High Efficient CHP System

Environmentally Friendly & Energy Saving

KAWASAKI Gas Turbine Europe GmbH

CHP System/Gas Turbine & Gas Engine

© KAWASAKI Gas Turbine Europe GmbH. All Rights reserved.

Kawasaki Heavy Industries – Sections

Kawasaki Heavy Industries, Ltd.

Ships & Offshore

Structure Company
Kawasaki Gas Turbine Europe GmbH
Rolling Stock (Germany)
Company

Aerospace
Kawasaki Gas Turbine Asia Sdn. Bhd.
Company
(Malaysia)

Energy System & Plant

Engineering Company
Kawasaki Gas Turbine Asia Sdn. Bhd.
- Jakarta Representative Office
Motorcycle &
Engine Company

Kawasaki Heavy Industries, LTD

Precision Machinery
- Bangkok Office
Company

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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.

Kawasaki Heavy Industries – Product Segment

Overview

Ship & Offshore Structure

Precision Machinery
5% 6% Rolling Stock
13% 9%
FY ’ended
March19
Motorcycle Energy System
& Engine Net Sales & Plant Engineering
16%
JPY 1.59 Trillion
(EUR 13.1 billion)
21%
Employees
35,691

30%

Aerospace

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

3
Kawasaki Gas Turbine Europe (KGE) – History

1975 License Agreement with Deutz AG

▪ Deutz, Cologne starts the Sales and Service of the M1A Gas Turbine
▪ MWM Diesel & Gastechnik, Mannheim takes over the business from Deutz

1998 Establishment of KAWASAKI Gas Turbine Europe GmbH

▪ Headquarter for the entire European Market
▪ Sales, Packaging and Service of Gas Turbine Generator Sets
▪ 10 Employees

2003 Expansion of Production Facilities

▪ Relocation to Bad Homburg (close to Frankfurt City)
▪ Establishment of the Production Site and Service Centre Europe
▪ Start of in-house packaging of GPB17D
▪ 25 Employees

2018 Establishment of Romanian Office in Bucharest

▪ Promotion & Sales Activities started, responsible for South-East Europe
▪ Currently: 67 Employees

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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European Union context for KGE business

▪ EU-ETS – reduction of CO2

emissions;

▪ 2015 Paris Agreement –

greenhouses gas emissions
reduction 2020 – 2030, limit
global warming to no more
than 2 deg. C;

▪ EU Directive 27/2012 –
Energy Efficiency

▪ Decision 1442/2017 – En. Eff.

levels and Emiss. Levels
associated with BAT;

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki’s challenge

How can Kawasaki,

Japanese/German company,
contribute to
such European
environmental policy ?

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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KGE’s Take

Working as one for the good of the planet!

Highly Focusing on Environmental

Protection and Energy Savings

- Reduction of emissions
Global warming gas CO2
Harmful gas NOx, SOx - Renewable
- Energy Saving energy

Distributed Generator System

- Provide highly efficient energy use
- Flexible and reliable
to complement unstable renewable energy
© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.
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Kawasaki Products & Services

Kawasaki Gas Turbine Europe ・ Kawasaki Heavy Industries

Products Services

Gas Turbines Gas Engines Engineering Implementation Maintenance

M1A-17D KG12 Concept Spare Parts

1,816 kWel 5,200 kWel Project Planning
Engineering Comsumables
η = 28.1 % η = 49.0 %

M5A-01D KG12-V Detailed Customized

4,720 kWel 5,200 kWel Full Maintenance
Engineering Packaging
η = 32.6 % η = 49.5 %

M7A-03D KG18 Erection

7,810 kWel 7,800 kWel Remote Monitoring
Commissioning
η = 33.6 % η = 49.0 %

L20A-01D KG18-V
18,500 kWel 7,800 kWel Other Services
η = 34.3 % η = 49.5 %

L30A-01D
Low-interest loans
34,300 kWel
(i.e. governmental loans)
η = 40.3 %

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki Gas Turbine Engine Models
M1A-17D M7A-03D
M1A-17D M7A-03D
Electric 1,816 Electric 7,810
Output[kWe] Output[kWe]
Ele. Efficiency[%] 28.1 Ele. Efficiency[%] 33.6

Exhaust Gas 522 Exhaust Gas 523

Temperature[degC] Temperature[degC]

M5A-01D
Electric 4,720
M5A-01D Output[kWe]
Ele. Efficiency[%] 32.6

Exhaust Gas 511

Temperature[degC]
L20A L30A

L20A L30A
Electric 18,500 Electric 34,380
Output[kWe] Output[kWe]
Ele. Efficiency[%] 34.3 Ele. Efficiency[%] 40.3
Exhaust Gas 542 Exhaust Gas 502
Temperature[degC] Temperature[degC]

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki Gas Turbine Europe (KGE) – Scope of
Supply

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki Gas Engine Models

High Efficiency and Environmental Performance

Model KG-12 KG-18 KG-12-V KG-18-V

Cylinder Bore x
300 x 480
Stroke(mm)
50Hz/
750rpm
5,200 7,800 5,200 7,800
Output
(kW) 60Hz/
720rpm
5,000 7,500 5,000 7,500

