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NHCE LLP
COMPRESS Pressure Vessel Design Calculations
Item: VESSEL
Date: 8 AUGUST 2019
DESIGN CALC.
Table of Contents
Deficiencies Summary............................................................................................................................................1/198
Nozzle Schedule......................................................................................................................................................3/198
Nozzle Summary.....................................................................................................................................................4/198
Pressure Summary.................................................................................................................................................5/198
Revision History......................................................................................................................................................7/198
Settings Summary...................................................................................................................................................8/198
Radiography Summary.........................................................................................................................................10/198
Thickness Summary.............................................................................................................................................11/198
Weight Summary...................................................................................................................................................12/198
Long Seam Summary...........................................................................................................................................13/198
Hydrostatic Test....................................................................................................................................................15/198
Corroded Hydrostatic Test...................................................................................................................................17/198
Wind Code.............................................................................................................................................................18/198
Seismic Code.........................................................................................................................................................19/198
LEFT HEAD............................................................................................................................................................20/198
Straight Flange on LEFT HEAD............................................................................................................................22/198
LIQUID INLET (N-1)...............................................................................................................................................25/198
SHELL....................................................................................................................................................................52/198
LT (DIAPHRAGM) (N-7A).......................................................................................................................................55/198
N-7A CONNECTION...............................................................................................................................................61/198
PIPE (N-7A)............................................................................................................................................................64/198
LIQUID INLET (N-4)...............................................................................................................................................66/198
LIQUID OUTLET (N-8)............................................................................................................................................78/198
LIQUID OUTLET (N-2)............................................................................................................................................90/198
LIQUID OUTLET DIP PIPE (N-2).........................................................................................................................102/198
VENT/PG (N-5).....................................................................................................................................................110/198
DRAIN (N-6)..........................................................................................................................................................122/198
i
Table of Contents
BODY FLANGE #1...............................................................................................................................................128/198
LIQUID RETURN (N-3).........................................................................................................................................129/198
LT (DIAPHRAGM) (N-7B).....................................................................................................................................135/198
SADDLE...............................................................................................................................................................147/198
LIFT LUG #1.........................................................................................................................................................168/198
LIFT LUG #2.........................................................................................................................................................174/198
Straight Flange on RIGHT HEAD.......................................................................................................................180/198
RIGHT HEAD........................................................................................................................................................183/198
BODY FLANGE #2...............................................................................................................................................185/198
CONTENT.............................................................................................................................................................186/198
COVER N-8...........................................................................................................................................................187/198
LIQUID OUTLET DIP PIPE (N-8).........................................................................................................................189/198
N-2 COVER...........................................................................................................................................................197/198
ii
Deficiencies Summary
Deficiencies for LIQUID INLET (N-1)

Load case 1: WRC 537: ρ = T / t < 0.25 (ratio not covered by WRC 537; T / t = 0.25 used) (at pad edge)
Load case 1: WRC 537: γ = rm / t < 5 (ratio not covered by WRC 537; rm / t = 5 used)
Warnings Summary
Warnings for ASME B16.5/16.47 flange attached to LIQUID OUTLET (N-2)

Gasket outer diameter (9.8") is greater than the raised face diameter (8.5"). (warning)
Warnings for ASME B16.5/16.47 flange attached to LIQUID OUTLET (N-8)

Warnings for BODY FLANGE #1

Warnings for BODY FLANGE #2

Warnings for LEFT HEAD

UCS-79: The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See
UCS-79(d)(4) or (5). (warning)
Warnings for LIFT LUG #1

Actual lug C1 / C2 < 1 / 4, C1 / C2 = 1 / 4 used as this is the minimum ratio covered by WRC 537.
(warning)
Warnings for LIFT LUG #2

Actual lug C1 / C2 < 1 / 4, C1 / C2 = 1 / 4 used as this is the minimum ratio covered by WRC 537.
(warning)
Warnings for LIQUID INLET (N-1)

ASME B16.5: External loads have not been considered in the flange pressure rating (see ASME Interpretation
VIII-1-16-85). (warning)
Warnings for LIQUID INLET (N-4)

Warnings for LIQUID OUTLET (N-2)

Warnings for LIQUID OUTLET (N-8)

Warnings for LIQUID OUTLET DIP PIPE (N-2)

The attached ASME B16.5 flange limits the nozzle MAWP. (warning)
Warnings for LIQUID OUTLET DIP PIPE (N-8)

The attached ASME B16.5 flange limits the nozzle MAWP. (warning)
Warnings for RIGHT HEAD

UCS-79: The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See
UCS-79(d)(4) or (5). (warning)
1/198
Warnings for VENT/PG (N-5)
Warnings for Vessel

Changes to steelmaking practices have increased the risk of brittle fracture at temperatures higher than the ASME
impact test exemption temperatures. It is highly recommended that the following supplemental requirements be
applied for SA-105, SA-106 B, SA-53 seamless, and SA-234: material composition should have a minimum Mn:C
ratio of 5, and SA-105 flanges should require a grain size of 7 or finer. (warning)
ASME B16.5 / B16.47 Flange Warnings Summary
Flange Applicable Warnings
LIQUID OUTLET DIP PIPE (N-8) 1

LIQUID OUTLET DIP PIPE (N-2) 1
BODY FLANGE #1 2
BODY FLANGE #2 2
No. Warning
For Class 150 flanges, ASME B16.5 para. 5.4.3 recommends gaskets to be in accordance with Nonmandatory
1
Appendix B, Table B1, Group No. I.
For Class 150 flanges, ASME B16.47 para. 5.4.3 recommends gaskets to be in accordance with Nonmandatory
2
Appendix B, Table B1, Group No. Ia or Ib.
2/198
Nozzle Schedule
Specifications
Nozzle Impact Fine

Identifier Size Materials Normalized Flange Blind
mark Tested Grain
Nozzle SA-105 No No No NPS 4 Class

N-1 LIQUID INLET 5.75 OD x 0.875 300
No
Pad SA-516 70 No No No LWN A105
NPS 6 Class
SA-182 F316
N-2 LIQUID OUTLET 8.12 OD x 1.06 Nozzle SA-105 No No No 300
<= 5
LWN A105
NPS 2 Class
LIQUID OUTLET DIP NPS 2 Sch 80S SA-312 TP316 Wld & 150
N-2 Nozzle No No No No
PIPE (XS) smls pipe WN A182
F316
NPS 1 Class
N-3 LIQUID RETURN 2.12 OD x 0.56 Nozzle SA-105 No No No 300 No
LWN A105
NPS 3 Class
N-4 LIQUID INLET 4.62 OD x 0.81 Nozzle SA-105 No No No 300 No
LWN A105
NPS 2 Class
N-5 VENT/PG 3.31 OD x 0.655 Nozzle SA-105 No No No 300 No
LWN A105
NPS 2 Class
N-6 DRAIN 3.31 OD x 0.655 Nozzle SA-105 No No No 300 No
LWN A105
NPS 3 Class
LT (DIAPHRAGM) 4.62 OD x 0.81 Nozzle SA-105 No No No 300 N/A
LWN A105
N-7A NPS 3 Class

NPS 3 Sch 40 B16.9
N-7A CONNECTION SA-234 WPB No No No 300 No
(Std) Elbow
WN A105
NPS 3 Class
NPS 3 Sch 40 Nozzle
PIPE (N-7A) SA-106 B Smls pipe No No No 300 No
(Std) Pipe
WN A105
NPS 3 Class
N-7B LT (DIAPHRAGM) 4.62 OD x 0.81 Nozzle SA-105 No No No 300 No
LWN A105
NPS 6 Class
SA-182 F316
N-8 LIQUID OUTLET 8.12 OD x 1.06 Nozzle SA-105 No No No 300
<= 5
LWN A105
NPS 2 Class
LIQUID OUTLET DIP NPS 2 Sch 80S SA-312 TP316 Wld & 150
N-8 Nozzle No No No No
PIPE (XS) smls pipe WN A182
F316
3/198
Nozzle Summary
Dimensions
Reinforcement
Shell
Nozzle OD tn Req tn Pad Corr Aa/Ar
A1? A2?
mark (in) (in) (in) (in) (%)
Nom t Design t User t Width tpad
(in) (in) (in) (in) (in)
N-1 5.75 0.875 0.3408 Yes Yes 0.25* 0.25 2 0.3125 0.125 207.0
N-2 2.375 0.218 0.154 Yes Yes 1.44 N/A N/A N/A 0 Exempt
N-2 8.12 1.06 0.2615 Yes Yes 0.3125 0.2615 N/A N/A 0.125 149.4
N-3 2.12 0.56 0.2598 Yes Yes 0.3125 N/A N/A N/A 0.125 Exempt
N-7A 4.62 0.81 0.3125 Yes Yes 0.3125 N/A N/A N/A 0.125 Exempt
N-7B 4.62 0.81 0.3125 Yes Yes 0.3125 0.3125 N/A N/A 0.125 300.6
N-8 8.12 1.06 0.2615 Yes Yes 0.3125 0.2615 N/A N/A 0.125 149.4
N-8 2.375 0.218 0.154 Yes Yes 1.44 N/A N/A N/A 0 Exempt
*Head minimum thickness after forming
Definitions
tn Nozzle thickness
Nozzle thickness required per UG-45/UG-16

Req tn
Increased for pipe to account for 12.5% pipe thickness tolerance
Nom t Vessel wall thickness
Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t Local vessel wall thickness (near opening)
Aa Area available per UG-37, governing condition
Ar Area required per UG-37, governing condition
Corr Corrosion allowance on nozzle wall
4/198
Pressure Summary
Component Summary
P T
Identifier MAWP MDMT MDMT Impact
Design Design (psi) (°F) Exemption Tested
(psi) (°F)
LEFT HEAD 30.5 250 78.21 -155 Note 1 No
Straight Flange on LEFT HEAD 30.5 250 277.05 -155 Note 2 No
SHELL 30.5 250 206.93 -55 Note 3 No
Straight Flange on RIGHT HEAD 30.5 250 277.05 -155 Note 2 No
RIGHT HEAD 30.5 250 78.21 -155 Note 4 No
SADDLE 30.5 250 78.21 N/A N/A N/A
BODY FLANGE #1 30.5 250 241.95 -55 Note 5 No
BODY FLANGE #2 30.5 250 241.95 -55 Note 5 No
Nozzle Note 6 No
LIQUID INLET (N-1) 30.5 250 137.35 -55
Pad Note 7 No
LIQUID OUTLET (N-2) 30.5 250 151.44 -55 Note 8 No
N-2 COVER 30.5 250 654.22 -320 Note 9 No
LIQUID OUTLET DIP PIPE (N-2) 30.5 250 224.87 -55 Note 10 No
LIQUID RETURN (N-3) 30.5 250 206.91 -55 Note 11 No
LIQUID INLET (N-4) 30.5 250 208.54 -55 Note 8 No
VENT/PG (N-5) 30.5 250 208.54 -55 Note 8 No
DRAIN (N-6) 30.5 250 206.91 -55 Note 11 No
LT (DIAPHRAGM) (N-7A) 30.5 250 208.54 -55 Note 8 No
N-7A CONNECTION 30.5 250 N/I N/I N/A No
PIPE (N-7A) 30.5 250 N/I N/I N/A No
LT (DIAPHRAGM) (N-7B) 30.5 250 207.28 -55 Note 6 No
LIQUID OUTLET (N-8) 30.5 250 151.44 -55 Note 8 No
COVER N-8 30.5 250 654.22 -320 Note 9 No
LIQUID OUTLET DIP PIPE (N-8) 30.5 250 224.87 -55 Note 10 No
Chamber Summary
Design MDMT -20 °F
Rated MDMT -55 °F @ 78.21 psi
MAWP hot & corroded 78.21 psi @ 250 °F
(1) This pressure chamber is not designed for

external pressure.
Notes for Maximum Pressure Rating
Note # Details
1. Option to calculate MAP was not selected. See the Calculation->General tab of the Set Mode dialog.
5/198
Notes for MDMT Rating
Note # Exemption Details
1. Straight Flange governs MDMT
2. Material is impact test exempt to -155°F per UCS-66(b)(3) (coincident ratio = 0.2893)
Material impact test exemption temperature from Fig UCS-66 Curve B = -20°F
3. Fig UCS-66.1 MDMT reduction = 103.6°F, (coincident ratio = 0.3857) UCS-66 governing thickness = 0.3125 in
Rated MDMT of -123.6°F is limited to -55°F by UCS-66(b)(2)
4. Straight Flange governs MDMT
5. Flange rated MDMT per UCS-66(b)(3) = -155°F (Coincident ratio = 0.2851) Bolts rated MDMT per Fig UCS-66 note (c) = -55°F
LWN rated MDMT per UCS-66(c)(4)

6. Flange rated MDMT per UCS-66(b)(3) = -155°F (Coincident ratio = 0.1083)
Bolts rated MDMT per Fig UCS-66 note (c) = -55°F
Pad impact test exemption temperature from Fig UCS-66 Curve B = -20°F
7. Fig UCS-66.1 MDMT reduction = 45.1°F, (coincident ratio = 0.5761) UCS-66 governing thickness = 0.3125 in.
Rated MDMT of -65.1°F is limited to -55°F by UCS-66(b)(2)

9. Impact test exempt per UHA-51(g) (coincident ratio = 0.12)
Flange rating governs:

10. Flange rated MDMT per UHA-51(d)(1)(a) = -320°F

6/198
Revision History
Revisions
No. Date Operator Notes
0 8/ 9/2019 NH_AUP DESIGN CALCULATION
7/198
Settings Summary
COMPRESS 2019 Build 7900

ASME Section VIII Division 1, 2017 Edition
Units U.S. Customary
Datum Line Location -2.00" from right seam
Vessel Design Mode Rating Mode (Analysis)
Minimum thickness 0.0625" per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Chamber MAWP
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 3"
Juncture calculations for α > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
1.3 times vessel MAWP
Shop Hydrotest Pressure
[UG-99(b)]
Test liquid specific gravity 1.00
1.3 times vessel MAWP
Field Hydrotest Pressure
[UG-99(b)]
Wind load present @ field 33% of design
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT2
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Code Case 2547 No
8/198
Apply interpretation VIII-1-83-66 Yes
Apply interpretation VIII-1-16-85 No
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
Yes
conditions
UG-22(c) Superimposed static reactions from weight of attached equipment
No
(external loads)
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions Yes
UG-22(f) Seismic reactions Yes
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
License Information
NEW HORIZONS Consulting
Company Name
Engineers LLP
License Commercial
License Key ID 32774
Support Expires December 20, 2019
9/198
Radiography Summary
UG-116 Radiography
Longitudinal Seam Left Circumferential Seam Right Circumferential Seam

Component Category Category Category Mark
Radiography / Radiography / Joint Radiography / Joint
(Fig (Fig (Fig
Joint Type Type Type
UW-3) UW-3) UW-3)
Spot UW-11(a)(5)(b) only

LEFT HEAD N/A Seamless No RT N/A N/A B RT2
/ Type 1
Full UW-11(a) / Type Spot UW-11(a)(5)(b) only Spot UW-11(a)(5)(b) only

SHELL A B C RT2
1 / Type 1 / Type 1
COVER N-8 N/A Seamless No RT N/A N/A / Gasketed N/A N/A N/A
N-2 COVER N/A Seamless No RT N/A N/A / Gasketed N/A N/A N/A

BODY FLANGE #1 N/A Seamless No RT C N/A N/A / Gasketed RT2
/ Type 1

RIGHT HEAD N/A Seamless No RT C N/A N/A RT2
/ Type 1

BODY FLANGE #2 N/A Seamless No RT N/A N/A / Gasketed C RT2
/ Type 1
Nozzle to Vessel Circumferential Nozzle free end Circumferential

Nozzle Longitudinal Seam
Seam Seam
LIQUID INLET (N-1) N/A Seamless No RT D N/A / Type 7 C N/A N/A
LT (DIAPHRAGM) (N-7A) N/A Seamless No RT D N/A / Type 7 C N/A N/A
LIQUID INLET (N-4) N/A Seamless No RT D N/A / Type 7 C N/A N/A
LIQUID OUTLET (N-8) N/A Seamless No RT D N/A / Type 7 C N/A N/A
LIQUID OUTLET (N-2) N/A Seamless No RT D N/A / Type 7 C N/A N/A
VENT/PG (N-5) N/A Seamless No RT D N/A / Type 7 C N/A N/A
DRAIN (N-6) N/A Seamless No RT D N/A / Type 7 C N/A N/A
LIQUID RETURN (N-3) N/A Seamless No RT D N/A / Type 7 C N/A N/A
LT (DIAPHRAGM) (N-7B) N/A Seamless No RT D N/A / Type 7 C N/A N/A
Nozzle to Flange Circumferential

Nozzle Flange Longitudinal Seam Flange Face
Seam
ASME B16.5/16.47 flange attached to

N/A Seamless No RT N/A N/A / Gasketed C N/A N/A
LIQUID INLET (N-1)
ASME B16.5/16.47 flange attached to LT

(DIAPHRAGM) (N-7A)

LIQUID INLET (N-4)

LIQUID OUTLET (N-8)

LIQUID OUTLET (N-2)

VENT/PG (N-5)

DRAIN (N-6)

LIQUID RETURN (N-3)
ASME B16.5/16.47 flange attached to LT

(DIAPHRAGM) (N-7B)
UG-116(e) Required Marking: RT2
10/198
Thickness Summary
Component Data
Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (in) (in) (in) (in) (in) E
LEFT HEAD SA-516 70 36 OD 6.3015 0.25* 0.1761 0.125 1.00 Internal
Straight Flange on LEFT HEAD SA-516 70 36 OD 2 0.375 0.1545 0.125 1.00 Internal
SHELL SA-516 70 36 OD 106.6125 0.3125 0.1545 0.125 1.00 Internal
Straight Flange on RIGHT HEAD SA-516 70 36 OD 2 0.375 0.1545 0.125 1.00 Internal
RIGHT HEAD SA-516 70 36 OD 6.3015 0.25* 0.1761 0.125 1.00 Internal
COVER N-8 SA-182 F316 <= 5 12.5 OD 1.44 1.44 1.0117 0 1.00 Internal
N-2 COVER SA-182 F316 <= 5 12.5 OD 1.44 1.44 1.0117 0 1.00 Internal
*Head minimum thickness after forming
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Joint E Longitudinal seam joint efficiency
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Combined longitudinal stress of pressure + weight + wind

Wind
governs
Combined longitudinal stress of pressure + weight + seismic

Seismic
governs
11/198
Weight Summary
Weight (lb) Contributed by Vessel Elements
Metal Operating Liquid Test Liquid

Component Metal Insulation Piping Surface Area
Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded ft2
LEFT HEAD 106.9 57.4 0 0 0 0 258.3 262.6 206.6 210.1 10

SHELL 1,041.6 625 0 0 0 0 4,963.2 4,998.9 3,970.5 3,999.1 83
RIGHT HEAD 108.7 58.3 0 0 0 0 458.8 462.8 367.1 370.3 10
SADDLE 160 160 0 0 0 0 0 0 0 0 32
TOTAL: 1,417.3 900.7 0 0 0 0 5,680.3 5,724.3 4,544.2 4,579.5 135
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (lb) Contributed by Attachments

Nozzles & Surface
Body Flanges Packed Tray Rings & Vertical
Component Flanges Trays Area
Beds Supports Clips Loads
ft2
New Corroded New Corroded
LEFT HEAD 0 0 62.6 57.7 0 0 0 0 0 1
SHELL 240 240 504.2 470.8 0 0 0 5.6 0 18
RIGHT HEAD 240 240 0 0 0 0 0 0 0 4
TOTAL: 480 480 566.8 528.4 0 0 0 5.6 0 24
Vessel Totals
New Corroded
Operating Weight (lb) 8,150 7,637

Empty Weight (lb) 2,470 1,913
Test Weight (lb) 7,014 6,493
Surface Area (ft 2) 160 -
Capacity** (US gal) 542 546
**The vessel capacity does not include
volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (lb) 2,470
Center of Gravity from Datum (in) 55.923
12/198
Long Seam Summary
Shell Long Seam

Angles
Component Seam 1
SHELL 45°
Shell Plate Lengths

Starting
Component Plate 1
Angle
SHELL 45° 112.1156"
Note
1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
13/198
Shell Rollout
14/198
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
=
Gauge pressure at 70°F
1.3*MAWP*LSR
= 1.3*78.21*1
= 101.67 psi
Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b) Stress Allowable
Stress
Identifier pressure static head stress pressure during test test stress
excessive?
(psi) (psi) ratio factor (psi) (psi)
LEFT HEAD (1) 103.497 1.824 1 1.30 7,400 34,200 No
Straight Flange on LEFT HEAD 103.492 1.819 1 1.30 4,916 34,200 No
SHELL 103.495 1.822 1 1.30 5,909 34,200 No
BODY FLANGE #1 103.495 1.822 N/A 1.30 NI NI NI
Straight Flange on RIGHT HEAD 103.492 1.819 1 1.30 4,916 34,200 No
RIGHT HEAD 103.497 1.824 1 1.30 7,400 34,200 No
COVER N-8 101.942 0.27 1 1.30 3,115 40,500 No
N-2 COVER 101.942 0.27 1 1.30 3,115 40,500 No
DRAIN (N-6) 103.709 2.036 1 1.30 5,922 51,300 No
LIQUID INLET (N-1) 103.285 1.612 1 1.30 4,570 51,300 No
LIQUID INLET (N-4) 102.206 0.534 1 1.30 5,836 51,300 No
LIQUID OUTLET (N-2) 102.206 0.534 1 1.30 5,836 51,300 No
LIQUID OUTLET DIP PIPE (N-2) 101.89 0.218 1 1.30 NI NI NI
LIQUID RETURN (N-3) 103.709 2.036 1 1.30 5,922 51,300 No
LT (DIAPHRAGM) (N-7A) 102.206 0.534 1 1.30 5,836 51,300 No
LT (DIAPHRAGM) (N-7B) 103.267 1.594 1 1.30 5,896 51,300 No
VENT/PG (N-5) 102.206 0.534 1 1.30 5,836 51,300 No
(1) LEFT HEAD limits the UG-99(b) stress ratio.

