 Mechanical inspection.................................................................PM-1
1.3 Adjusting the balance of telescopic arm vertical movement........ PM-2
1.4 Adjusting the control force for rotation and angulation................ PM-2
1.4.1 Adjusting the control force for rotation.............................................. PM-2
1.4.2 Adjusting the control force for angulation.......................................... PM-3
1.5 Areas to clean........................................................................... PM-4
1.6 How to deactivate wire rope fall prevention................................ PM-5

2. List of Consumable Parts.......................................PM-6


2.1 Periodic replacement parts........................................................ PM-6

014-236-02E FCR-MB201 Service Manual 0.11


Contents Installation (IN) 0.12

Installation (IN)

1. Installation ................................................................IN-1
1.1 How to remove the equipment from the crate ................................. IN-1
1.2 Items to check................................................................................ IN-1
1.3 Switching Power Voltage (Only spec. 200-240V System) ...............IN-3
1.4 Checking X-ray performance..........................................................IN-3
1.5 Creating images .............................................................................IN-3
1.5.1 Items to check beforehand .................................................................... IN-3
1.5.2 Checking images ................................................................................... IN-4
1.6 Checking the S value .....................................................................IN-5
1.7 Backing up the RU settings ............................................................IN-7
1.7.1 Backing up the CL settings .................................................................... IN-7
1.7.2 Backing up the RU settings ................................................................... IN-8
1.8 Optional items ................................................................................IN-9
1.8.1 Installing Mirrors (Optional) ................................................................... IN-9
1.8.2 Installing the Hook for X-ray Protective Clothing (Optional) .................. IN-9
1.8.3 The Stand for the Barcode Reader (Optional) ....................................... IN-9
1.8.4 Replacing the Tape Measure (unit - cm) and hange setting
value of the Ultrasound Distance Meter (Only for Canada) ................... IN-9
1.8.5 Installing the X-ray Protection Barrier (Optional) ................................. IN-10
1.8.6 Installing the X-ray Wireless Hand-switch (Optional) .......................... IN-10
1.9 Checking the accessories .............................................................IN-11
1.10 Charging the Battery .....................................................................IN-11

014-236-02E FCR-MB201 Service Manual 0.12


Contents Performance Check (PC) 0.13

Performance Check (PC)

Performance Checklist of FCR-MB 201 ...................... PC-1

014-236-02E FCR-MB201 Service Manual 0.13


Contents Performance Check (PC) 0.14

014-236-02E FCR-MB201 Service Manual 0.14


Control Sheet
Revision
Issue date Reason Pages affected
number
03.09.2011 02 Revision (FM5656) All pages

FCR-MB201 Service Manual

Safety Precaution

014-236-02E FCR-MB201 Service Manual


Safe-1
1. Safety Precaution Do not use or store the equipment in locations where:
- Ambient temperature is below 15 degrees C or above 30 degrees C. (Usage)
- Relative humidity is below 30% or above 80%. (Usage)
- Atmospheric pressure is below 750 hPa or above 1,060 hPa. (Usage and storage)
1.1 Safety precaution - Ambient temperature is below -10 degrees C or above 50 degrees C. (Storage)
- Relative humidity is below 30% or above 90%. (Storage)
Although the equipment has been designed and manufactured with careful consideration - The equipment is exposed to harmful gas.
for the safety of the operator and patient, and for reliability, observe the following to further - Humidity is excessively high.
ensure safety. - The equipment is exposed to steam.
- The equipment is exposed to water droplets.
This equipment must be used only by qualified persons, such as physicians, dentists, and - There is excessive dust or sand particles.
radiographers. - There are excessive oil vapors.
This equipment is classified into Class I Equipment defined in IEC 60601-1 “Medical electrical - The equipment is exposed to saline air.
equipment - Part 1: General requirements for basic safety and essential performance” - There is explosive gas or dust.
(commonly called "General requirements for safety of medical electrical equipment"). - The equipment is subject to excessive vibrations or mechanical shock.
- There is an incline of more than 5 degrees.
The use of X-ray equipment should be reported according to local regulations.
- The equipment is exposed to direct sunlight.
Never remodel the equipment.
Transport conditions (when packaged) are as follows.
This equipment has been fully adjusted at the factory before shipment. Do not touch any - Ambient temperature: -10°C to 50°C
adjusted and locked parts. - Relative humidity: 30% to 90% (No dew condensation)
As a mobile type X-ray system, this equipment, including the key switches that must be kept - Atmospheric pressure: 750 to 1,060 hPa
near the unit, must be managed very carefully for safety reasons. When this equipment is If the equipment needs to be electrically or mechanically connected to any equipment
left unattended in such a place as a corridor, in particular, note that there is always a risk of manufactured by companies other than FUJIFILM Corporation, contact FUJIFILM
cassette theft or personal information leakage. Corporation for assistance. (Please note that FUJIFILM Corporation shall not be liable for
patient safety or the performance of the equipment if it is connected to other manufacturers'
During radiography, be sure to wear a protective apron (0.25 mmPb equivalent or more), and
equipment or altered without permission from FUJIFILM Corporation.)
stand at least 2 m from the X-ray generator (mono-tank) and the patient or perform X-ray
exposure behind a barrier that provides sufficient protection. For the precautions regarding FCR-MB201 RU and FCR-MB 201CL, see their instruction
manuals or service manuals.
Charge the batteries in areas that provide proper ventilation.
Should any abnormalities occur in the equipment, immediately turn off the power.
1.2 General Precautions
If the motor-driven travel is disabled due to any failure of the equipment, make sure to use
the emergency manual travel mode for moving the equipment. If the equipment is manually
moved with the power turned on, other failures may occur. n Electrical System Components/Parts
Connect the grounding terminal of the equipment to the grounding terminal (grounding - Unless otherwise instructed in the Service Manual, be sure to turn OFF the power of the
resistance: 100 ohms or less), based on a grounding resistance of 0.1 ohm or less by using a machine and unplug the power plug before servicing. With the power plug still plugged, you
ground wire with a nominal section area of 3.5 mm2. may experience electric shock, burn, or secondary damage due to short circuit even when
During maintenance and adjustment of the equipment, do not touch the patient and the the machine is powered OFF. It should be noted, however, that some servicing procedures,
equipment at the same time. such as voltage measurement, cannot be performed under power-OFF condition. In such
cases, use due care to avoid electric shock, burn, or secondary damage due to short circuit,
as instructed in this manual.
- When servicing a board, be sure to wear an antistatic wristband to ground your body. If your
body is not grounded, static buildup on your body may damage electronic components on
the board.

014-236-02E FCR-MB201 Service Manual Safe-1


Safe-2
n Drive System Components/Parts n Grounding
- Be sure to turn OFF the power before servicing the gears, cams, and other drive - Safety provided by grounding is assured by properly establishing power cable and
mechanism parts. Otherwise, your body or clothing may be entangled. However, there may additional protective ground wire connections and securing the parts with retaining screws.
be cases where the procedures cannot be performed under power-OFF condition. In such To maintain safety, ensure that the parts and retaining screws removed for servicing
cases, use due care to avoid entanglement of your hand, foot, hairs, and clothing with any purposes are restored to states existing upon installation. After the parts and retaining
rotating mechanism, as instructed in this manual. screws are restored to the above-mentioned states, follow the procedures set forth in this
service manual to verify that the retaining screws are securely tightened to properly secure
n Heavy Objects the parts.
- Exercise due care regarding your working posture to avoid back pain during removal and
installation of heavy objects. 1.3 Safety
n Safety Devices To operate this equipment safely and correctly, observe the following precautions.
- Safety devices (such as fuses, circuit breakers, panels, and covers) should always be (1) This equipment is not waterproof. Make sure that the equipment is not exposed to
enabled. Never attempt to make any alteration or modification that may impair their safety
water or other liquids. Do not operate the equipment with wet hands.
features.
(2) This equipment is not explosion-proof. Do not use it within a flammable atmosphere.
n Optical Parts (3) This equipment complies with the standards described in 13.5 Compliance Standards
- When servicing the optical parts with the protective housings removed, be sure to turn OFF of the operation manual.
the power switch. (4) Reduce an amount of X-ray exposure to medical professionals such as physicians,
- For dust removal procedures, observe the instructions described in the service manual. nurses, and radiographers.
- May not be sufficiently discharged even after power is turned OFF. When servicing the
Be sure to comply with rules and regulations concerning X-ray exposure.
parts, exercise due care to avoid electric shock hazards (not to touch the connector and
terminal carelessly). (5) When moving the equipment, lock all the movable parts in the mono-tank and
supporting device, set them in the predetermined travel position, and then start
n Other Working Precautions moving it.
- When performing servicing procedures with the protective housings removed under the (6) Do not perform operations other than those described in this manual.
powered condition, carefully proceed with the procedures while checking the instructions
Note that particularly the operations such as power setting on the operating system,
described in the service manual, and, when the procedures are completed, put the removed
settings on the control panel, or file operation might prevent FCR-MB 201 Console
protective housings back exactly where they were.
from operating correctly.
- Do not remove or install any part or component while the machine is powered, because of
possible electric shock hazards. (7) If the system is used in a wired LAN for normal image distribution, pull out the LAN
- When performing checks or adjustments under the powered condition, exercise due care cable after turning OFF the power to the PC.
against electric shock or other hazards.
- Do not touch the parts (such as lamps) that remain at high temperature because you may
suffer burns.
- When servicing the printed circuit boards, be sure to wear an antistatic wristband to remove
static electricity built on the human body. Static electricity may cause damage to the printed
circuit boards.
- Keep clean the product labels, safety standards labels, product serial number indications,
and so forth attached on the machine, and do not peel them or put another label over them.
- Before powering ON the machine after completion of the servicing procedures, make sure
that all the parts, screws, connectors, and so forth that were removed have been reinstalled
as appropriate, and that no tool is left in the machine.

014-236-02E FCR-MB201 Service Manual Safe-2


Safe-3
1.3.1 Precautions on laser products 1.4 Environmental Conditions
This product is classified as a class 1 laser product (IEC60825-1:2007). To operate this equipment correctly and safely, observe the following environmental
The specifications for the laser unit FCR-MB 201 are as follows: conditions.
- Class: 3B Pay particular attention to maintaining good ventilation when the equipment is kept in
- Type: Semiconductor laser storage for a long period of time.
- Wavelength: 660 nm
- Maximum output: 50 mW (CW)
1.4.1 Environmental conditions for usage
The FCR-MB 201 incorporates a laser device with maximum output power of 50 mW
(3B). If the user is exposed to laser radiation, his or her eyes might be damaged. - Ambient temperature 15°C to 30°C
- Relative humidity 30% to 80% (No dew condensation)
- Atmospheric pressure 750 to 1060 hPa
1.3.2 Precautions of Electric Shock
1.4.2 Environmental conditions for storage
Classification
According to the type of protection against electrical shock - Ambient temperature -10°C to 50°C
CLASS 1 EQUIPMENT - Relative humidity 30% to 90% (No dew condensation)
- Atmospheric pressure 750 to 1060 hPa
After long storage of the equipment, depending on the storage conditions, the tires
might stick to the floor and prevent the equipment from moving. In such a case, push the
equipment to move it.

014-236-02E FCR-MB201 Service Manual Safe-3


Safe-4
1.5 About Batteries - Do not solder directly on the batteries' terminal tabs. Soldering directly on the batteries'
terminals may cause a leak of electrolyte.
This equipment uses maintenance-free batteries as its internal power supply for all purposes - Avoid the use of the batteries differing in capacity, type, history of use (charge/discharge
such as radiography, travel, electromagnetic lock release, and CR device operation. There operation). These differences could cause electrolyte leakage or heat generation. Do not
is no need to connect the power supply cable at every X-ray exposure. In addition, daily remove or scratch the outer tube of the battery or it may cause an electrolyte leakage or
maintenance is not required, such as replenishing the batteries. electrical leakage.
- Do not allow the batteries to be subjected to any strong physical shocks or jolts while
As with all batteries, their capacity decreases with time. Periodic replacement is thus
moving them. Treating the batteries roughly could cause leaks, heat generation, or an
necessary. The battery lifecycle is subject to change depending on the use environment or
explosion.
use method. To prolong the battery life, we recommend using the batteries within the proper
- Do not charge the batteries beyond the amount of the time indicated in the specifications,
range of use. In addition, see 5.2.2 “Checking the battery level” and 7.6 “Battery Charging
or do not charge after the charge indication lamp indicates a full charge. Take the batteries
Operation" in Operation Manual to perform the charge operation as described.
off the charger if the charge is not finished after the specified charge time. Over-charging
<Installation> can cause leakage, ignition, or explosions.

DANGER <Storage>
- Tools such as wrenches used to install the batteries should be insulated. Bare metal tools CAUTION
may cause an abnormal short circuit accident to occur resulting in bodily injury, damage to
- Store the batteries in a fixed position separate from metal or other conductive materials.
the batteries, explosion or ignition.
- Keep the batteries from rain water that could cause corrosion on the terminals of the
- Do not install the batteries in a room without ventilation. The batteries tend to generate
batteries.
an inflammable gas upon excess charge resulting in an ignition or explosion if the room is
- Keep the batteries right-side-up during transportation and do not give any abnormally
closed.
strong shock and jolt to the batteries. Transporting the batteries in an abnormal position
<Method of Handling and Operation> or handling them roughly could destroy the batteries or cause their characteristics to
deteriorate.
DANGER - When storing the batteries, be sure to remove them from the equipment or disconnect them
from the charger and the load, then store them at room temperature or lower temperature.
- Do not directly connect the positive and negative terminals with a conductive material such
Do not store the batteries at direct sunlight, higher temperature or high humidity. To do so
as a wire. Be careful while using a metal tool such as a wrench and/or carrying the batteries
cause the batteries short life, performance deterioration or corrosion on terminals.
with metallic necklaces and hairpins not to make a short circuit. A short of the battery's
terminals may cause heat generation, an explosion or a fire.

WARNING
- Never dispose of the batteries in a fire as it may cause them to explode or generate a toxic
gas.
- Do not attempt to disassemble the batteries as it could cause leakage of sulfuric acid that
could bodily injure.

CAUTION
- To prevent accidents from happening, change any battery that is found to have an
abnormality such as a crack, a deformity, or leakage. The batteries must be kept clean and
free from dust to prevent loss of capacity or accident.
- If any abnormality of the charge voltage or the discharge voltage is detected replace the
batteries with new ones.
- Charging the batteries with an inverse polarity connection between the batteries and the
charger could cause electrolyte leakage, an ignition or explosion.

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Safe-5
<Attention at battery storage> <Disposal and Recycling>
a) Storage condition CAUTION
Observe the following condition when the battery needs to be stored. - Please write the information about battery recycling on the equipment, the package, the
(1) Ambient temperature: -15°C to 40°C (preferably below 30°C) carton, the instruction manual etc. in countries where legal or voluntary regulations on
(2) Relative humidity: 25% to 85% battery recycling are applicable.
(3) Storage place free from vibration, dust, direct sunlight, and moisture. - Design the equipment such that exchange and disposal of the batteries can be undertaken
b) Self-discharge and refresh charge easily.
During storage, batteries gradually lose their capacity due to self-discharge, therefore - Used batteries should be recycled. When returning used batteries, insulate their terminals
the capacity after storage is lower than the initial capacity. For the recovery of capacity, using adhesive tape, etc. Even used batteries still have electrical charge and an explosion
repeat charge/discharge several times for the battery in cycle use; for the battery in or a fire may occur, if proper insulation is not given on the terminals of the used batteries.
trickle use, continue charging the battery as loaded in the equipment for 48 to 72 hours.
c) Refresh charge (Auxiliary charge)
When it is unavoidable to store the battery for 3 months or longer, periodically recharge
the battery at the intervals recommended in the table below depending on ambient
temperature. Avoid storing the battery for more than 12 months.
Interval of auxiliary charge
Storage temperature
(Refresh charge)
Below 20°C 9 months
20°C to 30°C 6 months
30°C to 40°C 3 months
d) Residual capacity after storage
The result of testing the residual capacity of the battery which, after fully charged,
has been left standing in the open- circuit state for a specific period at a specific
ambient temperature is shown in the figure below. The self-discharge rate is very much
dependent on the ambient temperature of storage. The higher the ambient temperature,
the less the residual capacity after storage for a specific period. Self-discharge rate
almost doubles by each 10°C rise of storage temperature.
Residual capacity test result

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Safe-6
2. Labels F. Caution for charging

The following warning and caution labels are placed on the equipment for safe and correct
use. Be sure to read them prior to use.
A. Danger of explosion
E

G. Caution label
G (For US and Canada)

D F

B. Danger of overturn

H. Caution for reading cassettes

C. Caution for connecting to LAN

H
I. Label
A B C

D. Cautions for arm E. Cautions for travel position


For a telescopic arm
K

J. Caution for traveling

J
K. Label
・ For Canada

・ For US and Canada

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Safe-7
L. ETL label (For US and Canada) M. HHS certification
U
T S. Certification label,
Month of manufacture label

S T. Label

N. CR label
R ・For US and Canada

U. Caution label

Q
L
・For EU and Australia U
V
P X
M V X-ray label (Ionizing radiation)

O
N

P. Certification label, O. Label (For US and Canada) W Certification label,


Month of manufacture label
Month of manufacture label

X Label
Q Label

Y Louver dismounting caution label


R. Caution Label

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Safe-8
Wireless hand switch (optional) The following symbols are used on this equipment.
Their meanings are described below.
This symbol indicates compliance of the equipment with Directive 93/42/EEC.
This symbol indicates that this product is not to be disposed of with your household
waste, according to the WEEE Directive (2002/96/EC) and your national law. This
product should be handed over to a designated collection point.
Improper handling of this type of waste could have a possible negative impact on
the environment and human health due to potentially hazardous substances that are
generally associated with EEE.
At the same time, your cooperation in the correct disposal of this product will
contribute to the effective usage of natural resources.
Hanger type protector hook (optional) For more information about waste, please contact FUJIFILM dealers.

X-ray Protection Barrier (optional)

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Safe-9
3. Precautions on Electromagnetic Supplementary Information from IEC 60601-1-2: 2001
1 Special caution must be observed for medical electrical equipment in regard to EMC.
Interference Equipment must be installed and used according to the EMC information described in
tables 1 through 4 below.
2 Medical electrical equipment can be affected by portable and mobile RF communication
Before using this product, be sure to thoroughly read these precautions to ensure the safe
equipment.
handling of this product and nearby equipment, and to prevent electromagnetic interference
3 Information about cables that affect EMC is as follows:
in the environment where this product is used.
Name Specifications
Network cable Cat 5e or better, UTP, straight cable
Electromagnetic Compatibility (EMC) Standards
4 Using accessories, transducers, and cables that are not sold as replacement parts for the
This equipment complies with the following standards regarding electromagnetic compatibility
internal components manufactured by Fujifilm Corporation can increase the amount of
(EMC):
electromagnetic emissions or reduce the immunity of this equipment.
EMC Standards: IEC 60601-1-2: 2001 + A1: 2004
5 Do not place other devices near or on top of this product.
There is no guarantee that interference will not occur in all installation environments.
If another device must be positioned in this way, confirm that the devices are operating
This equipment may generate, use, and radiate electromagnetic waves. If you fail to install
normally.
and use this product as instructed in this manual, or if you use equipment and other devices
6 Test items (tables 1 through 4)
around this product that do not comply with EMC standards, this product and the surrounding
equipment may malfunction as a result of the electromagnetic interference that can occur in Table 1
this particular environment. Guidance and manufacturer’s declaration - electromagnetic emissions
If this equipment interferes with other devices, or vice versa, take the following actions to
reduce interference: The FCR Go 2 (FCR-MB 201) is intended for use in the electromagnetic environment
specified below. The customer or the user of the FCR Go 2 (FCR-MB 201) should assure
- Reorient or relocate the receiving device. that it is used in such an environment.
- Place the different pieces of equipment further apart.
- Connect the equipment to an outlet on a circuit separate from that to which the other Emissions test Compliance Electromagnetic environment - guidance
devices are connected.
The FCR Go 2 (FCR-MB 201) uses
If the problem is not resolved, consult either the manufacturer of the device in question or RF energy only for its internal function.
RF emissions
one of our designated technical service centers. Group 1 Therefore, its RF emissions are very low
CISPR 11
and are not likely to cause any interference
- Do not place an item that generates strong electromagnetic waves near this in nearby electronic equipment.
equipment.
RF emissions
- The performance of this equipment cannot be guaranteed if it is connected to a non- Class A
CISPR 11 The FCR Go 2 (FCR-MB 201) is suitable
designated device.
for use in all establishments other than
Harmonic emissions
Class A* domestic and those directly connected
IEC 61000-3-2
to the public low-voltage power supply
Voltage fluctuations/flicker network that supplies buildings used for
emissions Complies* domestic purposes.
IEC 61000-3-3
* Harmonic emission IEC 61000-3-2 and voltage fluctuation/flicker emission IEC 61000-3-3 apply
only to equipment with a voltage of at least 220 V.

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Safe-10
Table 2 Table 3
Guidance and manufacturer’s declaration - electromagnetic immunity Guidance and manufacturer’s declaration - electromagnetic immunity
The FCR Go 2 (FCR-MB 201) is intended for use in the electromagnetic environment specified The FCR Go 2 (FCR-MB 201) is intended for use in the electromagnetic environment specified
below. The customer or the user of the FCR Go 2 (FCR-MB 201) should assure that it is used in below. The customer or the user of the FCR Go 2 (FCR-MB 201) should assure that it is used in
such an environment. such an environment.
Electromagnetic IEC 60601 test Compliance
Immunity test IEC 60601 test level Compliance level environment– Immunity test Electromagnetic environment – guidance
level level
guidance
Conducted RF 3 Vrms 3 Vrms Portable and mobile RF communications
Electrostatic discharge ±6kV contact ±6kV contact Floors should be IEC 61000-4-6 150 kHz to 80 equipment should be used no closer to
(ESD) wood, concrete or MHz any part of the FCR Go 2 (FCR-MB 201),
ceramic tile. If floors including cables, than the recommended
IEC 61000-4-2 ±8kV air ±8kV air are covered with separation distance calculated from the
synthetic material, equation applicable to the frequency of the
the relative humidity transmitter.
should be at least
30%. Recommended separation distance
Electrical fast ±2kV for power ±2kV for power Mains power quality Radiated RF 3 V/m 3 V/m d = 1.2 P
transient/burst supply lines supply lines should be that of a IEC 61000-4-3 80 MHz to 2.5
typical commercial or GHz d = 1.2 P 80 MHz - 800 MHz
IEC 61000-4-4 ±1kV for input/output ±1kV for input/output hospital environment
lines lines d = 2.3 P 800 MHz - 2.5 GHz
Surge ±1kV Line to Line ±1kV Line to Line Mains power quality
should be that of a where P is the maximum output power rating
IEC 61000-4-5 ±2kV Line to Ground ±2kV Line to Ground typical commercial or of the transmitter in watts (W) according to
hospital the transmitter manufacturer and d is the
environment. recommended separation distance in metres
(m).
Voltage dips, short <5% UT <5% UT Mains power quality
interruptions and (>95% dip in UT) (>95% dip in UT) should be that of a Field strengths from fixed RF transmitters,
voltage variations for 0.5 cycle for 0.5 cycle typical commercial or as determined by an electromagnetic site
on power supply hospital environment. survey,a should be less than the compliance
input lines 40% UT 40% UT If the user of the level in each frequency range.b
(60% dip in UT) (60% dip in UT) FCR Go 2 (FCR-
IEC 61000-4-11 for 5 cycles for 5 cycles MB 201) requires Interference may occur in the vicinity of
continued operation equipment marked with the following symbol:
70% UT 70% UT during power mains
(30% dip in UT) (30% dip in UT) interruptions, it is
for 25 cycles for 25 cycles recommended that
the FCR Go 2 (FCR-
<5% UT <5% UT MB 201) be powered
(>95% dip in UTT) (>95% dip in UT) from an uninterruptible NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
for 5 s for 5 s power supply or a NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is
battery. affected by absorption and reflection from structures, objects and people.
a
Power frequency 3 A/m 3 A/m Power frequency Field strength from fixed transmitters, such as base stations for radio (cellular/cordless)
(50/60Hz) magnetic magnetic fields telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV
field should be at levels broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic
characteristic of a environment due to fixed RF transmitters, an electromagnetic site survey should be
IEC 61000-4-8 typical location in a considered. If the measured field strength in the location in which the FCR Go 2 (FCR-MB
typical commercial or 201) is used exceeds the applicable RF compliance, the FCR Go 2 (FCR-MB 201) should
hospital environment. be observed to verify normal operation. If abnormal performance is observed, additional
measures may be necessary, such as reorienting or relocating the FCR Go 2 (FCR-MB 201).
NOTE UT is the a.c. mains voltage prior to application of the test level.
b
Over the frequency range 150 kHz to 80 MHz, field strength should be less than 3 V/m.

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Safe-11
Table 4
Recommended separation distances between
Portable and mobile RF communications equipment and the FCR Go 2 (FCR-MB 201)
The FCR Go 2 (FCR-MB 201) is intended for use in the electromagnetic environment in
which radiated RF disturbances are controlled. The customer or the user of the FCR Go 2
(FCR-MB 201) can help prevent electromagnetic interference by maintaining a minimum
distance between portable and mobile RF communications equipment (transmitters) and
the FCR Go 2 (FCR-MB 201) as recommended below, according to the maximum output
power of the communications equipment.

Rated maximum Separation distance according to frequency of transmitter (m)


output power of 150 kHz - 80 MHz 80 MHz - 800 MHz 800 MHz - 2.5 GHz
transmitter (W) d = 1.2 P d = 1.2 P d = 2.3 P
0.01 0.12 0.12 0.23
0.1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.8 3.8 7.3
100 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended
separation distance d in metres (m) can be estimated using the equation applicable to the
frequency of the transmitter, where P is the maximum output power rating of the transmitter
in watts (W) according to the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range
applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects and people.

