Beruflich Dokumente
Kultur Dokumente
International Railway
Industry Standard
The Global Quality Standard for the
Railway Industry
Direction de
High Level Certification: a necessity for rail
Purchasingat
Purchasing atSNCF
SNCF::
99More
Moreand
andmore
moreworldwide
worldwidesourcing
sourcingwhich
whichmodifies
modifiesstrongly
strongly
therelationship
the relationshipbetween
betweenSNCF
SNCFand andits
itssuppliers,
suppliers,ininparticular
particular
concerningthe
concerning theproduct
productquality
qualitycontrol.
control.
9SNCF’swill
9SNCF’s willincrease
increaseitsitsambitions
ambitionsand
andexpectations
expectationsfor
forits
its
suppliers,concerning
suppliers, concerningtheirtheirresponsibilities
responsibilitiesand
andthe
thecontinuous
continuous
improvementof
improvement oftheir
theirperformance.
performance.
99Even
EvenififSNCF
SNCFdoesn’t
doesn’trequire
requireimperatively
imperativelyaacertification
certificationfor
forall
all
itssuppliers,
its suppliers,aareliable
reliablecertification
certificationisisessential
essentialfor
forthe
thetrust
trust
SNCFneeds
SNCF needsto tohave
haveininits
itssuppliers.
suppliers.
TheEuropean
The Europeancontext
context::
99The
TheEuropean
Europeanrailway
railwaymarket
marketisisalso
alsoan
anopen
openmarket
marketfor
for
railwaysoperators
railways operatorsas
asSNCF.
SNCF.We Weare
areand
andwe
wewill
willbe
bemore
moreandand
moreinincompetition
more competitionwith
withother
otherEuropean
Europeanoperators.
operators.
9Costcontrol
9Cost controland
andquality
qualitycontrol
controlof
ofthe
thepurchased
purchasedproducts
productsare
are
essentialfor
essential forthe
theSNCF
SNCFto tobe
bepresent
presentononthe
theEuropean
Europeanrailway
railway
market.
market.
Thequality
The qualitymanagement
managementcontext
context::
99The
Theworldwide
worldwidesuccess
successof ofthe
theISO
ISO9000
9000standards
standardscertification
certification
andits
and itsextension
extensiontotoall
allkinds
kindsofofactivities
activitiesputs
putsforward
forwardthe
the
“processquality”
“process quality”certification
certificationbut
buttoo
toooften
oftenforgets
forgetsthe
the“product
“product
quality”aspects.
quality” aspects.
9Ourexperience
9Our experienceand
andparticipation
participationininthe
theactivities
activitiesof
ofcertification
certification
bodiesshows
bodies showsususthe
thenecessity
necessityto tohave
havespecific
specificrequirements
requirements
andauditors
and auditorswith
withhigh
highlevel
levelcompetency
competencyininthe therailway
railwayfield.
field.
TheSNCF
The SNCFexpectations:
expectations:that
thatthe
thehigh
highlevel
levelcertification
certificationsought
sought
byIRIS
by IRISbe
beconfirmed
confirmedand
andmaintained
maintained
9Toassociate
9To associatemore
moreclosely
closelyoperators
operatorsto
tothe
theIRIS
IRISactivities
activitiesand
and
functionsto
functions tostrengthen
strengthenits
itsdimension
dimensionand
anditsitscredibility.
credibility.
9Tobenefit
9To benefitfrom
fromthe
theoperators’
operators’knowledge
knowledgeofofsuppliers,
suppliers,toto
implementand
implement andmaintain
maintainaareal
reallink
linkbetween
betweencertification
certificationand
and
qualityrecorded
quality recordedbybythe
theclients,
clients,ononthe
thesuppliers’
suppliers’performance
performance
andon
and onthe
theproducts
productssupplied.
supplied.
9Tobe
9To berigorous
rigorousconcerning
concerningthe
theissuing
issuingand
andthe
thewithdrawal
withdrawalof
of
theIRIS
the IRIScertificates.
certificates.
9Toreinforce
9To reinforcethe
theoperators’
operators’confidence
confidenceininthe
themanagement
managementand
and
operationof
operation ofthe
theIRIS
IRIScertification
certificationsystem.
system.
Pierre Attendu
Chief Procurement Officer
Bombardier Transportation
Countries with
Production Presence 21
Production Sites 43
* as at 31 January, 2008
** year ending 31 January, 2008
IRIS - The Quality Standard for the Railway Industry
We welcome,
A common global system for the evaluation of Business
Management Systems specific to the railway industry, that includes
– Bombardier Transportation
– Alstom Transport
Committed (2006-05-18) to
recognized IRIS certificates and
therefore to not initiate business
management system audits at
companies having a valid IRIS
certificate.
