G30 Service Manual PDF

G30/G40
Patient Monitors
Service Guide
May 2009
English
Part Number 13304001000
1
Product Information
Product models: G30/G40

Product name: Patient Monitor
Standard
The product is made under the ISO9001 and ISO13485 quality system certified by
TUVPS.
The product has passed the CE certification.
Manufacturer Information
Shenzhen Goldway Industrial Inc.

Goldway Building, No. 3 Road, North Section, Shenzhen High-Tech Industrial Park,
Shenzhen, P.R. China 518057
Tel: +86 755 26980999
Fax: +86 755 26980222
Version
The content of this manual can change without notice due to software upgrades.
■ Edition date: May 2009
Shenzhen Goldway Industrial Inc.

All Rights Reserved.
Safety Conventions
The guide uses the following conventions for Notes, Cautions, and Warnings.
Note A Note calls attention to an important point in the text.
Caution A Caution calls attention to a condition or possible situation that could damage or destroy
the product or the user’s work.
Warning A Warning calls attention to a condition or possible situation that could cause injury to
the user and/or patient.
2
Explanation of Symbols
The following symbols appear on the monitor and its packaging.

Table 1 Monitor Symbols
Symbol Description Symbol Description
CE Mark Fragile, handle with
care
Recyclable Keep upright
Recovery Maximum stacking
Humidity Caution
Temperature CF applied part:

Including F applied part
(float/insulation) and
defibrillation-proof
function.
Atmospheric BF applied part:
pressure including F applied part
(float/insulation) and
defibrillation-proof
function.
Keep dry CO2 Connector
SpO2 probe Waveform freeze key

connector
ECG Alarm silence key

connector
IBP1 Print key

connector
IBP2 NIBP key

connector
NIBP cuff Main Menu key

connector
TEMP1 AC power LED

connector
TEMP2 Charging LED
connector
On/Standby Equipotential
button grounding
post
3
Table 1 Monitor Symbols(Continued)
Symbol Description Symbol Description
Param Menu Dangerous Voltage
button
Manufacturer Display output

address
EU Serial Number
representatives
Nurse call Date of

connector manufacture
ECG analog Protective grade

output port
Consult Caution: USA
Instructions for Federal Law
Use restricts this device
to sale by or on the
order of a
clinician.
Gas input Fuse
Gas output Ethernet port
USB port Protective

grounding
Regulatory and Safety Specifications
Declaration
The G30 and G40 monitors are Class IIb devices and comply with the requirements
of the Council Directive 93/42/EEC of 14 June 1993 concerning medical devices and
carry CE-marking accordingly.
Authorized EU Representative
Shanghai International Holding Corp. GmbH (Europe)
Eiffestrasse 80, 20537 Hamburg, Germany
Tel: +49 40 2513175
Fax: +49 40 255726
4
Product Support and Warranty Information
Warranty period for the G30/G40 monitor is one year from the date of shipment.
Warranty is “parts only” and does not include any labor. Shipping of replacement
parts is included in the warranty. Warranty claims for parts require the return of the
defective materials to Goldway.
Accessories that are included with the product are warranted for 6 months from the
date of shipment of the original product. Warranty for accessories is “replacement”.
Keep the packaging in case you need it for transport, storage, or maintenance.
Goldway is responsible for the safety, reliability and performance of the monitor
when the:
• Product is assembled, upgraded, altered, or maintained by authorized service
representatives.
• Electric facilities where the monitor is placed are in conformity with the
national standard.
• Product is used according to this guide.
Goldway is not responsible for damage to the monitor when the:
• Damage is caused by:
– Improper operation.
– Improper connection of the monitor to other devices.
– Accident.
• Monitor is altered without written authorization from Goldway.
• Serial number of the monitor is removed or becomes illegible.
After Sales Service
Customer Service Department of Shenzhen Goldway Industrial Inc.

Goldway Building, No. 3 Road, North Section, Shenzhen High-Tech Industrial
Park, Shenzhen, P. R. China 518057
The international call center can be reached during the following times:
Monday – Friday (Except Chinese statutory holidays)
BJT 08:30~12:00, 13:30~18:00 (GMT+8)
Tel: +86 755 86278308
Fax: +86 755 86278392
5
E-mail: service@goldwayinc.com
(English and Chinese ONLY)
Primary repair strategy：assembly/component replacement

Secondary repair strategy：return for repair (to International bench repair)
When you need product support:

• Contact our agent or distributor
• Contact our nearest office
Before calling for service, note the following information:
• Model and serial number of the monitor
• Monitor problem
Safety Standards
Table 2 Safety Standards

Parameter Specification
Protection Class Class I, anti-shock, externally and internally
powered equipment, per IEC 60601-1
Degree of Protection • Type CF defibrillator-proof: per IEC
60601-1
• Degree of noxious-liquid proof as IPX1
• Anti-shock degree as combination of BF and
CF applied part
• According to the degree of safety of
application in the presence of a flammable
anaesthetic mixture with air or with oxygen
or nitrous oxide. Equipment not suitable for
use in the presence of a flammable
anaesthetic mixture with air or with oxygen
or nitrous oxide
Sterilization and disinfection As recommended by manufacturer
Mode of Operation Continuous
6
Contents
Table of Contents
Chapter 1 General Introduction 1-1
1.1 About the Guide......................................................................................................1-2

1.1.1 Brief Introduction .................................................................................................1-2
1.2 Product Information................................................................................................1-2
1.2.1 General..........................................................................................................1-2
1.2.2 Main Components .........................................................................................1-2
1.2.3 Intended Use .................................................................................................1-3
1.2.4 Audience .......................................................................................................1-3
1.2.5 Networking Capabilities ...............................................................................1-3
1.3 Before You Begin ...................................................................................................1-4
1.4 Monitor and Accessories Inspection.......................................................................1-4
1.5 Cleaning..................................................................................................................1-5
1.6 Returning the Monitor For Service .........................................................................1-5
1.7 Setting up the Monitor ............................................................................................1-6
1.8 Before Powering On ...............................................................................................1-6
1.9 Setting Demo Mode ................................................................................................1-7
1.10 Setting the Networking .........................................................................................1-8
Chapter 2 Maintenance 2-1
2.1 Testing and Inspection Guidelines ..........................................................................2-3

2.2 Maintenance Plan....................................................................................................2-4
2.2.1 Visual Inspection...........................................................................................2-4
2.2.2 Cleaning ........................................................................................................2-4
2.2.3 Performance Verification ..............................................................................2-4
2.2.4 Leakage Current Test ....................................................................................2-4
2.2.5 NIBP Calibration...........................................................................................2-4
2.2.6 CO2 Gas Measurement Calibration Check....................................................2-5
2.2.7 IBP Calibration..............................................................................................2-5
2.3 Visual Inspection.....................................................................................................2-6
Contents-1
Contents
2.4 Cleaning..................................................................................................................2-6
2.4.1 General Guidelines........................................................................................2-6
2.4.2 Cleaning and Disinfecting.............................................................................2-7
2.4.3 Cleaning the Cables ......................................................................................2-7
2.4.3.1 Cleaning the Accessories ...........................................................................2-7
2.4.3.2 SpO2 Accessories .......................................................................................2-8
2.4.3.3 NIBP Cuffs.................................................................................................2-9
2.4.3.4 Temperature Accessories............................................................................2-9
2.4.3.5 Cleaning the Recorder................................................................................2-9
2.4.3.6 Disinfecting Guidelines............................................................................2-10
2.5 Performance Verification Testing..........................................................................2-11
2.5.1 Manufacturer’s Responsibility ....................................................................2-11
2.5.2 Recommended Frequency...........................................................................2-11
2.5.3 Required Test Equipment............................................................................2-12
2.5.4 Testing Record ............................................................................................2-13
2.5.5 Power Supply and Battery Test ...................................................................2-13
2.5.6 ECG Test .....................................................................................................2-14
2.5.7 Respiration Test...........................................................................................2-14
2.5.8 Temperature Test .........................................................................................2-14
2.5.9 IBP Test.......................................................................................................2-15
2.5.10 Pulse SpO2 Test .........................................................................................2-15
2.5.11 NIBP Test ..................................................................................................2-15
2.5.12 Speaker Test ..............................................................................................2-17
2.5.13 Networking Test ........................................................................................2-17
2.6 Electrical Safety Test ............................................................................................2-17
Chapter 3 Troubleshooting 3-1
3.1 Power Problems ......................................................................................................3-2

3.2 Display Problems....................................................................................................3-9
3.3 Alarm Problems ....................................................................................................3-10
3.4 NIBP Problems .....................................................................................................3-10
3.6 Temperature Problems ..........................................................................................3-11
3.7 SpO2 Problems......................................................................................................3-11
3.8 etCO2 Problems ....................................................................................................3-11
3.9 ECG/Respiration Problems...................................................................................3-12
Contents-2
Contents
3.10 Recorder Problems..............................................................................................3-13

3.11 Performance Verification Testing........................................................................3-14
Chapter 4 Theory of Operation 4-1
4.1 System Configuration .............................................................................................4-2

4.2 Theory of Operation................................................................................................4-3
4.2.1 System Overview ..........................................................................................4-3
4.2.2 Block Diagram Components .........................................................................4-3
4.2.3 ARM Module.................................................................................................4-4
4.2.4 Main Board Assembly ...................................................................................4-4
4.2.5 I/O Module Assembly ...................................................................................4-4
4.2.6 Speaker ..........................................................................................................4-5
4.2.7 Recorder ........................................................................................................4-5
4.2.8 AC/DC Power Module ..................................................................................4-5
4.2.9 Keys and Navigation Wheel ..........................................................................4-5
4.2.10 NIBP Processing..........................................................................................4-5
4.2.11 SpO2 Processing ..........................................................................................4-6
4.2.12 ECG Processing...........................................................................................4-6
4.2.13 IBP Processing.............................................................................................4-7
4.2.14 Temperature Processing...............................................................................4-7
4.2.15 etCO2 ...........................................................................................................4-7
4.2.16 Power Management .....................................................................................4-8
4.2.17 Nurse Call Contacts.....................................................................................4-9
Chapter 5 G40 System Disassembly 5-1
5.1 Service tools ............................................................................................................5-2

5.2 To remove batteries..................................................................................................5-2
5.3 To remove the AC power connector fuse.................................................................5-3
5.4 To remove the recorder............................................................................................5-3
5.5 To remove the front case assembly..........................................................................5-4
5.6 Front case disassembly procedure ...........................................................................5-6
5.7 Main frame disassembly procedure .........................................................................5-8
5.8 Rear case disassembly procedure ..........................................................................5-17
Contents-3
Contents
Chapter 6 G30 System Disassembly 6-1
6.1 To remove battery ....................................................................................................6-2

6.2 To remove the AC power connector fuse.................................................................6-3
6.3 To remove the recorder............................................................................................6-3
6.4 To remove the front case assembly..........................................................................6-4
6.5 Front case disassembly procedure ...........................................................................6-5
6.6 The main frame disassembly procedure ..................................................................6-7
6.7 The rear case disassembly procedure.....................................................................6-15
Chapter 7 Assembly Diagrams and Service Parts 7-1
7.1 G40 main assembly exploded diagram ...................................................................7-2

7.2 G40 Front Case assembly and parts........................................................................7-4
7.3 G40 rear case assembly and parts ...........................................................................7-6
7.4 G40 main frame assembly and parts.......................................................................7-7
7.5 G30 main assembly exploded diagram .................................................................7-10
7.6 G30 front case assembly and parts........................................................................7-12
7.7 G30 rear case assembly and parts .........................................................................7-14
7.8 G30 main frame assembly and parts.....................................................................7-15
Appendix A Electromagnetic Compatibility A-1
A.1 Instructions for use................................................................................................A-2

A.2 Guidance and Manufacturer's EMC Declaration ..................................................A-3
A.2.1 Electromagnetic Emissions for all Equipment and Systems ......................A-3
A.2.2 Electromagnetic Immunity for all Equipment and Systems .......................A-3
A.2.3 Electromagnetic Immunity for Equipment and Systems not Life-Supporting
.............................................................................................................................A-5
A.2.4 Recommended Separation Distances..........................................................A-6
Contents-4
General Introduction
Chapter 1 General Introduction

