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FCR Go 2
FCR-MB 201 Mobile X-ray Unit
Service Manual
This symbol indicates possible danger that could result in light or moderate
injury, partial equipment damage, or computer data loss.
n Indication of Refer To
The " " mark is used to indicate the chapter or section you should refer to.
Its format is as indicated below.
{MC:5.1_Cassette Set Unit}
2. Labels ....................................................................Safe-6
3. Precautions on Electromagnetic Interference ...Safe-9
Product Specifications
1. Specifications ......................................................Spec-1
1.1 External Dimensions ................................................................. Spec-1
1.2 Specifications and Performance ................................................ Spec-1
2. Climate Conditions..............................................Spec-5
2.1 Storage ..................................................................................... Spec-5
2.2 Storing the unit .......................................................................... Spec-5
2.3 Precautions that must be taken when transporting this unit........ Spec-5
Troubleshooting (MT)
1. How to remove the covers.....................................MC-1 4.15 Replacing the operation panel................................................. MC-16
4.16 Replacing the RU operation panel........................................... MC-17
2. How to remove the RU ...........................................MC-3 4.17 Replacing the stand section..................................................... MC-18
3. How to replace the RU ...........................................MC-5 4.18 Replacing the boards (control unit)........................................... MC-18
4.18.1 Replacing the CPU board............................................................... MC-18
4. Parts Replacement Procedure ..............................MC-6 4.18.2 Replacing the MBDRV board.......................................................... MC-19
4.1 Replacing the collimator lamp.................................................... MC-6 4.18.3 Replacing the PWR board............................................................... MC-19
4.2 Replacing the collimator............................................................. MC-6 4.19 Replacing the cord reel............................................................ MC-20
4.3 Replacing the collimator tape measure...................................... MC-7 4.20 Replacing the IGBT................................................................. MC-21
4.4 Replacing the cross plate.......................................................... MC-7 4.21 Replacing the capacitor........................................................... MC-22
4.5 Replacing the collimator handle................................................. MC-7 4.22 Replacing LAN connector........................................................ MC-23
4.6 Replacing the tube head............................................................ MC-7 4.23 Replacing the USB connector.................................................. MC-23
4.7 Removing the drive catch section and its composition............... MC-9 4.24 Replacing the keyswitch.......................................................... MC-24
4.7.1 Removing the drive catch section..................................................... MC-9 4.25 Replacing the emergency travel release switch....................... MC-24
4.7.2 Removing the parts......................................................................... MC-10 4.26 Replacing the emergency stop switch...................................... MC-25
4.8 Removing the transport handle section.................................... MC-10 4.27 Replacing the DC power unit................................................... MC-25
4.9 Replacing the tire and motor.....................................................MC-11 4.28 Replacing the inverter.............................................................. MC-26
4.10 Replacing the caster section.................................................... MC-12 4.29 Replacing the power unit......................................................... MC-26
4.11 Replacing the battery............................................................... MC-13 4.30 Layout of components............................................................. MC-27
4.12 Replacing electromagnetic brakes........................................... MC-14
4.12.1 Replacing the electromagnetic brake for arm vertical movement... MC-14
4.12.2 Replacing the electromagnetic brake for
arm forward and backward movement............................................ MC-14
4.12.3 Replacing the electromagnetic brake for supporting beam rotation.MC-15
4.13 Replacing the photo sensors of the bumper section................. MC-15
4.14 Removing the CR console....................................................... MC-16
1. PC maintenance .....................................................MU-1
1.1 Connection................................................................................... MU-1
1.2 Main window ................................................................................ MU-1
1.3 Setting window menu ...................................................................MU-2
1.4 Setting window (for CPU.exe) ......................................................MU-2
1.5 Setting window (for PWR.exe) .....................................................MU-5
1.6 Monitor I/O Window (for CPU.exe) ...............................................MU-7
1.7 Monitor I/O Window (for PWR.exe) ..............................................MU-8
1.8 Monitor I/O Window (for H8_IF.exe) .............................................MU-8
1.9 BOOT Window .............................................................................MU-9
1. List of Inspection.....................................................PM-1
1.1 Electrical inspection....................................................................PM-1
1.2 Mechanical inspection.................................................................PM-1
1.3 Adjusting the balance of telescopic arm vertical movement........ PM-2
1.4 Adjusting the control force for rotation and angulation................ PM-2
1.4.1 Adjusting the control force for rotation.............................................. PM-2
1.4.2 Adjusting the control force for angulation.......................................... PM-3
1.5 Areas to clean........................................................................... PM-4
1.6 How to deactivate wire rope fall prevention................................ PM-5
Installation (IN)
1. Installation ................................................................IN-1
1.1 How to remove the equipment from the crate ................................. IN-1
1.2 Items to check................................................................................ IN-1
1.3 Switching Power Voltage (Only spec. 200-240V System) ...............IN-3
1.4 Checking X-ray performance..........................................................IN-3
1.5 Creating images .............................................................................IN-3
1.5.1 Items to check beforehand .................................................................... IN-3
1.5.2 Checking images ................................................................................... IN-4
1.6 Checking the S value .....................................................................IN-5
1.7 Backing up the RU settings ............................................................IN-7
1.7.1 Backing up the CL settings .................................................................... IN-7
1.7.2 Backing up the RU settings ................................................................... IN-8
1.8 Optional items ................................................................................IN-9
1.8.1 Installing Mirrors (Optional) ................................................................... IN-9
1.8.2 Installing the Hook for X-ray Protective Clothing (Optional) .................. IN-9
1.8.3 The Stand for the Barcode Reader (Optional) ....................................... IN-9
1.8.4 Replacing the Tape Measure (unit - cm) and hange setting
value of the Ultrasound Distance Meter (Only for Canada) ................... IN-9
1.8.5 Installing the X-ray Protection Barrier (Optional) ................................. IN-10
1.8.6 Installing the X-ray Wireless Hand-switch (Optional) .......................... IN-10
1.9 Checking the accessories .............................................................IN-11
1.10 Charging the Battery .....................................................................IN-11
Safety Precaution
DANGER <Storage>
- Tools such as wrenches used to install the batteries should be insulated. Bare metal tools CAUTION
may cause an abnormal short circuit accident to occur resulting in bodily injury, damage to
- Store the batteries in a fixed position separate from metal or other conductive materials.
the batteries, explosion or ignition.
- Keep the batteries from rain water that could cause corrosion on the terminals of the
- Do not install the batteries in a room without ventilation. The batteries tend to generate
batteries.
an inflammable gas upon excess charge resulting in an ignition or explosion if the room is
- Keep the batteries right-side-up during transportation and do not give any abnormally
closed.
strong shock and jolt to the batteries. Transporting the batteries in an abnormal position
<Method of Handling and Operation> or handling them roughly could destroy the batteries or cause their characteristics to
deteriorate.
DANGER - When storing the batteries, be sure to remove them from the equipment or disconnect them
from the charger and the load, then store them at room temperature or lower temperature.
- Do not directly connect the positive and negative terminals with a conductive material such
Do not store the batteries at direct sunlight, higher temperature or high humidity. To do so
as a wire. Be careful while using a metal tool such as a wrench and/or carrying the batteries
cause the batteries short life, performance deterioration or corrosion on terminals.
with metallic necklaces and hairpins not to make a short circuit. A short of the battery's
terminals may cause heat generation, an explosion or a fire.