BT fully support IRIS and is committed to obtain IRIS certification for its
own sites
– 8 BT sites are already IRIS certified with a score > 80%
(Spain, Germany, Sweden, China)
– In this case: BT’s supplier evaluation and approval process will be reduced to
topics that are not covered by IRIS, such as supplier performance, financial
health, capabilities and capacities issues.
Knorr-Bremse Group
Knorr-Bremse Rail Group – Product Overview Brake Systems (Extract)
EP Compact Screw/
Piston
Compressor
EP
2002
Under floor Oil free
MBS (Locomotives) assembly Compressor
Knorr-Bremse Group
Knorr-Bremse Rail Group – Product Overview On-Board Systems (Extract)
Braking Resistor
Electronic
Voltage
Converter
Knorr-Bremse Group
IRIS supports Zero Defect Approach of Knorr-Bremse
Result Improved process and product quality leads to reduced quality costs
Knorr-Bremse Group
IRIS – Railway standard for business processes
Management review
(e.g. project management, customer service
First article inspection Provision of resources
first article inspection,
Configuration management Human resources
RAMS/LCC) Project management Infrastructure
Control of monitoring
Contingency plan
and measuring devices
Production scheduling Work environment
production and service
IRIS is driving topics which were
Planning of production realization
provisions Purchasing Customer related processes
Design and development Tender Management
Knorr-Bremse Group
IRIS – Certification and Audit Standard
Result IRIS builds mutual trust with customers and supports preferred partnerships
Knorr-Bremse Group
IRIS in Knorr-Bremse Rail Group
Knorr-Bremse is
absolutely
convinced about
the benefit of IRIS
IRIS will be an
important
prerequisite for
railway market
access, specially
for preferred IRIS certification 2007
suppliers IRIS certification 2008
IRIS certification 2009
Commitment All relevant 23 Knorr-Bremse locations will be IRIS certified until mid of 2009
Knorr-Bremse Group
Knorr-Bremse Group
IRIS Conference
Brussels, May 20/21 2008
includes more than 110 member companies with about 40.000 employees in all fields of railway
technology (rail vehicles and accessory, mechanical and electrical components, railway infrastructure
and electrification, information and communication systems, magnetic levitation systems, train control,
signaling and safety systems)
represents its members interests towards the public, politics, customers, national and international
authorities, institutions and organisations for the sustainable promotion of railway traffic
active participation in shaping the industries economical, technical, political and legal conditions
12
Gesamt in Mrd. €
+5,5%
10 9,6 Inland in Mrd. €
9,1
Ausland in Mrd. €
8
6 5,1
4,5 4,6 4,5
4
0
2006 2007
12 +1,0%
10,6 10,7 Gesamt in Mrd. €
10 Inland in Mrd. €
Ausland in Mrd. €
8
6,2
5,8
6
4,9
4,4
4
0
2006 2007
12
10,6 10,7
9,9 9,9 10,0
10 9,3 9,3
4 Umsatz in Mrd. €
Auftragseingang in Mrd. €
2
0
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007
TOTAL
• Environment and climate issues 2005: ~ 4,5 bn €
~ + 3,3% p.a.
• Economical globalisation
2005: ca. 63,2 – 72,7 bn €
+ 2% - 2,5% p.a.
p.a. • Increasing fuel prices
• Worldwide conurbations
• Liberalisation and deregulation
• Interoperability
CENTRAL & SOUTH AMERICA AFRICA & MIDDLE EAST ASIA & PACIFIC
References: F & S 2006, SCI 2006, Unife 2007, own calculations * average of the years 2003-2005
How to gain the best share for the Eureopean rail supply industry in the growing market?
IRIS (the IRIS approach) has the potential to become more than a rail supply industry
standard while becoming mutually recognized
www.bahnindustrie.info
Knorr-Bremse Group
IRIS -
International Railway
Industry Standard
The Global Quality Standard for the
Railway Industry
Friedrich Smaxwil
Member of the Executive Management Board of Siemens TS
GDP-growth of China and India (optional slide)
China
GDP USA
(in bn. USD)
30,000
India
20,000
10,000
Japan
Germany
0
2000 2005 2010 2015 2020 2025 2030 2035
2035 2040
2040 2045
2045 2050
Source: GoldmanSachs
Rotem – from local low-end player
to international player
Germany
Offer
Turkey
Ireland Spain 2001 92 EMU
2005 150 DMU Offer
2005 34 LRV
Canada Hungary 24 DMU
2005 40 EMU Offer 2006 96 EMU
Syria Korea
2000 2003 50 DMU Monopoly in
domestic market
2001
Iran
2002 2004 120 DMU Hong Kong
1998 104 Metro
2003
Greece 2004 32 Metro
2004 2002 126 Metro
2005 USA Taiwan
2004 32 DMU (TTA pending) 1999 56 Metro
2006
2006 104 EMU (SEPTA) Saudi Arabia
2007 131 Double deck - PC Philippines New Zealand
2003 17 PC 2000 72 EMU 2007 70 EMU
2008 2008 75 Double deck - PC
2007 35 EMU
Bangladesh
PC: Passenger Coaches 2003 11 Locomotives
DMU: Diesel Multiple Unit
EMU: Electrical Multiple Unit Brazil India / Delhi
LRV: Light Rail Vehicle 2003 24 EMU 2001 240 Metro
Figures indicate quantity of cars 2004 80 Metro 2007 90 Metro
156 Metro
European manufacturers still outpace
Asian companies...
