Report:

Predictive Maintenace Document Number

Pagerungan’s Power
Transformer Kangean Energy Indonesia

Discipline Doc. Type

ELETRICAL REPORT

Originator Revision Date

MS 2 july 2019
KANGEAN ENERGY INDONESIA Ltd.

REPORT

Predictive Maintenance Pagerungan’s Power Transformer

( Pagerungan ,17 June - 26 June 2019)

KANGEAN ENERGY INDONESIA LIMITED

Rev Date Description Prep. by Review by App. by

0 1 August 2017 Issued for use MS
 Project
Predictive Maintenace Document Number
Pagerungan’s Power
Transformer Kangean Energy Indonesia
Discipline Doc. Type
ELECTRICAL REPORT
Originator Revision Date
MS KANGEAN ENERGY INDONESIA Ltd 2 july 2019

TABULATION OF REVISED PAGES

SHEET REVISIONS SHEET REVISIONS
A B 0 0-1 A B 0 0-1
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5
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ATTACHMENT APPENDIX
1 A
2 B
3 C
4 D
5 E
6 F
7 G
8 H
9 I
 Project
Predictive Maintenace
Document Number
Pagerungan’s Power
Kangean Energy Indonesia
Transformer

Discipline Doc. Type

ELECTRICAL REPORT
Originator Revision Date
MS 2 July 2019
KANGEAN ENERGY INDONESIA
Ltd

1. Introduction ................................................................................................................. 5
1.1 Scope and Purpose ...........................................................................................5

1.2 Purpose .............................................................................................................5

1.3 Activities ............................................................................................................5

1.4 Reference. .........................................................................................................6

2. Result of activities. ...................................................................................................... 7

3. Conclusion and Recommendation ............................................................................ 34

3
 Project
Predictive Maintenace Document Number
Pagerungan’s Power
Transformer Kangean Energy Indonesia
Discipline Doc. Type
ELECTRICAL REPORT
Originator Revision Date
MS 2 July 2019
KANGEAN ENERGY INDONESIA Ltd

1. INTRODUCTION
This preventive maintenance of Power Transformer has been Conducted to follow
up scheduled maintenance every two year beside to follow up BDV test Of oil filled
Transformer PT6100, PT9000A and PT9000B. The Test shows that BDV of the
transformers are below then standard 40KV/2mm.

1.1 SCOPE
Scope of activity
Preventive Maintanace and Filled oil of KEI’s Power Transformer that consist of :
a. Filled oil and Preventive Maintanance PT6100
b. Filled oi and Preventive Maintanance l PT9000A
c. Filled oil and Preventive Maintanance PT9000B

1.2 PURPOSE
To filled oil and preventive Maintanance of KEI’s Power Transformer

1.3 ACTIVITIES
Activity of Oil filled Transformer (PT6100, PT9000A and PT9000B) consict of :
a) Filled oil and Treatment
b) Measurement (Ratio, Insulation Resistance, and Resistance Winding )
c) Replace Gasket both of HV and LV enclosure
d) Check whole instrument
e) Cleaning Dan Tightning used Torque Wrench

1.4 TOOLS AND METHOD

Tools used to predictive maintenance of Power Transformer consist of :
a) Treatment Oli machine
b) Breakdown tester (BDV) OTS60
c) TTR (Transformer Test Ratio) Biddle 55005
d) Isulation Tester KYORITSU 3125
e) WHEATHSTONE BIDGE YOKOGAWA 2755

4
 a. TRANSFORMER TURN RASIO ( TTR )

Figure 1.0 : Rasio winding Test

The Transformer Turns Ratio (TTR) method compares the test transformer ratio
with an adjustable-ratio standard transformer by using a null balance detector to determine
when the standard transformer ratio is the same as the test transformer. During test
procedures transformer polarity is determined by comparison with the standard
transformer. In this activity of measurement used Transformer Ratio Turn (TTR) Biddle
550005.

5
 b. INSULATION RESISTANCE

Figure 1.1 : Insulation Resistance wiring

Use a 2500-V Megger and record a megaohm reading at 30 seconds and

subsequently at each minute interval for the first ten minutes.
Dielectric absorption and polarization index tests complement power factor testing.
They would definitely be needed if AC power factor tests were not to be done, it is a new
installation, or the transformer is suspected to have damage or moisture contamination.

