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SandStat

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SandStat 4.05.040 Licensee: Trimo © 1996-2019 iS-engineering_GmbH

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1. STATIC SYSTEM

1.1 SKETCH

1
1 2

-1,0 -1,0

5,770 m

M = 1 : 50

wall-panel of 1 span, horizontal installation.


-1: no definition from user. The necessary support width was determinated by the software.

1.2 PANEL SPECIFICATION

Sel. panel: Power T FTV V2S 200 0,60 0,50 (outside-colour RAL 7016 = anthrazitgrau)
(The datas of the panel are given by the user.)

Background:Gutachten Z-1224
Holder: Trimo d.d. (Trimoterm Power T)
Design: DIN EN 14509, annex E

1.2.1 Sandwich panel Principle sketch

Overall depth of the panel D = 200,0 mm


Dist. betw. centr. of faces e = 199,3 mm
Upper lever arm RA = 89,8 mm
Lower lever arm RÁ = 109,4 mm
Trimo
SandStat

Order: 19-013 Jonas Magnusson Pos.: Corner A Page


SandStat 4.05.040 Licensee: Trimo © 1996-2019 iS-engineering_GmbH

1.2.2 Core material


Material MW PBE BP T
Shear modulus GÃ = 3,30 N/mm2
Shear strength fCv = 0,040 N/mm2
Compression strength fCc = 0,060 N/mm2
parameter of support reaction capacity k = 0,0

1.2.3 Upper face layer


1.2.3.1 General details
Material S 320
Modulus of elasticity EF1 = 210000 N/mm2
Yield strength fFt1 = 320,0 N/mm2
Coefficient of thermal expansion –F1 = 1,20E-5 1/°
nominal thickness of face sheet tnom = 0,600 mm
thickness of zinc layers tzinc = 0,040 mm
tolerance according to DIN EN 10143 ttol = 0,050 mm
- normal limit measurement for nomial width w ¬ 1200 mm
design thickness tA = tnom - tzinc - 0.5 * ttol = 0,535 mm
Cross-sectional area AA = 5,386 cm2/m
Moment of inertia IA = 0,00 cm—/m
Distance between centroids of faces dAA = 0,050 mm
Distance between centroids of faces dAÁ = 1,350 mm

1.2.3.2 Design resistant strengths of the face layers


Stress Pressure (wr. stresses) Tension
level ¤A all
Temp. ‡ ¬ 20°C ‡ > 20°C all
Point Span Support Span Support everyw.
¤U [N/mm2] 118,00 83,00 110,00 77,00 320,00

The design resistant strengths at the intermediate supports depends on the number of fasteners per metre at this place.
See design of the respective face layers.
Trimo
SandStat

Order: 19-013 Jonas Magnusson Pos.: Corner A Page


SandStat 4.05.040 Licensee: Trimo © 1996-2019 iS-engineering_GmbH

1.2.4 Lower face layer


1.2.4.1 General details
Material S 320
Modulus of elasticity EF2 = 210000 N/mm2
Yield strength fFt2 = 320,0 N/mm2
Coefficient of thermal expansion –F2 = 1,20E-5 1/°
nominal thickness of face sheet tnom = 0,500 mm
thickness of zinc layers tzinc = 0,040 mm
tolerance according to DIN EN 10143 ttol = 0,050 mm
- normal limit measurement for nomial width w ¬ 1200 mm
design thickness tA = tnom - tzinc - 0.5 * ttol = 0,435 mm
Cross-sectional area AÁ = 4,376 cm2/m
Moment of inertia IÁ = 0,00 cm—/m
Distance between centroids of faces dÁA = 0,150 mm
Distance between centroids of faces dÁÁ = 0,150 mm

1.2.4.2 Design resistant strengths of the face layers


Stress Pressure (wr. stresses) Tension
level ¤Á all
Temp. ‡ ¬ 20°C ‡ > 20°C all
Point Span Support Span Support everyw.
¤U [N/mm2] 118,00 94,00 110,00 87,60 320,00

1.2.5 Material safety factors

material factor at ultimate limit state serviceability limit state


yielding of the upper face layer 1,10 1,00
wrinkling of the upper face layer in the span 1,23 1,06
wrinkling of the upper face layer at an intermediate support 1,23 1,06
yielding of the lower face layer 1,10 1,00
wrinkling of the lower face layer in the span 1,23 1,06
wrinkling of the lower face layer at an intermediate support 1,23 1,06
shear of the core 1,22 1,05
shear failure of a profiled face 1,10 1,00
crushing of the core 1,28 1,07
support reaction capacity of a profiled face 1,10 1,00

