Beruflich Dokumente
Kultur Dokumente
SUPPLIER DOCUMENT
FRONT SHEET
Khazzan Project
Supplier Name: VALVITALIA S.p.A.
Purchase Order Title: BP KHAZZAN PROJECT
DOCUMENT TITLE:
VITAS DISPATCH DOSSIER ( CHECK VALVE)
CODE: 1 2 3 4 5
NAME: BP / Jacobs
SIGNATURE: L. Bernardi
DATE: 05/10/2017
Review Legend
No further review required. The document is acceptable. All COMPANY comments, if any, on previous submissions have been
CODE 1
incorporated. Submit to reflect “As-built” condition where required by SDRL.
Revise and resubmit. Instruction to proceed with work providing the comments are incorporated and the document resubmitted.
CODE 2
Resubmit for review until document receives Code 1 approval.
CODE 3 Revise and resubmit. Instruction to stop work on affected areas pending incorporation of the comments. Work may NOT proceed.
CODE 4 Submitted by SUPPLIER to COMPANY for information only. Document reflects “As-built” condition where required by SDRL.
Comments Summary
Issue Record
r
Project lD Purchase Order Number SDRL Code Seq. No Sht No
j(u:o1 PPLO15 G04 0002
e DOCUMENT TITLE:
USER'S MANUAL for INSTALLATION, USE &
MAINTENANCE (Gheck & Globe Valves)
DOCUMENT REVIEW STATUS
CODE 2 3 4 5
NAME BP/JACOBS
SIGNATURE: P. McKelvey
DATE: 5-Feb-2105
No further review required. The document is acceptable. All COMPANY comments, if any, on previous submissjons have been
CODE 1
incorporated. Submit to reflect "As-built" condition where required by SDRL.
Revise and resubm¡t. lnstruction to proceed with work providing the comments are incorporated and the document resubmitted.
CODE 2
Resubmit for review until document receives Code 1 approval.
CODE 3 Revise and resubmit. lnstruct¡on to stop work on affected areas pending incorporation of the comments. Work may NOT proceed
CODE 4 Submitted by SUPPLIER to COMPANY for information only. Document reflects 'As-built" condition where required by SDRL.
Gomments Summary
lssue Record
o
BOLTED BONNET
&
PRESSURE SEAL
VALYES
USER'S MANUAL
foT TwSTALLATION,
USE and MAINTENANCE
INDEX
1.0 .INTRODUCTION
2.0 - WARNING, CAUTIONS A/VD flOTES
L DESCRIPTION
3.1 - Functional description and purpose
3.2 - Catatogue
4.0 - TECHNTCAL DATA ( NAMEzLATE //NFORMATIONS )
5.0- HANDLING AND STORAGE
5.1 - Handling
5.2 - Storage
6.0 . INSTALLATION
6. 1 -Preliminary consideration for installation
6.2 - General information
€!ì 6.3 - Valve connection type
6.3.1 - Butt Welding
6.3.2 - Flanged Ends
6.3.3 - Clamp Ends
6.4 - Valve positioning
6.4.1- Check valves
6.4.2- Gate and Globe valves
6.5 - Purging and testing on line
7.0 - OPERAT''VG
''VSTRUCTION
8.0- MAINTENANCE
8.1 - Recommended preventive maintenance
8.1.1 - Montly
8.1.2 - 6 Months
8.2 - Maintenance instruction
8.2.1 - Stem packing
8.2.2 - Body/Bonnet disassembly - Torque values for bolts
8.2.3 - Gaskefs replacement bolted bonnet type
8.2.3.1 - Hinge / Disc assembly (valves with lateralflange)
8.2.3.2 - Gasket replacement pressure sea|type
8.2.4 - Seating on Gate valves
-
8.2.4.1 Repair, Removaland lnstallation
8.2.5 - Seating on Globe and Check valves
8.2.5.1 -Repair and Removal
8.2.6 - List of tools
8.2.7 - Lubrication and general maintenance
8.2.7.1 Stem threads lubrication
8.2.7.2 Gear housing lubrication
8.2.7.3 Stem nut bearing lubrication
8.2.8 - Lubricant chaft.
9.0. SPARE PARTS
9.1 - List of spare parts
10.0. PRECAUTIONS
11.0. POTENTIAL FAILURE AND TROUBLESHOOTING
12.0 - HEALTH, SAFETY, AND THE ENV//RONMENT (HSE)
I3.O - CROSS SECT'O/VA L DRAWINGS A/VD PARTS L'ST
:V-:aorn"
USER'S MANUAL Sheet 3/27
VITAS - Division of VALVITALIA Spa
1.0 - INTRODUCTION
This manual has been prepared to provide the end user with general guidelines in the installation,
operation and routine maintenance of VITAS valves.
The instructions contained within this manual apply to all VITAS bolted bonnet & pressure sea/
valves unless otherwise sfafed. lf after reviewing the contents of this manual You require any
special instructions, assisfance, repair services, or have any additional questions, p/ease contact
either our factory or our nearest representative for asslsfance.
Choosing the correct valve for a particular operation or service is very important, however attention
must also be directed toward proper installation, operation and periodical maintenance.
The type of valves dr.scussed here in are:
A - Gate valves; which should be used either in the fully open or fully closed position.
B - Globe valves; which may be used for throttling control as wellas on-o¡f service.
C - Self-actuated Check valves.
With proper care and regular maintenance you can expect long lífe and good performance from
VITAS valves. lt is important to note that maintenance and repairs are sometimes needed and can
be performed in the field. lf major repairs become necessary, it is recommended that the valve be
returned to the factory for inspection and possib/e re-work.
3.2 - CATALOGUE.
The nameplate permanently attached to the valve, provided you with the rated working pressure,
temperature range and material used.
On the rim of the flanges provide the serial number that has been assigned to each valve.
When ordering replacement parts, reference to the information provided on the nameplate will aid
to ensuring that You receive correct component parts for Your valves.
For further information go through this manual or contact VITAS Customer Seruice.
W Never attempt to modify VITAS valves in any parts without authorisation and assisfance of
VITAS, otherwise the mechanical guarantee is not more applicable and severe damage to
the equipment could result.
W See appropriate commercial drawing where are defined weights and handling points
VITAS valves are shipped from the factory in box, crates or on skids.
Protruding parts, such as the handwheel, indicator rods, and stem protector are sometimes
removed from the valves and either attached to the box or crate or packaged separately.
I All valves and associated parts should be inspected carefully for any visible sign of damage
and if necessary, claims promptly submitted to the carrier.
Any parts shipped loose or separately should be properly installed immediately to prevent
/oss or damage.