WARNING
- Never dispose of the batteries in a fire as it may cause them to explode or generate a toxic
gas.
- Do not attempt to disassemble the batteries as it could cause leakage of sulfuric acid that
could bodily injure.
CAUTION
- To prevent accidents from happening, change any battery that is found to have an
abnormality such as a crack, a deformity, or leakage. The batteries must be kept clean and
free from dust to prevent loss of capacity or accident.
- If any abnormality of the charge voltage or the discharge voltage is detected replace the
batteries with new ones.
- Charging the batteries with an inverse polarity connection between the batteries and the
charger could cause electrolyte leakage, an ignition or explosion.
The following warning and caution labels are placed on the equipment for safe and correct
use. Be sure to read them prior to use.
A. Danger of explosion
E
G. Caution label
G (For US and Canada)
D F
B. Danger of overturn
H
I. Label
A B C
J
K. Label
・ For Canada
S T. Label
N. CR label
R ・For US and Canada
U. Caution label
Q
L
・For EU and Australia U
V
P X
M V X-ray label (Ionizing radiation)
O
N
X Label
Q Label
Product Specifications
Heat storage
capacity (kJ)
Tube
current
(mA)
2.1 Storage
1 Ambient temperature is below 15 degrees C or above 30 degrees C. (Usage)
2 Relative humidity is below 30% or above 80%. (Usage)
Note the following points in storing the equipment:
3 Atmospheric pressure is below 750 hPa or above 1,060 hPa. (Usage and storage)
(1) Set the arm to the travel position to avoid unstable conditions in the equipment.
(2) Do not allow any object to be placed on the operation panel or hung over the arm.
4 Ambient temperature is below -10 degrees C or above 50 degrees C. (Storage)
(3) After turning the main switch (power and motor-driven travel switch) OFF, remove the
5 Relative humidity is below 30% or above 90%. (Storage)
keyswitch completely and keep it in a safe place.
6 The equipment is exposed to harmful gas.
(4) Keep the additional protective ground wire near the location where batteries are
charged.
7 Humidity is excessively high.
(5) When reusing the equipment, perform inspection according to 5.1 Startup Inspection
8 The equipment is exposed to steam.
of the operation manual.
9 The equipment is exposed to water droplets.
(6) Pay special attention to ventilation, and observe the following environmental
conditions:
10 There is excessive dust or sand particles.
Ambient temperature : -10 to 50 degrees C
11 There are excessive oil vapors.
Relative humidity : 30% to 90% (No dew condensation)
12 The equipment is exposed to saline air.
Atmospheric pressure : 750 to 1060 hPa
(7) For details about long-term storage, see 10.2 Checkup After Long Periods of Storage.
13 There is explosive gas or dust.
14 The equipment is subject to excessive vibrations or mechanical shock.
After long storage of the equipment, depending on the storage conditions, the tires
might stick to the floor and prevent the equipment from moving. If this happens, push the
15 There is an incline of more than 5 degrees.
equipment to move it.
16 The equipment is exposed to direct sunlight.
Do not allow removable parts to become dirty. It is your responsibility to ensure these parts
NOTICE
are not damaged or broken while in storage.
2.3 Precautions that must be taken when transporting this
unit
Contact a general cargo distributor for transport of this unit.
Transport conditions (when packaged) are as follows:
- Ambient temperature : -10 to 50 degrees C
- Relative humiditys : 30% to 90% (No dew condensation)
- Atmospheric pressure : 750 to 1060 hPa
Stand section
Collimator (Aluminum, steel)
(Lead, steel,
aluminum, plastic)
Control section
(Tin, plate, steel,
electrical parts,
wire)
Cover
(Plastic)
This device is a tube head, inverter-type cordless mobile X-ray device combined with an (8) The remote panel provided in the X-ray variable limiting device section
X-ray tube and high-voltage generator. A smooth and silent dual motor provides improved Positioning is made easy thanks to the display and setting function for loading factor and the
drive operability, an easy-to-position telescopic arm and a remote control panel on the X-ray drive switch (adjust mode) - all provided at the variable limiting device section - to enable the
variable limiting device allow easy positioning of the subject, and a high-precision focal spot radiographer to quickly change the loading factor and the position of the mobile base at the
of 0.6/1.2 mm and 400 mA (maximum) creates sharp images for short-time radiography. patient's bedside.
In addition, because the CR image-reading device is incorporated in the equipment, you can (9) Easy drive operation based on the dual motor drive method
read and check the images of a patient immediately after radiography. The dual motor drive method, which separately controls the left and right drive wheels, and
the responsive transport handle enable stable driving and turning.
1.2 Features The smooth and silent dual motor reduces noise of the equipment, reducing the risk of
disturbing patients when working at the bedside or moving the equipment at night.
(1) The CR device is incorporated Furthermore, you can set the movement sensitivity to one of four levels according to your
Because the CR image-reading device is incorporated in the equipment, you can read and preference.
check the images of a patient immediately after radiography. (10) Shock during drive reduced by the shock absorber-equipped casters
(2) 130kV for the maximum X-ray tube voltage and 400mA for the maximum X-ray tube current Shock absorber-equipped casters are adopted to the adjustable wheels of the mobile base
This is suitable for chest radiography, which requires high X-ray tube voltage, and short to reduce shock when climbing over a step, such as when going into an elevator, to improve
exposure times, which are required for infants. It is also possible to obtain images of various drive capability and equipment reliability.
areas of the body, and for a wide range of patients. (11) Touch sensor installed at the front of the mobile base
(3) CR systems featuring the following can be used: In narrow patients' rooms, the system stops advancing when obstacles are detected in front
- Clear and superior diagnostic capability X-ray images are obtainable thanks to the effect of of the mobile base.
digital image processing. This is useful for operation at the patient's bedside or parking in narrow spaces.
- Plenty of X-ray diagnosis information is available by wide latitude for the incident X-ray. (12) Built-in battery-powered type
- The amount of X-ray exposure can be reduced, thanks to the high sensitivity of the system. There is no need to connect the power supply cable each time thanks to the use of
- The system is not affected by differences in radiography conditions, as long as they do maintenance-free batteries as the power supply. There is no need to add water to the
not vary too greatly, thanks to the effect of wide latitude and the automatic sensitivity batteries.
adjustment function. It is thus possible to obtain X-ray images with stable density for each
exposure. (13) Small details taken care of:
- Radiography information, such as patient information, the region, and the menu is entered - An LED display for the battery level makes battery checks easy.
from the console connected to the equipment. - The X-ray ON indicator at the arm/tank catch section is turned ON at the time of rotor
startup and X-ray exposure so that the status can be checked from a location away from
(4) High-quality images provided via a small focal spot of 0.6 mm the main unit.
Images with little penumbra are obtainable at a short source image distance. - The nylon-coated transport handle can always be kept clean.
(5) Tube head without high-voltage cables -When performing radiography at night, you can turn off the sounds for key input and X-ray
A high-voltage generator is housed in the X-ray tube cabinet. No high-voltage cables are exposure.
required, and that eliminates mess around the tube head. -Emergency manual drive is available in case the electric drive fails.