This chapter briefly introduces the monitor and related product support information.
1.1 About the Guide.......................................................................................1-2

1.1.1 Brief Introduction ...........................................................................1-2
1.2 Product Information.................................................................................1-2
1.2.1 General ...........................................................................................1-2
1.2.2 Main Components ..........................................................................1-2
1.2.3 Intended Use...................................................................................1-3
1.2.4 Audience.........................................................................................1-3
1.2.5 Networking Capabilities.................................................................1-3
1.3 Before You Begin....................................................................................1-4
1.4 Monitor and Accessories Inspection........................................................1-4
1.5 Cleaning...................................................................................................1-5
1.6 Returning the Monitor For Service..........................................................1-5
1.7 Setting up the Monitor.............................................................................1-6
1.8 Before Powering On ................................................................................1-6
1.9 Setting Demo Mode.................................................................................1-7
1.10 Setting the Networking..........................................................................1-8
1-1
1.1 About the Guide
1.1.1 Brief Introduction
This guide gives a brief introduction on maintenance of the G30/G40 patient

monitors, which is to be used by professionals responsible for servicing and
maintaining the patient monitors.
This document and the information contained in it is proprietary and confidential
information of Goldway and may not be reproduced, copied in whole or in part,
adapted, modified, disclosed to others, or disseminated without the prior written
permission of the Goldway.
1.2 Product Information
1.2.1 General
The monitor collects the physiological signals of ECG, RESP, TEMP, NIBP, SpO2,
IBP, and CO2, and converts the above into digital data which is analyzed and
displayed. You may not have all of these functions, depending on the monitor
configuration purchased.
1.2.2 Main Components
The monitor can contain these components:

• Main unit
• ECG
• RESP
• NIBP
• SpO2
• TEMP
• CO2
• IBP
• Recorder
1-2
Table 1-2 Monitor Configurations
G30 G40
ECG
● ●
(3, 5 leads)
TEMP1
● ●
TEMP2
RESP ● ●
NIBP ● ●
SpO2 ● ●
CO2 ○ ○
IBP1
○ ○
IBP2
Arrhythmia analysis ● ●
ST segment analysis ● ●
Recorder ○ ○
Display Screen,
10.4 inches, 800×600 12.1 inches,800×600
Resolution
Max. Number of
1 2
Batteries
Maximum
8 8
Waveform Channels
● indicates standard configuration; ○ indicates optional configuration
1.2.3 Intended Use
For monitoring, recording, and alarming of multiple physiological parameters of

adults, pediatrics and neonates in healthcare environments. Additionally, the monitor
is intended for use in transport situations and for connectivity to clinical networks.
1.2.4 Audience
This guide is for biomedical engineers or technicians responsible for troubleshooting,

repair and maintenance of Goldway patient monitors.
1.2.5 Networking Capabilities
You can use the G30/G40 Patient Monitors along with other Goldway equipment to
create a central monitoring system that allows remote monitoring. The monitor
communicates with the UT4800 Central Monitoring System via an RJ45 port on the
back of the monitor.
1-3
1.3 Before You Begin
Before you start using the monitor:

1. Unpack the equipment and make sure that you have the following:
– 1 patient monitor
– Instructions for Use
– Service Guide CD
– AC power cord (country-specific)
– Set of accessories
If anything from the packing list is missing, immediately contact Goldway or a
Goldway agent.
2. Keep the packaging for future transport or storage. If it is damaged, immediately

contact the courier company.
3. Examine the monitor for cleanliness and general physical condition. Make sure
that the:
– Housing is not cracked or broken.
– Power plugs and cords are in good condition and plug prongs are not bent.
– External cables and accessories are in good condition and that the insulation is
intact.
Caution If the equipment or packaging show signs of damage, do not use the equipment.
1.4 Monitor and Accessories Inspection
1. Before turning on the power, check the monitor and accessories to make sure there
is no damage and the extension cables are correctly connected to the fittings.
2. Plug one end of the power cord into an AC power supply with a protective
grounding wire. Plug the other end into the power connector on the monitor. If the
monitor is powered by batteries, make sure enough power remains.
3. Power on the monitor and enter the main screen after the start-up screen.
4. Ensure that the patient cable and sensors are correctly connected.
5. Ensure that all settings like patient type, alarm limits, and so on, are correct.
6. Test the measurements and verify that the monitor is working correctly.
1-4
Warning Never attempt to open the monitor case. Only qualified personnel should service the
monitor. Only use the instructions in this guide to install and use the monitor.
Caution To maintain normal operation of the monitor, develop a good maintenance plan for
periodic cleaning, maintenance and service. For more information, see Chapter 2
Maintenance.
1.5 Cleaning
Caution Do not immerse the monitor or its accessories in liquid or clean it with caustic or
abrasive cleaners. Do not spray or pour any liquid on the monitor or its accessories.
To clean the monitor:

1. Dampen a cloth with a commercial, nonabrasive cleaner, and wipe the exterior
surfaces lightly.
2. Do not allow liquids to come in contact with the power connector or switches or to
penetrate connectors or openings in the monitor.
3. For cables, sensors, and cuffs, follow the cleaning instructions in Section 2.5
Cleaning.
For more detailed information, see the Maintenance chapter.
1.6 Returning the Monitor for Service
If it is necessary to return the monitor for service, call the Goldway Service
Department. Have all equipment serial numbers available before calling.
Before returning any equipment to Goldway, decontaminate it first. To pack the

monitor for return, disconnect all cables. It is not necessary to return sensors, the
temperature probe, NIBP tubing and cuff, or power cord. If available, use the original
packaging materials.
Ensure that the monitor transports within the following specifications:

Table 1-3 Environmental Specifications
Parameter Specification
Temperature - working 10°C – 40°C (50°F – 104°F)
Temperature - storage and transportation -20°C – 55°C (-4°F – 131°F)
Relative humidity - operating ≤ 80%
Relative humidity - storage and transportation ≤ 95%
Barometric pressure - working 70 kPa – 106 kPa
Barometric pressure - storage and
50 kPa – 106 kPa
transportation
1-5
1.7 Setting up the Monitor
Place and use the monitor in any appropriate location that conforms to the
environmental specifications in the G30/G40 Patient Monitors Instructions for Use.
Locate the monitor in an area that:

• Is convenient for observation and operation
• Is free from movement, dust, corrosive or explosive gases
• Has a five centimeter space around to ensure good ventilation and smooth heat
dissipation
Caution Only install the monitor as outlined in this Service Guide. Never block the monitor’s air
vent during operation. Always keep the monitor free from condensation and
temperature changes when transporting it from one location to another.
You can put the monitor on a flat surface or mount it using the bedrail hooks. To
mount, place the monitor bedrail hooks over a secure horizontal bedrail.
Warning Never place the monitor in a location where the patient might inadvertently knock it off the
bed.
1.8 Before Powering On
Warning Never disassemble the monitor before unplugging the power cable from the AC power
source or from the AC power connector on the side of the monitor.
After connecting the monitor to an AC power source, it can be put into operation.
Before turning on the monitor:
1. Ensure that the AC power source complies to any AC power regulations.
Note — Only connect the monitor to a power outlet with correct protective grounding. If no grounded
power is available, only use the monitor with internal batteries.
2. Connect the power cord to the monitor and to a single-phase AC power source.
3. Check that the power light on the front panel is yellow.
This means that the AC power is correctly connected.
1-6
Warning Personnel connecting additional devices to input and output connectors are responsible
for system compliance with the IEC 60601-1-1 standard. If you cannot determine the
safety of the monitor when combining it with another medical device, contact Goldway to
ensure that the combined devices are safe and will not cause electric shock or other
hazards.
When safety (for example an electrical shock caused by the sum of current leakage)
can not be determined from the specific combination of the monitor and other
medical devices, please contact service representative, to ensure necessary safety.
1.9 Setting Demo Mode
Demo mode lets you demonstrate the monitor without monitoring parameters. Demo
mode does NOT generates alarms when alarm settings are exceeded.
To set the Demo mode:
1. Press the Main Menu key on the front panel.
2. Rotate the navigation wheel to System menu and press the navigation wheel.
3. The System menu appears, and then rotate the navigation wheel to Demo then
press the navigation wheel.
4. The Logging On menu appears and rotate the navigation wheel to the Password,
press the navigation wheel. A password window appears. Enter the password
(8727) by turning the wheel to select the digit, and then press the wheel to save
the first digit. Repeat this for the next three digits of the password.
5. Press OK.
1-7
1.10 Setting the Networking
To set the Networking:

1. Press the Main Menu key, the Main Menu window appears.
2. Rotate the navigation wheel to the System button, press the wheel, the System
menu window appears.
3. Rotate the wheel to the Networking Connection button, press the wheel, the
Networking Connection window appears.
4. Rotate the wheel to the Network Port button, and press the wheel to select it.
5. Rotate the wheel to the Networking Setup button, press the wheel, the
Networking Setup window appears.
6. Rotate the wheel to the Host IP button, press the wheel, and rotate the wheel to
enter the Host IP. Repeat this to enter the Service IP, Netmask, Gateway.
7. Rotate the wheel to the Port button. Enter the Port number for service. The
default value is 8010.
8. The Wireless selection NO.
9. The DHCP selection YES is to get the Service IP automatically; No is to enter
the Service IP manually.
10. The Broadcast IP and the Mac ID is for Factory Setting.
11. Rotate the wheel to the OK press the wheel to save the setting.
1-8
Maintenance
Chapter 2 Maintenance
This chapter describes how to inspect and maintain the G30/40 Patient Monitors.
2.1 Testing and Inspection Guidelines......................................................................2-3

2.2 Maintenance Plan ...............................................................................................2-4
2.2.1 Visual Inspection .......................................................................................2-4
2.2.2 Cleaning.....................................................................................................2-4
2.2.3 Performance Verification...........................................................................2-4
2.2.4 Leakage Current Test.................................................................................2-4
2.2.5 NIBP Calibration .......................................................................................2-4
2.2.6 CO2 Gas Measurement Calibration Check ................................................2-5
2.2.7 IBP Calibration ..........................................................................................2-5
2.3 Visual Inspection ................................................................................................2-6
2.4 Cleaning..............................................................................................................2-6
2.4.1 General Guidelines ....................................................................................2-6
2.4.2 Cleaning and Disinfecting .........................................................................2-7
2.4.3 Cleaning the Cables...................................................................................2-7
2.4.3.1 Cleaning the Accessories ........................................................................2-7
2.4.3.2 SpO2 Accessories....................................................................................2-8
2.4.3.3 NIBP Cuffs .............................................................................................2-9
2.4.3.4 Temperature Accessories ........................................................................2-9
2.4.3.5 Cleaning the Recorder ............................................................................2-9
2.4.3.6 Disinfecting Guidelines ........................................................................2-10
2.5 Performance Verification Testing ..................................................................... 2-11
2.5.1 Manufacturer’s Responsibility ................................................................ 2-11
2.5.2 Recommended Frequency ....................................................................... 2-11
2.5.3 Required Test Equipment ........................................................................2-12
2.5.4 Testing Record.........................................................................................2-13
2.5.5 Power Supply and Battery Test................................................................2-13
2.5.6 ECG Test .................................................................................................2-14
2.5.7 Respiration Test .......................................................................................2-14
2-1
Maintenance
2.5.8 Temperature Test .....................................................................................2-14