Care should be taken in handling the valve to prevent damage, particularly to an equipment
extending above the valve bonnet and any fittings protrudíng from the valve body it self.
w Most handling can be accomplished by hooking diagonally into holes on each side of the
end flanges, or by the usage of straps slung around the arms of the valve body
5.2 - STORAGE
w lf the valves are to be stored for any extended period of time, the flange or end protector
should be examined to ensure they are fastened securely, and any other open areas
should be sealed to prevent any moisture damage.
All valves should be securely held in place by banding or other means of support to prevent
accidental damage due to movement of the valves.
,v Prior to installation, confirm that there is no scratch on the surfaces of flanges and stem,
and clean rnsrdes of the valve with dry cloth. Especially, as the seat surfaces are the most
important portion for obtaining the valve function, special attention should be paid so as nof
to scratch or damage fhese surfaces.
6.0. INSTALLATION.
- PRELIMINARY CONSIDERATION FOR INSTALLATION:
G
6.1
All VITAS Valves are shipped from the factory in the c/osed position and normally wilt have a
coating of rust protective oil (type MOBILARMAS)} , alternative SHELL ALVANIA2 , or similar), the
protective oil is a light oil with good chemical stability and wear features , on the majority of cases
is not necessary to remove the protective oil with flushing , in any case during the flushing of the
line the protective oil dissolving.
c Following installation of the valve, operate the gate disc fully open and closed at least once
prior to hydrostatic testing of the line to ensure freedom of operation. After completion of
hydrostatic testing, the valve should be drained to eliminate any water or test fluid which
may have been trapped in the valve.
Depending on valve end configuration, three (3) basic installation procedure are used:
- BUTT WELDS in accordance with ANSI 816.25
- FLANGED ENDS in accordance with ANSI 816.5 , ASME 816.47 Type A or other client
request.
- CLAMP ENDS
Valves supplied by VITAS are manufactured using cast steel bodies and bonnets of carbon, alloy
or sfarnless steel material.
These types of materials have excellent welding properties, which allow the valves to be fitted in
line by welding (BUTT WELDS).
--È#:1orn"
USER'S MANUAL Sheet 6/27
VITAS - Division of VALVITALIA Spa
W Proper welding is required to ensure a pressure tight seat and to retain their ability to
withstand sfress. Remember that the valve, pipe and weld root must be of compatible
materials and the welding be pertormed by a properly trained welder and approved weld
proced u res a nd q u al ifi cation s.
I Be sure to leave proper gap between the end of the pipe and the end of the valve. This will
allow for expansion of the materials as rT rs welded, any extended welding time could cause
excessrVe heat build up on the valve seat area which could cause damage such as
loosening of the seat rings, surface distortion etc.
To avoid this problem, we suggest allowing the part to cool after each pass of the weld and
alternate welding passes from one valve to the next. For alloy steel valves or when welding
specification or service conditions require PWHT, the valve may be ordered with pup pipe already
e welded and heat treated in the factory before valve assembly. The specified PWHT can then be
performed in line without affecting the valve. When welding the valve directly in the line make sure
the valve rs c/ose position. Shortly after welding, open and close the valve to check for proper
operation to make sure no binding has occurred due to welding heat.
Also welding s/ags and spatters are to be completely removed and cleaned to avoid damage on
seafs areas.
Make sure that two \ike flanges are being fitted together. Usually the proper set-up ís either plain
face to plain face or raised face to raised face flange. Tighten the flange bolts in a crossover
pattern as follows:
c A - Slightly torque all bolts using a crossover bolt sequence. Bolts should be tightened
evenly to prevent cocking of the flange and uneven gasket loading.
B - Repeat step'A' using additionaltorque until all bolts are tightened properly
This may require several re-torque srnce as one bolt is torqued it will relieve sfress on
the adjacent bolts.
C - On high pressure and/or high temperature applications, it is recommended that the bolts
be retightened after 24 hours of operation to compensate for any relaxation or creep that
may have occurred.
Positioning the valve in the pipe run is very important. Prior to actual installation, check for
clearance around the valve to ensure adequate space for proper operation. Atso keep in mind the
need for clearance for future maintenance and repair. Once proper positioning and clearance have
been assured the system should be cleaned of allforeign matter. Whenever possrb/e, blow out the
pipeline with water to remove grit and dirt. Also be sure to remove the valve end protectors and
again check the valve for cleanliness.
Elevation and position of the valve handwheel shall take account of the ergonomic requirements
specified by the purchaser under offer.
W Placements other than those specified, may lead to malfunction or damage the valve
G caffecl
inslollalion
I
NOr
odvtsoble hor¡zDnlol line verl¡cal lne
DRAIúING N'/
6.4.1 - CHECKVALVES.
These valves must be fitted in horizontal pipe runs with the cover facing verticalty upward.
Variance to either side of the vertical axis must not exceed 5 degrees. Swing check valves and
spring loaded check valve design allow for additional position, such as vertical upwards flow.
Valves must not be installed in vertical downward flow pipe runs or in horizontal pipe runs with the
cover not in vertical up position. Always install valves in the direction indicated by the flow arrow
stamped on the body. Piston and stop check valves should be fitted similarly to check valves (but
not in vertical line).
The vertical axis of valves equipped with external device (such as damper, external hinge with or
without counterweight, Bevel Gear, Actuator, etc.) should be most accurate possrb/e, othenuise an
operation failure or a valve damage can occur.
Vertical upwards flow position is always admissible but an external hinge and counterweight
repositioning can be necessary. Please, specify when purchase.
-V:-azrn" USER'S MANUAL Sheet 8/27
VITAS - Division of VALVITALIA Spa
Gate and globe valves shou/d be installed with the stem in an upward position on horizontal 4ines.
However, an alternate stem position is at an angle between the vertical and horizontal axis that will
allows for complete drainage. lf installed with the stem below the horizontal axis, complete
drainage is not possib/e and solids may accumulate in the valve bonnet, which will greatly affect
the valve operation and seruice life.
A gate valve can be ínstalled in line with disregard to flow direction. However, install the valve
carefully according to the flow direction arrow, when the wedge is provided with pressure balance
holes to prevent abnormalpressure increase.
Once the valve is in line, open the valve and flush or blow out the line again to remove any dirt or
foreign objects that may have collected during installation. Check for tightness of body/bonnet bolts
and for proper packing gland adjustment. Operate the valve to make sure of proper operation.
€ì Pressure test the valve to ensure the integrity of all joínts.
w Valve shall not be used for isolation during piping pressure test field.
