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Outline
• What is ice cream and how is it made?
– Even though there is a Standard of Identity,
there is plenty of variation in commercial brands
• Ice cream structure
– A complex multi-phase system
• Ice cream melting
– What factors affect melt-down rates?
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Walmart says:
“Ice cream melts based on the
ingredients including cream. Ice
cream with more cream will
generally melt at a slower rate,
which is the case with our Great
Value ice cream sandwiches.”
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Packaging
Freezer Extruder
Packaging
L = 34.0 µm 20
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Brand 2
Brand 1
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Emulsifier Addition
• Destabilizes the emulsion
– Reduces interfacial tension, and reduces the
interfacial viscosity
– During freezing, emulsion droplets are forced
together under shear and coalescence is initiated
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Partial Coalescence
= 180°
Crystals all interior
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28
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Total
15%
coalescence
30%
Arrested
coalescence 40%
45%
No
coalescence 50%
Partially coalesced
droplets in continuous
phase
Air bubble
Partially coalesced
droplets around
air bubble
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2.5
Casein
2 micelles
1.5
1
0.5
0
0.01 0.1 1 10 100 1000
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Volume (%)
– Mono & diglycerides (MDG) 5 90.10 ER
80:20 ER
4
– Ratio (ER=MDG:PS80) 3
• Shear stress in the freezer 2
– Dasher speed
0:0 ER, 5.9% 100:0 ER, 19.6% 90:10 ER, 28.3% 80:20 ER, 56.2%
33
Meltdown/Drip-through Test
The Role of Fat Globule Clusters
Top/remnant foam
Whole melt/melted
ice cream
Drip-through
Up to 2 hrs at room temp
Plot weight vs time, take slope to obtain rate of melt
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2
2
1
1
2
2 1
Fast Drip-638: 5% FD
8
7 Top
6
Drip-through
% Volume
5
4 Whole Melt
3
2
1
0
0.01 0.1 1 10 100
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Drip-through (% weight)
80 80
70 70
Height (%)
60 60
50 50
40 40
30 30
20 20
10 10
0% Height
0 0
0 20 40 60 80
Time (Minutes) 8
Top
7
6 Drip-through
% Volume
5
Sample 638 4
Whole Melt
3
•Fast drip-through rate 2
•Minimal partial coalescence 1
0
•No stand-up properties 0.01 1 100
Particle Size (µm)
37
2
1
1
2
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6
Top
5 Drip-through
4
% Volume
Whole Melt
3
0
0.01 0.1 1 10 100 1000
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39
100.0 100
90.0 90
80.0 80
Driip-through (%weight)
70.0 70
Height (%)
60.0 60
63.5% Height
50.0 50
40.0 40
30.0 30
20.0 10.9% DT 20
10.0 10
0.0 0
0 20 40 60 80 100 120 140
Time (Minutes) 6 Top
5 Drip-through
% Volume
Sample 880 4
3
Whole Melt
•Slow drip-through 2
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100
90 638
Drip Through portion (weight %)
80
70
106
60
50
40
30
20
10 293
0
0 20 40 60 80 100 120
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Time (Minutes) Warren & Hartel (2014)
• Fat content
• Overrun
• Stabilizer/thickener
• Emulsifier
• All of the above
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1.4 423
106 913
1.2
559
1 313
472
0.8
106
0.6 824
215
0.4
727
293
0.2 880
171
0
0 10 20 30 40 50 60 603
293
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Fat Destabilization (%)
Warren & Hartel (2014)
Wrap Up
• Walgreen’s ice cream sandwiches
– Melting and collapse are two different phenomena, each
governed by numerous parameters
– The Walgreen’s ice cream has melted, but because of the
structures, it doesn’t collapse – other commercial products
show the same behavior
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Final Thoughts?
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Todd Smeltz,
High School Math & Chemistry Teacher,
Upper Dauphin Area School District
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presentation are those of the presenter and do
not necessarily reflect the views or policies of the
American Chemical Society.
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