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ABSTRACT: Geopolymer is a type of concrete that has become more popular in recent years due to the fact that is
significantly more environmental friendly than standard concrete. Geopolymer Concrete is produced by reacting
with high rich aluminate and silicate bearing materials using an alkaline activator solution. In this present work, the
suitability of non-destructive method to find the compressive strength of geopolymer concrete will be analyzed. The
comparison of the compressive strength with both destructive and non-destructive method is checked for M30,
M40, and M50 grade of geopolymer concrete cured in an oven and in ambient temperature condition. The
calibration curve and regression curve for all the grades of concrete for the obtained rebound number is plotted.
The alkaline liquid used in this study for the geopolymerization is sodium hydroxide (NaOH) and sodium silicate
(Na2SiO3). Different molarities of sodium hydroxide solution (8M &10M) are used suitably to prepare different
grades of concrete cubes. The compressive strength test of geopolymer concrete cubes of size 150×150×150mm is
tested at the age of 28 days for the experimental analysis.
KEYWORDS: Geopolymer concrete, GGBS, Compression strength, Non-destructive testing, Destructive testing,
over a scale. Before applying the hammer, the surface of aggregates, alkaline solution, water, and super
the concrete is cleaned and smoothened. A minimum of plasticizer.
10 readings are compared and each reading should not 5.1 GROUND GRANULATED BLAST FURNACE SLAG
differ by more than 7 units. The average of remaining (GGBS)
readings is determined for evaluating the strength. If It comprises mainly of calcium oxide, silicon di-oxide,
more than two readings differ from the average by 7 aluminium oxide, magnesium oxide. The different
units, then the entire set of readings is taken afresh composition of GGBS presented in Table 2. It has the
[18]. same chemical properties as ordinary Portland cement
The procedure for determining the rebound values has but in different proportions and the addition of GGBS in
been specified in ASTMC 805-85, BIS-13311 Part2 and geopolymer concrete (GPC) increases the strength of
also in the latest ASTM specification [18]. Estimation of the concrete and also curing of Geo-Polymer concrete
concrete compressive strength from the rebound at room temperature is possible [10]. GGBS was
number is determined from the standard calibration purchased from JSW Industries Hubballi Karnataka.
curve based on the laboratory results. The calibration The specific gravity of GGBS is presented in Table 3.
curve should be established for each type of concrete. 5.2 FINE AGGREGATE
There are many factors which affect the rebound Coarser sand is used as a fine aggregate in
number like size and age of concrete, surface texture, experimental work. It is obtained from a local quarry.
concrete mix characteristics, temperature and stress By using the pycnometer instrument specific gravity of
state, the Carbonation level in concrete and moisture sand is calculated. The test results of fine aggregate are
content [8]. shown in Table3.
It should be found that the rebound values reflect the 5.3 COARSE AGGREGATE
concrete quality up to a depth of 50mm in the member. Local aggregates, comprising 20 mm and 12.5mm
In a practical situation, the strength prediction can be coarse aggregates and fine aggregates, in a saturated
made to an accuracy of 25%. The surface hardness surface dry state, were used. The type of coarse
measurement can be used for checking the uniformity aggregates were used in this work is crushed granite-
of concrete, differentiating a given concrete with a type aggregates and the fine aggregate was fine sand.
specified requirement, approximately estimation of The test results of coarse aggregates are presented in
strength by using laboratory calibrated graphs Table 3.
5.4 ALKALINE ACTIVATOR SOLUTION
In the Geopolymer concrete, alkaline activator solution
is very important material. The most common alkaline
activator solution used in geopolymerization is a
mixture of Sodium Hydroxide (NaOH) and Sodium
Silicate (Na2SiO3) [7]. In this experimental work Sodium
Hydroxide (NaOH) and Sodium Silicate (Na2SiO3) were
used as an alkaline activator solution.