014-236-02E FCR-MB201 Service Manual Safe-11


Control Sheet
Revision
Issue date Reason Pages affected
number
03.09.2011 02 Revision (FM5656) All pages

FCR-MB201 Service Manual

Product Specifications

014-236-02E FCR-MB201 Service Manual


Spec-1
1. Specifications 1.2 Specifications and Performance
Items Specifications and performance
1.1 External Dimensions 1 Power source Built-in batteries (12 V x 16 units) DC 192 V
Charger
[USA and Canada]
120 VAC ± 10%, Single phase: 60 Hz
[EU and Australia]
220/230/240 VAC ± 10%, Single phase: 50-60 Hz
[Japan]
100 VAC ± 10%, Single phase: 50-60 Hz
Impedance 0.5 Ω or less
Power consumption 700 VA
2 Radiography rating
Max. rating 32 kW (80 kV, 400 mA)
Max. tube voltage 130 kV (40 kV to 130 kV) in 1 kV steps
Max. tube current #1 400 mA (automatically set corresponding to tube voltage)
mAs value #2 0.5 to 320 mAs (10%±0.2 mAs)
Frequency of radiography Once per minute or less
Reference loading conditions 130 kV, 120 mA, 200 mAs
3 Integrated X-ray generator (mono- Type M-5CE-31
tank)
X-ray tube Anode-rotating diode X-ray tube
Focal size Large focal spot: 1.2 mm x 1.2 mm
Small focal spot: 0.6 mm x 0.6 mm
Maximum allowable anode heat 100 kJ (140 kHU)
capacity
Anode starting time Approx. 1.6 seconds
Inherent filtration 1.0 mmAl equivalent
Added filter 0.3 mmAl equivalent
Nominal maximum power 15 kW(100 kV, 150 mA, 0.11 s(16 mAs))
Maximum single loading ratio#5 See note #5. {Spec:1.2_#5}
Heating and cooling curves#6 See note #6. {Spec:1.2_#6}
4 Variable limiting device Type ZU-L3SB
Illuminance 160 lx or over (Note: at SID 100 cm)
Lamp rating 24 V, 150 W (halogen lamp)
Timer for lamp 30 seconds ±10%
Exposure field Between 0 and 30 x 30 cm, adjustable (at SID 65 cm)
Distance meter Max. 200 cm
Inherent filtration 1.2 mmAl equivalent

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Spec-2
#1 Exposure time when using a high-voltage X-ray generator with an inverter The exposure time
Items Specifications and performance
is defined as the period between the points where the ascending/descending curve of the tube
5 Total filtration of utilized X-ray 2.5 mmAl equivalent voltage reaches to the point of 75% of the predefined tube voltage.
6 X-ray tube support Telescopic arm
Supporting beam height 1,925 mm
(above the floor)
Spot-floor distance 600 mm to 2,010 mm
Spot-supporting beam distance 750 mm to 1,330 mm (forward/backward movement)
Supporting beam rotation angle ±325°
Mono-tank angulation ±180°
Mono-tank rotation -20° to 0° to 90°
Variable limiting device rotation angle ±90°
7 Total weight Approx. 520 kg
8 Motor-driven mobile base
#2 The following table shows details about tube current.
Main wheels φ300 mm two wheels
Front wheels Front wheels of φ150 mm with shock absorber Tube current For 40 kV 200 mA (250 mA)#
two wheels (Automatically set according to For 60 kV 200 mA (250 mA)#
Traveling brake Dead-man type: The mobile base automatically stops tube voltage) For 70 kV 175 mA (300 mA)#
For 80 kV 170 mA (400 mA)#
when the user releases their hands during travel; safety is
For 100 kV 150 mA
ensured.
For 130 kV 120 mA
Power source Built-in batteries (shared for X-ray radiography)
Climbing angle 7° # When a value equal to or less than 5 mAs is set, the output when three or more battery
9 Number of cassettes to be mounted 5 cassettes (IP cassette of 35 x 43 cm) level indicators are lit is equal to the tube current indicated in parentheses.
10 Traveling speed
#3 The following table shows details about mAs values.
Traveling mode Forward: 0 to 5.0 km/h Backward: 0 to 2.5 or 3.5 km/h*
mAs For 40 to 60 kV 0.5 to 200 mAs
Half-speed traveling mode Forward: 0 to 2.5 km/h Backward: 0 to 2.5 km/h
For 61 to 130 kV 0.5 to 200 mAs
Bedside mode Forward: 0 to 1.0 km/h Backward: 0 to 1.0 km/h
Adjust mode Forward: 0.1 km/h Backward: 0.1 km/h #4 Reference loading conditions
11 CR
The conditions for maximum X-ray output are 130 kV, 120 mA, and 200 mAs (1.67 s).
Processing capability (Throughput) Approx. 87 sheets/hour (half-size, high-speed mode),
Approx. 62 sheets/hour (half-size, standard mode) When repeating X-ray irradiation, provide an interval of one minute (60 s) between irradiations.
Image display time (From cassette Approx. 26 seconds (half-size, high-speed mode), The average output is obtained from the following formula:
insertion to image display completion) Approx. 42 seconds (half-size, standard mode) 130 kV × 120 mA × 1.67 s / (60 s + 1.67 s) = 422 W
Operation console (PC) 15" XGA color LCD, touch panel
IP cassette 5 types
- Inch sizes: half, square, quarter, six-fold, and pan tom
- Metric sizes: 35 x 43, 35 x 35, 10 x 12, 8 x 10, and 15 x 30
* If the Acceleration mode is 0 or 1, the maximum back speed is 2.5 km/h.
If the Acceleration mode is 2 or 3, the maximum back speed is 3.5 km/h.

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Spec-3
#5 Maximum single loading ratio #6 Heating and cooling curves
High voltage power supply circuit: Stator power supply frequency: 60 Hz
M-5CE-31 Heating-Cooling Curves
Constant voltage circuit
Nominal focal spot 0.6

Heat storage
capacity (kJ)
Tube
current
(mA)

Time (min) Heating curve


Loading time (s)
Cooling curve

The performance of the CR image-reading device is shown below.


Nominal focal spot 1.2 (1) Processing capability
Processing details Inches Centimeters
14 x 17 14 x 14 10 x 12 8 x 10 24 x 30 18 x 24
Throughput Standard Approx. Approx. Approx. Approx. Approx. Approx.
(Unit: sheets/hour) 62 70 73 87 75 92
High- Approx. Approx. - - - -
speed 87 94
Tube
current Feed load time Standard Approx. Approx. Approx. Approx. Approx. Approx.
(mA) (Unit: second) 58 52 49 41 48 39
High- Approx. Approx. - - - -
speed 41 38
Processing capability conditions are as follows:
- If the maximum dose on an IP exceeds 25 mR (≈ 349.2 [μGy]), as the dose increases, so
does the cycle time.
- Based on zero seconds for the time of cassette replacement.
Loading time (s) - Erase time is the time when radiography is based on the X-ray dose 25 mR (≈ 218.25 [μGy]).
- ST-VI is used for IP. (ST-VN extends the erase time.)
- High-speed mode can be set from the console.
The IP sizes that can be read in high-speed mode are shown below:
14 x 17 (inches)
14 x 14 (inches)
For details about this mode, see the operation manual that describes the user utilities of
the console connected.
- Processing capability is subject to the exposure, system connection, installation
environment, and operating procedure.

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Spec-4
(2) Monitor image display time (provisional) (unit: second)
Processing details Inches Centimeters
14 x 17 14 x 14 10 x 12 8 x 10 24 x 30 18 x 24
Standard Approx. Approx. Approx. Approx. Approx. Approx.
42 37 34 28 34 26
High-speed Approx. Approx. - - - -
26 23
Monitor image display time is subject to the exposure, system connection, installation
environment, and operating procedure.

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Spec-5
2. Climate Conditions 2.2 Storing the unit
Do not use or store the equipment in locations where any of the following conditions are true:

2.1 Storage 
1 Ambient temperature is below 15 degrees C or above 30 degrees C. (Usage)

2 Relative humidity is below 30% or above 80%. (Usage)
Note the following points in storing the equipment:

3 Atmospheric pressure is below 750 hPa or above 1,060 hPa. (Usage and storage)
(1) Set the arm to the travel position to avoid unstable conditions in the equipment.
(2) Do not allow any object to be placed on the operation panel or hung over the arm. 
4 Ambient temperature is below -10 degrees C or above 50 degrees C. (Storage)
(3) After turning the main switch (power and motor-driven travel switch) OFF, remove the 
5 Relative humidity is below 30% or above 90%. (Storage)
keyswitch completely and keep it in a safe place. 
6 The equipment is exposed to harmful gas.
(4) Keep the additional protective ground wire near the location where batteries are
charged. 
7 Humidity is excessively high.
(5) When reusing the equipment, perform inspection according to 5.1 Startup Inspection 
8 The equipment is exposed to steam.
of the operation manual. 
9 The equipment is exposed to water droplets.
(6) Pay special attention to ventilation, and observe the following environmental
conditions:

10 There is excessive dust or sand particles.
Ambient temperature : -10 to 50 degrees C 
11 There are excessive oil vapors.
Relative humidity : 30% to 90% (No dew condensation) 
12 The equipment is exposed to saline air.
Atmospheric pressure : 750 to 1060 hPa
(7) For details about long-term storage, see 10.2 Checkup After Long Periods of Storage.

13 There is explosive gas or dust.

14 The equipment is subject to excessive vibrations or mechanical shock.
After long storage of the equipment, depending on the storage conditions, the tires
might stick to the floor and prevent the equipment from moving. If this happens, push the

15 There is an incline of more than 5 degrees.
equipment to move it. 
16 The equipment is exposed to direct sunlight.

Do not allow removable parts to become dirty. It is your responsibility to ensure these parts
NOTICE
are not damaged or broken while in storage.
2.3 Precautions that must be taken when transporting this
unit
Contact a general cargo distributor for transport of this unit.
Transport conditions (when packaged) are as follows:
- Ambient temperature : -10 to 50 degrees C
- Relative humiditys : 30% to 90% (No dew condensation)
- Atmospheric pressure : 750 to 1060 hPa

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Spec-6
3. Actions for Discarding Product
The main parts of this equipment consist of the materials shown below. When discarding the
equipment, take appropriate actions according to the constituent materials.
Telescopic arm
(Steel)

Integrated X-ray generator


(mono-tank)
(Insulation oil, glass, steel, lead)

Stand section
Collimator (Aluminum, steel)
(Lead, steel,
aluminum, plastic)

Control section
(Tin, plate, steel,
electrical parts,
wire)

Cover
(Plastic)

Battery Mobile base


(Steel)

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Spec-7
4. Compliance Standards and Certification EN 980:2008 Graphical symbols for use in the labeling of medical
devices
EN 1041:2008 Information supplied by the manufacturer with medical
4.1 Compliance Standards devices
EN/ISO 10993-1:2009 Biological evaluation of medical devices -- Part 1:
Evaluation and testing
IEC 60601-1:1988 +A1:1991 +A2:1995 Medical Electrical Equipment-Part 1: General
EN/ISO 13485:2003/AC:2007 Medical devices - Quality management systems -
EN 60601-1:1990+A1:1993+A2:1995 Requirements for Safety
Requirements for regulatory purposes
UL 60601-1,Ed1:2003
EN/ISO 14971:2009 Medical devices -- Application of risk management to
CSA C22.2 No.601.1:1990
medical devices
IEC 60601-1-1:2000 Safety Requirements for Medical Electrical Systems
MED DEV 2.7.1
EN 60601-1-1:2001
IEC 60601-1-2:2001 +A1:2004 Electromagnetic Compatibility - Requirements and Tests
EN 60601-1-2:2001 +A1:2006 4.2 Certification
IEC 60601-1-3:1994 General Requirements for Radiation Protection in
EN 60601-1-3:1994 Diagnostic X-Ray Equipment This equipment is certified by ETL (No. 3133413CLE-009).
IEC 60601-1-4:1996+A1:1999 General Requirements for Safety - Collateral Standard:
EN 60601-1-4:1996+A1:1999 Programmable Electrical Medical Systems
IEC 60601-1-6:2006 General requirements for safety - Collateral standard:
EN 60601-1-6:2007 Usability
IEC 60601-2-7:1998 Particular Requirements for the Safety of High-Voltage
EN 60601-2-7:1998 Generators of Diagnostic X-Ray Generators
IEC 60601-2-28:1993 Particular Requirements for the Safety of X-Ray Source
EN 60601-2-28:1993 Assy. and X-Ray Tube Assy. for Medical Diagnosis
IEC 60601-2-32:1994 Part 2: Particular requirements for the Safety of
EN 60601-2-32:1994 Associated Equipment of X-ray Equipment
IEC 60825-1:2007 Safety of laser products - Part 1: Equipment
EN 60825-1:2007 classification, requirements and user's guide
IEC 62304:2006 Medical device software-Software life-cycle processes
EN 62304:2006
IEC 62366:2007 Medical devices-Application of usability engineering to
EN 62366:2008 medical devices
21CFR PART 1020.30&31 PERFORMANCE STANDARDS FOR IONIZING
RADIATION EMITTING PRODUCTS (1020.30:
Diagnostic x-ray systems and their major components)
(1020.31: Radiographic equipment)
21CFR PART 1040.10 PERFORMANCE STANDARDS FOR LIGHT-EMITTING
PRODUCTS (Laser products)
EN 60336:2005 Medical electrical equipment - X-ray tube assemblies for
medical diagnosis - Characteristics of focal spots
EN 60552:1999 CAMAC - Organization of multi-crate systems.
Specification of the Branch-highway and CAMAC crate
controller Type A1
EN60613:1990 Electrical, thermal and loading characteristics of rotating
anode X-ray tubes for medical diagnosis

014-236-02E FCR-MB201 Service Manual Spec-7


Control Sheet
Revision
Issue date Reason Pages affected
number
03.09.2011 02 Revision (FM5656) All pages

FCR-MB201 Service Manual

Machine Description (MD)

014-236-02E FCR-MB201 Service Manual


MD-1
1. Overview (7) Easy positioning
One-touch lock method via the electromagnetic brake adopted for supporting beam rotation
and arm lifting. Releasing and locking are easily performed by the switches on the operation
1.1 Overview handles at the arm section and variable limiting device section.

This device is a tube head, inverter-type cordless mobile X-ray device combined with an (8) The remote panel provided in the X-ray variable limiting device section
X-ray tube and high-voltage generator. A smooth and silent dual motor provides improved Positioning is made easy thanks to the display and setting function for loading factor and the
drive operability, an easy-to-position telescopic arm and a remote control panel on the X-ray drive switch (adjust mode) - all provided at the variable limiting device section - to enable the
variable limiting device allow easy positioning of the subject, and a high-precision focal spot radiographer to quickly change the loading factor and the position of the mobile base at the
of 0.6/1.2 mm and 400 mA (maximum) creates sharp images for short-time radiography. patient's bedside.
In addition, because the CR image-reading device is incorporated in the equipment, you can (9) Easy drive operation based on the dual motor drive method
read and check the images of a patient immediately after radiography. The dual motor drive method, which separately controls the left and right drive wheels, and
the responsive transport handle enable stable driving and turning.
1.2 Features The smooth and silent dual motor reduces noise of the equipment, reducing the risk of
disturbing patients when working at the bedside or moving the equipment at night.
(1) The CR device is incorporated Furthermore, you can set the movement sensitivity to one of four levels according to your
Because the CR image-reading device is incorporated in the equipment, you can read and preference.
check the images of a patient immediately after radiography. (10) Shock during drive reduced by the shock absorber-equipped casters
(2) 130kV for the maximum X-ray tube voltage and 400mA for the maximum X-ray tube current Shock absorber-equipped casters are adopted to the adjustable wheels of the mobile base
This is suitable for chest radiography, which requires high X-ray tube voltage, and short to reduce shock when climbing over a step, such as when going into an elevator, to improve
exposure times, which are required for infants. It is also possible to obtain images of various drive capability and equipment reliability.
areas of the body, and for a wide range of patients. (11) Touch sensor installed at the front of the mobile base
(3) CR systems featuring the following can be used: In narrow patients' rooms, the system stops advancing when obstacles are detected in front
- Clear and superior diagnostic capability X-ray images are obtainable thanks to the effect of of the mobile base.
digital image processing. This is useful for operation at the patient's bedside or parking in narrow spaces.
- Plenty of X-ray diagnosis information is available by wide latitude for the incident X-ray. (12) Built-in battery-powered type
- The amount of X-ray exposure can be reduced, thanks to the high sensitivity of the system. There is no need to connect the power supply cable each time thanks to the use of
- The system is not affected by differences in radiography conditions, as long as they do maintenance-free batteries as the power supply. There is no need to add water to the
not vary too greatly, thanks to the effect of wide latitude and the automatic sensitivity batteries.
adjustment function. It is thus possible to obtain X-ray images with stable density for each
exposure. (13) Small details taken care of:
- Radiography information, such as patient information, the region, and the menu is entered - An LED display for the battery level makes battery checks easy.
from the console connected to the equipment. - The X-ray ON indicator at the arm/tank catch section is turned ON at the time of rotor
startup and X-ray exposure so that the status can be checked from a location away from
(4) High-quality images provided via a small focal spot of 0.6 mm the main unit.
Images with little penumbra are obtainable at a short source image distance. - The nylon-coated transport handle can always be kept clean.
(5) Tube head without high-voltage cables -When performing radiography at night, you can turn off the sounds for key input and X-ray
A high-voltage generator is housed in the X-ray tube cabinet. No high-voltage cables are exposure.
required, and that eliminates mess around the tube head. -Emergency manual drive is available in case the electric drive fails.
No need to bother about high-voltage cables during positioning and mounting operations for (14) A variety of options
radiography, and the operations possible to execute smoothly, in a shorter period of time. Considering exposure reduction, the X-ray protection barrier and the wireless hand switch
(6) Easy-to-position telescopic arm are available as options. Considering ease of use, the ultrasound distance meter can be
The telescopic arm can be intuitively positioned using longitudinal and back-and-forth combined too.
movement and rotation of the column. The forward/backward position of the arm does not
affect the upper and lower limits.

014-236-02E FCR-MB201 Service Manual MD-1


MD-2
1.3 Configuration
The unit consists of the following parts:

1 Power supply section (batteries for X-ray 
6 X-ray tube assembly support
radiography and drive)

2 Charger (built-in) 
7 Integrated X-ray generator (tube head)

3 X-ray control assembly section 
8 X-ray variable limiting device

4 Motor-driven mobile base section 
9 CR (image-reading unit)

5 Cassette box 
10 CR (image processing unit)

The following optional items can also be ordered:



11 X-ray protection barrier 
18 Wireless LAN

12 Wireless hand switch 
19 USB memory

13 Ultrasound distance meter 
20 SSD guide

14 Rail for area dosimeter 
21 Metric measure (for Canada)

15 Hangar type protector hook 
22 BCR holder kit

16 Bar code reader 
23 Tube height adjustment kit (2 types)

17 Magnetic card reader 
24

014-236-02E FCR-MB201 Service Manual MD-2


MD-3
2. Circuit Description

Distance meter

Limiting device
X-ray tube
2.1 Circuitry

(17)

(21)

(11)
Figure 2-1 shows the circuit block diagram.
The 192 V battery (1) is made up of sixteen 12 V batteries connected in a series. The DC/

Mono-tank section
DC converter (3) produces the DC power source for the control circuit and supplies power
to various other circuits, including the main CPU (5). This battery (1) is also used to power

Booster
(16)
X-ray radiography and the electric drive.

When using the operation switch (10) to set the tube voltage and amperage, the setting

Heating transformer
values are displayed in the indicator circuit.

Detection circuit
High -voltage
Use the hand switch (6) to perform radiography. The hand switch is of the two-position type.

transformer
When this switch is pressed down to the first position, the heating circuit (4) flashes the

(15)

(18)
filament of the X-ray tube (17) via the heating transformer (18). At the same time, the rotating

(8)
anode drive circuit (22) sends current to the rotor drive circuit (23) to rotate the anode.

Rotor drive circuit


Operation switch

CR image reader
When the hand switch is pressed down to the second position, the main circuit inverter (2)

Heating circuit

Drive motor
Main CPU
converts DC generated by the 192-V battery (1) to AC, and electric power is supplied to the

Console
I/ O

HUB
high-voltage transformer (15).

(14)
(7)

(27)

(32)
(10)
(5)

(23)

(26)
(4)
Main circuit inverter
The secondary AC high voltage of the high-voltage transformer is converted to DC by the
booster (16) and then applied to the X-ray tube to start X-ray exposure. The range of X-ray

DC/AC converter
exposure can be displayed by the collimator lamp.

Rotating anode
(2)

drive unit
The 192-V battery (1) is also used as a power source for drive, and the drive motor (14) is

(25)
(22)
Drive control circuit
driven by the drive control circuit (13).

Transpor t handle
Use the charger (20) to charge the 192-V battery after use.

Boost chopper

DC/DC converter
DC/DC converter
DC/DC converter

(13)
(12)
As a power source for CR, voltage from the 192-V battery (1) is first converted to DC 24 V

handswitch

Handswitch
(base unit)
Wireless
by the DC/DC converter (24), and then AC 100 V is generated by the DC/AC converter (25).

(30)

(20)

(31)

(24)
This AC 100 V is then supplied to the CR image reader (26) and the console (27).

(6)
(3)
As the power source for the CR reader unit (26), the DC/DC converter (31) supplies required
voltages, such as 24 V or 12 V. The DC/DC converter (24) and DC/AC converter (25) also

Charger
convert the voltage of the 192 V battery (1) to AC 100 V. This AC 100 V power source is used

(20)

192V battery

handswitch
(handset)
Wireless
by the console and HUB.

(19)
(1)
Figure 2-1 Circuit block diagram

014-236-02E FCR-MB201 Service Manual MD-3


MD-4
2.2 Power Supply Circuit
Figure 2-2 shows the power supply circuit.
BT1 is made up of sixteen 12 V batteries connected in a series and is used for the power
source for all of the following: X-ray output, rotor inverter, the filament, drive circuit, constant-
voltage power source, and CR.

The constant-voltage power source supplies power for control and the collimator.
BT1 supplies all the power for the equipment, so if BT1 does not have enough capacity,
the power source cannot be opened or closed. If BT1 falls to about 120 V or lower, the
equipment cannot be moved or used.

Figure 2-2 Power supply circuit

014-236-02E FCR-MB201 Service Manual MD-4


MD-5
2.3 Power Switching Circuit
Figure 2-3 shows the power switching circuit.
Key switch KS1 is a changeover switch with a start switch. Turn this key switch to its START
position to turn on the power. The key will automatically return to its ON position.
When KS1 is turned to its START position, the constant-voltage power supply PWDC5 is
activated, and then the MPU of the PWR board starts.
As the MPU turns on the photocoupler PC4, the relay DR12 is turned on so that the battery
voltage continues to be supplied to the constant-voltage power supplies PWDC1, PWDC3,
and PWDC6. Even after the key switch returns from its START position to its ON position, the
circuit remains in the on state, enabling device operations for such actions as drive and X-ray
control. The MPU monitors the position of KS1 via PC3.
When KS1 is turned to its START position or ON position, the MPU turns on the photocoupler
PC5, and then the relay DR11 is turned on. The constant-voltage power supply PWDC4,
PWDC6, and PWAC1 are turned on and power is supplied to the CR.
Return the key switch to its OFF position after use to turn off the power. When the MPU
detects that KS1 is turned to its OFF position, it turns off the photocoupler PC4 and PC5
to cut off the whole power source of the unit. The unit is provided with an auto power-off
function. Also when no operation is performed for 30 minutes (the factory default setting)
after the last operation, the whole power source of the unit is cut off.
While the CR is turned on, the photocoupler PC4 and PC5 are kept their ON position three
minutes after the main switch is turned off or until the CR is turned off.
When the cord reel is connected to commercial power, the commercial power is supplied
to the constant-voltage power supply PWDC5 and the MPU of the PWR board starts. The
battery is charged while the commercial power is supplied.
When the electromagnetic contactor KP1 is turned on, power is supplied to the electric drive
circuit and X-ray control circuit. The relay DR4 controls KP1. DR4 is usually turned on, but it
is turned off when an error occurs on the power circuit. When the EMERGENCY SWITCH is
turned on, the relay DR2 and DR4 are turned off and then power supplies is stopped to the
power circuit.

Figure 2-3 Power switching circuit

014-236-02E FCR-MB201 Service Manual MD-5


MD-6
2.4 Rotating Anode Drive Circuit
Figure 2-4 shows the rotating anode drive circuit.

5D1 (CPU) on the CPU board (WZ62AB) outputs operation flag signal of rotating anode via
data signal bus to 5C (FPGA), and 5C (FPGA) generates drive signals of rotating anode for 6
IGBTs (Insulated Gate Bipolar Transistors) integrated to IPM (Intelligent Power Module) (IPM1)
on the MBDRV board (CZ65AR). These signals are received and isolated on
photocoupler - PC101, PC104 (for main drive coil side), PC102, PC105 (for the auxiliary
drive coil side), PC103 and PC106 (for common connection) - on MBDRV board.

The IPM (IPM1) outputs 60Hz rectangular voltage pulse (to the main coil: MA) and 90 degree
delay pulse (to the auxiliary coil: SA) from the connector "CNROT" on MBDRV board (CZ65AR)
to monotank (M-5CE-31) to drives anode on X-ray tube. The current of rotor coil is ramp AC
wave.

The output of the main coil is from CNROT-2pin to CNROT-1pin. And the output of the
auxiliary coil is from CNROT-3pin to CNROT-1pin. The auxiliary drive current has delay 90
degree compared with the main current to drive rotation force.

The main drive coil (MA) has a resistance of about 10 Ω [Ohm], and the auxiliary drive coil (SA)
has a resistance of about 30 [Ohm]. Measure the resistance at CNROT on the MBDRV board
(CZ65AR). The resistance can also be measured at the terminal (CN50) of M-5CE-31 (Tube
head).

CT11 and CT12 detect open circuits on the rotating anode drive circuit, and 5D1 (CPU) on
the CPU board (WZ62AB) reads and judges open-circuit detection signals. This open-circuit
judgment is performed 1.6 seconds after the hand switch is pressed down to its first position

Figure 2-4 Rotating anode drive circuit

014-236-02E FCR-MB201 Service Manual MD-6


MD-7
2.5 Heating Inverter Gate Circuit
Figure 2-5 shows the heating inverter gate circuit.
The constant-voltage current control method is used to control filament heating.

The difference between the reference voltage from the CPU and the feedback voltage is input
into 6F (SG3524: regulating pulse-width modulator) for phase control to regulate currents for
preheating and heating.

The heating current is detected by the current transformer CT1 (threaded cable connected
from CNSM connector on MBDRV board to CN50 connector on Tube Head) and converted
into RMS (Root Mean Square) voltage on 4F3 (AD736: RMS to DC Converter). The detected
voltage of heating current is measured at 4F2-1. The detected voltage is approximately 0.5 V
during preheating, and approximately 1.1 V during heating (set at 100 kV).
The period of heating inverter oscillation is determined based on the time constant of capacity
and resistance, which is connected to 6F. The resistance connected 6F-6pin is variable using
2C3 (AD5282: Digital Potentiometer) controlled by CPU to adjust frequency. This frequency
is approximately 21 kHz.

The output of 6F connects to 5C (FPGA). 5C (FPGA) reads frequency of the 6F output signal,
receives operation flag from CPU via signal bus, and generates drive signal of filament
heating with dead time for 4 IGBTs integrated to IPMs (IPM2 for small focus and IPM3 for
large focus) on MBDRV board. The dead time of the inverter for the upper and lower arms is
approximately 2.5 μs.

Figure 2-5 Heating inverter gate circuit

014-236-02E FCR-MB201 Service Manual MD-7


MD-8
2.6 Heating Inverter Circuit
Figure 2-6 shows the filament heating inverter circuit.
The power circuit of filament heating inverter is composed of 2 IPMs - IPM2 for small focus
heating, and IPM3 for large focus heating. These IPMs are shared with car drive circuit.
The circuit of phase-U and V of these IPMs used for car drive, and phase-W is for filament
heating.

Figure 2-6 Heating inverter circuit

014-236-02E FCR-MB201 Service Manual MD-8


MD-9
2.7 Tube Voltage Feedback Circuit
Figure 2-7 shows the tube voltage feedback circuit.
The tube voltage is divided, and the voltage is then detected by the high resistor (200 MΩ)
on the high voltage side and by the detecting resistor (10 kΩ) on the low voltage side. Each
pick-up voltage of the tube can be measured between check pins kV+ and kV+G or between
kV- and kV-G, which are on the CPU board (WZ62AB), as a divided voltage. This voltage is
approximately 1 V at 40 kV or approximately 3.2 V at 130 kV. (For +kV measurement, the
polarity is reversed on the minus side.)

A ±kV voltage is added by 4F1.


The tube voltage is regulated by controlling the phase of the main inverter by means of
the application of differentials between the preset value of the tube voltage, divided tube
voltages, and differential correction voltage of the tube voltage.
The input voltage of 3C2 becomes the phase-controlled main inverter voltage and fluctuates
between approximately 1 and 4 V.

Figure 2-7 Tube voltage feedback circuit

014-236-02E FCR-MB201 Service Manual MD-9


MD-10
2.8 Main Inverter Gate Circuit
Figure 2-8 shows the main inverter (X-ray inverter) gate circuit. The figure illustrates the
circuit for the upper left side IGBT only because each IGBTs has the same circuit. 8C2
(VLA106-15242: Isolated DC-DC Power Supply) supplies +16V and - 8V power to 9C. 9C
(M57962AL: IGBT driver) insulated drive signal from CPU board, and drives IGBT gate. The
voltage of ON gate is +16V, and LD31(LED) illuminates yellow. The voltage of OFF gate state
is - 8V, and LD32(LED) illuminates green. Additionally, 9C detects IGBT over current (short
circuit) by monitoring collector (C1) voltage during IGBT is ON state. When IGBT over current
is detected, 9C-8pin (Fo) is turned to Low potential, and then the CPU executes the "E87"or
"E88" processing (inverter error).