Piping pressure fesf sha// not be done againsf a closed valve because it may damage the
sealing surfaces of seat and wedge or disc
w The gate globe valve rs c/osed by rotating the handwheel in the clockwise direction; and is
opened by rotating the handwheel in the counter clockwise direction.
9. Do not apply excessive torque to a gate of valve after it has reached the fully open or
closed position since this could result in damage of the gate, stem, seafs or operating nut.
w Gate valve should be used in fully opened or fully closed position. lf it is used in slight or
half opened position, the disc may vibrate at a high speed flow, which may cause pulsation
of the flow.
There fore do not apply the gate valve for the flow control.
Shall not be used for throttling purpose.
I Globe valve can also operate ín back-flow direction but it is recommended that pressure
always acts under the disc (arrow on the body direction).
-#--tnrz" USER'S MANUAL Sheet 9/27
VITAS - Division of VALVITALIA Spa
8.0. MAINTENANCE
8.1.1 - Monthly
1. Cycle the valve fully open and closed at least once to check for freedom of
operation.
2. Remove the stem protection and lubricate the valve stem
3. Repeat sfeps l, 2 and 3 from the monthly maintenance recommendations.
Valves are normally shipped from the manufacturing plant with adequate protection for indoor
storage for up to three months. This protection consrsfs of a rust preventative and plastic or
wooden valve end protectors. The valves are shipped in the closed position to protect the seat
surfaces during transportation. Upon receipt, the valves should be inspected for shipping damage.
lf the. end protectors are removed for inspection purpose, be sure to re-install them to maintain
internal cleanliness. lf caps are missing, an inspection of the valve cavity is required. All foreign
mafter must be removed.
lf cleaning of the valve is required care must be token as to the type of solvenfs used, particularly if
the valve r.s fo be connected to the line by welding, if cleaning the valve in line use ONIY
duster/cloth wet. The maintenance and repair of VITAS valves is usually limited to the adjustment
of the packing gland and the lubrication of yoke sleeve as previously stated. Should you require
other repairs the following information should be used as a guide in your repairs
w lf the gland has run out of travelor excessive tightening does not stop the leakage, isolate
and de-pressunse the valve for repacking. The valve need not be taken out of line for
simple repacking, however, repacking is not recommended while the valve is in service.
W lf the stem does not backseat correctly and seal completely against the backseat bushing,
the stem packing can not be replaced while the valve is under service conditions.
,v To extract packing, remove the gland nuts and sfuds, lift the gland flange and gland out of
the stuffing box. Remove old packing, use an extractor tool of the correct size (see dwg
nu2). Any remains of otd packing must be removed from the stuffing box and the stem.
Clean the stem and stuffing box and examine it for damage. lnstall new packing rings, one
at a time, with the diagonal cut in each ring 90 degree away from the cut in the ring
previously instatted. (see dwg n03 ).
--È/---ttrus
USER'S MANUAL Sheet 10127
VITAS - Division of VALVITALIA Spa
€'
c Each ring should be firmly compressed into position before the next ring is added. Rrngs
should fit snugly into the stuffing box. lnstall the gland and the gland flange and secure with
the gland nuts, tighten the nuts uniformly and only to the extent needed to prevent leakage
(check it in service).
When graphite packing is to be installed, their replacement may be made by the interlaced
rings and carefully open the ring to allow its insertion into the stuffing box.
Procedure to insert is then the same as sfafed for normal packing.
w 1 - lsolate and de-pressurize the system and operate the valve to its full open position.
c 2 - Match mark the body and bonnet, the wedge and body to maintain their relation upon
reassemble.
w 3 - Remove the body bolts and lift up the entire bonnet assembly, taking care not to
damage the wedge.
c To avoid bolts over sfressrng in valve reassemble shall be follow the bolting torque tabte
that allowed for each size.
Great importance is given to gasket construction, especially for the tension applied to metal
strip in coiling operation.
Once the two flanges become in contact, a sudden increase of torque force is perceived. No
further torque is then required, even if the value is lower than the one listed on the chart. tf the
ioint is leaking, a re-check of gasket contact surfaces and the gasket itself has to be made.
Examine the gasket-seating surface of the body and the bonnet for evidence of wear damage or
deterioration. Discard the old gasket. Replace or repair all damaged parts, then clean seating
surfaces to remove all rust, gasket residue and other debris. Next polish gaskef-seating surfaces
--\1f,:s¡a.vs
USER'S MANUAL Sheet 11127
VITAS - Division of VALVITALIA Spa
using a fine emery cloth. Remove any radial scratches or other damage, taking care that the emery
cloth does not remain in the valve. A radial scratch across the seating surface may allow for a
leakage path. To affect a good seat, the gasket-seating surtace must be flat and should have a
finish 200 ainch concentric or phonographic for spiral wound gasket and 63 Sinch for RJ groove.
Again, clean the surface to remove all polishing residue. lnstall a new gasket and reassemble the
valve. No gasket-sealing compound should be used when installing the gasket. Care should be
taken to ensure that the wedge does not contact fhe seafs during reassemble and bolt tightening.
Re-tighten the bolts as previously stated in paragraph 8.2.2.
W The use of adequate belt or chain is necessary to support the assembly and to avoid injury
to personnel or damage to the equipment
*--roro"
V|ïAS - Division of VALVITALIA Spa
USER'S MANUAL Sheet 12127
BOLT SIZE
ASTM A 193 87 ASTM A 193 B7M
ASTM 193 88. B8M -
ASME B1.I -L7 BBC class.l
llnchl
tlo
lNml [Ftlbs] lNml [Ftlbs] lNml [FtLbsl
6 5 5 4 B 6
5t
116 14 10 11 I 16 12
"1" 24 18 19 14 29 21
'l.re 39 29 31 23 47 35
,1,
61 45 49 36 73 54
,lß 89 66 71 53 106 79
% 123 91 99 73 148 109
e "lo
,1,
223
364
165
269 292
179 132
215
268
436
198
322
1 546 403 438 324 656 484
1 '1" 817 604 655 484 981 725
1tln 1 166 861 935 691 1400 1034
1"h 1600 1182 1283 948 1920 1418
1tl, 2131 1574 1709 1262 2557 1BB9
1'1,, 2768 2045 2220 1640 3322 2454
l tlo 3523 2602 2825 2087 4228 3123
1 '1" 4404 3253 3532 2609 5286 3905
2 5418 4002 4345 3210 6502 4803
2'lo 7897 5834 6334 4679 9479 7002
2'1, 11029 8147 8846 6534 13238 9778
2tlo 14903 11008 1 1953 8829 17887 13212
3 19588 14469 15711 11605 23510 1 7366
Adjust nut torque wrench to half the value required for each size and tighten the bolts in a
^/ cross-way.
