POLY GIM Swiss Type CNC Auto Lathe Diamond II&III SERIES Maintenance Manual

SWISS TYPE CNC AUTO LATHE
PO LY GIM SWISS TYPE CNC AUTO LATHE
DIAMOND ɛSERIES
DIAMOND ɜSERIES
ġġ ġ ġ ġ ġ ġ ġ ġ
MAINTENANCE MANUAL
I. GENERAL SAFETY PRECAUTION
In order to have safe and effective performance out of our CNC lathe machine, following
safety rules shall be kept at all times.
1. Unqualified operators are not allowed to operate the machine before they received a
training course. Unauthorized and un-qualified personnel are not allow to access to
areas such as electrical cabinet, motor, transformers and relay boxes ( Connectors ).
2. Read carefully the instruction and operation manual and know well each parts and
commands during the training course. In case of any doubts, ask the instructor and must
understand well each of the fuction of the machine.
3. All operators shall know the location, function and regulations of the emergency stop
buttons.
4. Make sure the machine is properly grounded.
5. Don’t try to by pass all safety devices, guards and sensors and interlock device.
6. Don’t try to maintain the machine when it is still running. Switch off the main power
when carry out maintenance, repairing and / or cleaning.
7. Operators shall wear safety shoes and gloves when loading / unloading materials etc.
8. Never operate the machine if there is a possibility of potential explosion in the
working zone.
9. If the weight of the work piece is within 25 kgs, it should be handled by 2 persons. If
it is more than 25 kgs, crane should be adopted.
10. The user has to wear gloves while clamping work piece and adjusting chuck and tool
in manual mode. ( Door open)
11. The user has to wear gloves while cleaning swarf / chips and changing tools.
12. Keys shall be kept by specific authorized person.
13. Before starting the machine, make sure all the security and check points are
completed.
14. Make sure the protective guards and cabinet doors are closed before starting
operation.
15. No smoking and keep flammable materials and liquid away from the operation zone.
16. Don’t operate the machine when there is any unusual vibration, lightening, repeat
power failure or noises. Check and make sure the problem is solved before restarting the
machine.
17. Don’t remove the warning labels.
18. When manual feeding the bar, watch out the whipping possibility due to swivel or
swinging bar end.
19. No smoking is allowed at operation zone.
20. Don’t wear, ring, bracelet, watch or loose clothing that might be caught hole by the
machine.
21. Ladies with long hair shall tie it up or insert under a hat to avoid machine catching.
Up the hair.
22. Those who feel dizzy due to medication, drunk or sickness are not allowed to operate
the machine.
23. Wear leather gloves when setting up the machine or clearing the residue. But the key
and switch operation shall be done by bare hands.
24. Use only clean and dry compressed air.
25. Use only qualified and specified oil.
26. Never change or make modifications to the machine.
27. Never change or maje modifications to the machine.
28. Never operate the machine if there is a possibility of explosion in the working zone.
29. Never touch the switches or button with wet or dirty hands.
30. Don’t lean on the machine.
31. Keep the working zone clean and install ventilated well.
32. Turn off the main switch when there is any power failure.
33. Don’t place tools and other equipment on the top of the machine.
34. Coolant shall not be handled with bare hands.
35. Keep the tools and work pieces in good order.
36. Use coolant during operation.
37. While transporting machine, users must be careful that there’s nobody around the
machine.
38. The user has to wear gloves while clamping work piece and adjusting chuck and
turret in manual mode. (Door open)
39. At actuation of the machine and before cutting, warm up the spindle and move the
turret and slipway for a period time to reach proper operating temperature. This is
necessary to reduce the influence on the workpiece on the workpiece by thermal
displacement.
CONTENTS
** CHECK POINTS FOR SAFE OPERATION

** MAINTENCE MANUAL
I. HANDLING AND INSTALLATION

II. PROGRAM
III. M CODE
IV. OPERATION PANEL
V. OPERATION
VI. MAINTENANCE
VII. APPENDIX
VIII. MECHANICAL PART LIST
CHECK POINTS FOR
SAFE OPERATION
FOR SAFE OPERATION 1
(1) SAFETY PRACTICES
Each machine is shipped with a variety of built-in safety devices. However, careless
handling of the machine may lead to serious accidents.
To prevent such a situation from occurring, all operators must carefully read the manuals
supplied by NC unit manufacturer and PO LY GIM so that they understand the machine
before trying to operate it.
Because there are so many "things which cannot be done" and "things which must not be
done," all prohibited information cannot be specified in the Instruction Manual. Assume
that something is impossible unless the manual specifically states that "it can be done".
There are two type of manuals provide with DIAMOND ɛŔņœŊņŔġ ġ ŢůťġŅŊłŎŐŏŅġ ɜġ
ŔņœŊņŔġSWISS TYPE CNC AUTO LATHE
I. Maintenance Manual (contains the Operation, Programming , Maintenance and
Mechanical Part List) prepared by PO LY GIM.
II. Electrical manual (contains the Electrical Circuit Diagrams. Electrical Parts List,
Ladder Diagrams and Parameter) prepared by PO LY GIM
III. CNC control unit Operation manual prepared by MITSUBISHI ELECTRIC.
IV. CNC control unit Programming manual prepared by MITSUBISHI ELECTRIC.
The following pages describe fundamental safety information.
All the items described must be carefully observed when operating the machine or
performing maintenance work. Failure to observe fundamental safety information can
lead to serious operator injury and machine damage. All operators must strictly follow the
information.
[Signal Word Definition]
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARING
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor
moderate injury or damages to the machine.
NOTE
Indicates comments and items for which care should be exercised.
MACHINE INSTALLATION PRECAUTIONS
(1) Installation Site
WARNING (a) Allow space for maintenance.

Install the machine so that the doors of the machine and the NC unit can be
opened without interference.
CAUTION (b) Do not put thing on the floor around the machine.
Keep the floor dry. If coolant or lubricating oil is spilled, wipe it up
immediately.
CAUTION (c) The machine and the NC unit must not be subject to direct sunlight,
chips, coolant, and oil must not be splashed on the machine or the NC unit.
The machine and the NC unit must not be subject to any excessive
vibrations.
Ambient temperature: 5 to 40° C
Relative humidity: 30%-95% (without condensation)
CAUTION (d) Make sure that the floor is strong enough to support the machine.
The floor must not be sloped or irregular in any way.
CAUTION (e) A number of cooling fans are used inside the machine.
Therefore, dust and mist must be kept to a minimum.
NOTE (f) Allow space for easy removal of the chip conveyor and the coolant tank.
(2) Power Supply
DANGER (a) Only an authorized electrical technician should perform work with the
power cable connections.
CAUTION (b) No electrical noise generating sources, such as electric welder or electric
discharge machines, can be near the machine. Take care to isolate the
machine from any adverse effects that might be caused by nearby
equipment.
CAUTION (c ) An excessive voltage drop due to an insufficient power capacity will

cause a malfunction of the NC unit. The power cable must be connected
directly and independently to the plant power distribution panel.
Allowable values烉
点Voltage--------------+-10% of nominal supply voltage (200/220 VAC)
点Frequency----------50/60 Hz +-1 Hz
点Momentary power failure---Less than 10 msec
点Voltage impulse---Peak value is 200% or less of the effective value (rms value) of the
line voltage with pulse duration of 1.5 msec
点Waveform distortion--------7% or less
点Imbalance. in line voltage--5% or less
(3) Grounding
DANGER (a) The machine must be grounded independently of other machines.
CAUTION (b) If electric welder or electric discharge machine are grounded to the
frame of plant building, do not connect the ground wire of the machine to
the plant frame.
CAUTION (c ) The ground wire must be as short as possible and have the same
diameter as the input cable.
(4) Installation
DANGER (a) To hoist the machine, be sure to follow the precautions bellow.
(i) Only an authorized technician should perform work with the machine
hoisting.
(ii) Before hoisting the machine, make sure that each of the unit is fixed
securely.
(iii) Before hoisting the machine, make sure that nothing unnecessary is
left on the machine.
(iv) Be sure that the machine is well balanced both lengthwise and
crosswise while hoisting the machine slightly above the floor.
(iiv) When a plurality of workers are in operation, be sure to call
attention each other as necessary.
CAUTION (b) If rust prevention coating is applied to the slideway surface, it must be
removed completely. If any rust prevention coating is left on the slideway
when the machine power is turned ON, a servo alarm will occur.
CAUTION (c ) The cross slide are supported in place with wood when the machine is
shipped. This wood must be removed before turning ON the power.
CAUTION (d) All desiccant must be removed completely.
CAUTION (e) After installing the machine, the machine must be leveled.
The machine's crown and distortion values must be adjusted according to
the Accuracy Test Results.
NOTE (f) Keep the door interlock switch in the ON position. Remove the key and
store it in a safe place.
(5) Before Turning ON The Power After Installation
After completing machine installation, check the following points before turning ON the
power.
CAUTION (a) Make sure that all bolts are tightened securely.
CAUTION (b) Make sure that all hydraulic hoses is connected securely.
CAUTION (c ) If the machine is equipped with any optional external equipment (bar
feeder), make sure that each electrical cable and hydraulic pipes are
connected correctly.
CAUTION (d) Check the input voltage and all the L1/L2/L3 phases of input power.
(6) After Turning ON The Power After Installation
CAUTION (a) Never feed the axes right after turning ON the power; manually operate
the cycle pump to supply lubricating oil to the slideway surfaces first.
CAUTION (b) Check for oil leaks. Make sure that all of the gages indicate the correct
values.
CAUTION (c ) Make sure that wood in the machine is removed.
CAUTION (d) Repeatedly open and close the chuck to break in the chuck operating
cylinder. Then, break in the spindle.
CAUTION (e) To break in the spindle, run the spindle for 20 minutes at a low speed.
Increase spindle speed in five steps to the maximum speed, running the spindle for 20
minutes at each break-in spindle speed.
2. TURNING THE POWER ON AND OFF
WARNING (1) Always check that there are no obstacles or people near the machine's
moveable parts before operating the machine.
CAUTION (2) If the machine stops due to a power failure, turn the main disconnect
switch OFF immediately.
CAUTION (3) The machine cannot operate unless the power is supplied correctly. A
momentary power stoppage due to a power failure or lightning can cause an
accident. Therefore, stop the machine if abnormal fluctuation of power
supply due to lightning, etc. is anticipated.
CAUTION (4) Before starting machine operation, make sure that all of the gages
(hydraulic pressure, lubricating oil pressure, etc.) indicate the correct values.
CAUTION (5) After turning the power ON, make sure that the cycle pump and the fans
are operating correctly.
CAUTION (6) Never feed the axes right after turning the power ON; manually operate
the cycle pump to supply lubricating oil to the slideway surfaces first.
Also, break in the spindle for at least 15 minutes.
CAUTION (7) To turn the power OFF, follow the sequence below:
- Press the Emergency Stop Button
- Press the Power OFF Switch on the operation panel.
- Turn the Main Disconnect Switch OFF.
3. SAFETY PRACTICES DURING SETUP
DANGER (1) Never tough any switch with wet hands.
WARNING (2) The machine should be operated by one, well-trained person only.
Injury can occur if more than one person operates the machine; the machine
could be started by one operator while the other operator is changing the
fixture or chuck jaws. If more than one operator is absolutely necessary, all
involved operators must cooperate and be able to communicate.
WARING (3) Cover your hair and do not wear loose clothing or jewelry to avoid
becoming tangled or caught in the machine. Always wear proper shoes
when operating the machine.
WARNING (4) Never stand in front of the rotating unit or the spindle.
During setup, the workpiece, cutting tools, or chuck jaws might fly out.
Therefore, never stand in front of the chuck.
WARNING (5) When loosening the bolts on tool holders and cutting tools, be sure to
loosen gradually.
Do not tighten bolts excessively.
WARNING (6) Specify a spindle speed which is permissible for the chuck, cylinder, and
fixture. If this condition is not satisfied, the workpiece may come off the
spindle, injuring operators and damaging the machine.
WARNING (7) Select the proper chucking pressure and tailstock spindle thrust pressure
for the desired type of machining.
WARING (8) Clamp the workpiece and cutting tools securely. Depth of cut and cutting
feed must be selected beginning with small values.
WARING (9) Carefully check the workpiece chucked conditions and the center
pressing conditions for center work operations.
CAUTION (10) Make sure that the tool holders, tools, soft jaws, and tailstock are all
tightened securely. They should be mounted and well balanced so that they
will not interfere with the workpiece or the machine.
CAUTION (11) Be careful not to operate the wrong switch .visually check the switches
on the operation panel before operating them.
CAUTION (12) Always lower the spindle speed when changing the spindle speed range
while the spindle is rotating.
CAUTION (13) Before starting or stopping the spindle by manual operation, set the
spindle speed adjusting dial (spindle speed override dial on the operation
panel) to the lowest setting.
CAUTION (14) Even though the spindle is stopped, it may rotate a little when the
spindle speed range is changed. Be careful that this rotation does not cause
any interference.
CAUTION (15) Always select the most appropriate tool for the material and shape of
the workpiece. Selecting a wrong tool will cause the workpiece to fly out of
the chuck or will result in poor machining.
CAUTION (16) The work lamp will be very hot after it has been lit for a long period.
Be careful not to touch it.
4. SAFETY PRACTICES DURING MACHINE OPERATION
DANGER (1) Never touch or stand the moving unites of the machine while the
machine is operating. Serious injury can occur by being caught in the
rotating unit or between the moving parts.
DANGER (2) Never touch any switch with wet hands.
WARNING (3) Do not insert bar stock into the spindle while the spindle is rotating.
WARNING (4) The length of the bar stock must be shorter than spindle length. If the bar
stock extends from the spindle, it creates a hazardous condition when it
rotates.
WARNING (5) Keep the front door closed while the machine is operating. The area
inside the front door contains many sources of potential danger the spindle
rotating at a high speed with a workpiece clamped in it, the turret which
rotates and moves in many directions with a number of sharp cutting tools,
splashing coolant, and flying chips.
WARNING (6) Never try to open the front door while the spindle is rotating to remove
chips or try to touch the workpiece or cutting tools.
WARNING (7) Never stand in front of the rotating unit or the spindle. During setup, the
workpiece, cutting tools, or chuck jaws might fly out. Therefore, never stand
in front of the chuck.
WARNING (8) Never remove the covers unless absolutely necessary.
WARNING (9) Never start machine operation without the safety devices in place.
WARNING (10) Cover your hair and do not wear loose clothing or jewelry to avoid
becoming tangled or caught in the machine. Always wear proper shoes
when operating the machine.
WARNING (11) Do not lean on the machine while the machine is operating. Leaning on
the covers can be very dangerous.
WARNING (12) Specify a spindle speed which is permissible for the chuck, cylinder,
and fixture. If this condition is not satisfied, the workpiece may come off the
spindle, injuring operators and damaging the machine.
WARNING (13) After the completion of a cycle, before removing a machined

workpiece and setting a new workpiece, always check that the Cycle Start
Indicator is not lit and that the Program End Indicator is lit.
WARNING (14) Select the proper chucking pressure and tailstock spindle thrust
pressure for the desired type of machining.
WARNING (15) Clamp the workpiece and cutting tools securely. Depth of cut and
cutting feed must be selected beginning with small values.
WARNING (16) Carefully check the workpiece chucked conditions and the center
pressing conditions for center work operations.
WARNING (17) During center-work operation, always set the tailstock spindle interlock
to the ON position so that the cycle will not start until the workpiece is held
by the tailstock spindle center.
CAUTION (18) Always use straight bar stocks. When bar stock is machined using a bar
feeder and through-spindle hole, the bend of the bar stock will cause
vibration which, in turn, will deteriorate the accuracy of the finished
workpiece.
CAUTION (19) When machining bar stock longer than the spindle length, always use a
bar feeder.
CAUTION (20) Before pressing the Cycle Start Switch to begin automatic operation,
make sure that the Dry Run Switch is set in the OFF position and that all
other switch, such as the Spindle Override Switch and the Feed Rate
Override Switch, are set to the proper position.
CAUTION (21) When running a new program for the first time, check the program
number. Never attempt to start a new program in the automatic mode;
carefully run the program one block at a time using the single block
function.
CAUTION (22) During automatic mode operation, be careful not to touch any switches
inadvertently.
CAUTION (23) Always lower the spindle speed when changing the spindle speed range
while the spindle is rotating.
CAUTION (24) Before starting or stopping the spindle, set the spindle speed adjusting
dial (spindle speed override dial on the operation panel) to the lowest
setting.
CAUTION (25) If an hard over travel alarm occurs, the axis interlock must be released
to move the axis. In this case, never move the axis in opposite direction.
CAUTION (26) Never put any tools or instruments on the machine operation panel or
on any machine part.
CAUTION (27) Be careful not to operate the wrong switch.

Visually check the switches on the operation panel before operating them.
CAUTION (28) A machine with special specifications, must be operated in accordance

with the specification.
5. SAFETY PRACTICES DURING MAINTENANCE AND INSPECTION
DANGER Always turn OFF the power before performing maintenance and inspection.
Maintenance and inspection inside the cover is especially dangerous.
(1) Daily Maintenance

In order to ensure safe operations, the machine must be maintained and inspected daily.
CAUTION (a) Clean the machine so that any abnormalities can be found easily.
CAUTION (b) During dry cutting or when machining cast workpiece, carefully remove
chips from the machine not to accumulate them.
Be aware that any chip accumulated on moving parts, such as the slideway
protection covers, will interfere with proper operation and lead to
mechanical problems.
CAUTION (c ) Make sure that the gages for hydraulic pressure and lubricating oil
pressure indicate the correct values.
CAUTION (d) Make sure that lubricating oil is properly supplied to the slideways.
(2) Precaution on Performing Maintenance and Inspection
DANGER (a) Wiring work for 200 VAC or higher voltage circuits must be performed
only by an authorized electrical technician.
WARNING (b) Never change the parameter setting without consulting your
representative. If changed inadvertently, some parameters will cancel
interlock setting.
WARNING (c ) When chips are being discharged with the chip conveyor, never put your
hand or foot on the conveyor.
CAUTION (d) Disassemble and clean the chuck periodically. Apply grease to the chuck
every day.
CAUTION (e) The solenoid valves become very hot when the machine is operating. Be
very careful not to touch them after the power is turned OFF.
CAUTION (f) Supply or change hydraulic oil or lubricating oil as specified in the
Instruction Manual.
CAUTION (g) The fan and filters in the electrical cabinet must be kept clean.
CAUTION (h) Do not open the door of the electrical cabinet, the NC unit, or the
operation panel unless absolutely necessary. Opening the door allows dust,
foreign matter, and moisture to enter the enclosure and can cause machine
malfunctions.
CAUTION (i) Before changing the battery for memory back up, make sure that the
power is turned ON, if the battery is changed with the power OFF, all
programs, parameters, and other date stored in memory will be lost.
CAUTION (j) Inspect the slide seals and oil seals regularly.
CAUTION (k) Carry out daily, monthly, and semi-annual inspection as specified in the
Instruction Manual.
CAUTION (l) Do not climb on the machine unless absolutely necessary.
CAUTION (m) The work lamp will be very hot after it has been lit for a long period. Be
careful not to touch it.
6. TO ENSURE HIGHT ACCURACY
When operating a CNC lathe, the accuracy of finished product cannot be maintained unless the
following check points are observed. Failure to observe these check points can also cause to
accidents.
Check Point
WARNING (1) Allow a sufficient chucking amount so that the workpiece will not come cut of
the chuck due to the cutting force or centrifugal forge generated by spindle
rotation. Depending on the shape of the workpiece, it may need to be supported by
the tailstock.
CAUTION (2) When chucking a workpiece, determine the chucking method and chuck
pressure considering the rigidity of the workpiece so that the workpiece will not be
distorted by the chuck.
CAUTION (3) Machine vibration will result when workpiece with its center of gravity not at
the chuck rotating center is rotated in the chuck. This, in turn, will deteriorate the
accuracy of the machined workpiece.
It is necessary to balance the workpiece with a balancing weight.
CAUTION (4) Careless tooling will cause interference between the tools and the workpiece
being cut or the tailstock. Check the tooling carefully to avoid interference.
CAUTION (5) Before stating the day's operation, break in the spindle and the axes.
This will minimize the influence of thermal distortion on workpiece accuracy.
CAUTION (6) When bar stock is used, its bend has critical influence on the accuracy of the
machined workpiece. Use straight workpiece only.
NOTE (7) If any chips are entangled on the workpiece or cutting tool, surface roughness
will be deteriorated. Select a cutting tool which will not entangle chips.
NOTE (8) Workpiece materials and shapes will vary widely.

It is necessary to select the cutting conditions best suited to each workpiece in
order to obtain the required accuracy.
7. PRECAUTIONS WHEN SELECTING COOLANT
CAUTION There are a variety of types of coolant available on the market.