No need to bother about high-voltage cables during positioning and mounting operations for (14) A variety of options
radiography, and the operations possible to execute smoothly, in a shorter period of time. Considering exposure reduction, the X-ray protection barrier and the wireless hand switch
(6) Easy-to-position telescopic arm are available as options. Considering ease of use, the ultrasound distance meter can be
The telescopic arm can be intuitively positioned using longitudinal and back-and-forth combined too.
movement and rotation of the column. The forward/backward position of the arm does not
affect the upper and lower limits.
Distance meter
Limiting device
X-ray tube
2.1 Circuitry
(17)
(21)
(11)
Figure 2-1 shows the circuit block diagram.
The 192 V battery (1) is made up of sixteen 12 V batteries connected in a series. The DC/
Mono-tank section
DC converter (3) produces the DC power source for the control circuit and supplies power
to various other circuits, including the main CPU (5). This battery (1) is also used to power
Booster
(16)
X-ray radiography and the electric drive.
When using the operation switch (10) to set the tube voltage and amperage, the setting
Heating transformer
values are displayed in the indicator circuit.
Detection circuit
High -voltage
Use the hand switch (6) to perform radiography. The hand switch is of the two-position type.
transformer
When this switch is pressed down to the first position, the heating circuit (4) flashes the
(15)
(18)
filament of the X-ray tube (17) via the heating transformer (18). At the same time, the rotating
(8)
anode drive circuit (22) sends current to the rotor drive circuit (23) to rotate the anode.
CR image reader
When the hand switch is pressed down to the second position, the main circuit inverter (2)
Heating circuit
Drive motor
Main CPU
converts DC generated by the 192-V battery (1) to AC, and electric power is supplied to the
Console
I/ O
HUB
high-voltage transformer (15).
(14)
(7)
(27)
(32)
(10)
(5)
(23)
(26)
(4)
Main circuit inverter
The secondary AC high voltage of the high-voltage transformer is converted to DC by the
booster (16) and then applied to the X-ray tube to start X-ray exposure. The range of X-ray
DC/AC converter
exposure can be displayed by the collimator lamp.
Rotating anode
(2)
drive unit
The 192-V battery (1) is also used as a power source for drive, and the drive motor (14) is
(25)
(22)
Drive control circuit
driven by the drive control circuit (13).
Transpor t handle
Use the charger (20) to charge the 192-V battery after use.
Boost chopper
DC/DC converter
DC/DC converter
DC/DC converter
(13)
(12)
As a power source for CR, voltage from the 192-V battery (1) is first converted to DC 24 V
handswitch
Handswitch
(base unit)
Wireless
by the DC/DC converter (24), and then AC 100 V is generated by the DC/AC converter (25).
(30)
(20)
(31)
(24)
This AC 100 V is then supplied to the CR image reader (26) and the console (27).
(6)
(3)
As the power source for the CR reader unit (26), the DC/DC converter (31) supplies required
voltages, such as 24 V or 12 V. The DC/DC converter (24) and DC/AC converter (25) also
Charger
convert the voltage of the 192 V battery (1) to AC 100 V. This AC 100 V power source is used
(20)
192V battery
handswitch
(handset)
Wireless
by the console and HUB.
(19)
(1)
Figure 2-1 Circuit block diagram
The constant-voltage power source supplies power for control and the collimator.
BT1 supplies all the power for the equipment, so if BT1 does not have enough capacity,
the power source cannot be opened or closed. If BT1 falls to about 120 V or lower, the
equipment cannot be moved or used.
5D1 (CPU) on the CPU board (WZ62AB) outputs operation flag signal of rotating anode via
data signal bus to 5C (FPGA), and 5C (FPGA) generates drive signals of rotating anode for 6
IGBTs (Insulated Gate Bipolar Transistors) integrated to IPM (Intelligent Power Module) (IPM1)
on the MBDRV board (CZ65AR). These signals are received and isolated on
photocoupler - PC101, PC104 (for main drive coil side), PC102, PC105 (for the auxiliary
drive coil side), PC103 and PC106 (for common connection) - on MBDRV board.
The IPM (IPM1) outputs 60Hz rectangular voltage pulse (to the main coil: MA) and 90 degree
delay pulse (to the auxiliary coil: SA) from the connector "CNROT" on MBDRV board (CZ65AR)
to monotank (M-5CE-31) to drives anode on X-ray tube. The current of rotor coil is ramp AC
wave.
The output of the main coil is from CNROT-2pin to CNROT-1pin. And the output of the
auxiliary coil is from CNROT-3pin to CNROT-1pin. The auxiliary drive current has delay 90
degree compared with the main current to drive rotation force.
The main drive coil (MA) has a resistance of about 10 Ω [Ohm], and the auxiliary drive coil (SA)
has a resistance of about 30 [Ohm]. Measure the resistance at CNROT on the MBDRV board
(CZ65AR). The resistance can also be measured at the terminal (CN50) of M-5CE-31 (Tube
head).
CT11 and CT12 detect open circuits on the rotating anode drive circuit, and 5D1 (CPU) on
the CPU board (WZ62AB) reads and judges open-circuit detection signals. This open-circuit
judgment is performed 1.6 seconds after the hand switch is pressed down to its first position
The difference between the reference voltage from the CPU and the feedback voltage is input
into 6F (SG3524: regulating pulse-width modulator) for phase control to regulate currents for
preheating and heating.
The heating current is detected by the current transformer CT1 (threaded cable connected
from CNSM connector on MBDRV board to CN50 connector on Tube Head) and converted
into RMS (Root Mean Square) voltage on 4F3 (AD736: RMS to DC Converter). The detected
voltage of heating current is measured at 4F2-1. The detected voltage is approximately 0.5 V
during preheating, and approximately 1.1 V during heating (set at 100 kV).
The period of heating inverter oscillation is determined based on the time constant of capacity
and resistance, which is connected to 6F. The resistance connected 6F-6pin is variable using
2C3 (AD5282: Digital Potentiometer) controlled by CPU to adjust frequency. This frequency
is approximately 21 kHz.
The output of 6F connects to 5C (FPGA). 5C (FPGA) reads frequency of the 6F output signal,
receives operation flag from CPU via signal bus, and generates drive signal of filament
heating with dead time for 4 IGBTs integrated to IPMs (IPM2 for small focus and IPM3 for
large focus) on MBDRV board. The dead time of the inverter for the upper and lower arms is
approximately 2.5 μs.
After the mAs integrated voltage is compared with the mAs bias voltage by using the
comparator (6D3), cut signals are outputted to 6D3-7.
Remove CNMA and connect the mAs meter between CNMA-1 and CNMA-2 to measure the
mAs.
5D1 (MPU) on the CPU board (WZ62AB) outputs running drive signals, which are converted
into drive pulses by 5C (FPGA). The drive pulses oscillate at approximately 16 kHz output
into IPM2 and IPM3 through PC201 to PC302, which are on the MBDRV board (CZ65AR).
The photo sensor LS3 detects whether the arm/tank catch is switched on or off. The driving
speed is set up for drive mode when the arm/tank catch is switched to the on state and for
half-speed mode when the arm/tank catch is switched to the off state.
Pressing either of the adjustment switches (PS6 or PS7) on the RC board provided on
the X-ray variable limiting device moves the unit in the direction of the pressed switch for
approximately 15cm. The unit halts for five seconds after the 15cm driving.