Adjust nut torque wrench on the finaltorque and tighten bolfs as described above. Bolts can
be coated with grease Molykote type C.
Different torques are obtained from -50% (in good lubrication), up to +100% (dry) according
to the values given in Table
Yaorn"
VITAS - Division of VALVITALIA Spa
USER'S MANUAL Sheet 13127
Great importance shatt be paid on disassembly and re-assembly of pressure seal valves, due to
the particular configuration of the bonnet area.
- loosen the retainer bolts acting alternatively on opposite diameter.
- remove the bolts an pull out the bonnet retainer.
- push on the bonnet to remove it from the sealing area with the body and extract the sector
retainer ring.
- draw out the group composed by bonnet, stem & wedge. The bonnet will carry with it self
the spacer ring and the body bonnet gasket,
- before to proceed check the surfaces of the body bonnet gasket (generally made in
sfarn/ess steet) or replace it if made in pre-compressed graphite. Check the relating
housing on the body and bonnet did not present any trace of corrosion or scratch.
- re-assembty shalt be done in the opposite way after to have positioned the bonnet with the
respective gasket and spacer ring, place the sector retainer ring and screw in the bonnet
(l retainer bolts, taking care to tighten alternatively by opposite diameters.
C tt coutd happen that at a low pressure the valve leaks between body and bonnet. ln this
case retighten the bolts on the opposite diameter and take care to assure a perfect
positioning of the bonnet.
Io assure the tightening it is necessary fo pressunse the valve at fullpressure and tighten
the bolts.
The valve and seat ring design, and the method of seaf ring installation are such that the valve
must be removed from the line when seat ring replacemenf ls necessary. Therefore, we
recommend that the valve be replaced or returned to maintenance work shop for seat replacement.
Seaf nngs for gate valves sizes 2" and larger, if not too badly damaged ( defect not deeper 0,3+0,4
mm), may be repaired in the body by lapping.
Ihe seafs can be tapped in the body, using a flat lapping plate larger than that of the seat.
The ptate must have a square hole in the centre for attachment to a square end tool. Make a
square toot of suitable size and length with one end to fit a brace and the other end attached to the
ptate. Vatve seafs can then be hand lapped by using a fine grain compound. Wedges can be
tapped on any surface ptate but care should be taken to maintain the correct wedge angle. As
noted previously, we recommend that the valves be replaced or returned to the factory for seat ring
replacement. However, the foltowing instructions are issued to aid in any attempts of seat
replacement in the field maintenance work shop.
For the gate and check valve, make the center line of the port perpendicular, then sef fhe seat in
the horizontat position by inserting and adjusting the wooden pads between the flange surface and
the working tabte. Ctean around the seat portion throughly and be careful not to adhere any dust or
substance to the lapping surface in order to avoid sintering.
Apply a proper quantity of tapping compound to the surface plate observe the dryness of the
compound. Occasionally take out the surface plate, wipe out the old compound and replace with
new one.
When tapping manually, the worker should rotate the surface plate both clockwise and counter
clockwise. An adequafe pressure of about 1kg/cm2 should be applied to the lapping surface,
however, the pressure should be adjusted according to the progress of the work.
:#-ttrnt
USER'S MANUAL Sheet 14127
VITAS - Div¡sion of VALVITALIA Spa
When lapping by machine, rotate the lapping surface plate as s/ow as posslb/e. 60-80 rpm is
adequate for a 8" valve. lf there are some local scratches on the lapping surfaces made by galling,
ff rs necessary to increase fhe quantity of compound.
For the final mirror finishing, apply a very small quantity of compound and lap until it dries.
Do not press heavily or lap too long, otherwise it may cause sintering.
Prior to the real lapping work, lap off the damages convex to about rough finishing grade. Then
lightly strike the disc into the valve body and check whether the inclined surface is fitted to the seat
surface. When cleaned surface becomes wellfitted to the seat sufface, proceed to finishing. If not
fitted, lightly lap off the convex of the disc using the compound according to the normal procedure.
Sef fhe lapping surface to a horizontal position using pads, and secure ff so as not to move during
the work. After completion of lapping, thinly apply minium to the lapped surtace of the disc or the
seat, then lightly hit the disc between the seats. Check the disc seal and the valve body seat
fi contact.
After lapping work, clean the lapped surfaces of the disc and the seat with petroleum and wipe it off
with cloth or soft paper.
Depending on valve configuration, seat rings may be supplied in the following way:
1- Screwed (std. Production for VITAS valves).
2- Screwed and sealwelded (upon request).
3- Welded in (upon request and P.S. valves).
Seat rings for bolted bonnet valve normally are screwed in and may be removed only by means a
special tools (Supplied only if request). Therefore the substitution can be done only in the factory or
in a n equipped maintenance workshop.
Before placing fhe seafs in the valve body be sure that all surfaces on body and seafs are clean
and free of all burrs, scale and foreign matter.
Ifie seafs are then placed in the body through the bonnet opening with the top or narrow part in
the centre and in line with the run of the valve. They should have just sufficient clearance to run
freely in the body. A small amount of light oil may be applied to the seaf fo screw fhe sef in place.
This operation can be done by hand until the seat ring are completely screwed in seat pocket area
and them by means of the special tools with the help of pneumatic key setted with a proper torque
value. After the substitution can be necessary a lapping of the seat contact area that can be done
using the same tool of para. 8.2.4.1 or by machine.
:*--tntzs
USER'S MANUAL Sheet 15127
VITAS - Division of VALVITALIA Spa
SEAT DIAMETER
c¿Ass 150/300 ctAss 600/900 ctÁss 1500/2500
ONCH)
2 35 52 78
3 62 93 134
4 85 128 186
6 154 232 343
I 209 314 465
10 279 418 625
12 364 546 801
14 465 700 1014
16 581 871 1278
Ð 18 700 1069 1568
20 851 1278 1858
22 1014 1 510 2207
24 1161 1742 2555
26 1394 2091 3020
28 1626 2439 3485
30 1 B5B 2778 4065
32 2090 3136 4646
34 2320 3485 5227
36 2555 3833 5808
3B 2846 4298 63BB
40 3136 4762 6996
42 3485 5227 7550
44 3833 5691
46 41 B2 6273
48 4530 6853
50 487B 7434
52 5343 801 5
54 SBOB 871 1
56 6216
58 6720
60 7202
--à/----aorn" USER'S MANUAL Sheet 16127
VITAS - Division of VALVITALIA Spa
8.2.5.1 - REPA|R.
Prior to lapping the disc of the globe valves may require refinishing.