PO LY GIM does not specify of type of coolant to be used, choose a coolant
suitable for the user's applications by consulting the supplier, taking the
following requirements into consideration.
(1) The coolant must be free of constituents with adverse effects (smell,
poisoning, etc.) on human beings.
(2) The coolant must not deteriorate during storage.
(3) The coolant must not cause corrosion of the machine.
(4) The coolant must not peel the coating off the machine.
(5) The coolant must not cause swelling of rubber parts.
(6) The coolant must not cause deterioration of accuracy.
(7) Do not use low flash point cutting fluid.
** It must use pure oil without to mix any water for
Swiss type machine
Note that PO LY GIM can't be held responsible for any trouble arising from
the used of coolant.
8. FRONT COVER WINDOW GLASS
CAUTION The front cover window glass will not break when hitting by chips
generated during machining.
However, there are instances (due to improper operation) when this glass
has been broken by a workpiece, soft jaws, or a fixture.
In such cases, the customer will be charged for replacing the broken glass.
9. INTERLOCK FUNCTIONS THAT ENSURE SAFE OPERATION
WARNING This machine features three interlock functions to sure the operators safety. Before
starting the machine, always make sure these functions are valid. PO LY GIM is
not responsible for accidents that occur as a result of the machine being operated
without first validating these interlock functions.
(1) Front Door Interlock
In manual mode, when the front door is open, the control of the moving machine
elements is designed as following:
(a) The spindle cannot be started.
(b) Turret connot be indexing.
(c ) The axis feed rate is not exceeding 2 m/min by hold to run control.
The front door interlock function prevents the spindle rotation or the cycle from
starting while the front door is open.
If a workpiece flies out of the chuck due to improper clamping, or from a
programming error, the operator will be safe because the front door is closed. The
front door interlock function also prevents any accident caused by starting the
spindle rotation while the operator is touching the chuck or workpiece.
(2) Chuck Interlock
The chuck interlock function prevents the spindle rotation or the cycle from
starting while the chuck is unclamped for chuck work and center work. The
workpiece might fly out of the chuck if the spindle rotation is started when the
workpiece is not completely clamped in the chuck.
The chuck interlock function prevents the occurrence of such an accident to help
ensure the operator's safety.
(3) Tailstock Spindle Interlock (for machines with tailstock)
If an automatic operation is started while a workpiece is not held by the center

(tailstock spindle) the workpiece may fly out of the chuck.
The tailstock spindle interlock function prevents the occurrence of such an
accident to help ensure the operators' safety.
10. FUNCTION AND FIELDS OF APPLICATION
This type of machine is a computer numerical controlled lathe. It is designed for metal
cutting as a machine tool, can be used for turning, drilling, threading, tapping.
In the operation manual, to think about safety and have to mention this company before
putting is use.
It is designed having automatic mode and handle mode, any settings or adjusting only can
be done under handle mode or shut off the power source.
It is designed mainly using a hydraulic power chuck system for manually, it also suit for
face plate or two center holding operation.
It is so designed that only a skilled person is allowed to operate this machine, otherwise
he must be trained until he know how to operate it safely.
It is so designed that this machine can’t be used in the potential explosive environment
and can’t be used to cut flammable or explosive material ( such as magnesium alloy ).
NOTE : “ KEEP THE INSTRUCTION MANUAL FOR FUTURE REFERENCE “

11. WARNING SIGNS PLATE ON THE MACHINE
12. OVERALL DRAWING OF THE MACHINE ----- Diamond II series
12. OVERALL DRAWING OF THE MACHINE ------ Diamond III series
13. POSITION OF PARTS
14. OPERATION POSITION / SPACE

MAINTENCE MANUAL
CONTENTS
A:SPECIFICATION
1. MAIN UNIT OF THE MACHINE--------------------------A-1
2. MACHINE SPECIFICATION-DIAMOND ซ---A-2
3. MACHINE SPECIFICATION-DIAMOND ɜġ ġ-A-3

SPECIFICATION A-1
1. MAIN UNIT OF THE MACHINE
SPECIFICATION A-2
2. Machine Specification-Diamonds ɛġ ŔņœŊņŔġ ġ ġ
ġ
ġ
SPECIFICATION A-3
3. Machine Specification-Diamonds ɜġ ŔņœŊņŔġ
ġ
CONTENTS
B:INSTALLATION
1. CHECK POINT BEFORE DELIVERY-------------------------------------B-1
1.1 Environmental Requirements-------------------------------------------B-1
1.2 Power Requirements-----------------------------------------------------B-3
1.3 Grounding--------------------------------------------------------------------B-4
2. MOVING THE MACHINE WITH A FORKLIFT OR CRANE--------B-6

2.1 Carrying the Machine to change Floor Layout-----------------------B-7
2.1.1 Preparation------------------------------------------------------------------B-7
2.1.2 Moving the Machine with a Forklift-----------------------------------B-8
3. TURNING ON THE POWER----------------------------------------------------B-9

3.1 Before Turning on the Power-----------------------------------------------B-9
3.2 Connecting the Power Cable-----------------------------------------------B-10
3.3 Turning on the Power--------------------------------------------------------B-11
3.4 After Turning on the Power-------------------------------------------------B-12
3.5 Final Assembly Check--------------------------------------------------------B-13
4. LEVEL ADJUSTMENT--------------------------------------------------------------B-14
4.1 Twisting Check-------------------------------------------------------------------B-15

4.2 Crowing Check--------------------------------------------------------------------B-16
4.3 Twisting Adjustment ------------------------------------------------------------B-17
4.4 Crowing Adjustment ------------------------------------------------------------B-18
INSTALLATION B-1
1. CHECK POINT BEFORE DELIVERY
1.1 Environmental requirements

Consider the following requirements when installing the machine.
<Check list>
CAUTION烉
1) The machine and the NC
must not be subject to direct
sunlight.
CAUTION烉
2) The ambient temperature
must be 5 to 40°C.
CAUTION烉
3) The ambient humidity must
be 30-95% and free of
condensation.
Because many electronic parts

are used in the machine and the
NC, excessive humidity must
be avoided.
INSTALLATION B-2
CAUTION烉
4) Maintenance space must be secure.
The doors must be able to open without
interference.
The chip bucket and coolant tank must
be able to pull out from the machine
without interference.
Refer to APPEND[X],
"INSTALLATION DRAWING".
CAUTION烉
5) The ground must be capable of
absorbing the vibration of other
machines, such as presses. If vibration
is felt where the machine is installed,
measure its magnitude with a
vibrometer. The vibration level must be
lower than 0.5g at the area where the
machine is installed.
CAUTION烉
6) The surface where the machine is
installed must be smooth and flat.
If the surface is not smooth and flat, the
coolant tank and other peripheral
equipment cannot be properly leveled.
INSTALLATION B-3
1.2 Power requirement烉

DANGER烉Electrical work should only
be performed by authorized electrical
engineers.
CAUTION烉
1) The machine must be protected from
electrical noise sources, such as electric
welders and an electric discharge
machines.
Electrical noise will cause the machine
to malfunction.
CAUTION烉
2) There must be sufficient power
capacity.
The machine must be free of adverse
effects of other machines.
If power capacity is insufficient, a
voltage drop will occur during machine
operation causing the machine to
malfunction.
NOTE烉Power requirement date
(1) Allowable voltage fluctuation烉
+10% and -10% of nominal voltage (200/220VAC)
(2) Allowable voltage drop烉
within 15% of nominal voltage for 0.5 seconds.
(3) Allowable frequency fluctuation烉
+-1 Hz (50/60 Hz)
Allowable momentary power loss烉
Less than 10 msec
(4) Allowable voltage impulse烉
Peak value烉200% or less of effective value (rms value) of line voltage
Duration烉1.5 or less msec
(5) Allowable waveform distortion of AC voltage烉7% or less.
(6) Allowable imbalance of line voltages:5% or less.
INSTALLATION B-4
CAUTION烉Connect the power

cable directly from the shop
transformer independent of other
machines.
CAUTION烉
4) Use a leak breaker for the AC inverter.
If another type of breaker is used for the
AC inverter, it will be actuated by the
high-frequency leak current specific to
AC inverters.
NOTE烉Leak current will not affect to
operators.
Obtain the breaker capacity with the

following formula烉
A = P / 1.732 V
Where, A烉Input current(A)
P烉Power capacity (kVAx1000)
V烉Input voltage(V)
INSTALLATION B-5
1.3 Grounding
DANGER烉The machine must be grounded to prevent leak and electric noise.
<Check list>
CAUTION烉
1) Use a ground cable of the
required minimum length. The
diameter of the ground cable
must be the same as the diameter
of the power cable.
Class 3 ground烉
Ground resistance 100 ohms or
less
CAUTION烉
2) Aways ground machines
independently.
If the ground cables of electric welders
or electric discharge machines are
connected to the steel frame of the shop
building, do not ground the machine to
the frame.
INSTALLATION B-6
2. MOVING THE MACHINE WITH A FORKLIFT OR CRANE
1) There are markings of fork point, sling

here, this way up, keep dry, on external
features of package.
2) The internal situation of package.
DANGER烉
3) Only an authorized crane operator
should hoist the machine with a crane.
DANGER烉
4) Use the sufficient strength to support
the weight of the machine.
Mass of machine烉4000 kg
CAUTION烉
5) Slightly hoist the machine to make
sure that the machine is balanced well.
DANGER烉
6) Only an authorized forklift operator
should use the forklift.
CAUTION烉
7) Keep the machine's center of gravity at
the center of the forks.
INSTALLATION B-7
2.1 Carrying The Machine To Change Floor Layout
When the machine is delivered to your shop, our agent's technicians will install
the machine at the designated place. The information described below should be
used when the machine is moved after initial installation due to such as floor
layout change.
2.1.1 Preparation
1) Before turning off the power, move the turret to the position where it
should be fixed.
2) Turn off the power.
3) Disconnect the power cable and the ground cable.
4) Fix the front door.
5) Disconnect the coolant motor cables.
6) Remove the coolant tank from the machine.
7) Drain the coolant from coolant tank.
INSTALLATION B-8
2.1.2 Moving The Machine With A Forklift
DANGER烉
1) Only an authorized forklift
operator should use the
forklift.
CAUTION烉
2) Take the machine weight
into consideration to
determine forklift capacity.
Mass of machine烉
2150/2650/2168/2668 kg
CAUTION烉
3) Keep the machine's center
of gravity at the center of the
forks.
INSTALLATION B-9
3. TURNING ON THE POWER
3.1 Before Turning On The Power
CAUTION烉
1) Completely remove the rust preventive coating from the slideways.
CAUTION烉
2) Make sure that all bolts are tightened securely.
CAUTION烉
3) Make sure that the X-axis servo motor connector is tightened
securely.
CAUTION烉
4) Make sure that the Z-axis servo motor connector is tightened
securely.
CAUTION烉
5) Make sure that the Y-axis servo motor connector is tightened
securely.
CAUTION烉
6) Make sure that hydraulic pipe joints are tightened securely.
CAUTION烉
7) Make sure all desiccant must be removed completely.
INSTALLATION B-10
3.2 Connecting The Power Cable
DANGER烉 Electrical work should be carried out only be authorized electrical

engineers.
<Procedure>
1) Connect the power cable from the

shop power distribution board to
terminal blocks L1,L2 and L3 of main
switch.
NOTE烉(1) Check the input power

supply.
(2) Check the phases.
2) Connect the ground cable

to terminal block PE in
electrical cabinet to ground
the machine.
NOTE烉Check grounding
resistance.
INSTALLATION B-11
3.3 Turning On The Power
<Procedure>
1) Turn on the breaker on the
shop power distribution
board.
2) Make sure the POWER

SOURCE lamp lights.
3) Turn the main switch on

while the electrical cabinet
door is closed.
4) Press the POWER switch
5) Pull the EMERGENCY

STOP button on the NC
operation panel to clear the
emergency stop state
6) Make sure that something

is displayed on the CRT.
INSTALLATION B-12
3.4 After Turning On The Power
<Check list>
CAUTION烉
1) Fully open the reducing valve
and check the main pressure by
chucking pressure gage.
Pressure烉30 kgf/cm2
NOTE烉After checking the
main pressure, close the reducing
valve at original at original
position.
CAUTION烉
2) Make sure that no oil is leaking
from the hydraulic pipe.
CAUTION烉
3) Manually operate the slideway
lubrication pump to make sure that
lubricating oil is supplied to the
slideways.
CAUTION烉
4) Check the operation of each
machine unit.
.
CAUTION烉
. 5) Carry out warm up operation for
the spindle.
INSTALLATION B-13
3.5 Final Assembly Check
After the test cutting, install the peripheral equipment in the following procedure.
<Procedure>
1) Install the coolant tank.
2) Connect the cable for the

coolant pump motor.
3) Press the [coolant] switch

to make sure that coolant is
discharged.
INSTALLATION B-14
4. LEVEL ADJUSTMENT
CAUTION烉 If the machine level is not adjusted correctly, the machine will be
tilted or twisted after installation. This will result in uneven wear of
the slideway surfaces and deteriorate machining accuracy.
1) Machine vibration
2) Deteriorated roundness of finished workpieces.
3) Deteriorated cylindrically of finished workpieces.
4) Deteriorated straightness of finished workpieces.
5) Chattering
6) Feed marks
<Necessary tools>
1) Leveling base
2) Precision level烉0.02 mm/m per graduation
3) Power jack appropriate to hold machine weight
4) Wrench
INSTALLATION B-15
4.1 4.3 Twisting Check
1) Place a level perpendicular to the

Z-axis.
2) Press the MODE selection switch
[ZRN].
3) Press the AXIS DIRECTION

switch [+Z] to return the Z-axis to its
zero point.
4) Make sure that the position data is
"Z0."in the machine coordinate
system. This is position A.
5) Record the level reading at position
A.
[JOG].

switch [-Z] to bring the Z-axis to the
"Z-200.". Position. This is position B.
8) Record the level reading at position
B.
switch [-Z] to bring the Z-axis to the
"Z-400." Position. This is position C.
10) Record the level reading at

position C.
11) The difference between the

readings at position A, position B, and
position C is the "twisting value".
INSTALLATION B-16
4.2 Crowning Check
1) Place a level parallel to the

Z-axis.
[ZRN].
switch [+Z] to return the Z-axis to
its zero point.
4) Make sure that the position data
is "Z0."in the machine coordinate
system. This is position A.
position A.
[JOG].

switch [-Z] to bring the Z-axis to
the "Z-150." Position. This is
position B.
position B.
switch [-Z] to Bring the Z-axis to
the "Z-300." Position. This is
position C.
position C.
11) The difference between the
readings at position A, position B,
and position C is the "crowning
amount".
INSTALLATION B-17
4.3 Twisting Adjustment
<Example 1>
1) evenly tighten jack bolts (1) and (6).
Adjust gradually so that the bubble in
the level does not move rapidly.
2) Check the twisting.
3) After completing the twisting
adjustment, check the crowning.
<Example 2>
1) Tighten jack bolts (3). Adjust
gradually so that the bubble in the level
does not move rapidly.
2) Check the twisting.
3) After completing the twisting
adjustment, check the crowning.
INSTALLATION B-18
4.4 Crowing Adjustment
<Example 1烉Center is excessively

higher than both ends>
1) Evenly tighten jack

bolts(1),(2),(5)and(6).
2) Check the crowning.
<Example 2烉Center is excessively

lower than both ends>
1) Evenly tighten jack bolts

(3)and(4).
2) Check the crowning.
CONTENTS
C: DAILY INSPECTION
1. THE INPORTANCE OF DAILY INSPECION----------------------C-1
2. LUBRICATING AND HYDRAULIC OIL---------------------------C-2

Storing Oil----------------------------------------------------------C-2
Cautions when Replenishing Oil--------------------------------C-3
Disposing Waste Oil ----------------------------------------------C-3
3. OILING CHART---------------------------------------------------------C-4
4. SUPPLYING OIL-------------------------------------------------------C-5
Supplying Oil to the Slideway Lubricating Oil Tank-------C-5
Supplying Coolant to the Coolant Tank-----------------------C-6
Greasing the Chuck Master Jaws-------------------------------C-7
5. CHECKS BEFORE DAILY OPERTION----------------------------C-7

Before Turning On the Power-----------------------------------C-7
After Turning On the Power--------------------------------------C-9
6. CHECKS BEFORE STARTING AUTOMATIC OPERATION--C-11
7. CHECKS DURING AUTOMATIC OPERATION-----------------C-12
8. CHECKS AFTER DAILY OPERATION----------------------------C-13
9. CLEANING INSIDE LTHE MACHINE----------------------------C-14

Cleaning the Slideway Protection Cover----------------------C-14
Cleaning the Front Door rail------------------------------------C-15
Cleaning the Rear Of The Cylinder----------------------------C-16
DAILY INSPECTION C-1
1. THE IMPORTANCE OF DAILY INSPECTION
In order to operate the machine correctly and make the most of machine's functions and
performance, all operators must thoroughly understand the machine.
To keep the machine operating at its highest level, it must be inspected every day with
the OILING CHART provided in this chapter.
If an abnormality is discovered during daily inspection, it must be reported to the

supervisor and the person responsible for machine maintenance.
Quick action should be taken. For problems that cannot be repaired by the user or those
for which the cause cannot be isolated, contact your PO LY GIM service representative.
Daily replenishing Oil and Inspections by the Machine Operator
Maintenance and Repairs by Maintenance Mechanics
Service request call to PO LY GIM Representative

2. LUBRICATING AND HYDRAULIC OIL
Always use the types of oil specified by PO LY GIM
Do not mix the oil of different brands even if they are indicated as the "equivalent oil".
PO LY GIM will not be responsible for any problem arising from the use of oil not
specified by PO LY GIM.
2.1 Storing Oil
If oil is stored in user's shop, observe the following point to prevent the oil from being
degraded. It is advisable to obtain only the amount of oil to be used.
1) Store the oil in a place where it

will not be subject to direct sunlight
or rain.
2) Keep the oil clean. No foreign

matter and water should be allowed
to enter the oil storage tank.
3) Never use degraded oil or oil

with foreign matter or water.
2.2 Cautions when Replenishing Oi
1) Always use the same oil jug for

the same oil. Never use a jug used
for different brand oil.
2) Never remove the filter from the

filter port when supplying oil.
CAUTION烉If oil other than specified by PO LY GIM is used mistakenly or different

brands of oil are mixed, clear the tank and piping run immediately.
2.3 Disposing Waste Oil
Disposing factory waste without legal permission is not allowed.
Always ask the Service Company

when disposing oil.
3. OILING CHART
Oil point Oil type Amount Replenish

(used when shipping the
machine)
1 Chuck Three bond 1901 5g Every day
2 Slideway Mobil vactra oil NO.2 capacity烉 1.75L Every day
lubricating Shell Tonnaoil T 68 As required
oil tank Febis k 68
Diamond slideway 68
Uniway 68
Kyoseki slidus 68C
Daphny Multiway 68C
Showa A-68
3 Coolant Decide coolant referring to capacity烉 Every day
tank "PRECAUTIONS WHEN 250L---CSBII
SELECTING COOLANT". capacity烉
215L---CSBIII
As required
4. SUPPLYING OIL
4.1 SUPPLYING Oil to the Slideway Lubricating Oil Tank
<Procedure>
1) Check the lubricating oil tank
volume with the oil level gage
installed on the lubricating oil tank.
2) Remove the cap on the oil supply

port.
3) Supply the specified lubricating

oil from the oil jug while checking
the oil level with the oil level gage.
Amount烉4.6L
4.2 Supplying Coolant to the Coolant Tank
<Procedure>
1) Press the [ COOL ] switch
to stop coolant supply.
2) Check the coolant tank

volume with the oil level
gage.
3) Supply coolant from the

top of the coolant tank.
Amount烉 250 L --- II series

215L ---- III series
4.3 Greasing the Chuck Master Jaws
<Procedure>
1) Stop the spindle.
5. CHECKS BEFORE DAILY OPERATION
5.1 Before Turn On the Power
<Check list>ġ
1) Make sure that there are no abnormalities.

a) External piping
b) Cables and coating intact.
c) Door closed and all cover fixed
2) Check the shop floor around the machine

for the following hazards.
a) Coolant
b) Hydraulic oil
c) Lubricating oil
d) Obstacles
4) Make sure that the hydraulic

pressure gage is at "0".
5.2 After Turning On the Power
1) Listen to the sound of the

hydraulic unit when it is
operating
2) Fully open the reducing valve

and check the main pressure by
chucking pressure gage.
Pressure烉30kgf/cm2
Note烉After checking the main
pressure, close the reducing valve at
original position.
3) Check the chucking

pressure.
4) Make sure that the switches

and indicators on the operation
panel operate correctly.
5) Check the screen display;

no alarm should be indicated.
6.CHECKS BEFORE STARTING AUTOMATIC OPERATION
1) Make sure that there is lubricating

oil on the slideway surface.
2) Make sure that the wipers and

slide seals are not broken.
7. CJECLS DURING AUTOMATIC OPERATION
1) Make sure that the spindle is

rotating without generating any
abnormal noise or vibration.
2) Make sure that the spindle
drive motor is not generating
any abnormal noise..
NOTE烉Sound pressure level

referring to APPEND 1.
3) Make sure that the machine is

operating smoothly without
vibration.
4) Check the SPINDLE LOAD

meter; make sure that the
spindle drive motor is not
overloaded.
5) Make sure that the

workpieces are finished to the
required accuracy.
8. CHECKS AFTER DAILY OPREATION
CAUTION烉Never use compressed air to remove chips or clean the inside of the
machine.
1) Clean the inside of the

machine.
2) Dispose of chips from

inside of the machine.
9. CLEANING INSIDE THE MACHINE
9.1 Cleaning the Slideway Protection Cover
During dry cutting or when machining cast workpieces, carefully remove chips from the
machine not to accumulate them.
Be aware that any chip accumulated on moving parts, such as the slideway protection
covers, will interfere with proper operation and lead to mechanical problems.
9.2 Cleaning the Front Door Rail
If chips accumulate on front door rail, the door will not open/close smoothly.
Always clean the front rail.
<Cleaning interval>
Every 48 hours of operation
2) Remove the chips that have

accumulated on the front door
rail.
9.3 Cleaning the Rear Of The Cylinder
Coolant and chips flowed the coolant pan at the rear of the cylinder via the through hole
in the draw pipe.
The coolant returns to the coolant pan at the rear of the cylinder via the drain hose.
Chips accumulate on the punched-metal sheet at the rear of the cylinder.
Remove chips from the punched-metal sheet every day. If chips are left to accumulate,
coolant will overflow and spill on the shop floor.
CAUTION烉 Coolant will flow into the hydraulic oil tank via the cylinder drain,
inhibiting proper machine operation.
<Procedure>
2) Remove the cylinder

cover at the rear of the
cylinder.
3) Remove chips from the

punched-metal shed at the rear of
the cylinder.
CONTENTS
烉 REGULAR INSPECTION
D烉
1.THE IMPORTANCE OF REGULAR INSPECTION---------------------------D-1
2.CHECK UP BEFORE BEGINNING MAINTENANCE ----------------------D-2
3.PRECAUTIONS TO BE OBSERVED BY ELECTRICAL TECHNICIANS--------D-3
4.PRECAUTIONS TO BE OBSERVED BY MECHANICAL TECHNICIANS------D-5
5.OILING CHARTS--------------------------------------------------------------------------D-7
6.REGULAR INSPECTION LIST-------------------------------------------------------D-8
7.ADJUSTING HEADSTOCK CENTER ALIGNMENT------------------------D-9
8.ADJUSTING THE TENSION ON BELT-----------------------------------------D-10

REGULAR INSPECTION D-1
1. THE IMPORTANCE OF REGULAR INSPECTION
Scheduled regular inspection and proper repair of the machine operated by a

maintenance personnel is the key to long-lasting machine accuracy.
Take proper action to obey the operators who are in charge of daily inspection.
Practice the regular inspection according to OILING CHART and REGULAR

INSPECTION LIST.
Feel free to contact your PO LY GIM representative if you have any questions on
the instruction manual, circuit diagrams, and ladder diagrams.
.
2. CHECKUPS BEFORE BEGINNING MAINTENANGE
1) Listen the operator, in

charge of machine operation, to
understand the problem
accurately.
2) Study the actual conditions of the

machine and plan the repair range and
steps.
3) Study the specification,

construction, and function of the
machine portion to be repaired.
4) If more than two maintenance

technicians must work on the
machine, or if cooperation with people
in other sections is necessary, discuss
the repair procedure with these people
so that everyone understands what to
do.
5) Prepare spare parts and

consumables to be used.
3. PRECAUTIONS TO BE OBSERVED BY ELECTRICAL
TECHNICIANS
DANGER烉
1) Only an authorized
technician should perform
work with the power cable
connections.
WARING烉
2) Wear appropriate clothes to
the required operation.
WARNING烉
3) Provide a noticeable
warning that the machine is
being maintained and cannot be
operated.
DANGER烉
4) Make sure that the main
switch is turned OFF and
locked out when connecting the
power.
DANGER烉
5) Do not touch any wiring, device,
or switches with wet or damp hands.
WARNING烉
6) Never change the parameter settings
without consulting your representative,
if changed inadvertently, some
parameters will cancel interlock
settings.
WARNING烉
7) When two or more persons
are working on the machine
simultaneously, everyone must
be able to communicate with
each other and know what action
everyone else is performing.
CAUTION烉
8) Use only specified
replacements when electrical
devices must be changed.
WARNING烉
9) Make sure that the main
switch is turned OFF and locked
out when work is required inside
the machine.
4. PRECAUTIONS TO BE OBSERVED BY MECHANICAL
TECHNICIANS
WARNING烉
1) Wear appropriate clothes to the
required operation.
WARNING烉
2) Provide a noticeable warning that
the machine is being maintained
and cannot be operated.
CAUTION烉
3) Select appropriate tools for the
job.
CAUTION烉
4) Do not place tools or parts on the
slideway.
WARNING烉
5) When two or more persons are
working on the machine
simultaneously, everyone must be
able to communicate with each
other and know what action
everyone else is performing.
WARNING烉
7) Make sure that the main switch
is turned OFF and locked out
when work is require inside the
machine.
5. OILING CHARTS
Oil point Oil type Amount Replenishing

1 Chuck Three Bond 1901 5g Every day
2 Slideway Mobil vactra oil NO.2 Capacity烉1.75L Check oil level
lubricating oil Shell Tonnaoil T68 As required gage.
tank Febis K68 Replenish as
Diamond slideway 68 required
Uniway 68
Kyoseki Multiway 68C
Daphny Multiway 68C
Showa A-68
3 Coolant tank Decide coolant referring to Capacity烉250 L

"PRECAUTION WHEN ---- II series
SELECTING COOLANT" Capacity烉215 L
---- III series
As required
4 Hydraulic Mobil DTE oil light Capacity烉29L

unit tank Teresso 32 ---- II series
Shell terrus oil C32 Capacity烉20 L
Diamond Lube RO32 ---- III series
FBK oil RO32
Kyoseki RIX Turbine 32 Check oil level
Daphny hydraulic Fluid 32 gage every 1000
Showa J-H32 hours of operation
6. REGULAR INSPECTION LIST
Inspection Item Inspection Judgment Refer to

interval
Slideway lubricating oil tank 500 hours Chapter SLIDEWAY
suction filter (cleaning)- LUBRICATION SYSTEM
Slideway lubricating oil tank 500 hours Chapter SLIDEWAY
port filter (cleaning) LUBRICATION SYSTEM
Gib 2,000 hours Chapter REGULAR
INSPECTION
Slide seals 1,000 hours Chapter REGULAR
INSPECTION
Backlash 1,000 hours Chapter REGULAR
INSPECTION
Servo motor connector tightened 1,000 hours
conditions
Hydraulic oil in hydraulic oil 2,000 hours Chapter HYDRAULIC SYSTEM
tank (replacement)
Hydraulic oil tank strainer 2,000 hours Chapter HYDRAULIC SYSTEM
(cleaning)
Chuck (disassemble to clean) 1,000 hours Chapter CHUCK CYLINDER
SYSTEM
Chuck stroke 500 hours Instruction manual supplied by
chuck manufacturer
Operation functions (to be 500 hours OPERATION MANUAL
checked by manual operation)
Cylinder drain amount 500 hours Instruction manual supplied by
chuck manufacturer
Cylinder run-out 500 hours Chapter CHUCK CYLINDER
SYSTEM
Oil leak in pipe joints 50 hours Chapter HYDRAULIC SYSTEM
Coolant tank (cleaning) 500 hours Chapter COOLANT SYSTEM
Belt appearance, tension 2,000 hours Chapter REGULAR
INSPECTION
Abnormal noise and vibration 1,000 hours Chapter REGULAR
during spindle rotation INSPECTION
Machine level using level 1,000 hours Chapter INSTALLATION
Dynamic inspection through 1,000 hours Chapter INSTALLATION
carrying out test cutting
Warning signs plate (cleaning) 50 hours
7. ADJUSTING HEADSTOCK CENTER ALIGNMENT
The headstock center is correctly aligned before shipment, therefore , adjustment

is not necessary when the machine is installed.
However, it might be misaligned if the turret hits the headstock, etc.