IPM2 and IPM3 are intelligent power modules (IPM) with six insulated gate bipolar transistors
(IGBT) each, and the UV phase of each is used for the running drive.
- If the key switch is turned to the ON position while the handle is being held, alarms
A71 are displayed and the alarm sound used to prevent malfunction beeps.
- Turn the key switch to the OFF position first. Remove your hand from the handle,
turn the key switch to the ON position again, and then hold the handle to start
driving again.
The temperature sensor (LS4) is attached to the tube head and D32- K is normally set to
"L". When the temperature of the tube head housing reaches approximately 50°C, a
temperature sensor break is activated, and D32- K is set to "H". In such a case, the CPU
performs the "E04" processing (temperature limiter operation).
The drive touch sensors (LS1 and LS2) use a fail-safe mechanism, and D27- and D28- K
which is on the PWR board, (YJ4035) are set to "L" under normal conditions. When these
sensors are activated, D27- and D28- K are set to "H", so that the CPU prohibits the mobile
base from moving forward. At the time of unit failure, the touch sensors can be temporarily
released if the unit is in user maintenance mode. (For details, see A.3.9 Disabling the touch
sensor (8.Tr) in operation manual of the unit.)
A drop in gate voltage caused by the RTC circuit for each arm activates each IGBT driver to
activate the main inverter over current limiter.
In addition, this circuit has an optional ultrasound distance meter circuit on the RC board
because of its structure.
Figure 2-19-1 Charging power supply circuit (for the United States)
At temperatures other than those described in the table, the voltage is calculated by using
linear interpolation. Note that temperatures less than or equal to 0°C are interpreted as 0°C,
and that temperatures greater than or equal to 40°C are interpreted as 40°C.
The charging voltage is detected by 2F and is approximately 2 V at 200 V (2F-7). The
charging current is detected by 2D and is approximately 2 V at 0 A or approximately 4 V (2D-
7) at 2 A. The temperature is detected by the thermistor TH1 and 6E, so that the temperature
for the charging voltage is corrected.
Charging continues until the power supply stops (the plug is removed).
The table below describes the abnormal conditions.
Err Code Occurrence condition Control operation
Charging restarts one minute after the
E41 Charging voltage has exceeded 250 V.
voltage becomes 240 V or lower.
Thermistor disconnection occurred
E42 Charging stops.
(CNTH is detached). Figure 2-20 Battery charging circuit
When output voltage is low, charging
E43 Charging stops.
current value is high.
Voltage for charging is not appropriate
E44 Charging stops.
value for the charging control
Figure 2-23 X-Ray switch circuit and wireless hand switch circuit
Data is exchanged with the CR image reader by using on and off signals. When the CR
image reader is turned on, a short circuit occurs between DSUB2-1 and 6 to activate PC3.
When PC3 is activated, data is input into the MPU.
While the CR image reader is working, a short circuit occurs between DSUB2-5 and 9.
When this short circuit occurs, data is input into the MPU through PC4. The CPU prohibits
radiography and drive during the reading operation.
Troubleshooting (MT)
CNIG1
CNIG2
CNIG3
- Do not turn on the FCR GO2 while the connectors CNIG 1 to 3 are removed. To
turn on the equipment by any means, switch the Emergency Stop button to ON or
remove the connector CNDCR nearby IGBT. The capacitor connected to IGBT might
break if the above is not observed.
CNDCR
To remove the RU when performing maintenance: The RU can be moved approximately 60 cm.
1. Remove the covers by following steps 1 to 6 in 2.1 How to remove the covers.
2. Unscrew the four M5 hexagon socket bolts, and then remove the support column.
Support column
Slide
When moving the RU, be careful not to pull cables in the equipment.
The removed RU might fall if too much force is applied to it.
3. Disconnect the LAN connector, the LAN cable clamp, the ground conductor for the
RU mounting panel, the 232C on the RU, and the RU panel connector. 6. Insert a support under the RU to prevent it from falling.
If the cables are bound by cable ties, cut the cable ties.
Support
Make sure that no cables, especially the LAN cable, are pinched.
Make sure that the tube head is securely placed into the catch. If the tube head is not
secured, it might fall when pulled.
1. Pull out the RU. For details, see MC2 How to remove the RU.
{MC:2._How to remove the RU}
2. Remove the cables that connect to the RU, and then remove the cleats.
3. Unscrew the four M8 hexagon socket bolts that stabilize the RU and the mounting
panel.
Attach jigs to the four locations on the bottom corners of the RU.
Jig slots
The RU weighs approximately 100 kg. Lift the RU using at least four people.
The RU weighs approximately 100 kg. Lift the RU using at least four people.
In addition, make sure that no cables are pinched.
7. Remove the jigs, and then secure the RU to the mounting panel by using the four M8
hexagon socket bolts.
8. Reattach the cables removed from the RU in step 2.
9. Use the jigs to return the old RU to the palette, and then secure the old RU.
- Make sure that no foreign objects get into the equipment during lamp replacement.
- If you directly touch the lamp by mistake during replacement, wipe off the lamp with
pure alcohol.
- Do not remove the variable limiting device from the X-ray equipment during
replacement.
10. Remove the M3 Phillips recessed pan head screw with washer (
C ) to detach the
temperature sensor (
5 ).
11. Remove the M4 hexagon socket head bolts (
D ) to detach the cable holder (
6 ).
12. 7 ) connected to the tube head (
Remove the connector ( 1 ).
13. Remove the three cables connected to the terminals on the tube head ( 1 ). H
14. Remove the rotation lock (
8 ) by loosening it with a 17 mm diameter spanner.
15. Remove the dome plugs (
9 ) and (
10 ). (They are just inserted.)
16. Remove the bearing nut ( 11 ) by bending down the nail of the bearing washer
The M5 hexagon socket head bolts ( E ) are parts that are very important for safety. J
Be sure to firmly secure them in place when re-assembling the parts. (Tightening
torque 510 N・cm to 696 N・cm)
19. Remove the tube head (
1 ) by lifting it up.
20. To replace the removed tube head with a new one, remove the flange bush ( 19 ),
20 ), head shaft holder (
angle plate ( 21 ), and ball bearing (
22 ) from the
removed tube head, and then mount them into the new tube head.
21. Remove the flange bush ( 19 ) by sliding and pulling it out. The flange bush is just
flathead screwdriver, and then remove the two M6 hexagon socket head bolts (
B ) head bolts (
B )). Be careful not to drop any of the spring washers, plain washers,
and the two M6 sleeves ( C ). and spacer ( 2 ) attached to the bolts and nuts.
3. Remove the two M3 hexagon socket head bolts ( D ) and the M3 Phillips recessed tie binding that cable to the other cables.
E ) to detach the lamp socket base plate (
pan head screw with a washer ( 4 ). 4. Remove the switch bar ( 4 ) (four M3 hexagon socket head bolts (
D )). Note that
6 ) might fall when the switch bar (
the springs ( 4 ) is removed.
4. Remove the two M3 Phillips recessed pan head screws with washers (
F ) to
detach the photo sensor (
5 ). 5. 5 ) is inside the handle (
The switch ( 1 ).
5. Remove the four M4 Phillips recessed pan head screws with washers (
G ) to 6. Remove the bushing holder (
7 ) (M4 Phillips recessed pan head screw with
detach the solenoid (
6 ). washer (
E )).