2.5.9 IBP Test ...................................................................................................2-15
2.5.10 Pulse SpO2 Test .....................................................................................2-15
2.5.11 NIBP Test...............................................................................................2-15
2.5.12 Speaker Test...........................................................................................2-17
2.5.13 Networking Test ....................................................................................2-17
2.6 Electrical Safety Test ........................................................................................2-18
2-2
Maintenance
2.1 Testing and Inspection Guidelines
The following table lists the tests that Goldway requires to be completed after
performing monitor installations, repairs, or software upgrades.
Table 2-1 Testing and Inspection Guidelines
After … Complete These Tests …
Installing Visual inspection
Upgrading the software Power Supply and Battery Test
Opening the monitor for any Speaker Test
reason Power Supply and Battery Test
NIBP Test
All safety tests
Replacing any internal parts Power Supply and Battery Test
(except SpO2, CO2, ECG, NIBP Test
TEMP, IBP/TEMP module) Speaker Test
All safety tests
Replacing the ECG module Power Supply and Battery Test
ECG test
Speaker Test
Respiration Test
All safety tests
Replacing the SpO2 module Power Supply and Battery Test
Pulse SpO2 Test
All safety tests
Replacing the IBP/TEMP Power Supply and Battery Test
module IBP Test
IBP Calibration
Temperature Test
All safety tests
Replacing the TEMP module Power Supply and Battery Test
Temperature Test
All safety tests
Replacing the CO2 module Power Supply and Battery Test
Speaker Test
All safety tests
2-3
Maintenance
2.2 Maintenance Plan
To maintain proper performance of the monitor, a good maintenance plan must be made.
We recommend the following:
2.2.1 Visual Inspection
Before use, operator shall first inspect the outside appearance of the equipment. Service
personnel shall first inspect the outside appearance of the equipment before
maintenance.
2.2.2 Cleaning
Maintenance personnel shall clean the equipment after maintenance.
2.2.3 Performance Verification
When monitor is received, a qualified person must inspect the monitor thoroughly and
verify its performance. Service personnel shall inspect the monitor thoroughly and
verify performance every time maintenance is done or every 12 months.
2.2.4 Leakage Current Test
Service personnel shall inspect the monitor thoroughly every time when maintenance is
done or every 12 months.
2.2.5 NIBP Calibration
An authorized service representative must perform pressure tests and parameter

calibration every 12 months or whenever you suspect incorrect blood pressure readings.
Always check to see if the cuff or hose has a leak.
Replace the cuff or hose as necessary. If a pressure reading, when compared with a
precise blood pressure meter, differs by more than 3% (beyond the range of ±3mmHg),
the monitor needs pressure calibration. Authorized personnel can perform the required
calibrations.
2-4
Maintenance
2.2.6 CO2 Gas Measurement Calibration Check
To check the calibration of the CO2 gas measurement:

1. Press the Param Menu key, rotate the navigation wheel to CO2 Setup, press the
wheel, the CO2 Setup menu appears.
2. Rotate the wheel to the Work Mode button, press the wheel. The Work Mode menu
appears.
3. Rotate the wheel to select the Work Mode, and then exit.
4. Rotate the wheel to the CO2 Calibration button, press the wheel, the CO2
Calibration window appears.
5. Connect one end of the Filter Line tubing to the CO2 inlet on the monitor; leave the
other end unconnected.
6. Connect the other end of the Filter Line tubing to the gas controller equipment inlet
with a 5% gas concentration.
7. Open the valve on the gas controller equipment to allow 5% CO2 gas to flow into
the monitor.
8. In the CO2 Calibration window, rotate the wheel to the Two-Point Calibration,
press the wheel to start calibration. The calibration message is displayed in the
CO2 Calibration window.
Note — The calibration may take up three minutes to complete.

9. If calibration is successful, rotate the wheel to the Exit to leave the test.
2.2.7 IBP Calibration
To calibrate the IBP:

1. Connect one end of the IBP accessory to the IBP inlet on the monitor; leave the
other end unconnected.
2. Press the Param Menu key, rotate the navigation wheel to IBP1 Setup, press the
wheel, the IBP1 Setup menu appears.
3. Rotate the wheel to the IBP Calibration, press the wheel to start calibration to the
atmospheric pressure.
Note — The IBP calibration can take up several seconds to complete.

4. Repeat the above steps to calibrate the IBP2.
2-5
Maintenance
2.3 Visual Inspection
Before using the monitor, make sure to inspect the monitor carefully:
1. Carefully inspect the outside of the monitor, display and control parts to see if there
is any apparent physical damage. If yes, do not use the monitor. Please contact an
authorized service personnel and reflect the damage until problems are settled
before connect the monitor to patients.
2. Inspect all cables, connecting wires and external connectors. If there is any damage,
do not use the monitor. Please contact authorized service personnel and reflect he
damage until the problems are settled before connecting the monitor to patients.
3. Inspect to see if the safety marks on the equipment are faded.
2.4 Cleaning
This chapter gives general guidelines on the cleaning and care of your monitor and
accessories. Use only the approved cleaning methods and agents listed in this chapter.
The warranty does not cover damage caused by using unapproved substances.
Cleaning methods described in this chapter have been tested by Goldway. Other
methods and cleaning agents may contaminate or damage the monitor. In addition,
qualified professionals should perform calibration and maintenance of the monitor
periodically.
2.4.1 General Guidelines
Keep the monitor, cables and accessories free of dust and dirt. After cleaning and
disinfecting, check the equipment carefully. Do not use if you see signs of
deterioration or damage. If you need to return any equipment to Goldway,
decontaminate it first.
Follow these general precautions:

• Always dilute cleaning agents according to the instructions in this chapter or
use the lowest possible concentration.
• Never let liquid enter the monitor case.
2-6
Maintenance
• Never immerse any part of the equipment in liquid or allow any liquid to enter
electrical contacts.
• Never use abrasive material (such as steel wool or silver polish).
• Never use bleach, strong solvents, or acetone on any part of the monitor
• Never autoclave, steam sterilize, or ultrasonically clean the monitor or cables
• Never use alcohol on the patient cables. Alcohol can cause the plastic to
become brittle and fail prematurely.
Caution If you see any sign of deterioration or damage on any accessory, do not use it, and
replace it with a new one. Use the equipment according to instructions accompanied
with the sensors. The manufacturer information might be more current. If you spill
liquid on the exterior of the monitor, use a clean cloth to dry the monitor. If you believe
the liquid may be inside the monitor, power off the monitor and contact your service
representative.
2.4.2 Cleaning and Disinfecting
To clean the monitor:

1. Turn off the patient monitor and unplug the power cord.
2. Clean the monitor casing and screen with a cloth moistened with liquid
detergent or one of the following cleaning agents:
– Mild soap
– Alconox dish washing detergent
– Ammonia, 3% and window detergent
– Ethanol 70%, 70% isopropyl alcohol, window detergent.
3. Air dry the cleaned parts or use a cloth.
2.4.3 Cleaning the Cables
To keep the cables free from dust:

1. Use a lint-free cloth dampened with warm water (maximum 40°C/104°F) and
soap or a diluted non-caustic detergent.
2. Dry the equipment with a soft cloth.
2.4.3.1 Cleaning the Accessories
When possible, clean the accessories according to the manufacturer’s instructions.

Use the general guidelines in this chapter if you do not have specific product
cleaning instructions.
2-7
Maintenance
2.4.3.2 SpO2 Accessories
SpO2 reusable sensors should be cleaned and disinfected, but never sterilized.
Warning Use only the validated cleaning agents and disinfectants listed below. Using other agents may
damage the sensor or its connecting wires, shorten product lifetime, or cause safety hazards.
Select disinfectants carefully as some have very similar names but very different compositions.
Never immerse the sensor connector in any of the cleaning solutions, disinfectants, or other
liquids. The sensor and cable housing may be immersed, however. Never soak sensors in
disinfectants longer than specified by the disinfectant manufacturer. Never sterilize or
autoclave the sensors.
Validated Cleaning Agents

• Mild detergent
• Salt solution (1%)
Validated Disinfectants
• Metricide® 28
• Cidex® Formula 7
• Kohrsolin® (2%)
• Metricide® Plus 30
• Cidex® OPA
• Mucapur®-CD (1%)
• Terralin® Liquid
• Cidex® Plus
• Isopropanol (70%) or Isopropanol Wipes (70%)
• Incidin® Liquid
• Omnicide® 28
To clean and disinfect the sensor:

1. Clean the sensor according to the instructions supplied with the cleaning agent.
2. Disinfect the sensor according to the instructions supplied with the disinfectant.
3. Wipe the exterior surfaces lightly. Do not allow liquids to come in contact with
the power connector or switches or to penetrate connectors or openings in the
monitor.
4. Dispose of any sensor showing signs of deterioration or damage.
2-8
Maintenance
2.4.3.3 NIBP Cuffs
To clean the cuff:

1. Remove the bag from inside the cuff.
2. Clean the cuff in detergent (mild soap water) and air dry it.
3. Check the cuff and tube.
To sterilize the cuff to avoid cross-infection:
4. Disinfect the cuff in an autoclave or immerse it into one of the following
detergents: 70% isopropanol or 70% ethanol
To put the rubber inflation bag back into the cuff:
1. Roll the bag from both ends in the direction of the tube.
2. Insert the rolled bag from the tube side into the opening on the short side of the
cuff.
3. Push the tube through to the other side of the cuff.
4. Hold the tube together with the cuff and shake the whole cuff until it reaches
the bag.
Note — Never dry-clean the cuff.
2.4.3.4 Temperature Accessories
Clean the temperature sensor after each use. To clean the temperature sensor:
1. Hold the probe with one hand and clean the sensor from the top with a wet
lint- free cloth dampened with isopropanol.
2. In addition, regularly disinfect the sensor with ethylene oxide.
3. Use a dry cloth to clean the surface of the temperature sensor.
4. Check the temperature sensor and do not use it if you see any signs of
damage or deterioration.
Caution Never heat the sensor to over 100°C (212°F). Only heat it to 80°C (176°F) - 100°C (212°F)
for a short time.
2.4.3.5 Cleaning the Recorder
After extended use, deposits of paper debris may collect on the print head making
recordings uneven and faint, shortening the life of the print head and the roll shaft.
2-9
Maintenance
To clean the print head:

1. Apply an anti-static agent to the recorder door, and then open the door.
2. Remove the paper roll from the recorder.
3. Thread a cloth cleaning strip around the roller until the strip comes out of the
top of the roller.
4. Pull the strip through the roller.
5. Clean the roller housing gently with a soft cloth.
6. Soak a cotton swab in alcohol and gently wipe the surface of the thermal
printer head.
7. Reload the paper roller after the alcohol is dried and close the recorder door.
Caution Always apply an anti-static agent to protect against ESD damage.
2.4.3.6 Disinfecting Guidelines
To avoid long-term damage to cables, do not disinfect a cable unless directed by the
hospital. Always shut off the monitor and clean it before performing any
disinfection.
Do not use strong solvents for disinfection. Always dilute cleaning agents according
to the manufacturer’s instructions or use the lowest possible concentration. Disinfect
the equipment with a cloth moistened with these materials.
– 70% ethanol, 70% isopropyl alcohol
– Acetaldehyde: Cidex
Caution When disinfecting any accessories, follow the manufacturer’s instructions; otherwise, use
the disinfection agents listed in this chapter.
2-10
Maintenance
2.5 Performance Verification Testing
2.5.1 Manufacturer’s Responsibility

If hospital staff did not observe the maintenance plan, which leads to inaccurate
measurement of the monitor or potential hazards to operators or patients, unless
otherwise agreed by both parties, manufacturer shall not undertake any responsibilities.
All responsibilities shall be undertaken by the user of the monitor.
2.5.2 Recommended Frequency

Perform the test procedures at the recommended frequency outlined in the following
table.
Caution The frequency recommendations in the following table do not supersede local
requirements. Always perform locally required testing in addition to the testing outlined
in the table.
Table 2-2 Recommended Frequency
Suggested Testing Frequency
Preventive Maintenance
NIBP calibration Once a year, or more often if specified by local laws.
CO2 Gas Measurement Calibration First calibration at 1,200 hours of continuous use.
After first calibration, once a year or after 4,000 hours
— whichever comes first. Perform following any
instrument repairs or the replacement of any
instrument parts. Replace entire CO2 module after
20,000 hours continuous use.
Performance
IBP Test Once a year, or if you suspect the measurement is
NIBP accuracy test incorrect.
Pulse SpO2 Test
CO2 accuracy Once a year.