When defects are found on the stem/disc assembly-seating surface, it becomes convenient to
place the stem/disc assembly into a lathe spindle and check the disc diameter, without taking the
assembly apart. Hold the disc using a 3-jaw chuck so that OD and seating surface run true. Grind
the seating surface using a tool grinder. Machine only deep enough to clean the surtace. Then
polish the seating surface with a fine emery cloth. Retain the original shape of the disc.
When surface damage is minor, fhe seafs may be repaired by a lapping operation by placing a
small quantity of lapping compound between the seat and the drsc sudaces.
It is important that not too much pressure be applied to the disc and seat. With the lapping
e compound in place, between the mating surface, the disc should be reciprocally rotated, the
sfrokes should be light and the disc should be lifted frequently and turned to a new position,
circularly around the valve body, so the lapping will take place over a new area. Continue lapping
until all defects are removed, and then finalfinish with a fine compound. lt is recommended that
the face of the disc be blued to check for contact of seating surface after final lapping. The globe
valve stem/disc assembly may be used in the lapping operation. However, due to ifs /oose drsc
design, ff rs necessary to prevent the disc from rotating on the stem. This can be accomplished by
preparing a fixture as shorø in dwg n" 6.
Guide le fxlure
L nul
Slen
Dtsr
DRAtl/lNj N"6
The valve handwheel con then be re-attached to the stem and used as a convenient handle when
re-lapping fhe seafs.
Globe and piston check valves require a fixture to maintain alignment during the lapping operation.
This fixture can be mode to fit into the gasket area of the body.
The section of the fixture extending into the body is to be made 1/64" less then the body bore. A
hole in the centre of the fixture is required for the stem. This hole should be 1/64" larger then the
shank of the stem or OD of spacer (see dwg n'6). On ball check valves the rolling action of the ball
retains seating surfaces in good condition until ball size or ball guide is worn and replacement parts
needed. Valves having renewable (threaded-in) seats may have the seat ring replaced suggesfed
in the factory by means of specialtools.
The seat ring (and the disc if necessary) may be removed by un-threading in the counter-clockwise
direction. The seat threads in the valve body should be carefully inspected to make sure they are in
--È#--rorn"
USER'S MANUAL Sheet 17127
VITAS - Division of VALVITALIA Spa
a usable condition. When installing new seats, fhe seafs should be screwed tightly into the valve
body, then unscrewed and check there are a continuous contact for a tight seal. Finally reassemble
the seat at the appropriate torque.
8.2.7 . LUBRICATION,
o VITAS valves are made from selected materials to give long and trouble free service. When
properly installed in the correct applications. Proper care and maintenance in the field can
contribute to extended performance of the valve.
The general maintenance operation on a valve usually consrsfs of periodical lubrication.
c Exposed stem threads should be kept clean and should be lubricated. Because a tacky
lubricant on exposed stem threads can attract abrasive particles from the atmosphere the
use of dry lubricanfs rs recommended. Graphite powder can be applied on, by spraying or
(if no suitable means are available) by the use of a normal brush.
On valves equipped with bevel gear operators, the operators are basically sealed units which can
be considered to be permanently lubricated. VITAS recommends that the operators be at least
partially drsassemb/ed every three years to inspect the condition of the lubrication and component
parts. Should dirt, water, or other foreign matter be round during the inspection, the units should be
flushed using a commercial cleaner/degreaser such as which is not corrosive and does not defect
an bearings, gears, and other close fitting parts should be liberally coated by hand with grease
prior to re-assembly.
On valves not equipped with bevel operators, injection fittings will be round located on the bearing
housing.
The valve Yoke-sleeve shall be lubricated periodically based on cycle and service conditions, but
nof /ess then once a year.
Any good grade of grease may be used on these parts. Only a small around of grease is required:
over lubricating the stem bearings will result in leakage of grease around the bearing housing.
:4---1zrn"
USER'S MANUAL Sheet 18127
VITAS - Division of VALVITALIA Spa
TECNOLUBESEAL TECNOLUBESEAL
643 Synthetic HV Plug Valve 607L Valve Plus
STEM PACKING
Lubricant & Sealant SEALWELD
SEATS
cì NORDSTROM
950
Total-Lube 911
CASE OF LEAKAGE
',V
TECNOLUBESEAL TECNOLUBESEAL
Liquid-O-Ring 1045 SemiLiquid 505
STEM Valve Synthetic 622 artic grade 5065YN Semi-Liquid Packing
SEALWELD SEALWELD
Winterseal2S2S 5050
SEALWELD TECNOLUBESEAL
Winterseal2S2S Valve Synthetic Peanut
Valve Synthetic 622 artic grade SEALWELD
SEAT LUBCHEM 5050
50-300 LUBCHEM
NORDSTROM 50-400
555 WG
ASSEMBLY GREASE
TECNOLUBESEAL:
BC 101 (-15/+120"C
AGIP
GR MU3
9.1 For standard maintenance of valves the only components suitable to be substitute are
For extraordinary maintenance special preparation all other components are available as spare,
upon requesf see attached sketch showed recommended spare parts.
1O.O_ PRECAUTIONS.
For aluminium bronze material ASTM B14B UNS C95400 rating table as per BS 5354 series A
must be applied.
CORROS/O N ALLOWANCE
Valves are designed be safe taking into account a corrosion allowance depending to the nominal
diameter of the valve (generally never less than 3,2 mm)
PIPELINE LOAD
The valve has not been designed for support purposing, and hence the client must avoid any
significant pipeline load concentration at valve interface. ln particular case VITAS can supply the
necessary information to allow the customer to perform the relevant verification, or be required to
perform the verification based on client data.
CYCLIC LOAD
ln case of significant number of cycles and load variations further sfress analysis shall be
pertormed to verify the valve strength. lf the case VITAS can supply fhe necessary information to
allow the customer to perform the relevant verification, or be required to perform the verification
based on client data.
START-UP
Once the valve has been installed with all the prescriptions and precautions as described in the
previous chapters, the valve can be started-up.
For gate valves only, be careful not to heat up the valve in closed position with fluids inside that
could over pressure the valve.
--4--ro*, USER'S MANUAL Sheet 20127
VITAS - Division of VALVITALIA Spa
NORMAL OPERATION
When in operation, the gate and globe valve can be hand-operated from open to close or vice
versa by the handwheel. Before to operate the valve, take care of the temperature of the
handwheel is not too hot or cold to get injuries to the operator hands.
VALVE MODIFICATION
In no case the user is allowed to modify the geometry or the material of valve components. This
action determines the immediate expiring of CE markíng and of warranty.