Figure 2-8 Main inverter gate circuit

014-236-02E FCR-MB201 Service Manual MD-10


MD-11
2.9 Boost Chopper Circuit 2.10 Main Inverter Circuit
Figure 2-10 shows the power circuit structure of boost chopper circuit. Figure 2-10 shows the main inverter circuit.
The boost chopper circuit boosts up battery voltage (200V DC approximately) to 350V DC. The main inverter is high frequency inverter that is composed of 2 IGBTs and 3 capacitors.
The output of battery connects to IGBT1 (middle connection) through boost inductor (DCR). CS2 and CS3 are smoothing capacitor for the main inverter power bus. CS2 and CS3 applied
The upper side of IGBT1 is used for blocking diode, and part of IGBT is off state anytime. 350V DC voltage boosted battery voltage by boost chopper.
The lower side of IGBT1 controls output power and voltage. CS1 is resonant capacitor connected to the main inverter output to boost up inverter output
Figure 2-9 shows the control circuit for boost chopper on MBDRV board. using current resonance of the capacitor and inductance at high frequency transformer in
The check pin "V_BUS" on MBDRV board has partial voltage of chopper output voltage, it M-5CE-31(Tube Head).
means that the bus (chopper bus) voltage is 77.7V per check pin 1V.
The period of chopper oscillation is determined based on the time constant of capacity and SNB2 and SNB3 are snubber modules for absorbing surge voltage generated by IGBTs
resistance, which is connected to 15A2. This frequency is approximately 20 kHz. switching.
R144 (power resistor) on the MBDRV board (CZ65AR) is a resistor to discharge from CS2
and CS3 when in service, and its time constant is about 30 seconds. Press SW1 on MBDRV
board to completely release electric charge, and check OFF state of LD18 (green LED)
before starting operation.

Never operate SW1 while the power is ON.

Figure 2-9 Boost chopper on MBDRV board

Figure 2-10 Main inverter circuit

014-236-02E FCR-MB201 Service Manual MD-11


MD-12
2.11 mAs Integrated Circuit
Figure 2-11 shows the mAs integrated circuit.
When the tube current flows through R152 and R153 on the CPU board (WZ62AB), the
current is converted into a voltage that can be measured. The tube current can be measured
at CNMA-2. At a tube current of 200 mA, a voltage of approximately 7.5 V appears. (The
voltage measured with a measurement instrument might fluctuate to a certain degree
because the voltage waveforms are not sinusoidal waves. Keep this in mind at the time of
measurement.)

After the mAs integrated voltage is compared with the mAs bias voltage by using the
comparator (6D3), cut signals are outputted to 6D3-7.

Remove CNMA and connect the mAs meter between CNMA-1 and CNMA-2 to measure the
mAs.

Figure 2-11 mAs integrated circuit

014-236-02E FCR-MB201 Service Manual MD-12


MD-13
2.12 Electromagnetic Drive Brake Circuit
Figure 2-12 shows the electromagnetic drive brake circuit.
The relay DR21 determines which PWDC1 (DV24) or PWDC3 (V24) is used.
When the manual drive switch (PSI) is turned off, the relay DR23 is turned on, and then the
relay DR21 are turned on so that PWDC1 (DV24) is selected. The relay DR25 is also turned
on and the relay DR22 that controls ON/OFF of the electromagnetic drive brake turned on/
off in response to a signal from the MPU. In such a case, DV24 is supplied to the drive brake
switch PS6 and PS7 on the handle, and when PS6/PS7 is turned on, the relay DR24/DR33 is
turned on respectively. The signals of relay DR24 and DR33 are sent to the CPU board and
the MPU determines whether the electrical drive is performed or not. During electrical drive
(including adjust drive), the MPU outputs the signal that turns on the relay DR22 and the
electromagnetic drive brakes is released so that the electrical motor can be rotated.
When the manual drive switch (PS1) is turned on, the relay DR23 and DR21 are turned off
and PWDC3 (V24) is selected. The relay DR25 is also turned off and the relay DR22 that
controls ON/OFF of the electromagnetic drive brake R22 is turned on/off by drive brake
switch PS6 and PS7. In such a case, V24 is supplied to the drive brake switch on the
handle PS6 and PS7, and when PS6/PS7 is turned on, the relay DR24/DR33 is turned on
respectively. When either relay DR24 or DR33 is turned on, the relay DR22 is on so that the
electromagnetic drive brake is released.

Figure 2-12 Electromagnetic drive brake circuit

014-236-02E FCR-MB201 Service Manual MD-13


MD-14
2.13 Drive Circuit
Figure 2-13 shows the drive circuit.
The MPU controls drive by means of the phase detection of the transport handle, performed
by the sliding volume controls VR1 and VR2, which are attached to both sides of the
transport handle, and also through detection of motor rotating signals from the encoder RE
attached to the driving motor.

5D1 (MPU) on the CPU board (WZ62AB) outputs running drive signals, which are converted
into drive pulses by 5C (FPGA). The drive pulses oscillate at approximately 16 kHz output
into IPM2 and IPM3 through PC201 to PC302, which are on the MBDRV board (CZ65AR).

The photo sensor LS3 detects whether the arm/tank catch is switched on or off. The driving
speed is set up for drive mode when the arm/tank catch is switched to the on state and for
half-speed mode when the arm/tank catch is switched to the off state.

Pressing either of the adjustment switches (PS6 or PS7) on the RC board provided on
the X-ray variable limiting device moves the unit in the direction of the pressed switch for
approximately 15cm. The unit halts for five seconds after the 15cm driving.

IPM2 and IPM3 are intelligent power modules (IPM) with six insulated gate bipolar transistors
(IGBT) each, and the UV phase of each is used for the running drive.

- If the key switch is turned to the ON position while the handle is being held, alarms
A71 are displayed and the alarm sound used to prevent malfunction beeps.
- Turn the key switch to the OFF position first. Remove your hand from the handle,
turn the key switch to the ON position again, and then hold the handle to start
driving again.

Figure 2-13 Drive circuit

014-236-02E FCR-MB201 Service Manual MD-14


MD-15
2.14 Sensor Detection Circuit
Figure 2-14 shows the sensor detection circuit.
To send a signal to the CPU and control X-ray output, press down the hand switch to its first
position to turn D22- 
K , which is on the CPU board, (WZ62AB) to "L", and then press down
the hand switch to its second position to turn D23- 
K to "L". The signal output by pressing
the hand switch to its second position switches the gate in the last level of the main inverter
hardware on or off.

The temperature sensor (LS4) is attached to the tube head and D32-  K is normally set to
"L". When the temperature of the tube head housing reaches approximately 50°C, a
temperature sensor break is activated, and D32- K is set to "H". In such a case, the CPU
performs the "E04" processing (temperature limiter operation).

The drive touch sensors (LS1 and LS2) use a fail-safe mechanism, and D27- and D28-  K
which is on the PWR board, (YJ4035) are set to "L" under normal conditions. When these
sensors are activated, D27- and D28-  K are set to "H", so that the CPU prohibits the mobile
base from moving forward. At the time of unit failure, the touch sensors can be temporarily
released if the unit is in user maintenance mode. (For details, see A.3.9 Disabling the touch
sensor (8.Tr) in operation manual of the unit.)

As for sensor LS3 in the arm/tank catch section, D28- 


K is set to "H" while the catch is in the
on state and to "L" in the off state.

Figure 2-14 Sensor circuit

014-236-02E FCR-MB201 Service Manual MD-15


MD-16
2.15 Error Detection Circuit 2.15.3 Tube over voltage limiter circuit (E36)
Figure 2-15-1 shows the tube over voltage limiter circuit. Divided tube voltages are measured
2.15.1 Re-exposure processing (A61-A63) between check pins kV+ and kV+G as well as between kV- and kV-G, which are on the CPU
board (WZ62AB).
If error E35 (Insufficient tube voltage), E36 (Tube over voltage), or E37 (Discharge detected) {MD:2.7_Tube Voltage Feedback Circuit}
is detected, re-exposure processing will be performed up to two times. In re-exposure
processing, the values of kV and mAs are the same as normal exposure processing (see the Tube over voltage is separately judged with respect to the plus and minus polarities of the
following figure). divided tube voltage and the value of the divided voltage is compared with the limiter voltage
of the tube over voltage at 3C1-1. When a tube over voltage error is detected, 3E1-7 and/or
3E2-7 are set to "L".

At 3C1-1, adjustment is made so that an error is detected at a tube voltage of approximately


140 kV, and the following formula can be used to obtain the value:
Voltage at 3C1-1 = (Measured value at TP2 at 100 Kv x 1.4) ± 0.1
(Voltage at 3C1-1: From approximately 3.32 V to 3.34 V)

If error E36 is detected, re-exposure processing will be performed up to two times. If


radiography completes successfully during re-exposure, "A62" is displayed.

2.15.2 Backup timer failure (E06)


The backup timer is set for each radiography condition, and the CPU measures the exposure
time. If the exposure time reaches the set value, the CPU displays the error code "E06".
(Timer setting)
8.0 mAs or lower: 2 times the normal value
10 mAs or higher: 1-1/2 times the normal value
Figure 2-15-1 Tube over voltage limiter circuit

014-236-02E FCR-MB201 Service Manual MD-16


MD-17
2.15.4 Insufficient tube voltage decision circuit (E35)
This circuit is activated when disconnection occurs in the tube voltage detection circuit or
when there is no tube voltage feedback at the time of X-ray output.

If error E35 is detected, re-exposure processing will be performed up to two times. If


radiography completes successfully during re-exposure, "A62" is displayed.

014-236-02E FCR-MB201 Service Manual MD-17


MD-18
2.15.5 Main inverter over current limiter circuit (E86 – E88)
Figure 2-15-2 shows the main inverter over current limiter circuit.
12C2 on the MBDRV board (CZ65AR) is an IGBT driver. This main inverter over current
limiter circuit detects IGBT over current, turns PC21 off, and then sets PC4-14 to "H".

A drop in gate voltage caused by the RTC circuit for each arm activates each IGBT driver to
activate the main inverter over current limiter.

Figure 2-15-2 Main inverter over current limiter circuit

014-236-02E FCR-MB201 Service Manual MD-18


MD-19
2.15.6 Filament over current / filament break detection circuit (E0A/E03) 2.15.7 Weak discharge detection circuit (E37)
Figure 2-15-3 shows the filament over current / filament break detection circuit. Figure 2-15-4 shows the weak discharge detection circuit.
The heating circuit uses the constant voltage current control method to detect over current Comparator 2D3 determines high-voltage weak discharge based on the differential value
and breaks in the filament current. obtained from the detected value in kV and the preset weak discharge value of 3D1, which is
At 5F2-7 on the CPU board (WZ62AB), a voltage of 1.1 V appears when the filament flashes on the CPU board (WZ62AB).
at 100 kV, and approximately 0.5 V appears during preheating.
When weak discharge occurs at high voltage, a sudden change in the tube voltage increases
When the voltage at TP45 is approximately 2.5 V or higher, 5F1-7 is set to "L" and a filament the differential value and shifts the value at 3D1-7 in the minus direction. This activates
over current error (E0A) is displayed. comparator2D3, and then weak discharge detection is performed.
The MPU constantly monitors the voltages of 5F2-7 and displays “filament break error (E03)”
when the voltage stays 0.2V or less for more than approximately one minute. If error E37 is detected, re-exposure processing will be performed up to two times. If
radiography completes successfully during re-exposure, "A63" is displayed.

Figure 2-15-3 Filament overcurrent/break detection circuit


Figure 2-15-4 Weak discharge detection circuit

014-236-02E FCR-MB201 Service Manual MD-19


MD-20
2.15.8 Rotor block detection circuit (E39) 2.15.9 IPM over current detection circuit (E81 – E83)
Figure 2-15-5 shows the rotor block detection circuit. Figure 2-15-6 shows the IPM over current detection circuit.
The current transformers (CT11 and CT12), which is on the MBDRV board (CZ65AR) detect IPM1, IPM2, and IPM3, which are on the MBDRV board (CZ65AR), are IPMs for driving the
rotor current, the MPU (5D1) on the CPU board (WZ62AB) determines the block level, and driving motor, X-ray tube rotor, and filament, respectively. When over current flows into each
then rotor block detection is performed. element, the FO terminal of each element is set to "L" to perform over current detection (E81
- E83).

Figure 2-15-5 Rotor block detection circuit

Figure 2-15-6 IPM over current detection circuit

014-236-02E FCR-MB201 Service Manual MD-20


MD-21
2.16 Arm/Tank Catch Lamp Circuit 2.17 High-Voltage Circuit (Tube head)
Figure 2-16 shows the arm/tank catch lamp circuit. Figure 2-17 shows the high-voltage circuit.
Pressing down the hand switch to its first position activates the rotating anode. After This circuit uses the Cockcroft-Walton method to apply high voltage to an X-ray tube.
approximately 1.6 seconds, DR28, which is on the MBDRV board (CZ65AR), is turned on, Terminals N1 and N2 are neutral points, where current is detected to activate the mAs control
and then the READY lamp LP1 (green) provided at the top of the catch illuminates. circuit (CPU board). In this method, leak current caused by the stray capacitance of the high-
voltage generator's secondary coil does not flow through the neutral points, and therefore the
Pressing down the hand switch to its second position starts X-ray exposure, and then turns current (20 kHz) that is the same as the tube current can be measured between N1 and N2.
on DR29, which is on the MBDRV board (CZ65AR). X-RAY lamp LP2 (yellow), which is
provided at the top of the catch, then illuminates. DR29 is in the on state for five seconds The turn ratios of the main coil and heating coil are 1:151 and 20:4.
after X-ray irradiation starts, and the x-ray exposure lamp LP2 (yellow) remains lit during that
time.

Figure 2-16 Arm/tank catch lamp circuit

Figure 2-17 High-voltage circuit

014-236-02E FCR-MB201 Service Manual MD-21


MD-22
2.18 Main Operation Panel / Collimator Operation Panel Circuit
Figure 2-18 shows the main operation panel / the collimator operation panel circuit.
This circuit is connected to the CPU board via serial data communication. The MPU reads
the status of the key matrix every 20 ms, always monitoring the status of each key switch.
The seven-segment LEDs and key LEDs are controlled through the dynamic method, which
is different from the method used for the operation panel. These LEDs continuously pulse, so
that they appear to always be on.

In addition, this circuit has an optional ultrasound distance meter circuit on the RC board
because of its structure.

Figure 2-18 Main operation panel / Collimator operation panel circuit

014-236-02E FCR-MB201 Service Manual MD-22


MD-23
2.19 Charging Power Supply Circuit
The battery charging circuit (see the following section) is activated at an input voltage of
AC 200 V. AC 200 V is generated by using a transformer (T1) to convert the voltage of a
commercial power. The circuit in this area is slightly different depending on the region where
it is to be used: Figure 2-20-1 shows a circuit for use in the United States, while Figure 2-20-
2 shows a circuit for use in Europe.
The power supply cable is a cord reel (CR1). Power passes from the commercial power,
through the fuses (FU2 and FU3), into the transformer (T1), and is output as AC 200 V. Filter
LF1 is for EMC. In the circuit for use in Europe, a coil board (CZ21QD) is also added for
EMC. In addition, the circuit for use in Europe uses a relay connector connected to CNTJ1 to
allow internal switching of the power supply voltage between 220 V, 230 V, and 240 V.

Figure 2-19-2 Charging power supply circuit (for Europe)

Figure 2-19-1 Charging power supply circuit (for the United States)

014-236-02E FCR-MB201 Service Manual MD-23


MD-24
2.20 Battery Charging Circuit
Figure 2-20 shows the battery charging circuit.
This circuit is activated at an input voltage of AC 200 V. Each power source on the charging
control circuit is generated within this circuit. For the power sources, +5 V and ±12V are used
for control and +15 V (floating type) is used for gates TR1 and TR2.
The whole circuit is controlled by 3C (MPU), and programs are input through DSUB5 and 1E
(RS-232C) from outside.
TR2 operates as a DC/DC converter to adjust charging voltage and charging current, and
TR1 operates as a switch to turn off the output when an error occurs.
The maximum charging current is 1.7 A, and the maximum charging voltage is determined
based on the charging modes and temperatures described in the table below. The charging
mode used immediately after turning the power on (the plug is inserted into the receptacle)
is the trickle charging mode. During trickle charging, the duration of the state in which the
current is kept at 1.5 A or more is measured. When that duration exceeds 50 minutes, the
mode changes to the cyclical charging mode. During trickle charging and cyclical charging,
when the voltage reaches its maximum value and the current drops to 0.6 A or less, the
mode changes to the auxiliary charging mode.
Temperature Trickle charging Cyclical charging Auxiliary charging
0°C 225.6 V 246.4 V 225.6 V
10°C 223.0 V 241.9 V 221.9 V
20°C 219.4 V 237.4 V 218.2 V
30°C 215.8 V 232.9 V 214.5 V
40°C 213.3 V 227.2 V 212.3 V

At temperatures other than those described in the table, the voltage is calculated by using
linear interpolation. Note that temperatures less than or equal to 0°C are interpreted as 0°C,
and that temperatures greater than or equal to 40°C are interpreted as 40°C.
The charging voltage is detected by 2F and is approximately 2 V at 200 V (2F-7). The
charging current is detected by 2D and is approximately 2 V at 0 A or approximately 4 V (2D-
7) at 2 A. The temperature is detected by the thermistor TH1 and 6E, so that the temperature
for the charging voltage is corrected.
Charging continues until the power supply stops (the plug is removed).
The table below describes the abnormal conditions.
Err Code Occurrence condition Control operation
Charging restarts one minute after the
E41 Charging voltage has exceeded 250 V.
voltage becomes 240 V or lower.
Thermistor disconnection occurred
E42 Charging stops.
(CNTH is detached). Figure 2-20 Battery charging circuit
When output voltage is low, charging
E43 Charging stops.
current value is high.
Voltage for charging is not appropriate
E44 Charging stops.
value for the charging control

014-236-02E FCR-MB201 Service Manual MD-24


MD-25
2.21 Electromagnetic Lock Circuit
Figure 2-21 shows the electromagnetic lock circuit.
There are three electromagnetic lock switches in total: one on the arm section and two on
the limiting device handle section. There are three electromagnetic locks: one for supporting
beam rotation, one for upward and downward arm movements, and one for the forward and
backward arm movements.
While the release switch is held down, DR31 and DR32 are turned on and the
electromagnetic locks are released.

Figure 2-21 Electromagnetic lock circuit

014-236-02E FCR-MB201 Service Manual MD-25


MD-26
2.22 Collimator Lamp Circuit
Figure 2-22 shows the collimator lamp circuit.
There are three collimator lamp switches in total: one is PS5, which is on the operation panel
surface, and the other two are PS2 and PS3, which are on each side of the X-ray variable
limiting device.
When the collimator switch is turned on, the MPU turns on the collimator lamp relay DR30,
which is located on the MBDRV board, for 30 seconds.

Figure 2-22 Collimator lamp circuit

014-236-02E FCR-MB201 Service Manual MD-26


MD-27
2.23 X-Ray Switch Circuit and Wireless Hand switch Circuit
Figure 2-23 shows the X-ray switch circuit.
The FPGA monitors the on status of both the first position (HSW1) and second position (HSW2)
of the standard hand switch via PC1 and PC2, respectively. In addition, signals from the
second position are used by 6D4 as an interlock for the X-ray inverter.
The optional infrared type wireless hand switch (ZPS-RH-4) is also set to PC1 and PC2 by
using interface cables and connected in parallel with the standard hand switch.

Figure 2-23 X-Ray switch circuit and wireless hand switch circuit

014-236-02E FCR-MB201 Service Manual MD-27


MD-28
2.24 CR Interface
Figure 2-24 shows the circuit to interface with CR.
This interface is used to exchange data with the console via RS-232C communication. Data
such as X-ray conditions is sent to and received from the console during this communication.

Data is exchanged with the CR image reader by using on and off signals. When the CR
image reader is turned on, a short circuit occurs between DSUB2-1 and 6 to activate PC3.
When PC3 is activated, data is input into the MPU.
While the CR image reader is working, a short circuit occurs between DSUB2-5 and 9.
When this short circuit occurs, data is input into the MPU through PC4. The CPU prohibits
radiography and drive during the reading operation.

Figure 2-24 CR interface circuit

014-236-02E FCR-MB201 Service Manual MD-28


MD-29
3. Relay Operation List
Position Symbol Model Operation
Controller KP1 SC-N2/G DC24 Supplies 192-V Battery voltage to the INV (when the key
switch is pressed down to its second position), heating,
drive, and rotor circuits.
CPU board -- -- --
PWR board DR1 G6K-2F-Y 24V Detects the ON position of the key switch KS1.
DR2 G6K-2F-Y 24V Detects the status of the emergency switch.
DR3 G6K-2F-Y 24V Detects the status of the emergency switch.
DR4 AGP2024 Controls the electromagnetic contactor KP1.
DR5 G6K-2F-Y 24V Controls the pack power supplies PWDC1, PWDC3, and
PWDC5.
DR6 G6K-2F-Y 24V Controls the pack power supplies PWDC5, PWDC6, and
PWAC1.
DR11 AEP31024 Controls the pack power supplies PWDC5, PWDC6, and
PWAC1.
DR12 AEP31024 Controls the pack power supplies PWDC1, PWDC3, and
PWDC5.
MBDRV board DR21 AGP2014F Switches the power supply for releasing the drive brake.
DR22 AGP2024 Controls the driving brakes.
DR23 G6K-2F-Y 24V Detects the status of the manual drive button.
DR24 G6K-2F-Y 24V Detects the status of the driving brake button.
DR25 G6K-2F-Y 24V Releases the drive brake by using the CPU.
DR27 AGP2024 Controls the solenoid in the catch unit.
DR28 AG202444 Controls the X-ray lamp in the catch unit.
DR29 AG202444 Controls the READY lamp in the catch unit.
DR30 AEP31024 Controls the collimator lamp circuit.
DR31 AGP2024 Controls the electromagnetic lock (vertical movement
and rotation).
DR32 AGP2024 Controls the electromagnetic lock (telescopic forward/
backward movement).
DR33 G6K-2F-Y 24V Detects the status of the driving brake button.
IF board -- -- --
Main panel -- -- --
board
Remote panel -- -- --
board

014-236-02E FCR-MB201 Service Manual MD-29


MD-30
BLANK PAGE

014-236-02E FCR-MB201 Service Manual MD-30


MD-31
BLANK PAGE

014-236-02E FCR-MB201 Service Manual MD-31


Control Sheet
Revision
Issue date Reason Pages affected
number
03.09.2011 02 Revision (FM5656) All pages

FCR-MB201 Service Manual

Troubleshooting (MT)

014-236-02E FCR-MB201 Service Manual


MT-1
1. Major Errors and Checkpoints - If Ready lamp is turned on when the CR Link is turned off in user
maintenance, the CR interface fails. {MD:2.24}
Ready lamp of
- If the arm is put on the catch unit (The 7 segment display of the Main
7 Main Operation
No. Symptom Where to check / remedies Operation Panel is turned off), the lamp is not turned on.
Panel not ON
- While the unit is driving (The switch of the handle break is released), the
- Remove CNMG on the MBDRV board, and check the electric continuity lamp is not turned on.
between 5 and 6 of CNMG when the electromagnetic lock release switch of Blown FU2 and/or - Check whether charging current for battery is not over 2 A. (Especially when
8
the arm is pressed. FU3 the battery is significantly discharged.)
- Check whether LD10 and LD11 on the MBDRV board turn on when the
Cannot release the
electromagnetic lock release switch of the arm is pressed. If the LEDs turn
electromagnetic
1 on but the relay does not work, the relay is malfunctioning. If the LEDs turn
lock
on and the relay works, the electromagnetic lock is disconnected.
{MD:2.21}
- Press the electromagnetic lock release switch on the X-ray variable limiting
device to make sure that LD10 and LD11 are turned on. If the LEDs are
turned on but the relay does not work, the relay has a problem. If the LEDs
are not turned on, the collimator cable is disconnected.
- If drive speed is only a half the normal speed when the catch is on, check
whether CNLS-4B on the MBDRV board is placed to L. If CNLS-4B is placed
to H, the catch section LS3 has a problem.
- If drive failed, make sure (by sound) that the electromagnetic brakes are
Abnormal drive released when holding the transport handle.
2
{MD:2.13} - If the equipment does not move, check the operation of IPM on the MBDRV
board.
- If drive speed or operation is abnormal, check whether the output voltage at
2C2-1 and 2C2-7 on the CPU board is within the normal range from 1.5 V to
2.5 V.
- Check whether the lamp has expired.
Collimator lamp not
- Check the operation and contact failure of DR30 on the MBDRV board.
3 on
(Remove CN2 and check whether the voltage between 1 and 3 is DC 24 V
{MD:2.22}
when the collimator is on.)
- Check the fuses FU2 and FU3.
Cannot charge the
- Check whether the temperature sensor CNTH is attached to the PWR board.
4 batteries
- Consider also the possible end of the battery life by checking the frequency
{MD:2.20}
and period of use.
The battery quickly
- Consider the possible end of the battery life by checking the frequency and
5 indicates that it is
period of use.
EMPTY.
- If FU1 on the PWR board has fused, the pack power supplies PWDC1 and
PWDC3 might have been overloaded.
- Remove CNPW31 on the MBDRV board, replace FU1, turn the key switch to
Blown FU1 on
6 the START position, and then check the voltages applied to each terminal of
PWR board FU1
the pack power supplies.
- After checking voltages, connect CNPW31 onto the board, and then check
the operation.