Misalignment of the headstock will taper on the workpiece in chuck work
operation.
If this occurs, taper can be eliminated by changing the prigrammed commands

(see the example below). However , this is only a tentative measure and ,
therefore, headstock alignment must be adjusted.
<Program example>
G00 X50. Z1.; -------------(1)

G01 Z-100. F0.1;----------(2)
G00 X55. Z1.;--------------(3)
<If a workpiece is tapered with the front side 0.1mm thicker, the program can be
modified as indicated below to eliminate taper generation>
In block (2), a taper cutting is
G00 X49.9 Z1.; -----------------(1)
programmed to generate a
G01 X50. Z-100. F0.1;----------(2)
0.1mm taper.
G00 X55. Z1.;--------------------(3)
Adjust headstock alignment

following the procedure
indicated below.
8. ADJUSTING THE BELT TENSION
Belt tension must be adjusted when belt is replaced or deflection amount exceeds
the specified tolerance.
Adjust the belt tension according to the following procedure.
2) Remove the cover at the

machine left side.
3) Loosen four motor base

retaining screws.
4) Adjust the belt tension

< Loosening the belt >
Loosen the adjusting socket set
screws.
< Tightening the belt >

Tighten the adjusting socket set
screws.
5) Measure the belt tension with

tension gage.
Adjust tension until it falls with in

the specified tolerance show in the
follow.
Deflecting fore : 4.1 kgf

Deflecting amount : 10.9 mm
6) Tighten four motor base retaining

screws.
7) Turn on the power.

8) Rotate the spindle by manual

operation.
9) Make sure that no abnormal

noise is heard .
NOTE : If still abnormal noise is

heard, repeat the adjusting
procedure.
11) Install the cover at the

machine left side.
CONTENTS
I. HANDLING AND INSTALIATION
(1) HANDLING
(2) POWER CONNECTION
(3) HOW TO INSTALL BAR FEEDER
INSTALLATION 1
(1) HANDLING
Please follow up the steps as below when unloading from pallet.

1. Unload the chip conveyor first.
2. Then unload the coolant tank.
3. At last unload the machine.
(1) HANDLING
W : MACHINE WEIGHT T : FORKLFT CAPACITY
ˠ̂˷˸˿ʳ ˪ʳ ˧ʳ ˟˄ʳ ˟˅ʳ ˟ˆʳ ˟ˇʳ

˄˅˕˜˜˜ʳ ˄ˉ˃˃˾˺̆ʳ ˅ˁˈ˧ˢˡʳ ˊˊ˃̀̀ʳ ˄ˈ˃˃̀̀ʳ ˊˈ̀̀ʳ ˊˈ̀̀
˄ˉ˕˜˜˜ʳ ˄ˉˈ˃˾˺̆ʳ ˅ˁˈ˧ˢˡ ˊˊ˃̀̀ ˄ˈ˃˃̀̀ ˊˈ̀̀ ˊˈ̀̀
˅˃˕˜˜˜ʳ ˄ˊ˃˃˾˺̆ʳ ˅ˁˈ˧ˢˡ ˊˊ˃̀̀ ˄ˈ˃˃̀̀ ˊˈ̀̀ ˊˈ̀̀
˄˅˖˦˕˜˜˜ʳ ˄ˉ˅˃˾˺̆ʳ ˅ˁˈ˧ˢˡ ˊˊ˃̀̀ ˄ˈ˃˃̀̀ ˊˈ̀̀ ˊˈ̀̀
˄ˉ˖˦˕˜˜˜ʳ ˄ˉˊ˃˾˺̆ʳ ˅ˁˈ˧ˢˡ ˊˊ˃̀̀ ˄ˈ˃˃̀̀ ˊˈ̀̀ ˊˈ̀̀
˅˃˖˦˕˜˜˜ʳ ˄ˊ˅˃˾˺̆ʳ ˅ˁˈ˧ˢˡ ˊˊ˃̀̀ ˄ˈ˃˃̀̀ ˊˈ̀̀ ˊˈ̀̀
˅˃˕˜˜ʳ ˅ˌˈ˃˾˺̆ʳ ˇ˧ˢˡʳ ˄˃ˆ˃̀̀ʳ ˄ˈ˃˃̀̀ ˄ˊ˃̀̀ʳ ˆˉˈ̀̀ʳ
ˆ˅˕˜˜ʳ ˆ˃˃˃˾˺̆ʳ ˇ˧ˢˡʳ ˄˃ˆ˃̀̀ ˄ˈ˃˃̀̀ ˄ˊ˃̀̀ʳ ˆˉˈ̀̀ʳ
ˇ˅˕˜˜ʳ ˆ˅˃˃˾˺̆ʳ ˇ˧ˢˡʳ ˄˃ˆ˃̀̀ ˄ˈ˃˃̀̀ ˄ˊ˃̀̀ʳ ˆˉˈ̀̀ʳ
˅˃˖˦˕˜˜ʳ ˅ˌˋ˃˾˺̆ʳ ˇ˧ˢˡʳ ˄˃ˆ˃̀̀ ˄ˈ˃˃̀̀ ˄ˊ˃̀̀ʳ ˆˉˈ̀̀ʳ
ˆ˅˖˦˕˜˜ʳ ˆ˃ˆ˃˾˺̆ʳ ˇ˧ˢˡʳ ˄˃ˆ˃̀̀ ˄ˈ˃˃̀̀ ˄ˊ˃̀̀ʳ ˆˉˈ̀̀ʳ
ˇ˅˖˦˕˜˜ʳ ˆ˅ˆ˃˾˺̆ʳ ˇ˧ˢˡʳ ˄˃ˆ˃̀̀ ˄ˈ˃˃̀̀ ˄ˊ˃̀̀ʳ ˆˉˈ̀̀ʳ
˜˜ʳ̆˸̅˼˸̆ʳʻ́˸̊ʳ˵˴̆˸ʳ̆˼́˶˸ʳ˅˃˄ˆʼʳ ˄ˆˊ˃̀̀ʳ ˄ˈ˃˃̀̀ʳ ˄ˊ˃̀̀ʳ ˊ˅˃̀̀ʳ
INSTALLATION 2
(2) POWER CONNECT ----------- for Swiss type machine (for normal supply)
** transformer volume is depend the model **
INSTALLATION 3
POWER CONNECT ----------- for Swiss type machine (for Czech Republic)
** transformer volume is depend the model **
INSTALLATION 4
(3) HOW TO INSTALL BAR FEEDER
CONTENTS
II. PROGRAM
(1) ORGANIZATION OF PROGRAM

(2) DIMENSION WORD
(3) COORDINATE SYSTEM
(4) FEED FUCTION
(5) SPINDLE FUCTION ( S FUCTION)
(6) G CODE AND EXPLAIN
(7) SUB-PROGRAM FUCTION
PROGRAM 1
(1) ORGANIZATION OF PROGRAM
Meaning and command unit of address

Address Meaning Command unit
O (Note) Program number 8 digits (1~99999999)
N Sequence number 5 digits (1~99999)
G Preparatory function 5 digits (0~999.9)
XˣUˣXBˣUB X-axis movement command 0.001mm unit (diameter value)
ZˣWˣZBˣWB Z-axis movement command, 0.001mm unit
YˣV Y-axis movement command 0.001mm unit (diameter value)
CˣH Main spindle angle indexing 5 deg. Unit 炻0.001 deg. Unit( CF
command( CF Axis is option) Axis is option)
R Arc radius specification 0.001mm unit
IˣK Arc center element 0.001mm unit
Q Passing point signal output 0.001mm unit
position designation
F Feed rate designation 0.001mm/rev~6000mm/min
S Spindle speed designation 4 digits (rpm)
T Tool selection number and tool 4 digits
offset number designation
M Auxiliary function 3 digits
UˣPˣX Dwell time designation 0.001sec~99999.999sec
P Subprogram number designation Low-order 4 digits (1~9999)
Subprogram repetition High-order 3 digits (1~999)
designation
R Drawing dimension direct input 0.001 mm unit
corner R <option>
P.Q Sequence number designation 5 digits (1~99999)
A Direct drawing dimension 0.001 deg. Unit
programming (angle)
C Direct drawing dimension 0.001 mm unit
programming (chamfering)
R Direct drawing dimension 0.001 mm unit
programming (corner R)
Word
Block consists of words
Words consist of addresses (alphabet letters) and data (numerical values).
(A+or-code may be added in front of the data).
PROGRAM 2
Block
One line unit in the program is called a block.
1 block is terminated by the end-of-block code, “;”.
1 block can hold a maximum of 128 characters.
Decimal input
There are some restrictions depending on the address, but address that having a unit such
as distance, speed or time can use decimal value.
Following table shows that the decimal inputting unit and their usable address.
Unit Address
Distance (mm) XˣYˣZˣUˣVˣWˣAˣBˣEˣIˣKˣQˣR
Speed (mm / rev, mm / min) F
Time (sec) UˣXˣP
Angle (deg) CˣHˣA
Example烉 G0 Y0. X13.5 Z-1.;

G1 Z10. F0.05;
G4 U0.5;
Program number
The Program is having maximum 4-digit number at their head to distinguish each other.
Up to 64 programs can be registered in the memory of SYSTEM 1 and SYSTEM2
separately.
Sequence number
The block in the program can have maximum 5-digit number on their head.
Reading zero
When data (numeric value) other than "0" is specified, "0" can be omitted as follows;
Example烉 G01 G1.;
T0200 T200
F0.020 F0.02 (Don't omit 0 of first digit.)
X10.05 X10.05 (Cannot be omitted.)
PROGRAM 3
Block skip
Placing the slash code “/” at the front of a block in the program will cause that block to be
ignored if the “BLOCK SKIP” switch on the machine's operation panel is turned ON.
If the slash code “/” is not placed at the head of the block, everything from the slash code
“/” to the end-of-block code “;” will be ignored.
The “BLOCK SKIP” is processed when the slash code “/” is read from memory to buffer.
When the program is input to or output from memory, the slash code “/” will be input or
output exactly as it is regardless of the “BLOCK SKIP” key setting.
Notice烉There are BLOCK SKIP switches for the SYSTEM1 side and for the SYSTEM2
side.
Example烉 G0 Y0. X17. Z-1.;
/ G0 X8.;
G1 Z10. F0.05;
PROGRAM 4
(2) DIMENSION WORD
The dimension word is a command that executes movement in any axis and consists of
the address, which specifies the axis, and the data, which specifies the direction and
amount of movement.
There are two command methods: absolute commands and incremental commands.
Diameter dimension Length Main spindle

&
dimension Sub-spindle
angle
indexing
X-axis Y-axis XB-axis Z-axis ZB-axis C-axis
Absolute X Y X Z Z C
(Absolute (Diameter (Diameter (Diameter
value dimension) dimension) dimension)
expression)
Incremental U V U W W H
( Incremental (Diameter (Diameter (Diameter
value difference difference difference
expression) dimension) dimension) dimension)
Point Absolute command Incremental command

1 X6.0 Y0 Z0 — — —
2 (X6.0) (Y0) Z12.0 (U0) (Y0) W12.0
3 X10.0 (Y0) (Z12.0) U4.0 (Y0) (W0)
4 (X10.0) (Y0) Z25.0 (U0) (Y0) W13.0
5 X8.0 (Y0) (Z25.0) U-2.0 (Y0) (W0)
6 (X8.0) (Y0) Z40.0 (U0) (Y0) W15.0
Notice烉
If the amount of movement is 0, as in ( ) above, it is not necessary to command.
PROGRAM 5
(3) COORDINATE SYSTEM
The X and Y-axis use the center of the material diameter as the respective zero point
(X0,Y0), and the Z-axis uses the material end after cutting off as the zero point (Z0). The
XB and ZB-axis use the reference point as the zero point (X0,Z0). The reference point is a
fixed point on the machine, and is the position moved to with the zero return operation or
command.
╖ỵ mm
㨇✳ 烧1 烨1 烩1 烧2 烩2
20CSBII 115 340 260 280 290
32CSBII 115 385 252 280 280
42CSBII 115 380 240 285 280
12/16/20CSBIII 108 290 200 280 250
PROGRAM 6
TOOLING NUMBER DIAGRAM : 20CSBII

PROGRAM 7
TOOLING NUMBER DIAGRAM : 32CSBII / 42CSBII
** If 42CSBII choose 5 pcs O.D turning tool, the distance can be extend to 42mm
PROGRAM 8
TOOLING NUMBER DIAGRAM : 12/16/20 CSBIII

PROGRAM 9
(4) FEED FUNCTION
Rapid feed speed

Each axes is moved in certain rapid speed independently by G00 command in the
program.
Axis name Rapid traverse speed
X1-axis 30,000 mm/min
Y1-axis 30,000 mm/min
Z1-axis 30,000 mm/min
X2-axis 30,000 mm/min
Z2-axis 30,000 mm/min
Turning feed rate

Address F commands the feed rate of each axis.
The feed rate has the feed per revolution and the feed per minute, they are specified with
the G code.
Name G Unit Program system Reference
code spindle
Feed per G98 1mm/min SYSTEM1/SYSTEM2 Main/sub
minute
Feed per G99 0.001mm/rev SYSTEM1/SYSTEM2 Main/sub
revolution
Example烉
G00 X17.0 Z-0.5 S3000 M03;
G99 G01 X10.0 F0.1;
G00 X17.0; Feed per revolution 0.1m/rev
G98 G01 Z30.0 F200;

Feed per minute 200 m/min
PROGRAM 10
(5) SPINDLE FUNCTION (S FUNCTION)
Address S can directly command the rotational speed of a main spindle.
Rotational spindle name Command range

Main spindle 200~8000 min-1 --20CSBII / 12/16/20CSBIII
200~7000 min-1 --------------- 32CSBII
200~5000 min-1 --------------- 42CSBII
Back spindle 200~8000 min-1 -------------- 20CSBII
200~7000 min-1 --------------- 32CSBII
200~5000 min-1 --------------- 42CSBII
200~5000 min-1 --------------12/16/20CSBIII
Cross spindle 200~6000 min-1
Back working driven spindle 3000 min-1 ---------------------- CSBII
6000 min-1 ---------------------- CSBIII
The M code rotational command
SYSTEM
Main spindle Cross spindle Back working Back spindle
(A) S1 (C) S3 driven spindle (B) S2
(D) S4
Forward M03 or M13 M103 or M113 M103 or M113 M03 or M13
rotation
Reverse M04 or M14 M104 or M114 M104 or M114 M04 or M14
rotation
Stop M05 M105 M105 M05
NOTICE :
1. Main spindle forward rotation with back spindle reverse rotation is same direction.
2. When issuing for same block command, issuing the M103/ M113 or M104 / M114 code
with “S3” for cross spindle.
3. When issuing for same block command, issuing the M103/ M113 or M104 / M114 code
with “ S4” for bevel drill/mill spindle.
4. When issuing for same block command , issuing the M03/M13 or M04/M14 code with
“ S2” for back spindle.
PROGRAM 11
Tooling rotational direction for Diamond II series
PROGRAM 12
Tooling rotational direction for Diamond III series
PROGRAM 13
(6) G CODE LIST ( WE USE LIST 2 ) ----- Mitsubishi M65
PROGRAM 14
PROGRAM 15
PROGRAM 16
PROGRAM 17
PROGRAM 18
G CODE LIST ( WE USE LIST 2 ) ----- Mitsubishi M70
PROGRAM 19
PROGRAM 20
PROGRAM 21
PROGRAM 22
G FUNCTION (FANUC)
G CODE GROUP FUNCTION

G00 Positioning (Rapid traverse)
G01 Linear Interpolation (feed)
01
G02 Circular Interpolation Cw
G03 Circular Interpolation CCw
G04 Dwell
G10 00 Data setting
G11 Data setting made cancel
G17 16 řűġŚűġűŭŢůŦġŴŦŭŦŤŵŪŰů
G18 śűġřűġűŭŢůŦġŴŦŭŦŤŵŪŰůġ ġ
G19 ŚűġśűġűŭŢůŦġŴŦŭŦŤŵŪŰůġ
G20 ŊůűŶŵġŪůġŪůŤũġ ġ
06
G21 ŊůűŶŵġŪůġŮŮġ
G22 Store stroke check function on
09
G23 Store stroke check function off
G25 Spindle speed fluctuation detection off
08
G26 Spindle speed fluctuation detection on
ňĳĸġ Reference position return check
G28ġ Return to reference position
00
ňĴıġ 2nd, 3rd and 4th reference position return
G31 Skip function
G32 Thread cutting
01
G34 Viriable-lead thread cutting
G36 Automatic tool compensation X
00
G37 Automatic tool compensation Z
G40 Tool nose radius compensation cancel
G41 07 Tool nose radius compensation left
G42 Tool nose radius compensation right
G50 Coordinate system setting or max. spindle speed setting
G52 00 Local coordinate system setting
G53 Machine coordinate system setting
PROGRAM 23

G54 Workpiece coordinate system 1 selection
14
G65 00 Macro calling
G66 Macro mode call
12
G67 Macro mode call cancel
04 Mirror image for double turrets On or Balance cut mode
G68 (0-TTC)
Mirror image for double turrets OFF or Balance cut mode
G69 (0-TTC)
G70 Finishing cycle
G71 Stock removal in turning
G72 Stock removal in facing
G73 00 őŢŵŵŦųůġųŦűŦŢŵŪůŨġ
G74 ņůťġŧŢŤŦġűŦŤŬġťųŪŭŭŪůŨġ ġ
G75 ŐŶŵŦųġťŪŢŮŦŵŦųġİġŪůŵŦųůŢŭġťŪŢŮŦŵŦųġťųŪŭŭŪůŨġ
G76 Multiple threading cycle
G71 Traverse grinding cycle
G72 Traverse direct constant-dimension grinding cycle
01 ŗŪţųŢŵŪŰůġŨųŪůťŪůŨġŤźŤŭŦġ ġ
G73
G74 ŗŪţųŢŵŪŰůġťŪųŦŤŵġŤŰůŴŵŢůŵĮťŪŮŦůŴŪŰůġŨųŪůťŪůŨġŤźŤŭŦġ
G80 ńŢůůŦťġŤźŤŭŦġŧŰųġťųŪŭŭŪůŨġŤŢůŤŦŭġ
G83 ńźŤŭŦġŧŰųġŧŢŤŦġťųŪŭŭŪůŨġ
G84 ńźŤŭŦġŧŰųġŧŢŤŦġŵŢűűŪůŨġ
G86 10 ńźŤŭŦġŧŰųġŧŢŤŦġţŰųŪůŨġ ġ
G87 ńźŤŭŦġŧŰųġŴŪťŦġťųŪŭŭŪůŨġ
G88 ńźŤŭŦġŧŰųġŴŪťŦġŵŢűűŪůŨġ
G89 ńźŤŭŦġŧŰųġŴŪťŦġţŰųŪůŨ
PROGRAM 24

G90 ŐŶŵŦųġťŪŢŮŦŵŦųġİġŪůŵŦųůŢŭġťŪŢŮŦŵŦųġŤŶŵŵŪůŨġŤźŤŭŦ
ňĺĳ 01 Thread cutting cycle
G94 End face turning cycle
ňĺķ Constant surface speed control
02
G97 Constant surface speed control cancel
G98 Per minute feed
05
G99 Per revolute feed
NOTE 1 : G CODE MARKED ˏġ łœņġŊŏŊŕŊłōġňġńŐŅņŔġŘŉņŏġŕŖœŏŊŏňġőŐŘņœġŐŏįġ

ŏŐŕņġĳġĻġňġńŐŅņŔġŐŇġňœŐŖőġııġłœņġŏŐŕġŎŐŅņōįġŕŉņŚġłœņġŐŏōŚġņŇŇņńŕŊŗņġ
ŊŏġŕŉņġŃōŐńŌġŊŏġŘŉŊńŉġŕŉņŚġłœņġŔőņńŊŇŊņŅġ
ŏŐŕņġĴġĻġŊŇġłġňġńŐŅņġŏŐŕġōŊŔŕņŅġŐŏġŕŉņġŕłŃōņġŐŇġňġńŐŅņġŊŔġŊŏőŖŕŕņŅĭġŐœġ
ŐőŕŊŐŏłōġňġńŐŅņġŏŐŕġŔőņńŊŇŊņŅġŊŏġŕŉņġŔŚŔŕņŎġŊŔġńŐŎŎłŏŅĭġłŏġłōłœŎġ
ĩŏŐįıĲıĪġŊŔġŅŊŔőōłŚņŅįġ
NOTE 4:A NUMBER OF G CODE CAN BE SPECIFIED IN THE SAME BLOCK.
WHEN MORE THAN ONE G CODE OF THE SAME GROUP IS SPECIFIED,
THE G CODE SPECIFIED LATER IS EFFECTIVE.
NOTE 5:
TYPE MEANING
ONE-SHOT G CODE THE G CODE IS EFFECTIVE ONLY IN THE
BLOCK IN WHICH IT IS SPECIFIED.
MODEL G CODE THE G CODE IS EFFECTIVE UNTIL ANOTHER
G CODE OF THE SAME GROUP IS SPECIFIED.
PROGRAM 25
POSITIONING (G00)
This command will execute movement in rapid traverse from the current position to the
specified position.
The program format (henceforth abbreviated as 'format') is

G00 Y(V) ɂɂX(U) ɂɂZ(W)…….C(H);
Example烉
G00 X20.烊 XPOS=20
G00 U-15. Z80.烊 XPOS=current position-15=5

ZPOS=80
G00 W30. Y15.烊 ZPOS=current position+30=110
YPOS=15
G00 V10. C10.烊 YPOS=current position+10=25
CPOS=10
G00 H20. X10.; CPOS=current position+20=30
XPOS=10
1. Addresses XˣYˣZ and C are absolute commands, so the numeric values that follow
them represent the coordinate values (finishing point coordinates) of the position after
movement.
2. Addresses UˣVˣW and H are incremental commands, so they specify direction of
movement and distance by taking the current position as the reference.
3. Rapid traverse command is G00 in the program, the rapid traverse moves the speed of
0ˣ1ˣ5ˣ25% was effective value. When choose rapid traverse command 100% will
regard as 25%.
PROGRAM 26
LINER INTERPOLATION (G01)
This command will move (turn) the tool in a straight line from the current position to the
specified position at a feed rate commanded by the F code.
The format is
G01 Y(V) X(U) Z(W) F 烊
Example烉
Program烉
G00 Y0. X0. Z-1.;
G01 Z0. F0.6;
X4.;
X5. Z10. F0.05;
X6. F0.04;
Z20.;
X8.;
PROGRAM 27
CIRCULAR INTERPOLATION (G02,G03)
This command will move the tool from the current position to the specified position in an
arc of the commanded radius. G02 is commanded to move the tool clockwise from the
starting point, and G03 is commanded to move the tool counter clockwise from the
starting point.
The format is
G02 R
X(U) Z(W) F ;
G03 I K
X, Z烉 the coordinates of the circular arc's finishing point
R烉 the radius of the circular arc
I烉 the diameter direction distance to the center of the arc as viewed from the
starting point (incremental radius value)
K烉 the longitudinal distance to the center of the arc as viewed from the starting point
(incremental value)
F烉 the feed rate along the circular arc
Notice烉
The circular arc command must be within 180Ʊ. If the arc command exceeds 180Ʊ, divide
it into two blocks.
PROGRAM 28
Example烉
G00 X0 Z-1.0;
G01 Z0 F0.03;
G01 X2.0;
G02 X3.0 Z0.5 R0.5 F0.01;
G01 Z9.0 F0.02;
G03 X5.0 Z10.0 R1.0 F0.01;
G02 X6.0 W0.5 R0.5;
G01 Z20.0 F0.03;
G01 X8.0;
The previous example is a program for outside diameter cutting, but the same principle
applies to inside diameter cutting.
The following example does not specify R as the previous one did but uses I and K.
G00 X0 Z-1.0;
G01 Z0 F0.03;
G01 X2.0;
G02 X3.0 Z0.5 (I0) K0.5 F0.01;
G01 Z9.0 F0.02;
G03 X5.0 Z10.0 I1.0 (K0) F0.01;
G02 X6.0 W0.5 K0.5; (I and K can be omitted when they are 0)
G01 Z20.0 F0.03;
G01 X8.0;
PROGRAM 29
DWELL (G04)
The time will function as long as the commanded time.