Safety Once every two years and after repairs where the unit
In accordance with IEC 60601-1 has been opened (front and back separated) or the
• System enclosure leakage current monitor has been damaged by impact.
• Ground integrity
• Patient leakage current
2-11
Maintenance
2.5.3 Required Test Equipment

The following table lists the additional test equipment that you need to perform each of
the tests in this chapter. Many of these tests also use the standard accessories that are
shipped with the monitor. Multi-functional simulator, ECG trunk cable, 5-lead ECG
lead set, blood pressure cuff, TEMP probe, digital pressure meter, SpO2 simulator and
SpO2 sensor.
Table 2-3 Required Test Equipment
To Perform This Test … You Need This Test Equipment …
Visual Test None
Power Supply and Battery Test None
Speaker Test None
Pulse SpO2 Test • Adult SpO2 sensor
ECG Test / Respiration Test • Patient simulator

• ECG trunk cable and lead set
NIBP Test • Reference manometer (includes hand pump
and valve), accuracy 0.2% of reading
• Expansion chamber (volume 500 ml +/-
10%)
• Appropriate tubing
NIBP Calibration None
IBP Test • Patient simulator
IBP Calibration None
CO2 Gas Measurement Calibration • Standard tools

• Electronic flow meter
• Gas calibration equipment:
– Cal gas (5% CO2)
– Cal gas flow regulator
– Cal tube
Temperature Test Patient simulator (with 0.1oC or 0.2oF) or
measurement server extension
Safety Tests • Multimeter
2-12
Maintenance
2.5.4 Testing Record

Authorized Goldway personnel report test results back to Goldway to add to the
product development database. Hospital personnel, however, do not need to report
results. The following table describes what to record on the service record after you
complete the tests in this chapter.
Table 2-4 Testing Record
Test What to record
Visual V:P or V:F
Power PO:P or PO:F
NIBP NIBP:P/X1/X2/X3 or
NIBP:F/X1/X2/X3
CO2 CO2 cal: P or CO2 cal: F
Safety S(1):P/X1/X2 or
S(1):F/X1/X2
S(2): P/X1 or
S(2): F/X1
S(3): P/X1 or
S(3): F/X1
Note: P = pass, F = fail, X = measured value as defined in tests in this chapter
2.5.5 Power Supply and Battery Test
1. Connect power cable between the wall outlet and monitor power connector and
power the monitor up.
2. Check if the power indicator lights up and the indicator color.
3. Green: The monitor is powered on and in normal working status.
4. Yellow: The monitor is connected to AC power but not turned on. It is under
internal battery charging status.
5. Press the stand-by key of the monitor to turn on the monitor and unplug the power
cable. Inspect if the power indicator is green and if a battery mark displaying in
the status box on the screen, showing that the monitor is powered by batteries.
2-13
Maintenance
2.5.6 ECG Test
1. Set the ECG simulator as follows:

2. Heart rate: 80bpm; ECG gain: 1mV
3. Connect one end of the ECG cable to the ECG connector of the monitor and the
other end to the simulator.
4. Confirm if patient simulator has been connected properly to the monitor.
5. Observation: ECG lead II is displayed in the ECG channel, without noise. Heart
rate display: 80±2bpm. When R wave appears, you can hear a “beep”.
6. Check every ECG lead to see if there is any ECG waveform and noise
interference.
7. Adjusting ECG gain to 2mV, observe if there is any change in ECG waveform.
8. Unplug the RA from simulator, and then observe if the screen prompts “lead off”.
9. Reconnect RA lead.
10. Set 1mV calibration in the ECG setting menu, and observe if a 1mV calibration
square wave is overlapped over the ECG waveform.
11. ECG test is complete.
2.5.7 Respiration Test
1. Connect ECG cable to the ECG socket properly.

2. Set the simulator as follows: respiration baseline resistance: 500 Ohm, Respiration
Delta R: 0.5 Ohm, Respiration lead: I or II. Respiration rate: 30bpm
3. Set monitor respiration lead to be RA-LA or LL-RL and set respiration waveform
channel.
4. Observe if respiration parameter area displays reading 30±2rpm, waveform
channel displays respiration waveform.
5. Change monitor respiration lead and observe the above parameter and waveform.
6. Unplug ECG cable and respiration test is complete.
2.5.8 Temperature Test
1. Connect the patient simulator to the temperature connector on the monitor.

2. Configure the patient simulator to 40 oC (100 oF).
3. Wait for the monitor to display the static temperature value.
4. The value should be 40 oC ± 0.2 oC (100 oF ± 0.4 oF).
2-14
Maintenance
2.5.9 IBP Test
IBP test is suitable for monitors with IBP function

1. Set the simulator to: IBP output ATM;
2. Connect the IBP cable to the IBP1 socket on the simulator and the other one to
IBP1 socket on the monitor.
3. Reset the monitor by resetting the IBP setting.
4. Select ART. Check if there is IBP measurement in the IBP area of the monitor, and
also check if the IBP waveform is shown in the relevant channel (the channel
should be set in settings)
5. Change the IBP output of the simulator to 200mmHg;
6. Verify that the number on the screen is 200 ± 5mmHg;
7. Unplug the cable between the monitor and the simulator to finish the IBP test.
2.5.10 Pulse SpO2 Test
1. Connect an adult SpO2 transducer that you know to be working correctly to the
SpO2 connector on the monitor. Ensure that the red LED in the sensor in the
transducer is lit.
2. Connect the other end of the transducer to your finger (this assumes that you are
healthy).
3. Verify that the SpO2 value displayed on the monitor is between 95% and 100%. If
it is not, try the test again with a patient simulator.
2.5.11 NIBP Test
Before you start, see Required Test Equipment for a list of the equipment that you
need to perform this test.
These tests check the performance of the non-invasive blood pressure measurement.
Perform each of these NIBP checks and procedures when checking the NIBP unit:
• NIBP accuracy
• NIBP calibration procedure (if required)
• NIBP overpressure valve
2-15
Maintenance
To test NIBP accuracy:

1. Connect the manometer and the pump with tubing to the NIBP connector on the
G30/G40 Patient monitor.
2. Connect the tubing to the expansion chamber (500ml cylinder).
Figure 2-1 Connect the Tubing
3. Press the Main menu key, the Main Menu window appears. Rotate the wheel to the
System button, press the wheel.
4. Rotate the wheel to the System Maintenance ..., enter this menu.
5. Rotate the wheel to the Pressure Test, press the wheel to start test.
6. Squeeze the manometer pump and apply a pressure of 50mmHg.
7. Note the pressure displayed in the NIBP Test window and record this result as X1
(see Test Recording). It should be 50mmHg +/- 3mmHg.
8. Squeeze the manometer pump to apply a pressure of 250mmHg to the monitor.
9. Note the pressure displayed in the NIBP Test window and record this result as X2.
The pressure in the NIBP Test window should be 250mmHg +/- 3mmHg.
10. Press the NIBP button to stop the test.
11. If the difference between the manometer and displayed values is greater than
3mmHg, calculate the difference by the following formula, and then calibrate the
monitor.
Vadj = [(X1 – 50) + (X2 – 250)] / 2
Note: You need to round up the result.
12. If the difference between the manometer and displayed values is not greater than
3mmHg, skip to the “To Test the Overpressure”.
2-16
Maintenance
To Calibrate the NIBP:

3. Rotate the wheel to the Pressure Compensation. Press the wheel, the Pressure
Compensation window appears.
4. Rotate the wheel to select the appropriate value (Vadj).
5. Exit.
To Test the Overpressure:

3. Rotate the wheel to the Pressure Test, press the wheel to start test.
4. In the Adult, squeeze the manometer pump and apply a pressure of 290mmHg.
5. Verify the valves open, releasing the pressure on the manometer.
6. In the Neo., squeeze the manometer pump and apply a pressure of 150mmHg.
7. Verify the valves open, releasing the pressure on the manometer.
2.5.12 Speaker Test
1. Turn on alarm sound and set Heart Rate alarm limits. Test if the monitor would
make alarm sound when heart rate is out of the alarm limits.
2. Silence alarm sound and test if the monitor will make alarm sound when heart rate
is out of the alarm limits.
3. Turn on the alarm sound. Speaker test is complete.
2.5.13 Networking Test
After monitor is networked with the UT 4800 Central Monitoring System, inspect if the
ECG waveform and its parameters are correctly displayed at the Central Monitoring
System display.
2-17
Maintenance
2.6 Electrical Safety Test
Electrical safety test inspects whether the monitor has potential hazards to patients or
operators.
In order to establish a systematic maintenance plan, we recommend all safety tests and
records shall be made under the following circumstances: every year, and the monitor
is opened for repair.
Use the following safety test procedures for verifying safe installation or service of the
monitor. The setups used for these tests and the acceptable ranges of values are derived
from local and international standards but may not be equivalent. These tests are not a
substitute for local safety testing where it is required for an installation or a service
event. If using the Metron Safety tester, perform the tests in accordance with your local
regulations, for example in Europe use IEC60601-1/IEC60601-1-1. The Metron Report
should print results with the names listed below, together with other data.
The monitor safety tests include:

• System Enclosure Leakage
• Ground integrity
• Patient leakage current with mains voltage
System Enclosure Leakage

S(1) Part 1: System Enclosure Leakage Current - NC (normal condition)
2-18
Maintenance
Expected Test Results

Normal condition maximum leakage current x1 ≤ 100µA
This measures leakage current of exposed metal parts of Instrument under Test (IUT)
and between parts of the system within the patient environment; normal and reversed
polarity using S2.
Safety test according IEC 60601-1 / UL2601-1
S(1) Part 2: System Enclosure Leakage current - Single Fault (open earth)

Single Fault maximum leakage current x2 ≤ 500µA (IEC 60601-1)≤ 300µA (UL2601-1)
This measures leakage current of exposed metal parts of Instrument under Test (IUT)
with Protective Earth (PE) open circuit (S4 = open) and between parts of the system
within the patient environment; normal and reversed polarity using S2.
S(2) Protective Earth Continuity
2-19
Maintenance

With mains cable, maximum impedance x = 100 mOhms (IEC 60601-1 and UL2601-1)
This measures impedance of Protective Earth (PE) terminal to all exposed metal parts
of Instrument under Test (IUT), which are for safety reasons connected to the
Protective Earth (PE). Test current 25 Amp applied for 5 to 10 seconds.
Patient Leakage Current with Mains Voltage

S(3) Patient Leakage current - Single Fault Condition (S.F.C.) mains on applied
part

Maximum leakage current, x = 50µA @ 250V (IEC60601-1 and UL2601-1)
Measures patient leakage current from applied Part to earth caused by external main
voltage on applied Part with switch S5 open and closed. Each polarity combination
possible is tested using S2 and S6. This test is applicable for every measurement input.
2-20
Troubleshooting
Chapter 3 Troubleshooting
This chapter describes how to troubleshoot monitor problems. After using
this chapter to diagnose a problem, see Chapter 5(G40) or Chapter 6(G30)
to repair the monitor or to remove and replace a part or assembly.
3.1 Power Problems ................................................................................ 3-2

3.2 Display Problems .............................................................................. 3-9
3.3 Alarm Problems............................................................................... 3-10
3.4 NIBP Problems................................................................................ 3-10
3.6 Temperature Problems......................................................................3-11
3.7 SpO2 Problems .................................................................................3-11
3.8 etCO2 Problems ................................................................................3-11
3.9 ECG/Respiration Problems ............................................................. 3-12
3.10 Recorder Problems ........................................................................ 3-13
3.11 Performance Verification Testing .................................................. 3-14
3-1
Troubleshooting
3.1 Power Problems
Symptom Possible cause Action