014-236-02E FCR-MB201 Service Manual MT-1


MT-2
2. Error Codes and Checkpoints Error
code
Description
Automatic Where to
restoration check
Main checkpoints

Error Automatic Where to - Check whether 24 V is constantly applied to


Description Main checkpoints Failure of the point between CNLP-1 and CNLP-3 on the
code restoration check E0D Yes
collimator lamp MBDRV board or 24 V is not applied by pressing
- Check whether the fuse FU2 and FU3 on the
the lamp button.
MBDRV board are not blown.
Failure of EEP- - Check for CPU board failures. (Visual check)
- Make sure that CNBTPW and CNSM are attached
Filament broken E13 ROM data on No - Check whether the failure occurs again when the
to the MBDRV board.
E03 {MD:2.6} CPU board maintenance data of the CPU is rewritten.
- Make sure that CNHE is attached to the CPU Writing failure
{MD:2.15.6}
board. E15 EEP-ROM on No - Check for CPU board failures. (Visual check)
- Check the electric continuity between L and M of CPU board
CN50, which is on the tube head. Failure of EEP- - Check for PWR board failures. (Visual check)
- Make sure that CNHE is attached to the CPU E23 ROM data on No - Check whether the failure occurs again when the
Temperature
board. PWR board maintenance data of the PWR is rewritten.
E04 limiter Yes
- Check the electric continuity between 1 and 2 of Writing failure
{MD:2.14}
thermostats LS4, which is on the tube head. E25 EEP-ROM on No - Check for PWR board failures. (Visual check)
- Make sure that there is no ground fault on the N1 PWR board
and N2 (tube current) circuits. - Make sure that CNIG1 is attached to the MBDRV
- Make sure that CNHE is attached to the CPU Over voltage on
E31 No board.
board. boost chopper
- Check for the connection cable of IGBT1 failures.
- Make sure that CNMA is attached to the CPU - Make sure that CNKV is attached to the CPU
Backup timer
E06 No board. Insufficient tube board.
{MD:2.11}
- Make sure that the tube voltage is output. -> E35 voltage No - Make sure that there is no disconnection or
Check the waveforms between KV+ and KV+G {MD:2.15.4} ground fault in the tube voltage detection circuit.
(GND) and between KV- and KV-G (GND) on the - Check the battery voltage during radiography.
CPU board. - Make sure that there is high-voltage discharge at
- Check the battery voltage during radiography. the tube head. -> Check the waveforms between
- The hand switch might have been released too Tube over CPU board
Exposure failed KV+ and KV+G (GND) and between KV- and
E07 In 5 sec. early. E36 voltage No 3E1-7,
{MD:2.23} KV-G (GND) on the CPU board.
- Check for hand switch failures. {MD:2.15.3} 3E2-7: L
- Check whether the adjustment value of E36 is not
- Make sure that CNMSW is attached to the PWR changed to less value.
board. - Make sure that there is high-voltage discharge at
- Make sure that CNDRV is attached to the PWR Discharge the tube head.
board. CPU board
Emergency Stop E37 detected No - Make sure that the main transformer is not layer
A09 Yes - Make sure that CNPWR is attached to the 2D3-7: L
switch ON {MD:2.15.7} shorted.
MBDRV board. - Make sure that +kV and -kV are well balanced.
- Check for emergency stop switch failures. - Make sure that current sensors CT1 and CT2,
- Make sure the connection to the emergency stop which are of the clamp-on type, are not open.
switch correctly. - Make sure that CNROT is attached to the MBDRV
- Make sure that CNHE is attached to the CPU board.
Filament Rotor blocked
CPU board board. E39 No - Make sure that FU3 on the MBDRV board has not
E0A overcurrent No {MD:2.15.8}
5F1-7: L - Check the resistance between L and M of CN50, fused.
{MD:2.15.6}
which is on the tube head - Check the electric continuity on CN50, which is
Welded on the tube head, between J and H as well as
- Make sure the switch for short circuit switch of
E0B Electromagnetic No between G and H.
KP1 is not kept pressing down.
contactor KP1 - Check whether the adjustment value is not
Over voltage of
E41 No changed to abnormal value in the PWR
charging battery
maintenance

014-236-02E FCR-MB201 Service Manual MT-2


MT-3
Error Automatic Where to Error Automatic Where to
Description Main checkpoints Description Main checkpoints
code restoration check code restoration check
- Make sure that CNTH is attached to the PWR - Check whether the ultrasound distance meter
board. displays stable value.
A65 Too short SOD In 5 sec.
- Make sure that the connector CNTH1 near the - Make sure that there is no failure of the operation
Disconnection battery is connected correctly. keys of the Collimator Operation Panel.
E42 of thermistor for No - Check whether the thermistor TH1 near the Powered on with
battery battery is not damaged. the drive brakes - Check the operation of the switches PS8 and
A71 No
- Make sure that the adjustment value is not released PS9, which are located in the transport handle.
changed to abnormal value in the PWR {MD:2.12}
maintenance. - Make sure that VR1 and VR2, which are at the
Damaged - Make sure that the adjustment value is not hand section, are not damaged.
E43 transistor for No changed to abnormal value in the PWR - Make sure that the voltage at 2C2-1 and 2C2-7
battery charging maintenance. on the CPU board can change correctly.
Abnormal AD - Make sure that the adjustment value is not Abnormal - Make sure that there are no foreign objects in the
E44 circuit for battery No changed to abnormal value in the PWR position of hand section.
A72-A75 No
charging maintenance. transport handle Adjust the center position.
- Make sure that the fuse FU2 on the PWR board is {MD:2.12} (A72: The right handle is pushed forward
not blown. excessively.
Blown manual
E45 No - Make sure that the adjustment value is not A73: The right handle is pulled back excessively.
drive fuse
changed to abnormal value in the PWR A74: The left handle is pushed forward excessively.
maintenance. A75: The left handle is pulled back excessively.)
Communication Driving brake - Check for the relay DR21-25 and DR33 on the
E51 No - Check for CPU board failures. (Visual check) E76 No
with FPGA failure malfunction MBDRV board failures.
- Make sure that CNPWR is attached to the Disconnection in
- Make sure that CNHV is attached to the IF board.
Communication MBDRV board. the drive volume
E52 YES E77 No - The connector CNRER and CNREL of the driving
with PWR failure - Make sure that CNDRV is attached to the PWR control
handle volume are inserted firmly.
board. {MD:2.13}
- Make sure that CNIF is attached to the CPU Disconnection in - Make sure that CNMRE is attached to the MBDRV
Communication board. the driving motor board.
E53 YES E78 No
with IF failure - Make sure that CNCPU is attached to the IF encoder - The relay connector of the drive encoder CNRER
board. {MD:2.13} and CNREL are inserted firmly.
- Make sure that CNRE is attached to the CPU Blown motor- - Make sure that fuse FU2 and FU3 on the MBDRV
board. E79 No
driven fuse board are not blown.
Communication - Make sure that CNRM is attached to the RC CPU board - Make sure that IPM1 on the MBDRV board has
E54 YES E81
with RC failure board. PC6-12: H no apparent irregularity.
- Make sure that the relay connector CNRE1 is CPU board
- Make sure that IPM2 and IPM3 on the MBDRV
connected correctly. E82-E83 PC6-14,
board have no apparent irregularity.
Insufficient PC6-16: H
tube voltage Abnormal
A61 In 5 sec. Same as E35 - Check for thermistor TH2 for detecting
(re-exposure E84 temperature on Yes
temperature of IPM failures.
completed) IPM
Tube over voltage CPU board Disconnection - Make sure that CNMTH is attached to the MBDRV
A62 (re-exposure In 5 sec. 3E1-7, Same as E36 E85 in temperature Yes board.
completed) 3E2-7: L sensor on IPM - Check for thermistor TH2 of IPM failures.
Discharge CPU board
Inverter failure - Make sure that there is no short circuit between
detected (re- CPU board E86-E88 No PC26-12,
A63 In 5 sec. Same as E37 {MD:2.15.5} C1 and E2 on both IGBT1 - IGBT3.
exposure 2D3-7: L -14,-16: H
completed)

014-236-02E FCR-MB201 Service Manual MT-3


MT-4
Error Automatic Where to
Description Main checkpoints
code restoration check
- Make sure that DSUB4 is inserted properly.
- Make sure that the RS-232C connector for the
CL parallel
E96 Yes console is inserted properly.
interface failure
- Check the electric continuity of cables including
the above connectors.
- Make sure that DSUB4 is inserted properly.
- Make sure that the RS-232C connector for the
CL serial
E97 Yes console is inserted properly.
interface failure
- Check the electric continuity of cables including
the above connectors.
- Make sure that DSUB2 is inserted properly.
- Make sure that the RS-232C connector for the CR
RU interface
E98 Yes image reader is inserted properly.
failure
- Check the electric continuity of cables including
the above connectors.
Ed0-EdC Self check failure No - Check for CPU board failures. (Visual check)

014-236-02E FCR-MB201 Service Manual MT-4


MT-5
BLANK PAGE

014-236-02E FCR-MB201 Service Manual MT-5


MT-6
BLANK PAGE

014-236-02E FCR-MB201 Service Manual MT-6


MT-7
BLANK PAGE

014-236-02E FCR-MB201 Service Manual MT-7


Control Sheet
Revision
Issue date Reason Pages affected
number
03.09.2011 02 Revision (FM5656) All pages

FCR-MB201 Service Manual

Checks, Replacement and Adjustment of


Parts (MC)

014-236-02E FCR-MB201 Service Manual


MC-1
1. How to remove the covers - After removing the covers, also remove the main power (200VDC) connector
CNMAIN for safety.
Images showing the equipment follow this procedure. - After remove the main power connector CNMAIN, cover the connector of socket
side with the plastic cover (insulation material) because 200VDC of battery is
To remove the covers from the equipment:
supplied to this connector.
1. Turn on the equipment, remove the arm from the drive catch, and then turn off the
equipment.
2. To remove the side covers (1 and 2), unscrew the four M4 truss screws and caps and
the three M4 flathead screws. When removing the side covers, be sure not to lose
the setup washers.
3. To remove the front cover (3), unscrew the two M4 cross-recessed pan head screws CNMAIN
with spring washers and washers. Unscrew the two M4 hexagon socket bolts by
removing cord clip B. Make sure that the edge of the cord does not catch on the
equipment.
4. Remove lever A on the drive catch for manual release.
Note that the catch cover (9) cannot be removed unless lever A is removed.
- To discharge the electrical charge remaining in capacitor, press PB1 (white button)
5. To remove the catch cover (9), remove the cap and then unscrew the two M4 on the MBDRV board for at least 30 seconds by using an insulation stick etc.
flathead screws. Be sure not to lose the setup washers. without using your finger because there is applied 200VDC to the next metallic
6. To remove the panel cover (4), unscrew the four M4 cross-recessed pan head screws terminal before discharging the capacitor. Should be wearing an insulation rubber
with spring washers and washers, remove the cap, and then unscrew the two M4 globe to push the PB1 to avoid the electric shock.
flathead screws. Be sure not to lose the setup washers. Check whether the LED on the PB1 is darkened to make sure that the electrical
charge was discharged.
7. To remove the rear cover (5), unscrew the two M4 truss screws.
When pressing the discharge button PB1, do not touch a metal part on the MBDRV
8. To remove the support column under the cover (10), unscrew the M4 truss screw, board; otherwise you might get an electric shock.
and then twist the cover to remove. - Also, use a tester (direct current range) with test pin BUS+ and BUS-, which are at a
9. To remove the side cover support column (6), remove the cap and then unscrew the bit lower than PB1, to check the voltage.
two M4 flat head screws. Be sure not to lose the setup washers.
10. To remove the bumper (8), unscrew the three M5 hexagon socket bolts.
11. To remove the bumper cover (7), remove the cap and the two M4 flathead screws.
Be sure not to lose the setup washers.
12. To remove the wheel cover (11), unscrew the two M4 truss screws for each side.
13. To remove the telescopic covers (12) and (13), unscrew the two M4 truss screws,
remove the cap, and then unscrew the eight M4 flat head screws. Be sure not to lose
the setup washers. The switch cover (14) can also come off, so be careful not to lose
it. PB1 BUS- BUS+
- Do not connect the power supplies on the CR, HUB, and wireless LAN devices
installed on this equipment to other equipment.
- Do not connect any devices to the internal power outlet other than those written on
the label.

014-236-02E FCR-MB201 Service Manual MC-1


MC-2
- When removing the connector CNIG 1 to 3 on the MBDRV board, make sure to
discharge the electrical charge of the capacitor with PB1. If removing the connector
with the electrical charge remained, IGBT might be damaged.

CNIG1

CNIG2

CNIG3

- Do not turn on the FCR GO2 while the connectors CNIG 1 to 3 are removed. To
turn on the equipment by any means, switch the Emergency Stop button to ON or
remove the connector CNDCR nearby IGBT. The capacitor connected to IGBT might
break if the above is not observed.

Figure 2-1 Removing the Covers

CNDCR

Figure 2-2 Removing the Covers

014-236-02E FCR-MB201 Service Manual MC-2


MC-3
2. How to remove the RU 5. Unscrew the two M5 hexagon socket bolts from the RU mounting panel, and then
carefully slide the RU to the left.

To remove the RU when performing maintenance: The RU can be moved approximately 60 cm.
1. Remove the covers by following steps 1 to 6 in 2.1 How to remove the covers.
2. Unscrew the four M5 hexagon socket bolts, and then remove the support column.

Support column

Slide

When moving the RU, be careful not to pull cables in the equipment.
The removed RU might fall if too much force is applied to it.
3. Disconnect the LAN connector, the LAN cable clamp, the ground conductor for the
RU mounting panel, the 232C on the RU, and the RU panel connector. 6. Insert a support under the RU to prevent it from falling.
If the cables are bound by cable ties, cut the cable ties.

Support

7. Store the RU in its original position.

Make sure that no cables, especially the LAN cable, are pinched.

4. Secure the tube head in the catch.

Make sure that the tube head is securely placed into the catch. If the tube head is not
secured, it might fall when pulled.

014-236-02E FCR-MB201 Service Manual MC-3


MC-4
8. Perform steps 1 to 6 in reverse to return the RU to its original position.
Before moving the RU, be sure to read the following notes concerning the outlets .
placed on the left side of the handle frame and the PWR board:
- Use the outlets to supply power only to devices that are part of the system.
- Do not connect an additional multitap or extension cord to the system through the
outlets.
- Do not connect devices that are not specified for the system to the outlets. If such
devices are connected, the equipment might be damaged.
- The maximum allowable load of the multitap used for the system is 350 W.
- Do not directly connect any non-medical electrical devices that are part of the
system to wall outlets. Depending on the capacity of the wall outlet, the circuit
breaker might trip.

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MC-5
3. How to replace the RU 10. Perform the procedure described in MC2 How to remove the RU in reverse to return
the RU to its original position.
When sliding the RU, make sure that no cables are pinched.
To replace the RU, at least four people are required to ensure safety. Having five
{MC:2._How to remove the RU}
people is recommended.
11. Turn on the equipment and make sure that the equipment runs properly.

NOTICE We recommend that the RU be replaced at the factory.

1. Pull out the RU. For details, see MC2 How to remove the RU.
{MC:2._How to remove the RU}
2. Remove the cables that connect to the RU, and then remove the cleats.
3. Unscrew the four M8 hexagon socket bolts that stabilize the RU and the mounting
panel.
Attach jigs to the four locations on the bottom corners of the RU.

Jig for replacement

Jig slots

4. Lift the RU to remove it from the mounting panel.

The RU weighs approximately 100 kg. Lift the RU using at least four people.

5. Attach jigs to the new RU, as described in step 3.


6. Lift the RU and place it onto the mounting panel.

The RU weighs approximately 100 kg. Lift the RU using at least four people.
In addition, make sure that no cables are pinched.

7. Remove the jigs, and then secure the RU to the mounting panel by using the four M8
hexagon socket bolts.
8. Reattach the cables removed from the RU in step 2.
9. Use the jigs to return the old RU to the palette, and then secure the old RU.

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MC-6
4. Parts Replacement Procedure 4.2 Replacing the collimator
1. Remove the telescopic arm from the drive catch, rotate the supporting beam, and
then bring out the collimator toward the front of the mobile base.
4.1 Replacing the collimator lamp
2. Lower the telescopic arm to the level where you can easily remove the collimator.
3. Remove the four caps ( 
1 ), and then use a flathead screwdriver to remove the
Replace the collimator lamp only after the light projection lamp, insulation board, shading knobs ( 
2 ).
sheet metal, and screws have cooled sufficiently. Otherwise, you might be burned.
4. Detach the collimator rear cover ( 
3 ) (two M4 hexagon socket head bolts (A)).
1. Detach the lamp cover ( 
1 ) (two M4 truss screws ( 
A )). Remove the connector from the collimator rear cover ( 
3 ).
2. Detach the insulation board ( 
2 ) (two M4 Phillips recessed pan head screws with 5. Detach the collimator front cover ( 
4 ) (four M4 Phillips recessed pan head screws
washers ( B )). with washers (B)). Remove the connector from the collimator front cover ( 
4 ).

3. Detach the shading sheet metal ( 


3 ) (two M4 Phillips recessed pan head screws 6. Rotate the collimator upward.
with washers ( 
C )). 7. Detach the ring-fastening plates ( 
5 ) (four M5 hexagon head bolts (C)).
8. Remove the connector of the cable connected to the collimator ( 
6 ).
4. Pull out the halogen lamp ( 
4 ) from the socket.
9. Remove the collimator ( 
6 ) by slowly lifting it up.
5. Insert a new halogen lamp ( 
4 ) into the socket.

Put a vinyl protection cover over the halogen lamp ( 


4 ) during insertion so that you
do not touch the lamp directly.
6. Assemble the parts by following the above steps in reverse order.

- Make sure that no foreign objects get into the equipment during lamp replacement.
- If you directly touch the lamp by mistake during replacement, wipe off the lamp with
pure alcohol.
- Do not remove the variable limiting device from the X-ray equipment during
replacement.

014-236-02E FCR-MB201 Service Manual MC-6


MC-7
4.3 Replacing the collimator tape measure 4.5 Replacing the collimator handle
1. See MC4.2 Replacing the collimator to detach the collimator cover.
1. Remove the measure retainer plate ( 
1 ) (two M3 truss screws (A)).
{MC:4.2_Replacing the collimator}
2. Replace the tape measure ( 
2 ).
2. Pull out the connector CNEB connected to the collimator handle ( 
1 ).
3. Assemble the parts by following the above steps in reverse order. Then, make sure
that the new tape measure (  2 ) works smoothly. 3. Remove the collimator handle ( 
1 ) (four M4 hexagon socket head bolt (A))
4. Replace the collimator handle ( 
1 ). Use the handle fixing plate ( 
2 ) as is.
5. Similarly, replace the collimator handle on the opposite side.
6. Assemble the parts by following the above steps in reverse order. Then, make sure
that the switch of the new collimator handle ( 
1 ) works.

4.4 Replacing the cross plate


1. Before replacement, use a pencil to mark the location of the cross plate ( 
1 ).
2. Remove the cross plate ( 
1 ) (two M4 truss screws A and plain washers).
4.6 Replacing the tube head
3. Replace the cross plate ( 
1 ) by adjusting to the location marked in step 1.
4. Assemble the parts by following the above steps in reverse order. Then, make sure
Have two or more persons perform tube-head replacement.
that the new cross plate ( 
1 ) is fixed at the center of the light field.
If not, adjust the plate.
1. See PM1.3 Adjusting the balance of telescopic arm vertical movement to remove the
supporting beam cover.
{PM:1.3_Adjusting the balance of telescopic arm vertical movement}
2. Move the tube head to a position where you can replace it easily.
3. Adjust the height of the tube head in such a way that the screw hole in the pulley
comes into the position shown in the picture, and then attach the M4 hexagon socket
head bolt ( H ).

4. Loosen the nut ( 


I ).
5. Loosen the screw ( 
J ) and increase tension through the pulley for stability.
6. See MC4.2 Replacing the collimator to remove the collimator.
{MC:4.2_Replacing the collimator}
7. Rotate the tube head ( 1 ) so that the X-ray exposure hole faces down, and then
firmly secure the angulation lock ( 
2 ) in place.
8. Remove the three M3 truss screws ( 
A ) to detach the cable cover ( 
3 ).

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MC-8
9. Remove the two M4 hexagon socket head bolts ( 
B ) to detach the cover-fastening
plate ( 
4 ).

10. Remove the M3 Phillips recessed pan head screw with washer ( 
C ) to detach the
temperature sensor ( 
5 ).
11. Remove the M4 hexagon socket head bolts ( 
D ) to detach the cable holder ( 
6 ).
12. 7 ) connected to the tube head ( 
Remove the connector (  1 ).
13. Remove the three cables connected to the terminals on the tube head ( 1 ). H
14. Remove the rotation lock ( 
8 ) by loosening it with a 17 mm diameter spanner.
15. Remove the dome plugs ( 
9 ) and ( 
10 ). (They are just inserted.)
16. Remove the bearing nut ( 11 ) by bending down the nail of the bearing washer

12 ) and loosening the nut ( 


(  11 ).

The bearing washer ( 


12 ) is part that is very important for safety. Be sure to bend it
in place when re-assembling the parts.
I
17. Pull out the parts in the following order: the thrust ring A ( 
13 ), disc spring ( 
14 ),
15 ), and thrust string B ( 
thrust string A (  16 ). (Make sure that you fix them in the

correct order when assembling.)


18. Remove the four M5 hexagon socket head bolts ( 
E ) to detach the support holders
( 
17 ) and ( 
18 ).

The M5 hexagon socket head bolts (  E ) are parts that are very important for safety. J
Be sure to firmly secure them in place when re-assembling the parts. (Tightening
torque 510 N・cm to 696 N・cm)
19. Remove the tube head ( 
1 ) by lifting it up.
20. To replace the removed tube head with a new one, remove the flange bush (  19 ),
20 ), head shaft holder ( 
angle plate (  21 ), and ball bearing ( 
22 ) from the
removed tube head, and then mount them into the new tube head.
21. Remove the flange bush (  19 ) by sliding and pulling it out. The flange bush is just

inserted in the shaft of the tube head  1 .


22. Remove the four M5 Phillips recessed flat head screws ( 
F ) to detach the angle
plate ( 
20 ).

23. Remove the two M4 hexagon socket head bolts ( 


G ) and head shaft holder ( 
21 )
to dismount the ball bearing ( 
22 ).

014-236-02E FCR-MB201 Service Manual MC-8


MC-9
4.7 Removing the drive catch section and its composition

4.7.1 Removing the drive catch section


1. See MC1 How to remove the covers and remove the side cover, front cover, and top
cover.
{MC:1._How to remove the covers}
2. Remove the wires on the terminals CNSO1, CNFS1, and CNLP1 connected to the
drive catch section ( 
1 ).
3. Detach the drive catch section ( 
1 ) (four M8 hexagon socket head bolts ( 
A )).

4. Pull out the mechanical section ( 


2 ) upward from the drive catch section ( 
1 ) (two
M8 hexagon socket head bolts (  B )).

014-236-02E FCR-MB201 Service Manual MC-9


MC-10
4.7.2 Removing the parts 4.8 Removing the transport handle section
1. To detach the catch cover ( 1 ), remove the two bolt caps ( 
A ) by using a 1. Detach the handle ( 1 ) (two M5 hexagon nuts (  A ) and two M5 hexagon socket

flathead screwdriver, and then remove the two M6 hexagon socket head bolts ( 
B ) head bolts ( 
B )). Be careful not to drop any of the spring washers, plain washers,

and the two M6 sleeves (  C ). and spacer ( 2 ) attached to the bolts and nuts.

2. To replace the READY lamp (  2 ) and X-ray exposure lamp ( 


3 ), remove the 2. Detach the handle support frame ( 
3 ) (two M6 hexagon socket head bolts ( 
C )).
catch cover ( 1 ), and then pull the lamps upward. 3. Remove the connector CN8 extending from the handle ( 
1 ), and then cut the cable

3. Remove the two M3 hexagon socket head bolts ( D ) and the M3 Phillips recessed tie binding that cable to the other cables.
E ) to detach the lamp socket base plate ( 
pan head screw with a washer (  4 ). 4. Remove the switch bar ( 4 ) (four M3 hexagon socket head bolts ( 
D )). Note that
6 ) might fall when the switch bar ( 
the springs (  4 ) is removed.
4. Remove the two M3 Phillips recessed pan head screws with washers ( 
F ) to
detach the photo sensor ( 
5 ). 5. 5 ) is inside the handle ( 
The switch (  1 ).

5. Remove the four M4 Phillips recessed pan head screws with washers ( 
G ) to 6. Remove the bushing holder ( 
7 ) (M4 Phillips recessed pan head screw with
detach the solenoid ( 
6 ). washer ( 
E )).

7. Remove the fixing plate ( 


8 ) that fixes the slide volume (two M4 Phillips recessed
pan head screws with washers (  F )).

8. Remove the slide volume ( 


9 ) (two M3 hexagon socket head bolts ( 
G )).
9. Pull out the slide shaft ( 
10 ) along with the slide bushing ( 
11 ) (M4 hexagon
socket head bolt (  H )).

014-236-02E FCR-MB201 Service Manual MC-10


MC-11
10. After pulling out the slide shaft ( 
10 ), you can remove the spring bearing ( 
12 ), 4.9 Replacing the tire and motor
spring (  13 ), and flange bushing ( 14 ).

1. See MC1 How to remove the covers and remove the side cover, rear cover, and tire
cover.
{MC:1._How to remove the covers}
2. See MC4.14 Removing the CR console and remove the cassette box.
{MC:4.14_Removing the CR console}
3. Jack the mobile base up about 3 cm.

4. Remove the tire ( 


1 ) (three M8 hexagon socket head bolts ( A )).

5. Remove the motor (  2 ) (four M8 hexagon socket head bolts (  B )).

6. Pull out the connector CN of the motor ( 2 ).


7. Replace the tire ( 
1 ) and the motor (  2 ). Similarly, replace the tire and the motor
on the other side.

014-236-02E FCR-MB201 Service Manual MC-11


MC-12
8. Assemble the parts by following the above steps in reverse order. Then, make sure 4.10 Replacing the caster section
that the new tires and motors work.
1. Lift up the caster on one side by placing an object such as a plate under the caster.

Plate

2. Remove the caster (four M10 hexagon socket head bolts ( 


A ), spring washers,
and plain washers).

The motor setscrews are parts that are very important for safety. Be sure to firmly
secure them in place when re-assembling the parts (4-M8 x 30, hexagon socket head
bolts, tightening torque from 1803 to 2587 N・cm, thread locking agent #290).

The tire setscrews are parts that are very important for safety. Be sure to firmly
secure them in place when re-assembling the parts (3-M8 x 20, hexagon socket head
bolts, tightening torque from 1803 to 2587 N・cm, thread locking agent #290).

Use a jack that satisfies the following specifications:


- Minimum height: 10 cm or less
- Maximum height: 15 cm or more 3. Replace the caster ( 
1 ).
- Maximum load: 500 kg or more
If a jack that does not comply with these specifications is used, there is a risk of the 4. Assemble the parts by following the above steps in reverse order. Then, make sure
equipment falling over. that the caster ( 
1 ) moves smoothly without making noise.
5. Similarly, replace the caster on the other side.
The caster setscrews are parts that are very important for safety. Be sure to firmly
secure them in place when re-assembling the parts (4-M10 x 20, hexagon socket head
bolts, tightening torque from 3185 to 4586 N・cm, thread locking agent #290).

If a jack that does not comply with the above specifications is used, there is a risk of
the equipment falling over.

014-236-02E FCR-MB201 Service Manual MC-12


MC-13
4.11 Replacing the battery
When replacing a battery, make sure that the positive (+) red terminal and negative
(-) terminal never contact each other. Be careful when removing the battery units
because one battery unit weighs approximately 32 kg. Also, be careful about electric
shock.
1. Make sure that the keyswitch and power is turned off, and the battery is not being
charged.
2. See MC1 How to remove the covers and remove the side covers on both sides.
{MC:1._How to remove the covers}
3. Pull out the CNMAIN connector ( 
1 ) on the right side.
4. Remove the connector for the temperature sensor (CNTH1 ( 
9 )) attached to the
battery unit ( 
3 ).
5. Remove the wires coming from the outside of the battery units that are connected to
2 , 
the terminal base of the battery unit (  3 and 
4 ), and then cover the entire
ring tongue terminal with a tube to insulate it.
6. 2 and 
Pull out the battery units (  3 ) and unload them from the mobile base (two
M4 hexagon socket head bolts (  C )).

7. Detach the reinforcement ( 


5 ) (two M5 hexagon socket head bolts ( 
A ) two and
M5 hexagon socket head bolts ( B )).

8. Pull out the battery units ( 


4 ) and unload them from the mobile base (two M4
hexagon socket head bolts (  C )).

9. Assemble new batteries by following the above steps in reverse order. Then, make
sure that the new batteries work.
When reinstalling a battery unit, connect the cable correctly and carefully.
After reinstalling a battery unit, be sure to check the voltage between terminal 1 and 4
(CNMAIN) is approximately 200VDC.

014-236-02E FCR-MB201 Service Manual MC-13


MC-14
4.12 Replacing electromagnetic brakes 4.12.2 Replacing the electromagnetic brake for arm forward and
backward movement
This device uses electromagnetic brakes for locking the traveling brake, drive catch, arm
vertical movement, and supporting beam rotation. The work diagrams for each section are 1. See MC1 How to remove the covers and remove the telescopic arm cover.
shown below. {MC:1._How to remove the covers}
Note that the traveling brake, which is integrated into the traveling motor, cannot be replaced 2. Move the arm to a position where you can easily remove the electromagnetic brake
separately.
for arm forward and backward movement (  1 ) that is located under the telescopic
arm.
4.12.1 Replacing the electromagnetic brake for arm vertical
3. Cut the cable tie binding the connector section of the electromagnetic brake for arm
movement forward and backward movement.

1. See MC1 How to remove the covers and remove the telescopic arm cover. 4. Detach the electromagnetic brake for arm forward and backward movement ( 
1 )
(three M3 hexagon socket head bolts ( A )).
{MC:1._How to remove the covers}
2. Place a stick or board in the rail for the supporting beam vertical movement to
prevent the telescopic arm from lowering.
3. Detach the brake holder ( 
1 ) (two M4 Phillips recessed pan head screws with
washers ( A )).