(2) NI indicates that test stress was not investigated.
(3) PL stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(4) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(5) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The test temperature of 70 °F is warmer than the minimum recommended temperature of -25 °F so the brittle fracture
provision of UG-99(h) has been met.
15/198
Horizontal field hydrostatic test based on MAWP per UG-99(b)
=
1.3*MAWP*LSR
= 1.3*78.21*1
= 101.67 psi
Horizontal field hydrostatic test

Stress
excessive?
LEFT HEAD (1) 103.497 1.824 1 1.30 7,400 34,200 No
SHELL 103.495 1.822 1 1.30 5,909 34,200 No
RIGHT HEAD 103.497 1.824 1 1.30 7,400 34,200 No
COVER N-8 101.942 0.27 1 1.30 3,115 40,500 No
N-2 COVER 101.942 0.27 1 1.30 3,115 40,500 No
DRAIN (N-6) 103.709 2.036 1 1.30 5,922 51,300 No
LIQUID INLET (N-1) 103.285 1.612 1 1.30 4,570 51,300 No
LIQUID INLET (N-4) 102.206 0.534 1 1.30 5,836 51,300 No
VENT/PG (N-5) 102.206 0.534 1 1.30 5,836 51,300 No

flange.
16/198
Corroded Hydrostatic Test
Horizontal field hydrostatic test based on MAWP per UG-99(b)
=
1.3*MAWP*LSR
= 1.3*78.64*1
= 102.23 psi
Horizontal field hydrostatic test

Stress
excessive?
LEFT HEAD (1) 104.052 1.826 1 1.30 14,931 34,200 No
SHELL 104.05 1.824 1 1.30 9,937 34,200 No
RIGHT HEAD 104.052 1.826 1 1.30 14,931 34,200 No
COVER N-8 102.495 0.27 1 1.30 3,132 40,500 No
N-2 COVER 102.495 0.27 1 1.30 3,132 40,500 No
DRAIN (N-6) 104.257 2.032 1 1.30 9,956 51,300 No
LIQUID INLET (N-1) 103.838 1.612 1 1.30 6,620 51,300 No
LIQUID INLET (N-4) 102.757 0.531 1 1.30 9,813 51,300 No
VENT/PG (N-5) 102.757 0.531 1 1.30 9,813 51,300 No

flange.
17/198
Wind Code
Building Code: ASCE 7-10

Elevation of base above grade 1.00 ft
Increase effective outer diameter by 1.00 ft
Wind Force Coefficient, Cf 0.5400
Risk Category (Table 1.5-1) III
Basic Wind Speed, V 195.0000 mph
Exposure Category C
Wind Directionality Factor, Kd 1.0000
Topographic Factor, Kzt 1.0000
Enforce minimum design load of 16 psf per ASCE 29.8: Yes
Hazardous, toxic, or explosive contents No
Wind Pressure (WP) Calculations
Kz = 2.01 * (Z/zg)2/α
= 2.01 * (15.00 / 900.00)0.2105
= 0.8489
qz = 0.00256 * Kz * Kzt * Kd * V2
= 0.00256 * 0.8489 * 1.0000 * 1.0000 * 195.00002
= 82.6338 psf
qz = 0.6 * max[ 82.6338, 16.0000 ]

= 49.5803 psf
Note: The 0.6 factor is the wind load combination factor from Section 2.4.1.
Table Lookup Values

α = 9.5000, zg = 900.00 ft [Table 26.9-1, page 256]
Shear calculations are reported in the saddle report.
18/198
Seismic Code
Seismic calculations are reported in the saddle report.
19/198
LEFT HEAD

Component F&D Head
Material SA-516 70 (II-D p. 18, ln. 33)
Attached To SHELL
Impact Fine Grain Maximize MDMT/
Normalized PWHT
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 30.5 250 -20
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Operating 2.28 50.5915 1.25
Test horizontal 1.82 50.529 1
Dimensions
Outer Diameter 36"
Crown Radius L 35.75"
Knuckle Radius r 2.25"
Minimum Thickness 0.25"
Inner 0.0625"
Corrosion
Outer 0.0625"
Length Lsf 2"
Nominal Thickness tsf 0.375"
Weight and Capacity
Weight (lb)1 Capacity (US gal)1
New 106.9 24.37
Corroded 57.41 24.75
Radiography
Category A joints Seamless No RT
Head to shell seam Spot UW-11(a)(5)(b) only Type 1
1
includes straight flange
20/198
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 0.0625" + 0.125" = 0.1875"
Design thickness due to internal pressure (t) 0.1761"
Maximum allowable working pressure (MAWP) 78.21 psi
Straight Flange governs MDMT -155°F
Factor M
M = 1/4*[3 + (L / r)1/2]
Corroded M = 1/4*[3 + (35.8125 / 2.3125)1/2] 1.7338
New M = 1/4*[3 + (35.75 / 2.25)1/2] 1.7465
Design thickness for internal pressure, (Corroded at 250 °F) Appendix 1-4(d)
t = P*Lo*M / (2*S*E + P*(M - 0.2)) + Corrosion

= 32.78*35.9375*1.7338 / (2*20,000*1 + 32.78*(1.7338 - 0.2)) + 0.125
= 0.176"
Maximum allowable working pressure, (Corroded at 250 °F) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

= 2*20,000*1*0.125 / (1.7338*35.9375 - 0.125*(1.7338 - 0.2)) - 2.28
= 78.21 psi
% Extreme fiber elongation - UCS-79(d)
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*0.375 / 2.4375)*(1 - 2.4375 / ∞)
= 11.5385%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or
(5).
21/198
Straight Flange on LEFT HEAD

Component Cylinder
Normalized PWHT
No No No No No
Internal 30.5 250 -20
Static Liquid Head
Operating 2.28 50.4665 1.25
Dimensions
Outer Diameter 36"
Length 2"
Nominal Thickness 0.375"
Inner 0.0625"
Corrosion
Outer 0.0625"
Weight and Capacity
Weight (lb) Capacity (US gal)
New 23.75 8.45
Corroded 15.84 8.51
Radiography
Longitudinal seam Seamless No RT
Right Circumferential
Spot UW-11(a)(5)(b) only Type 1
seam
Results Summary
Rated MDMT -155 °F
22/198
UCS-66 Material Toughness Requirements
tr = 80.49*18 / (20,000*1 + 0.4*80.49) = 0.0723"
Stress ratio = tr*E* / (tn - c) = 0.0723*1 / (0.375 - 0.125) = 0.2893
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -155°F
Material is exempt from impact testing at the Design MDMT of -20°F.
Design thickness, (at 250 °F) Appendix 1-1
t = P*Ro / (S*E + 0.40*P) + Corrosion

= 32.78*18 / (20,000*1.00 + 0.40*32.78) + 0.125
= 0.1545"
Maximum allowable working pressure, (at 250 °F) Appendix 1-1
P = S*E*t / (Ro - 0.40*t) - Ps

= 20,000*1.00*0.25 / (18 - 0.40*0.25) - 2.28
= 277.05 psi
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.375 / 17.8125)*(1 - 17.8125 / ∞)
= 1.0526%
The extreme fiber elongation does not exceed 5%.
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.25)
= 0.001736
B = 14,404 psi
S = 20,000 / 1.00 = 20,000 psi
ScHC = min(B, S) = 14,404 psi
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.375)
= 0.002604
B = 15,771 psi
S = 20,000 / 1.00 = 20,000 psi
ScHN = min(B, S) = 15,771 psi
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.375)
= 0.002604
B = 15,771 psi
23/198
S = 20,000 / 1.00 = 20,000 psi
ScCN = min(B, S) = 15,771 psi
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.25)
= 0.001736
B = 14,404 psi
S = 20,000 / 1.00 = 20,000 psi
ScCC = min(B, S) = 14,404 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table

CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.25)
= 0.001736
B = 14,404 psi
S = 20,000 / 1.00 = 20,000 psi
ScVC = min(B, S) = 14,404 psi
24/198
LIQUID INLET (N-1)
Note: round inside edges per UG-76(c)

Location and Orientation
Located on LEFT HEAD
Orientation 180°
End of nozzle to datum line 133.7475"
Calculated as hillside Yes
Distance to head center, R 9.875"
Passes through a Category A joint No
Nozzle
Access opening No
Material specification SA-105 (II-D p. 18, ln. 19)
Inside diameter, new 4"
Nominal wall thickness 0.875"
Corrosion inner 0.0625"
Corrosion outer 0.0625"
Opening chord length 4.2916"
Projection available outside vessel, Lpr 6.8856"
Projection available outside vessel to flange face, Lf 8.1356"
Local vessel minimum thickness 0.25"
Liquid static head included 1.92 psi
Longitudinal joint efficiency 1
Reinforcing Pad
Material specification SA-516 70 (II-D p. 18, ln. 33)
25/198
Diameter, Dp 9.981"
Thickness, te 0.3125"
Is split No
Welds
Inner fillet, Leg41 0.4375"
Outer fillet, Leg42 0.3125"
Nozzle to vessel groove weld 0.375"
Pad groove weld 0.3125"
ASME B16.5-2013 Flange

Description NPS 4 Class 300 LWN A105
Bolt Material SA-193 B7 Bolt <= 2 1/2 (II-D p. 388, ln. 32)
Blind included No
Rated MDMT -55°F
Liquid static head 1.92 psi
Consider External Loads on Flange MAWP Rating No
MAWP rating 667.5 psi @ 250°F
MAP rating 740 psi @ 70°F
Hydrotest rating 1,125 psi @ 70°F
PWHT performed No
Impact Tested No
Notes
Flange rated MDMT per UCS-66(b)(3) = -155°F (Coincident ratio = 0.1083)

LWN rated MDMT per UCS-66(c)(4) = -55°F
26/198
UCS-66 Material Toughness Requirements Pad
Governing thickness, tg = 0.3125"
Exemption temperature from Fig UCS-66 Curve B = -20°F
tr = 80.13*36*1 / (2*20,000*1 + 80.13*(1 - 0.2)) = 0.072"
Reduction in MDMT, TR from Fig UCS-66.1 = 45.1°F
MDMT = max[ MDMT - TR, -55] = max[ -20 - 45.1 , -55] = -55°F
27/198
Reinforcement Calculations for Chamber MAWP
UG-45
UG-37 Area Calculation Summary (in2)
Summary (in)
For P = 80.13 psi @ 250 °F The nozzle passes
The opening is adequately reinforced UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
0.309 1.3415 0.2274 0.4636 -- 0.6505 -- 0.2494 0.875
UG-41 Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
3,354.94 22,282.78 1,22,518.34 13,334.5 97,659.35 26,345.28 59,360.05
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (in) size (in)
0.2437
Nozzle to pad fillet (Leg 41) 0.175 weld size is adequate
(corroded)
0.1562
Pad to shell fillet (Leg 42) 0.125 weld size is adequate
(corroded)
WRC 537
Max Allow
Max Allow
Local Local
P Pr M1 V2 M2 V1 Mt Comb Comb Over
Load Case Primary Primary
(psi) (lbf) (lbf-in) (lbf) (lbf-in) (lbf) (lbf-in) Stress Stress stressed
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 80.13 630 4,957 0 6,462 0 0 28,080 60,000 13,524 30,000 No
Load case 1 (Hot Shut Down) 0 630 4,957 0 6,462 0 0 -22,807 60,000 -3,955 30,000 No
Load case 1 (Pr Reversed) 80.13 -630 4,957 0 6,462 0 0 34,286 60,000 15,434 30,000 No
Load case 1 (Pr Reversed) (Hot Shut Down) 0 -630 4,957 0 6,462 0 0 22,807 60,000 3,955 30,000 No
Calculations for internal pressure 80.13 psi @ 250 °F
Parallel Limit of reinforcement per UG-40
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.2916, 2.1458 + (0.875 - 0.125) + (0.25 - 0.125))
= 4.2916 in
Outer Normal Limit of reinforcement per UG-40
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.875 - 0.125) + 0.25)
= 0.3125 in
28/198
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)

= 80.1345*2.0625 / (20,000*1 - 0.6*80.1345)
= 0.0083 in
Required thickness tr from UG-37(a)(a)
tr = P*Lo*M / (2*S*E + P*(M - 0.2))

= 80.1345*36*1 / (2*20,000*1 + 80.1345*(1 - 0.2))
= 0.072 in
Required thickness tr per Interpretation VIII-1-07-50
tr = P*Lo*M / (2*S*E + P*(M - 0.2))

= 80.13*35.9375*1.7338 / (2*20,000*1 + 80.13*(1.7338 - 0.2))
= 0.1244"
Area required per UG-37(c)
Allowable stresses: Sn = 20,000, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn / Sv = 1
fr3 = lesser of fr2 or Sp / Sv = 1
fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 4.2916*0.072*1 + 2*0.8125*0.072*1*(1 - 1)
= 0.309 in2
Area available from FIG. UG-37.1
A1 = larger of the following= 0.2274 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 4.2916*(1*0.125 - 1*0.072) - 2*0.8125*(1*0.125 - 1*0.072)*(1 - 1)
= 0.2274 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(0.125 + 0.75)*(1*0.125 - 1*0.072) - 2*0.8125*(1*0.125 - 1*0.072)*(1 - 1)
= 0.0927 in2
A2 = smaller of the following= 0.4636 in2
= 5*(tn - trn)*fr2*t
= 5*(0.75 - 0.0083)*1*0.125
29/198
= 0.4636 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.75 - 0.0083)*(2.5*0.75 + 0.25)*1
= 3.1522 in2
A41 = Leg2*fr3
= 02*1
= 0 in2
(Part of the weld is outside of the limits)
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (8.5832 - 5.981)*0.25*1
= 0.6505 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.2274 + 0.4636 + 0 + 0 + 0.6505
= 1.3415 in2
As Area >= A the reinforcement is adequate.
UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 0.75 or tn or te = 0.25 in

tc(min) = lesser of 0.25 or 0.7*tmin = 0.175 in
tc(actual) = 0.7*Leg = 0.7*0.3482 = 0.2438 in
Outer fillet: tmin = lesser of 0.75 or te or t = 0.25 in

tw(min) = 0.5*tmin = 0.125 in
tw(actual) = 0.7*Leg = 0.7*0.2232 = 0.1563 in
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion

= 80.1345*2.0625 / (20,000*1 - 0.6*80.1345) + 0.125
= 0.1333 in
30/198
ta UG-22 = 0.149 in
ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0.1333 , 0.149 ]
= 0.149 in
tb1 = 0.2494 in
tb1 = max[ tb1 , tb UG16 ]

= max[ 0.2494 , 0.1875 ]
= 0.2494 in
tb = min[ tb3 , tb1 ]

= min[ 0.37 , 0.2494 ]
= 0.2494 in
tUG-45 = max[ ta , tb ]
= max[ 0.149 , 0.2494 ]
= 0.2494 in
Available nozzle wall thickness new, tn = 0.875 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0.74*20,000 = 14,800 psi

Nozzle wall in shear: 0.7*20,000 = 14,000 psi
Inner fillet weld in shear: 0.49*20,000 = 9,800 psi
Outer fillet weld in shear: 0.49*20,000 = 9,800 psi
Upper groove weld in tension: 0.74*20,000 = 14,800 psi
Strength of welded joints:
(1) Inner fillet weld in shear

(π / 2)*Nozzle OD*Leg*Si = (π / 2)*5.75*0.3482*9,800 = 30,821.97 lbf
(2) Outer fillet weld in shear

(π / 2)*Pad OD*Leg*So = (π / 2)*9.981*0.2232*9,800 = 34,296.03 lbf
(3) Nozzle wall in shear

(π / 2)*Mean nozzle dia*tn*Sn = (π / 2)*4.9375*0.8125*14,000 = 88,222.3 lbf
(4) Groove weld in tension

(π / 2)*Nozzle OD*tw*Sg = (π / 2)*5.75*0.1875*14,800 = 25,064.02 lbf
(6) Upper groove weld in tension

31/198
Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (0.309 - 0.2274 + 2*0.8125*1*(1*0.125 - 1*0.072))*20,000
= 3,354.94 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.4636 + 0.6505 + 0 + 0)*20,000
= 22,282.78 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.4636 + 0 + 0 + 0 + 2*0.8125*0.125*1)*20,000
= 13,334.5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.4636 + 0 + 0.6505 + 0 + 0 + 0 + 2*0.8125*0.125*1)*20,000
= 26,345.28 lbf
Load for path 1-1 lesser of W or W1-1 = 3,354.94 lbf

Path 1-1 through (2) & (3) = 34,296.03 + 88,222.3 = 1,22,518.34 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Path 2-2 through (1), (4), (6) = 30,821.97 + 25,064.02 + 41,773.36 = 97,659.35 lbf

Path 3-3 through (2), (4) = 34,296.03 + 25,064.02 = 59,360.05 lbf
32/198
WRC 537 Load case 1 (Pr Reversed)
Applied Loads
Radial load, Pr -630 lbf
Circumferential moment, M1 4,957 lbf-in
Circumferential shear, V2 0 lbf
Longitudinal moment, M2 6,462 lbf-in
Longitudinal shear, V1 0 lbf
Torsion moment, Mt 0 lbf-in
Internal pressure, P 80.13 psi
Mean dish radius, Rm 35.875"
Local head thickness, T 0.125"
Design factor 3
Maximum stresses due to the applied loads at the pad edge (includes pressure)
γ = rm / t = 2.4375 / 0.75 = 3.25
ρ = T / t = 0.125 / 0.75 = 0.1667
U = ro / Sqr(Rm*T) = 4.875 / Sqr(35.875*0.125) = 2.302 > 2.2 so let U = 2.2
WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-1 SM-1
ρ = 0.25
Mx My Nx Ny Mx My Nx Ny
a 3.7231 1.9183 0.2132 0.2459 5.5747 3.4183 48.225 10.3039
b 186.7198 719.3115 4.205 200.0895 6.9409 30.765 3,880.8868 -589.9236
c 26.4368 74.3354 0.1092 48.4085 -23.5691 -68.1701 626.1306 -191.2477
d 1,419.4954 2,645.2748 5.4914 253.4566 31.0499 -855.2551 44,477.21 4,701.8017
e 648.0076 -45.7362 1.408 -25.0342 113.9108 390.7493 4,895.8788 838.6609
f 9,734.6418 913.8857 24.927 15.8664 221.0402 4,747.865 3,024.9996 -1,873.4948
g -160.348 -5.3218 -0.244 5.4387 -26.0412 -102.347 -387.7985 -129.3938
h 0 -2,598.337 0 0 584.8641 5,154.7728 59,637.35 6,245.6511
i 0 5.7655 0 0 0 0 0 0
j 0 796.5845 0 0 0 0 0 0
Y 0.0134 0.0052 0.0155 0.0237 0.014 0.0039 0.0127 0.0154
33/198
γ=5 SP-2 SM-2
ρ=1
a 0.6211 0.3627 4.244 0.147 11.647 3.0505 2.3258 -0.0608
b 21.6273 44.9628 2,909.7533 -1.6443 44.8126 18.7157 7.2896 -4.1861
c 2.9619 3.7254 670.6484 0.1238 -215.542 -13.8221 -10.6212 0.3339
d 29.2309 98.0346 7,883.0399 29.843 -990.6785 -19.0976 46.1723 9.0989
e 2.1842 -0.2704 -1,025.2729 5.3816 1,206.7112 24.6135 23.7824 -0.3729
f 86.1406 137.5921 -15,335.94 6.1433 5,063.1144 -108.1759 -198.2298 -7.5883
g -0.3873 0 482.899 -3.3272 -398.6713 -6.4014 18.2767 0.2136
h 0 0 6,934.936 1.2597 5,228.5657 373.4437 767.1196 2.6114
i 0 0 -34.8626 0.5351 0 0 0 -0.0422
j 0 0 0 0 0 0 0 0
Y 0.0123 0.0036 0.0193 0.0151 0.0066 0.0031 0.0179 0.0095

γ = 15 SP-5 SM-5
ρ=1
a 2.5313 0.2573 0.2148 0.2565 5.0495 2.3071 1.3095 -0.0934
b 473.1618 0.6261 75.2962 -4.0038 9.0562 10.326 7.1691 -5.4435
c 188.3279 -3.2878 11.984 -1.0345 -14.0471 -11.3673 -4.9409 0.5761
d 3,838.2426 -118.1855 347.0785 5.3696 47.3217 26.4081 25.6386 18.6046
e 276.3502 12.6432 -2.8446 0.6823 32.2135 28.751 30.6153 -0.5013
f 3,999.8712 597.9902 -59.4988 -7.5639 -73.3031 -148.3722 362.4322 -21.4549
g -70.677 -5.5092 0 1.7989 -10.377 -3.0892 -19.9268 0.5988
h 0 -163.2562 0 21.8984 206.2954 706.8852 -74.8696 13.0083
i 0 0.5296 0 -0.7141 2.0028 0 4.1492 0
j 0 0 0 -7.0392 0 0 0 0
Y 0.0161 0.004 0.0106 0.0422 0.0155 0.0055 0.0105 0.033
Note: ρ is outside the bounds. ρ = 1 used.
Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)
Local pressure stress = I*P*Ri / (2*T) =11,479 psi
34/198
Maximum combined stress (PL+Pb+Q) = 34,286 psi
Allowable combined stress (PL+Pb+Q) = ±3*S = ±60,000 psi
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 15,434 psi

Allowable local primary membrane stress (PL) = ±1.5*S = ±30,000 psi
The maximum local primary membrane stress (PL) is within allowable limits.
35/198
Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl
SP-1 to 10* Nx*T / P 0.0155 623 623 623 623 623 623 623 623
SP-1 to 10 Mx / P 0.0134 3,251 -3,251 3,251 -3,251 3,251 -3,251 3,251 -3,251
SM-1 to 10* Nx*T*(Rm*T)0.5 / M1 0.0127 0 0 0 0 -1,902 -1,902 1,902 1,902
SM-1 to 10 Mx*(Rm*T)0.5 / M1 0.014 0 0 0 0 -12,621 12,621 12,621 -12,621
SM-1 to 10* Nx*T*(Rm*T)0.5 / M2 0.0127 -2,480 -2,480 2,480 2,480 0 0 0 0
SM-1 to 10 Mx*(Rm*T)0.5 / M2 0.014 -16,453 16,453 16,453 -16,453 0 0 0 0
Pressure stress* 11,479 11,479 11,479 11,479 11,479 11,479 11,479 11,479
Total Ox stress -3,580 22,824 34,286 -5,122 830 19,570 29,876 -1,868
Membrane O x stress* 9,622 9,622 14,582 14,582 10,200 10,200 14,004 14,004
SP-1 to 10* Ny*T / P 0.0237 955 955 955 955 955 955 955 955
SP-1 to 10 My / P 0.0052 1,264 -1,264 1,264 -1,264 1,264 -1,264 1,264 -1,264
SM-1 to 10* Ny*T*(Rm*T)0.5 / M1 0.0154 0 0 0 0 -2,302 -2,302 2,302 2,302
SM-1 to 10 My*(Rm*T)0.5 / M1 0.0039 0 0 0 0 -3,520 3,520 3,520 -3,520
SM-1 to 10* Ny*T*(Rm*T)0.5 / M2 0.0154 -3,000 -3,000 3,000 3,000 0 0 0 0
SM-1 to 10 My*(Rm*T)0.5 / M2 0.0039 -4,589 4,589 4,589 -4,589 0 0 0 0
Pressure stress* 11,479 11,479 11,479 11,479 11,479 11,479 11,479 11,479
Total Oy stress 6,109 12,759 21,287 9,581 7,876 12,388 19,520 9,952
Membrane O y stress* 9,434 9,434 15,434 15,434 10,132 10,132 14,736 14,736
Shear from M t 0 0 0 0 0 0 0 0
Shear from V 1 0 0 0 0 0 0 0 0
Shear from V 2 0 0 0 0 0 0 0 0
Total Shear stress 0 0 0 0 0 0 0 0
Combined stress
-9,689 22,824 34,286 -14,703 7,876 19,570 29,876 -11,820
(PL+Pb+Q)
(1) * denotes primary stress.