1. See MC1 How to remove the covers and remove the side cover, rear cover, and tire
cover.
{MC:1._How to remove the covers}
2. See MC4.14 Removing the CR console and remove the cassette box.
{MC:4.14_Removing the CR console}
3. Jack the mobile base up about 3 cm.
Plate
The motor setscrews are parts that are very important for safety. Be sure to firmly
secure them in place when re-assembling the parts (4-M8 x 30, hexagon socket head
bolts, tightening torque from 1803 to 2587 N・cm, thread locking agent #290).
The tire setscrews are parts that are very important for safety. Be sure to firmly
secure them in place when re-assembling the parts (3-M8 x 20, hexagon socket head
bolts, tightening torque from 1803 to 2587 N・cm, thread locking agent #290).
If a jack that does not comply with the above specifications is used, there is a risk of
the equipment falling over.
9. Assemble new batteries by following the above steps in reverse order. Then, make
sure that the new batteries work.
When reinstalling a battery unit, connect the cable correctly and carefully.
After reinstalling a battery unit, be sure to check the voltage between terminal 1 and 4
(CNMAIN) is approximately 200VDC.
1. See MC1 How to remove the covers and remove the telescopic arm cover. 4. Detach the electromagnetic brake for arm forward and backward movement (
1 )
(three M3 hexagon socket head bolts ( A )).
{MC:1._How to remove the covers}
2. Place a stick or board in the rail for the supporting beam vertical movement to
prevent the telescopic arm from lowering.
3. Detach the brake holder (
1 ) (two M4 Phillips recessed pan head screws with
washers ( A )).
4. Turn on the power to the equipment, and then detach the electromagnetic brake for
arm vertical movement ( 2 ) by pulling the electromagnetic brake off the rail of the
supporting beam while releasing the electromagnetic brake.
The electromagnetic brake for vertical movement ( 2 ) is locked when it is off.
Therefore, to remove the electromagnetic brake from the rail of the supporting beam,
you need to release that electromagnetic brake first.
5. Turn off the power to the equipment, and then pull out the connector (E2) extending
from the electromagnetic brake for arm vertical movement ( 2 ). Do not remove any screws other than ( A ). If you remove screws other than (
A )
6. Replace the electromagnetic brake for arm vertical movement (
2 ). and detach the electromagnetic brake for arm forward and backward movement
7. Assemble the parts by following the above steps in reverse order. Then, make sure (
1 ), the tube head might fall together with the telescopic arm.
that the new electromagnetic brake works. 5. Replace the electromagnetic brake for arm forward and backward movement (
1 ).
Attach the electromagnetic brake so that the cable of the electromagnetic brake is 6. Assemble the parts by following the above steps in reverse order. Then, make sure
not pinched by the telescopic arm cover. If you do not do this, the cable might be cut. that the new electromagnetic brake works.
5. Detach the PC-fastening plate (two M4 Phillips recessed pan head screws with washers 4. Remove the board of the operation panel (
2 ) (Four M3 nuts B/spring washers/
( A )). plain washers).
6. Remove the cables connected to the CR console. 5. Assemble the parts by following the above steps in reverse order. Then, make sure
7. Remove the CR console and replace with a new CR console. that the operation panel works.
8. Assemble the parts by following the above steps in reverse order. Then, make sure that
the new CR console works.
To replace the stand or to remove the tube head, at least two people are required to
ensure safety.
1. See MC1 How to remove the covers, and remove the side cover, top cover, front
cover, bumper, bumper cover, side cover support column, support column under the
cover, and the telescopic covers (right and left).
{MC:1._How to remove the covers}
2. Pull out the connector CNBMP (1 and 2) of the bumper unit (
1 ).
3. Remove the bumper unit (
1 ) (Four M4 flathead screws (A)).
4. See MC4.6 Replacing the tube head and remove the tube head with the collimators
attached.
{MC:4.6_Replacing the tube head}
5. Unscrew the M6 slotted set screw (B) which fix the arm and the support bracket
( 2 ) and pull out the spring pin (C).
6. Unlock the angulation lock, and remove the support bracket (
2 ).
7. Replace the stand section (
3 ) (Seven M8 hexagon socket head bolt (D)).
8. Assemble the parts by following the above steps in reverse order. Fabricate a φ6
hole for the spring pin.
9. See PM1.3 Adjusting the balance of telescopic arm vertical movement, and adjust
the balance. 4.18 Replacing the boards (control unit)
{PM:1.3_Adjusting the balance of telescopic arm vertical movement}
10. See PM1.4 Adjusting the control force for rotation and angulation and adjust the This device uses three types of boards of the control unit (CPU, MBDRV, and PWR). See the
control force. following replacement procedures.
{PM:1.4_Adjusting the control force for rotation and angulation}
4.18.1 Replacing the CPU board
11. Make sure that the stand section works.
M8 hexagon socket head bolt C is very important part for safety. Be sure to firmly 1. See MC1 How to remove the covers, and remove the side cover, top cover, and front
secure them in place when re-assembling the parts. cover.
(Tightening torque 1803 to 2587 N・cm, thread locking agent #290) {MC:1._How to remove the covers}
2. Remove the side plate (
1 ) (Three M5 truss screws (A), Five M5 hexagon socket
head bolt (B)).
3. Pull out all the connectors of the CPU board (
2 ).
4. Remove the CPU board (
2 ) (Two M3 Phillips recessed pan head screws with
washers (C)).
5. Assemble the parts by following the above steps in reverse order.
6. See MC5 Adjusting the Circuits, and adjust the X-ray performance and neutral
position of handle.
{MC:5._Adjusting the Circuits}
7. Make sure that the equipment works.
Before pulling out and inserting the connectors, make sure to discharge the
capacitor. The parts might damage.
Before pulling out and inserting the connectors, make sure to discharge the
capacitor. The parts might damage.
Before pulling out and inserting the connectors, make sure to discharge the
capacitor. The parts might damage.
Capacitor has a polar character. Make sure that the capacitor is installed properly.
3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with screws with washers (A)).
washers (A)). 3. Remove the cable connected to the DC power unit (
1 ).
4. Remove the switch case assembly (
2 ) (Four M3 hexagon socket head bolt (A)). 4. Remove the DC power unit (Four M4 Phillips recessed pan head screws with
5. Pull out the switch case assembly (
2 ) towards while paying attention to the cable. washers).
6. Remove the contact unit of the emergency stop switch (
3 ). 5. Assemble the parts by following the above steps in reverse order. Then, make sure
that the equipment works.
7. Remove the emergency stop switch (
3 ).
8. Unscrew the screws of the wire of the emergency stop switch (
3 ) (Two screws).
9. Assemble the parts by following the above steps in reverse order. Then, make sure
that the equipment works.
The following table shows the INST settings (5 mAs or less for 80 kV or less).