4. Turn on the power to the equipment, and then detach the electromagnetic brake for
arm vertical movement (  2 ) by pulling the electromagnetic brake off the rail of the
supporting beam while releasing the electromagnetic brake.
The electromagnetic brake for vertical movement (  2 ) is locked when it is off.
Therefore, to remove the electromagnetic brake from the rail of the supporting beam,
you need to release that electromagnetic brake first.
5. Turn off the power to the equipment, and then pull out the connector (E2) extending
from the electromagnetic brake for arm vertical movement (  2 ). Do not remove any screws other than (  A ). If you remove screws other than ( 
A )
6. Replace the electromagnetic brake for arm vertical movement ( 
2 ). and detach the electromagnetic brake for arm forward and backward movement
7. Assemble the parts by following the above steps in reverse order. Then, make sure ( 
1 ), the tube head might fall together with the telescopic arm.

that the new electromagnetic brake works. 5. Replace the electromagnetic brake for arm forward and backward movement ( 
1 ).

Attach the electromagnetic brake so that the cable of the electromagnetic brake is 6. Assemble the parts by following the above steps in reverse order. Then, make sure
not pinched by the telescopic arm cover. If you do not do this, the cable might be cut. that the new electromagnetic brake works.

014-236-02E FCR-MB201 Service Manual MC-14


MC-15
4.12.3 Replacing the electromagnetic brake for supporting beam 4.13 Replacing the photo sensors of the bumper section
rotation 1. See MC1 How to remove the covers and detach the side cover, front cover, supporting
beam hold cover, bumper, and bumper cover.
1. See MC1 How to remove the covers and detach the right side cover from the
transport handle angle in order to remove the connector CNCMG1 (  2 ) for the {MC:1._How to remove the covers}
electromagnetic brake for supporting beam rotation ( 1 ). 2. Detach the photo sensor ( 
1 ) (two M3 Phillips recessed pan head screws with
washers ( A )).
{MC:1._How to remove the covers}
3. Pull out the connector ( 2 ) connected to the photo sensor ( 1 ).
2. Detach the connector CNCMG1 (  2 ) near the terminals at the battery section.
4. Replace the photo sensor.
3. See MC4.10 Replacing the caster section and put an object such as a board under
5. Similarly, replace the photo sensor on the other side.
the front wheel caster so that you can easily do the work at the lower part of the
6. Assemble the parts by following the above steps in reverse order. Then, make sure that
supporting beam.
the new photo sensors work.
{MC:4.10_Replacing the caster section}
4. Remove the three M6 x 35 hexagon socket head bolts (  A ) to detach the
electromagnetic brake for supporting beam rotation ( 
1 ).
5. Replace the electromagnetic brake for supporting beam rotation ( 
1 ).
6. Assemble the parts by following the above steps in reverse order. Then, make sure
that the new electromagnetic brake works.

014-236-02E FCR-MB201 Service Manual MC-15


MC-16
4.14 Removing the CR console 4.15 Replacing the operation panel
1. See MC1 How to remove the covers and detach the rear cover.
1. See MC1 How to remove the covers, and remove the side cover and top cover.
{MC:1._How to remove the covers}
2. Remove the fixing plate of the operation panel ( 
1 ) (Three M4 Phillips recessed
2. Remove the screws inside the cassette box (M4 flat head screws, setup washers, and pan head screws with washers (A)).
caps).
{MC:1._How to remove the covers}
3. Lift up the cassette box to detach it from the axis.
4. Slide the cassette box to the outside to detach it. 3. Pull out the connector CN1 connected to the board of the operation panel ( 
2 ).

5. Detach the PC-fastening plate (two M4 Phillips recessed pan head screws with washers 4. Remove the board of the operation panel ( 
2 ) (Four M3 nuts B/spring washers/
(  A )). plain washers).
6. Remove the cables connected to the CR console. 5. Assemble the parts by following the above steps in reverse order. Then, make sure
7. Remove the CR console and replace with a new CR console. that the operation panel works.
8. Assemble the parts by following the above steps in reverse order. Then, make sure that
the new CR console works.

014-236-02E FCR-MB201 Service Manual MC-16


MC-17
4.16 Replacing the RU operation panel
1. See MC1 How to remove the covers, and remove the side cover and top cover.
{MC:1._How to remove the covers}
2. Remove the RU operation panel ( 
1 ) (Two M4 Phillips recessed pan head screws
with washers (A)).
3. Pull out the connector connected to RU operation panel ( 
1 ).
4. Assemble the parts by following the above steps in reverse order. Then, make sure
that the RU operation panel works.

014-236-02E FCR-MB201 Service Manual MC-17


MC-18
4.17 Replacing the stand section

To replace the stand or to remove the tube head, at least two people are required to
ensure safety.

1. See MC1 How to remove the covers, and remove the side cover, top cover, front
cover, bumper, bumper cover, side cover support column, support column under the
cover, and the telescopic covers (right and left).
{MC:1._How to remove the covers}
2. Pull out the connector CNBMP (1 and 2) of the bumper unit ( 
1 ).
3. Remove the bumper unit ( 
1 ) (Four M4 flathead screws (A)).
4. See MC4.6 Replacing the tube head and remove the tube head with the collimators
attached.
{MC:4.6_Replacing the tube head}
5. Unscrew the M6 slotted set screw (B) which fix the arm and the support bracket
(  2 ) and pull out the spring pin (C).
6. Unlock the angulation lock, and remove the support bracket ( 
2 ).
7. Replace the stand section ( 
3 ) (Seven M8 hexagon socket head bolt (D)).
8. Assemble the parts by following the above steps in reverse order. Fabricate a φ6
hole for the spring pin.
9. See PM1.3 Adjusting the balance of telescopic arm vertical movement, and adjust
the balance. 4.18 Replacing the boards (control unit)
{PM:1.3_Adjusting the balance of telescopic arm vertical movement}
10. See PM1.4 Adjusting the control force for rotation and angulation and adjust the This device uses three types of boards of the control unit (CPU, MBDRV, and PWR). See the
control force. following replacement procedures.
{PM:1.4_Adjusting the control force for rotation and angulation}
4.18.1 Replacing the CPU board
11. Make sure that the stand section works.
M8 hexagon socket head bolt C is very important part for safety. Be sure to firmly 1. See MC1 How to remove the covers, and remove the side cover, top cover, and front
secure them in place when re-assembling the parts. cover.
(Tightening torque 1803 to 2587 N・cm, thread locking agent #290) {MC:1._How to remove the covers}
2. Remove the side plate ( 
1 ) (Three M5 truss screws (A), Five M5 hexagon socket
head bolt (B)).
3. Pull out all the connectors of the CPU board ( 
2 ).
4. Remove the CPU board ( 
2 ) (Two M3 Phillips recessed pan head screws with
washers (C)).
5. Assemble the parts by following the above steps in reverse order.
6. See MC5 Adjusting the Circuits, and adjust the X-ray performance and neutral
position of handle.
{MC:5._Adjusting the Circuits}
7. Make sure that the equipment works.

014-236-02E FCR-MB201 Service Manual MC-18


MC-19
4.18.2 Replacing the MBDRV board 4.18.3 Replacing the PWR board
1. See MC1 How to remove the covers, and remove the side cover, top cover, and front 1. See MC1 How to remove the covers, and remove the side cover, top cover, and front
cover. cover.
{MC:1._How to remove the covers} {MC:1._How to remove the covers}
2. Remove the side plate ( 
1 ) (Three M5 truss screws A, Five M5 hexagon socket 2. Pull out the connector CNFN2 of the fan.
head bolt (B)). 3. Remove the side plate ( 
1 ) (Three M5 truss screws (A), Five M5 hexagon socket
3. See MC1 How to remove the covers, and discharge the capacitor. head bolt (B)).
{MC:1._How to remove the covers} 4. Pull out all the connectors of the PWR board ( 
2 ).
4. Pull out all the connectors of the MBDRV board (3). 5. Remove the PWR board ( 
2 ) (Four M3 Phillips recessed pan head screws with
5. Remove the MBDRV board ( 
3 ) (Six M3 Phillips recessed pan head screws with washers (C)).
washers (D)). 6. Assemble the parts by following the above steps in reverse order. Then, make sure
6. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.
that the equipment works. However, before inserting the connectors, see MC1 How
to remove the covers, and discharge the capacitor.
{MC:1._How to remove the covers}

Before pulling out and inserting the connectors, make sure to discharge the
capacitor. The parts might damage.

014-236-02E FCR-MB201 Service Manual MC-19


MC-20
4.19 Replacing the cord reel
1. See MC1 How to remove the covers, and remove the side cover, top cover, and front
cover.
{MC:1._How to remove the covers}
2. Pull out the connector CNFN2 of the fan.
3. Remove the side plate (  1 ) (Three M5 truss screws (A), Five M5 hexagon socket
head bolt (B)).
4. Remove the cord reel ( 2 ) (Two M5 Phillips recessed pan head screws with
washers (C)).
5. Remove the wire of the cord reel ( 2 ).
6. Remove the cord clip ( 3 ) attached to the front cover (Two M4 hexagon socket
head bolt (D)).
7. Assemble the parts by following the above steps in reverse order. Then, make sure
that the equipment works.
The replacement must be performed with the reel being locked so that the cord does
not be reeled off automatically. If the cord is spooled all the way, it might not be
reeled.

014-236-02E FCR-MB201 Service Manual MC-20


MC-21
4.20 Replacing the IGBT
1. See MC1 How to remove the covers, and remove the side cover, top cover, and front
cover.
{MC:1._How to remove the covers}
2. Remove the shield plate (Eight M3 Phillips recessed pan head screws with washers
(A)).
3. See MC1 How to remove the covers, and discharge the capacitor.
{MC:1._How to remove the covers}
4. Remove the busbar plate ( 
2 ) (Ten M6 upset screw (B)).
5. See MC1 How to remove the covers", and discharge the capacitor.
{MC:1._How to remove the covers}
6. Pull out the faston terminal of the IGBT ( 
3 ).
7. Remove the IGBT ( 
3 ) (Four M4 Phillips recessed pan head screws with washers
(C)).
8. Assemble the parts by following the above steps in reverse order. Then, make sure
that the equipment works. However, before inserting the faston terminal, see MC1
How to remove the covers, and discharge the capacitor.
{MC:1._How to remove the covers}
9. Replace the other IGBT with the same steps.

Before pulling out and inserting the connectors, make sure to discharge the
capacitor. The parts might damage.

Be sure to discharge before replacement.


Electric shock might occur.

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4.21 Replacing the capacitor
1. See MC1 How to remove the covers, and remove the side cover, top cover, and front
cover.
{MC:1._How to remove the covers}
2. See MC4.20 Replacing the IGBT, and remove until the faston terminal of each IGBT.
{MC:4.20_Replacing the IGBT}
3. Remove the power unit assembly ( 
1 ) (Two M4 Phillips recessed pan head screws
with washers (A)).
4. Remove the IGBT assembly ( 2 ) (M5 Phillips recessed pan head screws with
washers (C), M5 hexagon socket head bolt (C)).
5. Remove the connection cable for IGBT assembly ( 
2 ), and pull out the cable
toward.
6. Remove the capacitor ( 
3 ) (Two M4 Phillips recessed pan head screws with
washers (D)).
7. Assemble the parts by following the above steps in reverse order. Then, make sure
that the equipment works. However, before inserting the faston terminal, see MC1
How to remove the covers, and discharge the capacitor.
{MC:1._How to remove the covers}

Before pulling out and inserting the connectors, make sure to discharge the
capacitor. The parts might damage.

Be sure to discharge before replacement.


Electric shock might occur.

Capacitor has a polar character. Make sure that the capacitor is installed properly.

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4.22 Replacing LAN connector 4.23 Replacing the USB connector
1. See MC1 How to remove the covers, and remove the side cover, and top cover. 1. See MC1 How to remove the covers, and remove the side cover, and top cover.
{MC:1._How to remove the covers} {MC:1._How to remove the covers}
2. See MC4.14 Removing the CR console, and remove the cassette box. 2. See MC4.14 Removing the CR console, and remove the cassette box.
{MC:4.14_Removing the CR console} {MC:4.14_Removing the CR console}
3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with 3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with
washers (A)). washers (A)).
4. Remove the switch case assembly ( 
2 ) (Four M3 hexagon socket head bolt (B), 4. Remove the switch case assembly ( 
2 ) (Four M3 hexagon socket head bolt (B),
Two M4 truss screws (C)). Two M4 truss screws (C)).
5. Pull out the switch case assembly ( 
2 ) towards while paying attention to the cable. 5. Pull out the switch case assembly ( 
2 ) towards while paying attention to the cable.
6. 3 ) and the LAN connector ( 
Pull out the LAN cable, and remove bezel (  4 ). 6. Pull out the USB cable which is connected to the PC and to be replaced.
7. Assemble the parts by following the above steps in reverse order. Then, make sure 7. Remove the USB cable ( 
3 ) (Two M2.6 cross recessed pan head screws).
that the equipment works. 8. Assemble the parts by following the above steps in reverse order. Then, make sure
that the equipment works.

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MC-24
4.24 Replacing the keyswitch 4.25 Replacing the emergency travel release switch
1. See MC1 How to remove the covers, and remove the side cover. 1. See MC1 How to remove the covers, and remove the side cover.
{MC:1._How to remove the covers} {MC:1._How to remove the covers}
2. See MC4.14 Removing the CR console, and remove the cassette box.
Be sure to disconnect the CNMAIN connector because 200VDC is applied to the cable
connection terminal of key-switch while the CNMAIN connector is connected. {MC:4.14_Removing the CR console}
3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with
2. See MC4.14 Removing the CR console, and remove the cassette box. washers (A)).
{MC:4.14_Removing the CR console} 4. Remove the switch case assembly ( 
2 ) (Four M3 hexagon socket head bolt (B),
3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with Two M4 truss screws (C)).
washers (A)). 5. Pull out the switch case assembly ( 
2 ) towards while paying attention to the cable.
4. Remove the switch case assembly ( 
2 ) (Four M3 hexagon socket head bolt (B), 6. Remove the contact unit of the emergency travel release switch ( 
3 ).
Two M4 truss screws (C)).
7. Remove the emergency travel release switch ( 
3 ).
5. Pull out the switch case assembly ( 
2 ) towards while paying attention to the cable.
8. Unscrew the screws of the wire of the emergency travel release switch ( 
3 ) (Four
6. Remove the keyswitch ( 
3 ).
screws).
7. Unscrew the screws of the wire of the keyswitch (Four screws). 9. Assemble the parts by following the above steps in reverse order. Then, make sure
8. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.
that the equipment works.

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MC-25
4.26 Replacing the emergency stop switch 4.27 Replacing the DC power unit
1. See MC1 How to remove the covers, and remove the side cover. 1. See MC1 How to remove the covers, and remove the side cover, top cover, and front
{MC:1._How to remove the covers} cover.
2. See MC4.14 Removing the CR Console, and remove the cassette box. {MC:1._How to remove the covers}
{MC:4.14_Removing the CR console} 2. Remove the DC power unit assembly ( 
1 ) (Two M4 Phillips recessed pan head

3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with screws with washers (A)).
washers (A)). 3. Remove the cable connected to the DC power unit ( 
1 ).
4. Remove the switch case assembly ( 
2 ) (Four M3 hexagon socket head bolt (A)). 4. Remove the DC power unit (Four M4 Phillips recessed pan head screws with
5. Pull out the switch case assembly ( 
2 ) towards while paying attention to the cable. washers).
6. Remove the contact unit of the emergency stop switch ( 
3 ). 5. Assemble the parts by following the above steps in reverse order. Then, make sure
that the equipment works.
7. Remove the emergency stop switch ( 
3 ).
8. Unscrew the screws of the wire of the emergency stop switch ( 
3 ) (Two screws).
9. Assemble the parts by following the above steps in reverse order. Then, make sure
that the equipment works.

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MC-26
4.28 Replacing the inverter 4.29 Replacing the power unit
1. See MC1 How to remove the covers, and remove the side cover, top cover, and front 1. See MC1 How to remove the covers, and remove the side cover, top cover, and front
cover. cover.
{MC:1._How to remove the covers} {MC:1._How to remove the covers}
2. See MC4.20 Replacing the IGBT, and remove the parts until the shield plate. 2. Remove the power unit assembly ( 
1 ) (Two M4 Phillips recessed pan head screws
{MC:4.20_Replacing the IGBT} with washers (A)).
3. Remove the inverter assembly ( 
1 ) (Two M4 Phillips recessed pan head screws 3. Remove the cable connected to a power source.
with washers (A)). 4. Replace the power unit.
4. Remove the cable connected to the inverter ( 
1 ). 5. Assemble the parts by following the above steps in reverse order. Then, make sure
5. Remove the inverter ( 
1 ) (Two M5 Phillips recessed pan head screws with that the equipment works.
washers (A)).
6. Assemble the parts by following the above steps in reverse order. Then, make sure
that the equipment works. Make sure that the switch of the inverter is turned to ON.

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4.30 Layout of components

Figure 6-1 Layout of components

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MC-28
5. Adjusting the Circuits 5.1.3 Setting up the oscilloscope (tube voltage waveform and
exposure time)
This chapter explains how to adjust the circuits. To measure the waveform, connect the oscilloscope probe as follows:
- KV+ to KV+G (GND) (positive side kV) for the YG6005 (CPU) board on the CH1 side
Before adjusting the board, be sure to turn off the inverter.
- KV- to KV-G (GND) (negative side kV) for the YG6005 (CPU) board on the CH2 side
- Voltage 1DIV = 0.5 V; sampling = 1 ms; trigger = 0.5 V as a leading-edge voltage
NOTICE Before adjusting the tube current, be sure to adjust with fully charged battery (more than A leading-edge waveform is output to the CH1 side, and a trailing-edge waveform is output to
four battery indicator lumps displayed). the CH2 side.

5.1 Preparation for tube voltage and tube current adjustment

5.1.1 Setting up the Unfors Xi (tube voltage measuring)


Set up the SID of the sensor approximately 50 cm and place the lead plate on the rear side
of the sensor.
Adjust the sensor field to the center of the irradiation field and set up the long axis of sensor
horizontally to the anode/cathode axis of tube head.

5.1.4 Setting up the CPU board


1. Set the following Dipswitch to ON
DSW 1-1 (It can be entered to the maintenance mode by pressing the “menu” button),
DSW 1-4 (CR link OFF),
DSW 1-7 (It can be used aging mode)

Figure 3-1 Setting up Unfors Xi

5.1.2 Setting up the mAs meter (mAs measurement)


1. Remove the CNMA from the YG6005 (CPU) board. Refer to the figure of next page.
2. Connect the mAs meter as follows:
- Set CNMA-1 on the YG6005 (CPU) board to the positive (+) side
- Set CNMA-2 on the YG6005 (CPU) board to the negative (-) side
3. Set up the trigger of mAs meter to 5 mA (set up to the lower limit if cannot set up to 5
mA).

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MC-29
5.1.5 Preparation setup of PC for adjustment 5.2 Ratings and range of adjustment
1. See MU1 PC maintenance, start the PC for adjustment.
The following table shows the ORD settings (6.3 mAs or more for 80 kV or less, and all of
{MU:1._PC maintenance} mAs values for 61 kV or more).
2. Connects the RS232C cable (D-sub 9pin female - female reverse type) to the Tube voltage
YG6005 (CPU) board and the PC for adjustment. 40 50 60 70 80 100 130
setting
3. Start the CPU maintenance software. Tube voltage
allowable range 36 to 44 45 to 55 54 to 66 63 to 77 72 to 88 90 to 110 117 to 143
4. For "Port select", select the same port number as 232C setting of the PC.
(± 10%)
5. Select the language. Rated tube
200 200 200 175 170 150 120
current
Tube current
allowable range 160 to 240 160 to 240 160 to 240 140 to 210 136 to 204 120 to 180 96 to 144
(± 20%)
mAs setting for
tube current
adjustment
20 16 16 16 16 12 8
(reference tube
current-time
product)

The following table shows the INST settings (5 mAs or less for 80 kV or less).
Tube voltage 40 50 60 70 80
Figure 3-2 CPU maintenance software setting
Tube voltage
6. Click [Setting]. allowable range 36 to 44 45 to 55 54 to 66 63 to 77 72 to 88
7. Select "Load" → "CPUtoPC" and read the data from CPU board. (± 10 kV)
Rated tube
250 250 250 300 400
current
Tube current
allowable range 200 to 300 200 to 300 200 to 300 240 to 360 320 to 480
(± 20%)
mAs setting for
tube current 5 5 5 5 5
adjustment

mAs adjustment range


Setting mAs 0.5 0.63 0.8 1.0 to 320
Range 0.54 to 0.58 0.65 to 0.72 0.83 to 0.90 ± 20%

Figure 3-3 Setting window

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MC-30
5.3 Tube voltage and mAs adjustment 10. Input the adjustment value into DOWN/AD in the "kV Curve".
If measured kV value is high -> lower the input AD value
1. Set the Unfors Xi (tube voltage measuring) settings to the values listed in the If measured kV value is low -> raise the input AD value
following table. Repeat the adjustment of this step up to the range from 38.5 to 40.5 kV
R/F high
kVp delay 10ms
Trig level low
Trig delay 0
Calc delay 0.5

2. Select the "kV Adjustment" tag of the CPU maintenance software.


3. Start the equipment.
4. Set the exposure settings to 40 kV and 8.0 mAs.
5. Perform X-ray irradiation, and then check that the peak value is approximately 1 V.
Figure 3-5 Adjustment of40 kV
11. Perform X-ray irradiation with 80 kV / 8.0 mAs.
12. Perform adjustment of 80 kV and 8 mAs. And also perform rough adjustment of mA
(aim value: 160mA) at 80 kV.
Adjustment of 80 kV:
Input “80” into UP/kV column and input the adjustment value into UP/AD column in
the “kV curve”. Repeat the adjustment of 80 kV up to the range from 78 kV to 82 kV.
Adjustment of 8 mAs:
Input “80” (ten times of mAs value) into UP/mAs column and input the adjustment
value into UP/AD column in the “~8mAs Curve”. Repeat the adjustment of 8 mAs up
to the range from 7.9 mAs to 8.1 mAs.

Figure 3-4 Tube voltage waveform (40 kV / 8 mAs)


6. Check that the time required for the voltage to reach its peak value is less than 3 ms.
7. Check that there is no overshoot.
8. Check that the waveform is normal.
9. Input "40" into DOWN/kV in the "kV Curve".

Figure 3-6 Adjustment of 8 mAs

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MC-31
Rough adjustment of mA at 80 kV: 16. Perform X-ray irradiation with 80 kV / 160 mAs and perform the adjustment of 160
Input “160” into ORD 80kV/mA column and input the adjustment value into ORD mAs.
80kV/F-S column in the “mA Adjustment”. Repeat the adjustment up to the range Input “1600” (ten times of mAs value) into UP/mAs column and input the adjustment
from 157 mA to 163 mA. value into UP/AD column in the “10mAs~ Curve”. Repeat the adjustment of 160 mAs
up to the range from 159 mAs to 161 mAs.
17. Perform X-ray irradiation with 120 kV / 2 mAs and perform the adjustment of high kV.
If the measured value of 120 kV is out of range from 116 kV to 124 kV, perform the
adjustment by input of the adjustment value into “130kV / Steady” column in the “ORD
kV Correct” of “kV Adjustment” tab.

Figure 3-7 Adjustment of mA at 80kV (ORD 80kV / F-S)


Figure3-8 Adjustment of high kV
13. Copy the adjusted value of ORD 80kV / F-S into ORD 100kV / F-S column.
14. Perform X-ray irradiation with 81 kV / 2 mAs and perform the adjustment of 2 mAs.
Input “20” (ten times of mAs value) into DOWN/mAs column and input the adjustment
value into DOWN/AD column in the “~8mAs Curve”. Repeat the adjustment of 2 mAs
up to the range from 1.9 mAs to 2.1 mAs.
15. Perform X-ray irradiation with 80 kV / 40 mAs and perform the adjustment of 40 mAs.
Input “400” (ten times of mAs value) into DOWN/mAs column and input the
adjustment value into DOWN/AD column in the “10mAs~ Curve”. Repeat the
adjustment of 40 mAs up to the range from 39.5 mAs to 40.5 mAs.

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MC-32
5.4 Tube current adjustment 5.4.2 Automatic adjustment
Change the value in the "mA" column on the "mAs Adjustment" to the value indicated on the
5.4.1 Adjustment specification figure. The system adjusts the values automatically by clicking the [Auto mA Adj.] button.
The system performs X-ray irradiation at one or two-minute intervals so prepare in advanced
As the following procedures, adjust the tube current to the range indicated on the table. for the exposure. A buzzer sounds continuously every seconds during an adjustment, and a
buzzer stops when an entire adjustment is completed (for one to two hours).
Table 3-7 Adjustment specification of tube current (Normal exposure)
Tube current Small focal spot Large focal spot
Tube voltage Adjustment range
(specification) range range
40 kV 200 mA 170 to 210 mA 6.3 to 200 mAs 250 to 320 mAs
50 kV 200 mA 170 to 210 mA 6.3 to 200 mAs 250 to 320 mAs
60 kV 200 mA 170 to 210 mA 6.3 to 200 mAs 250 to 320 mAs
70 kV 175 mA 145 to 185 mA 6.3 to 160 mAs 200 mAs
80 kV 170 mA 140 to 180 mA 6.3 to 160 mAs 200 mAs
100 kV 150 mA 125 to 155 mA 6.3 to 120 mAs 160 to 200 mAs
130 kV 120 mA 100 to 120 mA 6.3 to 80 mAs 100 to 200 mAs

Table 3-8 Adjustment specification of tube current (Instant exposure)


Tube current Small focal spot Large focal spot Figure 3-9 Setting window
Tube voltage Adjustment range
(specification) range range
40 kV 250 mA 210 to 270 mA None 0.50 to 5.0 mAs 5.4.3 Manual tube current adjustment
50 kV 250 mA 210 to 270 mA None 0.50 to 5.0 mAs
To adjust only the particular point, input the adjustment values in "F-S" (for small focal
60 kV 250 mA 210 to 270 mA None 0.50 to 5.0 mAs spot) and "F-L" (for large focal spot) on "mAs Adjustment". Adjust the values in each point
70 kV 300 mA 250 to 320 mA None 0.50 to 5.0 mAs according to the conditions in the following tables.

80 kV 400 mA 340 to 410 mA None 0.50 to 5.0 mAs Table 3-10 mAs setting (Normal exposure)
Small focal spot Large focal spot
Tube voltage
adjustment adjustment
40 kV 20 mAs 250 mAs
50 kV 16 mAs 250 mAs
60 kV 16 mAs 250 mAs
70 kV 16 mAs 200 mAs
80 kV 16 mAs 200 mAs
100 kV 12 mAs 160 mAs
130 kV 8.0 mAs 100 mAs

Table 3-11 mAs setting (Instant exposure)


Large focal spot
Tube voltage
adjustment
40 kV 5m As
50 kV 5m As
60 kV 5m As
70 kV 5m As
80 kV 5m As

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5.5 Tube overvoltage adjustment 5.7 Neutral position of handle adjustment
1. Input the adjustment values in "E36 (kV Over)" column on "kV Adjustment" by
following the procedures below. 5.7.1 When performing the PC maintenance
1. Start the PC for adjustment.
2. See MU1 PC maintenance and start the PC maintenance software “CPU.exe”. Also,
connect the PC for adjustment and CPU board with RS232C cable (D-sub 9pin
Figure 3-10 Tube over voltage adjustment female - female reverse type).
2. Adjust the value not to display E36 (or A63) when exposed by 118kV / 1mAs and to {MU:1._PC maintenance}
display E36 (or A63) when exposed by 120kV / 1mAs, and write down the adjustment 3. Start the equipment and read the data from "Load" - "CPUtoPC" on the "Setting"
value. window.
3. Adjust the value not to display E36 (or A63) when exposed by 128kV / 1mAs and to 4. Position the handle to the neutral position.
display E36 (or A63) when exposed by 130kV / 1mAs. 5. Press the OFFSET button on the "Travel Adjustment" in the "Etc." tab. By pressing
4. Input the value that added a difference value between step3 and step2 to the step3 the button, the current measuring value will be input to the column
value as final adjustment value of E36.
For example, if the value is 2600 in 120kV and 2800 in 130kV, the equation will be
2800 + (2800 - 2600) = 3000.

