THE CONSULTANT

PROJECT MANAGEMENT UNIT 85 (PMU85) JOINT VENTURE OF JPC+NK

CAI MEP-THI VAI INTERNATIONAL PORT CONSTRUCTION PROJECT IN ASSOC. WITH PCC

Contract Package 2: Construction of Port Facilities and Buildings for Thi

Vai International General Cargo Terminal THE CONTRACTOR
PENTA-RINKAI JOINT VENTURE

GIRDER Ref. No.QCP-GD

Production
INSPECTION AND TEST PLAN Form ID. ITP

Item Inspection/ Respons/ Witnessed

Inspection/Test Activity Frequency
No Test Method Laboratory
PV-DN PRJV JPC-NK
1 RAW MATERIAL
1.1 Coarse aggregates
Sieve analysis ASTM C136 Appoved Lab x x Random
Finer than No.200 sieve ASTM C117 Appoved Lab x x Random
Moisture content Appoved Lab x x Random
Sp. Gravity & Abs ASTM C127 every month or every 500 tons, whichever is Appoved Lab x x Random
first come
Unit Weight ASTM C29 Appoved Lab x x Random
Clay Lumps & Friable ASTM C142 Appoved Lab x x Random
Particle Shape ASTM D4791 Appoved Lab x x Random
1.2 Fine sand
Sieve analysis ASTM C136 Appoved Lab x x Random
Finer than No.200 sieve ASTM C117 Appoved Lab x x Random
Sp. Gravity & Abs ASTM C128 every month or every 250 tons, whichever is Appoved Lab x x Random
Organic Impurities ASTM C40 first come Appoved Lab x x Random
Unit Weight Appoved Lab x x Random
Clay Lumps & Friable ASTM C142 Appoved Lab x x Random
1.3 Admixture ASTM C494 Mill certificate of each delivery Supplier x x Random
Mill certificate of each delivery & when
1.4 Cement ASTM C150 required Appoved Lab x x Random

1.5 Water ASTM C94 every 6 months Quatest 3

1.6 Reinforcing Deformed Bar
1 set (3 sample) /50 tons or every
Tensile/Yield JIS Z2241 month/each size Appoved Lab x x x

1 set (3 sample) /50 tons or every

Bending JIS Z2248 month/each size Appoved Lab x x x

Elongation JIS Z2241 1 set (3 sample) /50 tons or every Appoved Lab x x x
month/each size
1.7 Reinforcing Round Bar
1 set (3 sample) /50 tons or every
Tensile/Yield JIS Z2241 Appoved Lab x x x
month/each size
1 set (3 sample) /50 tons or every
Bending JIS Z2248 month/each size Appoved Lab x x x

1 set (3 sample) /50 tons or every

Elongation JIS Z2241 month/each size Appoved Lab x x x

1.7 PC Strand

Tensile/Elongation ASTM A370 1 set (3 sample) /5 tons or every Appoved Lab x x x

month/each size
2 PILE PRODUCTION
2.1 Fresh concrete
1 set sample/20m3,at least 5 sets/1 working
Sampling ASTM C172 day Supplier x x x

Making / curing ASTM C31 Supplier x Random Random

Slump test ASTM C143 Each mixer truck Supplier x x x
Temperature ASTN C1064 Each mixer truck Supplier x x x
Casting in hot weather Spec's Not exceed 32 degree Supplier x x x
Each of pile/ until concrete has reached 80%
2.2 Tension (Specification) percent designed strength Supplier x x x

Post-concreting Inspection Each of pile( refer to minutes of acceptance x x x

2.4 for pile) Supplier

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Item Inspection/ Respons/ Witnessed
Inspection/Test Activity Frequency
No Test Method Laboratory
PV-DN PRJV JPC-NK

Surface/ cracks/Honeycomb Each of pile/no crack, smooth surface with x x x

2.5 total spalling surface area not exceed 50 cm2 Supplier

Each of girder/ ±10mm

2.9 Overall length Supplier x x x

(Specification)
Width of flanges Each of girder/ +20;-10mm
Width of web Each of girder/ ±5mm
Depth of the flange Each of girder/ +10;-5mm
2.10 Upward camber Each of girder/ ±5mm Supplier x x x
Center of gravity of tendon position Each of girder/ ±5mm
Horizontal alignment, deviation from a straight line
defined as sweep Each of girder/ ±5mm

2.11 Overall height Each of pile/+15; -0mm Supplier x x x

2.12 Hardened concrete
1 set of 3 speciment/test @36 hrs, 7 days, Appoved Lab x x x
14 days
Compressive strength ASTM C39
1 set of 3 speciment/test @28 days, 1 set Quatest 3 x x x
for reserve

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P

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