FLUID GROUP
According to P.E.D. 97/23/EC the valves can be classified ín category lll (higher possrb/e category)
n and then can be used with fluid group I or 2 including unstable gas.
--*-artrns USER'S MANUAL Sheet 21127
VITAS - D¡vision of VALVITALIA Spa
lf the problem persrsfs contact VITAS Customer Service for further instructions
PLEASE RESPECT THE ENVIRONMENT: the packaging of valves and spares parfs,
damaged or replaced components and drsused valves must be disposed of in accordance
with local and state regulations in force in the installation area
Y:ro*t
VITAS - Division of VALVITALIA Spa
USER'S MANUAL Sheet 22127
øV
I
rF
JLé)
-r
ft
t 800Y
2
=+r 4
BONNET
SEAT
*B 5
6
7
WEDGE
STEM
BACK SEAT
8 BONNET GÁSKET
11 BOTTOM RING
I2 PACKNA
13 GLAND
14 GIAND FI-ANGE
15 GLAND EOLTS
16 NUTS FOR DINO
22 GREASE FITTINC
23 YOKE BUSHING
24 THRUST RINC
25 HANÐWHELL
26 HANDWHELL NUT
J5 8ONNET STUÐ EOITS
36 NUTS FOR D'TTO
8I I,ANIE'RN
82 PLUG
4--ro*"
VITAS - Division of VALVITALIA Spa
USER'S MANUAL Sheet 23127
ftt
e, 1
2
BODY
BONNET
14 4 SEAT
5
ll-
D/SC
13 6 STEM
7 BACK SEAT
8 BONNET CASKEî
2 11 BOTTOM RINC
12 PACKING
13 GUND PACKING
14 GLAND FI,ANGE
15 GIAND EOLTS
t6 Botrs NUrs
22 GREASE FITIING
23 YOKE BUSH/NG
25 HANDWIIEEL
26 HANDWHEEL NUT
29 SEGMENTAT R/NG
JO D'SC RFTA'NER
35 BONNET STUO BOTTS
J6 BONNE?'NUTS
81 ¿ANTERN
82 PLUG
I
Y:-ronot
VITAS - Division of VALVITALIA Spa
USER'S MANUAL Sheet 24127
o \ 1
¿
B00v
8ûlìJ¡tef
--_@ 4 564r
5 gtgt
I BONF¡gf t?qS,(ËT
35 BÖNJVET STUO 8O¡.TS
36'NUrS FûÊ 0r¡-r'0
52 ¡# ¡Êg
5J ¡rur foR 0¡sc
5+ SPL'T F'T¡
s5 i{'ÅißE FJN
s6 PLU6
57 LATERAL ÊAÊREI
,j .4{} I{ÁSHER
1tÐ UFfi¡'G
t
L )
--=Ð/:--ttt¿s
USER'S MANUAL Sheet 25127
VITAS - Division of VALVITALIA Spa
PART. A
1 BODY
2
f) J
4
BONNET
YOKE
SEAT
5 WEDGE
6 STEM
7 BACK SEAT
8 EONNET GASKET
9 SPACER R'NG
10 GASKET RETAINER
5EE PART, A 11 BOTTOM RING
12 PACKING
13 GLAND PACKING
14 G¿./.ND F|#.NGE
15 GIANÐ EOLTS
16 80tIS NUIS
17 YOKE STUD EOLTS
18 YOKE NUTS
19 RETÁ/NER RING
21 BEARING
22 GREASE FITNNG
23 YOKE BUSHING
24 THRUST R'NG
25 HANDWHEEL
26 HANDWHEEL NUT
35 EONNET STUÐ BOTIS
36 EONNEI NUTS
-{--tttrus USER'S MANUAL Sheet 26127
VITAS - D¡vision of VALVITALIA Spa
1 BODY
2 BONNET
3 YOKE
4 SE/'T
5 D'SC
6 SÍEM
7 SACK SEAT
8 BONNET GASKET
9 SPACER R'NG
IO GÁSKFT RFTA'NER
11 goT|OM R|NC
I2 PACKINC
C) 13 CI-ANÐ PACKINC
14 6IAND FLÁN6E
15 6¿,4N0 BOTIS
16 AOrtS NUrS
17 YOKE STUD BOLTS
18 YOKE NUTS
19 RFTA'NER R'N6
2A 8ONNET STUD EOIIS & NUTS
21 SEARING
22 6RE4SE FrrWG
23 YOKE BUSHING
24 IHRUST RING
25 HANDWHEEL
26 HANDWHEEL NUT
29 SEGMENTAL RIN6
30 OISC RE¡IA'NER
J1 CAP SCREW FL/'NCE
32 EONNET RETA'NER
JJ S'TEM ELOCK
34 SCREW FOR DITTO
Ys-tnno" USER'S MANUAL Sheet 27127
VITAS - Division of VALVITALIA Spa
>--
BODY
,#
1
2 BONN€T
(1, 4 SEAT
5 WEDGE
I EONNET GASKET
I SPACER R/N6
lo oASKTT RãTAINER
19 RFTA/NER R/NC
J5 8oNNEr SrUo BOrïS
36 NUTS FOR DITTO
52 HINGE
53 NUT FOR D'SC
54 SPI'T PIN
55 PIN
59 WASHER
92 ST/RR UP
93 SCREW FOR STIRR
120 LIFNNG
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Page 1/4
SFECI]ILTY L{TER¡CAN?'S
Safety data sheet
according to 1907/2006/EC, Article 31
Print¡ng date 14.12.201 1 Version number 4 Revision: 14.12.2011
2 Hazards identification
e
Classification of the substance or mirture
Ctassification according to Directive 67/548/EEC or Directive 1999/45/EC Not applicable-
lnformation concerning particular hazards for human and env¡ronment:
The product does not hãve to be labelted due to the calcutat¡on procedure of the "General Classification guideline for preparations of
the EU" in the latest valid version.
Classification system:
The ctassification is according to the tatest editions of the EUlsfs, and extended by company and literature data.
Label elements
Labelling according to EU guidelines:
Observe the general safety regulations when handling chemicals.
The product-¡s not subjeõt to-¡dent¡f¡cat¡on regulations under EIJ Directives and the Ordinance on Hazardous Materials (German
GefStofU).
Special labell¡ng of certain preparations:
Safety data sheet available for professional user on request.
Other hazards
Resurts of PBT and vPvB assessment
PBT: Not appl¡cable.
vPvB: Not applicable.
3 Camposit,on/intormation on ingredients
Chemi cal characterizatÍon : M i xtu res
Description: Mixture: cons¡st¡ng of the following components.