5.6 Adjustment end processings


This is the end of the X-ray adjustment. Reset the settings to the previous condition which
has been performed in "3.1 Preparation for tube voltage and tube current adjustment".
Figure 3-11 Neutral position of handle adjustment
6. After transferring the data from the menu - "Send" - "All" to the equipment, save the
data by pressing [Data WR] button.

5.7.2 When performing the maintenance mode of operation panel


1. Turn ON the power of the equipment.
2. Position the handle to the neutral position.
3. See MU2 Maintenance mode and perform the maintenance mode.
{MU:2._Maintenance mode}
4. Go to maintenance table 7.
5. Press the memory write key while pressing the kV decrease key and the kV increase
key at the same time. The value of address 0 and 1 will be updated with the current
value.

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MC-34
5.8 Battery-related adjustment 8. Disconnect the power cord plug.
9. Reconnect the CNBT connector and reconnect power cord plug.
1. See MU1 PC maintenance and start the PC maintenance software “PWR.exe”. Also, 10. Press the UP button on the "Battery Voltage" in the "Battery" tab. And then, the
connect the PC for adjustment and PWR board with RS232C cable (D-sub 9pin current measuring value is input into the "AD value" column. Input the value ten
female - female reverse type). times larger than the battery voltage of when pressing UP button into the "Voltage [V]"
{MU:1._PC maintenance} column (For example, input 1995 if the voltage is 199.5V).
2. Start the equipment and read the data from "Load" - "CPUtoPC" on the "Setting" 11. After transferring the data to the equipment from the menu - [Send] - [All], save the
window. data by pressing [Data WR] button.
3. Turn OFF the power of the equipment. 12. Make sure that the measuring value is read properly in "Monitor I/O" window.
4. Turn ON the DIP switch DSW 1-1, 1-2, and 1-5 of the YJ4035 (PWR) board. 13. Turn OFF the power of the equipment.
5. Remove the connector CNBT of the YJ4035 (PWR) board connect the CNBT-5 pin 14. Turn OFF the DIP switch DSW 1-1, 1-2, and 1-5 of the YJ4035 (PWR) board.
and test pin 5V on the YJ4035 (PWR) board by using clip etc.

6. Connect the power cord plug.


7. Press the DOWN button on the "Battery Voltage" in the "Battery" tab. And then,
the current measuring value is input into the "AD value" column. Input "50" into the
"Voltage [V]" column.

Figure 3-12 Battery voltage adjustment

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BLANK PAGE

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Control Sheet
Revision
Issue date Reason Pages affected
number
03.09.2011 02 Revision (FM5656) All pages

FCR-MB201 Service Manual

Maintenance Utility (MU)

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MU-1
1. PC maintenance 1.2 Main window

PC maintenance is the application software for performing upgrade of programs and The following window appears when PC maintenance software is started.
adjustment on each board (CPU board, PWR board, and IF board). There are three kind of
software (CPU.exe, PWR.exe, H8_IF.exe) for each board.

1.1 Connection
Connect the PC installed PC maintenance software as a following figure.

Equipment
PC

CN232 D-sub9 pin COM port


各種プリント基板 Crossing cable (female / female)
pin)
Each type of print
circuit board

The connecting point of the connector for each print board is shown in the following table.
Name of board Connecting point of the connector Remarks
CPU board RS232_1
PWR board DSUB5
Normally the communication cable with
IF board DSUB4
Console is connected.

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MU-2
1.3 Setting window menu 1.4 Setting window (for CPU.exe)
The window as a following is displayed by pressing [Setting] button on the main window (the In the PC maintenance software for CPU board, the window of the following figure displays
following figure is the window for CPU.exe.) by pressing [Setting] button on the main window.
Page (1): kV Adjustment tab

(1): Select menu


Load-CPUtoPC: Read out the adjustment data to be saved on the equipment to the PC.
Load-FDtoPC: Read out the adjustment data to be saved on the FD etc. to the PC.
Load-PagetoPC: Only read out the data for the selected page to the PC. (1): kV Curve
Save-PCtoFD: Save the adjustment data etc. on the PC to the FD (HD). Adjust the output value of tube voltage. (linearly-interpolate between UP and DOWN
Send-Page: Only transfer/save the data for the selected page to the equipment. point)
Send-All: Transfer/Save all the adjustment data to the equipment.
(2): ORD kV Correct, (3): 32kW kV Correct, (4): 15kW kV Correct
(2): Data WR (write data button) Steady: The output is corrected when it does not line up with the linear interpolation. Set
Writes the data transferred by Sned menu to EEPROM. up by 0.1%.
Note: The data would not be saved by only Send menu. Rising: Set up the load factor when starting to perform X-ray irradiation. Set up by 0.1%.
(3): Error Clear (Error cancellation button) (5): E36 (kV Over)
Cancels the error occurred. An error may reoccur immediately after the cancellation Set the level of E36 (tube over voltage error) detection.
depends on the error occurred.
(6): kV PWM Fre.
(4): Page switch tab Set up the frequency of tube voltage inverter. Fix the value as 960 (approximately 20
Switches the setup page. kHz).

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MU-3
Page (2): mA Adjustment tab Page (3): mAs Adjustment tab

(1): mA Curve (1): ~8mAs Curve


mA Curve is not used in this version. Adjust the output value of 8mAs or less. (linearly-interpolate between UP and DOWN
(2): mA Adjustment point)
Set up the adjustment of filament (large/small focal spot) heating for ORD/32 kW/15 kW (2): 10mAs~ Curve
and tube current of each tube voltage. Adjust the output value of 10 mAs or more. (linearly-interpolate between UP and DOWN
(3): mA PWM Fre. point)
Set up the frequency of heating inverter. Fix the value as 960 (approximately 20 kHz). (3): mAs Adjustment
(4): Pre. Heat The output is corrected when it does not line up with the linear interpolation. Set up by
Set up the preliminary heating (large/small focal spot). Fix the value as 600. 0.1%.

(5): Auto mA Adj.


When this button is pressed with the DSW1-1and 1-7 on the CPU board ON, mA
Adjustment (2) will be adjusted automatically.
Make sure that the adjustment of "Page (1): kV Adjustment tab" and "Page (3): mAs
Adjustment" beforehand. During the auto adjustment, the system performs X-ray
irradiation at one to two-minute intervals so protect from the exposure.
Also, start with the state that more than four lights of battery indicator is lighted.

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MU-4
Page (4): Battery Indicator Adjustment tab Page (5): Aging Condition tab

(1): Indicator Display (1): Step Condition


Adjust the threshold value of battery indicator. Input the remaining battery level by 0.5%. Set up the aging condition. (Up to 20 steps)
threshold kV: Tube voltage setting.mAs:
Item Battery indicator display mAs setting. Entry in mAs Step number. Check the Steps supported in "(3): mAs
(Default value)
Indicator3 (on a light) 185 Adjustment" of "Page (3): mAs Adjustment tab".
Indicator3 (on and off) 160 0.50mAs -> 0, 0.63mAs -> 1, ….., 320mAs -> 28.
Times: Number of repeating exposure in each Step.
Indicator2 (on a light) 145
Interval: Exposure interval. By second. Minimum is 60. Also, set up the value as 180
Indicator2 (on and off) 130
when performing an exposure over 50 mAs.
Indicator1 (on a light) 115 (2): Start (Aging start button)
Indicator1 (on and off) 100 Start the aging from step 1.
EMPTY2 (on a light) 80 Also, the aging can be stopped during an aging operation.
EMPTY2 (on and off) 60 (3): Continuation (Aging restart button)
When the aging process is stopped, it will continue the process at the point where the
EMPTY1 (on a light) 40
process is stopped.
EMPTY1 (on and off) 20

: ON, : Blink, : Off

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MU-5
Page (6):Etc. tab 1.5 Setting window (for PWR.exe)
In the PC maintenance software for PWR board, press the Setting button on the main
window, and the following screen is displayed.
Page (1): Battery tab

(1): SID Cal. Correct


Adjust the output value of ultrasound distance meter. (linearly-interpolate between UP (1): Battery Voltage
and DOWN point by cm) Also, select the content to be displayed. Adjust the detected value of the battery voltage. (linearly-interpolate between UP and
1. Not Display : the ultrasound distance is not displayed. DOWN point)
2. cm Display : the mAs indicator of the collimator panel is displayed in cm. UP/DOWN: the button for reading the detected value (Input the current read data into
3. inch Display : the kV indicator of the collimator panel is displayed in cm, and the mAs the AD value)
indicator of the collimator panel is displayed in inch. (2): Battery Current
(2): Travel Adjustment Adjust the detected value of the battery current. (linearly-interpolate between UP and
Set the OFFSET (Non-operating position) settings of the left/right handle DOWN point)
Set the travel sensitivity from 0 to 3. This is for settings in Table 3 on User maintenance. UP/DOWN: the button for reading the detected value (Input the current read data into
(3): User Maint. the AD value)
Set the data for User maintenance. (3): Battery Voltage/Remain Conversion Table
Auto Pwe-off TIME: Set the time for automatic power-off. This is for settings in Table 2 The table data to calculate the remained amount from the battery voltage.
on User maintenance. Do not change if there is no specific instruction.
Buzzer: Set the tone and volume for each buzzer/alarm. Volume is for settings in Table
4 on User maintenance.
X-Ray: If Prohibit is selected, the X-ray is not output. Use this at an exhibition.
SLEEP Mode: If Prohibit is selected, the SLEEP mode is disabled.
Password is displayed. 1: kV-, 2: kV+, 3: mAs-, and 4: mAs+ are for the password.

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MU-6
Page (2): Power Surce tab Page (3): Temperature tab

(1): Power Source Voltage (1): Around Battery


Adjust the voltage of the commercial power supply. (linearly-interpolate between UP and Adjust the detected value of the temperature thermistor around the battery. (linearly-
DOWN point) interpolate between UP and DOWN point)
(2): Power Source Current (2): Conversion into Temperature
Adjust the current of the commercial power supply. (linearly-interpolate between UP and The table for converting the thermistor output (voltage) into temperature.
DOWN point)
UP/DOWN: the button for reading the detected value (Input the current read data into
the AD value)
(3): Voltage of Charge Chopper
Adjust the detected value of the voltage of charge chopper. (linearly-interpolate between
UP and DOWN point)
(4): Battery Remain
Not available in the current version.
.

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MU-7
Page (4): Etc. tab 1.6 Monitor I/O Window (for CPU.exe)
In the PC maintenance software for CPU board, press the Monitor I/O button on the main
window, and the following screen is displayed.
I/O tag is the screen for monitoring the status of the signals. It is not written in this manual
since it is for confirmation of the factory. Regarding the Log tag, see the following

(1): Detection of Key Switch ‘START’


Adjust the detected value when the keyswitch is START. (linearly-interpolate between
UP and DOWN point)
(2): Detection of Fuse ’FU2’ Meltdown
Adjust the detected value of the battery voltage when Fuse FU2 meltdown. (linearly-
interpolate between UP and DOWN point) (1): Error Accumulation/History
(3): CR Power OFF Timer Accumulation Get: the button to show the cumulative numbers of error
Set the time for continuously supplying power to CR when the CR is turned ON and the Accumulation Clear: the button to clear the cumulative numbers of error
equipment is turned OFF. Set up the value to 180 in second. History Get: the button to show the error history (Number of error history: 20)
History Clear: the button to clear the error history
(2): X-ray Count
Counter Get: the button to show the X-ray irradiation count/the number of X-ray tube
being exchanged
X-ray Count: the button to show/input the data of X-ray irradiation count
Tube Replace: the button to show/input the number of X-ray tube being exchanged
Clear: the button to clear the X-ray irradiation count/the number of X-ray tube being
exchanged
Data Set: the button to set the X-ray irradiation count/the number of X-ray tube being
exchanged

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1.7 Monitor I/O Window (for PWR.exe) 1.8 Monitor I/O Window (for H8_IF.exe)
In the PC maintenance software for PWR board, press the Monitor I/O button on the main In the PC maintenance software for IF board, press the Monitor I/O button on the main
window, and the following screen is displayed. window, and then the following screen is displayed.
The monitor data is read and displayed from the PWR board at a fixed cycle (Approximately The monitor data is read and displayed from the IF board at a fixed cycle (Approximately
300mS). 300mS).

(1): AD Input
AD input data and measuring value embedded in MPU are displayed. The status of I/O ports embedded in MPU is displayed.
(2): Input (Among all the ports embedded in MPU, only the ports used as I/O are displayed)
Status of input port embedded in MPU is displayed. (The signals are shown as the ones
on the circuit diagram.)
DipSW is binary indications (8 bit).
(3): Output
Status of output port embedded in MPU is displayed. (The signals are shown as the
ones on the circuit diagram.)
(4): START (END) button
The button to start/finish reading the monitor data.
When monitoring, END is displayed; while START is displayed when monitoring is not
performed.
(5): Error Accumulation
The accumulated number of errors is read.
Get: the button to show the accumulated number of errors
Clear: the button to clear the accumulated number of errors

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MU-9
1.9 BOOT Window Procedure for writing the firmware to the flash memory
1. Turn OFF the manual travel switch. Turn ON the emergency stop switch.
In the PC maintenance software, press the BOOT button on the main window, and the 2. Turn OFF the power of the equipment. Make sure that the power is completely
following screen is displayed. (The following screen is for CPU.exe.) OFF.
Boot the program which writes in the firmware (application software) and transfer it to flash 3. Set up the rotary switch of the board according to the following table. At the time
memory embedded in MPU. Then, transfer the firmware and write it to the flash memory. of shipment, the setting of rotary switch is set to "Normal" so change the setting
to "Write".

Be sure to change the rotary switch according to the following table. Otherwise the
flash memory may get the damage.

Name of board Rotary switch Normal Write


CPU board SW2 6 0
PWR board SW2 5 9
IF board SW1 5 C

4 Click "Boot" button in the main window of PC maintenance at each software.


5 Turn ON the equipment. The communication error "E5#" might occur, however
continue the operation.
In case of the rotary switch on CPU board is “Write” position: E53
In case of the rotary switch on PWR board / IF board is “Write” position: E52, A09,
and buzzer sound
6 The following message displays by clicking "Boot File Select" button.
To start the boot transfer, click [OK] button
Note) When [OK] is clicked, baud rate will be 19200 bps. Normal maintenance
cannot be performed with this status.

(1): Boot File Select: Boot file transfer button


(2): AP File Select: Firmware file transferring/writing button
(3): Data Length: Display the number of lines for read files (Countdown displays while
transferring) 7. Select Boot File and click [Open (O)] button.
(4): Screen Clear: Button for clearing the display area Name of the boot file differs in each version.

Next, this section describes the writing procedures for firmware.

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MU-10
8. The file will be transferred automatically when the file is selected. 12. Close the Boot window.

9. After the Boot File is selected, wait until the file is transferred completely. 13. Set back the baud rate.
When "OK" is displayed, the program (Boot program) will be started by the file
transferred to MPU.
10. After the Boot program is started, click [AP File Select] button and perform
transferring and writing process of firmware files. Name of the firmware file
differs in each version.

14. Turn OFF the power.


15. Make sure that the power is completely OFF, and then set back the rotary switch
Click [OK] and proceed to next. set in "Step 3." to "Normal use".

Be sure to change the rotary switch according to the following table. Otherwise the
flash memory may get the damage.

Name of board Rotary switch Normal Write


CPU board SW2 6 0
PWR board SW2 5 9
IF board SW1 5 C

16. Turn OFF the emergency stop button.


17. Writing process is completed. The new program will start from the next time when
the power is ON.

11. Transferring -> writing finishes, and then "OK" displays.

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MU-11
2. Maintenance mode (Operation panel)
The PC maintenance settings of the YG6005 (CPU) board can also be performed at the
operation panel. The procedures are as follows.

2.1 Operation method


Perform operations in maintenance mode according to the following table.
Operation Procedure and description
Starting maintenance mode When DSW 1-1 on the YG6005 (CPU) board is
turned on:
Press the menu key.
When the DSW1-1 board is turned off (default):
1.Set the mAs indicator to 0.80, and set the tube
voltage indicator to 42.
2.Press the mAs decrease key and the mAs increase The following table shows how table numbers are displayed on the battery indicator.
key at the same time until the value keeps 0.80. Table number Battery indicator
3.While pressing both mAs keys, press the menu 1
key.
2
Selecting and changing a table number Use the bedside drive key / X-ray field lamp key to
change the table number. 3
A selected table number will be displayed on the 4
battery indicator. For details, see the table below. 5
Displaying an address number The first two digits on the tube voltage indicator
indicate the address number. 6
Changing an address number Use the kV setting keys to change the address 7
number. 8
Displaying a data value The last 1 digit on the tube voltage indicator and 3
digits of mAs indicator indicates the data value of : ON, : Off
four digits.
Changing a data value Use the mAs setting keys to change the data value.
Saving a data value Press the memory write key.
Exiting maintenance mode Press the menu key.

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MU-12
2.2 Maintenance table list 3)Table 2
Address No Tab Item Sub (row) Sub (column)
The content of maintenance tables are as follows. 0 mA Adjustment mA Curve Down mA
1)Table 0 1 Up mA
Address No Contents 2 Down AD value
3 Up AD value
0 Program version of CPU
4 mA Adjustment ORD 40kV F-S
1 Program version of FPGA
5 ORD 50kV F-S
2 Program version of PWR
6 ORD 60kV F-S
3 Program version of IF 7 ORD 70kV F-S
8 ORD 80kV F-S
2)Table 1
9 ORD 100kV F-S
Address No Tab Item Sub (row) Sub (column) 10 ORD 130kV F-S
0 kV Adjustment Down kV 11 ORD 40kV F-L
1 Up kV 12 ORD 50kV F-L
kV Curve
2 Down AD value 13 ORD 60kV F-L
3 Up AD value 14 ORD 70kV F-L
4 40kV Steady 15 ORD 80kV F-L
5 ORD kV Correct 90kV Steady 16 ORD 100kV F-L
6 130kV Steady 17 ORD 130kV F-L
18 32kW 40kV F-L
7 40kV Steady
19 32kW 50kV F-L
8 32kW kV Correct 90kV Steady
20 32kW 60kV F-L
9 130kV Steady
21 32kW 70kV F-L
10 40kV Steady 22 32kW 80kV F-L
11 15kW kV Correct 90kV Steady 23 15kW 40kV F-S
12 130kV Steady 24 15kW 50kV F-S
13 E36(kV Over) 25 15kW 60kV F-S
14 kV PWM Fre. 26 mA PWM Fre.
15 40kV Rising 27 mA Adjustment ORD 40kV mA
16 ORD kV Correct 90kV Rising 28 ORD 50kV mA
17 130kV Rising 29 ORD 60kV mA
30 ORD 70kV mA
18 40kV Rising
31 ORD 80kV mA
19 32kW kV Correct 90kV Rising
32 ORD 100kV mA
20 130kV Rising
33 ORD 130kV mA
21 40kV Rising 34 32kW 40kV mA
22 15kW kV Correct 90kV Rising 35 32kW 50kV mA
23 130kV Rising 36 32kW 60kV mA
37 32kW 70kV mA
38 32kW 80kV mA
39 15kW 40kV mA
40 15kW 50kV mA
41 15kW 60kV mA
42 Pre. Heat F-S
43 F-L

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MU-13
4)Table 3 5)Table 4
Address No Tab Item Sub (row) Sub (column) Address No Tab Item Sub
0 mAs Adjustment -8mAs Curve Down mAs 0 Battery Indicator Indicator3 (on a light)
1 Up mAs 1 Indicator Display Indicator3 (on and off)
2 Down AD value 2 Adjustment Indicator2 (on a light)
3 Up AD value 3 Indicator2 (on and off)
4 10mAs- Curve Down mAs 4 Indicator1 (on a light)
5 Up mAs 5 Indicator1 (on and off)
6 Down AD value 6 EMPTY2 (on a light)
7 Up AD value 7 EMPTY2 (on and off)
8 mAs Adjustment 0.50mAs 8 EMPTY1 (on a light)
9 0.63mAs 9 EMPTY1 (on and off)
10 0.80mAs
11 1.0mAs 6)Table 5
12 1.2mAs Address No Tab Item Sub (row) Sub (column)
13 1.6mAs 0 Aging Condition Step Condition Step1 kV
14 2.0mAs 1 mAs
15 2.5mAs 2 Times
16 3.2mAs 3 Interval
17 4.0mAs 4 Step2 kV
18 5.0mAs 5 mAs
19 6.3mAs 6 Times
20 8.0mAs 7 Interval
21 10mAs Numbers of Step for the Address No after will be increased sequentially as well.
22 12mAs
23 16mAs 7)Table 6
24 20mAs Address No Tab Item Sub (row) Sub (column)
25 25mAs 0 Etc. SID Cal. Correct Down SID
26 32mAs 1 Up SID
27 40mAs 2 Down Measuring value
28 50mAs 3 Up Measuring value
29 60mAs 4 Display
30 80mAs
31 100mAs
32 120mAs
33 140mAs
34 160mAs
35 250mAs
36 320mAs
37 8 mAs tilt adjustment OFFSET
38 10 mAs tilt adjustment OFFSET

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MU-14
8)Table 7
Address No Main Item Sub
0 Etc. Travel adjustment Right handle neutral
1 Left handle neutral
2 Travel sensitivity

9)Table 8
Address No Main Item Sub (row) Sub (column)
0 Etc. User Maint. Auto power-off time
1 Key buzzer Tone
2 Volume
3 X-ray buzzer sound Tone
4 Volume
5 Travel buzzer Tone
6 sound Volume
7 CR alarm sound Tone
8 Volume
9 Alarm sound Tone
10 Volume
11 X-Ray Setting
12 SLEEP Mode Setting
13 Password

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MU-15
3. DIP switch function list (3)YJ4035 (PWR) board DSW1
OFF ON
Bit No Content
(standard specification) (adjustment, optional)
The Dipswitch of each board has the functions listed in the tables below. 1 For adjustment. Normal operation.
Written in each adjustment
(1)YG6005 (CPU) board DSW1 2 For adjustment. Normal operation.
page
OFF ON 3 For adjustment. Normal operation.
Bit No Content
(standard specification) (adjustment, optional)
Always stop when the
1 For adjustment. Normal operation. 4 Whether connect to CR or not. Normal operation.
Written in each adjustment power is supplied to CR.
2 For adjustment. Normal operation.
page. Always stop when the
3 For adjustment. Normal operation. 5 Charge unavailable. Normal operation.
battery is being charged.
Exposure can be performed
4 Connect with CR or not. Normal operation. even though the power is 6 For expansion. Keep as OFF. Selection unavailable.
not supplied to CR. 7 For expansion. Keep as OFF. Selection unavailable.
5 For expansion. Keep as OFF. Selection unavailable. Pass the errors which can
8 Error unavailable. Normal operation.
6 For expansion. Keep as OFF. Selection unavailable. be ignored.
Set to ON when performing
7 Unlock interlock. Normal operation.
X-ray irradiation aging. (4)XM4008 (IF) board DSW2
Pass the errors which can OFF ON
8 Error unavailable. Normal operation. Bit No Content
be ignored. (standard specification) (adjustment, optional)
1 For adjustment. Normal operation.
(2)YG6005 (CPU) board DSW2 Written in each adjustment
2 For adjustment. Normal operation.
OFF ON page.
Bit No Content 3 For adjustment. Normal operation.
(standard specification) (adjustment, optional)
4 For expansion. Keep as OFF. Selection unavailable
Display each message for
1 Display each message. No messages displayed. 5 For expansion. Keep as OFF. Selection unavailable
PC maintenance.
"A65" (Too close to SOD) DSW1-7 is OFF and operated
2 "A65" detected. "A65" not detected. 6 Keycheck, LED check 1. Check with DSW1-7.
detected. normally.
3 For expansion. Keep as OFF. Selection unavailable. DSW1-6 is OFF and operated All LEDs are ON, all LEDs
7 Keycheck, LED check 2.
normally. are OFF, keycheck.
4 For expansion. Keep as OFF. Selection unavailable.
Pass the errors which can
5 For expansion. Keep as OFF. Selection unavailable. 8 Error unavailable. Normal operation.
be ignored.
6 For expansion. Keep as OFF. Selection unavailable.
7 For expansion. Keep as OFF. Selection unavailable.
8 For expansion. Keep as OFF. Selection unavailable.

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Control Sheet
Revision
Issue date Reason Pages affected
number
03.09.2011 02 Revision (FM5656) All pages

FCR-MB201 Service Manual

Service Parts List (SP)

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SP-1

How to Use ● Fault RANK characters (which


provide reference for determining the
■ PART NUMBER
PART NUMBER is a code number that is
■ REFER TO
The "REFER TO" column shows reference
Service Parts List recom-mended stock quantity) unique to each part. An alphabetic letter at
the rightmost position of the code number
sections concerning the part.Clicking
All parts are assigned with one of the reference section in the "REFER
has the following meaning. TO" column jumps to the top page of
characters A through E.
■ RANK Character Significance the reference section where the related
○ For hardware
Consumable parts or parts The alphabet denotes the version number information is in.
● Handling RANK characters (parts A that will be replaced at short of a part. If parts have different version
that are handled in a special intervals. ■ Quantities of recommended spare
numbers, they are upward-compatible.
manner during parts operation, Parts that may become faulty
○ For software parts
such as management) B accidentally and have a
The alphabet denotes a difference in the It is recommended as a rough guide to hold
relatively high failure rate.
Character Under Warranty Out of Warranty Parts that have a sufficiently long
specifications. Parts differing in the suffix in stock a certain quantity of parts according
R Must be returned. Repairable C MTBF, but are expected to have are not compatible with each other. Version to the rank (A, B, C, D, E) assigned to the
Must be returned. a relatively high failure rate. number is omitted in the list. parts, as follows. For periodically replaced
Q (We use for Not repairable Parts that have a sufficiently parts, hold them in stock separately. Adjust
analysis.) D long MTBF, but are expected to ■ PART NAME the stock quantity of service parts depending
become faulty. PART NAME represents a general name of
Must Not be on the number of working units (N).
returned. Parts that are necessary for fault a part. Quantity used in a single system : Q
(Consumable analysis, or parts that may be
E needed in case of unexpected ■ QTY. ○N=1
T part. Not Not repairable
accidents such as man-induced ○ QTY. denotes the quantity of parts used Rank A = 1 + Q × 0.3
applicable to
free-of-charge damage. in each unit. Rank C = 1 + Q × 0.05
warranty.) Rank D = 1 + Q × 0.02
<The RANK guide> ○ A part whose quantity is suffixed with -S
without Must Not be The Fault RANK characters, Handling represents a small part that is shipped in ○ 2 ≦ N ≦ 10
Not repairable
R, Q, T returned. RANK characters, and Export regulation- packs of 50. (Even if such a part is ordered Rank A = 2 + N × Q × 0.3
applicable character are assigned in that in quantity of 1, a pack containing 50 pieces Rank C = 2 + N × Q × 0.05
● Export regulation-applicable order. of that part is supplied.) Rank D = 2 + N × Q × 0.02
character(Parts with the following Thus, at least one character or up to three
■ REMARKS ○ 11 ≦ N ≦ 300
character are controlled by Export characters are assigned in the RANK
Rank A = 3 + N × Q × 0.3
The REMARKS column indicates a unique
regulation.) column.
Rank C = 3 + N × Q × 0.05
name of a part or relevant information of
Character Significance ■ REF.NO. each part. Rank D = 2 + N × Q × 0.02
Parts applicable to export

regulations.
REF. NO. is a part number indicated in the ■ SERIAL NUMBER ■ Precautions to be Observed When
Service Parts Exploded Views. For parts The units may contain different parts Returning Parts for Repair
having different functions, they are clearly depending on their shipment control number.
distinguished in the REMARKS and SERIAL When returning a component for repair,
SERIAL NUMBER indicates the shipment
NUMBER columns. pack it in the same manner as for the
control number to which the relevant parts
supplied substitute, using the substitute
are applicable. If the SERIAL NUMBER
packing materials.
column is blank, the parts are applicable to
The use of different packing materials or
all the relevant units. The shipment control
packing methods may incur damage to
number is represented by lower five digits
packed component during transit.
of eight-digit number indicated on the rating
indication label.