Tube voltage 40 50 60 70 80
Figure 3-2 CPU maintenance software setting
Tube voltage
6. Click [Setting]. allowable range 36 to 44 45 to 55 54 to 66 63 to 77 72 to 88
7. Select "Load" → "CPUtoPC" and read the data from CPU board. (± 10 kV)
Rated tube
250 250 250 300 400
current
Tube current
allowable range 200 to 300 200 to 300 200 to 300 240 to 360 320 to 480
(± 20%)
mAs setting for
tube current 5 5 5 5 5
adjustment
80 kV 400 mA 340 to 410 mA None 0.50 to 5.0 mAs Table 3-10 mAs setting (Normal exposure)
Small focal spot Large focal spot
Tube voltage
adjustment adjustment
40 kV 20 mAs 250 mAs
50 kV 16 mAs 250 mAs
60 kV 16 mAs 250 mAs
70 kV 16 mAs 200 mAs
80 kV 16 mAs 200 mAs
100 kV 12 mAs 160 mAs
130 kV 8.0 mAs 100 mAs
PC maintenance is the application software for performing upgrade of programs and The following window appears when PC maintenance software is started.
adjustment on each board (CPU board, PWR board, and IF board). There are three kind of
software (CPU.exe, PWR.exe, H8_IF.exe) for each board.
1.1 Connection
Connect the PC installed PC maintenance software as a following figure.
Equipment
PC
The connecting point of the connector for each print board is shown in the following table.
Name of board Connecting point of the connector Remarks
CPU board RS232_1
PWR board DSUB5
Normally the communication cable with
IF board DSUB4
Console is connected.
(1): AD Input
AD input data and measuring value embedded in MPU are displayed. The status of I/O ports embedded in MPU is displayed.
(2): Input (Among all the ports embedded in MPU, only the ports used as I/O are displayed)
Status of input port embedded in MPU is displayed. (The signals are shown as the ones
on the circuit diagram.)
DipSW is binary indications (8 bit).
(3): Output
Status of output port embedded in MPU is displayed. (The signals are shown as the
ones on the circuit diagram.)
(4): START (END) button
The button to start/finish reading the monitor data.
When monitoring, END is displayed; while START is displayed when monitoring is not
performed.
(5): Error Accumulation
The accumulated number of errors is read.
Get: the button to show the accumulated number of errors
Clear: the button to clear the accumulated number of errors
Be sure to change the rotary switch according to the following table. Otherwise the
flash memory may get the damage.
9. After the Boot File is selected, wait until the file is transferred completely. 13. Set back the baud rate.
When "OK" is displayed, the program (Boot program) will be started by the file
transferred to MPU.
10. After the Boot program is started, click [AP File Select] button and perform
transferring and writing process of firmware files. Name of the firmware file
differs in each version.
Be sure to change the rotary switch according to the following table. Otherwise the
flash memory may get the damage.
9)Table 8
Address No Main Item Sub (row) Sub (column)
0 Etc. User Maint. Auto power-off time
1 Key buzzer Tone
2 Volume
3 X-ray buzzer sound Tone
4 Volume
5 Travel buzzer Tone
6 sound Volume
7 CR alarm sound Tone
8 Volume
9 Alarm sound Tone
10 Volume
11 X-Ray Setting
12 SLEEP Mode Setting
13 Password
INDEX
INDEX 001 INDEX 011
● SIRIUS CR-TU,CR-TE ● SWITCH CASE ASSY
INDEX 010
● HANDLE FRAME ASSY
01 SIRIUS CR-TU,CR-TE
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7231344B SIRIUS CR-TU 1 *1
0 W10G7231344C SIRIUS CR-TE 1 *1
1 W10G7231339B Main Unit Assy 1
2 W10G7118760A Cover Assy 1
Hand Switch
3 W10G7439453A 1 *2
(With Lanp Switch)
Remote
4 W10G7513531E (For Wireless Hand 1 *2
Switch)
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.
03 CHASSIS ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
FOR 100V
0 W10G7118462A CHASSIS ASSY 1
*1
1 W10G7232389A Ru Slide Assy 1
Battery Assy
FOR 100V
2 --- Option code:MB201 1
*2
BATTERY KIT E
Battery Assy
FOR 200V
2 --- Option code:MB201 1
*2
BATTERY KIT VDS E
3 W10G7231049A Rotation Assy 1
4 W10G7351809A Motor (Right) 1 *2
5 W10G7351809B Motor (Left) 1 *2
6 W10G4303133A Rear Wheel 2 *2
7 W10G7352805A Caster Assy 2
Chain TM-17B-22
8 W10GA734A001 1
(8Link)
Electromagnetic
9 W10G7437387A 1 *2
Brake (Rot.)
Han Connector Assy.
10 W10G7349905A 1
(F)
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.
05 CASTER ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7352805A CASTER ASSY 1 *1,*2
Front Wheel
1 W10GL933A087 1 *2
962BPS-CR150HM
Caster Nut (For
2 W10GL933A089 1
960BPS-150HM)
Caster Shaft (For
3 W10GL933A088 1
960BPS-150HM)
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.
06 STAND ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7118457B STAND ASSY 1 *1
1 W10G932000XC Stand Top Cover 2
2 W10G931428XB Cord Holder 2 1
3 W10G7433756A Safeguard Rubber 1
4 W10G931427XA Cord Holder 1 1
5 W10G5401053A Stopper Rubber 1
Electromagnetic
6 W10G7349685A 1 *2
Brake (Vert.)
Electromagnetic
7 W10G7437315A 1
Brake (Horiz)
8 W10G7349681A Safety Brake 1
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.
09 IGBT ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7232394A IGBT ASSY 1 *1
1 W10GH136A030 IGBT Module 3 *2
2 W10GJ147A057 Capacitor ERWG 2 *2
3 W10G7232312B Busber Assy 1
4 W10G7349687B DC Reactor Assy 1
5 W10GJ139A003 Capacitor RG50 1
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.
13 CATCH ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7118451B CATCH ASSY (1490) 1 *1
1 W10G7437259A Catch Sensor Assy 1
2 W10G7437258A Catch Solenoid Assy 1
3 W10G7349585A Catch Lamp Assy 1
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.
14 BUMPER ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7231820A BUMPER ASSY 1 *1
1 W10G7436817A Sensor Assy (Right) 1
2 W10G7436817B Sensor Assy (Left) 1
Bump Sensor
3 W10G7349634A 1
(Right And Left)
Junction Cable
4 W10G7349634B 1
(Bumper)
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.
15 COVER ASSY
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10G7118760A COVER ASSY 1 *1
1 W10G7350941A Top Cover 1 *2
Side Cover (Left)
2 W10G7350942A 1 *2
With Seal
Side Cover (Right)
3 W10G7350943A 1 *2
With Seal
4 W10G7350944A Front Cover 1 *2
5 W10G7350945A Bumper Cover 1
6 W10G7350946A Bumper 1
7 W10G7350947A Cover Of Back 1 *2
8 W10G7350949A Blind Patch Cover 1
9 W10G7351391A Cord Cap 2
10 W10G7351150A Catch Cover 1
Stand Perimeter
11 W10G7350940A 1
Cover
12 W10G7351166A Stand Lower Cover 1
13 W10G7438691A Tire Cover 2 *2
14 W10G7321873E Blank Seal 6
Telescpic Cover
15 W10G7350950A 1
(Right)
Telescopic Cover
16 W10G7350951A 1
(Left)
Telescopic Arm
17 W10G9411091A 1 *2
Handle
18 W10G7437647A SW P.C.B. 1 *2
19 W10G7351451A Blank Brush 1
20 W10GM879A047 Setup Washer (M4) -
Connector Cap
21 W10GL987A003 -
Y-CS.492W
Phillips Truss
22 W10GM559A004 Machine Screw -
M4x10
23 W10GL987A013 Bolt Cap SCC-5 -
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.