The format is
G04 U----; or G04 X----; or G04 P----;
U, X and P can be used as time-setting addresses, but this manual only uses U.
After completion of the previous block, the program moves to the next block when the
time commanded by U, X or P is over.
Since G04 is commanded, it is effective only in the commanded block.
The time that can be specified is 0--99999.999 seconds.
Example
To command a dwell of 0.2 seconds, use
G04 U0.2; or G04 X0.5;
PROGRAM 30
MAIN-SPINDLE-SPEED-FLUCTUATION-DETECTION-ON/OFF (G26,G25)
(OPTION)
This function will trigger an alarm if the rotational speed of the main spindle speed
fluctuates above or below the commanded RPM.
The format is
G26 P Q R D ; main spindle speed fluctuation detection ON
G25; main spindle speed fluctuation detection OFF
P The time when the fluctuation check will start if the spindle has not reached its
commanded RPM after specified time (unit烉msec.)
Q The permissible ratio for determining if the main spindle has reached the specified
value after commanding or changing main spindle RPM. (unit烉0.1%)
The fluctuation check will start after this.
R The main spindle fluctuation ratio for determining if there is a danger of seizure.(unit
0.1%)
An alarm will be triggered if this is exceeded.
Before changing the rotational direction or starting tapping and die cutting, G25 (OFF)
should be commanded.
G26 set main spindle fluctuation detection function ON mode, and G25 sets main spindle
fluctuation detection function OFF mode.
Even after commanding G25, the specified values for P, Q, R and D will remain in
memory.
Therefore, just commanding G26 will validate the values of P,Q,R and D that have been
set (stored) in parameter.
Parameter initial values
Parameter No. Setting Unit Actual value

P #4914 3000 msec 3sec
Q #4911 10 0.1% 1%
R #4912 20 0.1% 2%
D #4913 50 rpm 50rpm
PROGRAM 31
REFERENCE POINT RETURN (G28)
The format is transfer
G28 Z(W) ;
Z(W)烉intermediate point relative to rapid traverse.
The commanded axis (a) moves to the intermediate point by rapid traverse, (b) returns
form there to the reference point by rapid traverse.
NOTICE
Always cancel offset before commanding G28.
PROGRAM 32
TOOL NOSE R COMPENSATION (G40, G41,G42) (OPTION)
It sometimes happens that a tool with a round tool nose cannot be offset by the tool
position offset command when performing taper or circular arc cutting. But these code
will automatically calculate the difference and execute the appropriate offset.
Command code
Commanding which side the material is on relative to the tool advance direction will
determine the tool nose compensation direction.
G code Tool offset direction Material side

G40 Cancel Cancel
G41 To the left side in advance direction The right side in the advance direction
G42 To the right side in advance direction The left side in the advance direction
Spatial difference parts
These are modal G codes. Do not command G41 again in G41 mode. Also, do not
command G42 again in G42 mode.
Set cancellation G40 mode if tool nose R compensation is not needed.
PROGRAM 33
Tool nose R amount

The radius value of tool nose R is input in advance to address R on the OFFSET screen.
The radius value of tool nose R
Imaginary tool nose number

1. This is input to address T on the OFFSET screen.
2. The imaginary tool nose is a point that does not actually exist but is used in order to
maintain the same conceptual approach as programming with a tool whose nose has an
edge but no R.
3. The direction of the imaginary tool nose, which is viewed from the tool nose R center,
must be determined by the direction of the tool in cutting. That direction is then made the
imaginary tool nose number, and the number must be input in advance to address T on the
OFFSET screen in the same way as the offset amount.
Start-up block
The start-up block is the first block containing a G41 or G42 command after a G40 tool
nose R compensation to cancel command.
This block executes transient movement in which the tool nose R compensation is
operative, and at the start of the next block tool movement places the tool nose center in a
perpendicular position.
PROGRAM 34
Cautionary points in programming

1. If there is no axis movement for two continuous blocks during tool nose R
compensation, the machine behaves the same as if tool nose R compensation has been
canceled.
2. Tool nose R compensation does not operate in G74, G75, G76 and G92 cycles.
3. Tool nose R compensation does not operate for input commands from MDI.
4. Machining inside a circular arc smaller than the tool nose R radius cannot be
performed.
5. Machining of grooves smaller than the tool nose R diameter cannot be performed.
6. When machining a level difference smaller than the tool nose R radius, command the
level difference with a straight line.
7. If 00 is commanded for the offset number by T code, the block will be canceled.
T0202;
G41 G00 X(A) Z(A) ;
G01 X(B) Z(B) F ;
X(C) Z(C) ;
X(D) Z(D) ;
X(E) Z(E) ;
X(F) Z(F) ;
G40 G00 X(G) Z(G) K1.0;
[ Set 0.8 for R and 4 for T in OFFSET No.02]
PROGRAM 35
COORDINATE SYSTEM SETTING MAIN SPINDLE MAXIMUM SPEED
SETTING (G50)
Coordinate system setting
The format is
G50 X(U) Z(W) ;
Input the current position of each axis in absolute coordinate system points(X, Z).
The setting is the distance (with code) from the position which is to be the coordinate
origin (0, 0) in the program to the current tool nose position. In other words, the G50
command specifies the absolute coordinate origin position.
If incremental (U, W) specifications are used, the program adds the incremental values (U,
W) to the already specified absolute coordinate system and then sets them as the new
coordinate system.
Cautionary points
1. As a rule, input G00 when commanding the M, S and T codes in the first block
following a G50 command. The purpose of this is to specify the speed of offset
movement by the T code.
2. G50 is a commanded G code that is only effective in the commanded block. As a rule,
the other G codes and the M, S and T codes cannot be commanded in the same block.
3. As a rule, command G50 after the tool position offset and tool nose R compensation
cancel.
Example烉
N100;
M35;
G28 W0 T0;
G50 Z0;
G0 Z90.0;
G50 Z0;
M99
PROGRAM 36
SINGLE POINT THREADING CYCLE(G92)
Straight thread cutting cycle

The format is
G92 X(U)….Z(W)…F(L)...;
F烉This specifies the thread lead(L).
This will execute following cycles
An inaccurate thread portion will be cut at the start and end of cutting due to the increase
and decrease of servo motor speed. Please note the following cautions, therefore, when
determining the positions for the start and end of cutting.
PROGRAM 37
In the diagram above S1 at the start of cutting and S2 at the end of cutting will have
inaccurate leads. Calculate the approximate values of S1 and S2 with the following
formula.
LxS
S1= x4 L: thread lead
1800 S:main spindle speed
LxS
S2= x4
1800
The following restrictions exist between the spindle speed and thread lead.
L x S ʀ 6000 (mm/min)
(Example)
Since G92 is modal, the program will be as follows.

G00 Y0 X(X1) Z(Z1);
G92 X(X2) Z(Z2) F(L);
X(X3);
X(X4);
:
:
X(Xn);
G00 X Z ;
PROGRAM 38
TAPER THREAD CUTTING CYCLE
The format is
G92 X(U)…..Z(W)…..R….F….;
This command will execute the taper thread cutting cycle from 1 to 4 as shown in the
following diagram.
Specify the B point position for X command.

The sign of address R is specified by the direction from point B to the line that runs
through A'.
Since G92 is a modal code, the block after G92 will execute the taper thread cutting cycle
only with a cutting in command in the X-axis direction by
G92 X(U) Z(W) R F ;
X ;
X ;
PROGRAM 39
(Example)
G00 X10.0 Z-1.0;

G92 X4.6 W10.0 R-1.5 F1.0;
X4.2;
X4.0;
G00 X20.;
Cautionary points
1.As a general rule, specify the M, S and T functions, which control the cutting conditions
of the G92 cycle, in a block preceding G92. However, a block containing only T, S or M
without a movement command within the effective area of G92 is valid.
2.In case of a single block ON, the G92 cycle does not stop in the middle but stops after
completing cycles 1 to 4.
3.Threading cycle retract<Option>
If the machine is equipped with this option, pressing the FEED HOLD button during
threading will cause the program to complete thread finishing and then return
immediately to starting point P. Pressing START at starting point P will repeat the
machining that has just been performed one more time.
PROGRAM 40
If the machine is not equipped with the threading cycle retract option, threading will
continue even if the FEED HOLD button is pressed during threading and the cycle will
not stop until point C, where escape movement is completed.
Even with feed override ON, it will still be considered 100% during threading.
PROGRAM 41
FEED FUNCTION SPECIFICATION (G98, G99)
These will set the feed in mm/rev or mm/min before the feed F code is commanded.
Feed per minute (G98)

Commanding G98 will execute the following F code command in mm/min.
Feed per revolution (G99)

Commanding G99 will execute the following F code command in mm/rev.
Example烉
G99 M03 S5000;
G01 Z20.0 F0.03;
X17.0 F0.1;
M05;
Cautionary points烉
G99 mode is active when the power is turned on.
Example烉
G99 M03 S3000;
G01 Z20.0 F0.03;
X17.0 F0.1;
M05;
G01 G98 W30.0 F100;
PROGRAM 42
TAPPING CYCLE (G84.1) -----MISUBISHI
Tapping cycle act in single block烉
Tapping machining Counter-clockwise Backward

Waiting one second M03 (Spindle runs clockwise)
The format is
G84.1 Z(W) F ;
Z(W) 烉Pitch validity length
F 烉Pitch
Example烉
T0808;
M3 S1000;
G0 Z-2.;
G84.1 Z10. F1.;
NOTICE烉
When finish tapping cycle, main spindle must runs clockwise.

PROGRAM 43
(7) SUB-PROGRAM FUNCTION
Programming can be simplified if fixed command sequences or repeated patterns in the
program are written as sub-programs and then registered in the CNC memory.
Command method
ːːː ˎˎˎˎ烊
M98 Pː
Sub-program number
Number of repetitions(3-digit commands are possible)
It can be omitted for a single call. (Max.999 times)
Sub-program call
M99 Pˎˎˎˎ烊
When this is commanded at the end of a sub-program, program execution will return to
the sequence number that is specified by P in the main program.
When this is commanded in the main program, the execution will return to the sequence
number specified by P in the main program.
Cautionary points
Sub-programs can be nested up to four levels.
This is only valid in MEMORY mode; sub program calls are impossible in MDI mode.
Program flow
<Main program> <Sub-program>
To the sub-program
O2234; O3234;
N1; N1;
N2; N2;
N3 M98 P33234; N3;
N4; N4 M99;
N5; To the main program
N6 M99;
PROGRAM 44
Standard feed rate
A=carbide brazing tool
B=throw away tool (mm/rev)
Material to be cut BsBM SUM S45C SUS
Machining process
Side turning A 0.05—0.15 0.03—0.07 0.03—0.05 0.02—0.03

B 0.1—0.4 0.05—0.3 0.05—0.25 0.05—0.1
Cutting in A 0.02—0.05 0.02—0.04 0.02—0.03 0.01—0.02
B 0.04—0.08 0.03—0.06 0.02—0.05 0.02—0.04
Grooving A 0.03—0.05 0.02—0.04 0.02—0.03 0.01—0.02
B 0.05—0.08 0.05—0.15 0.05—0.1 0.03—0.05
Chamfering A 0.02—0.04 0.02—0.03 0.02—0.03 0.01—0.02
B 0.05—0.2 0.05—0.1 0.05—0.1 0.03—0.05
Boring A 0.03—0.05 0.02—0.04 0.015—0.03 0.01—0.02
B 0.05—0.15 0.05—0.1 0.05—0.07 0.03—0.05
Drilling SKH drill 0.05—0.15 0.03—0.15 0.02—0.1 0.02—0.07
Cutting-off A 0.02—0.04 0.01—0.03 0.01—0.02 0.007—0.012
B 0.05—0.1 0.05—0.07 0.03—0.05 0.03—0.05
Surface speed(m/min.)
Machining process Outside diameter cutting Inside diameter cutting Drilling
material (carbide) (carbide) (HSS)
Free cutting steel SUM 100—150 50—100 20—50

Brass BsBM 120—250 60—120 40—90
Aluminum Al 100—200 50—120 60—100
Carbon steel S45C 60—120 40—80 15—25
Stainless steel SUS 40—100 30—70 5—20
Surface speed(m/min..)x100
Main spindle speed(min-1)=
Diameter dimension(mm)xȯ
PROGRAM 45
Main spindle speed for tap and die cutting

Steel Brass
M3 x P0.5 500min-1 600min-1
M4 x P0.7 500min-1 550min-1
M5 x P0.8 450min-1 500min-1
M6 x P1.0 400min-1 500min-1
M8 x P1.25 350min-1 450min-1
M10 x P1.5 300min-1 400min-1
M12 x P1.75 300min-1 350min-1
Main spindle speed for end mill cutting

Brass Steel Stainless steel
Surface speed m/min. 15—40 10—30 5—20
Turning feed mm/tool 0.03—0.05 0.02—0.04 0.01—0.02
Main spindle speed for slotting

Brass Steel Stainless steel
Surface speed m/min. 25—50 15—30 10—15
Turning feed mm/tool 0.004—0.006 0.001—0.003 0.001—0.002
PROGRAM 46
SINGLE POINT THREADING DIMENSIONS unit:mm
Thread dia. x pitch Outside dia. Throw away tool Brazing tool
(M x P) (D) root dia.(d) tool width(W)
3.0 x 0.5 2.926 2.310 0.072
3.0 x 0.35 2.930 2.490 0.046
3.5 x 0.6 3.414 2.668 0.082
3.5 x 0.35 3.430 2.990 0.046
4.0 x 0.7 3.908 3.052 0.104
4.0 x 0.5 3.914 3.282 0.066
4.5 x 0.75 4.404 3.474 0.107
4.5 x 0.5 4.414 3.782 0.066
5.0 x 0.8 4.900 3.922 0.119
5.0 x 0.5 4.914 4.282 0.066
5.5 x 0.5 5.414 4.782 0.066
6.0 x 1.0 5.894 4.662 0.150
6.0 x 0.75 5.910 4.974 0.107
7.0 x 1.0 6.894 5.662 0.150
7.0 x 0.75 6.910 5.974 0.107
8.0 x 1.25 7.874 6.332 0.185
8.0 x 1.0 7.970 6.662 0.150
8.0 x 0.75 7.900 6.970 0.107
9.0 x 1.25 8.874 7.332 0.185
9.0 x 1.0 8.900 7.662 0.150
9.0 x 0.75 8.900 7.970 0.107
10.0 x 1.5 9.864 8.018 0.226
10.0 x 1.25 9.884 8.332 0.185
10.0 x 1.0 9.894 8.658 0.150
10.0 x 0.75 9.908 8.986 0.107
11.0 x 1.5 10.850 9.028 0.231
11.5 x 1.0 10.894 9.658 0.150
11.0 x 0.75 10.908 9.986 0.107
12.0 x 0.75 11.854 9.688 0.263
12.0 x 1.5 11.874 10.014 0.226
PROGRAM 47
unit:mm
Thread dia. x pitch Outside dia. Throw away tool Brazing tool
(M x P) (D) root dia.(d) tool width(W)
12.0 x 1.25 11.866 10.344 0.185
12.0 x 1.0 11.884 10.632 0.150
14.0 x 2.0 13.844 11.376 0.304
14.0 x 1.5 13.874 12.014 0.226
14.0 x 1.0 13.884 13.632 0.150
15.0 x 1.5 14.874 13.014 0.226
15.0 x 1.0 14.884 13.632 0.150
16.0 x 2.0 15.844 13.376 0.304
16.0 x 1.5 15.874 14.014 0.226
16.0 x 1.0 15.844 14.632 0.150
17.0 x 1.5 16.850 15.024 0.226
17.0 x 1.0 16.884 15.662 0.150
18.0 x 2.5 17.830 14.752 0.388
18.0 x 2.0 17.800 15.366 0.304
18.0 x 1.5 17.864 15.984 0.226
18.0 x 1.0 17.884 16.628 0.150
20.0 x 2.5 19.830 16.752 0.388
20.0 x 2.0 19.800 17.366 0.304
20.0 x 1.5 19.864 17.984 0.226
20.0 x 1.0 18.844 18.628 0.150
22.0 x 2.5 21.830 18.752 0.388
22.0 x 2.0 21.800 19.366 0.304
22.0 x 1.5 21.864 19.984 0.226
22.0 x 1.0 21.884 20.628 0.150
24.0 x 3.0 23.810 20.114 0.465
24.0 x 2.0 23.790 21.346 0.304
24.0 x 1.5 23.864 21.984 0.226
24.0 x 1.0 23.884 22.628 0.150
25.0 x 2.0 24.790 22.346 0.304
25.0 x 1.0 24.864 22.984 0.226
25.0 x 1.5 24.884 23.628 0.150
PROGRAM 48
TAP PREPARED HOLE DIAMETER
Thread dia. x Prepared hole Root dia. of Tread dia. x Prepared hole Root dia. of
pitch dia. male thread pitch dia. male thread
1.0 x 0.25 0.780 0.693 5.5 x 0.5 5.090 4.857
1.0 x 0.2 0.830 0.754 6.0 x 1.0 5.130 4.743
1.1 x 0.25 0.880 0.793 6.0 x 0.75 5.350 5.050
1.1 x 0.2 0.930 0.854 7.0 x 1.0 6.100 5.743
1.2 x 0.25 0.980 0.893 7.0 x 0.75 6.350 6.050
1.2 x 0.2 1.030 0.954 8.0 x 1.25 6.850 6.427
1.4 x 0.3 1.140 1.032 8.0 x 1.0 7.130 6.743
1.4 x 0.2 1.230 1.154 8.0 x 0.75 7.350 7.050
1.6 x 0.35 1.300 1.151 9.0 x 1.25 7.850 7.427
1.6 x 0.2 1.430 1.337 9.0 x 1.0 8.130 7.743
1.7 x 0.35 1.400 1.251 9.0 x 0.75 8.350 8.050
1.7 x 0.2 1.530 1.440 10.0 x 1.5 8.620 8.119
1.8 x 0.35 1.520 1.351 10.0 x 1.25 8.850 8.427
1.8 x 0.2 1.630 1.537 10.0 x 1.0 9.130 8.743
2.0 x 0.4 1.650 1.490 10.0 x 0.75 9.350 9.058
2.0 x 0.25 1.780 1.675 11.0 x 1.5 9.620 9.127
2.2 x 0.45 1.830 1.628 11.0 x 1.0 10.130 9.743
2.2 x 0.25 1.980 1.875 11.0 x 0.75 10.350 10.058
2.3 x 0.4 1.970 1.790 12.0 x 1.75 10.400 9.803
2.5 x 0.45 2.130 1.928 12.0 x 1.5 10.620 10.119
2.5 x 0.35 2.220 2.051 12.0 x 1.25 10.850 10.439
2.6 x 0.45 2.230 2.028 12.0 x 1.0 11.130 10.733
3.0 x 0.5 2.590 2.367 14.0 x 2.0 12.200 11.496
3.0 x 0.35 2.720 2.550 14.0 x 1.5 12.620 12.119
3.5 x 0.6 3.010 2.733 14.0 x 1.0 13.130 12.733
3.5 x 0.35 3.220 3.050 15.0 x 1.5 13.620 13.119
4.0 x 0.7 3.390 3.119 15.0 x 1.0 14.130 13.733
4.0 x 0.5 3.590 3.357 16.0 x 2.0 14.200 13.496
4.5 x 0.75 3.850 3.550 16.0 x 1.5 14.620 14.119
4.5 x 0.5 4.070 3.857 16.0 x 1.0 15.130 14.733
5.0 x 0.8 4.310 4.994
5.0 x 0.5 4.590 4.357
CONTENTS
III. M CODE
(1) M FUNCTOPN : MITSUBISHI M65/M70

(2) M CODE COMMAND
(3) CNC SWISS TYPE DIAMOND SERIES
WITH BAR FEEDER
M CODE 1
M CODE SERIE – DIAMOND 20CSBII / 32CSBII / 42CSBII

(1) M FUNCTION : MITSUBISHI – M65 /M70
M CODE FUNCTION REMARK
M00 PROGRAM STOP
M01 OPTIONAL STOP(USE WITH PROGRAM PANEL )
M02 PROGRAM END
M03 SPINDLE 1, 2 RUNS CW
M04 SPINDLE 1, 2 RUNS CCW
M05 SPINDLE 1, 2 STOP / FEED STOP / COOLANT STOP
M06 PART COUNTER
M07 PART CONVEYER ON
M08 COOLANT ON
M09 COOLANT OFF
M12 When spindle synchronism, confirm both spindle same
speed
M13 SPINDLE 1, 2 RUNS CW /COOLANT ON
M14 SPINDLE 1, 2 RUNS CCW /COOLANT ON
M15 SINGLE BLOCK / DELETE ON
M16 SINGLE BLOCK / DELETE OFF
M21 CHUCK OPEN
M22 CHUCK CLOSE
M24 AIR BLOW ON (A)
M25 AIR BLOW OFF (A)
M28 EJECTION PART (when sub-spindle chuck open )
M30 PROGRAM END
M34 System 1 of chuck open (connect with bar feeder)
M35 System 1 of chuck close (connect with bar feeder)
M38 System 2 of sub-spindle controlled ( slow ) rotation ON
M39 System 2 of sub-spindle controlled ( slow ) rotation
OFF
M46 CS AXIS FULL BRAKE ON ( ENTER CS AXIS )
M47 CS AXIS HALF BRAKE ON ( ENTER CS AXIS )
M48 CS AXIS OFF (HALF / FULL BRAKE)
M50 The system 1, 2 of Z axis synchronized chasing ON
M51 The system 1, 2 of Z axis synchronized chasing OFF
M54 ENTER CS AXIS
M55 EXIT CS AXIS
M63 CHIP CONVEYER CW ON
M64 CHIP CONVEYER CW OFF
M CODE 2
ʳ M CODE SERIE – DIAMOND 20CSBII / 32CSBII / 42CSBII
(2) M FUNCTION : MITSUBISHI – M65 / M70
M70 AIR BLOW ON (B)
M71 AIR BLOW OFF (B)
M84 Bar feeder backward to allow changing bars
M85 Bar feeder stop pushing ON (operate with long bar)
M86 Bar feeder stop pushing OFF (operate with long bar)
M87 PART OFF DETECTIVE SENSOR
M98 CALL SUB-PROGRAM
M99 PROGRAM RECYCLE
M103 The 3, 4 spindle CW ( driven tool)
M104 The 3, 4 spindle CCW ( driven tool)
M105 The 3, 4 spindle STOP ( driven tool)
M113 The 3, 4 spindle CW / coolant ON ( driven tool )
M114 The 3, 4 spindle CCW / coolant ON ( driven tool )
M CODE 3
M CODE SERIE – DIAMOND 12CSBIII / 16CSBIII / 20CSBIII