(2) The nozzle is analyzed as a hollow attachment.
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
γ = rm / t = 2.4375 / 0.75 = 3.25
ρ = T / t = 0.375 / 0.75 = 0.5
U = ro / Sqr(Rm*T) = 2.8125 / Sqr(35.875*0.375) = 0.767
36/198
γ=5 SP-1 SM-1
ρ = 0.25
a 3.7231 1.9183 0.2132 0.2459 5.5747 3.4183 48.225 10.3039
b 186.7198 719.3115 4.205 200.0895 6.9409 30.765 3,880.8868 -589.9236
c 26.4368 74.3354 0.1092 48.4085 -23.5691 -68.1701 626.1306 -191.2477
d 1,419.4954 2,645.2748 5.4914 253.4566 31.0499 -855.2551 44,477.21 4,701.8017
e 648.0076 -45.7362 1.408 -25.0342 113.9108 390.7493 4,895.8788 838.6609
f 9,734.6418 913.8857 24.927 15.8664 221.0402 4,747.865 3,024.9996 -1,873.4948
g -160.348 -5.3218 -0.244 5.4387 -26.0412 -102.347 -387.7985 -129.3938
h 0 -2,598.337 0 0 584.8641 5,154.7728 59,637.35 6,245.6511
i 0 5.7655 0 0 0 0 0 0
j 0 796.5845 0 0 0 0 0 0
Y 0.062 0.0172 0.0543 0.0808 0.1309 0.0391 0.0632 0.0822

γ=5 SP-2 SM-2
ρ=1
a 0.6211 0.3627 4.244 0.147 11.647 3.0505 2.3258 -0.0608
b 21.6273 44.9628 2,909.7533 -1.6443 44.8126 18.7157 7.2896 -4.1861
c 2.9619 3.7254 670.6484 0.1238 -215.542 -13.8221 -10.6212 0.3339
d 29.2309 98.0346 7,883.0399 29.843 -990.6785 -19.0976 46.1723 9.0989
e 2.1842 -0.2704 -1,025.2729 5.3816 1,206.7112 24.6135 23.7824 -0.3729
f 86.1406 137.5921 -15,335.94 6.1433 5,063.1144 -108.1759 -198.2298 -7.5883
g -0.3873 0 482.899 -3.3272 -398.6713 -6.4014 18.2767 0.2136
h 0 0 6,934.936 1.2597 5,228.5657 373.4437 767.1196 2.6114
i 0 0 -34.8626 0.5351 0 0 0 -0.0422
j 0 0 0 0 0 0 0 0
Y 0.0544 0.0197 0.0516 0.102 0.1061 0.0478 0.0783 0.0927
37/198
γ = 15 SP-5 SM-5
ρ=1
a 2.5313 0.2573 0.2148 0.2565 5.0495 2.3071 1.3095 -0.0934
b 473.1618 0.6261 75.2962 -4.0038 9.0562 10.326 7.1691 -5.4435
c 188.3279 -3.2878 11.984 -1.0345 -14.0471 -11.3673 -4.9409 0.5761
d 3,838.2426 -118.1855 347.0785 5.3696 47.3217 26.4081 25.6386 18.6046
e 276.3502 12.6432 -2.8446 0.6823 32.2135 28.751 30.6153 -0.5013
f 3,999.8712 597.9902 -59.4988 -7.5639 -73.3031 -148.3722 362.4322 -21.4549
g -70.677 -5.5092 0 1.7989 -10.377 -3.0892 -19.9268 0.5988
h 0 -163.2562 0 21.8984 206.2954 706.8852 -74.8696 13.0083
i 0 0.5296 0 -0.7141 2.0028 0 4.1492 0
j 0 0 0 -7.0392 0 0 0 0
Y 0.0627 0.0198 0.0328 0.1267 0.1247 0.0451 0.0501 0.125
Pressure stress intensity factor, I = 0.4803 (derived from Division 2 Part 4.5)


38/198
Stresses at the nozzle OD per WRC Bulletin 537
SP-1 to 10* Nx*T / P 0.0534 239 239 239 239 239 239 239 239
SP-1 to 10 Mx / P 0.0594 1,597 -1,597 1,597 -1,597 1,597 -1,597 1,597 -1,597
SM-1 to 10* Nx*T*(Rm*T)0.5 / M1 0.0682 0 0 0 0 -656 -656 656 656
SM-1 to 10 Mx*(Rm*T)0.5 / M1 0.1226 0 0 0 0 -7,070 7,070 7,070 -7,070
SM-1 to 10* Nx*T*(Rm*T)0.5 / M2 0.0682 -855 -855 855 855 0 0 0 0
SM-1 to 10 Mx*(Rm*T)0.5 / M2 0.1226 -9,217 9,217 9,217 -9,217 0 0 0 0
Pressure stress* 5,513 5,513 5,513 5,513 5,513 5,513 5,513 5,513
Total Ox stress -2,723 12,517 17,421 -4,207 -377 10,569 15,075 -2,259
SP-1 to 10* Ny*T / P 0.0879 394 394 394 394 394 394 394 394
SP-1 to 10 My / P 0.0181 486 -486 486 -486 486 -486 486 -486
SM-1 to 10* Ny*T*(Rm*T)0.5 / M1 0.0857 0 0 0 0 -824 -824 824 824
SM-1 to 10 My*(Rm*T)0.5 / M1 0.042 0 0 0 0 -2,422 2,422 2,422 -2,422
SM-1 to 10* Ny*T*(Rm*T)0.5 / M2 0.0857 -1,074 -1,074 1,074 1,074 0 0 0 0
SM-1 to 10 My*(Rm*T)0.5 / M2 0.042 -3,157 3,157 3,157 -3,157 0 0 0 0
Pressure stress* 5,513 5,513 5,513 5,513 5,513 5,513 5,513 5,513
Total Oy stress 2,162 7,504 10,624 3,338 3,147 7,019 9,639 3,823
Shear from M t 0 0 0 0 0 0 0 0
Shear from V 1 0 0 0 0 0 0 0 0
Shear from V 2 0 0 0 0 0 0 0 0
Combined stress
-4,885 12,517 17,421 -7,545 -3,524 10,569 15,075 -6,082
(PL+Pb+Q)

Longitudinal stress in the nozzle wall due to internal pressure + external loads
σn (Pm) = P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) + M*Ro / I

= 80.13*2.0625 / (2*0.75) - -630 / (π*(2.81252 - 2.06252)) + 8,144.3*2.8125 / 34.9305
= 821 psi
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 20,000 psi)
39/198
Reinforcement Calculations for MAWP
The vessel wall thickness governs the MAWP of this nozzle.
UG-45
UG-37 Area Calculation Summary (in2)
Summary (in)
For P = 139.27 psi @ 250 °F The nozzle passes
The opening is adequately reinforced UG-45
A A A
0.5365 1.1103 -- 0.4598 -- 0.6505 -- 0.3408 0.875
UG-41 Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
10,729 22,206.78 1,22,518.34 13,258.5 97,659.35 26,269.28 59,360.05

size (in) size (in)
0.2437
Nozzle to pad fillet (Leg 41) 0.175 weld size is adequate
(corroded)
0.1562
Pad to shell fillet (Leg 42) 0.125 weld size is adequate
(corroded)
WRC 537
Max Allow
Max Allow
Local Local
P Pr M1 V2 M2 V1 Mt Comb Comb Over
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 139.27 630 4,957 0 6,462 0 0 36,552 60,000 21,996 30,000 No
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.2916, 2.1458 + (0.875 - 0.125) + (0.25 - 0.125))
= 4.2916 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.25 - 0.125), 2.5*(0.875 - 0.125) + 0.25)
= 0.3125 in
40/198
trn = P*Rn / (Sn*E - 0.6*P)

= 139.2729*2.0625 / (20,000*1 - 0.6*139.2729)
= 0.0144 in
Required thickness tr from UG-37(a)(a)
tr = P*Lo*M / (2*S*E + P*(M - 0.2))

= 139.2729*36*1 / (2*20,000*1 + 139.2729*(1 - 0.2))
= 0.125 in
Required thickness tr per Interpretation VIII-1-07-50
tr = P*Lo*M / (2*S*E + P*(M - 0.2))

= 139.27*35.9375*1.7338 / (2*20,000*1 + 139.27*(1.7338 - 0.2))
= 0.2158"
Allowable stresses: Sn = 20,000, Sv = 20,000, Sp = 20,000 psi
fr3 = lesser of fr2 or Sp / Sv = 1
fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 4.2916*0.125*1 + 2*0.8125*0.125*1*(1 - 1)
= 0.5365 in2
A1 = larger of the following= 0 in2

= 4.2916*(1*0.125 - 1*0.125) - 2*0.8125*(1*0.125 - 1*0.125)*(1 - 1)
= 0 in2

= 2*(0.125 + 0.75)*(1*0.125 - 1*0.125) - 2*0.8125*(1*0.125 - 1*0.125)*(1 - 1)
= 0 in2
= 5*(0.75 - 0.0144)*1*0.125
41/198
= 0.4598 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.75 - 0.0144)*(2.5*0.75 + 0.25)*1
= 3.1263 in2
A41 = Leg2*fr3
= 02*1
= 0 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (8.5832 - 5.981)*0.25*1
= 0.6505 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0.4598 + 0 + 0 + 0.6505
= 1.1103 in2
UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 0.75 or tn or te = 0.25 in

tc(actual) = 0.7*Leg = 0.7*0.3482 = 0.2438 in
Outer fillet: tmin = lesser of 0.75 or te or t = 0.25 in

tw(min) = 0.5*tmin = 0.125 in
tw(actual) = 0.7*Leg = 0.7*0.2232 = 0.1563 in
Interpretation VIII-1-83-66 has been applied.

= 139.2729*2.0625 / (20,000*1 - 0.6*139.2729) + 0.125
= 0.1394 in
42/198
ta UG-22 = 0.1531 in

= max[ 0.1394 , 0.1531 ]
= 0.1531 in
tb1 = 0.3408 in

= max[ 0.3408 , 0.1875 ]
= 0.3408 in

= min[ 0.37 , 0.3408 ]
= 0.3408 in
= max[ 0.1531 , 0.3408 ]
= 0.3408 in
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0.74*20,000 = 14,800 psi

Nozzle wall in shear: 0.7*20,000 = 14,000 psi
Inner fillet weld in shear: 0.49*20,000 = 9,800 psi
Outer fillet weld in shear: 0.49*20,000 = 9,800 psi
Upper groove weld in tension: 0.74*20,000 = 14,800 psi
Strength of welded joints:
(1) Inner fillet weld in shear

(π / 2)*Nozzle OD*Leg*Si = (π / 2)*5.75*0.3482*9,800 = 30,821.97 lbf
(2) Outer fillet weld in shear

(π / 2)*Pad OD*Leg*So = (π / 2)*9.981*0.2232*9,800 = 34,296.03 lbf
(3) Nozzle wall in shear

(π / 2)*Mean nozzle dia*tn*Sn = (π / 2)*4.9375*0.8125*14,000 = 88,222.3 lbf
(4) Groove weld in tension

(6) Upper groove weld in tension

43/198
Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (0.5365 - 0 + 2*0.8125*1*(1*0.125 - 1*0.125))*20,000
= 10,729 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.4598 + 0.6505 + 0 + 0)*20,000
= 22,206.78 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.4598 + 0 + 0 + 0 + 2*0.8125*0.125*1)*20,000
= 13,258.5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.4598 + 0 + 0.6505 + 0 + 0 + 0 + 2*0.8125*0.125*1)*20,000
= 26,269.28 lbf
Load for path 1-1 lesser of W or W1-1 = 10,729 lbf

Path 1-1 through (2) & (3) = 34,296.03 + 88,222.3 = 1,22,518.34 lbf

Path 2-2 through (1), (4), (6) = 30,821.97 + 25,064.02 + 41,773.36 = 97,659.35 lbf

Path 3-3 through (2), (4) = 34,296.03 + 25,064.02 = 59,360.05 lbf
44/198
Applied Loads
Circumferential moment, M1 4,957 lbf-in
Circumferential shear, V2 0 lbf
Longitudinal moment, M2 6,462 lbf-in
Longitudinal shear, V1 0 lbf
Mean dish radius, Rm 35.875"
Local head thickness, T 0.125"
Design factor 3
Maximum stresses due to the applied loads at the pad edge (includes pressure)
γ = rm / t = 2.4375 / 0.75 = 3.25
ρ = T / t = 0.125 / 0.75 = 0.1667
U = ro / Sqr(Rm*T) = 4.875 / Sqr(35.875*0.125) = 2.302 > 2.2 so let U = 2.2

γ=5 SP-1 SM-1
ρ = 0.25
a 3.7231 1.9183 0.2132 0.2459 5.5747 3.4183 48.225 10.3039
b 186.7198 719.3115 4.205 200.0895 6.9409 30.765 3,880.8868 -589.9236
c 26.4368 74.3354 0.1092 48.4085 -23.5691 -68.1701 626.1306 -191.2477
d 1,419.4954 2,645.2748 5.4914 253.4566 31.0499 -855.2551 44,477.21 4,701.8017
e 648.0076 -45.7362 1.408 -25.0342 113.9108 390.7493 4,895.8788 838.6609
f 9,734.6418 913.8857 24.927 15.8664 221.0402 4,747.865 3,024.9996 -1,873.4948
g -160.348 -5.3218 -0.244 5.4387 -26.0412 -102.347 -387.7985 -129.3938
h 0 -2,598.337 0 0 584.8641 5,154.7728 59,637.35 6,245.6511
i 0 5.7655 0 0 0 0 0 0
j 0 796.5845 0 0 0 0 0 0
Y 0.0134 0.0052 0.0155 0.0237 0.014 0.0039 0.0127 0.0154
45/198
γ=5 SP-2 SM-2
ρ=1
a 0.6211 0.3627 4.244 0.147 11.647 3.0505 2.3258 -0.0608
b 21.6273 44.9628 2,909.7533 -1.6443 44.8126 18.7157 7.2896 -4.1861
c 2.9619 3.7254 670.6484 0.1238 -215.542 -13.8221 -10.6212 0.3339
d 29.2309 98.0346 7,883.0399 29.843 -990.6785 -19.0976 46.1723 9.0989
e 2.1842 -0.2704 -1,025.2729 5.3816 1,206.7112 24.6135 23.7824 -0.3729
f 86.1406 137.5921 -15,335.94 6.1433 5,063.1144 -108.1759 -198.2298 -7.5883
g -0.3873 0 482.899 -3.3272 -398.6713 -6.4014 18.2767 0.2136
h 0 0 6,934.936 1.2597 5,228.5657 373.4437 767.1196 2.6114
i 0 0 -34.8626 0.5351 0 0 0 -0.0422
j 0 0 0 0 0 0 0 0
Y 0.0123 0.0036 0.0193 0.0151 0.0066 0.0031 0.0179 0.0095

γ = 15 SP-5 SM-5
ρ=1
a 2.5313 0.2573 0.2148 0.2565 5.0495 2.3071 1.3095 -0.0934
b 473.1618 0.6261 75.2962 -4.0038 9.0562 10.326 7.1691 -5.4435
c 188.3279 -3.2878 11.984 -1.0345 -14.0471 -11.3673 -4.9409 0.5761
d 3,838.2426 -118.1855 347.0785 5.3696 47.3217 26.4081 25.6386 18.6046
e 276.3502 12.6432 -2.8446 0.6823 32.2135 28.751 30.6153 -0.5013
f 3,999.8712 597.9902 -59.4988 -7.5639 -73.3031 -148.3722 362.4322 -21.4549
g -70.677 -5.5092 0 1.7989 -10.377 -3.0892 -19.9268 0.5988
h 0 -163.2562 0 21.8984 206.2954 706.8852 -74.8696 13.0083
i 0 0.5296 0 -0.7141 2.0028 0 4.1492 0
j 0 0 0 -7.0392 0 0 0 0
Y 0.0161 0.004 0.0106 0.0422 0.0155 0.0055 0.0105 0.033
Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)
46/198

47/198
Stresses at the pad edge per WRC Bulletin 537
SP-1 to 10* Nx*T / P 0.0155 623 623 623 623 623 623 623 623
SP-1 to 10 Mx / P 0.0134 3,251 -3,251 3,251 -3,251 3,251 -3,251 3,251 -3,251
SM-1 to 10* Nx*T*(Rm*T)0.5 / M1 0.0127 0 0 0 0 -1,902 -1,902 1,902 1,902
SM-1 to 10 Mx*(Rm*T)0.5 / M1 0.014 0 0 0 0 -12,621 12,621 12,621 -12,621
SM-1 to 10* Nx*T*(Rm*T)0.5 / M2 0.0127 -2,480 -2,480 2,480 2,480 0 0 0 0
SM-1 to 10 Mx*(Rm*T)0.5 / M2 0.014 -16,453 16,453 16,453 -16,453 0 0 0 0
Pressure stress* 19,951 19,951 19,951 19,951 19,951 19,951 19,951 19,951
Total Ox stress 4,892 31,296 42,758 3,350 9,302 28,042 38,348 6,604
SP-1 to 10* Ny*T / P 0.0237 955 955 955 955 955 955 955 955
SP-1 to 10 My / P 0.0052 1,264 -1,264 1,264 -1,264 1,264 -1,264 1,264 -1,264
SM-1 to 10* Ny*T*(Rm*T)0.5 / M1 0.0154 0 0 0 0 -2,302 -2,302 2,302 2,302
SM-1 to 10 My*(Rm*T)0.5 / M1 0.0039 0 0 0 0 -3,520 3,520 3,520 -3,520
SM-1 to 10* Ny*T*(Rm*T)0.5 / M2 0.0154 -3,000 -3,000 3,000 3,000 0 0 0 0
SM-1 to 10 My*(Rm*T)0.5 / M2 0.0039 -4,589 4,589 4,589 -4,589 0 0 0 0
Pressure stress* 19,951 19,951 19,951 19,951 19,951 19,951 19,951 19,951
Total Oy stress 14,581 21,231 29,759 18,053 16,348 20,860 27,992 18,424
Shear from M t 0 0 0 0 0 0 0 0
Shear from V 1 0 0 0 0 0 0 0 0
Shear from V 2 0 0 0 0 0 0 0 0
Combined stress
14,581 31,296 42,758 18,053 16,348 28,042 38,348 18,424
(PL+Pb+Q)

γ = rm / t = 2.4375 / 0.75 = 3.25
ρ = T / t = 0.375 / 0.75 = 0.5
U = ro / Sqr(Rm*T) = 2.8125 / Sqr(35.875*0.375) = 0.767
48/198
γ=5 SP-1 SM-1
ρ = 0.25
a 3.7231 1.9183 0.2132 0.2459 5.5747 3.4183 48.225 10.3039
b 186.7198 719.3115 4.205 200.0895 6.9409 30.765 3,880.8868 -589.9236
c 26.4368 74.3354 0.1092 48.4085 -23.5691 -68.1701 626.1306 -191.2477
d 1,419.4954 2,645.2748 5.4914 253.4566 31.0499 -855.2551 44,477.21 4,701.8017
e 648.0076 -45.7362 1.408 -25.0342 113.9108 390.7493 4,895.8788 838.6609
f 9,734.6418 913.8857 24.927 15.8664 221.0402 4,747.865 3,024.9996 -1,873.4948
g -160.348 -5.3218 -0.244 5.4387 -26.0412 -102.347 -387.7985 -129.3938
h 0 -2,598.337 0 0 584.8641 5,154.7728 59,637.35 6,245.6511
i 0 5.7655 0 0 0 0 0 0
j 0 796.5845 0 0 0 0 0 0
Y 0.062 0.0172 0.0543 0.0808 0.1309 0.0391 0.0632 0.0822

γ=5 SP-2 SM-2
ρ=1
a 0.6211 0.3627 4.244 0.147 11.647 3.0505 2.3258 -0.0608
b 21.6273 44.9628 2,909.7533 -1.6443 44.8126 18.7157 7.2896 -4.1861
c 2.9619 3.7254 670.6484 0.1238 -215.542 -13.8221 -10.6212 0.3339
d 29.2309 98.0346 7,883.0399 29.843 -990.6785 -19.0976 46.1723 9.0989
e 2.1842 -0.2704 -1,025.2729 5.3816 1,206.7112 24.6135 23.7824 -0.3729
f 86.1406 137.5921 -15,335.94 6.1433 5,063.1144 -108.1759 -198.2298 -7.5883
g -0.3873 0 482.899 -3.3272 -398.6713 -6.4014 18.2767 0.2136
h 0 0 6,934.936 1.2597 5,228.5657 373.4437 767.1196 2.6114
i 0 0 -34.8626 0.5351 0 0 0 -0.0422
j 0 0 0 0 0 0 0 0
Y 0.0544 0.0197 0.0516 0.102 0.1061 0.0478 0.0783 0.0927
49/198
γ = 15 SP-5 SM-5
ρ=1
a 2.5313 0.2573 0.2148 0.2565 5.0495 2.3071 1.3095 -0.0934
b 473.1618 0.6261 75.2962 -4.0038 9.0562 10.326 7.1691 -5.4435
c 188.3279 -3.2878 11.984 -1.0345 -14.0471 -11.3673 -4.9409 0.5761
d 3,838.2426 -118.1855 347.0785 5.3696 47.3217 26.4081 25.6386 18.6046
e 276.3502 12.6432 -2.8446 0.6823 32.2135 28.751 30.6153 -0.5013
f 3,999.8712 597.9902 -59.4988 -7.5639 -73.3031 -148.3722 362.4322 -21.4549
g -70.677 -5.5092 0 1.7989 -10.377 -3.0892 -19.9268 0.5988
h 0 -163.2562 0 21.8984 206.2954 706.8852 -74.8696 13.0083
i 0 0.5296 0 -0.7141 2.0028 0 4.1492 0
j 0 0 0 -7.0392 0 0 0 0
Y 0.0627 0.0198 0.0328 0.1267 0.1247 0.0451 0.0501 0.125


50/198
SP-1 to 10* Nx*T / P 0.0534 239 239 239 239 239 239 239 239
SP-1 to 10 Mx / P 0.0594 1,597 -1,597 1,597 -1,597 1,597 -1,597 1,597 -1,597
SM-1 to 10* Nx*T*(Rm*T)0.5 / M1 0.0682 0 0 0 0 -656 -656 656 656
SM-1 to 10 Mx*(Rm*T)0.5 / M1 0.1226 0 0 0 0 -7,070 7,070 7,070 -7,070
SM-1 to 10* Nx*T*(Rm*T)0.5 / M2 0.0682 -855 -855 855 855 0 0 0 0
SM-1 to 10 Mx*(Rm*T)0.5 / M2 0.1226 -9,217 9,217 9,217 -9,217 0 0 0 0
Pressure stress* 9,582 9,582 9,582 9,582 9,582 9,582 9,582 9,582
Total Ox stress 1,346 16,586 21,490 -138 3,692 14,638 19,144 1,810
SP-1 to 10* Ny*T / P 0.0879 394 394 394 394 394 394 394 394
SP-1 to 10 My / P 0.0181 486 -486 486 -486 486 -486 486 -486
SM-1 to 10* Ny*T*(Rm*T)0.5 / M1 0.0857 0 0 0 0 -824 -824 824 824
SM-1 to 10 My*(Rm*T)0.5 / M1 0.042 0 0 0 0 -2,422 2,422 2,422 -2,422
SM-1 to 10* Ny*T*(Rm*T)0.5 / M2 0.0857 -1,074 -1,074 1,074 1,074 0 0 0 0
SM-1 to 10 My*(Rm*T)0.5 / M2 0.042 -3,157 3,157 3,157 -3,157 0 0 0 0
Pressure stress* 9,582 9,582 9,582 9,582 9,582 9,582 9,582 9,582
Total Oy stress 6,231 11,573 14,693 7,407 7,216 11,088 13,708 7,892
Shear from M t 0 0 0 0 0 0 0 0
Shear from V 1 0 0 0 0 0 0 0 0
Shear from V 2 0 0 0 0 0 0 0 0
Combined stress
6,231 16,586 21,490 -7,545 7,216 14,638 19,144 7,892
(PL+Pb+Q)


= 139.27*2.0625 / (2*0.75) - -630 / (π*(2.81252 - 2.06252)) + 8,144.3*2.8125 / 34.9305
= 902 psi
51/198
SHELL

Component Cylinder
Normalized PWHT
No No No No No
Internal 30.5 250 -20
Static Liquid Head
Operating 2.28 50.529 1.25
Dimensions
Outer Diameter 36"
Length 106.6125"
Inner 0.0625"
Corrosion
Outer 0.0625"
Weight and Capacity
New 1,041.65 453.61
Corroded 624.99 456.82
Radiography
Longitudinal seam Full UW-11(a) Type 1
Left Circumferential
seam
seam
52/198
Results Summary
Rated MDMT -55 °F

Governing thickness, tg = 0.3125"
Exemption temperature from Fig UCS-66 Curve B = -20°F
tr = 80.49*18 / (20,000*1 + 0.4*80.49) = 0.0723"
Reduction in MDMT, TR from Fig UCS-66.1 = 103.6°F
MDMT = max[ MDMT - TR, -55] = max[ -20 - 103.6 , -55] = -55°F

= 32.78*18 / (20,000*1.00 + 0.40*32.78) + 0.125
= 0.1545"
P = S*E*t / (Ro - 0.40*t) - Ps

= 20,000*1.00*0.1875 / (18 - 0.40*0.1875) - 2.28
= 206.93 psi
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.3125 / 17.8438)*(1 - 17.8438 / ∞)
= 0.8757%

A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.1875)
= 0.001302
B = 13,266 psi
S = 20,000 / 1.00 = 20,000 psi
53/198
A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.3125)
= 0.002170
B = 15,234 psi
S = 20,000 / 1.00 = 20,000 psi

A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.3125)
= 0.002170
B = 15,234 psi
S = 20,000 / 1.00 = 20,000 psi

A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.1875)
= 0.001302
B = 13,266 psi
S = 20,000 / 1.00 = 20,000 psi

CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.1875)
= 0.001302
B = 13,266 psi
S = 20,000 / 1.00 = 20,000 psi
54/198
LT (DIAPHRAGM) (N-7A)

Located on SHELL
Orientation 0°
Nozzle center line offset to datum line 112.1225"
End of nozzle to shell center 23.625"
Nozzle
Access opening No
Welds
55/198
Blind included No
Rated MDMT -55°F
PWHT performed No
Impact Tested No
Notes