' Dangerous components:
CAS:64742-47-8 hydrotreated l¡ght
E/NECS: 265-149-B
5 Firefighting measures
Efünguishing media
Suitable ertinguishi ng agents:
Foam
F ì re -e xt i ng u i sh i ng powd e r
Carbon diox¡de
(Contd. on page 2)
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Page 2/4
SFECTITLTY LUER¡CANI'S
Safety data sheet
according to 1907/2006/EC, Article 3l
Pr¡nt¡ng date 1 4.1 2.201 1 Version number 4 Revision: 14.12.2011
(Contd. of page 1 )
For safety reasons unsuitable extinguishing agents: Water
Special hazards arising from fhe suösfance or mixture No further rclevant information available.
Adv i ce for fi refi g hters
Protective equipment:
Wear self-contained respiratory protective device.
Wear fully protective suit.
o
En su re ad eq u ate ve nti latio n -
Reference to other sections
See Seclion 7 for information on safe handling.
See Secfr'on 8 for information on personal protection equipment.
See SecÍon 1 3 for disposal information.
Page 3/4
SPËCTAITY LUJ&RTCAXTS
Safety data sheet
according to 1907/2006/EC, Article 31
Printing date 1 4.1 2.201 1 Version number 4 Revision: 14.12.2011
(Contd. of page 2)
o Explosion limits:
Lower:
Upper:
Not determ¡ned.
Not determined.
Vapour pressure: Not determined.
Density: 0.81 g/cm3
Solubility in / Miscibility with
water: lnsoluble.
Other inlormat¡on No further relevant intormation available.
Reactivity
Chemical stability
Thermal decomposition / conditions to be avoided: No decomposition if used accord¡ng to spec¡f¡cat¡ons.
Possibility of hazardous reacfions No dangerous reactions known.
Conditions to avoid No further relevant information available.
lncompatible materials: No further relevant ¡nformat¡on available.
Hazardous decomposition prcducts: Carbon monox¡de and carbon d¡ox¡de
7 1 Toxicological informatian
1 2 Ecological information
Toxicity
Aquatic toxicity: No further relevant ¡nformat¡on avaìlable.
Persistence and degradability No furfher relevant information available.
Behav iour i n envi ronmental sysúems.'
Bioaccumulative potential No further relevant information available.
Mobility in soil No further relevant information available.
Additional ecological í nformation :
General notes: Do not allow product to reach ground water, water course or sewage system, even in small quantities.
Resu/fs of PBT and vPyB assessmenÍ
PBT: Not appl¡cable.
vPvB: Not applicable.
Other adverse effecfs No further relevant information available.
GB
(Contd. on page 4)
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@
Page 4/4
spEctALTY il-üSS.¡CÀN1'S
Safety data sheet
according to 1907/2006/EC, Article 31
Printing date 14.1 2.2011 Version number 4 Revision:14.12.2011
(Contd. of page 3)
1 3 Dísposal considerations
Waste treatme nt m eth od s
Recommendation Hand over to hazardous wasfe drsposers.
Uncleaned packaging:
Recommendat¡on: Disposal must be made according to ofÍic¡al regulations.
1 4 Transport information
UN-Number
ADR, ADN, IMDG, IATA Void
UN proper shipping name
ADR, ADN, IMDG, IATA Void
Tr a nsport hazard cl ass(e s)
e
ADR, ADN, IMDG, IATA
Class Void
Packing group
ADR, IMDG, IATA Void
ental h azard s :
E nv i ronm
Marine pollutant: ivo
Special precautions for user Not appl¡cable.
1 5 Regulatory information
Safety, health and enviÍonmentat regulat¡onsllegislation specific for the substance or mirture
Labelling according to EU guidelines:
Observe the general safety regulations when handling chemìcals.
The product-is not subject to-identification regulations under EIJ Direct¡ves and the Ordinance on Hazardous Mater¡als (German
GefStofV).
Special labelling of certain preparations:
Safety data sheet available for professional user on request.
Chemical safety assessmenfi A Chemical Safety Assessrnenf /,as not been carried out.
16 Other information
This information ¡s based on our present knowledge. However, this shalt not constitute a guarantee for any speciftc product features
and shall not establish a legally valid contractual relationship.
Relevant phrases
H304 May be fatal if swallowed and enters airways.
R65 Harmful: may cause lung damage if swallowed.
Department issuing MSDS: Tecnotubeseal Srt
Contact: Sig. Luciano Lodi
* Data compared to the previous version altered.
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--
SPtrCIAtTV tUtsRTCAN{TS
AZIENDA CON SISTEMA QUALIT.A" CERTIFIC,ETO lSO 9001:2000
PRODUCT INFORMATION
020709
RUSTY 75
RUSTY 75 is a transparent oil used for protecting metal pieces with a thin veil after they have been worked
RUSry 75 doesn't damage rubber materials, plastic materials and most painted surfaces.
RUSTY 75 is a long-life protective product against corrosion and rust that affects metal surfaces.
Main applications: mechanical pieces after metalworking, screw stays, assembled mechanical pieces, arms,
pneumatic tools, marine equipment, tool posts, tables, machine tool slides, moulds.
ADVANTAGES
Supplier Name:
Purchase Order Title: BP KHþ¿ZAN PROJECT
Equipment Tag Number(s): All
ter Document W.1.4.21 14-0278 (ex W.1.4.21
Gompany Proiect Document Number
Project lD Purchase Order Number SDRL Code Seq. No Sht No
o DOCUMENT TITLE:
EQUIPMENT PRESERVATION &
STORAGE BEFORE PACKING PROCEDURE
for Ball, Gheck and Globe Valves
DOCUMENT REVIEW STATUS
CODE 2 3 4 5
NAME FFliÃõõtrsl
SIGNATURE: P. McKelve'
DATE:
Rev¡ew Leqend
@ No further review required. The document is acceptable. All COMPANY comments, if any, on previous submiss¡ons have been
ncorporated. Submit to reflect 'As-built' condit¡on lvhere required þy SDRL.
Revise and resubmit. lnstruction to proceed with work providing the comments are incorporated and the document resubmitted.
CODE 2
Resubmit for review unt¡l document receives Code 1 approval.
CODE 3 Revise and resubmit. lnstruction to stop work on affected areas pending incorporation of the comments. Work may NOT proceed
CODE 4 Submitted by SUPPLIER to COMPANY for information only. Document reflects "As-built" condition where required by SDRL.