6
 For the polarization index (PI) calculate the ratio of the ten-minute reading to the
oneminute reading (10 min. / 1 min.). Good insulation will yield a PI above two, and below
one for poor condition insulation. A PI between one and two is considered marginal. PI
values are most useful when the 10-minute Megger reading is low. When the Megger
reading is high but the PI is low, the low PI value should be ignored. Simply put, some
transformers just have a higher than normal one-minute.

c. Resistan winding ( Wheatstone Bridge)

Figure 1.3 : wheatstone bridge method

The resistance of the test wires used to measure winding resistance should be
measured immediately upon completing the test. Temperature changes within a half-hour
may cause the test-wire resistance to change enough to result in a significant error when
calculating the winding-resistance value. The testlead resistance is subtracted from the total
measurement to obtain actual resistance. Transformer winding resistance is often less than
the resistance of the test lead so the leads can add significant error. Because resistance is
affected by temperature, be sure to record the transformer temperature at the time of the
resistance test. At minimum, measure transformer winding resistance both at the tap, which
places the maximum amount of winding or turns in the circuit, and at the nominal tap. If
time permits, every tap position should be bridged for resistance. Fig. 1.3 shows the
preferred test circuit connection for DC resistance measurements on transformer windings
using a Wheatstone bridge.
Summary of DC Resistance Measurement Procedures
1. Observe all safety rules.
2. Measure winding temperature.
3. Wheatstone Bridge (windings >1 Ω)
o Check condition of internal batteries
o Adjust Galvanometer to reference null mark
o Use test leads with 0.1 Ω or less
o Bridge test leads
o Make a low-resistance connection to bushing terminals
o Make temperature measurements of the winding
o If applicable, operate the tap changer several times
o Measure bridge winding plus test-lead resistance
7
 o Subtract test-lead resistance and compare with factory test data
o Record temperature and resistance data on the test form
o When disconnecting test leads, do not become in series with the test lead
o and winding terminal

1. HV test

Figure 1.4 : HV test

2. LV test

Figurre 1.5 : LV test

8
d. Breakdown Voltage Oil
To asses the insulating property of dielectric transformer oil, a sample of the
transformer oil is taken and its breakdown voltage is measured.
1. Transformer oil is filled in the tank of testing device. Two standard compliant
test electrodes with typical clearance of 2mm are surrounded by dielectric oil.
2. A test voltage is applied to electrodes and is countinuously increased up to
breakdown voltage with constan.
3. At instant after ignition of the arc, the test voltage is switch off automatically
by the testing device.
4. Transformer oil testing device measures and report the root mean square value
of breakdown voltage.
5. After transformer oil test is complited, the insulation oil is stirred automatically
and test sequence is performed repeatedly. Typically 6 repetitions
6. As a result the breakdown voltage is calculated as mean value of the individual
measurements.

Figure 1.6 : Distance of electrode

9
2. RESULT OF ACTIVTIES

1.1 OIL FILLED AND PREVENTIVE MAINTANANCE PT6100

Milik : PT. Kangean Energi I. Tahun : 1993

Lokasi : PT6100 Teg. Primer : 4160 V
Merk : Trafindo Teg. Skunder : 480 V
No. Seri : PT 6100 Arus Primer : 1987 A
Daya : 1500 KVA Arus Skunder : 208,18 A
Phasa : 3 Volume Oli : 1370 Kg
Vektor : Dyn11 Berat Total : 3850 KG

10
11
a. Insulation Resistance Test and polarity indeks
Before filled Oil

After filled oil

b. Ratio Winding Test (TTR)

c. Resitance Winding ( Wheatstone Bridge)

12
d. BreakDown Voltage oil Test
Before Filled Oil

After filled Oil

e. Taken Oil Sample for DGA and Water Resistance Test

f. Cleaning and Termination

13
Base on the test result, PT6100 has A good condition it’s proved by :

1. Insulation resistance of primary and seconder above 1000 MegaOhm

2. Polarity indeks of Primary and secondery above 1
3. Devisiation of Transformer Turn Rasio bellow than 0,5%
4. Resistance winding are balance between Phase to Phase
5. Breakdown Voltage of oil transformer above 40kv/2mm
6. All part of transformer still good enough