5.5 SODIUM HYDROXIDE
The sodium hydroxide solids of a laboratory grade in
Fig.1 Digital Schmidt rebound hammer pellets form with 99% purity were used. The sodium
hydroxide (NaOH) solution was prepared by dissolving
4 EXPERIMENTAL SET-UP the pellets in water. The mass of sodium hydroxide
The present work involves the determination of solids in a solution varied depending on the
compressive strength of GGBS based geopolymer concentration of the solution expressed in terms of
concrete by using non-destructive testing method i.e., molar M. For example, sodium hydroxide solution with
by the rebound hammer method. In this study, three a concentration of 8M consists of 8x40= 320 grams of
different grades of geopolymer concrete were prepared sodium hydroxide solids (in pellet form) per liter of the
i.e. M30, M40 & M50 grades of GPC. Coarse aggregates solution, where 40 is the molecular weight of sodium
of size 20mm and 12.5mm are used in the proportion of hydroxide.
60:40. Ground granulated blast furnace slag was used
as a geopolymer binder. The sodium silicate and Table 1 Quality of concrete cover from rebound
sodium hydroxide were used as an alkaline activator number
solution. The compressive strength was determined at Average rebound Quality of concrete
the age of 28 days of curing at ambient and oven number
temperature. The calibration curves and regression Greater than 40 Very good hard layer
curves for compressive strength with respect to SRH
are represented and these results are compared with 30-40 Good layer
the results of destructive testing. 20-30 Fair
14.7
29.4 55.9
5.6 SODIUM SILICATE in this study. A preliminary study has been carried out
Sodium Silicate in gel form is obtained from Local to understand the basic design method of developing
manufacturer. The specifications of sodium silicate are the GPC mix. By using NDT Techniques viz., Digital
given below in Table 4. Rebound hammer, the compressive strength of GPC
cubes are tested. Different grades of geopolymer
5.7 SUPERPLASTICIZER concrete (M30, M40 & M50) of varying molarity viz.,
In order to achieve the design strength, 1-1.5% of the 8M and 10M are prepared and the size of the cube was
binder content was taken as superplasticizer quantity. taken as 150×150×150mm. And it was cured in
In this present work, the type of superplasticizer used Ambient & Oven conditions. The cubes are tested
is MGlenium SKY 8233 (Polycarboxylic ether based). 28days in compression testing machine. And NDT test
(Schmidt Rebound hammer) was carried out on each
5.8 WATER cube before testing the cube by CTM, totally 10
Tap water was used to prepare the solution of NaOH readings were taken on each cube and the values were
and it is also used as extra water required in mixing of recorded in the Schmidt rebound hammer & further
geopolymer concrete. compression test was carried. Since these two tests
were conducted to compare the compression strength
by both DT and NDT methods. The calibration and
6. MIXTURE PROPORTIONS
Regression curves for all the grades of GPC were
Based on the relevant literature, three mix designs are
plotted. The steps involved in the methodology process
made, which are M30, M40 & M50. In the design of
are shown in Fig 2.
geopolymer concrete mix, the density of GPC is
assumed as similar to the density of OPC i.e. 2400
kg/m3 [16]. The mass of coarse and fine aggregate is 8. MIXING OF GEOPOLYMER CONCRETE
assumed as 75-78% of the total density of concrete by
mass [16]. The fine aggregate was taken as 30% of the The mixing process involves two stages, dry mix and
total mass of the aggregates [14]. The GGBS was used as wet mix [12]. Coarse aggregate, fine aggregate, and
binder content of GPC. The molarity of NaOH was taken GGBS will be mixed initially in rotating pan mixer for 3
as 8M for M30 grade of GPC and 10M for M40 & M50 to 5 minutes. The alkaline solution is prepared by
grade of GPC. The mix proportions of different grades mixing sodium hydroxide (NaOH) solution with sodium
of GPC are shown in Table 5. 7. silicate solution (Na2SiO3) 24 hours before making the
geopolymer concrete. The alkaline solution, extra
water and superplasticizer should be pre mixed
7. METHODOLOGY
thoroughly and then added to the dry mixture. The wet
GPC is a new constructional material which has
mixing of GPC can be done for 2 to 3 minutes [4]. The
developed in recent decades [3]. So there is no code
process of mixing of geopolymer concrete is shown in
provision for mix design till now. Therefore the
Figure 4.
methods which have been employed by researchers
frequently in the past to design the mix have been used
Shabarish V Patil et al.,
TABLE 5 ADOPTED MIX DESIGN PROPORTIONS FOR M30, M40 & M50
Sl.No. Quantities (kg/m3) M30 M40 M50
Fig. 2 Flowchart for methodology From Table 6 & 7, the results show that the
compressive strength obtained for GPC cubes cured in
oven curing temperature will give higher strength as
compared to GPC cubes cured in ambient temperature.