I can’t turn on the monitor The cord is unplugged or Ensure that the AC power cord
with AC Power, but can with broken. is plugged into an outlet.
battery power. The fuse is blown. Replace the fuse. See “To
remove a Power Connector
Fuse” in Chapter 5 (G40) or
Chapter 6 (G30).
The AC/DC Power Module Replace the DC cable. See
cable has malfunctioned. “To remove the AC/DC Power
Module” in Chapter 5 (G40)
or Chapter 6 (G30).
The AC/DC Power Module has Check output voltage on
malfunctioned. AC/DC Power Module. If you
do not capture 15 V, replace
the AC/DC Power Module.
See “To remove the AC/DC
Power Module” in Chapter 5
(G40) or Chapter 6 (G30).
The AC power connector has Replace the AC connector.
malfunctioned. See “To remove the Front
Case” in Chapter 5 (G40) or
Chapter 6 (G30).
The monitor front case Replace the front panel. See
assembly is worn. “Front case disassembly
procedure” in Chapter 5 (G40)
or Chapter 6 (G30).
The Main board module has Replace the Main board
malfunctioned. module. See “To remove the
Main board module” in
Chapter 5 (G40) or Chapter 6
(G30).
I can turn on the monitor with The battery has run out. Charge the battery. For more
AC Power, but not battery information, see “To remove
power. Batteries” in Chapter 5 (G40)
or Chapter 6 (G30).
The battery or connector is Reseat both the battery and
loose. battery cable.
The battery does not have a Replace the battery board. See
connection to the Main board “To remove the Battery
module. Board” in Chapter 5 (G40) or
Chapter 6 (G30).
The Main board module has Replace the Main board
Main board module” in
(G30).
I can’t get the monitor to turn The LCD, cables, battery, Follow the steps in the
on with either AC or battery AC/DC Power Module, or
decision trees in the following
power. main PCB has malfunctioned.
power problem processing.
3-2
Troubleshooting
Preparation before troubleshooting:

1. One good battery with enough charge (not fully charged) and a good
fuse
2. Battery’s voltage: must be above 11V
3. Standard tools
4. Verify that supply mains is OK (measure by Multimeter)
Figure 3-1 Diagram for Power Problem Processing (1)
3-3
Troubleshooting
Can power on by AC,

but can not by batteries
Replace a good battery and

try again without AC.
Can the monitor be

No power on?
Yes
Measure the good battery’s Measure the good battery’s voltage and
voltage and record; then replace record; then replace the battery.
the battery.
Plug in AC and wait about 10 minutes

without power on monitor
Remove good battery and measure its

voltage again
Figure
3-5
No Does the voltage increase?
Open the monitor and check the

battery board connector J200’s Yes
voltage T2/T3
plug in the original batteries with AC
in, wait 10 minutes, then try to power
on the monitor
Is the
voltage of T2/T3 the same
as the good battery’s Can the monitor be powered on?
Yes No Yes No
Replace main The problem is only that

Replace the The battery has
module the batteries did not
battery board malfunctioned
assembly charge- no fault.
3-4
Troubleshooting
Can power on by batteries,

but can not by AC
Check AC
Figure
Power cable
3-6
and fuse
No Are they ok? Yes
Open monitor and plug in

Figure
Replace AC, measure J200's
3-5
voltage T1
Is there
Yes a voltage about
15V?
No
Replace main
Measure voltage of AC/
module
DC module’s input
assembly
Is the AC voltage
Yes the same as the
Supply mains?
No
Replace
Replace
AC power
AC/DC module
assembly
3-5
Troubleshooting
Can not power on by

batteries or AC
Try to power on the

monitor and listen
Is there
Yes a tone or any sound No
from the fan?
The screen is black. Is the

Power off the monitor power LED
and open monitor. on? No
Yes Figure
Figure
3-5
3-7
Plug out J503 and
measure the voltages Open monitor, check Open monitor, plug in
connection between key AC and good battery
board and main board check the battery board
connector J200’s voltage
Is it normal? T1/T2/T3
Yes
Replace inverter first and Are any

Is it ok?
try to power on the normal?
No monitor again
YES
If the problem still exists, Replace Main
replace Display No Board Yes No/no one ok
assembly. assembly
Replace
Replace Main Board Fix it
battery board
assembly
3-6
Troubleshooting
Figure 3-5 Power Connector of the Main Board module.
Table 3-1 Pin definition of J200

T1 T2 T3
Pin1 Pin2 Pin3 Pin4 Pin5 Pin6 Pin7 Pin8
NA NA GND 5V GND Battery’s GND Battery’s
Figure 3-6 Fuse in the AC power assembly
Measure Resistance (Ohm)
Measure the resistance value across the fuse.

If the value is about zero:
The fuse is intact;
If the value is much larger than zero:
The fuse is defective.
3-7
Troubleshooting
Figure 3-7 The LCD driver connector
Table 3-2 Pin Definition of J503

Pin1 Pin2 Pin3 Pin4 Pin5 Pin6
GND GND 5V (signal) 15V 15V
4-8
Troubleshooting
3.2 Display Problems
Symptom Possible Cause Action
Power is on, but the monitor There is a bad connection with Ensure that there is a proper
the backlight LCD connection between the cable,
screen is Blank LCD, backlight and Main board
module.
There is a bad LCD. Replace the Display assembly.
See “To remove the Display
assembly” in Chapter 5 (G40) or
Chapter 6 (G30).
There is a bad inverter. Replace the inverter. See “To
remove the Inverter” in Chapter
5 (G40) or Chapter 6 (G30).
The Main board module has Replace the Main board module.
malfunctioned. See “To remove the Main board
module” in Chapter 5 (G40) or
Chapter 6 (G30).
The monitor displays random/ The LCD cable is not attached Open the monitor and reseat the
correctly LCD signal cable. See “Front
distorted graphics with a white Case Disassembly Procedures”
in Chapter 5 (G40) or Chapter 6
background. (G30).
The LCD is bad Replace the Display assembly.
See “To remove the Display
assembly” in Chapter 5 (G40) or
Chapter 6 (G30).
Chapter 6 (G30).
I turn on the monitor and the The ARM module has Replace the ARM MODULE.
malfunctioned. See “To remove the ARM
opening screen and/or color bar module” in Chapter 5 (G40) or
Chapter 6 (G30).
starts, but then just hangs.
The monitor does not respond to There is a bad connection to the Ensure that all connectors to the
Main board module. Main board module are seated
the navigation wheel or front correctly.
The monitor keypad or Replace the front case, See
panel buttons
navigation wheel is broken. “Front Case Disassembly
Procedures” in Chapter 5 (G40)
or Chapter 6 (G30).
Chapter 6 (G30).
4-9
Troubleshooting
3.3 Alarm Problems
Audible alarms do not sound There is a bad connection to the Ensure that the connection to
speaker. speaker is correct.
The speaker is bad. Replace the speaker. See “Rear
case disassembly procedure” in
(G30).
Chapter 6 (G30).
3.4 NIBP Problems
The NIBP cuff does not inflate The tube or cuff is kinked. Straighten the tube or cuff.
There is an air leak in the air Replace the cuff and ensure that
tube or cuff. there is no air leakage in the
tube.
The NIBP module has Replace the NIBP pump
NIBP Module” in Chapter 5
There are no NIBP readings Wrong cuff size or incorrect cuff Use proper cuff size, ensure
placement. proper cuff placement.
The tube is kinked or there is air Ensure that the tube is straight
leakage in the air tube or cuff. and not kinked. Replace the cuff
and ensure that there is no air
leakage in tube.
There has been some external Ensure that all external blood
problem. pressure reading requirements
are met and that the patient is not
moving excessively.
There is an NIBP module error. Replace the NIBP pump
module. See “To remove the
NIBP Module” in Chapter 5
The ARM module has Replace the ARM module. See
malfunctioned. “To remove the ARM module”
(G30).
I’m getting unreliable NIBP Wrong cuff size or incorrect cuff Use proper cuff size, ensure
placement. proper cuff placement.
readings There have been some external Ensure that all external blood
problems. pressure reading requirements
are met and that the patient is not
moving excessively.
4-10
Troubleshooting
3.6 Temperature Problems
There are no temperature The probe lead is off. Ensure that the temperature
probe is connected.
readings The temperature is over range. Ensure that temperature readings
are in the range of 15oC-45oC.
The probe has malfunctioned. Replace the temperature probe.
The IBP and TEMP module Replace the IBP and TEMP
board has malfunctioned. board. See “To remove the IBP
and TEMP module” in Chapter 5
I’m getting unreliable The probe has malfunctioned. Replace the temperature probe.
The IBP and TEMP module Replace the IBP and TEMP
temperature readings board has malfunctioned. Module board. See “To remove
the IBP and TEMP module” in
(G30).
3.7 SpO2 Problems
There are no SpO2 readings The SpO2 sensor has Replace the SpO2 sensor.
malfunctioned.
The SpO2 board has Replace the SpO2 board. See “To
malfunctioned. remove the SpO2 Board” in
(G30).
The ARM module has Replace the ARM MODULE.
malfunctioned. See “To remove the ARM
Chapter 6 (G30).
The SpO2 readings are There has been some external Ensure that all external SpO2
problem. reading requirements are met
unreliable and that the patient is not
moving excessively.
3.8 etCO2 Problems
There are no CO2 The CO2 module is initializing. Wait until initialization is
complete.
readings The CO2 tube is kinked. Check the tube to ensure that it
is straight.
The CO2 module has Replace the CO2 module. See
malfunctioned. “Remove the CO2 module” in
(G30).
(G30).
4-11
Troubleshooting
The CO2 readings area The CO2 tube is kinked. Check the tube and make sure
that it is straight.
unreliable There have been some external Ensure that all external CO2
problems. reading requirements are met
and that the patient is not
moving excessively.
3.9 ECG/Respiration Problems
There are no ECG readings The ECG leads are off. Ensure that the leads are
connected.
The ECG cable is broken. Ensure that the cable is in good
working order.
The ECG 3/5 lead set is not Correct the ECG
configured correctly. configuration.
(G30).
The ECG module has Replace the ECG board. See
malfunctioned. “Remove ECG board” in
(G30).
I’m getting unreliable ECG The ECG leads are off. Ensure that the ECG leads are
connected.
readings There has been some external Ensure that all external ECG
problem. reading requirements are met
and that the patient is not
moving excessively. Ensure
proper skin preparation has been
performed.
There are no respiration The respiration leads are off. Ensure that the respiration leads
are connected.
readings The ECG module has Replace the ECG board. See
malfunctioned. “Remove ECG board” in
(G30).
The respiration readings are There has been some external Ensure that all respiration
interference. reading requirements are met
unreliable and that the patient is not
moving excessively. Ensure that
the correct ECG lead set is being
used.
4-12
Troubleshooting
3.10 Recorder Problems
The recorder paper is The paper is not installed Remove paper and reinstall
correctly. correctly.
jamming The recorder is using improper Use only the recommend
paper. recorder paper.
The recorder has a mechanical Replace the recorder module.
problem. See “To remove the recorder” in
(G30).
The recorder does not print The paper is out and/or the Install a new paper supply. Open
recorder door is open. the recorder door, and then close
it again.
The system does not recognize Check the recorder’s physical
the recorder. connections. See “To remove the
recorder” in Chapter 5 (G40) or
Chapter 6 (G30).
The recorder module has Replace the recorder module.
malfunctioned. See “To remove the recorder”
in Chapter 5 (G40) or Chapter
6 (G30).
malfunctioned. “To remove ARM module” in
(G30).
4-13
Troubleshooting
3.11 Performance Verification Testing
After repairing the monitor, Performance Verification Testing is recommended.