56/198
UG-45
UG-37 Area Calculation Summary
Summary
(in2)
(in)
The nozzle
For P = 78.88 psi @ 250 °F
passes UG-45
A A A
This nozzle is exempt from area

0.1959 0.81
calculations per UG-36(c)(3)(a)
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

throat size (in) throat size (in)
0.2
Nozzle to shell fillet (Leg 41) 0.1312 weld size is adequate
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.125, 1.5625 + (0.81 - 0.125) + (0.3125 - 0.125))
= 3.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.81 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 78.8767*1.5625 / (20,000*1 - 0.6*78.8767)
= 0.0062 in
Required thickness tr from UG-37(a)
tr = P*Ro / (S*E + 0.4*P)

= 78.8767*18 / (20,000*1 + 0.4*78.8767)
= 0.0709 in
This opening does not require reinforcement per UG-36(c)(3)(a)
57/198
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0.75 or tn or t = 0.1875 in

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

= 78.8767*1.5625 / (20,000*1 - 0.6*78.8767) + 0.125
= 0.1312 in

= max[ 0.1312 , 0 ]
= 0.1312 in
tb1 = P*Ro / (S*E + 0.4*P) + Corrosion

= 78.8767*18 / (20,000*1 + 0.4*78.8767) + 0.125
= 0.1959 in

= max[ 0.1959 , 0.1875 ]
= 0.1959 in

= min[ 0.3508 , 0.1959 ]
= 0.1959 in
= max[ 0.1312 , 0.1959 ]
= 0.1959 in
58/198
UG-45
Summary
(in2)
(in)
The nozzle
For P = 209.21 psi @ 250 °F
passes UG-45
A A A

0.3125 0.81


0.2
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.125, 1.5625 + (0.81 - 0.125) + (0.3125 - 0.125))
= 3.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.81 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 209.2084*1.5625 / (20,000*1 - 0.6*209.2084)
= 0.0164 in
tr = P*Ro / (S*E + 0.4*P)

= 209.2084*18 / (20,000*1 + 0.4*209.2084)
= 0.1875 in
59/198
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 209.2084*1.5625 / (20,000*1 - 0.6*209.2084) + 0.125
= 0.1414 in

= max[ 0.1414 , 0 ]
= 0.1414 in

= 209.2084*18 / (20,000*1 + 0.4*209.2084) + 0.125
= 0.3125 in

= max[ 0.3125 , 0.1875 ]
= 0.3125 in

= min[ 0.3508 , 0.3125 ]
= 0.3125 in
= max[ 0.1414 , 0.3125 ]
= 0.3125 in
60/198
N-7A CONNECTION

Component ASME B16.9 Elbow
Type Long Radius 90-deg
Material SA-234 WPB (II-D p. 14, ln. 12)
Pipe NPS and
NPS 3 Sch 40 (Std)
Schedule
Attached To LT (DIAPHRAGM) (N-7A)
Normalized PWHT
No No No No No
Internal 30.5 250 -20
Static Liquid Head
Operating 0.27 6.034 1.25
Dimensions
Outer Diameter 3.5"
Minimum Thickness1 0.189"
Center-to-End, A 4.5"
Inner 0.0625"
Corrosion
Outer 0.0625"
Weight and Capacity
New 4.46 0.23
Corroded 1.88 0.25
Radiography
Spot UW-11(b) & UW-11(a)(5)(b) Type 1
seam
seam
1
minimum thickness = nominal thickness times pipe tolerance factor of 0.875.
61/198
Description NPS 3 Class 300 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p.
Bolt Material
388, ln. 32)
Blind included No
Rated MDMT -55°F
PWHT performed No
Impact Tested No
Spot UW-11(b) & UW-11(a)(5)(b)
Circumferential joint radiography
Type 1
Notes
Results Summary
Rated MDMT -155 °F

tr = 78.48*1.75 / (17,100*1 + 0.4*78.48) = 0.008"

= 30.77*1.75 / (17,100*1.00 + 0.40*30.77) + 0.125
= 0.1282"
P = S*E*t / (Ro - 0.40*t) - Ps

= 17,100*1.00*(0.216*0.875 - 0.125) / (1.75 - 0.40*(0.216*0.875 - 0.125)) - 0.27
62/198
= 634.38 psi
63/198
PIPE (N-7A)

Component Nozzle Pipe
Material SA-106 B Smls pipe (II-D p. 14, ln. 10)
Pipe NPS and
NPS 3 Sch 40 (Std)
Schedule
Attached To N-7A CONNECTION
Normalized PWHT
No No No No No
Internal 30.5 250 -20
Static Liquid Head
Operating 0.14 3.1305 1.25
Dimensions
Outer Diameter 3.5"
Length 19.125"
Pipe Nominal
0.216"
Thickness
Pipe Minimum
0.189"
Thickness1
Inner 0.0625"
Corrosion
Outer 0.0625"
Weight and Capacity
New 12.06 0.61
Corroded 5.08 0.66
Radiography
seam
seam
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.
64/198
Description NPS 3 Class 300 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p.
Bolt Material
388, ln. 32)
Blind included No
Rated MDMT -55°F
PWHT performed No
Impact Tested No
Spot UW-11(b) & UW-11(a)(5)(b)
Circumferential joint radiography
Type 1
Notes
Results Summary
Rated MDMT -155 °F

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) = -155°F

= 30.64*1.75 / (17,100*1.00 + 0.40*30.64) + 0.125
= 0.1282"
P = S*E*t / (Ro - 0.40*t) - Ps

= 17,100*1.00*(0.216*0.875 - 0.125) / (1.75 - 0.40*(0.216*0.875 - 0.125)) - 0.14
= 634.52 psi
65/198
LIQUID INLET (N-4)

Located on SHELL
Orientation 0°
Nozzle
Access opening No
Welds
66/198
Blind included No
Rated MDMT -55°F
PWHT performed No
Impact Tested No
Notes

67/198
UG-45
Summary
(in2)
(in)
The nozzle
For P = 78.88 psi @ 250 °F
passes UG-45
A A A

0.1959 0.81


0.2
(corroded)
WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 78.88 473 2,789 0 3,629 0 0 30,356 60,000 11,110 30,000 No
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.125, 1.5625 + (0.81 - 0.125) + (0.3125 - 0.125))
= 3.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.81 - 0.125) + 0)
= 0.4688 in
68/198
trn = P*Rn / (Sn*E - 0.6*P)

= 78.8767*1.5625 / (20,000*1 - 0.6*78.8767)
= 0.0062 in
tr = P*Ro / (S*E + 0.4*P)

= 78.8767*18 / (20,000*1 + 0.4*78.8767)
= 0.0709 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 78.8767*1.5625 / (20,000*1 - 0.6*78.8767) + 0.125
= 0.1312 in
ta UG-22 = 0.1457 in

= max[ 0.1312 , 0.1457 ]
= 0.1457 in

= 78.8767*18 / (20,000*1 + 0.4*78.8767) + 0.125
= 0.1959 in

= max[ 0.1959 , 0.1875 ]
= 0.1959 in

= min[ 0.3508 , 0.1959 ]
= 0.1959 in
69/198
= max[ 0.1457 , 0.1959 ]
= 0.1959 in
70/198
Applied Loads
Circumferential moment, Mc 2,789 lbf-in
Circumferential shear, Vc 0 lbf
Longitudinal moment, ML 3,629 lbf-in
Longitudinal shear, VL 0 lbf
Mean shell radius, Rm 17.8438"
Local shell thickness, T 0.1875"
Design factor 3
γ = Rm / T = 17.8438 / 0.1875 = 95.1667
β = 0.875*ro / Rm = 0.875*2.2475 / 17.8438 = 0.1102
Local circumferential pressure stress = I*P*Ri / T =7,506 psi
Local longitudinal pressure stress = I*P*Ri / (2*T) =3,754 psi


71/198
3C* Nφ / (P / Rm) 10.9249 0 0 0 0 1,545 1,545 1,545 1,545
4C* Nφ / (P / Rm) 15.0983 2,135 2,135 2,135 2,135 0 0 0 0
1C Mφ / P 0.0818 0 0 0 0 6,599 -6,599 6,599 -6,599
2C-1 Mφ / P 0.0497 4,008 -4,008 4,008 -4,008 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 4.0209 0 0 0 0 -1,704 -1,704 1,704 1,704
1A Mφ / [Mc / (Rm*β)] 0.0807 0 0 0 0 -19,539 19,539 19,539 -19,539
3B* Nφ / [ML / (Rm2*β)] 10.4045 -5,739 -5,739 5,739 5,739 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0.0308 -9,695 9,695 9,695 -9,695 0 0 0 0
Pressure stress* 7,506 7,506 7,506 7,506 7,467 7,467 7,467 7,467
Total circumferential stress -1,785 9,589 29,083 1,677 -5,632 20,248 36,854 -15,422
Primary membrane circumferential

3,902 3,902 15,380 15,380 7,308 7,308 10,716 10,716
stress*
3C* Nx / (P / Rm) 10.9249 1,545 1,545 1,545 1,545 0 0 0 0
4C* Nx / (P / Rm) 15.0983 0 0 0 0 2,135 2,135 2,135 2,135
1C-1 Mx / P 0.0859 6,936 -6,936 6,936 -6,936 0 0 0 0
2C Mx / P 0.0485 0 0 0 0 3,917 -3,917 3,917 -3,917
4A* Nx / [Mc / (Rm2*β)] 7.1256 0 0 0 0 -3,020 -3,020 3,020 3,020
2A Mx / [Mc / (Rm*β)] 0.0405 0 0 0 0 -9,805 9,805 9,805 -9,805
4B* Nx / [ML / (Rm2*β)] 3.6421 -2,009 -2,009 2,009 2,009 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0.0431 -13,561 13,561 13,561 -13,561 0 0 0 0
Pressure stress* 3,734 3,734 3,734 3,734 3,754 3,754 3,754 3,754
Total longitudinal stress -3,355 9,895 27,785 -13,209 -3,019 8,757 22,631 -4,813
Primary membrane longitudinal stress* 3,270 3,270 7,288 7,288 2,869 2,869 8,909 8,909
Shear from M t 0 0 0 0 0 0 0 0
Circ shear from V c 0 0 0 0 0 0 0 0
Long shear from V L 0 0 0 0 0 0 0 0
Combined stress (P L+Pb+Q) -3,355 9,895 29,083 -14,886 -5,632 20,248 36,854 -15,422
* denotes primary stress.

= 78.88*1.5625 / (2*0.685) - -473 / (π*(2.24752 - 1.56252)) + 4,576.9*2.2475 / 15.3582
= 817 psi
72/198
UG-45
Summary
(in2)
(in)
The nozzle
For P = 209.21 psi @ 250 °F
passes UG-45
A A A

0.3125 0.81


0.2
(corroded)
WRC 537
Max Allow
Max Allow
Local Local
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 209.21 473 2,789 0 3,629 0 0 42,694 60,000 23,513 30,000 No
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.125, 1.5625 + (0.81 - 0.125) + (0.3125 - 0.125))
= 3.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.81 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 209.2084*1.5625 / (20,000*1 - 0.6*209.2084)
73/198
= 0.0164 in
tr = P*Ro / (S*E + 0.4*P)

= 209.2084*18 / (20,000*1 + 0.4*209.2084)
= 0.1875 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 209.2084*1.5625 / (20,000*1 - 0.6*209.2084) + 0.125
= 0.1414 in
ta UG-22 = 0.153 in

= max[ 0.1414 , 0.153 ]
= 0.153 in

= 209.2084*18 / (20,000*1 + 0.4*209.2084) + 0.125
= 0.3125 in

= max[ 0.3125 , 0.1875 ]
= 0.3125 in

= min[ 0.3508 , 0.3125 ]
= 0.3125 in
= max[ 0.153 , 0.3125 ]
= 0.3125 in
74/198
75/198
Applied Loads
Design factor 3
γ = Rm / T = 17.8438 / 0.1875 = 95.1667
β = 0.875*ro / Rm = 0.875*2.2475 / 17.8438 = 0.1102


76/198
3C* Nφ / (P / Rm) 10.9249 0 0 0 0 1,545 1,545 1,545 1,545
4C* Nφ / (P / Rm) 15.0983 2,135 2,135 2,135 2,135 0 0 0 0
1C Mφ / P 0.0818 0 0 0 0 6,599 -6,599 6,599 -6,599
2C-1 Mφ / P 0.0497 4,008 -4,008 4,008 -4,008 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 4.0209 0 0 0 0 -1,704 -1,704 1,704 1,704
1A Mφ / [Mc / (Rm*β)] 0.0807 0 0 0 0 -19,539 19,539 19,539 -19,539
3B* Nφ / [ML / (Rm2*β)] 10.4045 -5,739 -5,739 5,739 5,739 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0.0308 -9,695 9,695 9,695 -9,695 0 0 0 0
Pressure stress* 19,909 19,909 19,909 19,909 19,805 19,805 19,805 19,805
Total circumferential stress 10,618 21,992 41,486 14,080 6,706 32,586 49,192 -3,084

16,305 16,305 27,783 27,783 19,646 19,646 23,054 23,054
stress*
3C* Nx / (P / Rm) 10.9249 1,545 1,545 1,545 1,545 0 0 0 0
4C* Nx / (P / Rm) 15.0983 0 0 0 0 2,135 2,135 2,135 2,135
1C-1 Mx / P 0.0859 6,936 -6,936 6,936 -6,936 0 0 0 0
2C Mx / P 0.0485 0 0 0 0 3,917 -3,917 3,917 -3,917
4A* Nx / [Mc / (Rm2*β)] 7.1256 0 0 0 0 -3,020 -3,020 3,020 3,020
2A Mx / [Mc / (Rm*β)] 0.0405 0 0 0 0 -9,805 9,805 9,805 -9,805
4B* Nx / [ML / (Rm2*β)] 3.6421 -2,009 -2,009 2,009 2,009 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0.0431 -13,561 13,561 13,561 -13,561 0 0 0 0
Pressure stress* 9,902 9,902 9,902 9,902 9,954 9,954 9,954 9,954
Total longitudinal stress 2,813 16,063 33,953 -7,041 3,181 14,957 28,831 1,387
Shear from M t 0 0 0 0 0 0 0 0
Combined stress (P L+Pb+Q) 10,618 21,992 41,486 -21,121 6,706 32,586 49,192 4,471

= 209.21*1.5625 / (2*0.685) - -473 / (π*(2.24752 - 1.56252)) + 4,576.9*2.2475 / 15.3582
= 966 psi
77/198
LIQUID OUTLET (N-8)

Located on SHELL
Orientation 0°
Nozzle
Access opening No
Welds
78/198
Blind included Yes
Rated MDMT -55°F
PWHT performed No
Impact Tested No
Gasket
Factor, m 5
Seating Stress, y 3,500 psi
Thickness, T 0.125"
Inner Diameter 6.62"
Outer Diameter 9.8"
Notes

79/198
UG-45
UG-37 Area Calculation Summary (in2) Summary
(in)
For P = 78.88 psi @ 250 °F The nozzle
The opening is adequately reinforced passes UG-45
A A A
0.4341 1.6611 0.7143 0.8652 -- -- 0.0816 0.1959 1.06


0.2
(corroded)
WRC 537
Max Allow
Max Allow
Local Local
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 78.88 945 11,153 0 14,516 0 0 43,356 60,000 13,051 30,000 No
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.125, 3.0625 + (1.06 - 0.125) + (0.3125 - 0.125))
= 6.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(1.06 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 78.8767*3.0625 / (20,000*1 - 0.6*78.8767)
80/198
= 0.0121 in
tr = P*Ro / (S*E + 0.4*P)

= 78.8767*18 / (20,000*1 + 0.4*78.8767)
= 0.0709 in
Allowable stresses: Sn = 20,000, Sv = 20,000 psi
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.125*0.0709*1 + 2*0.9975*0.0709*1*(1 - 1)
= 0.4341 in2

= 6.125*(1*0.1875 - 1*0.0709) - 2*0.9975*(1*0.1875 - 1*0.0709)*(1 - 1)
= 0.7143 in2

= 2*(0.1875 + 0.935)*(1*0.1875 - 1*0.0709) - 2*0.9975*(1*0.1875 - 1*0.0709)*(1 - 1)
= 0.2618 in2
= 5*(0.935 - 0.0121)*1*0.1875
= 0.8652 in2
= 5*(tn - trn)*fr2*tn
= 5*(0.935 - 0.0121)*1*0.935
= 4.3146 in2
A41 = Leg2*fr2
= 0.28572*1
= 0.0816 in2
81/198
Area = A1 + A2 + A41
= 0.7143 + 0.8652 + 0.0816
= 1.6611 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 78.8767*3.0625 / (20,000*1 - 0.6*78.8767) + 0.125
= 0.1371 in
ta UG-22 = 0.1531 in

= max[ 0.1371 , 0.1531 ]
= 0.1531 in

= 78.8767*18 / (20,000*1 + 0.4*78.8767) + 0.125
= 0.1959 in

= max[ 0.1959 , 0.1875 ]
= 0.1959 in

= min[ 0.4068 , 0.1959 ]
= 0.1959 in
= max[ 0.1531 , 0.1959 ]
= 0.1959 in
82/198
Applied Loads
Design factor 3
γ = Rm / T = 17.8438 / 0.1875 = 95.1667
β = 0.875*ro / Rm = 0.875*3.9975 / 17.8438 = 0.196


83/198
3C* Nφ / (P / Rm) 5.4119 0 0 0 0 1,529 1,529 1,529 1,529
4C* Nφ / (P / Rm) 11.4144 3,224 3,224 3,224 3,224 0 0 0 0
1C Mφ / P 0.05 0 0 0 0 8,064 -8,064 8,064 -8,064
2C-1 Mφ / P 0.0191 3,077 -3,077 3,077 -3,077 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 3.4912 0 0 0 0 -3,327 -3,327 3,327 3,327
1A Mφ / [Mc / (Rm*β)] 0.0601 0 0 0 0 -32,681 32,681 32,681 -32,681
3B* Nφ / [ML / (Rm2*β)] 7.0695 -8,769 -8,769 8,769 8,769 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0.0148 -10,471 10,471 10,471 -10,471 0 0 0 0
Pressure stress* 7,506 7,506 7,506 7,506 7,467 7,467 7,467 7,467

1,961 1,961 19,499 19,499 5,669 5,669 12,323 12,323
stress*
3C* Nx / (P / Rm) 5.4119 1,529 1,529 1,529 1,529 0 0 0 0
4C* Nx / (P / Rm) 11.4144 0 0 0 0 3,224 3,224 3,224 3,224
1C-1 Mx / P 0.045 7,257 -7,257 7,257 -7,257 0 0 0 0
2C Mx / P 0.03 0 0 0 0 4,838 -4,838 4,838 -4,838
4A* Nx / [Mc / (Rm2*β)] 9.1304 0 0 0 0 -8,702 -8,702 8,702 8,702
2A Mx / [Mc / (Rm*β)] 0.0251 0 0 0 0 -13,662 13,662 13,662 -13,662
4B* Nx / [ML / (Rm2*β)] 3.3667 -4,176 -4,176 4,176 4,176 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0.0209 -14,792 14,792 14,792 -14,792 0 0 0 0
Pressure stress* 3,734 3,734 3,734 3,734 3,754 3,754 3,754 3,754
Primary membrane longitudinal stress* 1,087 1,087 9,439 9,439 -1,724 -1,724 15,680 15,680
Shear from M t 0 0 0 0 0 0 0 0

= 78.88*3.0625 / (2*0.935) - -945 / (π*(3.99752 - 3.06252)) + 18,305.8*3.9975 / 131.4731
= 731 psi
84/198
Local stresses at the nozzle OD per WRC 537 govern the MAWP of this nozzle.
UG-45
(in)
A A A
0.8359 1.2487 0.3125 0.8546 -- -- 0.0816 0.2615 1.06


0.2
(corroded)
WRC 537
Max Allow
Max Allow
Local Local
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 152.1 945 11,153 0 14,516 0 0 50,288 60,000 20,020 30,000 No
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.125, 3.0625 + (1.06 - 0.125) + (0.3125 - 0.125))
= 6.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(1.06 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 152.1043*3.0625 / (20,000*1 - 0.6*152.1043)
= 0.0234 in
85/198
tr = P*Ro / (S*E + 0.4*P)

= 152.1043*18 / (20,000*1 + 0.4*152.1043)
= 0.1365 in
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.125*0.1365*1 + 2*0.9975*0.1365*1*(1 - 1)
= 0.8359 in2

= 6.125*(1*0.1875 - 1*0.1365) - 2*0.9975*(1*0.1875 - 1*0.1365)*(1 - 1)
= 0.3125 in2

= 2*(0.1875 + 0.935)*(1*0.1875 - 1*0.1365) - 2*0.9975*(1*0.1875 - 1*0.1365)*(1 - 1)
= 0.1145 in2
= 5*(0.935 - 0.0234)*1*0.1875
= 0.8546 in2
= 5*(0.935 - 0.0234)*1*0.935
= 4.2617 in2
A41 = Leg2*fr2
= 0.28572*1
= 0.0816 in2
Area = A1 + A2 + A41
86/198
= 0.3125 + 0.8546 + 0.0816
= 1.2487 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 152.1043*3.0625 / (20,000*1 - 0.6*152.1043) + 0.125
= 0.1484 in
ta UG-22 = 0.1604 in

= max[ 0.1484 , 0.1604 ]
= 0.1604 in

= 152.1043*18 / (20,000*1 + 0.4*152.1043) + 0.125
= 0.2615 in

= max[ 0.2615 , 0.1875 ]
= 0.2615 in

= min[ 0.4068 , 0.2615 ]
= 0.2615 in
= max[ 0.1604 , 0.2615 ]
= 0.2615 in
87/198
Applied Loads
Design factor 3
γ = Rm / T = 17.8438 / 0.1875 = 95.1667
β = 0.875*ro / Rm = 0.875*3.9975 / 17.8438 = 0.196


88/198
3C* Nφ / (P / Rm) 5.4119 0 0 0 0 1,529 1,529 1,529 1,529
4C* Nφ / (P / Rm) 11.4144 3,224 3,224 3,224 3,224 0 0 0 0
1C Mφ / P 0.05 0 0 0 0 8,064 -8,064 8,064 -8,064
2C-1 Mφ / P 0.0191 3,077 -3,077 3,077 -3,077 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 3.4912 0 0 0 0 -3,327 -3,327 3,327 3,327
1A Mφ / [Mc / (Rm*β)] 0.0601 0 0 0 0 -32,681 32,681 32,681 -32,681
3B* Nφ / [ML / (Rm2*β)] 7.0695 -8,769 -8,769 8,769 8,769 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0.0148 -10,471 10,471 10,471 -10,471 0 0 0 0
Pressure stress* 14,475 14,475 14,475 14,475 14,399 14,399 14,399 14,399
Total circumferential stress 1,536 16,324 40,016 12,920 -12,016 37,218 60,000 -21,490

8,930 8,930 26,468 26,468 12,601 12,601 19,255 19,255
stress*
3C* Nx / (P / Rm) 5.4119 1,529 1,529 1,529 1,529 0 0 0 0
4C* Nx / (P / Rm) 11.4144 0 0 0 0 3,224 3,224 3,224 3,224
1C-1 Mx / P 0.045 7,257 -7,257 7,257 -7,257 0 0 0 0
2C Mx / P 0.03 0 0 0 0 4,838 -4,838 4,838 -4,838
4A* Nx / [Mc / (Rm2*β)] 9.1304 0 0 0 0 -8,702 -8,702 8,702 8,702
2A Mx / [Mc / (Rm*β)] 0.0251 0 0 0 0 -13,662 13,662 13,662 -13,662
4B* Nx / [ML / (Rm2*β)] 3.3667 -4,176 -4,176 4,176 4,176 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0.0209 -14,792 14,792 14,792 -14,792 0 0 0 0
Pressure stress* 7,200 7,200 7,200 7,200 7,238 7,238 7,238 7,238
Total longitudinal stress -2,982 12,088 34,954 -9,144 -7,064 10,584 37,664 664
Shear from M t 0 0 0 0 0 0 0 0
Combined stress (P L+Pb+Q) -4,518 16,324 40,016 -22,064 -12,016 37,218 60,000 22,154