This is due to the fact that, the dissolution of silica and
alumina in alkaline solution is better at higher
temperature [1]. The same pattern was observed with
the rebound number. Also, it was observed that the
compressive strength is slightly increased with the age
of concrete. The Figures 5-10 shows the variation of
compressive strength by NDT and DT methods at
28days curing period for all the grades of GPC for
different curing conditions.
49 48.167
Average Compressive Strength (Mpa)
48
47
46
45
44
42.83
43
42
41
40
Compressive Compressive
Fig. 3 Cast GPC Cubes strength by NDT strength by CTM
Fig. 5 Average compressive strength of M30 grade
9 RESULTS AND DISCUSSIONS GPC at Ambient curing condition.
9.1 Compressive Strength
The compressive strength of GPC mixes (M30, M40, & The calibration curve for compressive strength versus
M50) at 28 days and at different curing conditions is rebound number for each grade of GPC is shown in Fig.
presented in Table 6. To compare the compressive 11-13, from the calibration curve the following
strength of GPC by both destructive and non equation is obtained. These equations represent the
destructive testing method, the SRH test was done relationship between rebound number and
before testing cube by CTM. The detailed test results of compressive strength of GPC. The various equations for
each cube for all the grades of GPC mixes (M30, M40 & all the grades of GPC are presented in Table 8.
M50) at different curing conditions at the age of 28
days are presented in Table 7.
65
Average Compressive
54 51.56 59.53
Average Compressive 52 60
Strength (Mpa)
Strength (Mpa) 50
55 52.96
48 45
46 50
44
42 45
40 Compressive Compressive
Compressive Compressive strength by NDT strength by CTM
strength by NDT strength by CTM
41.46
value for different grades of GPC was ranging from 93-
Strength (Mpa)
40
100%, which represents a significant correlation. While
20 the R2 value for oven cured specimen is nearer to 100%
as compared to ambient cured specimen. Hence NDT
0 method for GPC will be more suitable for oven cured
Compressive Compressive specimen as compared to ambient cured specimen.
strength by NDT strength by CTM
Table 8.Relationship between rebound number &
compressive strength equations for different
Fig. 7 Average compressive strength of M40 grade grades of GPC
GPC at Ambient curing condition Grade Method of Age y R2
of GPC Curing (days)
Ambient 4.718x –
55 53.1 M30 28 0.9325
curing 194.97
Average Compressive
Strength (Mpa
50 Oven 3.5365x –
45.83 28 0.9997
curing 130.45
45 Ambient 0.8028x –
M40 28 0.9987
curing 5.4141
40
Compressive Compressive Oven 9.2857x –
28 0.9922
strength by NDT strength by CTM curing 518.74
Ambient 0.5466x +
M50 28 0.9838
curing 17.373
Fig. 8 Average compressive strength of M40 grade
GPC at Oven curing condition Oven 0.9877x –
28 0.9637
curing 6.559
80
Average Compressive
58.9
60 48.6
Strength (Mpa)
60
Compressive strength
40
y = 3.5365x - 130.45
20 55
R² = 0.9997
(Mpa)
0 50
Compressive Compressive Ambient Curing
strength by NDT strength by CTM 45 y = 4.718x - 194.97 Oven curing
R² = 0.9325
40
Fig. 9 Average compressive strength of M50 grade 49 50 51 52 53
GPC at Ambient curing condition Rebound Number (R)
Compressive strength
47 y = 9.2857x - 518.74 50
y = 4.718x - 194.97
45 R² = 0.9922 R² = 0.9325
45
(Mpa)
43
y = 0.8028x - 5.4141
Ambient
41 R² = 0.9987 y = 1.0451x - 11.025
Curing 40
39 R² = 0.9816
Oven curing
37
35
54 59 64
50.5 51 51.5 52 52.5
Rebound Number (R) Rebound Number (R)
55
Compressive strength by CTM (Mpa)
Compressive strength (Mpa)
65
Compressive strength
60
60 y = 0.2787x + 42.738
Compressive strength (Mpa)
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