17 TUBE HEAD
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
0 W10GXOV001XX TUBE HEAD 1 *1,*2
*1: Parts No. 0 indicates an assembly.
*2: The "*2" mark in the Remark column indicates a recommended part.
18
18 CIRCUIT DIAGRAM
ALL
18
18 CIRCUIT DIAGRAM
Top Left
11
18 CIRCUIT DIAGRAM
Bottom Left
11
18 CIRCUIT DIAGRAM
Top Right
11
18 CIRCUIT DIAGRAM
Bottom Right
19
19 PARTS NOS. SEARCH TABLE
Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No
W10G1390150F 12-11 W10G7349634A 14-3 W10G7436817B 14-2 W10GJ683A037 11-1
W10G4303133A 03-6 W10G7349634B 14-4 W10G7437071A 16-18 W10GJ683A039 11-6
W10G5401053A 06-5 W10G7349680A 07-3 W10G7437247A 17-0 W10GJ683A040 11-8
W10G7118451B 02-6 W10G7349681A 06-8 W10G7437258A 13-2 W10GJ8211904 07-21
W10G7118451B 13-0 W10G7349682A 07-2 W10G7437259A 13-1 W10GJ821A056 07-13
W10G7118451C 02-6 W10G7349683A 07-5 W10G7437315A 06-7 W10GJ821A074 07-13
W10G7118451D 02-6 W10G7349685A 06-6 W10G7437341A 10-20 W10GJ821A077 07-17
W10G7118453B 02-5 W10G7349687B 09-4 W10G7437387A 03-9 W10GJ822A010 07-15
W10G7118453B 12-0 W10G7349690B 07-18 W10G7437647A 15-18 W10GJ822A011 07-14
W10G7118457B 02-2 W10G7349725A 10-4 W10G7438691A 15-13 W10GJ822A019 07-19
W10G7118457B 06-0 W10G7349729A 10-5 W10G7438831A 10-19 W10GJ8339301 11-7
W10G7118462A 02-1 W10G7349730B 10-1 W10G7438939A 16-11 W10GJ833B158 11-3
W10G7118462A 03-0 W10G7349731B 12-1 W10G7438939B 16-12 W10GJ833B159 11-4
W10G7118760A 01-2 W10G7349777B 12-3 W10G7438996A 08-1 W10GJ8361072 04-7
W10G7118760A 15-0 W10G7349905A 03-10 W10G7438996B 02-9 W10GJ851A012 16-5
W10G7119013B 02-4 W10G7349905B 07-23 W10G7439269B 16-16 W10GJ866A018 16-13
W10G7119013B 10-0 W10G7349918A 07-7 W10G7439453A 01-3 W10GJ866A019 16-14
W10G7119016A 02-3 W10G7349958A 10-12 W10G7439995A 07-12 W10GJ881A150 07-11
W10G7119016A 07-0 W10G7349958B 10-13 W10G7513522G 11-5 W10GK211A056 08-6
W10G7231049A 03-3 W10G7350629A 12-5 W10G7513531E 01-4 W10GK621A228 08-2
W10G7231050A 02-7 W10G7350940A 15-11 W10G7513981A 10-3 W10GK621A237 08-5
W10G7231050B 02-8 W10G7350941A 15-1 W10G7514054B 07-8 W10GK621A238 08-4
W10G7231052A 07-1 W10G7350942A 15-2 W10G7514055B 07-9 W10GK621A239 08-3
W10G7231052A 08-0 W10G7350943A 15-3 W10G7514056B 07-10 W10GK621A264 07-16
W10G7231059A 07-22 W10G7350944A 15-4 W10G7514062B 10-6 W10GL1511005 12-16
W10G7231339B 01-1 W10G7350945A 15-5 W10G7514074A 16-6 W10GL1521002 12-14
W10G7231339B 02-0 W10G7350946A 15-6 W10G9110125A 16-1 W10GL1521005 12-17
W10G7231344B 01-0 W10G7350947A 15-7 W10G9110126A 16-2 W10GL170A014 12-15
W10G7231344C 01-0 W10G7350949A 15-8 W10G9210414A 16-4 W10GL170A029 12-19
W10G7231820A 14-0 W10G7350950A 15-15 W10G9210416A 16-0 W10GL919A008 12-13
W10G7231820B 02-10 W10G7350951A 15-16 W10G9210416B 16-0 W10GL919A009 12-18
W10G7232031A 07-24 W10G7351150A 15-10 W10G9310645A 12-12 W10GL933A087 05-1
W10G7232074A 10-10 W10G7351166A 15-12 W10G9311051A 16-8 W10GL933A088 05-3
W10G7232074B 10-11 W10G7351276A 12-6 W10G931351XB 12-4 W10GL933A089 05-2
W10G7232312B 09-3 W10G7351340B 16-10 W10G931425XC 12-2 W10GL9370220 10-8
W10G7232389A 03-1 W10G7351341A 07-7 W10G931427XA 06-4 W10GL987A003 15-21
W10G7232394A 07-4 W10G7351391A 15-9 W10G931428XB 06-2 W10GL987A013 15-23
W10G7232394A 09-0 W10G7351451A 15-19 W10G931428XB 12-7 W10GM559A004 15-22
W10G7321873E 15-14 W10G7351809A 03-4 W10G932000XC 06-1 W10GM879A047 15-20
W10G7337185A 10-7 W10G7351809B 03-5 W10G9410967A 16-3 W10GN711A001 16-9
W10G7344796B 07-20 W10G7352442A 02-11 W10G9411091A 15-17 W10GN711A003 16-7
W10G7348882A 04-4 W10G7352805A 03-7 W10G9411141A 16-15
W10G7348883A 04-1 W10G7352805A 05-0 W10G941382XA 12-10
W10G7348884A 04-6 W10G7352931B 10-2 W10G941843XA 12-8
W10G7348885A 04-3 W10G7352931B 11-0 W10G941844XA 12-9
W10G7348886A 04-5 W10G7352932A 07-6 W10GA734A001 03-8
W10G7348887A 04-2 W10G7352985A 16-17 W10GE910A141 11-5
W10G7349568A 10-14 W10G7433266A 12-20 W10GH136A030 09-1
W10G7349569B 10-15 W10G7433266B 12-21 W10GJ139A003 09-5
W10G7349571A 10-17 W10G7433266C 12-22 W10GJ147A057 09-2
W10G7349572A 10-16 W10G7433756A 06-3 W10GJ261A013 10-9
W10G7349573A 10-18 W10G7435436B 04-8 W10GJ641A130 16-19
W10G7349585A 13-3 W10G7436817A 14-1 W10GJ641A131 11-2
1 6 2 3
1 6 2 3 7
7
Flathead
screwdriver
0°
12
90°
0°
Replacement
schedule
Code Model Parts code Remarks
2 3 4
years years years
A set of 16 cells.
The schedule
DC power supply
depends
Battery assembly diagram
BT1 TBA 1 year on usage
(for U.S.A) (NPH16-12T)
conditions. Early
replacement is
required.