= 152.1*3.0625 / (2*0.935) - -945 / (π*(3.99752 - 3.06252)) + 18,305.8*3.9975 / 131.4731
= 851 psi
89/198
LIQUID OUTLET (N-2)

Located on SHELL
Orientation 0°
Nozzle
Access opening No
Welds
90/198
Blind included Yes
Rated MDMT -55°F
PWHT performed No
Impact Tested No
Gasket
Factor, m 5
Thickness, T 0.125"
Inner Diameter 6.62"
Outer Diameter 9.8"
Notes

91/198
UG-45
(in)
A A A
0.4341 1.6611 0.7143 0.8652 -- -- 0.0816 0.1959 1.06


0.2
(corroded)
WRC 537
Max Allow
Max Allow
Local Local
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 78.88 945 11,153 0 14,516 0 0 43,356 60,000 13,051 30,000 No
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.125, 3.0625 + (1.06 - 0.125) + (0.3125 - 0.125))
= 6.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(1.06 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 78.8767*3.0625 / (20,000*1 - 0.6*78.8767)
92/198
= 0.0121 in
tr = P*Ro / (S*E + 0.4*P)

= 78.8767*18 / (20,000*1 + 0.4*78.8767)
= 0.0709 in
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.125*0.0709*1 + 2*0.9975*0.0709*1*(1 - 1)
= 0.4341 in2

= 6.125*(1*0.1875 - 1*0.0709) - 2*0.9975*(1*0.1875 - 1*0.0709)*(1 - 1)
= 0.7143 in2

= 2*(0.1875 + 0.935)*(1*0.1875 - 1*0.0709) - 2*0.9975*(1*0.1875 - 1*0.0709)*(1 - 1)
= 0.2618 in2
= 5*(0.935 - 0.0121)*1*0.1875
= 0.8652 in2
= 5*(0.935 - 0.0121)*1*0.935
= 4.3146 in2
A41 = Leg2*fr2
= 0.28572*1
= 0.0816 in2
93/198
Area = A1 + A2 + A41
= 0.7143 + 0.8652 + 0.0816
= 1.6611 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 78.8767*3.0625 / (20,000*1 - 0.6*78.8767) + 0.125
= 0.1371 in
ta UG-22 = 0.1531 in

= max[ 0.1371 , 0.1531 ]
= 0.1531 in

= 78.8767*18 / (20,000*1 + 0.4*78.8767) + 0.125
= 0.1959 in

= max[ 0.1959 , 0.1875 ]
= 0.1959 in

= min[ 0.4068 , 0.1959 ]
= 0.1959 in
= max[ 0.1531 , 0.1959 ]
= 0.1959 in
94/198
Applied Loads
Design factor 3
γ = Rm / T = 17.8438 / 0.1875 = 95.1667
β = 0.875*ro / Rm = 0.875*3.9975 / 17.8438 = 0.196


95/198
3C* Nφ / (P / Rm) 5.4119 0 0 0 0 1,529 1,529 1,529 1,529
4C* Nφ / (P / Rm) 11.4144 3,224 3,224 3,224 3,224 0 0 0 0
1C Mφ / P 0.05 0 0 0 0 8,064 -8,064 8,064 -8,064
2C-1 Mφ / P 0.0191 3,077 -3,077 3,077 -3,077 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 3.4912 0 0 0 0 -3,327 -3,327 3,327 3,327
1A Mφ / [Mc / (Rm*β)] 0.0601 0 0 0 0 -32,681 32,681 32,681 -32,681
3B* Nφ / [ML / (Rm2*β)] 7.0695 -8,769 -8,769 8,769 8,769 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0.0148 -10,471 10,471 10,471 -10,471 0 0 0 0
Pressure stress* 7,506 7,506 7,506 7,506 7,467 7,467 7,467 7,467

1,961 1,961 19,499 19,499 5,669 5,669 12,323 12,323
stress*
3C* Nx / (P / Rm) 5.4119 1,529 1,529 1,529 1,529 0 0 0 0
4C* Nx / (P / Rm) 11.4144 0 0 0 0 3,224 3,224 3,224 3,224
1C-1 Mx / P 0.045 7,257 -7,257 7,257 -7,257 0 0 0 0
2C Mx / P 0.03 0 0 0 0 4,838 -4,838 4,838 -4,838
4A* Nx / [Mc / (Rm2*β)] 9.1304 0 0 0 0 -8,702 -8,702 8,702 8,702
2A Mx / [Mc / (Rm*β)] 0.0251 0 0 0 0 -13,662 13,662 13,662 -13,662
4B* Nx / [ML / (Rm2*β)] 3.3667 -4,176 -4,176 4,176 4,176 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0.0209 -14,792 14,792 14,792 -14,792 0 0 0 0
Pressure stress* 3,734 3,734 3,734 3,734 3,754 3,754 3,754 3,754
Primary membrane longitudinal stress* 1,087 1,087 9,439 9,439 -1,724 -1,724 15,680 15,680
Shear from M t 0 0 0 0 0 0 0 0

= 78.88*3.0625 / (2*0.935) - -945 / (π*(3.99752 - 3.06252)) + 18,305.8*3.9975 / 131.4731
= 731 psi
96/198
Local stresses at the nozzle OD per WRC 537 govern the MAWP of this nozzle.
UG-45
(in)
A A A
0.8359 1.2487 0.3125 0.8546 -- -- 0.0816 0.2615 1.06


0.2
(corroded)
WRC 537
Max Allow
Max Allow
Local Local
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 152.1 945 11,153 0 14,516 0 0 50,288 60,000 20,020 30,000 No
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.125, 3.0625 + (1.06 - 0.125) + (0.3125 - 0.125))
= 6.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(1.06 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 152.1043*3.0625 / (20,000*1 - 0.6*152.1043)
= 0.0234 in
97/198
tr = P*Ro / (S*E + 0.4*P)

= 152.1043*18 / (20,000*1 + 0.4*152.1043)
= 0.1365 in
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.125*0.1365*1 + 2*0.9975*0.1365*1*(1 - 1)
= 0.8359 in2

= 6.125*(1*0.1875 - 1*0.1365) - 2*0.9975*(1*0.1875 - 1*0.1365)*(1 - 1)
= 0.3125 in2

= 2*(0.1875 + 0.935)*(1*0.1875 - 1*0.1365) - 2*0.9975*(1*0.1875 - 1*0.1365)*(1 - 1)
= 0.1145 in2
= 5*(0.935 - 0.0234)*1*0.1875
= 0.8546 in2
= 5*(0.935 - 0.0234)*1*0.935
= 4.2617 in2
A41 = Leg2*fr2
= 0.28572*1
= 0.0816 in2
Area = A1 + A2 + A41
98/198
= 0.3125 + 0.8546 + 0.0816
= 1.2487 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 152.1043*3.0625 / (20,000*1 - 0.6*152.1043) + 0.125
= 0.1484 in
ta UG-22 = 0.1604 in

= max[ 0.1484 , 0.1604 ]
= 0.1604 in

= 152.1043*18 / (20,000*1 + 0.4*152.1043) + 0.125
= 0.2615 in

= max[ 0.2615 , 0.1875 ]
= 0.2615 in

= min[ 0.4068 , 0.2615 ]
= 0.2615 in
= max[ 0.1604 , 0.2615 ]
= 0.2615 in
99/198
Applied Loads
Design factor 3
γ = Rm / T = 17.8438 / 0.1875 = 95.1667
β = 0.875*ro / Rm = 0.875*3.9975 / 17.8438 = 0.196


100/198
3C* Nφ / (P / Rm) 5.4119 0 0 0 0 1,529 1,529 1,529 1,529
4C* Nφ / (P / Rm) 11.4144 3,224 3,224 3,224 3,224 0 0 0 0
1C Mφ / P 0.05 0 0 0 0 8,064 -8,064 8,064 -8,064
2C-1 Mφ / P 0.0191 3,077 -3,077 3,077 -3,077 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 3.4912 0 0 0 0 -3,327 -3,327 3,327 3,327
1A Mφ / [Mc / (Rm*β)] 0.0601 0 0 0 0 -32,681 32,681 32,681 -32,681
3B* Nφ / [ML / (Rm2*β)] 7.0695 -8,769 -8,769 8,769 8,769 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0.0148 -10,471 10,471 10,471 -10,471 0 0 0 0
Pressure stress* 14,475 14,475 14,475 14,475 14,399 14,399 14,399 14,399

8,930 8,930 26,468 26,468 12,601 12,601 19,255 19,255
stress*
3C* Nx / (P / Rm) 5.4119 1,529 1,529 1,529 1,529 0 0 0 0
4C* Nx / (P / Rm) 11.4144 0 0 0 0 3,224 3,224 3,224 3,224
1C-1 Mx / P 0.045 7,257 -7,257 7,257 -7,257 0 0 0 0
2C Mx / P 0.03 0 0 0 0 4,838 -4,838 4,838 -4,838
4A* Nx / [Mc / (Rm2*β)] 9.1304 0 0 0 0 -8,702 -8,702 8,702 8,702
2A Mx / [Mc / (Rm*β)] 0.0251 0 0 0 0 -13,662 13,662 13,662 -13,662
4B* Nx / [ML / (Rm2*β)] 3.3667 -4,176 -4,176 4,176 4,176 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0.0209 -14,792 14,792 14,792 -14,792 0 0 0 0
Pressure stress* 7,200 7,200 7,200 7,200 7,238 7,238 7,238 7,238
Total longitudinal stress -2,982 12,088 34,954 -9,144 -7,064 10,584 37,664 664
Shear from M t 0 0 0 0 0 0 0 0
Combined stress (P L+Pb+Q) -4,518 16,324 40,016 -22,064 -12,016 37,218 60,000 22,154

= 152.1*3.0625 / (2*0.935) - -945 / (π*(3.99752 - 3.06252)) + 18,305.8*3.9975 / 131.4731
= 851 psi
101/198
LIQUID OUTLET DIP PIPE (N-2)

Located on N-2 COVER
Orientation 0°
Distance to head center, R 0"
Nozzle
Description NPS 2 Sch 80S (XS)
Access opening No
Material specification SA-312 TP316 Wld & smls pipe (II-D p. 74, ln. 1)
Inside diameter, new 1.939"
Pipe nominal wall thickness 0.218"
Pipe minimum wall thickness1 0.1908"
Corrosion allowance 0"
Internal projection, hnew 39"
Welds
Lower fillet, Leg43 0.25"
102/198
1

Description NPS 2 Class 150 WN A182 F316
SA-193 B7 Bolt <= 2 1/2 (II-D p. 388,
Bolt Material
ln. 32)
Blind included No
Rated MDMT -55°F
MAWP rating 225 psi @ 250°F
Hydrotest rating 425 psi @ 70°F
PWHT performed No
Impact Tested No
Circumferential joint radiography Spot UW-11(a)(5)(b) only Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -320°F
UHA-51 Material Toughness Requirements Nozzle

tr = 78.48*0.9695 / (20,000*1 - 0.6*78.48) = 0.0038"
Stress ratio = tr*E* / (tn - c) = 0.0038*1 / (0.1908 - 0) = 0.02
Impact test exempt per UHA-51(g) (coincident ratio = 0.02)
Rated MDMT = -320°F
103/198
UG-39 Area Calculation Summary UG-45

(in2) Summary (in)
The nozzle passes
For P = 78.48 psi @ 250 °F
UG-45
A A A

0.1348 0.1908


Nozzle to shell fillet (Leg 41) 0.1526 0.2625 weld size is adequate
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.939, 0.9695 + (0.218 - 0) + (1.44 - 0))
= 2.6275 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(1.44 - 0), 2.5*(0.218 - 0) + 0)
= 0.545 in
Inner Normal Limit of reinforcement per UG-40
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(39, 2.5*(1.44 - 0), 2.5*(0.218 - 0 - 0))
= 0.545 in
trn = P*Rn / (Sn*E - 0.6*P)

= 78.4818*0.9695 / (20,000*1 - 0.6*78.4818)
= 0.0038 in
Required thickness tr from UG-34
W = 0.785*G2*P + 2*b*3.14*G*m*P
104/198
= 0.785*7.81442*78.4818 + 2*0.3428*3.14*7.8144*5*78.4818
= 10,363.48 lbf
tr = d*Sqr(C*P / (S*E) + 1.9*W*hg / (S*E*d3))

= 7.8144*Sqr(0.3*78.4818 / (20,000*1) + 1.9*10,363.48*1.4028 / (20,000*1*7.81443))
= 0.4986 in
Gasket seating
tr = d*Sqr(1.9*W*hG / (S*E*d3))
= 7.8144*Sqr(1.9*60,019.88*1.4028 / (20,000*1*7.81443))
= 1.0117 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 78.4818*0.9695 / (20,000*1 - 0.6*78.4818) + 0
= 0.0038 in

= max[ 0.0038 , 0 ]
= 0.0038 in
tb1 = 1.0117 in

= max[ 1.0117 , 0.0625 ]
= 1.0117 in

= min[ 0.1348 , 1.0117 ]
= 0.1348 in
= max[ 0.0038 , 0.1348 ]
= 0.1348 in
105/198
Available nozzle wall thickness new, tn = 0.875*0.218 = 0.1908 in
106/198
The attached ASME B16.5 flange limits the nozzle MAWP.

(in2) Summary (in)
The nozzle passes
For P = 225.14 psi @ 250 °F
UG-45
A A A

0.1348 0.1908


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.939, 0.9695 + (0.218 - 0) + (1.44 - 0))
= 2.6275 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(1.44 - 0), 2.5*(0.218 - 0) + 0)
= 0.545 in
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(39, 2.5*(1.44 - 0), 2.5*(0.218 - 0 - 0))
= 0.545 in
trn = P*Rn / (Sn*E - 0.6*P)

= 225.138*0.9695 / (20,000*1 - 0.6*225.138)
= 0.011 in
107/198
W = 0.785*G2*P + 2*b*3.14*G*m*P
= 0.785*7.81442*225.138 + 2*0.3428*3.14*7.8144*5*225.138
= 29,729.36 lbf

= 7.8144*Sqr(0.3*225.138 / (20,000*1) + 1.9*29,729.36*1.4028 / (20,000*1*7.81443))
= 0.8445 in
Gasket seating
tr = d*Sqr(1.9*W*hG / (S*E*d3))
= 7.8144*Sqr(1.9*60,164.68*1.4028 / (20,000*1*7.81443))
= 1.0129 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 225.138*0.9695 / (20,000*1 - 0.6*225.138) + 0
= 0.011 in

= max[ 0.011 , 0 ]
= 0.011 in
tb1 = 1.0129 in

= max[ 1.0129 , 0.0625 ]
= 1.0129 in

= min[ 0.1348 , 1.0129 ]
= 0.1348 in
108/198
= max[ 0.011 , 0.1348 ]
= 0.1348 in
109/198
VENT/PG (N-5)

Located on SHELL
Orientation 0°
Nozzle
Access opening No
Welds
110/198
Blind included No
Rated MDMT -55°F
PWHT performed No
Impact Tested No
Notes

111/198

(in2) Summary (in)
The nozzle passes
For P = 78.88 psi @ 250 °F
UG-45
A A A

0.1959 0.655


0.2
(corroded)
WRC 537
Max Allow
Max Allow
Local Local
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 78.88 315 1,593 0 1,239 0 0 28,763 60,000 8,636 30,000 No
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.125, 1.0625 + (0.655 - 0.125) + (0.3125 - 0.125))
= 2.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.655 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 78.8767*1.0625 / (20,000*1 - 0.6*78.8767)
112/198
= 0.0042 in
tr = P*Ro / (S*E + 0.4*P)

= 78.8767*18 / (20,000*1 + 0.4*78.8767)
= 0.0709 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 78.8767*1.0625 / (20,000*1 - 0.6*78.8767) + 0.125
= 0.1292 in
ta UG-22 = 0.1426 in

= max[ 0.1292 , 0.1426 ]
= 0.1426 in

= 78.8767*18 / (20,000*1 + 0.4*78.8767) + 0.125
= 0.1959 in

= max[ 0.1959 , 0.1875 ]
= 0.1959 in

= min[ 0.314 , 0.1959 ]
= 0.1959 in
= max[ 0.1426 , 0.1959 ]
= 0.1959 in
113/198
114/198
Applied Loads
Design factor 3
γ = Rm / T = 17.8438 / 0.1875 = 95.1667
β = 0.875*ro / Rm = 0.875*1.5925 / 17.8438 = 0.0781


115/198
3C* Nφ / (P / Rm) 14.2937 0 0 0 0 1,346 1,346 1,346 1,346
4C* Nφ / (P / Rm) 16.5387 1,557 1,557 1,557 1,557 0 0 0 0
1C Mφ / P 0.1111 0 0 0 0 5,972 -5,972 5,972 -5,972
2C-1 Mφ / P 0.0754 4,052 -4,052 4,052 -4,052 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 3.3566 0 0 0 0 -1,147 -1,147 1,147 1,147
1A Mφ / [Mc / (Rm*β)] 0.0913 0 0 0 0 -17,817 17,817 17,817 -17,817
3B* Nφ / [ML / (Rm2*β)] 10.1102 -2,687 -2,687 2,687 2,687 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0.042 -6,377 6,377 6,377 -6,377 0 0 0 0
Pressure stress* 7,506 7,506 7,506 7,506 7,467 7,467 7,467 7,467

6,376 6,376 11,750 11,750 7,666 7,666 9,960 9,960
stress*
3C* Nx / (P / Rm) 14.2937 1,346 1,346 1,346 1,346 0 0 0 0
4C* Nx / (P / Rm) 16.5387 0 0 0 0 1,557 1,557 1,557 1,557
1C-1 Mx / P 0.1153 6,196 -6,196 6,196 -6,196 0 0 0 0
2C Mx / P 0.0744 0 0 0 0 4,001 -4,001 4,001 -4,001
4A* Nx / [Mc / (Rm2*β)] 5.3692 0 0 0 0 -1,835 -1,835 1,835 1,835
2A Mx / [Mc / (Rm*β)] 0.05 0 0 0 0 -9,753 9,753 9,753 -9,753
4B* Nx / [ML / (Rm2*β)] 3.152 -838 -838 838 838 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0.0632 -9,597 9,597 9,597 -9,597 0 0 0 0
Pressure stress* 3,734 3,734 3,734 3,734 3,754 3,754 3,754 3,754
Total longitudinal stress 841 7,643 21,711 -9,875 -2,276 9,228 20,900 -6,608
Shear from M t 0 0 0 0 0 0 0 0
Combined stress (P L+Pb+Q) 4,051 8,701 22,179 -11,196 -4,179 19,511 33,749 -13,829

= 78.88*1.0625 / (2*0.53) - -315 / (π*(1.59252 - 1.06252)) + 2,018.1*1.5925 / 4.0504
= 944 psi
116/198

(in2) Summary (in)
The nozzle passes
For P = 209.21 psi @ 250 °F
UG-45
A A A

0.3125 0.655


0.2
(corroded)
WRC 537
Max Allow
Max Allow
Local Local
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 209.21 315 1,593 0 1,239 0 0 41,101 60,000 21,039 30,000 No
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.125, 1.0625 + (0.655 - 0.125) + (0.3125 - 0.125))
= 2.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.655 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 209.2084*1.0625 / (20,000*1 - 0.6*209.2084)
= 0.0112 in
117/198
tr = P*Ro / (S*E + 0.4*P)

= 209.2084*18 / (20,000*1 + 0.4*209.2084)
= 0.1875 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 209.2084*1.0625 / (20,000*1 - 0.6*209.2084) + 0.125
= 0.1362 in
ta UG-22 = 0.1477 in

= max[ 0.1362 , 0.1477 ]
= 0.1477 in

= 209.2084*18 / (20,000*1 + 0.4*209.2084) + 0.125
= 0.3125 in

= max[ 0.3125 , 0.1875 ]
= 0.3125 in

= min[ 0.314 , 0.3125 ]
= 0.3125 in
= max[ 0.1477 , 0.3125 ]
= 0.3125 in
118/198
119/198
Applied Loads
Design factor 3
γ = Rm / T = 17.8438 / 0.1875 = 95.1667
β = 0.875*ro / Rm = 0.875*1.5925 / 17.8438 = 0.0781


120/198
3C* Nφ / (P / Rm) 14.2937 0 0 0 0 1,346 1,346 1,346 1,346
4C* Nφ / (P / Rm) 16.5387 1,557 1,557 1,557 1,557 0 0 0 0
1C Mφ / P 0.1111 0 0 0 0 5,972 -5,972 5,972 -5,972
2C-1 Mφ / P 0.0754 4,052 -4,052 4,052 -4,052 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 3.3566 0 0 0 0 -1,147 -1,147 1,147 1,147
1A Mφ / [Mc / (Rm*β)] 0.0913 0 0 0 0 -17,817 17,817 17,817 -17,817
3B* Nφ / [ML / (Rm2*β)] 10.1102 -2,687 -2,687 2,687 2,687 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0.042 -6,377 6,377 6,377 -6,377 0 0 0 0
Pressure stress* 19,909 19,909 19,909 19,909 19,805 19,805 19,805 19,805
Total circumferential stress 16,454 21,104 34,582 13,724 8,159 31,849 46,087 -1,491

18,779 18,779 24,153 24,153 20,004 20,004 22,298 22,298
stress*
3C* Nx / (P / Rm) 14.2937 1,346 1,346 1,346 1,346 0 0 0 0
4C* Nx / (P / Rm) 16.5387 0 0 0 0 1,557 1,557 1,557 1,557
1C-1 Mx / P 0.1153 6,196 -6,196 6,196 -6,196 0 0 0 0
2C Mx / P 0.0744 0 0 0 0 4,001 -4,001 4,001 -4,001
4A* Nx / [Mc / (Rm2*β)] 5.3692 0 0 0 0 -1,835 -1,835 1,835 1,835
2A Mx / [Mc / (Rm*β)] 0.05 0 0 0 0 -9,753 9,753 9,753 -9,753
4B* Nx / [ML / (Rm2*β)] 3.152 -838 -838 838 838 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0.0632 -9,597 9,597 9,597 -9,597 0 0 0 0
Pressure stress* 9,902 9,902 9,902 9,902 9,954 9,954 9,954 9,954
Total longitudinal stress 7,009 13,811 27,879 -3,707 3,924 15,428 27,100 -408
Shear from M t 0 0 0 0 0 0 0 0
Combined stress (P L+Pb+Q) 16,454 21,104 34,582 -17,431 8,159 31,849 46,087 -1,491

= 209.21*1.0625 / (2*0.53) - -315 / (π*(1.59252 - 1.06252)) + 2,018.1*1.5925 / 4.0504
= 1,074 psi
121/198
DRAIN (N-6)

Located on SHELL
Orientation 180°
Nozzle
Access opening No
Welds
122/198
Blind included No
Rated MDMT -55°F
PWHT performed No
Impact Tested No
Notes

123/198

(in2) Summary (in)
The nozzle passes
For P = 80.5 psi @ 250 °F
UG-45
A A A

0.1973 0.655


0.2
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.125, 1.0625 + (0.655 - 0.125) + (0.3125 - 0.125))
= 2.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.655 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 80.5011*1.0625 / (20,000*1 - 0.6*80.5011)
= 0.0043 in
tr = P*Ro / (S*E + 0.4*P)

= 80.5011*18 / (20,000*1 + 0.4*80.5011)
= 0.0723 in
124/198
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 80.7549*1.0625 / (20,000*1 - 0.6*80.7549) + 0.125
= 0.1293 in

= max[ 0.1293 , 0 ]
= 0.1293 in

= 80.5011*18 / (20,000*1 + 0.4*80.5011) + 0.125
= 0.1973 in

= max[ 0.1973 , 0.1875 ]
= 0.1973 in

= min[ 0.314 , 0.1973 ]
= 0.1973 in
= max[ 0.1293 , 0.1973 ]
= 0.1973 in
125/198

(in2) Summary (in)
The nozzle passes
For P = 209.21 psi @ 250 °F
UG-45
A A A

0.3125 0.655


0.2
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.125, 1.0625 + (0.655 - 0.125) + (0.3125 - 0.125))
= 2.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.655 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 209.2053*1.0625 / (20,000*1 - 0.6*209.2053)
= 0.0112 in
tr = P*Ro / (S*E + 0.4*P)