See 2.5 Performance Verification Testing and 2.6 Electrical Safety Test.
4-14
Theory of operation
Chapter 4 Theory of Operation

This chapter introduces system theory of operation of G30/G40.
4.1 System Configuration.............................................................................................4-2

4.2 Theory of Operation ...............................................................................................4-3
4.2.1 System Overview.........................................................................................4-3
4.2.2 Block Diagram Components .......................................................................4-3
4.2.3 ARM Module...............................................................................................4-4
4.2.4 Main Board Assembly .................................................................................4-4
4.2.5 I/O Module Assembly..................................................................................4-4
4.2.6 Speaker ........................................................................................................4-5
4.2.7 Recorder ......................................................................................................4-5
4.2.8 AC/DC Power Module ................................................................................4-5
4.2.9 Keys and Navigation Wheel ........................................................................4-5
4.2.10 NIBP Processing........................................................................................4-5
4.2.11 SpO2 Processing ........................................................................................4-6
4.2.12 ECG Processing.........................................................................................4-6
4.2.13 IBP Processing...........................................................................................4-7
4.2.14 Temperature Processing.............................................................................4-7
4.2.15 etCO2 .........................................................................................................4-7
4.2.16 Power Management ...................................................................................4-8
4.2.17 Nurse Call Contacts...................................................................................4-9
4-1
Theory of operation
4.1 System Configuration
Ethernet port
Display output USB Port ECG analog
(RJ45 Nurse call port
port Only for update output port
connector)
ARM Module
Fan I/O module Display

assembly assembly
Main CPU
Display driver and control
Speaker
assembly
Inverter
Batteries
Main Board assembly
Keys
AC/DC power
module Speaker Driver
Charge control Navigation
AC power Inverter control wheel
assembly Keys control Front case
AC socket Power supply to other modules assembly
Signals interface Battery LED
Supply mains
Power LED
CO2 module Recorder

ECG Module SPO2 Module NIBP Module IBP and Temp (optional) (optional)
Module
(optional)
/Temp Module
4-2
Theory of operation
4.2 Theory of Operation
This chapter contains a high-level overview of the theory of operation of some major
functional components of the G30/G40 Patient Monitors.
4.2.1 System Overview
This chapter contains a system overview for the G30/G40 Patient Monitors,
including a high-level block diagram. This block diagram shows major components
of the monitor, including the power supply, NIBP control, SpO2 and CO2 processing,
and microcontroller. The monitor is a full function monitor for use on adult, pediatric,
and neonatal patients. The functions performed by the system include:
• Monitoring patient ECG, heart rate and respiration rate
• Blood pressure
• Blood oxygen saturation
• Carbon dioxide
• Temperature
In addition to monitoring and displaying the status of physiological parameters, the

monitor performs various microprocessor-programmed analytical functions,
including
• Creating both visual and audible alarm signals when settings are violated
• Creating and displaying warning messages when conditions are detected that
would degrade or prevent valid measurements
• Creating and displaying trend waveforms or tabular data
• Providing a synchronizing pulse for defibrillator operation
• Providing input to an optional recorder for printout of current or trend
waveforms or tabular data
The G30/G40 Patient Monitors operate from either an AC power source or battery
power. The monitor charges the battery when powered by AC.
4.2.2 Block Diagram Components
The G30/G40 Patient Monitors contain several major blocks, including:

• Functional module (including ECG, SpO2, NIBP, IBP/TEMP, CO2, Recorder)
• ARM Module
• Main Board assembly
• I/O module assembly
• AC/DC power module
4-3
Theory of operation
4.2.3 ARM Module
The ARM Module contains these components:

• ARM9 microprocessor
• Flash memory
• SDRAM
• Silicon Motion Multimedia Processor
• Connectors
–Display assembly
–Main Board assembly (wire to Main Board assembly)
–I/O module assembly (wire to I/O module assembly)
• USB
• Voltage regulator
4.2.4 Main Board Assembly
The system board contains a DC/DC voltage converter, which provides power and
communication to:
• IBP
• ECG
• SpO2
• NIBP
• IBP/Temp
• CO2
• Recorder
• ARM board
• Inverter
• AC/DC power module
• Speaker
• Keys
• Battery charging module
4.2.5 I/O Module Assembly
The output interface board provides the connector socket for the following
applications:
• Display output port
• Nurse call port
• USB Port
• Ethernet port
• ECG analog output port
4-4
Theory of operation
• Connection to the ARM Module
4.2.6 Speaker
The speaker is driven by an amplifier. The speaker provides the monitor’s audio
during alarm conditions. The microprocessor outputs different audio tones specified
by different alarm priorities and conditions.
4.2.7 Recorder
The recorder contains the following functions:

• Motor (paper drive) and driver circuitry
• Selectable print speed
–12.5mm/s, 25mm/s, Auto
• Selectable channel waves to print
Print head control logic is implemented on the Main Board. The microprocessor
sends data to the recorder via a serial port.
4.2.8 AC/DC Power Module
The G30/G40 Patient Monitors contain a medical grade power supply module and
circuitry that converts AC (100-240V) to DC (15V). Power consumption is 115 VA.
4.2.9 Keys and Navigation Wheel
The keys and navigation wheel generate pulses to the Main Board assembly during
use, and the Main Board assembly encodes the message to the ARM module, so the
patient monitor can respond to all kinds of operations.
4.2.10 NIBP Processing
The NIBP assembly and circuitry contain these elements:

• Pump
• Valves (2-valve system of dump and safety valve)
• Pressure measurement and control circuitry
Pressure data is converted to digital format and conveyed to the processor. The NIBP
pump uses an oscillometric method that employs stepwise pressure deflation. Pump
software eliminates most ambient noise and motion interference. Applications are
neonatal, pediatric and adult patients. The blood pressure range is: Systolic, 30-254
mmHg and Diastolic, 10-220 mmHg. Accuracy is Maximum Mean Error ±5 mmHg
4-5
Theory of operation
with Max. Standard Deviation 8 mmHg.
NIBP processing uses an oscillometric technique to provide needed measurements at

selected intervals. This technique uses an inflatable sphygmomanometer cuff similar
to those used by clinicians in routine measurements. A motorized pump inflates the
cuff to approximately 170 mmHg (adult mode) initially, at which point the pressure
effectively stops the flow of blood. Then, under monitor control, the pressure in the
cuff is gradually reduced, while a pressure transducer detects the pressure and
transmits the parameter signal to the NIBP input circuitry. As the pressure is reduced,
blood flows in the previously occluded artery, and changes the measurements made
by the transducer. The point at which oscillation increases sharply is defined as
systolic pressure. As the cuff continues to deflate, the oscillation amplitude increases
to a maximum, and then decreases. The peak oscillation amplitude is defined as the
mean arterial pressure. The point at which the system detects a rapid decrease in
oscillation is defined as the diastolic pressure.
4.2.11 SpO2 Processing
SpO2 is a measurement of oxygen saturation in the blood that uses an optical

spectrophotometry technique. It is based on the differences in the absorption of red
and Infrared light by oxygenated and de-oxygenated Hemoglobin. A pulse oximeter
passes red and infrared light into an arteriolar bed and measures changes in light
absorption during the pulsatile cycle. The light sources are red and infrared light
emitting diodes (LEDs). A photo diode provides detection. To identify the oxygen
saturation of arterial hemoglobin, the G30/G40 Patient Monitors use the pulsatile
nature of arterial flow. During systole, a new pulse of arterial blood enters the
vascular bed, and both blood volume and light absorption increase. During diastole,
blood volume and light absorption reach their lowest point. The measurement is
based on the difference between maximum and minimum absorption, focusing on the
pulsatile arterial blood. In addition to the oximetry function, the measurement can
also provide the heart rate.
4.2.12 ECG Processing
The monitor measures the patient's ECG signals by sensing the varying potential
difference between several points at the skin surface which respond to the
electro-chemical actions of the muscular activity of the heart. Up to five electrodes
are attached to the patient’s body. The varying potentials at these locations are sent
to the ECG circuitry. These signals are amplified and filtered and then digitized
before being transmitted to the microprocessor.
The microprocessor executes algorithms to:
• Calculate the ECG data
4-6
Theory of operation
• Compute the heart rate

• Detect a lead-off condition if one of the electrode connections is disrupted
• Detect the presence of pacemaker signals within the QRS waveform complex of
the ECG
• Generate an analog output for external use with defibrillators
Note — The ECG analog output is available at a connector on the back of the monitor.
4.2.13 IBP Processing
The invasive blood pressure (IBP) measurement produces real-time waveforms and
numeric values for systolic, diastolic, and mean arterial blood pressure. IBP
measurements use an A/D converter. An isolation transformer and opto-coupler
provide the required isolation between isolated and grounded chapters of the monitor.
Software algorithms filter typical artifacts like respiratory variation and pressure
changes caused by flushing the line or drawing blood samples.
4.2.14 Temperature Processing
Resistance temperature detectors (RTDs) measure temperatures using the physical

principle of the positive temperature coefficient of electrical resistance of metals.
The hotter they become, the larger – or higher –the value of their electrical resistance.
The advantage is stable outputs for long periods of time, ease of recalibration, and
accurate readings over relatively narrow temperature spans. The monitor’s input
circuitry conditions and processes the signal to drive the numeric display.
4.2.15 etCO2
The etCO2 module contains a:

• CO2 sensor assembly
• Flow system, including pump
• Signal processing PCB and peripherals
• Serial interface
• Power supply
• FRS (FilterLine Recognition Safeguard) to identify correct usage of a
MicroStream FilterLine®
• Input gas connector with FRS interface
The G30/G40 Patient Monitors use the Microstream® sidestream etCO2 method to
measure carbon dioxide (CO2). The sidestream measurement method samples the
respiratory gas with a constant flow from the patient’s airway and analyzes it with a
4-7
Theory of operation
remote CO2 sensor built into the monitor.
The CO2 measurement produces:

• A CO2 waveform
• An end tidal (etCO2) value: the CO2 value measured at the end of the expiration
phase
• An inspired minimum CO2 (InCO2) value: the smallest value measured during
inspiration
• An airway respiration rate (awRR): the number of breaths per minute,
calculated from the CO2 waveform
All infrared gas measuring instruments, including the CO2 module, consist of a
radiation source, a cell through which samples of gas flow and a detector that
transmits a signal related to the intensity of the radiation that is detected. The
quantitative aspects of photometric measurement are stated by the Beer-Lambert
law:
A = Log (Io/I) = εlc
Under carefully controlled conditions at a select absorption band, the absorbency of a
sample (A) is proportional both to the concentration of the sample (c) and the depth
of the absorbing layer (l). The molar extinction coefficient (ε) is a wavelength
dependent constant characterizing the sample. (Io) is the light intensity at zero
absorbency and (I) is the light intensity after some of the light is absorbed by the
sample. The CO2 module, as most continuous monitors of carbon dioxide, uses a non
dispersive infrared (NDIR) light source. All CO2 monitoring instruments, except
those manufactured by Oridion, that use a NDIR infrared light source, use the broad
band energy from a black-body source. A mechanical chopper modulates the light
beam and makes possible the monitoring of the sample, reference and dark signals
from which the concentration of carbon dioxide can be determined. The CO2 module
uses the energy generated by an infrared source that includes a proprietary gas filled
lamp and driver circuit. This energy contains only specific wavelengths which match
the absorption bands of the CO2. The CO2 module's infrared source is electronically
modulated by the driver circuit.
4.2.16 Power Management
The G30/G40 Patient Monitors contain a medical grade power supply module and
circuitry that converts AC (100-240V) to DC (15V). Power consumption is 115 VA.
The power management module contains:

• Lead-acid batteries
– 12 V, 2.3 AH
• Battery charger
4-8
Theory of operation
• DC/DC converter
The power management circuitry charges the battery through a battery charger(s).
Both the battery(s) and the AC/DC power module can power the system through
several DC/DC converters that provide various voltage outputs required by various
chips. Isolated transformers provide the power to the front ends floating area.
4.2.17 Nurse Call Contacts
The nurse call alarm contacts are available through a 3.5mm, miniature insulated
phone jack on the back of the unit. The alarm contacts close (open) for any alarm
condition detected by the monitor.
The alarm contacts are the three switching signals associated with a single pole,
double throw relay. These are the:
• Normally open contact (NO)
• Common contact
• Normally closed contact (NC)
Contact Rating of:

NO = 1A @ < 25Vac
Common contact = 1A @ < 60Vdc
Isolation of 1.5kV
4-9
Theory of operation
(Blank)
4-10
G40 System Disassembly
Chapter 5 G40 System Disassembly
5.1 Service tools ................................................................................................. 5-2

5.2 To remove batteries ...................................................................................... 5-2
5.3 To remove the AC power connector fuse...................................................... 5-3
5.4 To remove the recorder................................................................................. 5-3
5.5 To remove the front case assembly............................................................... 5-4
5.6 Front case disassembly procedure ................................................................ 5-6
5.7 Main frame disassembly procedure.............................................................. 5-8
5.8 Rear case disassembly procedure ............................................................... 5-17
5-1
5.1 Service tools
Only standard tools are required to perform service on this product.

