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The Gear box of MP Concrete Mixer,

1. The design of gearbox is according the standard: GB/T3480.5-2008


Gear material standard: GB/T3077-1999;
2. The list of bearing and seals of gearbox is in attached file 2;
3. The gear test report (the sample test report is to one piece gear of the gearbox) is in attached file 3;
4. The disassemble instruction of gearbox
The gearbox of MP series concrete mixer is special designed by our company, according to the mixing motion
principle, whose installation process, testing request is professional. So it is not recommended the client to
disassemble the gearbox.
If any special circumstances, the client need to disassemble the gearbox, we would not be responsible for the
use life.
Please find the sketch of the gearbox in attached file 1 as reference.

Attached file 1
Attached 2

List of Bearing and Seals Element


Item Designation Code Specification Qty. Remarks
MPG500.1
1 Spherical roller bearing 21309 CC 45×100×25 1
2 Deep groove ball bearing with dust cover 6309-2Z 45×100×25 1
3 Spherical roller bearing 22212 CC/W33 60×110×28 1
4 Deep groove ball bearing with dust cover 6212-2Z 60×110×22 1
5 Spherical roller bearing 22216 CC/W33 80×140×33 2
6 Spherical roller bearing 22216 CC/W33 80×140×33 2
7 Rotary shaft lip seals —— 90×120×12 2
O ring rubber real 80×3.55 Rubber 1
8
Rotary shaft lip seals —— 95×120×12 1
MPG1000.1
1 Spherical roller bearing 22212 CC/W33 60×110×28 1
2 Deep groove ball bearing with dust cover 6310-2Z 50×110×27 1
3 Spherical roller bearing 21312CC 60×130×31 2
4 Deep groove ball bearing with dust cover 6312-2Z 60×130×31 2
5 Spherical roller bearing 22216 CC/W33 80×140×33 4
6 Spherical roller bearing 22216 CC/W33 80×140×33 4
7 Rotary shaft lip seals —— 90×120×12 4
O ring rubber real 80×3.55 Rubber 2
8
Rotary shaft lip seals —— 100×125×12 2
Attached 3

Fengdong Qingdao Fengdong Heat Treatment Co.Ltd. PGB-JL-04-2007


青岛丰东热处理

Heat Treatment Test Report


Report
FD-0910-845 Test block No. 0910-285 Test Date 2009-10-29
No.
Client
CO-NELE Name of spare part Gear Material 20CrMnTi
Name
Carburizing
Number
Quenching Furnace 2pieces
Process Number of genuine cut None 10-36-0910 and
and NO 22Kg
weight
Tempering
Test Test
NO. Test item Test tool Test standard TestQty. Test result
Object time
1 HRC60; 59.5; 60
Surface Rockwell 2 HRC60; 59.5; 59
1 HRC58-62 product 2 16:15
Hardness apparatus 3
4
Effective
1.5-2.0mm Test
2 thickness of Vickers 1 1.72mm 16:15
513HV0.5 block
hardened layer
Centre Rockwell Test
3 HRC33-48 1 HRC41,42 16:15
hardness apparatus block
Surface Test
4 Metalloscope M,A’ 1-5 band 1 M,A’ 2 band 16:15
structure block
Test
5 Core structure Metalloscope F 1-5 band 1 F 1 band 16:15
block
NO
6 deformation Feeler Gauge
requirements
NO
7 Shot blasting Visual
requirements
8 Flaw Visual Flawless Product Flawless 16:15

No rust No rust
9 Appearance Visual Product 16:15
No knock mark No knock mark

Surface structure: Fig 1 (400 times) Core structure: Fig 2 (400 times)
Verdict Pass

Disposal of test block


A B
To Customer Save
Marking of test product

Inspector Director
In duplicate; Period for keeping: Seven Years

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