1. M FUNCTION : MITSUBISHI – M70------------------- 9/20/2012
M00 PROGRAM STOP S1 , S2
M01 OPTIONAL STOP(USE WITH PROGRAM PANEL ) S1 , S2
M02 PROGRAM END S1 , S2
M03 SPINDLE 1, 2 RUNS CW S1 , S2
M04 SPINDLE 1, 2 RUNS CCW S1 , S2
M05 SPINDLE 1, 2 STOP / FEED STOP / COOLANT STOP S1 , S2
M06 PART COUNTER S1 , S2
M07 PART CONVEYER ON S1 , S2
M08 COOLANT ON S1 , S2
M09 COOLANT OFF S1 , S2
M12 When spindle synchronism, confirm both spindle same S1 , S2
speed
M13 SPINDLE 1, 2 RUNS CW /COOLANT ON S1 , S2
M14 SPINDLE 1, 2 RUNS CCW /COOLANT ON S1 , S2
M15 SINGLE BLOCK / DELETE ON S1 , S2
M16 SINGLE BLOCK / DELETE OFF S1 , S2
M19 SPINDLE ORIENTATION ON S1 , S2
M20 SPINDLE ORIENTATION OFF S1 , S2
M21 CHUCK OPEN S1 , S2
M22 CHUCK CLOSE S1 , S2
M24 AIR BLOW ON ( SPACE ) S1 , S2
M25 AIR BLOW OFF ( SPACE) S1 , S2
M26 PART CATCHER ON ( SPACE ) S1 , S2
M27 PART CATACHER OFF ( SPACE ) S1 , S2
M28 EJECTION PART (when sub-spindle chuck open ) S2
M30 PROGRAM END S1
M34 System 1 of chuck open (connect with bar feeder) S1
M35 System 1 of chuck close (connect with bar feeder) S1
M38 System 2 of sub-spindle controlled ( slow ) rotation ON S2
M39 System 2 of sub-spindle controlled ( slow ) rotation S2
OFF
M41 Spindle multi-orientation ON S1 ,
S2 (space)
M42 CHAMFERING ON S1 , S2
M43 ERROR DETECT ON S1 , S2
M44 CHANFERING ON + ERROR DETECT ON S1 , S2
M45 CHANFERING ON + ERROR DETECT OFF S1 , S2
M CODE 4
M CODE SERIE – DIAMOND 12CSBIII / 16CSBIII / 20CSBIII

1. M FUNCTION : MITSUBISHI – M70 ------------------ 9/20/2012
M46 FULL BRAKE ON S1 , S2
M48 FULL BRAKE OFF S1 , S2
M54 SPINDLE ORIENTATION BY C AXIS ON S1 , S2
M55 SPINDLE ORIENTATION BY C AXIS OFF S1 , S2
M63 CHIP CONVEYER CW ON S1 , S2
M64 CHIP CONVEYER CW OFF S1 , S2
M70 AIR BLOW ON S1 or S2
M71 AIR BLOW OFF S1 or S2
M72 AIR BLOW ON ( SPACE ) S1 , S2
M73 AIR BLOW OFF ( SPACE ) S1 , S2
M84 Bar feeder backward to allow changing bars S1
M85 Bar feeder stop pushing ON (operate with long bar) S1
M86 Bar feeder stop pushing OFF (operate with long bar) S1
M87 PART OFF DETECTIVE SENSOR S1
M98 CALL SUB-PROGRAM S1
M99 PROGRAM RECYCLE S1
M103 The 3, 4 spindle CW ( driven tool) S1 , S2
M104 The 3, 4 spindle CCW ( driven tool) S1 , S2
M105 The 3, 4 spindle STOP ( driven tool) S1 , S2
M113 The 3, 4 spindle CW / coolant ON ( driven tool ) S1 , S2
M114 The 3, 4 spindle CCW / coolant ON ( driven tool ) S1 , S2
M CODE 5
(2) M CODE COMMAND
PROGRAM STOP COMMAND
M00: Program stop

Commanding M00 during automatic operation will stop execution of the program
after completion of its block. Pressing the START button will restart automatic
operation. When the program is stopped with M00, the main spindle will stop turning.
However, if the "ROTATE SPINDLE AT M00" of the keep relay conversational
setting display is set to YES, the main spindle will remain turning.
OPTIONAL STOP COMMAND
M01: Optional stop

When the "OPT. STOP" switch is ON, the machine will stop at position where the
M01 code is executed during automatic operation. Pressing M01 then pressing
START button will restart automatic operation.
MAIN SPINDLE ROTATION COMMANDS
M03: Spindle 1, 2 forward rotation

This command rotates the spindle in the forward direction.
The coolant oil is discharged .
( M08 CODE FOR COOLANT ON or M13 CODE FOR SPINDLE 1 , 2
FORWARD ROTATION AND COOLANT ON)
M04: Spindle 1, 2 reverse rotation

This command rotates the spindle in the reverse direction.
The coolant oil is discharged .
( M08 CODE FOR COOLANT ON or M14 CODE FOR SPINDLE 1 , 2
FORWARD ROTATION AND COOLANT ON)
M05: Spindle 1, 2 stop

This command stops rotation of the main spindle .
The coolant oil is stopped after 3 seconds.
( IF USE M08 CODE FOR COOLANT ON PLEASE ADDED M09 CODE
FOR COOLANT OFF)
M CODE 6
MAIN SPINDLE CHUCK OPEN / CLOSE COMMANDS

M34: Main spindle chuck “OPEN”
This commands opens the chuck, the “OPEN / CLOSE” lamp on the operation
panel will light.
M35: Main spindle chuck “CLOSE”

This commands close the chuck, the “OPEN / CLOSE” lamp on the operation
panel will unlight.
LONG WORKPIECE CLAMPING DEVICE

M85: Long workpiece clamping device ON and bar feeder push OFF
Don’t order command during main spindle rotary, order M05 before command.
M86: Long workpiece clamping device OFF and bar feeder push ON
PART OFF DETECTIVE SENSOR “ON” COMMAND

M87: Part off detective sensor “ON”
According to the action of hydraulic cylinder to detective the cutting tools break or
not.
END OF PROGRAM COMMANDS

M30: End of program
The command finished automatic operation and stop the machine.
SUB-PROGRAM CALL COMMAND

M98: Sub-program call
The command M98 p0000; calls the sub-program.
END OF PROGRAM COMMAND

M99: Program recycle
This command is placed at the end of the main program and the sub-program.
When executed in the main program, the main program returns to its start; when
executed in the sub-program, program execution returns to the main program.
M CODE 7
(3) CNC SWISS TYPE DIAMOND SERIES WITH BAR FEEDER
1: BAR END + M34 CANCEL SINGLE BLOCK FUNCTION
2: INTO SUB-PROGRAM OF CHANGED BAR, Z AXIS RETURN TO

WORKPICE RETREAT TO BUSH POSITION, THEN EXECUTE M84
COMMAND TO ALLOW TO CHANGE BAR OF BAR FEEDER
3: M85 CANCEL PRESS OF PUSH BAR
4: M86 CONTINUE PRESS OF PUSH BAR
5: EXECUTE 2 SECTION DELIVER BAR, WHEN FIRST SECTION ALREADY

DELIVER BAR, NEED TO EXECUTE M85 COMMAND TO CANCEL
PRESS OF PUSH BAR, CHUCK OPEN TO LET Z AXIS RETURN TO
SECOND SECTION, CHUCK CLAMP THEN EXECUTE M86
6: WHEN WANT TO ON-LINE WITH BAR FEEDER THAT

“PLC/SW # 7 AUTO BARFEED” , MUST BE HIGHLIGHT
7: WHEN NC WANT TO EXECUTE PROGRAM, MUST SET IN

AUTO MODE OF BAR FEEDER. OTHERWISE PRESS CYCLE
START ON THE NC WILL GET ALARM
“ PLEASE BARFEED SET IN AUTO MODE”
CONTENTS
IV.OPERATION PANEL
(1) DIAGRAM OF CNC OPERATION PANEL

(2) EXPLANATION OF OPERATION PANEL
(3) MITSUBISHI OPERATION PANEL-M65
(4) EXPLANATION OF CNC OPERATION PANEL
(5) MITSUBISHI OPERATION PANEL-M70
OPERATION PANELʳ ʳ 1
( 1 ) OPERATION PANEL 1
ʳʳ OPERATION PANEL 2
( 2 )EXPLANATION OF OPERATION PANEL
2.1 OPERATION PANEL
1 2 3 4 5 6 7 8 9 10 11
1 Light of origin-X1 axis

2 Light of origin-Z1 axis
3 Light of origin-Y1 axis
4 Light of origin-C1 axis
5 Light of origin-X2 axis
6 Light of origin-Z2 axis
7 Light of chuck switch for system 1
8 Light of chuck switch for system 2
9 Light of alarm
10 Light of insufficient slide oil
11 Light of wrong parameter and setting
2.2 SELECT THE AXIS DIRECTION
To choose the X, Z, Y, C axis

direction to original point.
At JOG mode, press these buttons to decide direction

of movement; middle button is rapid speed button.
2.3 SPINDLE BUTTON
To operate spindle running at CCW /

CW direction and stop spindle.
2.4 MACHINE LOCK

When this button is pressed , program
can be run w/o moving two axes.
2.5 DRY RUN

Slide-way moves at the speed
decided by JOG FEEDRATE
SWITCH.
2.6 M01 STOP

If this button is on, program will stop when
M01 code is read. Program will restart by
pressing cycle start button.
2.7 THE $1 & $2 EXCHANGE
To exchange the panel screen $1 system /

$2 system
2.8 SINGLE BLOCK
When this button is on, program will be

executed block by block in auto mode.
2.9 $1 & $2 BLOCK DELETE
A block has “/” at beginning

will be ignored.
2.10 WORKING LIGHT
2.11 $1 or $2 CHUCK OPEN / CLOSE
Chuck can be open / close by pressing this button.

When button is “flash” , that means chuck is at
un-clamp mode.
2.14 COOLANT DEVICE SWITCH
Left side is by hand on, right side is

auto on.
2.15 DOOR INTERLOCK
For the auto door, when the key turn

to right, then door interlock enable;
when turn to left, then door interlock
disable.
2.16 RAPID FEEDRATE SWITCH
Rapid speed can be changed

from 12.5%-100% by this
button.
2.17 JOG FEEDRATE SWITCH
Feedrate at JOG mode is decided

by this switch, from 0-150mm/min.
2.19 CYCLE START & CYCLE STOP
Press left button to start the program

by auto.
Press right button to stop the program
by auto.
2.20 MODE SELECT
Using this switch to select the mode

of machine operation.
2.20-1 EDIT
EDIT : Using this switch to edit program.
2.20-2 AUTO
AUTO : Using this switch to run the selected program.

2.20-3 MDI
MDI : Manual Data Input ( edit short program)
2.20-4 JOG
At this mode, machine can be
moved by pressing direction buttons
below mode switch Speed of JOG
is controlled by speed switch at
right-up corner, from 0-150
mm/min.
*At JOG mode, you still can run machine at rapid speed, press rapid button as below, machine
moves at rapid speed which can be controlled by rapid speed switch from 12.5% to 100%.
2.20-5 HANDLE
At this mode, machine can be moved

by handle wheel, direction is decided
by X/Z.
At this mode, machine can be

moved by handle wheel, direction is
decided by X/Z buttons below; ͪ1
means 0.001 mm for every step on
wheel; ͪ10 means 0.01mm;
X 100 means 0.1 mm
2.20-6 ZERO RETURN
Select this mode to move two axes

to machine home position, speed is
rapid speed.
2.21TO CHOOSE THE $1 OR & $2 EXCHANGE
To exchange the panel screen $1

system / $2 system
2.22MERGENCY STOP
By pressing this button,

machine will be stop at once.
Release this button and do
“zero return” again, can restart
the machine.
2.23 CHIP CONVEYOR
To start chip conveyor forward /

stop / backward.
2.24 LOCK THE PROGRAM AND FUNCTION
2.25 . HANDLE WHEEL
Use handle wheel to move axes

direction.
OPERATION PANEL 9
(3) MITSUBISHI OPERATION PANEL ---- M65
3.1 Layout of keys on setting and display unit

OPERATION PANEL 10
3-2.SCREEN TRANSITION DIAGRAM (LATHE SYSTEM)

OPERATION PANEL 11
OPERATION PANEL 12
(4) EXPLANATION OF CNC OPERATION PANEL
Address/data keys
These keys are used to write all the alphabet and numeric values, including MDI
commands, tool offset amount, settings and parameters.
Function keys
These keys select functions that control display and writing. There are 6 keys. Pressing
one will activate its function.
POS : Position key
This key is used to display the current position of each axis.
By pressing the soft key [ABS], [REL] or [ALL], each screen can be displayed.
PROG : Program key

This key is used (1) in EDIT mode for the editing and display of programs in
memory, (2) in MDI mode for the input and display of MDI data and (3) in MEMORY
operation for the display of programs and commanded values during execution.
OFFSET SETTING : key

This is used to set or display the offset amount, macro variable and setting
parameters.
SYSTEM : key
This is selected to display the status of the input/output signal or to display and
write parameters.
MESSAGE : key
This is selected to display alarms and operator messages.
CUSTOM : key
This display the CSL series custom screen.
SHIFT : key
To input characters on the lower right corner of address/dates, press this SHIFT
key first.
OPERATION PANEL 13
CANCEL : key
This key is used when letters or numerals input with key on the lower left of
LCD screen are to be deleted.
INPUT : key
This is used to input parameter, offset and other data. It is also used to start input
of I/O equipment.
3. Program editing keys

These keys are used to edit the program stored in memory.
DELETE : key
This key is used to delete the data in memory.
INSERT : key
This key is used to insert data into memory.
ALTER : key
This key is used to alter the data in memory.
HELP : key
This is used to check alarm data, operating method and parameter number index,
etc.
RESET : key
This key is used to reset the CNC. Pressing the RESET key will execute the
following:
( a ) Movement command cancel
( b ) Buffer clear
( c ) Alarm release if the cause has been eliminated
Cursor key :
These keys are used to move the cursor mark up or down on the LCD screen.
The cursor will move down when press the key , up when press the key ,
forward on the program when the key and backward on the program
when press the key
OPERATION PANEL 14
PAGE : key
This is used to display the next or previous page, taking the LCD screen display
as one page. Pressing the key will display the next page, and pressing the
key will display the previous page.
Soft keys :
These keys can execute various functions depending on application. The
available functions will be displayed at the extreme bottom of the LCD screen.
Left soft key

This is used to return to the initial condition (condition when the
function key was pressed) if a function has been activated by
another soft key.
Right soft key

This key will display other undisplayed functions.
OPERATION PANEL 15
Program number search
Method 1
(1) Set the MODE SELECT to "MEMORY" OR "EDIT".
(2) Press PROG .
(3) Press address O .
(4) Key in the program number to be searched.
(5) Press the CURRSOR Ц key.
(6) After completion of the search, the program number that has been searched will
be displayed on the upper right of the LCD screen.
Method 2
(1) Set the MODE SELECT switch to "MEMORY" or "EDIT".
(2) Press PROG .
(3) Press the soft key [ OPRT ].
(4) Press the soft key [ O SRH ].
(5) Repeat steps [ O SRH ] until the required program number is displayed.
Method 3
(2) Press PROG .
(3) Key in the program number to be searched.
(4) Press the soft key [ O SRH ].
Sequence number search

(2) Press PROG .
(3) Press address N .
(4) Key in the sequence number to be searched.
(5) Press CURSOR Ц or press the soft key [ N SRH ].
OPERATION PANEL 16
PROGRAM INPUT (REGISTERING IN MEMORY)
Registration of program to memory with MDI

(1) Set the MODE SELECT switch to "EDIT".
(2) Press PROG .
(3) Press O , program number, INSRT , EOB and INSRT .
The above steps will register the program number. Then register the program
word-by-word in memory.
Address Date Address Date ……… EOB INSRT
Registration from external I/O device to memory

Always turn the CNC power OFF before inserting or removing the connection cable from
the external I/O device to the RS-232C port.

(2) Press PROG .
(3) Press soft key [ OPRT ].
(4) Press soft key and soft key [ READ ].
(5) Execute the data transfer from the external I/O device.
(6) Press soft key [ EXEC ].
"INPUT" will flicker on the bottom right of the screen while the program is being
input.
NOTICE
1. Attempting to register a program number that has already been registered will cause
display of alarm "073".
2. If the number of registered programs should exceed "63", alarm "072" will be
triggered.
OPERATION PANEL 17
PROGRAM EDIT
The edit mode can be used to register a program in memory or change the contents of a
program already registered in memory by MDI operation
(2) Press PROG .
(3) Search for the word to be changed.
By scanning method
By word search method
(4) Edit the program, such as changing, inserting or deleting words.
Word insert ( INSRT)
a. Search or scan for the word just before the insertion.
b. Input the address and data.
c. Press INSRT .
Word change (ALTER)

a. Search or scan for the word to be changed.
b. Input the address and data.
c. Press ALTER .
Delete (DELET)
(A) Word delete
a. Search or scan for the word to be deleted.
b. Press DELET .
(B) Deletion to EOB

N01 M03 S1000;
Pressing EOB and DELET in sequence at the currently searched word
"N01" will delete everything to EOB and place the cursor beneath N in the next
block.
( C ) Deletion of several blocks

N01 M03 S1000;
N02 M34;
N03 G00 Z0;
N04 M35;
N05 G00 Z-0.2
OPERATION PANEL 18
The following command will delete all the blocks from the currently searched word
"N02" to the specified sequence number.
Key in Address N 0 4 and then press DELET . Blocks N02,N03 and N04 will
be deleted and the cursor will move to N05.
(D) Deletion of a single program

a. Set the MODE SELECT switch to "EDIT".
b. Press PROG .
c. Press address O .
d. Key in the program number.
e. Press DELET to delete the program whose number was selected in step 4.
(E) Deletion of all programs

a. Set the MODE SELECT switch to "EDIT".
b. Press PROG .
c. Press address O .
d. Key in - 9 9 9 9 .
e. Press DELET to delete all currently recorded programs.
OPERATION PANEL 19
(5) MITSUBISHI OPERATION PANEL ---- M70
OPERATION PANEL 20
OPERATION PANEL 21
OPERATION PANEL 22
OPERATION PANEL 23
OPERATION PANEL 24
OPERATION PANEL 25
OPERATION PANEL 26
OPERATION PANEL 27
OPERATION PANEL 28
OPERATION PANEL 29
OPERATION PANEL 30
OPERATION PANEL 31
CONTENTS
V.OPERATION
(1) BEFORE TURNING ON THE POWER

(2) TURN ON / OFF THE MACHINE
(3) MITSUBISHI SUB-PROGRAM
(4) PROGRAM EXAMPLE
OPERATION 1
(1) BEFORE TURNING ON THE POWER
CAUTION :
1) Completely remove the rust preventive coating from the slideways.
CAUTION :
2) Make sure that all bolts are tightened securely.
CAUTION :
3) Make sure that the X-axis servo motor connector is tightened securely.
CAUTION :
4) Make sure that the Z-axis servo motor connector is tightened securely.
CAUTION :
5) Make sure that hydraulic pipe joints are tightened securely.
CAUTION :
6) Make sure all desiccant must be removed completely.
Connecting the power cable

DANGER : Electrical work should be carried out only be authorized electrical engineers.
Procedrue:
(1) Connect the power cable from the shop power distribution board to terminal blocks
L1 , L2 and L3 of main switch.
NOTE : 1) Check the input power supply.
2) Check the phases.
(2) Connect the ground cable to terminal block PE in electrical cabinet to ground the
machine.
NOTE : Check grounding resistance.
OPERATION 2
(2) TURN ON / OFF THE MACHINE
1. Turning ON the machine :
< Procedureʳ Ї
1 Turn the “ POWER “ switch ON
2. Turn the “ MAIN “ switch ON
3. Turn the “ EMG. STOP “ button to right side then release it
( Turn on the “ EMG. STOP “ button after displayed on the CRT screen)
4. Turn on the BAR FEEDER power
5. “ MODE SELECT “ turn to “ ZERO RETURN “ Then ZERO RETURN by axis
way (Z1, X1, Y1)
6. Moving the Z axis to the cutting zero point then close the CHUCK
7. The BAR FEEDER connecting with lathe
8. “ MODE SELECT “ turn to “ MEMORY “
9. Check the program correct or not
10. Press the “ CYCLE START “ button (Green on the panel)
2. Turning OFF the machine :
< Procedureʳ Ї
1 Press “ M01 “ button ( After the LATHE stop all actions)
2. Turn off the BAR FEEDER
3. Open the CHUCK
4. Press the “ EMG. STOP “ button
5. Turn off the “ MAIN “ switch
6. Turn off the “ POWER “ switch OFF
OPERATION 3
(3) MITSUBISHI SUB-PROGRAM
3-1 SUB-PROGRAM NO. O 5000
G43.1
T0101
G0 G99 Y0.
X35.
S1=2500 M13
G1 X-1.5 F0.04
M5
M87
M99
OPERATION 4
M35
G4 X1.
G0 X35.
G98 G1 W-50. F1000
M34.
G4 X1.
M84
M35
G4 X1.
M35
G4 X1.
G98 G1 W50. F1000
S1=2500 M13
T0101.
G0 G99 Y0.
X35.
G1 X-1.5 F0.04
M5
M87
M34
G4 X1.
G0 Z-0.1
M35
G4 X1.
G0 X35. Z-1.
M15
M99
OPERATION 5
M34
G4 X1.
/ M98 P5001
T0101
G0 G99 Z-01
G4 X0.2
M35
G43.1
S1=2500 M13
G0 X35. Z-1.
M99
OPERATION 6
(4) MULTI-FUNCTION MACHINING PROGRAM EXAMPLE

PROGRAM EXAMPLE-DIAGRAM OF MITSUBISHI M65 / M70
OPERATION 7
PROGRAM EXAMPLE – THE SYSTEM 1

OPERATION 8
OPERATION 9
OPERATION 10
OPERATION 11
OPERATION 12
OPERATION 13
PROGRAM EXAMPLE – THE SYSTEM 2 ( SUB-SPINDLE )

OPERATION 14
OPERATION 15
OPERATION 16
CONTENTS
VI. MAINTENANCE
(1) EXCHANGE GUIDE BUSH , COLLET, LIVE

BUSHING AND ROUGH MATERIAL
BUSHING
(2) RECOMMENDATION AND MANAGEMENT
OF THE OILS
MAINTENANCE 1
(1) EXCHANGE GUIDE BUSH , COLLET , LIVE BUSHING AND ROUGH
MATERIAL BUSHING
NOTICE ITEMS:
1. Please prepare ͝20mm colletǵguide bush and dia. 20mm x length 200mm test
bar ( the bar must be grinded )
2. Please clean the casting of where want to put live bushing Ǵthere cannot have
any chip .
A. Exchange Guide bush and ColletΚ

1. Put guide bush inside live bushing and adjust the tension of it.
2. Put collet inside nut and adjust the tension of it.
3. Move spindle forward as below:
Nut
4. Put bar inside spindle

MAINTENANCE 2
5. Lock 4 screws but not tight
4 screws
Living bushing
Stretch bar out 10mm
6. Stretch bar out 10mm

7. Set S1=10rpmΔmake live bushing turn and correct.
8. Then lock 4 screws tight.
B. Taking apart Live Bushing
1. First, taking apart the nut and the collet, middle sleeve which are inside nut.
2. Second, taking apart the live bushing
3. Third, taking apart bushing belt
Belt
Nut Collet Middle sleeve Live bushing
MAINTENANCE 3
Oil hole—Live bushing
C. Put Rought Material Bushing on (No bushing belt)
1. Please put the middle sleeve and nut on first.