Reference:
Trimo
SandStat

Order: 19-013 Jonas Magnusson Pos.: Corner A Page


SandStat 4.05.040 Licensee: Trimo © 1996-2019 iS-engineering_GmbH

2. LOAD

2.1 PRINCIPLE SKETCH OF THE INTRODUCED LOADS

2.2 INTRODUCED LOADS

1. wind pressure over entire length wÎ = 1,111 kN/m2


2a. wind suction wÔ = -1,414 kN/m2, a = 0,00 m, l = 2,92 m
2b. wind suction wÔ = -1,010 kN/m2, a = 2,92 m, l = 2,85 m
3a. wind suction for fasteners wÔ = -1,414 kN/m2, a = 0,00 m, l = 2,92 m
3b. wind suction for fasteners wÔ = -1,111 kN/m2, a = 2,92 m, l = 2,85 m
4. summer temperatures for SLS ‡outs = +80°C, ‡ins = +25°C
5. summer temperatures for ULS ‡outs = +80°C, ‡ins = +25°C
6. winter temperatures ‡outs = -20°C, ‡ins = +20°C

2.3 LOAD CURVE OVER THE PANEL LENGTH

2.3.1 Load curve for LC 1 - wind pressure


5,77 m

+1,111 +1,111

Load curve for LC 1 - wind pressure [kN/m2, kN/m]


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SandStat

Order: 19-013 Jonas Magnusson Pos.: Corner A Page


SandStat 4.05.040 Licensee: Trimo © 1996-2019 iS-engineering_GmbH

2.3.2 Load curve for LC 2 - wind suction


2,92 m 2,85 m

-1,414 -1,414

-1,01 -1,01

Load curve for LC 2 - wind suction [kN/m2, kN/m]

2.3.3 Load curve for LC 3 - wind suction for fasteners


2,92 m 2,85 m

-1,414 -1,414
-1,111 -1,111

Load curve for LC 3 - wind suction for fasteners [kN/m2, kN/m]

2.4 Combination coefficients and load factors

2.4.1 Combination coefficients

Combination coefficients Snow Wind Temperature Live load


‹0 0,60 0,60 0,60 / 1,00a 0,00
‹1 0,75 / 0,75b 0,75 / 1,00 b
1,00 0,00

a Coefficient is used if the winter temperature T = 0 °C is combined with snow.


b Coefficient is used if there is, in the combination, only a single action effect representing the variable actions and it is
caused by either the sole snow load or the sole wind load, acting alone.

Reference: EN 14509, Tab. E.6


Trimo
SandStat

Order: 19-013 Jonas Magnusson Pos.: Corner A Page


SandStat 4.05.040 Licensee: Trimo © 1996-2019 iS-engineering_GmbH

2.4.2 Load factors

šF at ultimate limit state serviceability limit state


Permament actions 1,35 / 1,00 1,00
Variable actions 1,50 1,00
Temperature actions 1,50 1,00
Creep effects 1,00 1,00

Reference: EN 14509, Tab. E.8

3. ACTION EFFECTS OF EACH LOADCASE

3.1 SUPPORT REACTIONS AT MULTI-SPAN PANEL

Support reactions for multi-span-panels without load factors. The numbers of the load cases correspond with
the numbers under Load.

Load case
support LC 1 LC 2 LC 3 LC 4 LC 6
- [kN/m] [kN/m] [kN/m] [kN/m] [kN/m]
1 +3,21 -3,80 -3,87 +0,00 +0,00
2 +3,21 -3,21 -3,43 +0,00 +0,00

4. CALCULATIONS

4.1 DESIGN OVERVIEW

ultimate limit state of tension and pressure stresses 91,3%


ultimate limit state of shear stresses 87,1%
ultimate limit state of support reactions 100,0%
serviceability limit state of tension and pressure stresses 52,5%
serviceability limit state of shear stresses 50,0%
serviceability limit state of support reactions 100,0%
serviceability limit state of deflections 36,7%

The abbrevations given in the design calculation have to be understood as "provable stress as a result of load
case...".
Trimo
SandStat

Order: 19-013 Jonas Magnusson Pos.: Corner A Page


SandStat 4.05.040 Licensee: Trimo © 1996-2019 iS-engineering_GmbH

4.2 DESIGN OF ULTIMATE LIMIT STATE

The ultimate limit state is to be designed assuming for a single-span panel ("wrinkling"-hinges over the
supports). All spans in multi-span panels are treated and tested as single-span panels. Each load combination
is calculated with consideration to the system and load details. The printout shows the relevant place and the
relevant load combination.