Sliding VR1 RS60K11K01B103 J261A013 O Travel speed (left
volume
VR2 RS60K11K01B103 J261A013 O and right paired)
regulator
Collimator
JC24V150W 02/G1 J851A012 O
lamp
Installation (IN)
Make sure that the X-ray tube voltage is set to 80 kV. Otherwise, images cannot be
created correctly.
- Set the radiation dose as shown in the following table and expose two IPs with the largest
size available in the facility:
- X-ray tube Tungsten X-ray tube
- Radiography dose 1 mR
- Maximum IP size 14" x 14" (35 cm x 35 cm) or
NOTICE 14" x 17" (35 cm x 43 cm)
- Example radiography Distance: 1.8 m
conditions Voltage: 80 kVp
CNT1 mAs: 0.63 mAs
Connector - For the first exposure, expose the IP by positioning it normally in relation to the X-ray tube.
For the second exposure, expose the IP by positioning it 180 degrees away (upside down)
in relation to the X-ray tube.
1. Use the IP prepared in IN1.5.1 Items to check beforehand for radiography. From
the FCR-MB 201 Console menu, select QC/TEST, IMAGE-FORMAT or IMAGE-
FORMAT-2, and then SINGLE to output images. White portion
If the output film does not satisfy the required conditions, see the service manual for
{IN:1.5.1_Items to check beforehand}
FCR-MB 201 RU.
2. Confirm that the images output to films or displayed on the monitor do not
contain any inconsistency. Depending on the scanned size and film size, the distance measured on the film
might differ from the actual size on the IP. In this case, you can obtain the actual size
Make sure that the density is consistent in the main scanning direction.
by multiplying the distance on the film by the reduction ratio of the film. The actual
If the density of the images is inconsistent, compare the two films output with the size on the IP can be obtained by using the following formula:
same size from the IP, and then determine whether such inconsistency was caused 100
by the equipment or the X-ray tube. Real size on IP = Measured value x
Reduction ratio (%)
- If both films include inconsistency in density in the same direction
Normally positioned IP (the first film) 180-degree rotated IP (the second film)
In the above case, the inconsistency might have been caused by the equipment.
- If the unevenness locations in density are different
Normally positioned IP (the first film) 180-degree rotated IP (the second film)
In the above case, the inconsistency might have been caused by the X-ray tube.
1. Place the center of a cassette to match the center of the X-ray irradiation field. Set
the X-ray irradiation field approximately 3 cm wider than the outer frame of the
cassette. Remove the cassette, and then place the dosimeter at the center of the
X-ray irradiation field.
X-ray tube
Dosimeter
180 cm or more
3. Measure the radiation dose for five times by using the radiography conditions
obtained in step 2, and then calculate the mean value.
For example, if measured five values are as follows, the mean value will be 1.04.
1st 2nd 3rd 4th 5th Mean
measured measured measured measured measured value
value value value value value
0.9 1.0 1.1 1.2 1.0 1.04
4. Record the radiography conditions and the mean dose value obtained in step 3 to
FCR S-Value Control Table.
Cassette X-ray irradiation� 5. Perform a quick deletion to delete image data and natural radiation stored in the
field IP.
Place the dosimeter in the center of the X-ray
3 cm 3 cm
irradiation field.
2. Set the tube voltage to 80 kV, and confirm the radiation dose is 1 mR.
Make sure that the S value per 1 mR is within the range between
6. Using the radiography conditions obtained in step 2, perform X-ray irradiation on the minimum allowable limit and the maximum allowable limit.
a 14" x 17" (35 cm x 43 cm) or 14" x 14" (35 cm x 35 cm) IP.
If the S value per 1 mR obtained in step 8 is not within the allowable limits, see the
service manual for FCR-MB 201 Console to modify the settings, and then check the S
Use an IP with the largest size available in the facility. value again.
7. Between 10 and 11 minutes after the exposure, output the image from the IP in
step 6. From the console (FCR-MB 201 Console) menu, select QC/TEST, IMAGE-
FORMAT or IMAGE-FORMAT-2, and then SINGLE to output the image.
8. Obtain an S value per 1 mR by calculating the displayed S value (the S value on
the film or the console (FCR-MB 201 Console) monitor) and the mean dose value
obtained in step 3.
For example, to calculate the S value when the displayed S value is 200 and the
mean dose value obtained in step 3 is 1.04:
- Film to which image data is to be output
Displayed S value
9. Make sure that the S value per 1 mR obtained in step 8 is within the allowable
limits.
For example, the S value can be calculated as follows:
- Remove all other USB devices so that the USB flash memory is recognized as the D drive.
- Make sure that the USB flash memory is displayed as the D drive.
For details on the operation procedures, see step 3 in section 6.1 for IN30 in
FUJIFILM FCR-MB 201 Console Service Manual.
For details on the operation procedures, see step 7 in section 6.1 for IN30 in
FUJIFILM FCR-MB 201 Console Service Manual.
To back up only the CL settings, click Exit Service Utility on the Service Utility window
to exit the operation.
For details on the operation procedures, see steps 3 and 4 in section 6.3 for IN34 in
FUJIFILM FCR-MB 201 Console Service Manual.
1.7.2 Backing up the RU settings 6. From the BACKUP pull-down menu ( ), select the item to back up such as
1. Start the CR mobile unit. CONFIGURATION, LOG ALL, or SCN ALL DATA, and then click the EXECUTE
button.
FCR starts up.
After performing the procedure described in 1.7.1 Backing up the CL settings, you can
continue the procedure explained below.
2. Select FCR, and then Exit System. Press the OK button while pressing the
Shift key.
Windows appears.
3. Select Start, and then Run.
The Run window appears.
4. In the text box, enter C:\Program Files\Fujifilm\FCR\TOOL\RuPcTool\
RuPCTool.exe, and then click the OK button. (The Run window command is not For details on the operation procedures, see steps 5 and 6 in section 6.3 for IN34 in
case-sensitive.) FUJIFILM FCR-MB 201 Console Service Manual.
7. The following window appears. Click the ... button.
For details on the operation procedures, see step 7 in section 6.3 for IN34 in
FUJIFILM FCR-MB 201 Console Service Manual.
For details on the operation procedures, see step 2 in section 6.3 for IN33 in
FUJIFILM FCR-MB 201 Console Service Manual.
5. RU PC-TOOL shown below starts up. From LIST OF EXISTING RU, select the
RU that you want to back up, and then click the FTP button.
During storage, batteries gradually lose their capacity due to self-discharge, therefore the
capacity after storage is lower than the initial capacity.
One dust cover
(For use in USA) (For use in Europe)
When using a 2-prong outlet, make sure to ground the equipment by using an
Glass fuses: Enclosed fuses: additional grounding wire. Otherwise, electric shock or mechanical damage could
For the POWER board: For the primary side of the isolation transformer: occur.
Two 10 A fuses (FU1) Two 10 A fuses (FU2 and FU3) for a 120 V system
For the MBDRV board: Two 5 A fuses (FU2 and FU3) for a 200 V system
Two 10 A fuses (FU2)
Super-rapid fuse:
One 100 A fuse (for the battery)
Performance Checklist of FCR-MB 201 ■ X-ray Output Test – Data Sheet (For Replacement)
Date : _____________
Check the performance by using the below “X-ray Output Test - Data Sheet”.
● Installation information
■ X-ray Output Test – Data Sheet (For Installation) Equipment S/N
Date : _____________ Facility Name