2. Then put rough material bushing.
Rough
material
bushing
MAINTENANCE 4
3. Please make the oil hole face down, when putting rough material bushing on.
Oil hole— face down
Plane surface—face up -
4. After putting rough material bushing on, put 4 screws untight.

5. Stretch spindle to make the front-end of nut and the orifice of rough material bushing on the
straight.
The orifice of rough material bushing
The front-end of nut
6. Set S1=10rpm , make rough material bushing turn and correct.

MAINTENANCE 5
7. Then lock 4 screws tight.
Nut Collet Middle sleeve Rough material bushing

MAINTENANCE 6
(2) RECOMMENDATION AND MANAGEMENT OF THE OILS ------1
1. SLIDEWAY LUBRICATING OIL Κ 46 OR 68
2. COOLANT OIL Κ
MATERIAL OF BRESS ------------------ SPINDLE OIL M12
MATERIAL OF STAINLESS ------------ SPINDLE OIL10 + M12
(rate 1 : 10 or 1 : 20)
MATERIAL OF OTHERS ---------------- SPINDLE OIL 10 + M12
(rate 1 : 10 or 1 : 20)
3. HYDRAULIC OILΚISO VG32 or AW68
4. GREASE-MOUTH Κ NLGI 3
MAINTENANCE 7
(2) RECOMMENDED AND MANAGEMENT OF THE OILS ------2
ࠌ‫ش‬ई঴৬ᤜ֗࿯ईጥ෻ : Recommendation and Management of the oils
ᑮᄶរ ၗઌၞ࿯໢ց ईᚘ໢ց ़ᚘ໢ց ‫ܐ‬থᖲ໢ց ໂု

Lubricating Axis drive unit Hydraulic Pneumatic Cooler unit Remark
Point unit unit
፹ທ೸
Manufacturer
խഏ‫ف‬ई R68 R32 R32 ௽్ᙍ՗ई
CPC R12
ቯኔ‫ڍ‬ MANGA BD HYSPIN HYSPIN HYSPIN
CASTROL 68 AWS 32 AWS 32 AWS 32
ભ‫ݗ‬ VACTRA oil DTE oil DTE oil lighet DTE oil lighet
MOBIL NO.2 lighet Teresso 32 Teresso 32
Teresso 32
ླྀྨ TONNAOIL Terrus oil Terrus oil Terrus oil
SHELL T68 C32 C32 C32
រᛀ 8 56 8 56
Check (hr)
ᇖ࿯ Insufficient Insufficient Insufficient Insufficient
Supply (hr)
ٌང 5000 5000
Exchange (hr)
ᜰࠏ : Example
ቯኔ‫ڍ‬ CASTROL : ईࢤ֊চईߓ٨ For cutting oil
ILOCUT 481 : ‫܅‬ጙᙓ Low-carbon steelΕᎭ‫ٽ‬८ Copper alloyΕᔱ‫ٽ‬८ Aluminum alloy
ILOCUT 603 : ೏ጙᙓ High-carbon steelΕ‫܅‬ጙᙓ Low-carbon steelΕ

ᦷᥳ Cast ironΕ‫ٽ‬८ᙓ Alloy steel
ILOCUT 333ST2 : ೏᠛‫ٽ‬८ High-nickel alloyΕլ᤬ᙓ Stainless steel

CONTENTS
VII. APPENDIX
(1) PLC SWITCH LIST ----M65 --- II series

----M70 --- II series
----M70 --- III series
(2) ALARM LIST -------------------- II series
-------------------- III series
(3) HOW DIFFERENCES BETWEEN FIXED
BUSHING, LIVE BUSHING AND ROUDH
MATERIAL BUSHING
(4) TOOLING SYSTEM
(5) HOW TO TRANSFER DATA TO A MEMORY
CARD ------------------------ MITSUBISHI 70
(6) M CODE with FANUC 0I TD --------- II series
(7) Alarm Message with FANUC 0I TD --- II series
APPENDIX 1
(1) PLC SWITCH LIST---------Diamond II series ----- MITSUBISHI 65
1.DOOR SW. CANCEL Cancel door switch

2.PARTS BARRI.CAN. Cancel barricade of part catcher
3. @ LUB SEN REV. $2 Detective signal of lubricant was
reverse
4. @ CHK SEN CANC Cancel the detective switch of chuck
clamp on sub-spindle
5. SP INCH IN MAN Spindle in manual mode that by
inch mode
6. ENC ABS.ON Servo motor enclosed is absolute
motor
7. AUTO BARFEED On-line with bar feeder
8. PARTS SEN F. Part catcher sensor in the forward
9.COUNTER CANCEL Part counter cancel
10.$CHK SEN CANC Cancel the detective switch of chuck
clamp on main spindle
11.TOOL LIFE CAN. Cancel tool life
12.WA. FL. CK. Enable of water flow switch
13.PARTS CK TYPE2 When command M87, it doesn’t be
limited by spindle rotary
14.$ LUB REV $1 Detective signal of lubricant was
reverse
15.MST LOCK Omit command M,S,T
16.@ SP LK SEN CAN Cancel the detective sensor of lock
on sub-spindle
17.OP. PAN. TYPE2 Cancel the function of CE panel
18.SINGLE COOL Machine use single coolant motor to
control two electromagnetic valve
19.CHUCK REV. Setting reverse of Chuck’s jaw
20.M34 SPRUN Executed M34 command that
spindle turning by inch speed
21.SP OV2 Spindle speed percentage switch
decoding pattern ҈
22.WORK LAMP P-ON The working lamp on/off will
depend on power on/off
23.AUTO POWER OFF Auto power off enable
24.CF AXIS DISABLE Cancel the function of CF axis
25.$ SP LK.SEN CAN Cancel the detective sensor of lock
on main spindle
26. B AXIS ENABLE The bevel /mill spindle enable
27. ZERO SPEED CL. Not check the main spindle zero
speed
APPENDIX 2
PLC SWITCH LIST-------Diamond II series --------MITSUBISHI M70
1.door sw cancel Cancel door switch

2.pars barri.can Cancel barricade of part catcher
3.@ lub sen rev $2 Detective signal of lubricant was reverse
4.@ chk sen canc $2 Cancel the detective switch of chuck clamp on
sub-spindle
5.sp inch in man Spindle in manual mode that by inch mode
6.enc abs on Servo motor enclosed is absolute motor
7.auto barfeed On-line with bar feeder
8.pars sen f Part catcher sensor in the forward
9.conuter cancel Part counter cancel
10.$ chk sen canc $1 Cancel the detective switch of chuck clamp on main
spindle
11.tool life can Cancel tool life
12.wa.fl ck Enable of water flow switch
13.pars ck type 2 When command M87, it doesn’t be limited by spindle
rotary
14.$ lub rev $1 Detective single of lubricant was reverse
15.mst lock Omit command M,S,T
16.@sp lk.sen can $2 Cancel the detective sensor of lock on sub-spindle
17.op.pan.type 2 Cancel the function of CE panel
18.single cool. Machine use single coolant motor to control two
electromagnetic valve
19.$ chuck rev $1 Setting reverse of Chuck’s jaw
20.M34 sprun Executed M34 command that spindle turning by inch
speed
21.@ with cool 2 $2 Coolant for system 2
22.work-lamp p-on The working lamp on/off will depend on power on/off
23.auto power off Auto power off enable
24.injecter type2 Ejection by type 2
25.$sp lk.sen can $1 Cancel the detective sensor of lock on main spindle
26.space space
27.zero speed cl. Not check the main spindle zero speed
28.part catch ena Part catcher enable
29.with 32csb cro Cross driven tool holder by type 2
APPENDIX 3
PLC SWITCH LIST-------- Diamond III series --------- MITSUBISHI M70
1.door switch cancel Cancel door switch

2.pars barrier cancel Cancel barricade of part catcher
3.space space
4.S2 chuck sensor S2 Cancel the detective switch of chuck clamp on
cancel sub-spindle
5.spindle inch in manual Spindle in manual mode that by inch mode
6.encoder absolution on Servo motor enclosed is absolute motor
7.auto barfeed On-line with bar feeder
8.pars sensor front Part catcher sensor in the forward
9.conuter cancel Part counter cancel
10.S1 chuck sensor S1 Cancel the detective switch of chuck clamp on main
cancel spindle
11.tool life cancel Cancel tool life
12.water flow check Enable of water flow switch
13.pars check type 2 When command M87, it doesn’t be limited by spindle
rotary
14.lub signal reverse Detective single of lubricant was reverse
15.mst lock Omit command M,S,T
16.S2 lock sensor cancel S2 Cancel the detective sensor of lock on sub-spindle
17.operater paneltype 2 Cancel the function of CE panel
18.single cool. Machine use single coolant motor to control two
electromagnetic valve
19.S1 chuck reverse S1 Setting reverse of Chuck’s jaw
20.@ with cool Coolant for system 2
21.work lamp P-ON The working lamp on/off will depend on power on/off
22.auto power off Auto power off enable
23.injecter type2 Ejection by type 2
24. S1 lock sensor S1 Cancel the detective sensor of lock on main spindle
cancel
25.space space
26. S1 zero speed signal S1 Not check the main spindle zero speed
cancel
27.part catch enable Part catcher enable
29.with 32csb cross bass Cross driven tool holder by type 2
APPENDIX 4
( 2 ) ALARM LIST ---------- Diamond II series
0: HYDRAULIC MOTOR OVER LOAD XA

1: LOW PRESSURE XB
2: BAR FEEDER ALARM X35
3: $ LUB. LOW LEVEL (first system)
4: $X – O.T
5: $X + O.T.
6: $Z – O.T
7: $Z + O.T.
8. $ COOLANT MOTOR OVERLOAD X9(first system)
9 : BAR END X37
10 : PLEASE CHUCK CLOSE(first spindle)
11: CF AXIS IN CLAMP
12: PLEASE DOOR CLOSE
13: TOOL LOAD OVER (first system)
14: PARTS CATCHER FAULT
15: PLEASE SPINDLE STOP(first spindle)
16: @ SPINDLE LOCK FAULT $1 (second spindle)
17: TOOL LIFE OVER (first system)
18: NO. OF WORK MACHINING OVER(first system)
19: $ R-UNIT 2 OVER HEAT X7(first spindle)
20: $ M CODE TIME OUT
21: $ R-UNIT 1 OVER HEAT XE(third spindle)
22: @LUB LOW LEVEL (second system)
23: $Y + O.T
24: $Y - O.T.
25: $ WATER FLOW CHECK FAULT X6(first system)
26: PARTS BROKE CHECK SENSOR FAULT
27: PLEASE BAR FEED SET IN AUTO MODE
28:PART CATCHER IN BARRIER
29: 1st SPINDLE SPEED DETECT
30: PARTS CONVEYOR OVER LOAD X14
31: PUSH PARTS CHECK SENSOR FAULT
32: @ R-UNIT 2 OVER HEAT X3D (second spindle)
33: @ PLEASE SPINDLE STOP (second system)
34: @WATER FLOW FAULT (second system)
35: @ TOOL LIFE OVER(second system)
36: @ NO. OF WORK MACHINING OVER(second system)
37: $ TOOL LOAD OVER(first system)
38: SUB PANEL A SENSOR FAULT
39: SUB PANEL B SENSOR FAULT
APPENDIX 5
( 2 ) ALARM LIST --------- Diamond II series
40: $ REVL. TOOL AMP. ALARM X35 (first system)

41: @ REVOL. TOOL A AMP. ALARM X27 (second system)
42: @ REVOL. TOOL B AMP. ALARM X2D (second system)
43: @ PLEASE CHUCK CLOSE (second spindle)
44: @ Z O.T (second system)
45: @ X O.T (second system)
46: @ COOL OVER LOAD (second system)
47: PLEASE SUB PANEL B RETRACT
48. Y AXIS IN SUB PANEL B BARRIER
49 : @ PLEASE CHUCK OPEN (second spindle)
50 : PLEASE KEY SWITCH SELECT TO AUTO
51: @ PLEASE RELAX SPINDLE LOCK (second spindle)
52: $ SPINDLE LOCK SENSOR FAULT X8 (first spindle)
53: $ PLEASE RELAX SPINDLE LOCK (first spindle)
APPENDIX 6
( 2 ) ALARM LIST ----- - Diamond III series
0: HYDRAULIC MOTOR OVER LOAD XA

1: LOW PRESSURE XB
2: BAR FEEDER ALARM X35
3: $ LUB. LOW LEVEL TOO LOW
4: $X – O.T
5: $X + O.T.
6: $Z – O.T
7: $Z + O.T.
8. $ COOLANT MOTOR OVERLOAD X9
9 : END OF BAR X37
10 : PLEASE CHUCK CLOSE CHUCK S1(first spindle)
11: CS1 AXIS IN CLAMP ( C AXIS)
12: PLEASE CLOSE DOOR
13: FBK MOTOR OVER LOAD
14: PARTS CATCHER FAULT
15: PLEASE STOP SPINDLE S1(first spindle)
16: SPINDLE LOCK FAULT S2 (second spindle)
17: TOOL LIFE OVER
18: $ NO. OF WORK MACHINING OVER (first system)
19: S1 R-UNIT 2 OVER HEAT X7(first spindle)
20: $ M CODE TIME OUT
21: S3 R-UNIT 1 OVER HEAT XE(third spindle)
22: @LUB LEVEL TOO LOW (second system)
23: Y + O.T
24: Y - O.T.
25: WATER FLOW CHECK FAULT X6
26: CHECK PARTS BROKE SENSOR FAULT
27: PLEASE BARFEED SET IN AUTO MODE
28:PARTS CATCHER IN BARRIER
29: S1 SPINDLE SPEED DETECT
30: PARTS CONVEYOR OVER LOAD X14
31: INJECTOR DEVICE FAULT
32: S2 R-UNIT 2 OVER HEAT X3D (second spindle)
33: PLEASE SPINDLE STOP S2 (second spindle)
APPENDIX 7
( 2 ) ALARM LIST -------- Diamond III series
34: PATH 2 WATER FLOW FAULT (second system)

35: PATH 2 TOOL LIFE OVER(second system)
36: @ NO. OF WORK MACHINING OVER(second system)
37: PATH 1 TOOL LOAD OVER(first system)
38: X1 Z1 RB-32 OVER HEAT X20
39: X2 Z2 RB-32 OVER HEAT X22
40: CHIPS CONVEYOR OVERLOAD X15
41: @ REVOL. TOOL A AMP. ALARM X27 (second system)
42: @ REVOL. TOOL B AMP. ALARM X2D (second system)
43: @ PLEASE CHUCK CLOSE (second spindle)
44: @ Z O.T (second system)
45: @ X O.T (second system)
46: @ COOLANT MOTOR OVER LOAD (second system)
47: PLEASE SUB PANEL B BACKWARD
48. Y AXIS IN SUB PANEL B BARRIER
49 : PLEASE OPEN CHUCK S2 (second spindle)
50 : PLEASE KEY SWITCH SELECT TO AUTO
51: PLEASE RELASE SPINDLE LOCK S2 (second spindle)
52: S1 LOCK SENSOR FAULT X8 (first spindle)
53: PLEASE RELASE LOCK S1 (first spindle)
54: HYDRAULIC OIL LEVEL TOO LOW X5
55: PLEASE RELEASE CS1
56: PLEASE RELEASE CS2
57: PLEASE RELEASE CS1 CLAMP
58: PLEASE RELEASE CS2 CLAMP
59: S1 CHUCK SENSOR FAULT X1 (first spindle)
60: S2 CHUCK SENSOR FAULT X0 (second spindle)
61: PARTS FULL
62: Z1 OVER TRAVEL
63: X2 AXIS IN BARRIER
64: Z2 AXIS IN BARRIER
APPENDIX 8
( 3 ) HOW DIFFERENCES BETWEEN FIXED BUSHING, LIVE BUSHING AND
ROUDH MATERIAL BUSHING
(A) What are the exact differences between Fixed Bushing, Live Bushing and Rough
Material Bushing? ʳ
A: Fixed bush : Because inside fixed bush didn't have bearing to rotary, so the bar
cannot rotary. Normally for small bar and easy cutting material like brass. But use
guide bush to clamp, so material accuracy must 0.01mm.ʳ
Live Bush : It have bearing so the bar can rotary, Normally we suggest use this bush.
Because it suitable for different kinds material. But use guide bush to clamp, so
material accuracy must 0.01mm.ʳ
Rough material bush : It don't need guide bush to clamp. It only use the collet, so the
material accuracy allow 0.1mm. ʳ
ʳ
(B) Is there any difference in the Spindle RPMs that can be used for Fixed Bush, Live
Bush and Rough Material Bush?ʳ
ʳA: No, it is the same.
(C) When is Rough Material Bush recommended?ʳ

A: If customer's workpiece length is smaller than workpiece’s O.D diameter x 3, please
suggest customer to use rough material bushing .Using rough material bushing , the
remain material is around 70mm. But use live bushing or fixed bushing ,the remain
material is around 150mm. ʳ
ʳ
ʳ
ʳ
TOOLING SYSTEM APPENDIX 9
(4) Standard machining data Solid carbide drills
Material Coolant diamete̅ӿ Feed per rotation VC
mm/rev m/min
F 1-4 0.02-0.05
Free-cutting steel O/E F 4-8 0.05-0.07 90-120
F 8-12 0.07-0.10
F 1-4 0.01-0.04
Steel < 600 N/mm2 O/E F 4-8 0.04-0.06 80-110
F 8-12 0.06-0.08
F 1-4 0.01-0.03
Steel <800 N/mm2 O/E F 4-8 0.03-0.05 70-100
F 8-12 0.05-0.07
F 1-4 0.01-0.03
Steel <1000 N/mm2 O/E F 4-8 0.03-0.05 60-80
F 8-12 0.05-0.07
F 1-4 0.01-0.02
Steel >1000 N/mm2 O/E F 4-8 0.02-0.04 30-50
F 8-12 0.04-0.06
F 1-4 0.01-0.03
Stainless steel O/E F 4-8 0.03-0.05 30-50
F 8-12 0.05-0.08
F 1-4 0.01-0.02
Heat resistant steel O/E F 4-8 0.02-0.03 20-40
F 8-12 0.03-0.05
F 1-4 0.03-0.05
Cast iron A/E F 4-8 0.05-0.07 70-100
F 8-12 0.07-0.10
ӽ1-4 0.04-0.06
Aluminium Si<12% O/Eʳ ӽ4-8 0.06-0.10 100-150
ӽ8-12 0.10-0.14
ӽ1-4 0.02-0.04
Aluminium Si>12% O/E ӽ4-8 0.04-0.06 50-100
ӽ8-12 0.06-0.09
ӽ1-4 0.01-0.02
titanium O/E ӽ4-8 0.02-0.04 30-50
ӽ8-12 0.04-0.08
ӽ1-4 0.03-0.06
Cooper. Brass.bronze A/O/E ӽ4-8 0.06-0.10 60-100
ӽ8-12 0.10-0.15
ӽ1-4 0.03-0.04
thermoplastics A ӽ4-8 0.04-0.06 80-150
ӽ8-12 0.06-0.08
ӽ1-4 0.03-0.05
duropalstics A ӽ4-8 0.05-0.08 60-120
ӽ8-12 0.08-0.12
TOOLING-LINE
O=cutting oil with TiN/TiAIN/N coating , increase data by 20%
E=emulsion
A=Dry(air)
TOOLING-LINE
Standard machining data Solid carbide reamers
Material Coolant diamete̅ӿ Feed per rotation mm/rev VC m/min
ӽ1-4 0.12
Free-cutting steel O/E ӽ4-8 0.16 15-22
ӽ8-12 0.25
ӽ1-4 0.10
Steel < 600 N/mm2 O/E ӽ4-8 0.15 10-18
ӽ8-12 0.20
ӽ1-4 0.10
Steel <800 N/mm2 O/E ӽ4-8 0.13 8-15
ӽ8-12 0.16
ӽ1-4 0.07
Steel <1000 N/mm2 O/E ӽ4-8 0.10 6-12
ӽ8-12 0.13
ӽ1-4 0.05
Steel >1000 N/mm2 O/E ӽ4-8 0.08 5-10
ӽ8-12 0.10
ӽ1-4 0.04
Stainless steel O/E ӽ4-8 0.06 8-12
ӽ8-12 0.08
ӽ1-4 0.03
Heat resistant steel O/E ӽ4-8 0.05 5-10
ӽ8-12 0.07
ӽ1-4 0.20
Cast iron A/E ӽ4-8 0.25 8-12
ӽ8-12 0.30
ӽ1-4 0.20
Aluminium Si<12% O/Eʳ ӽ4-8 0.25 20-35
ӽ8-12 0.30
ӽ1-4 0.10
Aluminium Si>12% O/E ӽ4-8 0.15 10-22
ӽ8-12 0.20
ӽ1-4 0.08
titanium O/E ӽ4-8 0.10 6-10
ӽ8-12 0.12
ӽ1-4 0.15
Cooper. Brass.bronze A/O/E ӽ4-8 0.20 15-40
ӽ8-12 0.30
ӽ1-4 0.10
thermoplastics A ӽ4-8 0.15 15-35
ӽ8-12 0.20
ӽ1-4 0.10
duroplastics A ӽ4-8 0.15 15-35
ӽ8-12 0.20
E=emulsion
A=Dry(air)
TOOLING-LINE
Standard machining data Solid carbide end mills
Material Coolant diamete̅ӿ Feed per rotation mm/rev VC m/min
ӽ1-4 0.03
Free-cutting steel O/E ӽ4-8 0.04 100-150
ӽ8-12 0.05
ӽ1-4 0.03
Steel < 600 N/mm2 O/E ӽ4-8 0.04 80-120
ӽ8-12 0.05
ӽ1-4 0.02
Steel <800 N/mm2 O/E ӽ4-8 0.03 70-100
ӽ8-12 0.04
ӽ1-4 0.01
Steel <1000 N/mm2 O/E ӽ4-8 0.02 50-80
ӽ8-12 0.03
ӽ1-4 0.01
Steel >1000 N/mm2 O/E ӽ4-8 0.02 30-60
ӽ8-12 0.03
ӽ1-4 0.01
Stainless steel O/E ӽ4-8 0.02 40-80
ӽ8-12 0.03
ӽ1-4 0.01
Heat resistant steel O/E ӽ4-8 0.02 20-50
ӽ8-12 0.03
ӽ1-4 0.02
Cast iron A/E ӽ4-8 0.04 60-100
ӽ8-12 0.06
ӽ1-4 0.03
Aluminium Si<12% O/Eʳ ӽ4-8 0.06 250-400
ӽ8-12 0.10
ӽ1-4 0.02
Aluminium Si>12% O/E ӽ4-8 0.05 120-250
ӽ8-12 0.08
ӽ1-4 0.01
titanium O/E ӽ4-8 0.02 25-50
ӽ8-12 0.03
ӽ1-4 0.02
Cooper. Brass.bronze A/O/E ӽ4-8 0.04 100-300
ӽ8-12 0.06
ӽ1-4 0.03
thermoplastics A ӽ4-8 0.06 120-200
ӽ8-12 0.09
ӽ1-4 0.03
duropalstics A ӽ4-8 0.05 80-120
ӽ8-12 0.08
E=emulsion
A=Dry(air)
TOOLING-LINE
Standard machining data Solid carbide slitting saws

Material Coolant Teeth selection/ VC m/min
cutting feed
Free-cutting steel O/E 120-240