System integrators with highest sales volume in railway sector by regions
(sales in billion EUR)
European 16.3
Alstom + Ansaldo Transport + Bombardier + Siemens
suppliers
US 4.6
GE + Trinity
suppliers
Asian
CSR + CNR + Kawasaki 4.2
suppliers
Iran
2004 120 DMU
Japan
Greece Key player in
2002 126 Metro domestic market
USA
1997 400 metro Caribbean Taiwan
1998 212 metro 2007 LR Trinidad Saudi Arabia 1999 56Metro
2002 680 metro 2003 17 PC 2000 High-Speed
2006 North-South Thailand 2003 321 metro
2004 32 DMU (TTA pending)
2005 40 DE Locos 2005 High-Speed
2004 104 EMU (SEPTA) Dubai
131 Double deck - PC 2005 Monorail Bangladesh Hong Kong
2008 75 Double deck - PC Nigeria Singapore 2003 11 Locomotives 1998 104 Metro
2006 Lagos Rail 1998 66 metro India / Delhi 2004 32 Metro
Brazil Philippines 2001 240 Metro
2003 24 EMU 2000 72 EMU 2007 90 Metro New Zealand
Subsystem suppliers 2004 80 Metro Indonesia 156 Metro 2007 70 EMU
2005 Java Turnkey 2006 LRT Colombo 35 EMU
File: IRIS
Asia:
before being a challenge with competition, is a
huge opportunity
• Domestic market (China , India)
• Overseas Strategy & Ambition of local Car Builders (China, Korea)
Beijing
Datong
Seoul
QingDao
Shijiazhuang
Shanghai
Baddir
Delhi
Hong Kong
Bangalore
File: IRIS
Asia: a cultural challenge
File: IRIS
Asia: a stability challenge (China, India)
X Extreme contrasts
X Human Ressources
y for urban citizens, english speaking, educated: salary increase
+10/20%/year – loosing people @ +30% (purchasing, quality, SQA…)
X Finance
y exchange rate evolution vs €,$
y volume management > profit management > cash management
X Quality (base=FT domestic suppliers)
y poor results local supplier quality audit
y poor ppm level , high NCR, multiple FAI,
y mandatory 100% Incoming Inspection before use/shipment
File: IRIS
Asian Competition: a true challenge
X Cultural Challenges
X Stability Challenges
BUT
File: IRIS
File: IRIS
IRIS - Seminar
Foucauld de LAUZON
foucauld.delauzon@afnor.org
NORMALISATION
¾ Increasing of outsourcing
in China
59
IRIS awareness in China
¾ 2007 .. .. awareness
¾ 2008 .. .. implementation
¾ 2009 .. .. certification ?
File: IRIS
Asian Competition,
a challenge for European
manufacturers
José Taborda
21st May 2008
TRANSPORT
The world we know…
- - P 65
The world… railway oriented !
- - P 66
ALSTOM Transport in China
Transport
CASCO:
New JV YONGJI: Signalling
Motors Employees 313
Holding Employees 21
In M Euros
SATEE:
Hong-Kong: Traction
Signalling Employees 70
Employees 47 ATSL
Services
Employees 270
- - P 67
Boost purchases in Emerging markets
2006/2007 2009/2010
15
2.9
%
96.8% %
0.4 70%
% 15
%
- - P 68
IRIS is at the heart of Suppliers Development
SQA
Technical
Sourcing
Support
- - P 69
IPOs in Asia
SQA
India
IndiaSourcing
Sourcing China
ChinaSourcing
Sourcing
Office
Office reinforcement
reinforcement
Jan
Jan2008
2008 since
sinceMay
May2007
2007
Technical
Sourcing
Support
- - P 70
Alstom Transport Approach
- - P 71
Benefits of IRIS in Asia
Moreover
– Clear Iris requirements will enable Asian supplier to be
compliant sooner
– A certified Asian supplier base will push to industrial
excellence the global base
– Asian supplier quality systems will become legitimate
- - P 72
Improvement for IRIS deployment in Asia
Issues
– Little knowledge of the IRIS standard in Asia by our
Suppliers (except for European subsidiaries)
Suggestions
– UNIFE/IRIS event in Asia: China and India