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SP-2

INDEX
INDEX 001 INDEX 011
● SIRIUS CR-TU,CR-TE ● SWITCH CASE ASSY

INDEX 002 INDEX 012


● MAIN UNIT ASSY ● HEAD SUPPORT ASSY

INDEX 003 INDEX 013


● CHASSIS ASSY ● CATCH ASSY

INDEX 004 INDEX 014


● BATTERY ASSY (GS)(FCR Go2-1,2-2) ● BUMPER ASSY

INDEX 005 INDEX 015


● CASTER ASSY ● COVER ASSY

INDEX 006 INDEX 016


● STAND ASSY ● COLLIMATOR ASSY(FCR Go2-1,2-2)

INDEX 007 INDEX 017


● CONTROL UNIT ASSY ● TUBE HEAD

INDEX 008 INDEX 018


● POWER UNIT ASSY ● CIRCUIT DIAGRAM

INDEX 009 INDEX 019


● IGBT ASSY ● PARTS NOS. SEARCH TABLE

INDEX 010
● HANDLE FRAME ASSY

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SP-3

01 SIRIUS CR-TU,CR-TE
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7231344B SIRIUS CR-TU 1 *1
0 W10G7231344C SIRIUS CR-TE 1 *1
1 W10G7231339B Main Unit Assy 1
2 W10G7118760A Cover Assy 1
Hand Switch
3 W10G7439453A 1 *2
(With Lanp Switch)
Remote
4 W10G7513531E (For Wireless Hand 1 *2
Switch)
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

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SP-4

02 MAIN UNIT ASSY


RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
FOR 100V
0 W10G7231339B MAIN UNIT ASSY 1
*1
1 W10G7118462A Chassis Assy 1 FOR 100V
2 W10G7118457B Stand Assy 1
3 W10G7119016A Control Unit Assy 1 FOR 100V
4 W10G7119013B Handle Frame Assy 1
5 W10G7118453B Head Support Assy 1
FOR 100V
6 W10G7118451B Catch Assy (1490) 1
*2
FOR 200V
6 W10G7118451C Catch Assy (1570) 1
*2
6 W10G7118451D Catch Assy (1670) 1
7 W10G7231050A Right Reinforcement 1
8 W10G7231050B Left Reinforcement 1
9 W10G7438996B DC Fan (CNFN2) 1 *2
10 W10G7231820B Bumper Assy 1 *2
Mass Lamination
11 W10G7352442A 1
Board
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

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SP-5

03 CHASSIS ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
FOR 100V
0 W10G7118462A CHASSIS ASSY 1
*1
1 W10G7232389A Ru Slide Assy 1
Battery Assy
FOR 100V
2 --- Option code:MB201 1
*2
BATTERY KIT E
Battery Assy
FOR 200V
2 --- Option code:MB201 1
*2
BATTERY KIT VDS E
3 W10G7231049A Rotation Assy 1
4 W10G7351809A Motor (Right) 1 *2
5 W10G7351809B Motor (Left) 1 *2
6 W10G4303133A Rear Wheel 2 *2
7 W10G7352805A Caster Assy 2
Chain TM-17B-22
8 W10GA734A001 1
(8Link)
Electromagnetic
9 W10G7437387A 1 *2
Brake (Rot.)
Han Connector Assy.
10 W10G7349905A 1
(F)
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

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SP-6

04 BATTERY ASSY (GS)(FCR Go2-1,2-2)


RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
Battery Assy
FOR 100V
0 --- Option code:MB201 1
*1,*2
BATTERY KIT E
Battery Assy
FOR 200V
0 --- Option code:MB201 1
*1,*2
BATTERY KIT VDS E
Battery Chassis For
1 W10G7348883A 2
5
2 W10G7348887A Mylar Sheet For 5 2
3 W10G7348885A Hold-Down For 5 2
Battery Chassis For
4 W10G7348882A 1
6
5 W10G7348886A Mylar Sheet For 6 1
6 W10G7348884A Hold-Down For 6 1
Terminal Plate
7 W10GJ8361072 3
ML-20 3P
8 W10G7435436B Thermistor 1
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

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SP-7

05 CASTER ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7352805A CASTER ASSY 1 *1,*2
Front Wheel
1 W10GL933A087 1 *2
962BPS-CR150HM
Caster Nut (For
2 W10GL933A089 1
960BPS-150HM)
Caster Shaft (For
3 W10GL933A088 1
960BPS-150HM)
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-7


SP-8

06 STAND ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7118457B STAND ASSY 1 *1
1 W10G932000XC Stand Top Cover 2
2 W10G931428XB Cord Holder 2 1
3 W10G7433756A Safeguard Rubber 1
4 W10G931427XA Cord Holder 1 1
5 W10G5401053A Stopper Rubber 1
Electromagnetic
6 W10G7349685A 1 *2
Brake (Vert.)
Electromagnetic
7 W10G7437315A 1
Brake (Horiz)
8 W10G7349681A Safety Brake 1
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-8


SP-9

07 CONTROL UNIT ASSY


RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
CONTROL UNIT FOR 100V
0 W10G7119016A 1
ASSY *1
1 W10G7231052A Power Unit Assy 1
2 W10G7349682A Inverter Assy 1
RU Power Supply
3 W10G7349680A 1 *2
Assy
4 W10G7232394A IGBT Assy 1
5 W10G7349683A Outlet 1 1
6 W10G7352932A Transformer Assy 1
Cordreel FOR 100V
7 W10G7349918A 1
(FCR Go2-1) *2
Cordreel FOR 200V
7 W10G7351341A 1
(FCR Go2-2) *2
8 W10G7514054B CPU P.C.B. 1 *2
9 W10G7514055B MBDRV P.C.B. 1 *2
10 W10G7514056B PWR P.C.B. 1 *2
11 W10GJ881A150 Noise Filter 1 *2
12 W10G7439995A Speaker 1 *2
FOR 100V
13 W10GJ821A056 Fuse FLM10 2
*2
FOR 200V
13 W10GJ821A074 Fuse FLM5 2
*2
14 W10GJ822A011 Fuse Cover SPL001 2
Fuse Block
15 W10GJ822A010 2
L60030M-1PQ
16 W10GK621A264 DC Power AC4 1 *2
17 W10GJ821A077 Fuse CR6L 1 *2
18 W10G7349690B Inverter 1 *2
19 W10GJ822A019 Fuse Holder CMS-5 1 *2
FOR 200V
20 W10G7344796B Choke Coil Assy 1
*2
21 W10GJ8211904 Fuse 0312010.MXP 5 *2
22 W10G7231059A 46C Cable 1 *2
Han Connector Assy
23 W10G7349905B 1
(M)
24 W10G7232031A Collimator Cable 1 *2
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-9


SP-10

08 POWER UNIT ASSY


RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7231052A POWER UNIT ASSY 1 *1
1 W10G7438996A DC Fan (CNFN1) 1 *2
2 W10GK621A228 DC Power HMS50 1 *2
3 W10GK621A239 DC Power HWS600 1 *2
4 W10GK621A238 DC Power HWS300 1 *2
5 W10GK621A237 DC Power HWS100 1 *2
6 W10GK211A056 MGSW 1 *2
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-10


SP-11

09 IGBT ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7232394A IGBT ASSY 1 *1
1 W10GH136A030 IGBT Module 3 *2
2 W10GJ147A057 Capacitor ERWG 2 *2
3 W10G7232312B Busber Assy 1
4 W10G7349687B DC Reactor Assy 1
5 W10GJ139A003 Capacitor RG50 1
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-11


SP-12

10 HANDLE FRAME ASSY


RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
HANDLE FRAME
0 W10G7119013B 1 *1
ASSY
1 W10G7349730B Cassette Box Assy 1
2 W10G7352931B Switch Case Assy 1
3 W10G7513981A Panel P.C.B. 1 *2
4 W10G7349725A Handle Assy 1
5 W10G7349729A Outlet 2 1
6 W10G7514062B IF P.C.B. 1 *2
7 W10G7337185A Aseismic Rubber 1
8 W10GL9370220 Magnetic Catch 1
9 W10GJ261A013 Slide Volume 2 *2
Slide Volume Assy
10 W10G7232074A 1
(Right)
Slide Volume Assy
11 W10G7232074B 1
(Left)
12 W10G7349958A Handle SW (CNSW1) 1
13 W10G7349958B Handle SW (CNSW2) 1
Cable
14 W10G7349568A 1
(CNHSW-CNHS1)
Cable
15 W10G7349569B 1
(CNHVL/R-CNHV)
Cable
16 W10G7349572A 1
(CNIF-CNCPU)
17 W10G7349571A Cable (CNHBS) 1
MA Cable
18 W10G7349573A 1
CN1-CNPNL
IF-RU Interface
19 W10G7438831A 1
Cable
20 W10G7437341A IF-CL Interface Cable 1
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-12


SP-13

11 SWITCH CASE ASSY


RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
SWITCH CASE
0 W10G7352931B 1 *1
ASSY
1 W10GJ683A037 Switch AR22 1 *2
2 W10GJ641A131 Switch HW1B 1 *2
LAN Connector
3 W10GJ833B158 2 *2
CMAA1IW-X
LAN Connector
4 W10GJ833B159 2 *2
CC5E88IW
07230001 to
5 W10GE910A141 USB Cable 4 *2
16230075
from
5 W10G7513522G USB Cable 4 *2
16230076
6 W10GJ683A039 Switch (Key) 1 *2
7 W10GJ8339301 Receptacle 1 *2
8 W10GJ683A040 Spare Key 1 *2
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-13


SP-14

12 HEAD SUPPORT ASSY


RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
HEAD SUPPORT
0 W10G7118453B 1 *1
ASSY
1 W10G7349731B Angulation Lock Assy 1 *2
2 W10G931425XC Knob 1
3 W10G7349777B Rotation Lock Assy 1 *2
4 W10G931351XB Protective Cover 1
5 W10G7350629A Cable Support 1
6 W10G7351276A Cable Cover 1
7 W10G931428XB Cord Holder 2 1
8 W10G941843XA Brass Nut 1
9 W10G941844XA Claw Washer 1
10 W10G941382XA Thrust Ring 1
11 W10G1390150F Thrust Washer 1
12 W10G9310645A Sponge 1
13 W10GL919A008 Plate Spring B-31.5 1
Bearing Tightening
14 W10GL1521002 1
Washer AW02
Flange Bushing 80F-
15 W10GL170A014 1
2010
Bearing Tightening
16 W10GL1511005 1
Nut AN05
Bearing Tightening
17 W10GL1521005 1
Washer AW05
18 W10GL919A009 Plate Spring B-50 1
LF Flange Bush LFF-
19 W10GL170A029 1
3015
20 W10G7433266A Dome Plug 1
21 W10G7433266B Dome Plug 1
22 W10G7433266C Dome Plug 1
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-14


SP-15

13 CATCH ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7118451B CATCH ASSY (1490) 1 *1
1 W10G7437259A Catch Sensor Assy 1
2 W10G7437258A Catch Solenoid Assy 1
3 W10G7349585A Catch Lamp Assy 1
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-15


SP-16

14 BUMPER ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7231820A BUMPER ASSY 1 *1
1 W10G7436817A Sensor Assy (Right) 1
2 W10G7436817B Sensor Assy (Left) 1
Bump Sensor
3 W10G7349634A 1
(Right And Left)
Junction Cable
4 W10G7349634B 1
(Bumper)
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-16


SP-17

15 COVER ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7118760A COVER ASSY 1 *1
1 W10G7350941A Top Cover 1 *2
Side Cover (Left)
2 W10G7350942A 1 *2
With Seal
Side Cover (Right)
3 W10G7350943A 1 *2
With Seal
4 W10G7350944A Front Cover 1 *2
5 W10G7350945A Bumper Cover 1
6 W10G7350946A Bumper 1
7 W10G7350947A Cover Of Back 1 *2
8 W10G7350949A Blind Patch Cover 1
9 W10G7351391A Cord Cap 2
10 W10G7351150A Catch Cover 1
Stand Perimeter
11 W10G7350940A 1
Cover
12 W10G7351166A Stand Lower Cover 1
13 W10G7438691A Tire Cover 2 *2
14 W10G7321873E Blank Seal 6
Telescpic Cover
15 W10G7350950A 1
(Right)
Telescopic Cover
16 W10G7350951A 1
(Left)
Telescopic Arm
17 W10G9411091A 1 *2
Handle
18 W10G7437647A SW P.C.B. 1 *2
19 W10G7351451A Blank Brush 1
20 W10GM879A047 Setup Washer (M4) -
Connector Cap
21 W10GL987A003 -
Y-CS.492W
Phillips Truss
22 W10GM559A004 Machine Screw -
M4x10
23 W10GL987A013 Bolt Cap SCC-5 -
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-17


SP-18

16 COLLIMATOR ASSY(FCR Go2-1,2-2)


RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
COLLIMATOR ASSY FOR 100 V
0 W10GXOD001XX 1
(FCR Go2-1) *1,*2
COLLIMATOR ASSY FOR 200 V
0 W10GXOD002XX 1
(FCR Go2-2) *1,*2
1 W10G9110125A Cover (FW) 1 *2
2 W10G9110126A Cover (BK) 1 *2
3 W10G9410967A Crossed Acrylic 1 *2
Diaphragm Handle
4 W10G9210414A 2 *2
Assy
5 W10GJ851A012 Halogen Lamp 1 *2
6 W10G7514074A Coll Panel P.C.B. 1 *2
7 W10GN711A003 Tape Measure (inch) 1 *2
8 W10G9311051A Lamp Cover 1 *2
9 W10GN711A001 Tape Measure (cm) 1 *2
10 W10G7351340B Knob Assy 4 *2
11 W10G7438939A Lamp SW (FW) 1 *2
12 W10G7438939B Lamp SW (BK) 1 *2
13 W10GJ866A018 Knob A2431068 4 *2
14 W10GJ866A019 Cap A5031108 4 *2
15 W10G9411141A SSD Guide 1 *2
US Distance Sensor
16 W10G7439269B 1 *2
P.C.B.
17 W10G7352985A Lamp Socket Assy 1
18 W10G7437071A Indicator 4 *2
19 W10GJ641A130 Switch 2
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-18


SP-19

17 TUBE HEAD
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10GXOV001XX TUBE HEAD 1 *1,*2
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.

014-236-02C FCR-MB201 Service Manual SP-19


SP-20

18
18 CIRCUIT DIAGRAM
ALL

014-236-02C FCR-MB201 Service Manual SP-20


SP-21

18
18 CIRCUIT DIAGRAM
Top Left

014-236-02C FCR-MB201 Service Manual SP-21


SP-22

11
18 CIRCUIT DIAGRAM
Bottom Left

014-236-02C FCR-MB201 Service Manual SP-22


SP-23

11
18 CIRCUIT DIAGRAM
Top Right

014-236-02C FCR-MB201 Service Manual SP-23


SP-24

11
18 CIRCUIT DIAGRAM
Bottom Right

014-236-02C FCR-MB201 Service Manual SP-24


SP-25

19
19 PARTS NOS. SEARCH TABLE
Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No
W10G1390150F 12-11 W10G7349634A 14-3 W10G7436817B 14-2 W10GJ683A037 11-1
W10G4303133A 03-6 W10G7349634B 14-4 W10G7437071A 16-18 W10GJ683A039 11-6
W10G5401053A 06-5 W10G7349680A 07-3 W10G7437247A 17-0 W10GJ683A040 11-8
W10G7118451B 02-6 W10G7349681A 06-8 W10G7437258A 13-2 W10GJ8211904 07-21
W10G7118451B 13-0 W10G7349682A 07-2 W10G7437259A 13-1 W10GJ821A056 07-13
W10G7118451C 02-6 W10G7349683A 07-5 W10G7437315A 06-7 W10GJ821A074 07-13
W10G7118451D 02-6 W10G7349685A 06-6 W10G7437341A 10-20 W10GJ821A077 07-17
W10G7118453B 02-5 W10G7349687B 09-4 W10G7437387A 03-9 W10GJ822A010 07-15
W10G7118453B 12-0 W10G7349690B 07-18 W10G7437647A 15-18 W10GJ822A011 07-14
W10G7118457B 02-2 W10G7349725A 10-4 W10G7438691A 15-13 W10GJ822A019 07-19
W10G7118457B 06-0 W10G7349729A 10-5 W10G7438831A 10-19 W10GJ8339301 11-7
W10G7118462A 02-1 W10G7349730B 10-1 W10G7438939A 16-11 W10GJ833B158 11-3
W10G7118462A 03-0 W10G7349731B 12-1 W10G7438939B 16-12 W10GJ833B159 11-4
W10G7118760A 01-2 W10G7349777B 12-3 W10G7438996A 08-1 W10GJ8361072 04-7
W10G7118760A 15-0 W10G7349905A 03-10 W10G7438996B 02-9 W10GJ851A012 16-5
W10G7119013B 02-4 W10G7349905B 07-23 W10G7439269B 16-16 W10GJ866A018 16-13
W10G7119013B 10-0 W10G7349918A 07-7 W10G7439453A 01-3 W10GJ866A019 16-14
W10G7119016A 02-3 W10G7349958A 10-12 W10G7439995A 07-12 W10GJ881A150 07-11
W10G7119016A 07-0 W10G7349958B 10-13 W10G7513522G 11-5 W10GK211A056 08-6
W10G7231049A 03-3 W10G7350629A 12-5 W10G7513531E 01-4 W10GK621A228 08-2
W10G7231050A 02-7 W10G7350940A 15-11 W10G7513981A 10-3 W10GK621A237 08-5
W10G7231050B 02-8 W10G7350941A 15-1 W10G7514054B 07-8 W10GK621A238 08-4
W10G7231052A 07-1 W10G7350942A 15-2 W10G7514055B 07-9 W10GK621A239 08-3
W10G7231052A 08-0 W10G7350943A 15-3 W10G7514056B 07-10 W10GK621A264 07-16
W10G7231059A 07-22 W10G7350944A 15-4 W10G7514062B 10-6 W10GL1511005 12-16
W10G7231339B 01-1 W10G7350945A 15-5 W10G7514074A 16-6 W10GL1521002 12-14
W10G7231339B 02-0 W10G7350946A 15-6 W10G9110125A 16-1 W10GL1521005 12-17
W10G7231344B 01-0 W10G7350947A 15-7 W10G9110126A 16-2 W10GL170A014 12-15
W10G7231344C 01-0 W10G7350949A 15-8 W10G9210414A 16-4 W10GL170A029 12-19
W10G7231820A 14-0 W10G7350950A 15-15 W10G9210416A 16-0 W10GL919A008 12-13
W10G7231820B 02-10 W10G7350951A 15-16 W10G9210416B 16-0 W10GL919A009 12-18
W10G7232031A 07-24 W10G7351150A 15-10 W10G9310645A 12-12 W10GL933A087 05-1
W10G7232074A 10-10 W10G7351166A 15-12 W10G9311051A 16-8 W10GL933A088 05-3
W10G7232074B 10-11 W10G7351276A 12-6 W10G931351XB 12-4 W10GL933A089 05-2
W10G7232312B 09-3 W10G7351340B 16-10 W10G931425XC 12-2 W10GL9370220 10-8
W10G7232389A 03-1 W10G7351341A 07-7 W10G931427XA 06-4 W10GL987A003 15-21
W10G7232394A 07-4 W10G7351391A 15-9 W10G931428XB 06-2 W10GL987A013 15-23
W10G7232394A 09-0 W10G7351451A 15-19 W10G931428XB 12-7 W10GM559A004 15-22
W10G7321873E 15-14 W10G7351809A 03-4 W10G932000XC 06-1 W10GM879A047 15-20
W10G7337185A 10-7 W10G7351809B 03-5 W10G9410967A 16-3 W10GN711A001 16-9
W10G7344796B 07-20 W10G7352442A 02-11 W10G9411091A 15-17 W10GN711A003 16-7
W10G7348882A 04-4 W10G7352805A 03-7 W10G9411141A 16-15
W10G7348883A 04-1 W10G7352805A 05-0 W10G941382XA 12-10
W10G7348884A 04-6 W10G7352931B 10-2 W10G941843XA 12-8
W10G7348885A 04-3 W10G7352931B 11-0 W10G941844XA 12-9
W10G7348886A 04-5 W10G7352932A 07-6 W10GA734A001 03-8
W10G7348887A 04-2 W10G7352985A 16-17 W10GE910A141 11-5
W10G7349568A 10-14 W10G7433266A 12-20 W10GH136A030 09-1
W10G7349569B 10-15 W10G7433266B 12-21 W10GJ139A003 09-5
W10G7349571A 10-17 W10G7433266C 12-22 W10GJ147A057 09-2
W10G7349572A 10-16 W10G7433756A 06-3 W10GJ261A013 10-9
W10G7349573A 10-18 W10G7435436B 04-8 W10GJ641A130 16-19
W10G7349585A 13-3 W10G7436817A 14-1 W10GJ641A131 11-2

014-236-02C FCR-MB201 Service Manual SP-25


SP-26
BLANK PAGE

014-236-02C FCR-MB201 Service Manual SP-26


SP-27
BLANK PAGE

014-236-02C FCR-MB201 Service Manual SP-27


Control Sheet
Revision
Issue date Reason Pages affected
number
03.09.2011 02 Revision (FM5656) All pages

FCR-MB201 Service Manual

Preventive Maintenance (PM)

014-236-02E FCR-MB201 Service Manual


PM-1
1. List of Inspection 1.2 Mechanical inspection

Category Inspection items Inspection method Adjustment method


1.1 Electrical inspection Traveling With the drive catch turned Move forward at 0 to 5 km/h. No need to adjust the traveling
on Move backward at 0 to 2.5 km/h or 3.5 speed.
km/h.
Inspect the following items as needed.
With the drive catch turned Move forward at 0 to 2.5 km/h.
Items Allowable range off Move backward at 0 to 2.5 km/h.
BED SIDE DRIVE Move forward and backward at 0 to 1.0
See MC5.3 Tube voltage and mAs km/h.
X-ray tube voltage adjustment Adjustment switch Move forward and backward at 0.1 km/
{MC:5.3} h.
See MC5.4 Tube current adjustment (The equipment temporarily stops after
X-ray tube current
{MC:5.4} moving 15 cm.)
See MC5.3 Tube voltage and mAs Handle operation is normal. Check whether the handle moves Remove foreign objects, or replace
mAs adjustment smoothly. Check whether the handle parts (see MC4.8 Removing the
{MC:5.3} spontaneously returns to the center transport handle section).
Insulation resistance 10MΩ position when you release your hands. {MC:4.8}
No abnormal noise is Check by actually operating the Replace parts.
Collimator lamp timer 27 to 33 seconds
produced from the motor equipment.
Light field illuminance 160 lx or more and casters during traveling.
Initial current for charging 0.6 to 2.2 A Stand The arm can be smoothly Check by actually operating the Remove foreign objects, grease
PWR board output operated. equipment. the arm, make sure that no screw
Voltage when completely charged 210 to 230V
(Charger output) is loosened, or replace parts.
Current when completely charged 0.6 A or less The collimator can rotate Check by actually operating the Remove foreign objects, grease
CZ65AR (MBDRV) board Approximately 168V smoothly. equipment. the collimator, and make sure that
Between CNROT-1 and 2 no screw is loosened, or replace
Stator coil voltage
CZ65AR (MBDRV) board Approximately 153V parts (see MC4.1 Replacing the
Between CNROT-1 and 3 collimator lamp). {MC:4.1}
Rotor startup delay time 1.2 to 2.0 seconds The locks around the Check by actually operating the Remove foreign objects, grease
Standard: 29 minutes and 30 seconds to head can be smoothly equipment. the locks, and make sure that no
operated. The locks are screw is loosened, or replace parts
30 minutes and 30 seconds
Auto power-off not excessively loose. The (see PM1.4 Adjusting the control
(Subject to change depending on
control force for the head is force for rotation and angulation).
maintenance mode) well adjusted. {PM:1.4}
The control force for the Check by actually operating the See PM1.3 Adjusting the balance
supporting beam and arm is equipment. of telescopic arm vertical
well balanced. movement. {PM:1.3}
No wire rope is broken Check visually. Replace parts.
Switches The electromagnetic brake Check by actually operating the Check wiring, or replace parts (see
can be properly released equipment. MC4.8 Removing the transport
by the switches on each handle section and MC4.12
section. Replacing electromagnetic brakes).
{MC:4.8} {MC:4.12}
Head No oil leaks from the tube Check visually. Replace parts (see MC4.6
head Replacing the tube head).
{MC:4.6}
Screws No screw is loose in each Check visually, and if necessary, make Tighten the screws again. For the
part. sure that the screws are properly screws with a yellow paint mark,
tightened. contact our factory.
Labels The caution labels are Check visually. Order the labels (see Safe2.
properly attached. Labels). {Safe:2.}

014-236-02E FCR-MB201 Service Manual PM-1


PM-2
1.3 Adjusting the balance of telescopic arm vertical 1.4 Adjusting the control force for rotation and angulation
movement
1.4.1 Adjusting the control force for rotation
1. To detach the supporting beam cover (  1 ), remove the two caps (A) and two M4 Figure 4.3 shows the internal parts that are used. They include the thrust ring ( 
1 )
Phillips countersunk screws (B). When removing the countersunk screws, be sure to (941382XA), the disc spring (  2 ) (L919A008), and the bearing washer ( 
3 ) (L1521002). A
keep the two cap-fixing washers (C) for later use. three-piece set is also available (9510079B). Replace any damaged parts.
2. Loosen the nut (D), which fixes the adjustment screw. (Use a 19 mm diameter
spanner.)
3. Turn the adjustment screw (E) to adjust the balance of vertical movement.
- Turning the screw to the left lifts the arm up.
- Turning the screw to the right drops the arm down.
1 2 3
Figure 4.2 Parts used
In general, adjust the balance so that the arm is lifted a little upward.
1. Remove the dome plug (  4 ) (which is only inserted). Remove the knob ( 
5 ) (hexagon
socket set screw 2-M4) if this part obstructs the steps described below.
4. Make adjustments so that the control force is 4 kgf or less for all strokes.
5. After the adjustment, be sure to fix the nut (D), which fixes the adjustment screw, in
place.
6. Attach the supporting beam cover (
1 ).
4 5

Figure 4.3 Rotation adjustment position


2. The structure consists of the thrust ring ( 
1 ), the claw washer ( 
6 ), the disc spring
( 3 ), and the bearing nut ( 
2 ), the bearing washer (  7 ).

1 6 2 3

Figure 4.1 Adjusting the balance of slider vertical movement

1 6 2 3 7

Figure 4.4 Structural diagram for mounting


After replacing the parts, rotate approximately 20 times to allow the parts to become
worked in.
014-236-02E FCR-MB201 Service Manual PM-2
PM-3
3. Rotate the bearing nut ( 
7 ), and press down one of the claws of the bearing washer 1.4.2 Adjusting the control force for angulation
(
3 ) by using a tool such as a flathead screwdriver to adjust the control force.
Figure 4.9 shows the internal parts that are used. They include the thrust washer ( 
8 )
(1390150F), the disc spring (  9 ) (L919A009), and the bearing washer ( 
10 ) (L1521005). A

three-piece set is also available (9510079C). Replace any damaged parts.