Type1101:
For low
Steel < 600 N/mm2 O/E machining depth 100-200
or short slots.
Steel <800 N/mm2 O/E 80-160
Steel <1000 N/mm2 O/E Feed per teeth: 60-120

0.005-0.05
Steel >1000 N/mm2 O/E 40-80
Stainless steel O/E Type1102: 50-100

For deep
machining depth
Heat resistant steel O/E 25-60
or long slots.
Cast iron A/E Feed per teeth: 60-120

0.01-0.1
Aluminium Si<12% O/Eʳ 150-600
Aluminium Si>12% O/E Type1103: 80-300

For machining of
fragile or thin
titanium O/E workpieces. 30-60
Cooper. Brass.bronze A/O/E 80-300
thermoplastics A Feed per teeth: 200-700

0.002-0.02
duropalstics A 150-600

E=emulsion
A=Dry(air)
ISO-LINE
Insert grades
TiN PVD thin coating

ϥ universal grade for light machining
ϥ very low friction ratio
ϥ first choice for low resistance materials which causes edge build-up
ϥ not suitable for titanium machining
TiAIN PVD thin coating

ϥ best universal grade
ϥ very good heat resistance
ϥ first choice for steel, stainless steel and titanium alloys machining
Tmax PVD thick coating

ϥ grade for medium to heavy machining of steel and stainless steel
ϥ very low friction ratio
ϥ high machining heat resistance
Ti3 CVD coating

ϥ grade for medium to heavy machining of steel and stainless steel
ϥ high machining heat resistance
K10 uncoated
ϥ wear resistance micro-grain grade
ϥ suitable for titanium machining
ϥ not suitable for interrupted cut
K20 uncoated
ϥ tough micro-grain grade
ϥ first choice as base for coating
ϥ suitable for interrupted cut
ISO-LINE
Standard machining data
VC m/min Grades
PVD CVD Uncoated
Material
TiN TiAIN Tmax Ti3 K10 K20
Free-cutting steel 120-180 120-200 120-220 120-250
Steel < 600 N/mm2 80-150 80-170 80-200 100-220
Steel <800 N/mm2 60-120 60-150 60-180 100-200
Steel >800 N/mm2 50-120 60-150 80-180
Stainless steel 80-120 60-140 80-160 100-200
Aluminium Si<12% 250-2000 250-2000 250-1500
Aluminium Si>12% 200-1500 200-1500 200-1000
Titanium 30-80 30-70 30-60
Cooper. Brass.bronze 100-500 100-500 100-300
TOP-LINE
Cutting geometries : application recommendations

ϥ1st choice
Brass, bronze
Stainless steel
Free-cutting
Ϥrecommended (see remarks here under)
aluminium
geometries
О for fragile and very small workpieces
titanium
Cutting
copper
series
steel
steel
3_7 ϥ ϥ ϥ ϥ Ϥ ϥ Allround insert with efficient chip control

3_8 О О О ϥ Standard flat geometry
3_8 Ϥ Ϥ О О О Chip-breaker for light finishing operation
vs
3_8 Ϥ ϥ ϥ Very efficient chip control
300
vx
3_8 ϥ ϥ ϥ Ϥ ϥ Ϥ Standard positive geometry
x
3_9 Ϥ Ϥ Ϥ Vibration reduction through flat ended
cutting edge
3_7 Ϥ Ϥ Ϥ Reinforced cutting edge(increases cutting
EN force)
0 ϥ О О О О ϥ О Allows easy regrinding

degree
x ϥ ϥ ϥ ϥ ϥ ϥ Standard positive geometry
700 turning
vx 8 ϥ ϥ Ϥ Ϥ Ϥ Ϥ Very efficient chip control

degree
vx 15 Ϥ ϥ ϥ ϥ ϥ Very efficient chip control
degree
vs Ϥ Ϥ О О О Chip-breaker for light finishing operation
0 ϥ О О О О ϥ О Allows easy regrinding

degree
700 paring off
xf Ϥ ϥ ϥ Ϥ For difficult materials (reinforced point)

x 12 ϥ ϥ ϥ ϥ Very efficient chip control
degree
x 25 Ϥ Ϥ Ϥ Ϥ For long chipping stickly materials
degree
u Ϥ Ϥ Ϥ To narrow the chips, easy regrinding
TOP-LINE
Turning
Material Grades VC Depth of cut(mm) Feed(mm/U)
m/min
TiAIN 0.05-1.0 0.01-0.15

Free-cutting steel 120-200
TiN 1.0-4.0 0.05-0.25
Steel < 600 TiAIN 0.05-1.0 0.01-0.15

80-160
N/mm2 TiN 1.0-4.0 0.05-0.25
TiAIN 0.05-1.0 0.01-0.10
Steel <800 N/mm2 60-120
TiN 1.0-4.0 0.05-0.20
TiAIN 0.05-1.0 0.01-0.08
Steel>800 N/mm2 50-100
TiN 1.0-3.0 0.05-0.15
TiAIN 0.05-1.0 0.01-0.08
Stainless steel 60-120
TiN 1.0-3.0 0.05-0.15
Aluminium TiAIN 0.05-1.0 0.01-0.20
200-1000
Si<12% N 1.0-4.0 0.05-0.40
180-800
Si>12% N 1.0-4.0 0.05-0.40
TiAIN 0.05-1.0 0.01-0.08

titanium 30-70
N 1.0-4.0 0.05-0.15
Cooper. Brass. TiAIN 0.05-1.0 0.01-0.20

200-500
bronze N 1.0-4.0 0.05-0.35
Indications for first setting

-roughing : average cutting speed, high cutting feed
-finishing : high cutting speed , low cutting feed
Important remark:
In many cases, it is impossible to reach the recommended cutting speed, due to the machine limits.
Applitec tools are especially designed to be efficient even in bad cutting conditions.
Applications not mentioned in the table above can also be efficient.
TOP-LINE
Turning
Material Grades VC Depth of cut(mm) Feed(mm/U)
m/min
TiAIN 0.50-1.50 0.01-0.08

Free-cutting steel 80-150
TiN 1.50-3.50 0.03-0.15
Steel < 600 TiAIN 0.50-1.50 0.01-0.06

70-120
N/mm2 TiN 1.50-3.50 0.03-0.12
TiAIN 0.50-1.50 0.01-0.05
Steel <800 N/mm2 60-100
TiN 1.50-3.50 0.03-0.10
TiAIN 0.50-1.50 0.01-0.04
Steel>800 N/mm2 40-80
TiN 1.50-3.50 0.03-0.08
TiAIN 0.50-1.50 0.01-0.04
Stainless steel 60-100
TiN 1.50-3.50 0.03-0.08
180-400
Si<12% N 1.50-3.50 0.03-0.20
150-300
Si>12% N 1.50-3.50 0.03-0.20
TiAIN 0.50-1.50 0.01-0.03

titanium 30-50
N 1.50-3.50 0.03-0.06
Cooper. Brass. TiAIN 0.50-1.50 0.01-0.10

100-300
bronze N 1.50-3.50 0.03-0.20
Indications for first setting

-roughing : average cutting speed, high cutting feed
-finishing : high cutting speed , low cutting feed
Important remark:
In many cases, it is impossible to reach the recommended cutting speed, due to the machine limits.
Applitec tools are especially designed to be efficient even in bad cutting conditions.
Applications not mentioned in the table above can also be efficient.
APPENDIX 18
(5) HOW TO TRANSFER DATA TO A MEMORY CARD ------------ MITSUBISHI 70
Please put the card into the socket
1. Press “ MAINTE “
2. Press “ Input / output “

APPENDIX 19
3. Then the screen will show as below . ( Normally A: Always setting the device for output, B:
Always setting this device for input )
4.Press “ Area change “ to choose “ A “ or “ B”

APPENDIX 20
5. Then press “ Device select “ to choose device
6. Normally from lathe is Memory
So press “ Memory “
APPENDIX 21
7. Then on Dir to sure which your want to output
8. If sure the Dir is from program
Then press “ File name “

APPENDIX 22
For example by program file 1, then enter 1
Then press “ INPUT “

APPENDIX 23
9. Above step are for device “A “ then now need change to device “B“.
Please doing the step same as from item 4 till item 8. But change as below :
the “ Device select “ to choose “ Memory card “
The Dir : don’t need to change
The File name : If the name different will need to change
9. After sure everything then press “ Transfr ˔Ш˕ʳϘʳ

ʳ ʳ ˧˻˸́ʳ˸́̇˸̅ʳϘʳˬϙʿʳ̇˻˸́ʳ̃̅˸̆̆ʳϘʳ˜ˡˣ˨˧ʳϘ
APPENDIX 24
10. Then the screen will show “ Transfer comlete “

APPENDIX 25
( 6) M CODE SERIES –DIAMOND II SERIES
(1) M FUNCTION : FANUC OI TD
MCODE FUNCTION OPTION SYSTEM 1 SYSTEM 2
M00 PROGRAMSTOP V V
M01 OPTIONALSTOP(USEWITHPROGRAMPANEL) V V
M03 FIRSTSPINDLERUNSCW V V
M04 FIRSTSPINDLERUNSCCW V V
M05 FIRSTSPINDLESTOP V V
M06 PARTCOUNTER V V
M07 PARTCONVEYORON V V
M08 COOLANTON V V
M09 COOLANTOFF V V
M13 FIRSTSPINDLERUNSCW/COOLNATON V V
M14 FIRSTSPINDLERUNSCCW/COOLANTOFF V V
M15 SINGLEBLOCKSKIPON V V
M21 CHUCKOPEN(SINGLEPART) V V
M22 CHUCKCLOSE(SINGLEPART) V V
M24 AIRBLOWON(A)—reserveforoption V V V
M25 AIRBLOWOFF(A)—reserveforoption V V V
M28 EJECTIONPART V
M29 RIGIDTAPPING V V
M30 PROGRAMEND V V
M34 CHUCKOPEN(connectwithbarfeeder) V
M35 CHUCKCLOSE(connectwithbarfeeder) V
M38 SUBSPINDLEMOVEINCHON V
M39 SUBSPINDLEMOVEINCHOFF V
M46 CSAXISFULLBRAKEON V V V
M47 CSAXISHALFBRAKEON V V V
M48 CSAXISOFF(HALF/FULLBRAKE) V V V
M50 Z1andZ2AXESSYNCHRONIZEDCHASINGON ʳ V
M51 Z1andZ2AXESSYNCHRONIZEDCHASINGOFF ʳ V
M54 ENTERCSAXIS Vʳ V V
M55 EXITCSAXIS Vʳ V V
M70 AIRBLOWON(B) V V
M71 AIRBLOWOFF(B) V V
APPENDIX 26
(6) M CODE SERIES –DIAMOND II SERIES
(2) M FUNCTION : FANUC OI TD
MCODE FUNCTION OPTION SYSTEM 1 SYSTEM 2
M72 AIRBLOWON(C)—reserveforoption Vʳ V V
M73 AIRBLOWOFF(C)—reserveforoption Vʳ V V
M84 BARFEEDERBACKWARDTOALLOWCHANGING
V V
BARS(it’sstandardwhenmachineiswithbarfeeder)
M85 BARFEEDERSTOPPUSHINGON(it’sstandardwhen
V V
machineiswithbarfeeder)
M86 BARFEEDERSTOPPUSHINGOFF(it’sstandard
V V
whenmachineiswithbarfeeder)
M87 PARTOFFDETECTIVESENSOR V
M98 CALLSUBPROGRAM ʳ V V
M99 PROGRAMRECYCLE ʳ V V
M103 SECONDSPINDLEDRIVENTOOLCW V V
M104 SECONDSPINDLEDRIVENTOOLCCW V V
M105 SECONDSPINDLEDRIVENTOOLSTOP V V
M113 SECONDSPINDLEDRIVENTOOLCW/COOLANT
V V
ON
M114 SECONDSPINDLEDRIVENTOOLCCW/
V V
COOLANTON
M253 THESPINDLEOFSYSTEM1AND2RUNSCW
V
SYNCHRONOUSLY
M354 THESPINDLEOFSYSTEM1AND2RUNSCCW
ʳ V
SYNCHRONOUSLY
M255 THESPINDLEOFSYSTEM1AND2STOP
V
SYNCHRONOUSLY
M300
~ WAITING V V
M350