Following tools are recommended:
·One Cross-head screw driver Φ5mm (at least 100mm long)
·One Cross-head screw driver Φ3mm
·One Flat-Head screw driver Φ5mm
·One Wire cutter
·One Long flat nose plier
·One Hexagon Nut driver Φ5.5mm
5.2 To remove batteries
Caution Before removing the battery, perform a monitor shutdown and remove from AC
power.
To remove the batteries:

1. Push the battery cover, the pushing direction masked on the cover.
2. One thumb pushing the batteries and the other rotating the battery holder, to let the
batteries out.
5-2
5.3 To remove the AC power connector fuse
To remove a fuse in AC power connector:

1. Use a flat-head screwdriver to lift the fuse holder away from AC power connector.
2. Replace the fuse as the showing. Then push the fuse holder back into the power
connector until it snaps into place.
5.4 To remove the recorder
To remove the recorder:

1. Push up the plastic piece to open the recorder door.
5-3
2. Remove the two M3×6 screws holding the recorder to the monitor case.
3. Place your two thumbs on either side of the recorder case and pull it straight out of
the assembly and remove the recorder connector cable.
5.5 To remove the front case assembly
To remove the front case:

1. Turn the monitor over; remove five M4×8 screws in the button case.
5-4
2. Remove two M4×12 screws, then turn the monitor upright, the front case and the
rear case are held by the buckle, gently open the monitor.
5-5
5.6 Front case disassembly procedure
To remove ARM Module, Inverter and Display
To remove ARM Module:

Remove the six M3×6 screws and the connector cables. Then remove the ARM
Module.
To remove the Display assembly:

Remove the seven M3×8 screws. Then remove the LCD gently.
5-6
To remove the inverter:

1. Remove the two M3×6 screws to remove the inverter shield.
2. Pull out the inverter control cable.
5-7
3. Pull out the two LCD driver cables
4. Remove the two M3 nuts by hexagon nut driver Φ5.5mm, and then remove the
inverter.
5.7 Main frame disassembly procedure
To remove the SpO2 module:

1. Remove the two M3×6 screws and the connector cable.
2. Pull up the SpO2 module gently.
5-8
To remove the IBP/Temp Module:

1. Remove the four M3×6 screws and the TEMP/IBP connector.
2. Pull up the IBP/ TEMP module gently.
To remove the main board module:

1. Remove the seven M3×6 screws and the power cable inverter cable, fan and
speaker cable, recorder cable, ECG, NIBP, CO2 cables.
2. Remove the Main Board Assembly gently.
5-9
To remove the main frame from the rear frame:

1. Remove the five M3×6 screws then pull the main frame out gently.
5-10
To remove the ECG module:

1. Remove the three M3×6 screws and two connector cables.
2. Remove the ECG module gently.
5-11
To remove the CO2 module:

1. Remove the four M3×6 screws and the two cables.
2. Remove the CO2 tube and socket.
3. Remove the CO2 module gently.
Note — See the To install the CO2 socket.
5-12
To install the CO2 socket:

1. Install the tube to the outlet.
2. Install the fixed socket.
3. Set the socket into the connector panel, and rotate it as showing direction 90°.
5-13
4. Install the screws.
To remove the NIBP module:

1. Remove the four M3×6 screws.
2. Remove the connector cables carefully, and then remove the NIBP module gently.
5-14
To remove the AC/DC power module:

2. Remove the power module gently.
To remove the Battery board:

2. Remove the battery board gently.
5-15
To remove the AC power connector:

1. Remove the two M3×6 screws.
2. Unplug the cable, cut the cable tie, and remove the yellow-green wire.
3. Remove the AC power connector gently.
To remove the I/O module:

1. Unplug the cables; remove the three M3×6 screws.
2. Remove the module gently.
5-16
5.8 Rear case disassembly procedure
To remove the fan and the speaker assembly:

1. Remove the M3×6 screw and cut the black fixed tie.
2. Remove the fan’s screws, remove the fan gently.
5-17
3. Remove the speaker’s M3×6 screws then remove the speaker gently.
5-18
Chapter 6 G30 System Disassembly
6.1 To remove battery......................................................................................... 6-2

6.2 To remove the AC power connector fuse...................................................... 6-3
6.3 To remove the recorder................................................................................. 6-3
6.4 To remove the front case assembly............................................................... 6-4
6.5 Front case disassembly procedure ................................................................ 6-5
6.6 The main frame disassembly procedure ....................................................... 6-7
6.7 The rear case disassembly procedure ......................................................... 6-15
6-1
6.1 To remove battery
Caution Before removing the battery, perform a monitor shutdown.
To remove the battery:

1. Push up the battery cover as showing below.
2. Rotate the battery holder to let the battery out.
6-2
6.2 To remove the AC power connector fuse
To remove a fuse in AC power connector:

1. Use a flat-head screwdriver to lift the fuse holder away from AC power
connector.
2. Replace the fuse, remove the fuse as shown. Then push the fuse holder back into
the power connector until it snaps into place.
6.3 To remove the recorder

To remove the recorder:
1. Push up the plastic piece to open the recorder door.
6-3
2. Remove the two M3×6 screws holding the recorder to the monitor case.
3. Place your two thumbs on either side of the recorder case and pull it straight out
assembly and remove the recorder connector cable gently.
6.4 To remove the front case assembly
To remove the front case:

1. Turn the monitor over; remove the two M4×8 screws in the rear case as showing.
2. Remove the two M4×8 screws, then turn the monitor upright, the front case and
the rear case are held by the buckle, gently open the monitor, and disconnect the
6-4
cables as shown.
6.5 Front case disassembly procedure
This section describes how to remove items in the front case.

To remove ARM module:
1. Remove the six M3×6 screws and the connector cables.
6-5
To remove the display assembly:

1. Remove the six M3×8 screws. Then remove the display assembly gently.
To remove the inverter:

1. Remove the two M3×6 screws to remove the inverter shield.
2. Pull out the inverter control cable and the LCD driver cable.
6-6
3. Remove the two M2×4 screws, and then remove the inverter.
6.6 The main frame disassembly procedure
This section describes how to remove items in the main frame.
To remove the main frame from the rear case:

1. Remove the four M3×6 screws and remove the Speaker cable, Fan cable and the
SpO2 cable.
2. Turn the monitor over, remove the three M4×6 screws, and then pull the main
frame out gently.
6-7
To remove the Connector panel:

1. Remove the IBP/TEMP cables and the SpO2 cable
2. Remove the ECG cable and NIBP tube.
6-8
3. Remove the CO2 tube and socket.
Note — See the To install the CO2 socket.
To remove the SpO2 module:

1. Remove the two M3×6 screws and the connector cable.
2. Pull up the SpO2 module gently.
6-9
To install the CO2 socket:

1. Install the tube to the outlet.
2. Install the fixed socket.
3. Set the socket into the connector panel, and rotate it as showing direction 90°.
4. Install the screws.
6-10
To remove the IBP/TEMP module:

1. Remove the four M3×6 screws and the IBP/TEMP connector.
2. Pull up the IBP/TEMP module gently.
6-11
To remove the ECG module:

1. Remove the three M3×6 screws and the ECG cable connected with System
module.
2. Remove the ECG module gently.
To remove the CO2 module:

2. Remove the CO2 module gently.
To remove the NIBP module:

1. Remove the four M3×6 screws and the cable connected with the Main Board.
6-12
2. Remove the NIBP module gently.
To remove the Main Board assembly:

1. Remove the seven M3×6 screws, the power cable, inverter cable, fan and
speaker cable, recorder cable, ECG, NIBP, CO2 cable.
2. Remove the Main Board module gently.
To remove the AC/DC power module:

2. Remove the power module assembly gently.
6-13
To remove the Battery Board:

2. Remove the Battery Board gently.
To remove the AC power assembly:

1. Remove the cable.
2. Remove the two M3×6 screws.
3. Remove the AC power assembly gently.
6-14
To remove the I/O module assembly:

1. Unplug the cables, remove the three M3×6 screws.
2. Remove the I/O module assembly gently.
6.7 The rear case disassembly procedure
To remove the fan and the speaker assembly:

1. Remove the M3×6 screw and the four screws.
6-15
6-16
Drawing Document
Chapter 7 Assembly Diagrams and Service Parts
7.1 G40 main assembly exploded diagram...................................................................7-2

7.2 G40 Front Case assembly and parts .......................................................................7-4
7.3 G40 rear case assembly and parts...........................................................................7-6
7.4 G40 main frame assembly and parts.......................................................................7-7
7.5 G30 main assembly exploded diagram.................................................................7-10
7.6 G30 front case assembly and parts .......................................................................7-12
7.7 G30 rear case assembly and parts.........................................................................7-14
7.8 G30 main frame assembly and parts.....................................................................7-15
7-1
Drawing Document
7.1 G40 main assembly exploded diagram

Figure 7-1 G40 main assembly exploded diagram
1
2-M4X8
5-M3X6
23
3-M4X8
4
2-M3X6
2-M4X12
5
7-2
Drawing Document
Table 7-1 G40 main assembly exploded diagram list

Reference
Description Part Number
Number
1 Front case NA
2 Main frame NA
Connectors panel (standard+IBP+CO2) 83801021000
Connectors panel (standard + IBP) 83801022000
3 Connectors panel (standard + CO2) 83801023000
Connectors panel (standard) 83801024000
4 Rear case NA
5 Recorder 83801015000
7-3
Drawing Document
7.2 G40 Front Case assembly and parts

Figure 7-2 G40 front case assembly exploded diagram
2-M3X6
6-M3X6
1 2
Nut2-M3
7-M3X8
7-4
Drawing Document
Table 7-2 G40 front case assembly parts list

Reference
Number
1 Inverter TPI-02-0426-K 83801016000
2 ARM Module 83801007000
3 Front case and display assembly G40 83801020000
4 Display assembly G40 83801019000
5 Front case assembly G40 83801018000
7-5
Drawing Document
7.3 G40 rear case assembly and parts

Figure 7-3 G40 rear case assembly exploded diagram
2-M3X6
2-M3X6
2
M3X6
Table 7-3 G40 rear case assembly parts list

Reference
Number
1 Speaker assembly 83801014000
2 Fan 83801013000
3 Rear case assembly G40 83801017000
7-6
Drawing Document
7.4 G40 main frame assembly and parts

Figure 7-4 G40 main frame assembly exploded diagram, view 1
1
2-M3X5
2
4-M3X5
7-M3X6
Table 7-4 G40 main frame assembly parts

Reference
Number
1 SpO2 Module 83801002000
2 IBP/Temp Module 83801003000
3 Main Board assembly G30/G40 83801001000
7-7
Drawing Document
2-M3X6 2
3-M3X6
11-M3X6

Reference
Number
1 AC power assembly G40 83801011000
2 ECG Module 83801005000
3 NIBP Module 83801006000
4 CO2 module 83801009000
5 I/O module assembly G30/G40 83801010000
7-8
Drawing Document
4-M3X8
2
4-M3X8

Reference
Number
1 AC/DC power module 83801008000
2 Battery Board 83801012000
7-9
Drawing Document
7.5 G30 main assembly exploded diagram

Figure 7-7 G30 main assembly exploded diagram
2
31
5-M3X6
3-M4X8
5
4
2-M3X6
4-M4X8
7-10
Drawing Document
Table 7-7 G30 main assembly exploded diagram list

Reference
Number
1 Front case NA
2 Main frame NA
Connectors panel（standard +IBP+CO2） 83801021000
3 Connectors panel（standard +IBP） 83801022000
Connectors panel（standard +CO2） 83801023000
Connectors panel（standard） 83801024000
4 Rear case NA
5 Recorder 83801015000
7-11
Drawing Document
7.6 G30 front case assembly and parts

Figure 7-8 G30 front case assembly exploded diagram
6-M3X6
2
2-M3X6
2-M3X6
7-12
Drawing Document
Table 7-8 G30 front case assembly parts list

Reference
Number
1 Front case and display assembly G30 83801031000
2 ARM Module 83801007000
3 Inverter BSFI#1011-44B 83801027000
4 Display assembly G30 83801030000
5 Front case assembly G30 83801029000
7-13
Drawing Document
7.7 G30 rear case assembly and parts

Figure 7-9 G30 rear case assembly exploded diagram
2-M3X6 2-M3X6
M3X6
3
Table 7-9 G30 rear case assembly parts list

Reference
Number
1 Speaker assembly 83801014000
2 Fan 83801013000
3 Rear case assembly G30 83801028000
7-14
Drawing Document
7.8 G30 main frame assembly and parts

Figure 7-10 G30 main frame assembly exploded diagram view 1
2-M3X6 2
4-M3X6 3
7-M3X6