7
Flathead
screwdriver

Figure 4.5 Bearing nut


8 9 10
4. Place a flathead screwdriver on the bearing nut ( 7 ), and use a hammer to tap the
nut to tighten the nut. While doing so, apply the measurement instrument to the Figure 4.8 Parts used
bottommost part of the collimator, and adjust the control force as follows:
1. Remove the dome plug ( 
11 ) (which is only inserted).
* Recommended measurement instrument: IMADA Mechanical Force Gauge FB-10K
(see Figure 4.7)
-The measurement taken at the 0° position from both front and back (two directions)
must read 54 N (5.5 kgf) or less. The target value is 50 N (5.1 kgf).
11
-The rotation must stop at any given position (check the 90° and -20° positions).

Figure 4.9 Angulation adjustment position


2. 8 ), the disc spring ( 
The structure consists of the thrust washer (  9 ), the bearing
washer ( 
10 ), and the bearing nut ( 
12 ).

Figure 4.6 Adjustment Positions


8 9 10 8 9 10 12
5. After adjustment, bend one of the claws on the bearing washer ( 
3 ) upward by 90°
to prevent the bearing nut ( 
7 ) from becoming loose (of the four grooves, choose Figure 4.10 Structural diagram for mounting
the one where it is the easiest to bend the claw). Bend the claw of the bearing washer 3. Rotate the bearing nut ( 
12 ), and press down one of the claws of the bearing washer
(3 ) upward by 90°, and make sure that the claw is caught in the bearing nut ( 7 ) to 
10 by using a tool such as a flathead screwdriver to adjust the control force.
prevent rotation.

12

Figure 4.11 Bearing nut


Figure 4.7 Bearing washer works diagram
6. Attach the dome plug ( 
4 ) and check for normal operation.

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PM-4
4. Place a flathead screwdriver on the bearing nut ( 12 ), and use a hammer to tap the
1.5 Areas to clean
nut to tighten the nut. While doing so, measure the force at the 0° position at the
location indicated in Figure 4.13, and adjust the control force as follows: During inspection, clean the areas shown below by using a blower or vacuum cleaner.
- The measurement must read 70 N (7.1 kgf) or less. The target value is 54 N (5.5 kgf).
Before cleaning the equipment, be sure to turn the power off and remove CNMAIN. (Be
- The rotation must stop at any given position. Make sure that the rotation can stop at
careful to avoid electrical shock.) During cleaning, cover the tip of the connector for
the 90° position (the position at which the cable is positioned above), where stopping CNMAIN with tape so that the contact for CNMAIN cannot be touched.
is difficult, as shown in the photograph to the right of Figure 4.13.

90°

Figure 4.12 Control force adjustment diagram 1


5. After adjustment in step 4, measure the force at the 0° position at the location
indicated in Figure 4.13. Make adjustments as needed and make sure that the
measurement is 70 N or less.

Figure 4.13 Control force adjustment diagram 2


6. After adjustment, bend one of the claws on the bearing washer ( 
10 ) upward by 90° to

prevent the bearing nut ( 


12 ) from becoming loose (of the four grooves, choose the
one where it is the easiest to bend the claw).
Bend the claw of the bearing washer by 90°, and then make sure that the claw is
caught in the bearing nut ( 
12 ) to prevent rotation.

7. Attach the dome plug ( 


11 ) and check for normal operation.

Figure 4.14 Cleaning Points

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PM-5
1.6 How to deactivate wire rope fall prevention 5. Adjust and check the position of the brake pawl.
Check whether the left and right sides of the brake pawl are released. If they are not
When wire rope fall prevention is activated, you can deactivate it by using the following released, use a screw driver to move the metal plate that fixes the brake pawl left and
procedure: right and adjust the position of the brake pawl so that both sides are released.
Never remove the screw except describing in this procedure. This mechanism might
not be restorable
Brake pawl
1. Make sure that the safety brake is not engaged due to breaking of a wire.
If a wire rope is broken, the wire suspending the telescopic arm is loosened.
If the wire is broken, the telescopic arm falls when fall prevention is canceled, which
could result in injury or equipment damage. Take measures such as placing a piece
of wood for support to prevent the telescopic arm from falling, and then release the
brake. After releasing the brake, bring the telescopic arm down to the lowest level.

2. Remove the telescopic arm cover.


3. Release the safety brake. Metal plate fixing the
brake pawl
Brake rail

Pressing this screw section


down detaches the brake 6. Check the movement.
pawl and releases the
Make sure that the telescopic arm moves up and down smoothly.
safety brake.
7. Attach the telescopic arm cover.
If the telescopic arm strongly hits the highest level of the stand, fall prevention might
become activated. Fall prevention might also become activated when the arm is
rapidly moved upward. (Fall prevention is activated by an extremely large force, but
is not activated by normal operation. When the arm is moved vertically, its speed is
likely to gradually increase within the movable range.)
A caution label is attached to the equipment (telescopic arm section) to alert the
operator to the above situation while the equipment is used.

4. Remove any burrs on the brake rail.


Because fall prevention has been activated, burrs might be on the operating point of
the rail. Remove any burrs by using a file.

014-236-02E FCR-MB201 Service Manual PM-5


PM-6
2. List of Consumable Parts

2.1 Periodic replacement parts


Periodic replacement intervals for major consumable parts are shown below. Regardless of
whether or not they are faulty, we recommend you replace these parts on schedule. Note that
the replacement schedules vary according to the usage environment and conditions.

Replacement
schedule
Code Model Parts code Remarks
2 3 4
years years years
A set of 16 cells.
The schedule
DC power supply
depends
Battery assembly diagram
BT1 TBA 1 year on usage
(for U.S.A) (NPH16-12T)
conditions. Early
replacement is
required.
Sliding VR1 RS60K11K01B103 J261A013 O Travel speed (left
volume
VR2 RS60K11K01B103 J261A013 O and right paired)
regulator
Collimator
JC24V150W 02/G1 J851A012 O
lamp

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PM-7
BLANK PAGE

014-236-02E FCR-MB201 Service Manual PM-7


Control Sheet
Revision
Issue date Reason Pages affected
number
03.09.2011 02 Revision (FM5656) All pages

FCR-MB201 Service Manual

Installation (IN)

014-236-02E FCR-MB201 Service Manual


IN-1
1. Installation 1.2 Items to check
After removing the equipment, use the following table to check the equipment.
No. Items to check References and remarks OK?
1.1 How to remove the equipment from the crate No scratches, rust, dirt, deformations, or
1 distortions are found on the main unit or Y/N
1. Open the crate.
the appearance.
As shown in the following figures, a ramp is attached to the crate. All the labels are properly attached to
See Safe2. Labels.
2 the equipment and do not have any Y/N
{Safe:2.}
scratches.
3 All accessories are available. Y/N
4 The arm catch is stable. Y/N
While the mono-tank section is stored After turning on the equipment, the tube
Ramp in the drive catch, if the power switch voltage and mAs settings are displayed
(the key switch) is turned to the START for approximately two seconds on the
position, the power switch automatically LED panel, and then the power and
returns to the ON position after the battery indicators light up.
5 Y/N
equipment is turned on. If the mono-tank section is removed
from the drive catch, or a tube voltage or
mAs adjustment button is pressed, the
READY sign, and the tube voltage and
mAs indicators light up.
If any of the tube voltage or mAs
adjustment buttons are pressed, an
6 Y/N
2. Remove the fixtures around the ramp and wheels, set the ramp, and then remove electronic beep sounds and the settings
the equipment from its front side. are changed.
The tube voltage can be set from 40 kV
to 130 kV in 1 kV increments.
In addition, the tube voltage can be
7 Y/N
increased or decreased continuously
while the adjustment button is pressed.

After setting the tube voltage, the mAs


setting can be selected according to the
specified tube voltage as shown below:
- For 40 to 60 kV: 0.5 to 320 mAs
8 Y/N
- For 61 to 130 kV: 0.5 to 200 mAs
In addition, the mAs setting can be
increased or decreased continuously
while the adjustment button is pressed.

014-236-02E FCR-MB201 Service Manual IN-1


IN-2
No. Items to check References and remarks OK? No. Items to check References and remarks OK?
The tube voltage and mAs settings can When the mono-tank section is stored
be changed by pressing the adjustment in the arm/tank catch, the equipment
buttons on the remote panel located on can move at high speed. If the one-
15 Y/N
the X-ray variable limiting device. tank section is removed from the arm/
tank catch, the equipment moves at low
speed.
If the BED SIDE DRIVE key on the
panel is pressed, the movement speed
is changed to very slow.
16 Y/N
9 Y/N Also, if the BED SIDE DRIVE key is
unselected, the movement speed is
Remote panel changed to fast.
If you release your hands from the
17 Y/N
handle, the brakes are engaged.
If the key for adjusting the equipment Even if the key is held down, the
position on the remote panel of the X-ray equipment stops after moving
18 variable limiting device is pressed, the approximately 15 cm. To move the Y/N
Tube voltage/mAs equipment moves forward or backward. equipment further, release the key once,
adjustment buttons and then press the key again.
If the X-ray irradiation switch on the The equipment does not make abnormal
19 Y/N
10 X-ray variable limiting device is pressed, Y/N noises while moving.
the X-ray irradiation indicator lights up. When the telescopic arm is extended
If the buttons on the X-ray variable or moved up or down, the equipment
20 Y/N
limiting device grips or the buttons moves smoothly does not make
on the telescopic arm grips are being abnormal noises.
11 pressed, the electromagnetic brakes Y/N The console (PC) can start without any
21 Y/N
for the arm/tank catch, support column problems.
rotation, and arm longitudinal movement The CR image reader can start without
22 Y/N
are released. any problems.
The equipment moves forward when the The setting conditions change when
12 handle is pushed and moves backward Y/N using the console (FCR-MB 201
23 Y/N
when the handle is pulled. Console) (PC) to select the body part to
The equipment rotates to the left when be scanned.
the right side of the handle is pushed
and the left side of the handle is pulled.
13 Also, the equipment rotates to the Y/N
right when the left side of the handle is
pushed and the right side of the handle
is pulled.
The movement speed is increased if
the handle is pushed strongly, and the
14 Y/N
movement speed is decreased if the
handle is pushed lightly.

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IN-3
1.3 Switching Power Voltage (Only spec. 200-240V System) 1.5 Creating images
1. CNT1 connector is used for the change of input voltage.
2. 230V is set at shipment for the equipment. Reconnect to the loop connector in 1.5.1 Items to check beforehand
the accessory box of 220V or 240V on the power supply transformer if you use it
Before using the equipment, the following items must be checked:
where the commercial use power supply voltage is other than 230V.
- Use an IP with the largest size available in the facility.
AC220V AC230V AC240V
- Make sure that no important image data stored on the IP can be exposed to light.
(Factory default)
Gray Brown Red
1. Confirm that the READY window appears.
Items displayed on the RU operation panel differ depending on the settings for LANGUAGE
and SCREEN TYPE selected during setup of the equipment.
For details on the items displayed on the RU operation panel, see the service manual for
FCR-MB 201 RU.
2. Perform quick deletion on the IP to clear the natural radiation and image data that
are stored on the IP.
3. Expose the IP.

Make sure that the X-ray tube voltage is set to 80 kV. Otherwise, images cannot be
created correctly.

- Set the radiation dose as shown in the following table and expose two IPs with the largest
size available in the facility:
- X-ray tube Tungsten X-ray tube
- Radiography dose 1 mR
- Maximum IP size 14" x 14" (35 cm x 35 cm) or
NOTICE 14" x 17" (35 cm x 43 cm)
- Example radiography Distance: 1.8 m
conditions Voltage: 80 kVp
CNT1 mAs: 0.63 mAs
Connector - For the first exposure, expose the IP by positioning it normally in relation to the X-ray tube.
For the second exposure, expose the IP by positioning it 180 degrees away (upside down)
in relation to the X-ray tube.

1.4 Checking X-ray performance


Check the X-ray performance according to the data sheet attached to it.

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IN-4
1.5.2 Checking images 3. Check the image format.
Make sure that the white band of the output film is at least 2 mm shorter than the
To check images:
actual size on the IP.
- Before connecting to a LAN, use a grounding wire to discharge static electricity.
- MENU and other items displayed on the monitor will differ depending on the type 2 mm or less Image frame
of IP. Use the MENU that is displayed by performing the procedure described below
when checking images.

1. Use the IP prepared in IN1.5.1 Items to check beforehand for radiography. From
the FCR-MB 201 Console menu, select QC/TEST, IMAGE-FORMAT or IMAGE-
FORMAT-2, and then SINGLE to output images. White portion
If the output film does not satisfy the required conditions, see the service manual for
{IN:1.5.1_Items to check beforehand}
FCR-MB 201 RU.
2. Confirm that the images output to films or displayed on the monitor do not
contain any inconsistency. Depending on the scanned size and film size, the distance measured on the film
might differ from the actual size on the IP. In this case, you can obtain the actual size
Make sure that the density is consistent in the main scanning direction.
by multiplying the distance on the film by the reduction ratio of the film. The actual
If the density of the images is inconsistent, compare the two films output with the size on the IP can be obtained by using the following formula:
same size from the IP, and then determine whether such inconsistency was caused 100
by the equipment or the X-ray tube. Real size on IP = Measured value x
Reduction ratio (%)
- If both films include inconsistency in density in the same direction

Normally positioned IP (the first film) 180-degree rotated IP (the second film)
In the above case, the inconsistency might have been caused by the equipment.
- If the unevenness locations in density are different

Normally positioned IP (the first film) 180-degree rotated IP (the second film)
In the above case, the inconsistency might have been caused by the X-ray tube.

014-236-02E FCR-MB201 Service Manual IN-4


IN-5
1.6 Checking the S value If the radiation dose measured by the dosimeter is less than 1 mR, adjust the
distance, tube current, and radiation time while keeping the tube voltage at 80 kV so
Expose an IP at 1 mR, and then create the image by reading the data from the IP between that the radiation dose is set to 1 mR. After checking the image, record the modified
10 and 11 minutes after the exposure. Make sure that the displayed S value and the S value radiography conditions as follows:
that is calculated by the mean dose per 1 mR are within the allowable limits. - Distance: cm
- Tube voltage: kV
The allowable limits for the S value can be obtained as follows: - Tube current: mA (or mAs)
- Allowable limits for the S value when the equipment is operated by a user - Radiation time: second (or mAs)
Maximum limit: 200 x 1.5 = 300
Minimum limit: 200 / 1.5 = 133 If radiography conditions are unknown, modify them according to the values shown in the
- Allowable limits for the S value when maintenance or inspection is performed for the following figure:
equipment X-ray tube
Maximum limit: 200 x 1.3 = 260 Tube voltage: 80 kVp
Minimum limit: 200 / 1.3 = 154 mAs: 0.63 mAs
The reason why the allowable limits for the S value when maintenance or inspection is Distance: 180 cm
performed for the equipment are smaller than the allowable limits for the S value when
the equipment is operated by a user is to eliminate the need for another adjustment of the
equipment in a short period of time after the inspection or adjustment.

1. Place the center of a cassette to match the center of the X-ray irradiation field. Set
the X-ray irradiation field approximately 3 cm wider than the outer frame of the
cassette. Remove the cassette, and then place the dosimeter at the center of the
X-ray irradiation field.

X-ray tube

Dosimeter
180 cm or more
3. Measure the radiation dose for five times by using the radiography conditions
obtained in step 2, and then calculate the mean value.
For example, if measured five values are as follows, the mean value will be 1.04.
1st 2nd 3rd 4th 5th Mean
measured measured measured measured measured value
value value value value value
0.9 1.0 1.1 1.2 1.0 1.04
4. Record the radiography conditions and the mean dose value obtained in step 3 to
FCR S-Value Control Table.
Cassette X-ray irradiation� 5. Perform a quick deletion to delete image data and natural radiation stored in the
field IP.
Place the dosimeter in the center of the X-ray
3 cm 3 cm
irradiation field.

2. Set the tube voltage to 80 kV, and confirm the radiation dose is 1 mR.

014-236-02E FCR-MB201 Service Manual IN-5


IN-6
Minimum allowable limit Maximum allowable limit
Before performing a quick deletion, make sure that no important data is stored on the
154  <  208  <  260
IP.

Make sure that the S value per 1 mR is within the range between
6. Using the radiography conditions obtained in step 2, perform X-ray irradiation on the minimum allowable limit and the maximum allowable limit.
a 14" x 17" (35 cm x 43 cm) or 14" x 14" (35 cm x 35 cm) IP.
If the S value per 1 mR obtained in step 8 is not within the allowable limits, see the
service manual for FCR-MB 201 Console to modify the settings, and then check the S
Use an IP with the largest size available in the facility. value again.

7. Between 10 and 11 minutes after the exposure, output the image from the IP in
step 6. From the console (FCR-MB 201 Console) menu, select QC/TEST, IMAGE-
FORMAT or IMAGE-FORMAT-2, and then SINGLE to output the image.
8. Obtain an S value per 1 mR by calculating the displayed S value (the S value on
the film or the console (FCR-MB 201 Console) monitor) and the mean dose value
obtained in step 3.
For example, to calculate the S value when the displayed S value is 200 and the
mean dose value obtained in step 3 is 1.04:
- Film to which image data is to be output

S value displayed on the film

- FCR-MB 201 Console monitor

Displayed S value

S value per 1 mR = Displayed S value x Mean dose value


= 200 x 1.04
= 208

9. Make sure that the S value per 1 mR obtained in step 8 is within the allowable
limits.
For example, the S value can be calculated as follows:

014-236-02E FCR-MB201 Service Manual IN-6


IN-7
1.7 Backing up the RU settings 6. The following window appears. Click the ... button under Configuration Backup.

Before making a backup of the RU settings, prepare the following items:


- USB flash memory for saving backup data (for maintenance)
- FUJIFILM FCR-MB 201 Console Service Manual
- While backing up data, do not turn off the CL and RU. If you do so, the equipment
might not start properly.
- If no operation is performed for a certain period of time, FCR GO2 will be turned off
automatically. Therefore, perform some operations such as pressing a panel key
while backing up data.
- The procedure might be updated. For the latest information about the procedure,
see FUJIFILM FCR-MB 201 Console Service Manual.
For details on the operation procedures, see step 4 in section 6.1 for IN30 in
1.7.1 Backing up the CL settings FUJIFILM FCR-MB 201 Console Service Manual.
7. The following window appears. Click the pull-down menu ( ) for Drive:, select
1. Start the CR mobile unit.
d:\, and then click the OK button.
FCR starts up.
2. Select FCR, and then Exit System. Press the OK button while pressing the
Shift key.
Windows appears.
3. Connect the USB flash memory to the CL.

- Remove all other USB devices so that the USB flash memory is recognized as the D drive.
- Make sure that the USB flash memory is displayed as the D drive.

4. Start Service Utility.


For details on how to start Service Utility, see MU-1 in FUJIFILM FCR-MB 201 For details on the operation procedures, see steps 5 and 6 in section 6.1 for IN30 in
Console Service Manual, or execute IIPService Utility.exe under C:\ FUJIFILM FCR-MB 201 Console Service Manual.
program file\Fujifilm\IIP\System.
8. The following window appears. Make sure that "d:\" is selected for Specified
5. Click Configuration Restore / Backup. Directory, and then click the Backup button.

For details on the operation procedures, see step 3 in section 6.1 for IN30 in
FUJIFILM FCR-MB 201 Console Service Manual.
For details on the operation procedures, see step 7 in section 6.1 for IN30 in
FUJIFILM FCR-MB 201 Console Service Manual.

014-236-02E FCR-MB201 Service Manual IN-7


IN-8
9. While backing up data, the mouse cursor changes to an hourglass. Wait until
the hourglass changes back to the normal cursor. Make sure that the USB flash
memory is not being accessed, and then click the Cancel button in the window
described in step 8.
For details on the operation procedures, see step 12 in section 6.1 for IN31 in
FUJIFILM FCR-MB 201 Console Service Manual.

To back up only the CL settings, click Exit Service Utility on the Service Utility window
to exit the operation.
For details on the operation procedures, see steps 3 and 4 in section 6.3 for IN34 in
FUJIFILM FCR-MB 201 Console Service Manual.
1.7.2 Backing up the RU settings 6. From the BACKUP pull-down menu ( ), select the item to back up such as
1. Start the CR mobile unit. CONFIGURATION, LOG ALL, or SCN ALL DATA, and then click the EXECUTE
button.
FCR starts up.

After performing the procedure described in 1.7.1 Backing up the CL settings, you can
continue the procedure explained below.

2. Select FCR, and then Exit System. Press the OK button while pressing the
Shift key.
Windows appears.
3. Select Start, and then Run.
The Run window appears.
4. In the text box, enter C:\Program Files\Fujifilm\FCR\TOOL\RuPcTool\
RuPCTool.exe, and then click the OK button. (The Run window command is not For details on the operation procedures, see steps 5 and 6 in section 6.3 for IN34 in
case-sensitive.) FUJIFILM FCR-MB 201 Console Service Manual.
7. The following window appears. Click the ... button.

For details on the operation procedures, see step 7 in section 6.3 for IN34 in
FUJIFILM FCR-MB 201 Console Service Manual.
For details on the operation procedures, see step 2 in section 6.3 for IN33 in
FUJIFILM FCR-MB 201 Console Service Manual.
5. RU PC-TOOL shown below starts up. From LIST OF EXISTING RU, select the
RU that you want to back up, and then click the FTP button.

014-236-02E FCR-MB201 Service Manual IN-8


IN-9
8. The following window appears. Click the Drive pull-down menu (( ), select d:\, 1.8 Optional items
and then click the OK button.
References and
No. Items to check OK?
remarks
1 For a wireless hand switch (ZPS-RH-6): Y/N
After turning on the equipment and removing the mono-tank
section from the drive catch, make sure that if the ROT switch on
the wireless hand switch is pressed, the rotor starts to rotate and
the READY sign on the upper part of the drive catch lights up.
2 For an ultrasound distance meter (ZCS-UM3): Y/N
Check that if the U.S.M button on the remote panel is pressed,
the distance is displayed on the LED panel for the mAs setting on
the remote panel.
Make sure that the cm LED on the remote panel lights up.
Check that if the kV/mAs key on the remote panel is pressed, the
For details on the operation procedures, see steps 7 and 8 in section 6.3 for IN34 in
radiography conditions are displayed.
FUJIFILM FCR-MB 201 Console Service Manual. 3 For a protective screen (ZCS-PT9): Y/N
9. The window described in step 7 appears again. Make sure that the directory has Make sure that no cracks or damages are on the protective screen.
been updated to d:\, and then click the OK button. Make sure that when the protective screen is set, it does not fall
over into the storage position.
For details on the operation procedures, see step 9 in section 6.3 for IN35 in
FUJIFILM FCR-MB 201 Console Service Manual.
10. When the window indicating that the backup processing has been completed 1.8.1 Installing Mirrors (Optional)
appears, click the OK button.
Install the mirrors as shown below by using four screws included in the accessory box.

1.8.2 Installing the Hook for X-ray Protective Clothing (Optional)


Install it on side of main beam by retaining screws.

1.8.3 The Stand for the Barcode Reader (Optional)


For details on the operation procedures, see step 10 in section 6.3 for IN35 in
Attach it with a double stick tape.
FUJIFILM FCR-MB 201 Console Service Manual.
11. Make sure that the USB flash memory is not being accessed. Click the button 1.8.4 Replacing the Tape Measure (unit - cm) and change setting
to close and exit RU PC-TOOL. value of the Ultrasound Distance Meter (Only for Canada)
1. See MC4.3 Replacing the collimator tape measure to change the tape measure
units from inches to centimeters.
{MC:4.3_Replacing the collimator tape measure}
2. Change the maintenance table.
3. Confirm that the units have been changed from inches to centimeters.
4. Change the label to French (if necessary).

014-236-02E FCR-MB201 Service Manual IN-9


IN-10
1.8.5 Installing the X-ray Protection Barrier (Optional) 1.8.6 Installing the X-ray Wireless Hand-switch (Optional)
1. Remove the 6 stickers on the top cover. 1. See MC1 How to remove the covers and perform all steps up to and including
2. Fix the protection barrier (1) by using six M6 truss screws (A). removal of the top cover.
3. Make sure the barrier operates normally. {MC:1._How to remove the covers}
2. Install the receiving board (1) on the fixing plate (2) by using two M3 cross-
recessed pan head screws with spring washers and washers (A).
3. Install the infrared receiving area cover (3) on the fixing plate (2) by using two M3
cross-recessed pan head screws with spring washers and washers (B).
4. Install the fixing plate (2) on the catch support beam (4) by using four M4 cross-
recessed pan head screws with spring washers and washers (C).
5. Install the main board (5) by using two M3 cross-recessed pan head screws with
spring washers and washers.
6. Use a cable to connect the receiving board (1) and main board (5).
7. Use a cable to connect the main board (5) to the CNWH on the CPU board.
8. Confirm that it operates correctly, and then assemble the parts by following the
above steps in reverse order. Replace the catch area cover (6).

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IN-11
1.9 Checking the accessories 1.10 Charging the Battery
One grounding wire (5 m) Charging the battery if necessary.

During storage, batteries gradually lose their capacity due to self-discharge, therefore the
capacity after storage is lower than the initial capacity.
One dust cover
(For use in USA) (For use in Europe)

The conversion plug in the region is used in U.K and Australia.

When using a 2-prong outlet, make sure to ground the equipment by using an
Glass fuses: Enclosed fuses: additional grounding wire. Otherwise, electric shock or mechanical damage could
For the POWER board: For the primary side of the isolation transformer: occur.
Two 10 A fuses (FU1) Two 10 A fuses (FU2 and FU3) for a 120 V system
For the MBDRV board: Two 5 A fuses (FU2 and FU3) for a 200 V system
Two 10 A fuses (FU2)

Super-rapid fuse:
One 100 A fuse (for the battery)

014-236-02E FCR-MB201 Service Manual IN-11


Control Sheet
Revision
Issue date Reason Pages affected
number
03.09.2011 02 Revision (FM5656) All pages

FCR-MB201 Service Manual

Performance Check (PC)

014-236-02E FCR-MB201 Service Manual


PC-1

Performance Checklist of FCR-MB 201 ■ X-ray Output Test – Data Sheet (For Replacement)
Date : _____________
Check the performance by using the below “X-ray Output Test - Data Sheet”.
● Installation information
■ X-ray Output Test – Data Sheet (For Installation) Equipment S/N
Date : _____________ Facility Name

● Installation information Facility Number


Equipment S/N Operator
Facility Name Signature
Facility Number Installation Date
Operator ● Measurement Equipment
Signature
Equipment Type / Model S/N
Installation Date
Tube voltmeter
● Measurement Equipment mAs meter
Equipment Type / Model S/N Oscilloscope
Tube voltmeter Dosimeter
mAs meter ● X-ray Output Test
Oscilloscope Item Set value Measured value
Dosimeter 40kV 25mAs kV mA

● X-ray Output Test 50kV 25mAs kV mA

Item Set value Measured value 60kV 25mAs kV mA

60kV 25mAs kV 70kV 25mAs kV mA

90kV 25mAs kV 90kV 25mAs kV mA


Tube voltage (kV)
100kV 25mAs kV Tube voltage (kV) 100kV 25mAs kV mA
Tube current (mA) 130kV 16mAs kV mA
130kV 16mAs kV
5mAs mAs 40kV 5mAs kV mA

16mAs mAs 50kV 5mAs kV mA


mAs
80kV
(Current time product) 32mAs mAs 60kV 5mAs kV mA

160mAs mAs 70kV 5mAs kV mA


80kV 5mAs kV mA
5mAs mAs

mAs 16mAs mAs


80kV
(Current time product) 32mAs mAs
160mAs mAs

014-236-02E FCR-MB201 Service Manual PC-1


PC-2
BLANK PAGE

014-236-02E FCR-MB201 Service Manual PC-2


PC-3
BLANK PAGE

014-236-02E FCR-MB201 Service Manual PC-3

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