Heat Rate(kJ//kWh) 7,346 (6,963 BTU / kWh) 7,273 (6,893 BTU / kWh)
Electrical
Efficiency (%) 49.0 49.5
NOx(ppm)[O2=0%] 200 or Less(at O2=0%) 【 57 or Less(at O2=15%) Equivalent 】

Operating Range 30~100% Load

By-Pass Valve Type Variable Nozzle Type

Turbocharger
Control System

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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 Performances in CHP
approx.55 approx. 160
30 GPB300D

Max. Steam quantity in Max. Steam quantity with

waste heat operation supplementary firing

40 approx. 120
18 GPB180D
Electrical Power (Mwel)

19 50
7.8 GPB80D
KG-18-V
3.0

10 30
4.8 GPB50D

5.4 16
1,7 GPB17D

Steam Quantity (t/h)

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Installations Records (as of 04.2018)
Japan

Europe
8,260
161
134
North
Middle East 189 America

74 FAR EAST& 2
SOUTH EAST ASIA
Africa 278 LATIN
8
14 AUSTRALIA AMERICA
&PACIFIC 21
6

Gas Turbine Gas Engines

※ Far East Russia is included in Europe.

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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 GPB17 example of installation /P Kelco
Großenbrode (D)
Project background
▪ Supplementation to existing conventional boilers
with Steam turbine
Challenges
▪ Maritime climate
▪ First GPB17 with 9 ppm NOx-System in Europe
▪ Low sound level of 65dB(A) because of tourist region
▪ Extended scope of supply:
▪ gas boost compressor
▪ Re-cooling system
Project key data
▪ Commissioning: September 2014
▪ Output (electrical): 1,735 kW at 10°C
▪ Efficiency : 26.7 %
(Electrical, terminal, LHV)

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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GPB80 example of installation / AGFA (B)
Project background
▪ Supplementation of steam generation by
one GTGS, boilers with supplementary firing

Challenges
▪ Limited space
▪ Low noise level for all aggregates
▪ Combustion air cooler
▪ Electrical cabinets separate
▪ Extended scope of supply:
o Gas Boost Compressor
o Water tube boiler with ECO2
o Supplementary firing up to 40 t/h
o Stainless steel chimney

Project key data

▪ Commissioning: 08/2011
▪ Output (electrical, at 11°C): 7,480 kW
▪ Efficiency : (Electrical, terminal, LHV) 34.4 %
© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.
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Fuji Power Plant for Shizuokagas and Power
Company /J

Domestic
dispersed
power system

Model
KG-18-V

Unit Output
7,800kW

No. of Unit
2

Total Output
15.6MW

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Joetsu Green Power Project for Nihon Techno / J

Model KG-18-V

Unit Output 7,800kW

No. of Unit 14
Total Output 109.2MW

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Joetsu Green Power Project for Nihon Techno / J

Model KG-18-V
Output 7,800kW
Unit 14
Total Output 109.2MW

Operation Start August 2012

Engine Building

60m

High Voltage
Switch Yard

Radiator
200m

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Hybrid CHP for Chemical Industries (JPN)
Example of installation
GPB80 GT and KG-18 GGE, Japan
Package
Boiler
CHP 26.0t/h
GPB80D ＋Gas Engine MP
Package Steam

M7A（7.5MW） ｘ 3 units 7.5MW 28.6t/h

Output KG-18-V（7.8MW） ｘ 1 unit

HRSG
26t/h Package Boiler M7A
28.6t/h
7.5MW HP
Fuel Steam
Gas HRSG
M7A
7.5MW 28.6t/h

HRSG
M7A
7.8MW 3.4t/h
LP
Steam
HRSG
KG18V Electric
Power

LP : Low Pressure
MP : Medium Pressure

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

19
Hybrid CHP for Industrial Park (THA)

Optimal Configuration for load alteration (Peak/Off-peak)

By Hybrid Combined Cycle (Gas Turbine & Gas Engines + Steam Turbine)

~Peak (Day) Time~

HRSG
HP Steam
Exhaust LP Steam

Generator
Gas Turbine

Steam Turbine Generator

HRSG
Exhaust LP Steam

3 x 7.8MW(KG-18V) HRSG Condenser

Gas Engine Generators Exhaust

HRSG
Exhaust

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Hybrid CHP Reference for Industrial Park (THA)

Optimal Configuration for load alteration (Peak/Off-peak)

By Hybrid Combined Cycle (Gas Turbine & Gas Engines + Steam Turbine)

~Off-Peak (Night) Time~

HRSG
HP Steam
Exhaust
LP Steam

Generator
Gas Turbine

Steam Turbine Generator

Stop
HRSG

Stop
3 x 7.8MW(KG-18V) HRSG Condenser
Gas Engine Generators

Stop
HRSG

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki Hydrogen Road Map
KOBE city

Development of Smart Community Technology by Utilization

of Cogeneration System with Hydrogen Gas Turbine
© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.
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Kawasaki Hydrogen Road Map
The first attempt in the world to supply electric power and heat
generated from hydrogen gas turbine to an actual urban area

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki Hydrogen Road Map

Gas Turbine CHP Plant using

100% Hydrogen as a fuel

Power Generation: 1.7 MWe

Partners:
• Obayashi
• Kawasaki
• Kobe City
• KEPCO
• Iwatani
• Osaka University
Supported by NEDO
© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.
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 Kawasaki will pursue "manufacturing that makes the Earth smile."

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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