14
1.2 OIL FILLED AND PREVENTIVE MAINTANANCE PT9000A

Milik : PT. Kangean Energi I. Tahun : 1993

Lokasi : 9000 A Teg. Primer : 4160 V
Merk : ABB Teg. Skunder : 480 V
No. Seri : PT 9000 A Arus Primer : 1987 A
Daya : 1500 KVA Arus Skunder : 208,18 A
Phasa : 3 Volume Oli : 875 KG
Vektor : Dyn11 Berat Total : 3850 KG

15
16
a. Insulation Resistance Test and polarity indeks
Before filled Oil and Treatment

After filled oil and treatment

b. Ratio Winding Test (TTR)

c. Resitance Winding ( Wheatstone Bridge)

17
d. BreakDown Voltage oil Test

Before

After

e. Taken Oil Sample for DGA and Water Resistance Test

f. Cleaning and Termination

18
g. Instrument

As found, oil level can not proved value of condition oil because mechanical of device
released

Base on the test result, PT9000A has A good condition it’s proved by :

1. Insulation resistance of primary and seconder above 1000 MegaOhm

2. Polarity indeks of Primary and secondery above 1
3. Devisiation of Transformer Turn Rasio bellow than 0,5%
4. Resistance winding are balance between Phase to Phase
5. Breakdown Voltage of oil transformer above 40kv/2mm
6. All part of transformer still good enough
7. Oil level have to remove with new device

19
1.3 OIL FILLED AND PREVENTIVE MAINTANANCE PT9000B

Milik : PT. Kangean Energi I. Tahun : 1993

Lokasi : 9000 B Teg. Primer : 4160 V
Merk : ABB Teg. Skunder : 480 V
No. Seri : PT 9000 B Arus Primer : 1987 A
Daya : 1500 KVA Arus Skunder : 208,18 A
Phasa : 3 Volume Oli : 875 KG
Vektor : Dyn11 Berat Total : 3850 KG

20
21
 a. Insulation Resistance Test and polarity indeks

Before

After

b. Ratio Winding Test (TTR)

c. Resitance Winding ( Wheatstone Bridge)

2 July 2019 Page 22 of 25

 d. BreakDown Voltage oil Test

Before

After

e. Taken Oil Sample for DGA and Water Resistance Test

2 July 2019 Page 23 of 25

 f. Cleaning and Termination

g. Instrument

As found, oil level can not proved value of condition oil because mechanical of device
released

Base on the test result, PT9000B has A good condition it’s proved by :

a. Insulation resistance of primary and seconder above 1000 MegaOhm

b. Polarity indeks of Primary and secondery above 1
c. Devisiation of Transformer Turn Rasio bellow than 0,5%
d. Resistance winding are balance between Phase to Phase
e. Breakdown Voltage of oil transformer above 40kv/2mm
f. All part of transformer still good enough
g. Oil level have to remove with new device

2 July 2019 Page 24 of 25

 Project
Predictive Maintenace Document Number
Pagerungan’s Power
Transformer
Discipline Kangean Energy Indonesia Doc. Type
ELECTRICAL REPORT
Originator Revision Date
MS KANGEAN ENERGY INDONESIA Ltd. 2 July 2019

Conclusion and Recommendation

Conclusion:
1. Preventive maintananace for pagerungan’s power transformer that consist of
new oil filled transformer have been conducted on 17 june – 26 june 2019
2. All of Power transformer has good condition and can be used savely

Recommendation:
Oil level of power transformer PT9000A and PT9000B have to remove with
new instrument

Acknowledgment :
Say thank you very much for supporting these activities :
- Technical support manager
- Maintenance superintendent
- Production superintendent
- Mr. Suhatmaji, Mr. Sukiman, Mr. Bakri, Mr. wahyudi, Mr.
saifudin noor, Mr. eeng, all E/I Personal
- All Kangean Energy Indonesia Ltd-Pagerungan

PT Wismatata-PT
CEP Kangean Energy Indonesia
Tested by : Prepared by Checked by Approved by

Name: Name: Name: Name : Name:

Date: Date: Date: Date: Date:

2 July 2019 Page 25 of 25