= 209.2053*18 / (20,000*1 + 0.4*209.2053)
= 0.1875 in
126/198
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 209.4591*1.0625 / (20,000*1 - 0.6*209.4591) + 0.125
= 0.1362 in

= max[ 0.1362 , 0 ]
= 0.1362 in

= 209.2053*18 / (20,000*1 + 0.4*209.2053) + 0.125
= 0.3125 in

= max[ 0.3125 , 0.1875 ]
= 0.3125 in

= min[ 0.314 , 0.3125 ]
= 0.3125 in
= max[ 0.1362 , 0.3125 ]
= 0.3125 in
127/198
BODY FLANGE #1

Description NPS 36 Class 150 WN A105 Series B
Attached to Right end of SHELL
Blind included No
Rated MDMT -55°F
Consider External Loads on Flange MAWP Rating Yes
MAWP reduction due to external loads 0.77 psi
PWHT performed No
Impact Tested No
Bore diameter, B (specified by purchaser) 35.375"
MAWP Reduction Due to External Loads
Pm = 16*M / (π*G3) = 16*8,000 / (π*37.53) = 0.77 psi
Pr = -4*0.6*W / (π*G2) = -4*0.6*0 / (π*37.52) = 0 psi
MAWPreduction = max[Pm + Pr , 0] = max[0.77 + 0 , 0] = 0.77 psi
MAWP = MAWP - MAWPreduction - Ps = 245 - 0.77 - 2.28 = 241.95 psi
Gasket
Factor, m 5
Thickness, T 0.125"
Inner Diameter 36"
Outer Diameter 38.87"
Notes
128/198
LIQUID RETURN (N-3)

Located on SHELL
Orientation 180°
Nozzle
Access opening No
Welds
129/198
Blind included No
Rated MDMT -55°F
PWHT performed No
Impact Tested No
Notes

130/198
UG-45
Summary
(in2)
(in)
The nozzle
For P = 80.5 psi @ 250 °F
passes UG-45
A A A

0.1973 0.56


0.2
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.125, 0.5625 + (0.56 - 0.125) + (0.3125 - 0.125))
= 1.185 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.56 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 80.5011*0.5625 / (20,000*1 - 0.6*80.5011)
= 0.0023 in
tr = P*Ro / (S*E + 0.4*P)

= 80.5011*18 / (20,000*1 + 0.4*80.5011)
= 0.0723 in
131/198
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 80.7549*0.5625 / (20,000*1 - 0.6*80.7549) + 0.125
= 0.1273 in

= max[ 0.1273 , 0 ]
= 0.1273 in

= 80.5011*18 / (20,000*1 + 0.4*80.5011) + 0.125
= 0.1973 in

= max[ 0.1973 , 0.1875 ]
= 0.1973 in

= min[ 0.2598 , 0.1973 ]
= 0.1973 in
= max[ 0.1273 , 0.1973 ]
= 0.1973 in
132/198
UG-45
Summary
(in2)
(in)
The nozzle
For P = 209.21 psi @ 250 °F
passes UG-45
A A A

0.2598 0.56


0.2
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.125, 0.5625 + (0.56 - 0.125) + (0.3125 - 0.125))
= 1.185 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.56 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 209.2053*0.5625 / (20,000*1 - 0.6*209.2053)
= 0.0059 in
tr = P*Ro / (S*E + 0.4*P)

= 209.2053*18 / (20,000*1 + 0.4*209.2053)
= 0.1875 in
133/198
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 209.4591*0.5625 / (20,000*1 - 0.6*209.4591) + 0.125
= 0.1309 in

= max[ 0.1309 , 0 ]
= 0.1309 in

= 209.2053*18 / (20,000*1 + 0.4*209.2053) + 0.125
= 0.3125 in

= max[ 0.3125 , 0.1875 ]
= 0.3125 in

= min[ 0.2598 , 0.3125 ]
= 0.2598 in
= max[ 0.1309 , 0.2598 ]
= 0.2598 in
134/198
LT (DIAPHRAGM) (N-7B)

Located on SHELL
Orientation 90°
Offset from center, Lo 9.875"
Nozzle
Access opening No
Opening chord length 3.7669"
Welds
135/198

Blind included No
Rated MDMT -55°F
PWHT performed No
Impact Tested No
Notes

136/198
UG-45
(in)
A A A
0.1356 1.2886 0.5707 0.6363 -- -- 0.0816 0.197 0.81


0.2
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.7669, 1.8835 + (0.81 - 0.125) + (0.3125 - 0.125))
= 3.7669 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.81 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 80.1345*1.5625 / (20,000*1 - 0.6*80.1345)
= 0.0063 in
tr = P*Ro / (S*E + 0.4*P)

= 80.1345*18 / (20,000*1 + 0.4*80.1345)
= 0.072 in
137/198
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3.7669*0.072*0.5 + 2*0.7475*0.072*0.5*(1 - 1)
= 0.1356 in2

= 3.7669*(1*0.1875 - 0.5*0.072) - 2*0.7475*(1*0.1875 - 0.5*0.072)*(1 - 1)
= 0.5707 in2

= 2*(0.1875 + 0.685)*(1*0.1875 - 0.5*0.072) - 2*0.7475*(1*0.1875 - 0.5*0.072)*(1 - 1)
= 0.2644 in2
= 5*(0.685 - 0.0063)*1*0.1875
= 0.6363 in2
= 5*(0.685 - 0.0063)*1*0.685
= 2.3245 in2
A41 = Leg2*fr2
= 0.28572*1
= 0.0816 in2
Area = A1 + A2 + A41
= 0.5707 + 0.6363 + 0.0816
= 1.2886 in2
138/198
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 80.1345*1.5625 / (20,000*1 - 0.6*80.1345) + 0.125
= 0.1313 in

= max[ 0.1313 , 0 ]
= 0.1313 in

= 80.1345*18 / (20,000*1 + 0.4*80.1345) + 0.125
= 0.197 in

= max[ 0.197 , 0.1875 ]
= 0.197 in

= min[ 0.3508 , 0.197 ]
= 0.197 in
= max[ 0.1313 , 0.197 ]
= 0.197 in
139/198
UG-45
(in)
A A A
0.3531 1.0615 0.3531 0.6268 -- -- 0.0816 0.3125 0.81


0.2
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.7669, 1.8835 + (0.81 - 0.125) + (0.3125 - 0.125))
= 3.7669 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.81 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 209.2077*1.5625 / (20,000*1 - 0.6*209.2077)
= 0.0164 in
tr = P*Ro / (S*E + 0.4*P)

= 209.2077*18 / (20,000*1 + 0.4*209.2077)
= 0.1875 in
140/198
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3.7669*0.1875*0.5 + 2*0.7475*0.1875*0.5*(1 - 1)
= 0.3531 in2

= 3.7669*(1*0.1875 - 0.5*0.1875) - 2*0.7475*(1*0.1875 - 0.5*0.1875)*(1 - 1)
= 0.3531 in2

= 2*(0.1875 + 0.685)*(1*0.1875 - 0.5*0.1875) - 2*0.7475*(1*0.1875 - 0.5*0.1875)*(1 - 1)
= 0.1636 in2
= 5*(0.685 - 0.0164)*1*0.1875
= 0.6268 in2
= 5*(0.685 - 0.0164)*1*0.685
= 2.29 in2
A41 = Leg2*fr2
= 0.28572*1
= 0.0816 in2
Area = A1 + A2 + A41
= 0.3531 + 0.6268 + 0.0816
= 1.0615 in2
141/198
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.2857 = 0.2 in

= 209.2077*1.5625 / (20,000*1 - 0.6*209.2077) + 0.125
= 0.1414 in

= max[ 0.1414 , 0 ]
= 0.1414 in

= 209.2077*18 / (20,000*1 + 0.4*209.2077) + 0.125
= 0.3125 in

= max[ 0.3125 , 0.1875 ]
= 0.3125 in

= min[ 0.3508 , 0.3125 ]
= 0.3125 in
= max[ 0.1414 , 0.3125 ]
= 0.3125 in
142/198
Reinforcement check in the plane parallel to the longitudinal axis
UG-45
Summary
(in2)
(in)
The nozzle
For P = 80.13 psi @ 250 °F
passes UG-45
A A A

0.197 0.81


0.2
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.125, 1.5625 + (0.81 - 0.125) + (0.3125 - 0.125))
= 3.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.81 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 80.1345*1.5625 / (20,000*1 - 0.6*80.1345)
= 0.0063 in
tr = P*Ro / (S*E + 0.4*P)

= 80.1345*18 / (20,000*1 + 0.4*80.1345)
= 0.072 in
143/198

= 80.1345*1.5625 / (20,000*1 - 0.6*80.1345) + 0.125
= 0.1313 in

= max[ 0.1313 , 0 ]
= 0.1313 in

= 80.1345*18 / (20,000*1 + 0.4*80.1345) + 0.125
= 0.197 in

= max[ 0.197 , 0.1875 ]
= 0.197 in

= min[ 0.3508 , 0.197 ]
= 0.197 in
= max[ 0.1313 , 0.197 ]
= 0.197 in
144/198
Reinforcement check in the plane parallel to the longitudinal axis
UG-45
Summary
(in2)
(in)
The nozzle
For P = 209.21 psi @ 250 °F
passes UG-45
A A A

0.3125 0.81


0.2
(corroded)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.125, 1.5625 + (0.81 - 0.125) + (0.3125 - 0.125))
= 3.125 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.3125 - 0.125), 2.5*(0.81 - 0.125) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 209.2077*1.5625 / (20,000*1 - 0.6*209.2077)
= 0.0164 in
tr = P*Ro / (S*E + 0.4*P)

= 209.2077*18 / (20,000*1 + 0.4*209.2077)
= 0.1875 in
145/198

= 209.2077*1.5625 / (20,000*1 - 0.6*209.2077) + 0.125
= 0.1414 in

= max[ 0.1414 , 0 ]
= 0.1414 in

= 209.2077*18 / (20,000*1 + 0.4*209.2077) + 0.125
= 0.3125 in

= max[ 0.3125 , 0.1875 ]
= 0.3125 in

= min[ 0.3508 , 0.3125 ]
= 0.3125 in
= max[ 0.1414 , 0.3125 ]
= 0.3125 in
146/198
SADDLE

Saddle Material SA-36
Saddle Construction Web at edge of rib
Welded to Vessel Yes
Saddle Allowable Stress, Ss 16,600 psi
Saddle Yield Stress, Sy 36,000 psi
Foundation Allowable Stress 568 psi
Design
Left Saddle Right Saddle
Pressure
Operating 80.49 psi
Test 103.49 psi
Dimensions
Right saddle distance to datum 23.6875"
Tangent To Tangent Length, L 119.9975"
Saddle separation, Ls 72"
Vessel Radius, R 18"
Tangent Distance Left, Al 24.31"
Tangent Distance Right, Ar 23.6875"
Saddle Height, Hs 30"
Saddle Contact Angle, θ 120°
Web Plate Thickness, ts 0.125"
Base Plate Length, E 32"
Base Plate Width, F 8"
Base Plate Thickness, tb 0.5"
Number of Stiffening Ribs, n 3
Largest Stiffening Rib Spacing, di 15.4375"
Stiffening Rib Thickness, tw 0.125"
Saddle Width, b 6"
Reinforcing Plate
Thickness, tp 0.125"
Width, Wp 9.75"
Contact Angle, θw 132°
Bolting
Material SA307 GR. B
147/198
Bolt Allowable Shear 7,000 psi
Description 1" series 8 threaded
Corrosion on root 0.125"
Anchor Bolts per Saddle 2
Base coefficient of friction, µ 0.45
Weight
Operating,
Hydrotest
Corroded
Weight on Left Saddle 3,571 lb 3,290 lb
Weight on Right Saddle 3,906 lb 3,564 lb
Weight of Saddle Pair 160 lb
Notes
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
148/198
Stress Summary
Bending + pressure between saddles Bending + pressure at the saddle
(psi) (psi)
Load Condition Saddle
S1 allow S1 allow S2 allow S2 allow
(+) (+) (-) (-) (+) (+) (-) (-)
Right Saddle 4,723 24,000 900 15,919

Seismic Operating 3,938 24,000 115 15,919
Left Saddle 4,774 24,000 951 15,919
Right Saddle 4,723 24,000 900 15,919

Operating 3,969 24,000 145 15,919
Wind
Left Saddle 4,774 24,000 951 15,919
Right Saddle 3,424 34,200 495 18,281

Test 2,997 34,200 69 18,281
Left Saddle 3,452 34,200 523 18,281
Right Saddle 4,723 20,000 900 13,266

Weight Operating 3,937 20,000 114 13,266
Left Saddle 4,774 20,000 951 13,266
149/198
Stress Summary
Tangential Circumferential Stress over
Splitting (psi)
shear (psi) stress (psi) saddle (psi)
Load Condition Saddle
S4 allow
S4
S3 allow (Wear S5 allow S6 allow
(horns)
plate)
(+/-)
Right Saddle 817 16,000 -7,716 -9,316 30,000 2,518 17,100 409 11,067
Seismic Operating
Left Saddle 685 16,000 -7,054 -8,517 30,000 2,302 17,100 374 11,067
Right Saddle 1,181 16,000 -9,746 -11,767 30,000 3,181 17,100 517 11,067
Operating
Wind
Left Saddle 1,055 16,000 -9,111 -11,000 30,000 2,973 17,100 483 11,067
Right Saddle 512 27,360 -3,502 -3,436 34,200 1,515 32,400 406 32,400
Test
Left Saddle 448 27,360 -3,260 -3,199 34,200 1,410 32,400 378 32,400
Right Saddle 798 16,000 -7,613 -9,192 30,000 2,485 17,100 404 11,067
Weight Operating
Left Saddle 669 16,000 -6,960 -8,403 30,000 2,271 17,100 369 11,067
150/198
Seismic base shear on vessel
Vessel is assumed to be a rigid structure.
Method of seismic analysis ASCE 7-10 ground supported
Vertical seismic accelerations considered Yes
Importance factor, Ie 1.25
Site Class E
Short period spectral response acceleration as percent of g, Ss 0.13
1 second spectral response acceleration as percent of g, S1 0.06
From Table 11.4-1, Fa 2.5
From Table 11.4-2, Fv 3.5
Risk Category (Table 1.5-1) III
Hazardous, toxic, or explosive contents No
Equations
SMS = Fa*Ss
SM1 = Fv*S1
SDS = (2 / 3)*SMS
SD1 = (2 / 3)*SM1
Fp = 0.01*W*0.7
Results
SMS = 2.5*0.0013 0.0033
SM1 = 3.5*6E-04 0.0021
SDS = (2 / 3)*0.0033 0.0022
SD1 = (2 / 3)*0.0021 0.0014
Seismic Design Category (Section 11.6) A
This vessel is assigned to Seismic Design Category A and calculated per Section 11.7.
Fp = 0.01*7,477*0.7 52.34 lbf
151/198
Saddle reactions due to weight + seismic
Vv = vertical seismic force acting on the saddle
V = horizontal seismic shear acting on the saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql
Seismic transverse reaction, Qt
Equations
Ql = V*Hs / Ls + Vv
Qt = V*Hs / (Ro*Sin( θ / 2 )) + Vv
Q = W + max[ Qt , Ql ]
Results
Ql = 52.34*30 / 72 + 0 21.81 lbf
Right Saddle
Qt = 27.34*30 / (18*Sin( 120 / 2 )) + 0 52.62 lbf
Operating
Q = 3,906 + max[ 52.62 , 21.81 ] 3,958.62 lbf
Ql = 52.34*30 / 72 + 0 21.81 lbf
Left Saddle
Qt = 25*30 / (18*Sin( 120 / 2 )) + 0 48.11 lbf
Q = 3,571 + max[ 48.11 , 21.81 ] 3,619.11 lbf
152/198
Saddle reactions due to weight + wind
Wind longitudinal reaction, Ql
Wind transverse reaction, Qt
Wind pressure, Pw 49.5803 psf
Equations
Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area))
Vwe = Pw*G*(Cf(shell)*π*Ro2 / 144 + Cf(saddle)*(Projected saddle area))
Qt = Vwt*Hs / (Ro*Sin( θ / 2))
Ql = Vwe*Hs / Ls
Q = W + max[ Qt , Ql ]
Results
Vwt = 49.58*0.85*(0.54*23.1384 + 2*0.5) 568.71 lbf
2
Right Saddle Vwe = 49.58*0.85*(0.5*π*24 / 144 + 2*3.3358) 545.96 lbf
Qt = 568.71*30 / (18*Sin( 120 / 2)) 1,094.49 lbf
Operating
Ql = 545.96*30 / 72 227.48 lbf
Q = 3,906 + max[ 1,094.49 , 227.48 ] 5,000.49 lbf
Vwt = 49.58*0.85*(0.54*23.3459 + 2*0.5) 573.43 lbf
Left Saddle Vwe = 49.58*0.85*(0.5*π*242 / 144 + 2*3.3358) 545.96 lbf

Qt = 573.43*30 / (18*Sin( 120 / 2)) 1,103.58 lbf
Ql = 545.96*30 / 72 227.48 lbf
Q = 3,571 + max[ 1,103.58 , 227.48 ] 4,674.58 lbf
Vwt = 16.36*0.85*(0.54*23.1384 + 2*0.5) 187.68 lbf
2
Right Saddle Vwe = 16.36*0.85*(0.5*π*24 / 144 + 2*3.3358) 180.17 lbf
Qt = 187.68*30 / (18*Sin( 120 / 2)) 361.18 lbf
Test
Ql = 180.17*30 / 72 75.07 lbf
Q = 3,564 + max[ 361.18 , 75.07 ] 3,925.18 lbf
Vwt = 16.36*0.85*(0.54*23.3459 + 2*0.5) 189.23 lbf
Left Saddle Vwe = 16.36*0.85*(0.5*π*242 / 144 + 2*3.3358) 180.17 lbf

Qt = 189.23*30 / (18*Sin( 120 / 2)) 364.18 lbf
Ql = 180.17*30 / 72 75.07 lbf
Q = 3,290 + max[ 364.18 , 75.07 ] 3,654.18 lbf
Load Case 1: Seismic, Operating
Longitudinal stress between saddles (Seismic, Operating, right saddle loading and geometry govern)
153/198
S1 = ± 3*K1*Q*(L / 12) / (π*R2*t)
= 3*0.1819*3,958.62*(119.9975 / 12) / (π*17.84382*0.1875)
= 115 psi
Sp = P*R / (2*t)
= 80.49*17.8125 / (2*0.1875)
= 3,823 psi
Maximum tensile stress S1t = S1 + Sp = 3,938 psi

Maximum compressive stress (shut down) S1c = S1 = 115 psi
Tensile stress is acceptable ( ≤ 1.2*S*E = 24,000 psi)

Compressive stress is acceptable ( ≤ 1.2*Sc = 15,919 psi)
Longitudinal stress at the right saddle (Seismic, Operating)
Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3

= 2*6.3015 / 3 + 119.9975 + 2*6.3015 / 3
= 128.3995 in
w = Wt / Le = 7,477 / 128.3995 = 58.23 lbf/in
Bending moment at the right saddle:
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)

= 58.23*(2*6.3015*23.6875 / 3 + 23.68752 / 2 - (182 - 6.30152) / 4)
= 17,993.1 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 17,993.1*9.3799 / (π*17.84382*0.1875)
= 900 psi
Sp = P*R / (2*t)
= 80.49*17.8125 / (2*0.1875)
= 3,823 psi

Tensile stress is acceptable ( ≤ 1.2*S = 24,000 psi)

Tangential shear stress in the shell (right saddle, Seismic, Operating)
Qshear = Q - w*(a + 2*H / 3)

= 3,958.62 - 58.23*(23.6875 + 2*6.3015 / 3)
= 2,334.61 lbf
S3 = K2.2*Qshear / (R*t)
= 1.1707*2,334.61 / (17.8438*0.1875)
= 817 psi
Tangential shear stress is acceptable ( ≤ 0.8*S = 16,000 psi)
Circumferential stress at the right saddle horns (Seismic, Operating)
S4 = -Q / (4*(t+tp)*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R / (L*(t2+tp2))
154/198
= -3,958.62 / (4*(0.1875+0.125)*(6+1.56*Sqr(18*0.1875))) - 12*0.0529*3,958.62*17.8438 /
(119.9975*(0.18752+0.1252))
= -7,716 psi
Circumferential stress at saddle horns is acceptable ( ≤ 1.5*Sa = 30,000 psi)
Circumferential stress at the right saddle wear plate horns (Seismic, Operating)
S4 = -Q / (4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)

= -3,958.62 / (4*0.1875*(6+1.56*Sqr(18*0.1875))) - 12*0.0434*3,958.62*17.8438 / (119.9975*0.18752)
= -9,316 psi
Circumferential stress at wear plate horns is acceptable ( ≤ 1.5*Sa = 30,000 psi)
Ring compression in shell over right saddle (Seismic, Operating)
S5 = K5*Q / ((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*3,958.62 / ((0.1875 + 0.125)*(0.125 + 1.56*Sqr(18*0.3125)))
= 2,518 psi
Ring compression in shell is acceptable ( ≤ 0.5*Sy = 17,100 psi)
Saddle splitting load (right, Seismic, Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 6*0.125 + 0.125*9.75
= 1.9688 in2
S6 = K8*Q / Ae
= 0.2035*3,958.62 / 1.9688
= 409 psi
Stress in saddle is acceptable ( ≤ (2 / 3)*Ss = 11,067 psi)
Longitudinal stress at the left saddle (Seismic, Operating)

= 2*6.3015 / 3 + 119.9975 + 2*6.3015 / 3
= 128.3995 in
w = Wt / Le = 7,477 / 128.3995 = 58.23 lbf/in
Bending moment at the left saddle:
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 58.23*(2*6.3015*24.31 / 3 + 24.312 / 2 - (182 - 6.30152) / 4)
= 19,015.3 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 19,015.3*9.3799 / (π*17.84382*0.1875)
= 951 psi
Sp = P*R / (2*t)
= 80.49*17.8125 / (2*0.1875)
= 3,823 psi
155/198

Tangential shear stress in the shell (left saddle, Seismic, Operating)
Qshear = Q - w*(a + 2*H / 3)

= 3,619.11 - 58.23*(24.31 + 2*6.3015 / 3)
= 1,958.84 lbf
= 1.1707*1,958.84 / (17.8438*0.1875)
= 685 psi
Circumferential stress at the left saddle horns (Seismic, Operating)

= -3,619.11 / (4*(0.1875+0.125)*(6+1.56*Sqr(18*0.1875))) - 12*0.0529*3,619.11*17.8438 /
(119.9975*(0.18752+0.1252))
= -7,054 psi
Circumferential stress at the left saddle wear plate horns (Seismic, Operating)

= -3,619.11 / (4*0.1875*(6+1.56*Sqr(18*0.1875))) - 12*0.0434*3,619.11*17.8438 / (119.9975*0.18752)
= -8,517 psi
Ring compression in shell over left saddle (Seismic, Operating)

= 0.7603*3,619.11 / ((0.1875 + 0.125)*(0.125 + 1.56*Sqr(18*0.3125)))
= 2,302 psi
Saddle splitting load (left, Seismic, Operating)
= 6*0.125 + 0.125*9.75
= 1.9688 in2
S6 = K8*Q / Ae
= 0.2035*3,619.11 / 1.9688
= 374 psi
156/198
Load Case 2: Wind, Operating
Longitudinal stress between saddles (Wind, Operating, right saddle loading and geometry govern)
S1 = ± 3*K1*Q*(L / 12) / (π*R2*t)

= 3*0.1819*5,000.49*(119.9975 / 12) / (π*17.84382*0.1875)
= 145 psi
Sp = P*R / (2*t)
= 80.49*17.8125 / (2*0.1875)
= 3,823 psi

Tensile stress is acceptable ( ≤ 1.2*S*E = 24,000 psi)

Longitudinal stress at the right saddle (Wind, Operating)