Reference
Number
1 SPO2 Module 83801002000
2 IBP/ Temp Module 83801003000
3 Main Board assembly G30/G40 83801001000
7-15
Drawing Document
5-M3X6
11-M3X6
4

Reference
Number
1 I/O module assembly G30/G40 83801010000
2 ECG Module 83801005000
3 NIBP Module 83801006000
4 CO2 module 83801009000
5 AC power assembly G30 83801025000
7-16
Drawing Document

Reference
Number
1 AC/DC power module 83801008000
2 Battery Board G30 83801026000
7-17
Drawing Document
(Blank)
7-18
Appendix A Electromagnetic Compatibility
A.1 Instructions for use .................................................................................A-2

A.2 Guidance and Manufacturer's EMC Declaration....................................A-3
A.2.1 Electromagnetic Emissions for all Equipment and Systems ...............A-3
A.2.2 Electromagnetic Immunity for all Equipment and Systems ................A-3
A.2.3 Electromagnetic Immunity for Equipment and Systems not
Life-Supporting .............................................................................................A-5
A.2.4 Recommended Separation Distances ..................................................A-6
A-1
A.1 Instructions for use
Medical electrical equipment can either generate or receive electromagnetic

interference. This product has been evaluated for electromagnetic
compatibility (EMC) with the appropriate accessories according to
IEC60601-1-2:2004, the international standard for EMC for medical
electrical equipment. This IEC standard has been adopted in the European
Union as the European Norm, EN 60601-1- 2:2004. Radio frequency (RF)
interference from nearby transmitting devices can degrade performance
of the product. Electromagnetic compatibility with surrounding devices
should be assessed prior to using the product.
Fixed, portable, and mobile radio frequency communications equipment can

also affect the performance of medical equipment. See your service
provider for assistance with the minimum recommended separation distance
between RF communications equipment and the product.
The cables, sensors/transducers, and other accessories for which compliance

is claimed are listed in this manual.
Warning Use of accessories, transducers, and cables other than those specified may
result in increased emissions and/or decreased immunity of the G30/G40
Patient monitors.
G30/G40 Patient monitors should not be used adjacent to or stacked with
other equipment. If adjacent or stacked use is necessary, the monitor should
be observed to verify normal operation in the configuration in which it is
used.
Caution The following ports on G30/G40 Patient monitors are sensitive to

electrostatic discharge during patient monitoring:
• SpO2
• ECG
Follow these guidelines to reduce electrostatic discharge:
• Do not touch the connector pins of the port.
• When connecting and disconnecting cables to the ports, use ESD
precautionary measures. Precautionary measures may include the
following:
– Make sure you are grounded prior to connection. Touch
grounded metal.
– Wear an ESD grounding strap and an ESD protective
garment.
– Provide ESD training to all users. Users should understand
what electrostatic discharge is, how damage can occur, and
how to prevent ESD.
A-2
A.2 Guidance and Manufacturer's EMC Declaration
The G30/G40 Patient Monitors are intended for use in the electromagnetic environment
specified below. The customer or the user of the G30/G40 Patient Monitors should assure
that it is used in such an environment.
A.2.1 Electromagnetic Emissions for all Equipment and Systems
Table A-1 Electromagnetic emissions-for all EQUIPMENT and SYSTEMS

Emission test Compliance Electromagnetic environment – guidance
RF emissions The G30/G40 Patient Monitors use RF energy only
CISPR 11 for its internal function. Therefore, its RF emissions
Group 1
are very low and are not likely to cause any
interference in nearby electronic equipment.
RF emission The G30/G40 Patient Monitors are suitable for use
Class A
CISPR 11 in all establishments, other than domestic
Harmonic emissions establishments and those directly connected to the
Class A public low-voltage power supply network that
IEC 61000-3-2
supplies buildings used for domestic purposes.
Voltage fluctuations/
flicker emissions Complies
IEC 61000-3-3
A.2.2 Electromagnetic Immunity for all Equipment and Systems
Table A-2 Electromagnetic immunity –for all Equipment and Systems
IEC 60601 test Compliance Electromagnetic environment -

Immunity test
level level guidance
Electrostatic ±6 kV contact ±6 kV contact Floors should be wood, concrete
discharge (ESD) ±8 kV air ±8 kV air or ceramic tile. If floor are
IEC 61000-4-2 covered with synthetic material,
the relative humidity should be at
least 30%.
Electrical fast ±2 kV for power ±1kV for Mains power quality should be
transient/burst supply lines power supply that of a typical commercial or
IEC 61000-4-4 lines hospital environment. It
recommends the use of filters on
power input lines.
A-3
IEC 60601 test Compliance Electromagnetic environment -
Immunity test
level level guidance
Surge ±1 kV ±1 kV Mains power quality should be
IEC 61000-4-5 Differential differential mode that of a typical commercial or
mode ±2 kV hospital environment.
±2 kV common common mode
mode
Voltage dips, <5% UT1 <5% UT Mains power quality should be
short (>95% dip in UT) (>95% dip in UT) that of a typical commercial or
interruptions and for 0.5 cycle for 0.5 cycle hospital environment. If the user
voltage variations of the G30/G40 Patient Monitors
on power supply 40% UT 40% UT requires continued operation
input lines (60% dip in UT) (60% dip in during power mains
IEC 61000-4-11 for 5 cycles UT)for 5 cycles interruptions. It is recommended
that the G30/G40 Patient
70% UT 70% UT Monitors be powered from an
(30% dip in UT) (30% dip in UT) uninterruptible power supply or a
for 25 cycles for 25 cycles battery.
<5% UT <5% UT
(>95% dip in UT) (>95% dip in UT)
for 5 sec for 5 sec
Power frequency 3A/m 3A/m Power frequency magnetic fields
(50/60Hz) Should be at levels characteristic
magnetic field of a typical location in a typical
IEC61000-4-8 commercial or hospital
environment.
1. UT is the AC mains voltage prior to application of the test level.
A-4
A.2.3 Electromagnetic Immunity for Equipment and Systems not
Life-Supporting
Table A-3 Electromagnetic immunity –for Equipment and Systems not Life-Supporting
Immunity IEC60601 test Compliance Electromagnetic environment -

test level level guidance
Portable and mobile RF
communications equipment should
be used no closer to any part of the
G30/G40 Patient Monitors,
including cables, than the
recommended separation distance
calculated from the equation
applicable to the frequency of the
transmitter.
Recommended separation distance
Conducted RF 3 Vrms 3 Vrms

⎡ 3 .5 ⎤
IEC 61000-4-6 150 kHz to 80 MHz d =⎢ ⎥ P
⎣ V1 ⎦
Radiated RF 3 V/m 3 V/m
⎡ 3 .5 ⎤
IEC 61000-4-3 80 MHz to 2.5 GHz d =⎢ ⎥ P
⎣ E1 ⎦
⎡7⎤
d =⎢ ⎥ P
⎣ E1 ⎦
Where P is the maximum output
power rating of the transmitter in
watts (W) according to the
transmitter manufacturer and d is the
recommended separation distance in
meters (m).
Field strengths from fixed RF
transmitters, as determined by an
electromagnetic site survey,a should
be less than the compliance level in
each frequency range.b
Interference may occur in the
vicinity of equipment marked with
the following symbol:
1. Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless)
telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast
cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to
fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field
A-5
strength in the location in which the G30/G40 Patient Monitors are used exceeds the applicable
RF compliance level above, the G30/G40 Patient Monitors should be observed to verify normal
operation. If abnormal performance is observed, additional measures may be necessary, such as
reorienting or relocating the G30/G40 Patient Monitors.
2. Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.
A.2.4 Recommended Separation Distances
The G30/G40 Patient Monitors are intended for use in an electromagnetic environment in which
radiated RF disturbances are controlled. The customer or the user of the G30/G40 Patient
Monitors can help prevent electromagnetic interference by maintaining a minimum distance
between portable and mobile RF communications equipment (transmitters) and the G30/G40
Patient Monitors as recommended below, according to the maximum output power of the
communications equipment.
Table A-4 Recommended separation distances between portable and mobile RF communications
equipment and G30/G40 Patient Monitors
Separation distance according to frequency of transmitter(m)1
Rated maximum 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
output power of
⎡ 3 .5 ⎤ ⎡ 3 .5 ⎤ ⎡7⎤
transmitter d =⎢ ⎥ P d =⎢ ⎥ P d =⎢ ⎥ P
(W) ⎣ V1 ⎦ ⎣ E1 ⎦ ⎣ E1 ⎦
0.01 0.12 0.12 0.23
0.1 0.37 0.37 0.74
1 1.17 1.17 2.33
10 3.69 3.69 7.38
100 11.67 11.67 23.33
1. For transmitters rated at a maximum output power not listed above, the recommended
separation distance (d) in meters (m) can be estimated using the equation applicable to the
frequency of the transmitter, where P is the maximum output power rating of the transmitter
in watts (W) according to the transmitter manufacturer.
Note — At 80 MHz and 800 MHz, the separation distance for the higher frequency range
applies. These guidelines may not apply in all situations. Electromagnetic
propagation is affected by absorption and reflection from structures, objects and
people.
A-6
The following interference test results do not affect patient diagnoses.
Table A-5 Interference phenomena

Immunity test IEC 60601 test level Compliance level Phenomena
Adding ±2KV interference to
the power supply line heavily
interfered with the ECG
waveform. Decreasing
Electrical fast ±2 kV for power interference to ±1KV slightly
1kV for power
transient/burst Supply lines interfered with the waveform.
supply lines
IEC 61000-4-4 Removing the interference
returned the waveform to the
previous operating mode
within 10 seconds with no loss
of stored data.
A-7
(Blank)
A-8

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G30/G40

Part Number 13304001000

Product models: G30/G40

The product has passed the CE certification.

Shenzhen Goldway Industrial Inc.

Shenzhen Goldway Industrial Inc.

Note A Note calls attention to an important point in the text.

The following symbols appear on the monitor and its packaging.

Recyclable Keep upright

Recovery Maximum stacking

Temperature CF applied part:

SpO2 probe Waveform freeze key

ECG Alarm silence key

IBP1 Print key

IBP2 NIBP key

NIBP cuff Main Menu key

TEMP1 AC power LED

Manufacturer Display output

Nurse call Date of

ECG analog Protective grade

Gas output Ethernet port

USB port Protective

Regulatory and Safety Specifications

After Sales Service

Customer Service Department of Shenzhen Goldway Industrial Inc.

Primary repair strategy：assembly/component replacement

When you need product support:

Table 2 Safety Standards

Mode of Operation Continuous

Chapter 1 General Introduction 1-1

1.1 About the Guide......................................................................................................1-2

Chapter 2 Maintenance 2-1

2.1 Testing and Inspection Guidelines ..........................................................................2-3

Chapter 3 Troubleshooting 3-1

3.1 Power Problems ......................................................................................................3-2

3.10 Recorder Problems..............................................................................................3-13

Chapter 4 Theory of Operation 4-1

4.1 System Configuration .............................................................................................4-2

Chapter 5 G40 System Disassembly 5-1

5.1 Service tools ............................................................................................................5-2

Chapter 6 G30 System Disassembly 6-1

6.1 To remove battery ....................................................................................................6-2

Chapter 7 Assembly Diagrams and Service Parts 7-1

7.1 G40 main assembly exploded diagram ...................................................................7-2

Appendix A Electromagnetic Compatibility A-1

A.1 Instructions for use................................................................................................A-2

Chapter 1 General Introduction

1.1 About the Guide.......................................................................................1-2

1.1 About the Guide

1.1.1 Brief Introduction

This guide gives a brief introduction on maintenance of the G30/G40 patient

1.2 Product Information

1.2.2 Main Components

The monitor can contain these components:

Table 1-2 Monitor Configurations

1.2.3 Intended Use

For monitoring, recording, and alarming of multiple physiological parameters of

This guide is for biomedical engineers or technicians responsible for troubleshooting,

1.2.5 Networking Capabilities

1.3 Before You Begin

Before you start using the monitor:

2. Keep the packaging for future transport or storage. If it is damaged, immediately

1.4 Monitor and Accessories Inspection