4.2.1 Design of limited normal stresses in face layers


Determining: design of the compressionstress in the lower face layer at span 1 at load case combination

Š¤ = šUÔ * ¤wÔ + šEËÉ * ‹0, …‡É * ¤…‡É ¬ ¤wËÁ, spanË? / šÇ = ¤wËÁ, spanËÎ

Š¤ = 1,50 * -58,4 + 1,50 * 0,60 * 0,0000 = -87,6 N/mm2 < -118,0 N/mm2 / 1,23 = -95,9 N/mm2

4.2.2 Design of the limited shear stress in the core material


Determining: design of at the support 1 at load case combination

ŠY = šUÔ * YwÔ + šEËÉ * ‹0, …‡É * Y…‡É ¬ fCv,k / šÇ = fCv,d

ŠY = 1,50 * -0,0190 + 1,50 * 0,60 * 0,0000 = -0,0286 N/mm2 < -0,0400 N/mm2 / 1,22 = -0,033 N/mm2

4.3 DESIGN OF SERVICEABILITY LIMIT STATE

The serviceability limit state is to be designed at the entire system in accordance with the standard. The
different partial safety factors according to the technical approval need to be taken into account.

4.3.1 Design of limited normal stresses in face layers


For this panel, the limit wrinkling strength at the intermediate support depends on the number of screws per
metre. The designs were only made with the basic limited values neglecting any reduction factors because
the number of fasteners is smaller than the limit.
Determining: design of the compressionstress in the lower face layer at span 1 at load case combination

Š¤ = šUÔ * ¤wÔ + šEËÉ * ‹0, …‡É * ¤…‡É ¬ ¤wËÁ, spanË? / šÇ = ¤wËÁ, spanËÎ

Š¤ = 1,0 * -58,4 + 1,0 * 0,60 * 0,0000 = -58,4 N/mm2 < -118,0 N/mm2 / 1,06 = -111,3 N/mm2

4.3.2 Design of the limited shear stress in the core material


Determining: design of at the support 1 at load case combination

ŠY = šUÔ * YwÔ + šEËÉ * ‹0, …‡É * Y…‡É ¬ fCv,k / šÇ = fCv,d

ŠY = 1,0 * -0,0190 + 1,0 * 0,60 * 0,0000 = -0,0190 N/mm2 < -0,0400 N/mm2 / 1,05 = -0,038 N/mm2
Trimo
SandStat

Order: 19-013 Jonas Magnusson Pos.: Corner A Page


SandStat 4.05.040 Licensee: Trimo © 1996-2019 iS-engineering_GmbH

4.4 COMPRESSION STRESSES AT SUPPORT

The design of the compression stresses at the supports is carried out for each support with the decisive
design procedure (ulitmate limit state, serviceability limit state, constructive demands).

support š * AS1) š * AU2) exist. b3) ASLS¸Î4) AULS¸Î5) req. bS6) req. bU7) req. bÐ8) req. bdec.9)
[-] [kN/m] [kN/m] [cm] [kN/m] [kN/m] [cm] [cm] [cm] [cm]
1 3,21 4,81 -1,0 3,21 4,81 5,7 10,3 4,0 10,3
2 3,21 4,81 -1,0 3,21 4,81 5,7 10,3 4,0 10,3

1) relevant support reactions including load factors at serviceability limit state


2) relevant support reactions including load factors at ultimate limit state
3) existing support width."-1": no definition from user.
4) allowable support reactions at serviceability limit state
5) allowable support reactions as ultimate limit state
6) required support width at serviceability limit state
7) required support width at ultimate limit state
8) support width required in the standard
9) decisive support width (maximum value index 6 to 8)

4.5 DEFLECTIONS

4.5.1 Design of deflections


The design of deflections is made with following assumptions (in accordance with EN 14509):
span-deflections: - at short-term: max w = l / 100

Determining is the deflection at span 1 with the sum

Šw = šUÔ * ‹0, wÔ * ‹1, wÔ * wwÔ + šÊËS,SLS * ‹1, …‡S,SLS * w…‡S,SLS ¬ max w = 577,0 cm / 100 = 5,77 cm

Šw = 1,0 * 0,60 * 0,75 * -1,64 + 1,0 * 1,0 * -1,38 = -2,12 cm < 5,77 cm
Trimo
SandStat

Order: 19-013 Jonas Magnusson Pos.: Corner A Page


SandStat 4.05.040 Licensee: Trimo © 1996-2019 iS-engineering_GmbH

4.6 FASTENERS

4.6.1 Design of tensile forces


The number of the required/chosen fasteners rely on the panel-width. Close attention must be paid to
requirements of the basic calculation principle (screw-distance and -number etc.)!

panel-width: 1050 mm in accordance with explicit user definition

Support
no material tAA ch. fasteners NSd NRd req. n ch. n
- - [mm] - [kN/m] [kN/S] [S/EL] [S/EL]
1 steel S235 3,0 EJOT JT3-6-5,5*L-E16 B) 5,80 1,58 3,86 4
2 steel S235 3,0 EJOT JT3-6-5,5*L-E16 B) 5,14 1,58 3,42 4

explanation:
req. n / ch. n - required / chosen numbers of fasteners
B - normal fasteners in accordance with the german technical approval of fasteners (Z-14.4-407 from 12.02.2014)

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