= 2*6.3015 / 3 + 119.9975 + 2*6.3015 / 3
= 128.3995 in
w = Wt / Le = 7,477 / 128.3995 = 58.23 lbf/in
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)

= 58.23*(2*6.3015*23.6875 / 3 + 23.68752 / 2 - (182 - 6.30152) / 4)
= 17,993.1 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 17,993.1*9.3799 / (π*17.84382*0.1875)
= 900 psi
Sp = P*R / (2*t)
= 80.49*17.8125 / (2*0.1875)
= 3,823 psi


Tangential shear stress in the shell (right saddle, Wind, Operating)
Qshear = Q - w*(a + 2*H / 3)

= 5,000.49 - 58.23*(23.6875 + 2*6.3015 / 3)
= 3,376.48 lbf
= 1.1707*3,376.48 / (17.8438*0.1875)
= 1,181 psi
157/198
Circumferential stress at the right saddle horns (Wind, Operating)

= -5,000.49 / (4*(0.1875+0.125)*(6+1.56*Sqr(18*0.1875))) - 12*0.0529*5,000.49*17.8438 /
(119.9975*(0.18752+0.1252))
= -9,746 psi
Circumferential stress at the right saddle wear plate horns (Wind, Operating)

= -5,000.49 / (4*0.1875*(6+1.56*Sqr(18*0.1875))) - 12*0.0434*5,000.49*17.8438 / (119.9975*0.18752)
= -11,767 psi
Ring compression in shell over right saddle (Wind, Operating)

= 0.7603*5,000.49 / ((0.1875 + 0.125)*(0.125 + 1.56*Sqr(18*0.3125)))
= 3,181 psi
Saddle splitting load (right, Wind, Operating)
= 6*0.125 + 0.125*9.75
= 1.9688 in2
S6 = K8*Q / Ae
= 0.2035*5,000.49 / 1.9688
= 517 psi
Longitudinal stress at the left saddle (Wind, Operating)

= 2*6.3015 / 3 + 119.9975 + 2*6.3015 / 3
= 128.3995 in
w = Wt / Le = 7,477 / 128.3995 = 58.23 lbf/in
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 58.23*(2*6.3015*24.31 / 3 + 24.312 / 2 - (182 - 6.30152) / 4)
= 19,015.3 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 19,015.3*9.3799 / (π*17.84382*0.1875)
= 951 psi
158/198
Sp = P*R / (2*t)
= 80.49*17.8125 / (2*0.1875)
= 3,823 psi


Tangential shear stress in the shell (left saddle, Wind, Operating)
Qshear = Q - w*(a + 2*H / 3)

= 4,674.58 - 58.23*(24.31 + 2*6.3015 / 3)
= 3,014.31 lbf
= 1.1707*3,014.31 / (17.8438*0.1875)
= 1,055 psi
Circumferential stress at the left saddle horns (Wind, Operating)

= -4,674.58 / (4*(0.1875+0.125)*(6+1.56*Sqr(18*0.1875))) - 12*0.0529*4,674.58*17.8438 /
(119.9975*(0.18752+0.1252))
= -9,111 psi
Circumferential stress at the left saddle wear plate horns (Wind, Operating)

= -4,674.58 / (4*0.1875*(6+1.56*Sqr(18*0.1875))) - 12*0.0434*4,674.58*17.8438 / (119.9975*0.18752)
= -11,000 psi
Ring compression in shell over left saddle (Wind, Operating)

= 0.7603*4,674.58 / ((0.1875 + 0.125)*(0.125 + 1.56*Sqr(18*0.3125)))
= 2,973 psi
Saddle splitting load (left, Wind, Operating)
= 6*0.125 + 0.125*9.75
= 1.9688 in2
S6 = K8*Q / Ae
159/198
= 0.2035*4,674.58 / 1.9688
= 483 psi
Load Case 3: Wind, Test
Longitudinal stress between saddles (Wind, Test, right saddle loading and geometry govern)
S1 = ± 3*K1*Q*(L / 12) / (π*R2*t)

= 3*0.1819*3,925.18*(119.9975 / 12) / (π*17.84382*0.3125)
= 69 psi
Sp = P*R / (2*t)
= 103.49*17.6875 / (2*0.3125)
= 2,929 psi

Tensile stress is acceptable ( ≤ 0.9*Sy*E = 34,200 psi)

Longitudinal stress at the right saddle (Wind, Test)

= 2*6.3015 / 3 + 119.9975 + 2*6.3015 / 3
= 128.3995 in
w = Wt / Le = 6,854 / 128.3995 = 53.38 lbf/in
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)

= 53.38*(2*6.3015*23.6875 / 3 + 23.68752 / 2 - (182 - 6.30152) / 4)
= 16,493.8 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 16,493.8*9.3799 / (π*17.84382*0.3125)
= 495 psi
Sp = P*R / (2*t)
= 103.49*17.6875 / (2*0.3125)
= 2,929 psi

Tensile stress is acceptable ( ≤ 0.9*Sy = 34,200 psi)

Tangential shear stress in the shell (right saddle, Wind, Test)
Qshear = Q - w*(a + 2*H / 3)

= 3,925.18 - 53.38*(23.6875 + 2*6.3015 / 3)
= 2,436.49 lbf
160/198
= 1.1707*2,436.48 / (17.8438*0.3125)
= 512 psi
Tangential shear stress is acceptable ( ≤ 0.8*(0.9*Sy) = 27,360 psi)
Circumferential stress at the right saddle horns (Wind, Test)

= -3,925.18 / (4*(0.3125+0.125)*(6+1.56*Sqr(18*0.3125))) - 12*0.0529*3,925.18*17.8438 /
(119.9975*(0.31252+0.1252))
= -3,502 psi
Circumferential stress at saddle horns is acceptable ( ≤ 0.9*Sy = 34,200 psi)
Circumferential stress at the right saddle wear plate horns (Wind, Test)

= -3,925.18 / (4*0.3125*(6+1.56*Sqr(18*0.3125))) - 12*0.0434*3,925.18*17.8438 / (119.9975*0.31252)
= -3,436 psi
Circumferential stress at wear plate horns is acceptable ( ≤ 0.9*Sy = 34,200 psi)
Ring compression in shell over right saddle (Wind, Test)

= 0.7603*3,925.18 / ((0.3125 + 0.125)*(0.125 + 1.56*Sqr(18*0.4375)))
= 1,515 psi
Saddle splitting load (right, Wind, Test)
= 6*0.125 + 0.125*9.75
= 1.9688 in2
S6 = K8*Q / Ae
= 0.2035*3,925.18 / 1.9688
= 406 psi
Stress in saddle is acceptable ( ≤ 0.9*Sy = 32,400 psi)
Longitudinal stress at the left saddle (Wind, Test)

= 2*6.3015 / 3 + 119.9975 + 2*6.3015 / 3
= 128.3995 in
w = Wt / Le = 6,854 / 128.3995 = 53.38 lbf/in
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 53.38*(2*6.3015*24.31 / 3 + 24.312 / 2 - (182 - 6.30152) / 4)
161/198
= 17,430.9 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 17,430.9*9.3799 / (π*17.84382*0.3125)
= 523 psi
Sp = P*R / (2*t)
= 103.49*17.6875 / (2*0.3125)
= 2,929 psi

Tensile stress is acceptable ( ≤ 0.9*Sy = 34,200 psi)

Tangential shear stress in the shell (left saddle, Wind, Test)
Qshear = Q - w*(a + 2*H / 3)

= 3,654.18 - 53.38*(24.31 + 2*6.3015 / 3)
= 2,132.25 lbf
= 1.1707*2,132.25 / (17.8438*0.3125)
= 448 psi
Tangential shear stress is acceptable ( ≤ 0.8*(0.9*Sy) = 27,360 psi)
Circumferential stress at the left saddle horns (Wind, Test)

= -3,654.18 / (4*(0.3125+0.125)*(6+1.56*Sqr(18*0.3125))) - 12*0.0529*3,654.18*17.8438 /
(119.9975*(0.31252+0.1252))
= -3,260 psi
Circumferential stress at saddle horns is acceptable ( ≤ 0.9*Sy = 34,200 psi)
Circumferential stress at the left saddle wear plate horns (Wind, Test)

= -3,654.18 / (4*0.3125*(6+1.56*Sqr(18*0.3125))) - 12*0.0434*3,654.18*17.8438 / (119.9975*0.31252)
= -3,199 psi
Circumferential stress at wear plate horns is acceptable ( ≤ 0.9*Sy = 34,200 psi)
Ring compression in shell over left saddle (Wind, Test)

= 0.7603*3,654.18 / ((0.3125 + 0.125)*(0.125 + 1.56*Sqr(18*0.4375)))
= 1,410 psi
Saddle splitting load (left, Wind, Test)
162/198
= 6*0.125 + 0.125*9.75
= 1.9688 in2
S6 = K8*Q / Ae
= 0.2035*3,654.18 / 1.9688
= 378 psi
Stress in saddle is acceptable ( ≤ 0.9*Sy = 32,400 psi)
Load Case 4: Weight, Operating
Longitudinal stress between saddles (Weight, Operating, right saddle loading and geometry govern)
S1 = ± 3*K1*Q*(L / 12) / (π*R2*t)

= 3*0.1819*3,906*(119.9975 / 12) / (π*17.84382*0.1875)
= 114 psi
Sp = P*R / (2*t)
= 80.49*17.8125 / (2*0.1875)
= 3,823 psi

Tensile stress is acceptable ( ≤ S*E = 20,000 psi)

Compressive stress is acceptable ( ≤ Sc = 13,266 psi)
Longitudinal stress at the right saddle (Weight, Operating)

= 2*6.3015 / 3 + 119.9975 + 2*6.3015 / 3
= 128.3995 in
w = Wt / Le = 7,477 / 128.3995 = 58.23 lbf/in
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)

= 58.23*(2*6.3015*23.6875 / 3 + 23.68752 / 2 - (182 - 6.30152) / 4)
= 17,993.1 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 17,993.1*9.3799 / (π*17.84382*0.1875)
= 900 psi
Sp = P*R / (2*t)
= 80.49*17.8125 / (2*0.1875)
= 3,823 psi

Tensile stress is acceptable ( ≤ S = 20,000 psi)

Tangential shear stress in the shell (right saddle, Weight, Operating)
163/198
Qshear = Q - w*(a + 2*H / 3)
= 3,906 - 58.23*(23.6875 + 2*6.3015 / 3)
= 2,281.99 lbf
= 1.1707*2,281.99 / (17.8438*0.1875)
= 798 psi
Circumferential stress at the right saddle horns (Weight, Operating)

= -3,906 / (4*(0.1875+0.125)*(6+1.56*Sqr(18*0.1875))) - 12*0.0529*3,906*17.8438 / (119.9975*(0.18752+0.1252))
= -7,613 psi
Circumferential stress at the right saddle wear plate horns (Weight, Operating)

= -3,906 / (4*0.1875*(6+1.56*Sqr(18*0.1875))) - 12*0.0434*3,906*17.8438 / (119.9975*0.18752)
= -9,192 psi
Ring compression in shell over right saddle (Weight, Operating)

= 0.7603*3,906 / ((0.1875 + 0.125)*(0.125 + 1.56*Sqr(18*0.3125)))
= 2,485 psi
Saddle splitting load (right, Weight, Operating)
= 6*0.125 + 0.125*9.75
= 1.9688 in2
S6 = K8*Q / Ae
= 0.2035*3,906 / 1.9688
= 404 psi
Longitudinal stress at the left saddle (Weight, Operating)

= 2*6.3015 / 3 + 119.9975 + 2*6.3015 / 3
= 128.3995 in
w = Wt / Le = 7,477 / 128.3995 = 58.23 lbf/in
164/198
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 58.23*(2*6.3015*24.31 / 3 + 24.312 / 2 - (182 - 6.30152) / 4)
= 19,015.3 lbf-in
S2 = ± Mq*K1' / (π*R2*t)
= 19,015.3*9.3799 / (π*17.84382*0.1875)
= 951 psi
Sp = P*R / (2*t)
= 80.49*17.8125 / (2*0.1875)
= 3,823 psi

Tensile stress is acceptable ( ≤ S = 20,000 psi)

Tangential shear stress in the shell (left saddle, Weight, Operating)
Qshear = Q - w*(a + 2*H / 3)

= 3,571 - 58.23*(24.31 + 2*6.3015 / 3)
= 1,910.74 lbf
= 1.1707*1,910.74 / (17.8438*0.1875)
= 669 psi
Circumferential stress at the left saddle horns (Weight, Operating)

= -3,571 / (4*(0.1875+0.125)*(6+1.56*Sqr(18*0.1875))) - 12*0.0529*3,571*17.8438 / (119.9975*(0.18752+0.1252))
= -6,960 psi
Circumferential stress at the left saddle wear plate horns (Weight, Operating)

= -3,571 / (4*0.1875*(6+1.56*Sqr(18*0.1875))) - 12*0.0434*3,571*17.8438 / (119.9975*0.18752)
= -8,403 psi
Ring compression in shell over left saddle (Weight, Operating)

= 0.7603*3,571 / ((0.1875 + 0.125)*(0.125 + 1.56*Sqr(18*0.3125)))
= 2,271 psi
Saddle splitting load (left, Weight, Operating)
165/198
= 6*0.125 + 0.125*9.75
= 1.9688 in2
S6 = K8*Q / Ae
= 0.2035*3,571 / 1.9688
= 369 psi
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 545.96 lbf
Thermal expansion base shear = W*µ = 3,986*0.45 = 1,793.7 lbf

Corroded root area for a 1" series 8 threaded bolt = 0.2712 in2 ( 2 per saddle )
Bolt shear stress = 1,793.7 / (0.2712*1*2) = 3,307 psi
Anchor bolt stress is acceptable ( ≤ 7,000 psi)
Shear stress in anchor bolting, transverse
Maximum seismic or wind base shear = 1,142.15 lbf

Corroded root area for a 1" series 8 threaded bolt = 0.2712 in2 ( 2 per saddle )
Bolt shear stress = 1,142.15 / (0.2712*2*2) = 1,053 psi
Anchor bolt stress is acceptable ( ≤ 7,000 psi)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 16,600 or 2,200 psi: (2,200)
Sc = Ki*π2*E / (12*(1 - 0.32)*(di / ts)2)

= 1.28*π2*29E+06 / (12*(1 - 0.32)*(15.4375 / 0.125)2)
= 2,200 psi
Allowable compressive load on the saddle
be = di*ts / (di*ts + 2*tw*(b - 1))

= 15.4375*0.125 / (15.4375*0.125 + 2*0.125*(6 - 1))
= 0.6069
Fb = n*(As + 2*be*ts)*Sc
= 3*(0.7344 + 2*0.6069*0.125)*2,200
= 5,847.26 lbf
Saddle loading of 5,080.49 lbf is ≤ Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
σb = V*(Hs - xo)*y / I + Q / A
= 545.96*(30 - 14.8859)*3.5065 / 10.1 + 5,000.49 / 6.1002
= 3,685 psi
166/198
The primary bending + axial stress in the saddle ≤ Ss = 16,600 psi; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
σb = V*(Hs - xo)*y / I + Q / A
= 2,339.66*(30 - 14.8859)*3.5065 / 10.1 + 5,000.49 / 6.1002
= 13,099 psi
The secondary bending + axial stress in the saddle ≤ 2*Sy = 72,000 psi; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 15.4375, b = 7.875 in
tb = (β1*q*b2 / (1.5*Sa))0.5
= (1.7626*20*7.8752 / (1.5*16,600))0.5
= 0.2952 in
The base plate thickness of 0.5 in is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 5,080.49 / (8*32)
= 20 psi
Concrete bearing stress ≤ 568 psi ; satisfactory.
167/198
LIFT LUG #1
Geometry Inputs
Attached To SHELL
Material A36
Orientation Longitudinal
Distance of Lift Point From Datum 102.9975"
Angular Position 0°
Length, L 5"
Height, H 4"
Thickness, t 0.5"
Hole Diameter, d 1"
Pin Diameter, Dp 0.875"
Load Eccentricity, a1 0"
Distance from Load to Shell or Pad, a2 2.5"
Load Angle Normal to Vessel, β -45°
Load Angle from Vertical, φ -45°
Welds
Size, tw 0.25"
168/198
Intermediate Values
Load Factor 2.0000
Vessel Weight (new, incl. Load Factor), W 4,939.4 lb
Lug Weight (new), Wlug 2.8 lb
Distance from Center of Gravity to this lug, x1 47.0745"
Distance from Center of Gravity to second lug, x2 33.038"
Allowable Stress, Tensile, σt 19,980 psi
Allowable Stress, Shear, σs 13,320 psi
Allowable Stress, Bearing, σp 29,970 psi
Allowable Stress, Bending, σb 22,201 psi
Allowable Stress, Weld Shear, τallowable 13,320 psi
Allowable Stress set to 1/3 Sy per ASME B30.20 No
Summary Values
Required Lift Pin Diameter, dreqd 0.3711"
Required Lug Thickness, treqd 0.1099"
Lug Stress Ratio, σratio 0.15
Weld Shear Stress Ratio, τratio 0.29
Lug Design Acceptable
Local Stresses WRC 537 Acceptable
Lift Forces
Fr = force on vessel at lug

Fr = [W / cos(φ1)]*(1 - x1 / (x1 + x2))
(4,939.4) / cos(-45)*(1 - 47.0745/ (47.0745 +
=
33.038))
= 2,881 lbf
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
Lug Pin Diameter - Shear stress
dreqd = (2*Fr / (π*σs))0.5

= (2*2,881 / (π*13,320))0.5 = 0.3711"
dreqd / Dp = 0.3711 / 0.875 = 0.42 Acceptable
σ = Fr / A
= Fr / (2*(0.25*π*Dp2))
= 2,881 / (2*(0.25*π*0.8752)) = 2,395 psi
σ / σs = 2,395 / 13,320 = 0.18 Acceptable
169/198
Lug Thickness - Tensile stress
treqd = Fr / ((L - d)*σt)

= 2,881 / ((5 - 1)*19,980) = 0.036"
treqd / t = 0.036 / 0.5 = 0.07 Acceptable
σ = Fr / A
= Fr / ((L - d)*t)
= 2,881 / ((5 - 1)*0.5) = 1,440 psi
σ / σt = 1,440 / 19,980 = 0.07 Acceptable
Lug Thickness - Bearing stress
treqd = Fv / (Dp*σp)
= 2,881 / (0.875*29,970) = 0.1099"
σ = Fv / Abearing
= Fv / (Dp*(t))
= 2,881 / (0.875*(0.5)) = 6,585 psi
σ / σp = 6,585 / 29,970 = 0.22 Acceptable
Lug Thickness - Shear stress
treqd = [Fv / σs] / (2*Lshear)

= (2,881 / 13,320) / (2*1.1455) = 0.0944"
τ = Fv / Ashear
= Fv / (2*t*Lshear )
= 2,881 / (2*0.5*1.1455) = 2,515 psi
τ / σs = 2,515 / 13,320 = 0.19 Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
φ = 55*Dp / d
170/198
= 55*0.875 / 1
= 48.125°
Lshear = (H - a2 - 0.5*d) + 0.5*Dp*(1 - cos(φ))
= (4 - 2.5 - 0.5*1) + 0.5*0.875*(1 - cos(48.125))
= 1.1455"
Lug Plate Stress
Lug stress tensile + bending during lift:

σ ratio = [Ften / (Aten*σt)] + [Mbend / (Zbend*σb)] ≤ 1
= [(Fr*cos(β) ) / (t*L*σt)] + [(6*abs(Fr*sin(β)*Hght - Fr*cos(β)*a1) ) / (t*L2*σb)] ≤ 1
2,881*cos(-45.0) / (0.5*5*19,980) + 6*abs(2,881*sin(-45.0)*2.5 - 2,881*cos(-45.0)*0) /
=
(0.5*52*22,201)
= 0.15 Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:
Direct shear:
Shear stress at lift angle -45.00°; lift force = 2,881 lbf
Aweld
= 2*(0.707)*tw*(L + t)
= 2*(0.707)*0.25*(5 + 0.5) = 1.9442 in2
τt
= Flug*cos(β) / Aweld
= 2,881*cos(-45.0) / 1.9442 = 1,048 psi
τs
= Flug*sin(β) / Aweld
= 2,881*sin(-45.0) / 1.9442 = -1,048 psi
τb = M*c/I
= 3*(Flug*sin(β)*Hght - Flug*cos(β)*a1) / (0.707*h*L*(3*t + L))
3*abs(2,881*sin(-45.0)*2.5 - 2,881*cos(-45.0)*(0)) /
=
(5.7444)
= 2,660 psi
τ ratio = sqr( (τt + τb)2 + τs2 ) / τallowable ≤ 1

= sqr ( (1,048 + 2,660)2 + (-1,048)2 ) / 13,320
= 0.29 Acceptable
171/198
WRC 537 Analysis
Geometry
Height (radial) 4"
Width (circumferential) 0.5"
Length 5"
Fillet Weld Size: 0.25"
Located On SHELL (17.5" from left end)
Location Angle 0.00°
Applied Loads
Radial load, Pr -2,036.99 lbf
Circumferential moment, Mc 0 lbf-in
Longitudinal moment, ML -5,092.5 lbf-in
Longitudinal shear, VL -2,036.99 lbf
Internal pressure, P 0 psi
Design factor 3
Maximum stresses due to the applied loads at the lug edge
γ = Rm / T = 17.8438 / 0.3125 = 57.1
C1 = 0.5, C2 = 2 in
Note: Actual lug C1 / C2 < 1 / 4, C1 / C2 = 1 / 4 used as this is the minimum ratio covered by WRC 537.
Local circumferential pressure stress = P*Ri / T =0 psi
Local longitudinal pressure stress = P*Ri / (2*T) =0 psi


172/198
Stresses at the lug edge per WRC Bulletin 537
Figure Y β Au Al Bu Bl Cu Cl Du Dl
3C* 11.0874 0.0829 0 0 0 0 4,050 4,050 4,050 4,050
4C* 10.8366 0.0673 3,959 3,959 3,959 3,959 0 0 0 0
1C 0.1768 0.0493 0 0 0 0 22,125 -22,125 22,125 -22,125
2C-1 0.1385 0.0493 17,329 -17,329 17,329 -17,329 0 0 0 0
3A* 0.901 0.0445 0 0 0 0 0 0 0 0
1A 0.103 0.0547 0 0 0 0 0 0 0 0
3B* 7.6437 0.0706 3,301 3,301 -3,301 -3,301 0 0 0 0
1B-1 0.0544 0.0602 15,842 -15,842 -15,842 15,842 0 0 0 0
Pressure stress* 0 0 0 0 0 0 0 0
Total circumferential stress 40,431 -25,911 2,145 -829 26,175 -18,075 26,175 -18,075
Primary membrane
7,260 7,260 658 658 4,050 4,050 4,050 4,050
circumferential stress*
3C* 11.484 0.0673 4,195 4,195 4,195 4,195 0 0 0 0
4C* 10.7931 0.0829 0 0 0 0 3,943 3,943 3,943 3,943
1C-1 0.1346 0.0701 16,848 -16,848 16,848 -16,848 0 0 0 0
2C 0.1077 0.0701 0 0 0 0 13,475 -13,475 13,475 -13,475
4A* 1.0221 0.0445 0 0 0 0 0 0 0 0
2A 0.0566 0.071 0 0 0 0 0 0 0 0
4B* 1.5723 0.0706 1,272 1,272 -1,272 -1,272 0 0 0 0
2B-1 0.0727 0.0833 15,297 -15,297 -15,297 15,297 0 0 0 0
Total longitudinal stress 37,612 -26,678 4,474 1,372 17,418 -9,532 17,418 -9,532
Primary membrane
5,467 5,467 2,923 2,923 3,943 3,943 3,943 3,943
longitudinal stress*
Shear from M t 0 0 0 0 0 0 0 0
Long shear from V L 0 0 0 0 815 815 -815 -815
Total Shear stress 0 0 0 0 815 815 -815 -815
Combined stress (P L+Pb+Q) 40,431 -26,678 4,474 2,201 26,250 -18,152 26,250 -18,152
173/198
LIFT LUG #2
Geometry Inputs
Attached To SHELL
Material A36
Orientation Longitudinal
Distance of Lift Point From Datum 22.885"
Angular Position 0°
Length, L 5"
Height, H 4"
Thickness, t 0.5"
Hole Diameter, d 1"
Pin Diameter, Dp 0.875"
Load Eccentricity, a1 0"
Distance from Load to Shell or Pad, a2 2.5"
Load Angle Normal to Vessel, β 35.11°
Load Angle from Vertical, φ 35.11°
Welds
Size, tw 0.25"
174/198
Intermediate Values
Load Factor 2.0000
Vessel Weight (new, incl. Load Factor), W 4,939.4 lb
Lug Weight (new), Wlug 2.8 lb
Distance from Center of Gravity to this lug, x1 33.038"
Distance from Center of Gravity to second lug, x2 47.0745"
Allowable Stress, Tensile, σt 19,980 psi
Allowable Stress, Shear, σs 13,320 psi
Allowable Stress, Bearing, σp 29,970 psi
Allowable Stress, Bending, σb 22,201 psi
Allowable Stress, Weld Shear, τallowable 13,320 psi
Allowable Stress set to 1/3 Sy per ASME B30.20 No
Summary Values
Required Lift Pin Diameter, dreqd 0.4118"
Required Lug Thickness, treqd 0.1353"
Lug Stress Ratio, σratio 0.17
Weld Shear Stress Ratio, τratio 0.32
Lug Design Acceptable
Local Stresses WRC 537 Acceptable
Lift Forces
Fr = force on vessel at lug