when machine is with option, then can see system have command or not
APPENDIX 27
(7) ALARM MESSAGE with FANUC 0I TD------ DIAMOND II SERIES
BEESFTT! NFTTBHF! BEESFTT NFTTBHF!
B1/1! H315/6! B4/1! 3114;TQJOEMF!MPDL!GBVMU!
B1/2! 7112;QMFBTF!%3!BMM!BYJT!HP!IPNF B4/2! 2131;$2!DIVDL!TFOTPS!FSSPS!
B1/3! 2111;%2!MVCF!MPX!MFWFM!BMBSN! B4/3! 2132;$3!DIVDL!TFOTPS!FSSPS!
B1/4! 2112;DIJQT!DPOWFZPS!PWFS!MPBE! B4/4! 2133;$2!DPPMBOU!GMPXFS!TXJUDI!GBVMU!
B1/5! 2113;%2!DPPM!NPUPS!PWFS!MPBE! B4/5! 2134;QMFBTF!SFMFBTF!DG!BYJT!!DMBNQ!
B1/6! 6113;%3!DPPM!NPUPS!PWFS!MPBE! B4/6! 2135;QMFBTF!DMPTF!UIF!DIVDL!
B1/7! 2115;IZESBVMJD!NPUPS!PWFS!MPBE! B4/7! 6131;QMFBTF!DMPTF!UIF!DIVDL!
B1/8! 2116;IZESBVMJD!QSFTTVSF!UPP!MPX B4/8! 2136;QMFBTF!TUPQ!TQJOEMF!
B2/1! 3112;EPPS!OPU!DMPTF! B5/1! 6132;QMFBTF!TUPQ!TQJOEMF!
B2/2! 2114;QMFBTF!FYJU!DT!NPEF! B5/2! 6133;TQJOEMF!MPDL!TFOTPS!OPU!JO!QPTJUJPO
B2/3! 3113;EPPS!OPU!DMPTF! B5/3! 2137;QMFBTF!TFU!CBSGFFE!JO!BVUP!NPEF!
B2/4! 6112;QMFBTF!FYJU!DT!NPEF! B5/4! 3115;QBSUT!DPVOUFS!OVNFS!GJOJTI!
6135;$3!DPPMBOU!GMPXFS!TXJUDI!
B2/5! B5/5! 3116;QMFBTF!SFMFBTF!TQJOEMF!MPDL!
GBVMU!
B2/6! ! ! B5/6! 6134;QMFBTF!SFMFBTF!TQJOEMF!MPDL!
B2/7! 2121;QBSUT!DPOWFZPS!PWFSMPBE! B5/7! 3117;NBDIJOF!BMBSN!TUBSU!EJTBCMF!
B2/8! 2122;QBSUT!DBUDIFS!GBVMU! B5/8! 6134;QVTI!QBSU!GBVMU!
B3/1! 2123;EPPS!OPU!DMPTF! B6/1! 6136;[!BYJT![SO!GJTU!QMFBTF!
B3/2! 2124;QBSUT!DVU!PGG!GBVMU! B6/2! 2139;PJMUBOL!MFWFM!UPP!MPX!
B3/3! 2125;CBSGFFE!BMBSN! B6/3! 6137;DIVDL!OPU!PQFO!
B3/4! 2126;DG!BYJT!DMBNQ!GBVMU! B6/4! 213:;[3.BYJT!OPU!JO!IPNF!QPTJUJPO!
B3/5! 2127;DG!BYJT!VODMBNQ!GBVMU! B6/5! 2114;%3!MVCF!MPX!MFWFM!BMBSN!
B3/6! 2128;ESJMM!BNQ!2!BMBSN! B6/6! 2117;SFDZDMF!NPUPS!PWFSMPBE!
B3/7! 6129;ESJMM!BNQ!3!BMBSN! B6/7! ! !
B3/8! 612:;ESJMM!BNQ!4!BMBSN! B6/8! ! !
For Diamond 20CSBȆ
PARTS LIST
M PART :
NO კӜ NAME Part No./Specification Q'TY
1 ༝ᓐᖥํ Screw M4*12L 4
2 ၮᙯ঺ٛლᇂ Dirt-proof cover PLG20D37 1
3 ၮᙯ঺߻ᇂᖥ҆! Nut PLG20D39 1
4 ໔႖୮ Space ring PLG20D39a 1
5 ߻ᇂ Front cover PLG20D35 1
6 ື‫܍‬ Bearing 7909 3
7 ႖୮ Space ring - 1
8 ႖୮ Space ring - 1
9 N/A ʳ - -
10 ၮᙯືЈ Running shaft PLG20D28E 1
11 Ҝ஥ Belt 535L-5M-12W 1
13 Ьື֨ᓐ Collet chuck PLG20D29 1
14 Bti20-S ࠠࢊ Bti20-S type column BTI20SF-B-001 1
15 Y ືଭၲ০ Y axis motor seat PLG328Y401-1A 1
16 ༝ᓐᖥํ Round head screw M16*90L 12
17 ື‫܍‬ Bearing 20TAC 1 set
18 Y ືື‫܍‬ᇂ Y axis bearing cap PLG20D101 1
20 ᆒஏᖥ൰ Precise nut PLG32B30A 1
21 ᖄືᏔ Coupling 16-16 1
22 ືӛଭၲ Axial motor HF54T-A48 1
24 ᖥ൰ Nut M14*2.0 1
25 ၮᙯ঺߻Ꮑ፺ Gear PLG20D19 1
26 ၮᙯ঺߻΢ Operation set PLG20D27 1
27 ၮᙯ঺߻ື‫܍‬০ Bearing seat PLG20D26 1
28 ື‫܍‬ Bearing 6002 1
29 ᒷࠠቸᘽ Cone spring 32*350*30 1
M PART :
31 ٛლ঺‫ۓڰ‬০ Dirt-proof cover holder PLG20D24 1
34 ‫ۓڰ‬༧ Fixed block M6AZ 20
37 ጕॉ Linear guide way 980L 1 set
38 ՜ᕭៈ࿽ Telescopic cover BTI20-Z2 1 set
40 ՜ᕭៈ࿽ Telescopic cover BTI20-Z1 1 set
42 ືӛଭၲ Axial motor HF54BT-A48 1
51 N/A ʳ - -
53 ᖥఎ Ball screw 339L 1
54 ᆒஏᖥ൰ Precise nut PLG32A79 1
55 ື‫܍‬ Bearing 6004 1
56 ື‫܍‬ Bearing 6004 1
58 Bti20-S ࠠ X ືྖ݈ Bti20-S Type X axis Slide BTI20SF-B-003 1
M PART :
62 ጕॉ Linear guide way 343L 1 set
65 Bti20-S ࠠ Y ືྖ݈ Bti20-S Type Y axis Slide BTI20SF-B-002 1
N PART:
1 ᘐ਑ᔠෳಔ Part off detector set PL\260099 1
2 ᘐ਑ᔠෳಔ-6 Part off detector set-6 PL\200109 1
4 ᖥ൰ Nut M5 1
5 ъ༝ᓐᖥํ Button head screw M4*8L 4
8 ᘐ਑ᔠෳಔ-1 Part off detector set-1 PL\200099B 1
9 ଭၲ Motor SJ-P0.4AS(F) 1
11 ᗖ Key 5*5*20 1
12 Збᖥํ Stop screw M8*8L 2
13 ଭၲᏁ፺ Motor gear BTI20SF-C-013 1
14 ື‫܍‬ Bearing 6800 1
15 Ꮑ፺ Gear BTI20SF-C-017 1
16 ື‫܍‬ Bearing 6900 1
17 ୏Κ䕟০ Driven tool holder set BTI20SF-C-006 1
18 ື‫܍‬ Bearing 6902 4
22 ᆒஏᖥ൰ Precise nut BTI20SF-C-016 4
24 Ѧ৩Θ০ O.D. turning tool holder BTI20SF-C-025 1
25 ER ືЈ ER shaft GD5002 4
26 ER ᖥ൰ ER nut ER16 4
27 ୏ΚΘఎ঺ Live tool shaft collar BTI20SF-C-008 4
28 ື‫܍‬ Bearing 6800 1
29 ႖୮ Space ring 16004GD 4
30 ື‫܍‬ Bearing 7903 8
N PART:
31 ER ືЈ ER shaft BTI20SF-C-012 4
33 Θఎ߻ᇂ Cover BTI20SF-C-009a 4
36 Θࢎ݈ Tool slide PLG20E43 1
38 Θᎍ Pin - 6
41 Θఎ߻ᇂ Cover PLG20E18A 1
42 ER ືЈ ER shaft PLG20E17A 3
43 ື‫܍‬ Bearing 7902 6
44 Θఎ߻ᇂ Cover PLG20E28 2
45 ER ືЈ ER shaft PLG20E29 6
46 ື‫܍‬ Bearing 6902 12
47 ື‫܍‬ Bearing 7902 12
48 Θఎ߻ᇂ Cover PLG20E27 2
49 Θఎ߻ᇂ Cover PLG20E28A 2
53 ER ືЈ ER shaft PLG20E49 4
54 ࡕື‫܍‬ᇂ Bearing cap PLG88Y-B46 3
56 Ꮑ፺ Gear PLG20E9AZ12 3
57 ϼ໚๮љ Washer - 3
58 AN ᖥ൰ AN nut PLG20E11 3
59 ື‫܍‬ Bearing 6801 1
60 ٛНࡕᇂ Water-proof cover PLG20E9AZ01 1
N PART:
61 ື‫܍‬ Bearing 6902 3
62 ER ࡕᇂ ER back cover PLG20E14A 3
64 ື‫܍‬ᇂ Bearing cap 17004GD 1
69 ᆒஏᖥ൰ Precise nut PLG20E41 1
71 ࡕື‫܍‬ᇂ Back bearing cap PLG88Y-B46 1
72 ື‫܍‬০ Bearing seat PLG20E9AZ04 1
74 ື‫܍‬ Bearing 6902 3
75 ໺୏ື Transmission shaft PLG20E9AZ05 1
77 ື‫܍‬ Beaing 6901 1
78 ႖୮ Space ring PLG20E9AZ13 3
79 ௹Ꮑ፺ Slanting gear B148015020/L01 1
80 ଭၲᏁ፺ Motor gear PLG20E9AZ18 1
81 ଭၲᇂ Motor cover PLG20E9AZ03 1
85 ௹Ꮑ፺ Slanting gear B148015020/R01 1
86 ໺୏ື Transmission shaft PLG20E9AZ08 1
87 ື‫܍‬ Bearing 6902 4
89 Θ০ Tool holder PLG20E9AZ02 1
90 ࡕື‫܍‬ᇂ Back bearing cap PLG20E34 2
N PART:
92 Ꮑ፺ Gear PLG88Y-B47 6
94 ࡕື‫܍‬ᇂ Back bearing cap PLG20E34A 2
97 ື‫܍‬০ Bearing cap PLG20E9AZ07 1
101 ࡕື‫܍‬ᇂ Back bearing cap PLG88Y-B46 1
104 ਻ᓸऌ Air cylinder ʳ ʳ
Q PART :
NO კӜ NAME Part No. / Specification Q'TY
1 Ьືᖥ൰ Nut PLG20A39 1
2 ύᓐ঺ Middle sleeve PLG20A29 1
4 Ьື߻ٛლᇂ Dirt-proof cover BTI20SF-A-028 1
5 Ьື߻ື‫܍‬ၳᆙᖥ൰ Nut BTI20SF-A-029 1
6 Ьື߻ٛНᇂ Water-proof cover BTI20SF-A-027 1
7 Ьື঺฿ Bushing BTI20SF-A-005 1
8 ື‫܍‬ Bearing 7011A5TYNSULP4 2
10 ֨਑໺୏ఎ Transmission shaft BTI20SF-A-025 1
12 གᔈ‫ۓڰ‬ዬ Fixed plate BTI20SF-A-009 1
13 གᔈዬ Sensor plate MPCI-9036A 1
17 ௢਑ఎ 2 Sleeve for chucking nid PLG20A19 1
18 ௢਑ఎ 1 Chucking nid seat PLG20A16 1
19 ഁ‫׸‬໒ഈП Chucking nid PLG20A09 3
20 කᎍ Taper pin PLG20A10 3
21 ѳᓐᖥํ Screw M5*12L 3
22 ௢਑ఎ 3 Chucking nid cover PLG20A17 1
23 Ьື໺୏Ꮑᖥ҆ Sleeve nut BTI20SF-A-012 1
24 Ьື໺୏Ꮑ Transmission gear BTI20SF-A-011 1
26 གᔈٛლᇂ Dirt-proof cover BTI20SF-A-010 1
28 ࡕٛНᇂ Water-proof cover BTI20SF-A-007 1
29 Ьືࡕື‫܍‬ၳᆙᖥ൰ Nut BTI20SF-A-008 1
30 ື‫܍‬ Bearing 7011A5TYNSULP4 2
Q PART :
NO კӜ NAME Part No. / Specification Q'TY
32 ࡕື‫܍‬০ Bearing seat BTI20SF-A-006 1
M65System:SJ-2B4202(A) 1
33 ᙯη Rotor
M70System:SJ-2B420T(A) 1
M65System:SJ-2B4202(B) 1
34 ᒭη Spindle
M70System:SJ-2B4202(B) 1
35 ЬືЈ Spindle shaft BTI20SF-A-016 1
36 คᓐᖥํ Screw M6*5L 1
37 ᗖ Key 8*8*30L 1
38 ᗖ Key 4*4*10L 1
39 ᖥ௽ᓸᕭቸᘽ Spring PLG20A28 1
S PART :
1 ϤᏁၮᙯѦ঺ Running six-gear tube BTI20SF-A-017 1
3 ‫ޜ‬ᓸ߻ᇂ Air pressure front over PLG12NC-A-R019 1
4 ‫ݨ‬ᓸᇂ Oil pressure cover BTI20SF-A-030 1
6 ၮᙯື‫܍‬০ Bearing seat PLG32A101 1
7 ື‫܍‬ Bearing 6908ZZCM 2
8 ᚈቸᘽ঺ Two-spring set BTI20SF-A-019 1
10 Ьື০ Main spindle seat BTI20SF-A-002 1
11 ‫ޜ‬ᓸ‫ۓ‬Տᎍ Pneumatic pin PLG12NC-A-R023 1
13 Ьື‫ࢎ୏ڋ‬ BRAKE PLATE BTI20SF-A-015 1
16 ‫୏ڋ‬Ꮤ Brake PC-200Y-01 1
18 ᄾ੧ᖥ൰ Nut PLG12NC-A-R031 1
19 ॥৻ Fan P2175HBTETC 1
22 ᖥఎ Ball screw A119BWA1 1
23 ‫ۓ‬Տᎍ Pin PLG20B23 1
24 ܎਑໺୏࢓ Transmission handle for pulling material BTI20SF-A-026 1
25 ‫׀‬ᆄື‫܍‬০ Rear bearing seat BTI20SF-A-004 1
26 ື‫܍‬ Bearing CF10B 1set
27 ܎਑০ Pulling material seat PLG20B53 1
28 ᖥ൰ Nut M10 2
29 ௢࢓০Ьືࢊ Columella for pulling material seat PLG20B26 1
S PART :
32 ܎਑‫ۓڰ‬০ Fixed seat for pulling material BTI20SF-A-003 1
33 ܎਑ύ০ Middle seat of pulling material PLG20B51 1
Sensor M65System:TS1860 1
36 གᔈᏔ
37 პТ Spacer PL\260050 1
39 Ьື‫׀‬ᆄື‫܍‬০ Rear bearing seat BTI20SF-C-004 1
42 Ьື‫୏ڋ‬ዬ Brake plate BTI20SF-C-013 1
43 Ьື‫୏ڋ‬Ꮤᖥ‫ ۅ‬Nut BTI20SF-C-014 1
45 ᝿ዸ፺ Encoder MU1606N709 1
46 ᝿ዸᏔ০ Encoder seat BTI20SF-C-014A 1
49 ଭၲ০ Motor seat PLG20C12 1
54 ᖥ‫ۅ‬ Nut PLG32B30 1
56 Z ືᄾ੧ື‫܍‬ᇂ Bearing cap PLG20C11 1
57 ື‫܍‬ Bearing 20TAC 1set
59 ᖥ൰ Nut M10 1
S PART :
61 ᆒஏᖥ൰ Precise nut PLG20B74 1
62 Ҝ஥ Belt 5M*535L*12W 1
63 Ьື໺୏႖୮ Transmission space ring BTI20SF-A-023 1
64 ၮᙯືҜ஥Ꮑ፺ Pulley PLG20B75 1
67 Ο‫܍ືف‬০ Triangle bearing seat PLG20B78 1
69 Ьື௢਑ఎᖥ൰ Nut PLG20B1a 1
70 ‫ݨࡋف‬ᓸΠᇂ Lower cover PLG20B2 1
71 O ࠠᕉ O ring P22 4
72 O ࠠᕉ O ring P11 1
73 ௢਑Јື Mandrel PLG20B4 1
75 ‫ݨ‬ᓸऌ০ Hydraulic cylinder block PLG20B18 1
76 ၮᙯϤᏁືЈ Running six-gear wheel shaft PLG20B39 1
77 ጕॉ Linear 30R-660L 2
78 ၮᙯ০ື‫঺܍‬ᆅ Bearing sleeve PLG20B36 1
81 ۭ০ Base BTI20SF-A-001 1
T PART:
1 X2 ືྖ݈ X2 axis slide BTI20SF-C-001 1
4 ङ Z ଭၲ০ Z2 motor seat PLG32C120 1
14 ᝿ዸᏔ০ Encoder seat BTI20SF-C-014A 1
15 ᝿ዸ፺ Encoder MU1606N709 1
17 Ьື‫୏ڋ‬Ꮤᖥ‫ۅ‬ Nut BTI20SF-C-014 1
19 ‫ޜ‬ᓸ߻ᇂ Pneumatic front cover PLG12NC-A-R019 1
20 ‫ޜ‬ᓸ‫ۓ‬Տᎍ Pneumatic stop pin PLG12NC-A-R023 1
21 ‫ݨ‬ᓸᇂ Hydraulic cover BTI20SF-C-018 1
22 ‫ݨ‬ᓸऌ০ Hydraulic cylinder seat PLG20B18 1
23 ௢਑Јື Pusher mandrel PLG20B4 1
24 ‫ݨࡋف‬ᓸΠᇂ Lower cover PLG20B2 1
26 ௢਑Б༧ Pusher block PLG20H23 1
27 ‫ۓ‬Տᎍ Stop pin PLG20B23 1
28 ᖥ൰ Nut M10 2
29 ື‫܍‬ Bearing CF10B 1 set
30 ಃ 2 ܎਑০ Second pull material seat BTI20SF-C-015 1
T PART:
31 2 Ьືᆕӝ০ Sub spindle intergrate block BTI20SF-C-003 1
33 Ьື‫୏ڋ‬ዬ Spindle brake disc BTI20SF-C-013 1
35 Ьື‫׀‬ᆄື‫܍‬০ Bearing seat BTI20SF-C-004 1
36 གᔈᏔ
39 གᔈᏔ০-B Sensor seat-B BTI20SF-C-003-2 1
40 གᔈᏔ০-A Sensor seat-A BTI20SF-C-003-1 1
43 ъ༝ᓐᖥํ Screw M5*16L 2
45 ‫୏ڋ‬Ꮤ Brake PC-200Y-01 1
46 Ьື‫ࢎ୏ڋ‬ Brake rack BTI20SF-A-015 1
49 2 Ьື০ Spindle box BTI20SF-C-002 1
50 ጕॉ Linear guide way 30LV-620L 2
53 ື‫܍‬০ Bearing seat BTI20SF-C-005 1
56 ື‫܍‬ᇂ Bearing cap BTI20SF-C-005A 1
57 ᄾ੧ᖥ൰ Ball screw nut PLG12NC-A-R031 1
59 ᓸ݈ Presure plate BTI20A08 2
T PART:
60 ъ༝ᓐᖥํ Screw M5*8L 8
U PART :
1 ໏ߎ Sheet metal - 1
2 ጕॉ Linear guide way 800L 1set
6 X2 ືࡕື‫܍‬ᇂ Bearing cap behind X2 axis BTI20SF-C-005A 1
9 ື‫܍‬০ Bearing bracket BTI20SF-C-005 1
10 ᎑ӝߎୁဵ Side skirt(Aluminum alloy) X2 1
14 ՜ᕭៈ࿽ Telescopic cover BTI20-X2 ՜݈ 1
25 ᖥఎ Ball screw rod 541L 1
27 ᎑ӝߎୁဵ Side skirt(Aluminum alloy) Z2 1
For Diamond 32CSBȆ
PARTS LIST
G PART :
1 ᘐ਑ᔠෳಔ Part off detector set PL\260099 1
4 ᖥ൰ Nut M5 1
8 ᘐ਑ᔠෳಔ-1 Part off detector set-1 PL\200099B 1
11 ᗖ Key 5*5*20 1
13 ଭၲᏁ፺ Motor gear BTI20SF-C-013 1
14 ື‫܍‬ Bearing 6800 1
16 ື‫܍‬ Bearing 6900 1
17 ୏Κ䕟০ Live tool holder seat BTI20SF-C-006 1
18 ື‫܍‬ Bearing 6902 4
22 ᆒஏᖥ൰ Precise nut BTI20SF-C-016 4
24 Ѧ৩Θ০ O.D. turning tool holder BTI20SF-C-025 1
26 ER ᖥ൰ ER nut ER20 4
27 ୏ΚΘఎ঺ Live tool shaft collar BTI20SF-C-008 4
28 ື‫܍‬ Bearing 6800 1
29 ႖୮ Space ring 16004GD 4
30 ື‫܍‬ Bearing 7903 8
G PART :
31 ER ືЈ ER shaft BTI20SF-C-012a 4
33 Θఎ߻ᇂ Cover BTI20SF-C-009 4
36 Θࢎ݈ Tool slide BTI20-32SF-B-002 1
38 Θᎍ Pin - 6
41 Θఎ߻ᇂ Cover 11005GD 3
43 ື‫܍‬ Bearing 7904 6
44 Θఎ߻ᇂ Cover PLG32D76 6
45 ER ືЈ ER shaft PLG32D74 6
46 ື‫܍‬ Bearing 6903 6
47 ື‫܍‬ Bearing 7903 12
51 ER ືЈ ER shaft PLG32C91 4
52 Ꮑ፺ Gear 15005GD 3
53 ϼ໚๮љ Washer - 3
54 AN ᖥ൰ AN nut AN20-01 3
55 ື‫܍‬ Bearing 6801 1
56 ື‫܍‬ᇂ Bearing cap BTI20-32SF-B-007 1
57 ື‫܍‬ Bearing 6804 3
58 ᓸᇂ Gland 17005GD 3
60 ආ፺ື‫܍‬ᇂ Idle wheel bearing cap 17004GD 1
G PART :
64 Ꮑ፺ Gear 15002GD 1
65 ᆒஏᖥ൰ Precise nut 88MY-0110 1
66 ᆒஏᖥ൰ Precise nut 19000GD 1
68 ື‫঺܍‬ Bearing bushing 14000GD 1
70 ື‫܍‬ Bearing 6902 4
71 ໺୏ື Drive shfat GD13003 1
72 ආ፺ Idle wheel 18005GD 1
73 ື‫܍‬ Bearing 6802 1
74 ௹Ꮑ፺ Slanting gear B148015020/L01 1
75 ଭၲᏁ፺ Motor gear 12008GD 1
76 ଭၲᇂ Motor cover BTI20-32SF-B-008 1
81 ௹Ꮑ፺ Slanting gear B148015020/R01 1
82 ໺୏ື Drive shfat GD13004 1
83 ື‫܍‬ Bearing 6902 4
85 ୏Κ০ Driven tool holder set BTI20-32SF-B-006 1
86 ࡕືᇂ Cover PLG32D68 6
87 ᆒஏᖥ൰ Precise nut PLG32D67 6
88 Ꮑ፺ Gear 15004GD 6
G PART :
91 ື‫঺܍‬ Bearing bushing 14001GD 1
92 ᆒஏᖥ൰ Precise nut 88MY-0110 1
93 Ꮑ፺ Gear 15002GD 1
94 ᆒஏᖥ൰ Precise nut 19000GD 1
98 ਻ᓸऌ Air cylinder ʳ ʳ
H PART :
1 ໏ߎ Sheet netal - 1
6 X2 ືࡕື‫܍‬ᇂ Bearing cap behind X2 axis BTI20SF-C-005A 1
9 ື‫܍‬০ Bearing bracket BTI20SF-C-005 1
10 ᎑ӝߎୁဵ Side skirt(Aluminum alloy) X2 1
14 ՜ᕭៈ࿽ Telescopic cover BTI20-X2 ՜݈ 1
25 ᖥఎ Ball screw rod 541L 1
27 ᎑ӝߎୁဵ Side skirt(Aluminum alloy) Z2 1
I PART :
1 གᔈᏔ Sensor E2E-X1R5F1 1
2 ໣Н౯ Liquid box PLG32C63 1
3 གᔈᖥ൰ Nut PLG32A14 1
6 གᔈዬٛლᇂ Dirt-proof cover BTI20-32SF-A-017 1
11 གᔈዬ০ Sensor plate seat BTI20-32SF-A-016 1
12 ᝿ዸᏁ፺০ Encoder gear seat BTI20-32SF-A-018 1
13 ᒭη Rotor
14 ᙯη Spindle
15 ື‫܍‬ Bearing 7015 2
ЬືЬືЈ Spindle shaft of main spindle BTI20-32SF-A-006Z 1
16
ङືЬືЈ Spindle shaft of sub spindle BTI20-32SF-A-006 1
17 Ьື঺฿ Spindle bushing BTI20-32SF-A-005 1
19 ߻ٛНᇂ Water-proof cover BTI20-32SF-A-004 1
Ьື܎ఎ Draw tube of main spindle BTI20-32SF-A-022Z 1
20
ङື܎ఎ Draw tube of sub spindle BTI20-32SF-A-022 1
Ьືύᓐ঺ Middle sleeve of main spindle PLG32A125 1
21
ङືύᓐ঺ Middle sleeve of sub spindle PLG32C71 1
22 ֨‫ڀ‬ Spring chuck - 1
Ьືᖥ൰ Nut of main spindle PLG32A127 1
23
ङືᖥ൰ Nut of sub spindle PLG32C72 1
24 ߻ື‫܍‬ၳᆙᖥ൰ Nut BTI20-32SF-A-003 1
I PART :
27 Ьື߻ٛლᇂ Dirt-proof cover BTI20-32SF-A-002 1
29 ࡕື‫܍‬০ Bearing seat BTI20-32SF-A-007 1
30 ື‫܍‬ Bearing 7012 2
31 ࡕٛНᇂ Water-proof cover BTI20-32SF-A-011 1
33 Ьື႖୮ Space ring BTI20-32SF-A-023 1
34 ࡕື‫܍‬ၳᆙᖥ൰ Nut BTI20-32SF-A-012 1
35 Ҝ஥ Belt 5M-575-12W 1
36 ЬືၮᙯᏁ፺ Trasmission gear PLG32A21 1
38 ྩًዬ Brake disc BTI20-32SF-A-026 1
39 ‫ݨ‬ᓸऌ Hydraulic cylinder MM-1036 1
J PART :
1 ၮᙯϤᏁືЈ Running six-gear shaft PLG20B39 1
2 ϤᏁၮᙯѦ঺ Running six-gear tube BTI20-32SF-A-019 1
3 ၮᙯ০ື‫঺܍‬ᆅ Bearing bushing PLG20B36 1
5 ᚈቸᘽ঺ Pairs of spring set BTI20SF-A-019 1
8 ၮᙯື‫܍‬০ Bearing seat PLG32A101 1
9 Ьື০ Spindle seat BTI20-32SF-A-001 1
10 Ьື‫ࢎ୏ڋ‬ Spindle brake frame BTI20SF-A-021A 1
13 ‫୏ڋ‬Ꮤ Brake PC-300Y-01 1
16 Ο‫܍ືف‬০ Triangle bearing seat PLG20B78 1
19 ၮᙯᏁ-ࡕ Driven gear-rear PLG32A32 1
20 ໺୏႖୮ Transmission space ring BTI20SF-A-020 1
23 ᖥ൰ Nut M10 1
29 คᓐᖥํ Headless screw M6*5L 2
J PART :
35 ᖥఎ Ball screw A119BWA1 1
39 ጕॉ Linear guide way 30R-660L 2
42 คᓐᖥํ Headless screw M6*5L 2
45 ۭ০ Base BTI20SF-A-001 1
K PART :
1 ѳᓐᖥํ Flat head screw M5*12L 6
2 ၮᙯ঺ٛლᇂ Dirt-proof cover PLG32B78A 1
3 ၮᙯ঺߻ᇂᖥ‫ۅ‬ Nut PLG20D39 1
4 ໔႖୮ Space ring PLG32B83A 1
5 ߻ᇂ Front cover PLG32B82A 1
6 ື‫܍‬ Bearing 7912 3
7 ႖୮ Space ring PLG32B86 1
8 ႖୮ Space ring PLG32B86-1 1
9 N/A N/A - -
10 ၮᙯືЈ Running shaft PLG32B100 1
11 Ҝ஥ Belt 575L-5M-12W 1
13 Ьື֨ᓐ Chuck PLG32B90 1
14 Bti20-S ࠠࢊ Bti20-S Type column BTI20-32SF-B-001 1
24 ᖥ൰ Nut M14*2.0 1
25 ၮᙯ঺߻Ꮑ፺ Gear PLG32B102 1
26 ໺୏ື‫ۓڰ‬০ Fixed seat BTI20-32SF-B-005 1
27 ၮᙯ঺߻ື‫܍‬০ Bearing seat PLG20D26 1
28 ື‫܍‬ Bearing 6002 1
29 ᒷࠠቸᘽ Conical spring 32*350*30 1
K PART :
31 ٛლ঺‫ۓڰ‬০ Dirt-proof cover holder PLG20D24 1
38 ՜ᕭៈ࿽ Telescopic cover BTI20-Z2 1set
40 ՜ᕭៈ࿽ Telescopic cover BTI20-Z1 1set
42 ືӛଭၲ Axial motor HF54BT-A48 1
51 N/A N/A - -
55 ື‫܍‬ Bearing 6004 1
56 ື‫܍‬ Bearing 6004 1
58 Bti20-S ࠠ X ືྖ݈ Bti20-S Type X axis slide BTI20SF-B-003 1
K PART :
65 Bti20-S ࠠ Y ືྖ݈ Bti20-S Type Y axis slide BTI20SF-B-002 1
L PART :
NO კӜ NAME Part No./specification Q'TY
1 X2 ືྖ݈ X2 axis slide BTI20SF-C-001 1
4 ङ Z ଭၲ০ Z2 motor seat PLG32C120 1
13 ൂ៻ଯᓸ‫ݨ‬ᆅ Single-bend high pressure pipe PF0706-360L 1
16 ‫فޔ‬ௗᓐ Right-angle connector 3/8T*3/8H*90° 1
17 ‫୏ࢲفޔ‬ௗᓐ Right-angle active connector 3/8H*3/8 ࢲ୏ 90° 1
18 ‫ޔ‬ௗᓐ Staight connection 3/8T*3/8H 1
19 ‫فޔ‬ௗᓐ Right-angle connector 3/8T*3/8H*90° 1
20 ϩ‫ݨ‬০ Oil separator BTI20-32SF-C-001 1
21 ‫ޔ‬ௗᓐ Straight connection 3/8T*3/8H 1
22 ଯᓸ‫ݨ‬ᆅ High pressure pipe PF0706-6000L 1
23 ଯᓸ‫ݨ‬ᆅ High pressure pipe PF0706-6000L 2
25 45°ௗᓐ 45° connector 3/8T*3/8H*45° 2
28 ‫୏ڋ‬Ꮤ Brake PC-300Y-01 1
29 Ьື‫ࢎ୏ڋ‬ Brake of spindle BTI20-32SF-A-021A 1
L PART :
NO კӜ NAME Part No./specification Q'TY
32 2 Ьື০ Sub spindle block BTI20SF-C-002 1
34 ጕॉ Linear guide way 30LV-620L 2
38 ື‫܍‬ᇂ Bearing cap BTI20SF-C-005A 1
39 ᄾ੧ᖥ൰ Ball screw PLG12NC-A-R031 1
41 ື‫܍‬০ Bearing seat BTI20SF-C-005 1
42 ᓸ݈ Pressure plate BTI20A08 2

POLY GIM Swiss Type CNC Auto Lathe Diamond II&III SERIES Maintenance Manual

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POLY GIM Swiss Type CNC Auto Lathe Diamond II&III SERIES Maintenance Manual

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SWISS TYPE CNC AUTO LATHE

PO LY GIM SWISS TYPE CNC AUTO LATHE

** CHECK POINTS FOR SAFE OPERATION

I. HANDLING AND INSTALLATION

The following pages describe fundamental safety information.

[Signal Word Definition]

(1) Installation Site

WARNING (a) Allow space for maintenance.

(2) Power Supply

CAUTION (c ) An excessive voltage drop due to an insufficient power capacity will

DANGER (a) The machine must be grounded independently of other machines.

CAUTION (d) All desiccant must be removed completely.

(5) Before Turning ON The Power After Installation

(6) After Turning ON The Power After Installation

CAUTION (c ) Make sure that wood in the machine is removed.

DANGER (1) Never tough any switch with wet hands.

DANGER (2) Never touch any switch with wet hands.

WARNING (8) Never remove the covers unless absolutely necessary.

WARNING (13) After the completion of a cycle, before removing a machined

CAUTION (27) Be careful not to operate the wrong switch.

CAUTION (28) A machine with special specifications, must be operated in accordance

(1) Daily Maintenance

(2) Precaution on Performing Maintenance and Inspection

CAUTION (l) Do not climb on the machine unless absolutely necessary.

NOTE (8) Workpiece materials and shapes will vary widely.

CAUTION There are a variety of types of coolant available on the market.

** It must use pure oil without to mix any water for

Swiss type machine

(1) Front Door Interlock

(2) Chuck Interlock

(3) Tailstock Spindle Interlock (for machines with tailstock)

If an automatic operation is started while a workpiece is not held by the center

NOTE : “ KEEP THE INSTRUCTION MANUAL FOR FUTURE REFERENCE “

14. OPERATION POSITION / SPACE

1. MAIN UNIT OF THE MACHINE--------------------------A-1

2. MACHINE SPECIFICATION-DIAMOND ซ---A-2

3. MACHINE SPECIFICATION-DIAMOND ɜġ ġ-A-3

2. MOVING THE MACHINE WITH A FORKLIFT OR CRANE--------B-6

3. TURNING ON THE POWER----------------------------------------------------B-9

4.1 Twisting Check-------------------------------------------------------------------B-15

1.1 Environmental requirements

Because many electronic parts

1.2 Power requirement烉

CAUTION烉Connect the power

Obtain the breaker capacity with the

DANGER烉The machine must be grounded to prevent leak and electric noise.

1) There are markings of fork point, sling

2) The internal situation of package.

2.1 Carrying The Machine To Change Floor Layout

2.1.2 Moving The Machine With A Forklift

3.1 Before Turning On The Power

3.2 Connecting The Power Cable

DANGER烉 Electrical work should be carried out only be authorized electrical

1) Connect the power cable from the

NOTE烉(1) Check the input power

2) Connect the ground cable

3.3 Turning On The Power

2) Make sure the POWER

3) Turn the main switch on

4) Press the POWER switch

5) Pull the EMERGENCY

6) Make sure that something

3.4 After Turning On The Power

2. MACHINE SPECIFICATION-DIAMOND ซ---A-2

3. MACHINE SPECIFICATION-DIAMOND ɜġ ġ-A-3