Fr = [W / cos(φ1)]*(1 - x1 / (x1 + x2))
(4,939.4) / cos(35.11)*(1 - 33.038/ (33.038 +
=
47.0745))
= 3,548 lbf
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
Lug Pin Diameter - Shear stress
dreqd = (2*Fr / (π*σs))0.5

= (2*3,548 / (π*13,320))0.5 = 0.4118"
dreqd / Dp = 0.4118 / 0.875 = 0.47 Acceptable
σ = Fr / A
= Fr / (2*(0.25*π*Dp2))
= 3,548 / (2*(0.25*π*0.8752)) = 2,950 psi
σ / σs = 2,950 / 13,320 = 0.22 Acceptable
175/198
Lug Thickness - Tensile stress
treqd = Fr / ((L - d)*σt)

= 3,548 / ((5 - 1)*19,980) = 0.0444"
σ = Fr / A
= Fr / ((L - d)*t)
= 3,548 / ((5 - 1)*0.5) = 1,774 psi
σ / σt = 1,774 / 19,980 = 0.09 Acceptable
Lug Thickness - Bearing stress
treqd = Fv / (Dp*σp)
= 3,548 / (0.875*29,970) = 0.1353"
σ = Fv / Abearing
= Fv / (Dp*(t))
= 3,548 / (0.875*(0.5)) = 8,110 psi
σ / σp = 8,110 / 29,970 = 0.27 Acceptable
Lug Thickness - Shear stress
treqd = [Fv / σs] / (2*Lshear)

= (3,548 / 13,320) / (2*1.1455) = 0.1163"
τ = Fv / Ashear
= Fv / (2*t*Lshear )
= 3,548 / (2*0.5*1.1455) = 3,097 psi
τ / σs = 3,097 / 13,320 = 0.23 Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
φ = 55*Dp / d
176/198
= 55*0.875 / 1
= 48.125°
Lshear = (H - a2 - 0.5*d) + 0.5*Dp*(1 - cos(φ))
= (4 - 2.5 - 0.5*1) + 0.5*0.875*(1 - cos(48.125))
= 1.1455"
Lug Plate Stress
Lug stress tensile + bending during lift:

σ ratio = [Ften / (Aten*σt)] + [Mbend / (Zbend*σb)] ≤ 1
= [(Fr*cos(β) ) / (t*L*σt)] + [(6*abs(Fr*sin(β)*Hght - Fr*cos(β)*a1) ) / (t*L2*σb)] ≤ 1
3,548*cos(35.1) / (0.5*5*19,980) + 6*abs(3,548*sin(35.1)*2.5 - 3,548*cos(35.1)*0) /
=
(0.5*52*22,201)
= 0.17 Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:
Direct shear:
Shear stress at lift angle 35.11°; lift force = 3,548 lbf
Aweld
= 2*(0.707)*tw*(L + t)
= 2*(0.707)*0.25*(5 + 0.5) = 1.9442 in2
τt
= Flug*cos(β) / Aweld
= 3,548*cos(35.1) / 1.9442 = 1,493 psi
τs
= Flug*sin(β) / Aweld
= 3,548*sin(35.1) / 1.9442 = 1,050 psi
τb = M*c/I
= 3*(Flug*sin(β)*Hght - Flug*cos(β)*a1) / (0.707*h*L*(3*t + L))
= 3*abs(3,548*sin(35.1)*2.5 - 3,548*cos(35.1)*(0)) / (5.7444)
= 2,664 psi
τ ratio = sqr( (τt + τb)2 + τs2 ) / τallowable ≤ 1

= sqr ( (1,493 + 2,664)2 + (1,050)2 ) / 13,320
= 0.32 Acceptable
177/198
WRC 537 Analysis
Geometry
Height (radial) 4"
Width (circumferential) 0.5"
Length 5"
Fillet Weld Size: 0.25"
Located On SHELL (9" from right end)
Location Angle 0.00°
Applied Loads
Radial load, Pr -2,902.43 lbf
Circumferential moment, Mc 0 lbf-in
Longitudinal moment, ML 5,101.5 lbf-in
Longitudinal shear, VL 2,040.62 lbf
Internal pressure, P 0 psi
Design factor 3
Maximum stresses due to the applied loads at the lug edge
γ = Rm / T = 17.8438 / 0.3125 = 57.1
C1 = 0.5, C2 = 2 in
Note: Actual lug C1 / C2 < 1 / 4, C1 / C2 = 1 / 4 used as this is the minimum ratio covered by WRC 537.
Local circumferential pressure stress = P*Ri / T =0 psi
Local longitudinal pressure stress = P*Ri / (2*T) =0 psi


178/198
Stresses at the lug edge per WRC Bulletin 537
Figure Y β Au Al Bu Bl Cu Cl Du Dl
3C* 11.0874 0.0829 0 0 0 0 5,771 5,771 5,771 5,771
4C* 10.8366 0.0673 5,641 5,641 5,641 5,641 0 0 0 0
1C 0.1768 0.0493 0 0 0 0 31,525 -31,525 31,525 -31,525
2C-1 0.1385 0.0493 24,691 -24,691 24,691 -24,691 0 0 0 0
3A* 0.901 0.0445 0 0 0 0 0 0 0 0
1A 0.103 0.0547 0 0 0 0 0 0 0 0
3B* 7.6437 0.0706 -3,307 -3,307 3,307 3,307 0 0 0 0
1B-1 0.0544 0.0602 -15,870 15,870 15,870 -15,870 0 0 0 0
Total circumferential stress 11,155 -6,487 49,509 -31,613 37,296 -25,754 37,296 -25,754
Primary membrane
2,334 2,334 8,948 8,948 5,771 5,771 5,771 5,771
circumferential stress*
3C* 11.484 0.0673 5,977 5,977 5,977 5,977 0 0 0 0
4C* 10.7931 0.0829 0 0 0 0 5,618 5,618 5,618 5,618
1C-1 0.1346 0.0701 24,005 -24,005 24,005 -24,005 0 0 0 0
2C 0.1077 0.0701 0 0 0 0 19,200 -19,200 19,200 -19,200
4A* 1.0221 0.0445 0 0 0 0 0 0 0 0
2A 0.0566 0.071 0 0 0 0 0 0 0 0
4B* 1.5723 0.0706 -1,274 -1,274 1,274 1,274 0 0 0 0
2B-1 0.0727 0.0833 -15,324 15,324 15,324 -15,324 0 0 0 0
Total longitudinal stress 13,384 -3,978 46,580 -32,078 24,818 -13,582 24,818 -13,582
Primary membrane
4,703 4,703 7,251 7,251 5,618 5,618 5,618 5,618
longitudinal stress*
Shear from M t 0 0 0 0 0 0 0 0
Long shear from V L 0 0 0 0 -816 -816 816 816
Total Shear stress 0 0 0 0 -816 -816 816 816
Combined stress (P L+Pb+Q) 13,384 -6,487 49,509 -32,078 37,349 -25,808 37,349 -25,808
179/198
Straight Flange on RIGHT HEAD

Component Cylinder
Normalized PWHT
No No No No No
Internal 30.5 250 -20
Static Liquid Head
Operating 2.28 50.4665 1.25
Dimensions
Outer Diameter 36"
Length 2"
Inner 0.0625"
Corrosion
Outer 0.0625"
Weight and Capacity
New 23.75 8.45
Corroded 15.84 8.51
Radiography
seam
Results Summary
Rated MDMT -155 °F
180/198
tr = 80.49*18 / (20,000*1 + 0.4*80.49) = 0.0723"

= 32.78*18 / (20,000*1.00 + 0.40*32.78) + 0.125
= 0.1545"
P = S*E*t / (Ro - 0.40*t) - Ps

= 20,000*1.00*0.25 / (18 - 0.40*0.25) - 2.28
= 277.05 psi
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.375 / 17.8125)*(1 - 17.8125 / ∞)
= 1.0526%

A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.25)
= 0.001736
B = 14,404 psi
S = 20,000 / 1.00 = 20,000 psi

A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.375)
= 0.002604
B = 15,771 psi
S = 20,000 / 1.00 = 20,000 psi

A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.375)
= 0.002604
B = 15,771 psi
181/198
S = 20,000 / 1.00 = 20,000 psi

A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.25)
= 0.001736
B = 14,404 psi
S = 20,000 / 1.00 = 20,000 psi

CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (18 / 0.25)
= 0.001736
B = 14,404 psi
S = 20,000 / 1.00 = 20,000 psi
182/198
RIGHT HEAD

Component F&D Head
Attached To SHELL
Normalized PWHT
No No No No No
Internal 30.5 250 -20
Static Liquid Head
Operating 2.28 50.5915 1.25
Dimensions
Outer Diameter 36"
Crown Radius L 35.75"
Knuckle Radius r 2.25"
Minimum Thickness 0.25"
Inner 0.0625"
Corrosion
Outer 0.0625"
Length Lsf 2"
Nominal Thickness tsf 0.375"
Weight and Capacity
Weight (lb)1 Capacity (US gal)1
New 108.74 24.37
Corroded 58.33 24.75
Radiography
Head to shell seam Spot UW-11(a)(5)(b) only Type 1
1
includes straight flange
183/198
Results Summary
Straight Flange governs MDMT -155°F
Factor M
M = 1/4*[3 + (L / r)1/2]
Corroded M = 1/4*[3 + (35.8125 / 2.3125)1/2] 1.7338
New M = 1/4*[3 + (35.75 / 2.25)1/2] 1.7465
Design thickness for internal pressure, (Corroded at 250 °F) Appendix 1-4(d)
t = P*Lo*M / (2*S*E + P*(M - 0.2)) + Corrosion

= 32.78*35.9375*1.7338 / (2*20,000*1 + 32.78*(1.7338 - 0.2)) + 0.125
= 0.176"
Maximum allowable working pressure, (Corroded at 250 °F) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

= 2*20,000*1*0.125 / (1.7338*35.9375 - 0.125*(1.7338 - 0.2)) - 2.28
= 78.21 psi
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*0.375 / 2.4375)*(1 - 2.4375 / ∞)
= 11.5385%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or
(5).
184/198
BODY FLANGE #2

Description NPS 36 Class 150 WN A105 Series B
Attached to Left end of RIGHT HEAD
Blind included No
Rated MDMT -55°F
Consider External Loads on Flange MAWP Rating Yes
MAWP reduction due to external loads 0.77 psi
PWHT performed No
Impact Tested No
Bore diameter, B (specified by purchaser) 35.375"
MAWP Reduction Due to External Loads
Pm = 16*M / (π*G3) = 16*8,000 / (π*37.53) = 0.77 psi
Pr = -4*0.6*W / (π*G2) = -4*0.6*0 / (π*37.52) = 0 psi
MAWPreduction = max[Pm + Pr , 0] = max[0.77 + 0 , 0] = 0.77 psi
MAWP = MAWP - MAWPreduction - Ps = 245 - 0.77 - 2.28 = 241.95 psi
Gasket
Factor, m 5
Thickness, T 0.125"
Inner Diameter 36"
Notes
185/198
CONTENT

Location from Center Line (in) 32.779
Operating Liquid Specific Gravity 1.25
186/198
COVER N-8

Component Bolted Cover
Material SA-182 F316 <= 5 (II-D p. 70, ln. 35)
Attached To ASME B16.5/16.47 flange attached to LIQUID OUTLET (N-8)
Normalized PWHT
No No No No No
Internal 30.5 250 -20
Static Liquid Head
Operating 0.34 7.4665 1.25
Dimensions
Bolt Circle, BC 10.62"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
New 49.4 0
Corroded 49.4 0
Radiography
187/198
Results Summary
Governing condition gasket seating
Minimum thickness per UG-16 0.0625" + 0" = 0.0625"
Design thickness due to gasket seating 1.0117"
Rated MDMT -320°F
UHA-51 Material Toughness Requirements

Stress ratio = 78.55 / 654.56 = 0.12
Figure UG-34 Diameter
d = BC - 2*hG
= 10.62 - 2*1.4028
= 7.8144 in
Design thickness, (at 250 °F) UG-34(c)(2), flange operating
t = d*Sqr(C*P / (S*E) + 1.9*W*hG / (S*E*d3)) + Corrosion

= 7.8144*Sqr(0.3*30.84 / (20,000*1) + 1.9*4,072*1.4028 / (20,000*1*7.81443)) + 0
= 0.3126 in
Design thickness, (at 70 °F) UG-34(c)(2), gasket seating
t = d*Sqr(1.9*W*hG / (S*E*d3)) + Corrosion

= 7.8144*Sqr(1.9*60,019.88*1.4028 / (20,000*1*7.81443)) + 0
= 1.0117 in
Maximum allowable working pressure, (at 250 °F )
P = (S*E / C)*((t / d)2 - (1.9*W*hG / (S*E*d3))) - Ps

= (20,000*1 / 0.3)*((1.44 / 7.8144)2 - (1.9*86,434.19*1.4028 / (20,000*1*7.81443))) - 0.3369
= 654.22 psi
188/198
LIQUID OUTLET DIP PIPE (N-8)

Located on COVER N-8
Orientation 0°
Distance to head center, R 0"
Nozzle
Description NPS 2 Sch 80S (XS)
Access opening No
Material specification SA-312 TP316 Wld & smls pipe (II-D p. 74, ln. 1)
Inside diameter, new 1.939"
Pipe nominal wall thickness 0.218"
Pipe minimum wall thickness1 0.1908"
Corrosion allowance 0"
Internal projection, hnew 39"
Welds
Lower fillet, Leg43 0.25"
189/198
1

Description NPS 2 Class 150 WN A182 F316
SA-193 B7 Bolt <= 2 1/2 (II-D p. 388,
Bolt Material
ln. 32)
Blind included No
Rated MDMT -55°F
PWHT performed No
Impact Tested No
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -320°F
UHA-51 Material Toughness Requirements Nozzle

tr = 78.48*0.9695 / (20,000*1 - 0.6*78.48) = 0.0038"
Stress ratio = tr*E* / (tn - c) = 0.0038*1 / (0.1908 - 0) = 0.02
190/198

(in2) Summary (in)
The nozzle passes
For P = 78.48 psi @ 250 °F
UG-45
A A A

0.1348 0.1908


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.939, 0.9695 + (0.218 - 0) + (1.44 - 0))
= 2.6275 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(1.44 - 0), 2.5*(0.218 - 0) + 0)
= 0.545 in
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(39, 2.5*(1.44 - 0), 2.5*(0.218 - 0 - 0))
= 0.545 in
trn = P*Rn / (Sn*E - 0.6*P)

= 78.4818*0.9695 / (20,000*1 - 0.6*78.4818)
= 0.0038 in
W = 0.785*G2*P + 2*b*3.14*G*m*P
191/198
= 0.785*7.81442*78.4818 + 2*0.3428*3.14*7.8144*5*78.4818
= 10,363.48 lbf

= 7.8144*Sqr(0.3*78.4818 / (20,000*1) + 1.9*10,363.48*1.4028 / (20,000*1*7.81443))
= 0.4986 in
Gasket seating
tr = d*Sqr(1.9*W*hG / (S*E*d3))
= 7.8144*Sqr(1.9*60,019.88*1.4028 / (20,000*1*7.81443))
= 1.0117 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 78.4818*0.9695 / (20,000*1 - 0.6*78.4818) + 0
= 0.0038 in

= max[ 0.0038 , 0 ]
= 0.0038 in
tb1 = 1.0117 in

= max[ 1.0117 , 0.0625 ]
= 1.0117 in

= min[ 0.1348 , 1.0117 ]
= 0.1348 in
= max[ 0.0038 , 0.1348 ]
= 0.1348 in
192/198
193/198
The attached ASME B16.5 flange limits the nozzle MAWP.

(in2) Summary (in)
The nozzle passes
For P = 225.14 psi @ 250 °F
UG-45
A A A

0.1348 0.1908


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.939, 0.9695 + (0.218 - 0) + (1.44 - 0))
= 2.6275 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(1.44 - 0), 2.5*(0.218 - 0) + 0)
= 0.545 in
LI = MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

= MIN(39, 2.5*(1.44 - 0), 2.5*(0.218 - 0 - 0))
= 0.545 in
trn = P*Rn / (Sn*E - 0.6*P)

= 225.138*0.9695 / (20,000*1 - 0.6*225.138)
= 0.011 in
194/198
W = 0.785*G2*P + 2*b*3.14*G*m*P
= 0.785*7.81442*225.138 + 2*0.3428*3.14*7.8144*5*225.138
= 29,729.36 lbf

= 7.8144*Sqr(0.3*225.138 / (20,000*1) + 1.9*29,729.36*1.4028 / (20,000*1*7.81443))
= 0.8445 in
Gasket seating
tr = d*Sqr(1.9*W*hG / (S*E*d3))
= 7.8144*Sqr(1.9*60,164.68*1.4028 / (20,000*1*7.81443))
= 1.0129 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 225.138*0.9695 / (20,000*1 - 0.6*225.138) + 0
= 0.011 in

= max[ 0.011 , 0 ]
= 0.011 in
tb1 = 1.0129 in

= max[ 1.0129 , 0.0625 ]
= 1.0129 in

= min[ 0.1348 , 1.0129 ]
= 0.1348 in
195/198
= max[ 0.011 , 0.1348 ]
= 0.1348 in
196/198
N-2 COVER

Component Bolted Cover
Material SA-182 F316 <= 5 (II-D p. 70, ln. 35)
Attached To ASME B16.5/16.47 flange attached to LIQUID OUTLET (N-2)
Normalized PWHT
No No No No No
Internal 30.5 250 -20
Static Liquid Head
Operating 0.34 7.4665 1.25
Dimensions
Bolt Circle, BC 10.62"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
New 49.4 0
Corroded 49.4 0
Radiography
197/198
Results Summary
Governing condition gasket seating
Minimum thickness per UG-16 0.0625" + 0" = 0.0625"
Design thickness due to gasket seating 1.0117"
Rated MDMT -320°F
UHA-51 Material Toughness Requirements

Stress ratio = 78.55 / 654.56 = 0.12
Figure UG-34 Diameter
d = BC - 2*hG
= 10.62 - 2*1.4028
= 7.8144 in
Design thickness, (at 250 °F) UG-34(c)(2), flange operating
t = d*Sqr(C*P / (S*E) + 1.9*W*hG / (S*E*d3)) + Corrosion

= 7.8144*Sqr(0.3*30.84 / (20,000*1) + 1.9*4,072*1.4028 / (20,000*1*7.81443)) + 0
= 0.3126 in
Design thickness, (at 70 °F) UG-34(c)(2), gasket seating
t = d*Sqr(1.9*W*hG / (S*E*d3)) + Corrosion

= 7.8144*Sqr(1.9*60,019.88*1.4028 / (20,000*1*7.81443)) + 0
= 1.0117 in
Maximum allowable working pressure, (at 250 °F )
P = (S*E / C)*((t / d)2 - (1.9*W*hG / (S*E*d3))) - Ps

= (20,000*1 / 0.3)*((1.44 / 7.8144)2 - (1.9*86,434.19*1.4028 / (20,000*1*7.81443))) - 0.3369
= 654.22 psi
198/198

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COMPRESS Pressure Vessel Design Calculations

Long Seam Summary...........................................................................................................................................13/198

Corroded Hydrostatic Test...................................................................................................................................17/198

Straight Flange on LEFT HEAD............................................................................................................................22/198

LIQUID INLET (N-1)...............................................................................................................................................25/198

LIQUID INLET (N-4)...............................................................................................................................................66/198

LIQUID OUTLET (N-8)............................................................................................................................................78/198

LIQUID OUTLET (N-2)............................................................................................................................................90/198

LIQUID OUTLET DIP PIPE (N-2).........................................................................................................................102/198

LIQUID RETURN (N-3).........................................................................................................................................129/198

LIFT LUG #1.........................................................................................................................................................168/198

LIFT LUG #2.........................................................................................................................................................174/198

Straight Flange on RIGHT HEAD.......................................................................................................................180/198

BODY FLANGE #2...............................................................................................................................................185/198

LIQUID OUTLET DIP PIPE (N-8).........................................................................................................................189/198

Deficiencies for LIQUID INLET (N-1)

Warnings for ASME B16.5/16.47 flange attached to LIQUID OUTLET (N-2)

Warnings for ASME B16.5/16.47 flange attached to LIQUID OUTLET (N-8)

Warnings for BODY FLANGE #1

Warnings for BODY FLANGE #2

Warnings for LEFT HEAD

Warnings for LIFT LUG #1

Warnings for LIFT LUG #2

Warnings for LIQUID INLET (N-1)

Warnings for LIQUID INLET (N-4)

Warnings for LIQUID OUTLET (N-2)

Warnings for LIQUID OUTLET (N-8)

Warnings for LIQUID OUTLET DIP PIPE (N-2)

Warnings for LIQUID OUTLET DIP PIPE (N-8)

Warnings for RIGHT HEAD

Warnings for Vessel

ASME B16.5 / B16.47 Flange Warnings Summary

Flange Applicable Warnings

LIQUID OUTLET DIP PIPE (N-8) 1

Nozzle Impact Fine

Nozzle SA-105 No No No NPS 4 Class

N-7A NPS 3 Class

*Head minimum thickness after forming

Nozzle thickness required per UG-45/UG-16

Nom t Vessel wall thickness

User t Local vessel wall thickness (near opening)

Aa Area available per UG-37, governing condition

Ar Area required per UG-37, governing condition

Corr Corrosion allowance on nozzle wall

LEFT HEAD 30.5 250 78.21 -155 Note 1 No

Straight Flange on LEFT HEAD 30.5 250 277.05 -155 Note 2 No

SHELL 30.5 250 206.93 -55 Note 3 No

Straight Flange on RIGHT HEAD 30.5 250 277.05 -155 Note 2 No

RIGHT HEAD 30.5 250 78.21 -155 Note 4 No

SADDLE 30.5 250 78.21 N/A N/A N/A

BODY FLANGE #1 30.5 250 241.95 -55 Note 5 No

BODY FLANGE #2 30.5 250 241.95 -55 Note 5 No

LIQUID OUTLET (N-2) 30.5 250 151.44 -55 Note 8 No

N-2 COVER 30.5 250 654.22 -320 Note 9 No

LIQUID RETURN (N-3) 30.5 250 206.91 -55 Note 11 No

LIQUID INLET (N-4) 30.5 250 208.54 -55 Note 8 No

VENT/PG (N-5) 30.5 250 208.54 -55 Note 8 No

DRAIN (N-6) 30.5 250 206.91 -55 Note 11 No

LT (DIAPHRAGM) (N-7A) 30.5 250 208.54 -55 Note 8 No

N-7A CONNECTION 30.5 250 N/I N/I N/A No

PIPE (N-7A) 30.5 250 N/I N/I N/A No

LT (DIAPHRAGM) (N-7B) 30.5 250 207.28 -55 Note 6 No