Comments Summarv
lssue Record
rPrP .v
02
01
0
J
04t12t2014
2510912014
lssued for Review
lssued for Review rPrp .sjffi-
SM SßSB
:*1SB
Proj sup Date Reason for lssue Prepared Checked Approved
Rev Rev
The document consists of this front sheet plus 4 pages
.-,
VALI'ITALIA w.t.4.21 14-0278
QUALITY CONTROL
EQUIPMENT PRESERVATION & STORAGE BEFORE PACKING
rev. 0 04t1212014 Page 1 of 4
REVISION HYSTORY
2
3
4
5
b
7
I
I
.-,
VALVITAL¡A w.1.4.21 14-0278
QUALITY CONTROL
EQUIPMENT PRESERVATION & STORAGE BEFORE PACK¡NG
rev.0 0411212014 Page 2 of 4
CONTENTS
1) SCOPE
2) PRESERVATTON
4) RESPONSTBTLTTY
.-,
l'ALI'ITALIA w.1.4.21 14-0278
QUALITY CONTROL
EQUIPMENT PRESERVATION & STORAGE BEFORE PACKING
rev. 0 0411212014 Page 3 of 4
1) SCOPE
This procedure describes operations carried out for assuring an optimal preservation
of valves and components after their inspection and test and the stocking up to the
packing performance, before the shipment to the final customer.
2l PRESERVATTON
All the components to be assembled shall be visually checked in order to verify the
(*, complete removal of chips (especially from bores and drilled, filled and tapped holes)
and the complete ending off after machining activities. This checking shall be
performed by competent assembling operators.
Valves with welded pup pieces shall be checked after welding to ensure that any
fusion weld residue, any scale or rust residue in the pup pieces run is removed.
All the components shall be washed and degreased before assembling using inhibitor
products: during FAT all valves are subjected to hydraulic testing with inhibited liquid
containing anti-corrosive elements, therefore a good protection of all valve internal
parts should be guaranteed since this moment.
After completion of assembling activities, all the valves shall be stored in dedicated
covered areas.
Flanged and un-piped threaded openings shall be plugged by suitable covers.
Valves internal parts shall be drained and dried using compressed air, with special
care to guarantee the complete removal of water from the contact areas between
seats and bodies.
A further drying shall be performed using compressed air through the vent of the
body, rotating (when possible) the valve, in order to aid the complete elimination of
the water through the drain hole.
All flanged or bevelled openings shall be temporary plugged.
It shall be applied a suitable protection for stem end and stem key in order to protect
the complete valve from any possible intrusion of grit blasting particles during painting
operations.
2.4 Preservation after painting (applicable for actuated and manual valves)
Temporary plugging of valves, used to protect them during painting operations, shall
be left in place until the assembling with the actuator.
A visual check shall be carried out after protections removal and before the
assembling valve-actuator, in order to verify that no dust particles, grit blasting
material and/or foreign matter remain in any area of valve (internal and external).
^-
l'ALl'IT:ALIA w.1.4.21 14-0278
QUALITY CONTROL
EQUIPMENT PRESERVATION & STORAGE BEFORE PACKING
rev. 0 0411212014 Page 4 of 4
f\ c)
required in fully closed position.
A rust inhibitor (RED PROTECTION FOR FLANGE 989 or equivalent) shall
be applied as suitable protection for coupling faces of flanges or bevelled
ends.
d) All valves shall have their inlet pipes closed off by means of adhesive
polyethylene covers or plywood discs fixed by plastic wires or bolts.
e) Stem shall be protected from oxidation by means of oil or grease. For bare
stem valves, stem shall be covered with rubber.
Ð Loose parts, such as handwheels when dismantled, shall be properly secured
to avoid damages.
g) A suitable way of protection from moisture corrosion shall be applied on the
goods. Valves shall be fully enclosed with a waterproof vapour barrier with a
suitable desiccant (type "SICURPACK 86" + "Desiccant CLAY' or similar
product), and a humidity indicator.
The desiccant shall be fully contained to prevent dispersion, securely fixed in
place, and easily removed. The packing list shall indicate the type of
desiccant used, its location and include applicable removal procedures as an
attachment to the packing list.
The type of desiccant and its location shall be clearly marked on the outside
of the package.
4) RESPONSIBILITY
Supplier Name:
Purchase Order Title: BP KHÞ¿ZAN PROJECT
Equipment Tag Number(s): Atl
er ment w.t.4.22
pany Project Document Number
Project lD Purchase Order Number SDRL Code Seq. No Sht No
CODE o 2 3 4 5
NAME: BP/JACOBS
SIGNATURE P. McKelvey
DATE: 05-Jan-201 5
Review Legend
No further review required. The document is acceptable. All COMPANY comments, ¡f any, on previous submissions have been
CODE 1
incorporated. Submit to reflect "As-bu¡lt" condition lvhere required bySDRL.
Revise and resubmit. lnstruction to proceed with work providing the comments are ¡ncorporated and the document resubmitted.
CODE 2
Resubm¡t for review until document receives Code 1 approval.
CODE 3 Revise and resubmit. lnstruction to stop work on atfected areas pending incorporation of the comments. Work may NOT proceed
CODE 4 Subm¡tted by SUPPLIER to COMPANY for ¡nformat¡on only. Document reflects "As-built" condit¡on where required by SDRL.
Comments Summary
lssue Record
I
With reference to the above mentioned document, please note that we are resubmitting it
- even if already approved - in order to clearly state on the coversheet that this packing
procedure is also applicable to check and globe valves.
In light of the above, Vitas packing procedure number KZO1-PPLO15-G02-0003 has been
deleted.
Regards,
Flavia Pinotti
Project Documentation Manager
Date:09/1212014
PROCEDURE FOR PACKING, w.1.4.22
^-,
t'ALl'ITALIA STORAGE AND INSTALLATION
Rev.8
Dtd.25t0112013
OF VALVES
Paqe 1 ofS
INDEX
1. SCOPE
2. USE
3. PACKING TYPE
(-l 4. MARKING
5. PACKING LIST
7. ON.SITE STORING
8. INSTALLATION OF VALVES
w.1.4.22
PROCEDURE FOR PACKING,
^-. Rev. I
ì'ALì'ITALlJ\ STORAGE AND INSTALLATION
Dtd.25lo112013
OF VALVES
Paqe 3 of 5
Irl scoPE
The purpose of this specification is to present the solution adopted by VALVITALIA to
, protect materials during domestic and overseas shipments and the recommendations to
I be adopted during the valve handling, storing and installing in order to avoid damages on
valves.
2) USE
3) PACKTNG TYPE
3.1 The following paragraphs show the VALVITALIA minimum quality requirements for
boxes, crates and skids used for domestic and overseas shipments.
I s.z The packing of VALVITALIA shall guarantee maximum reliability in the loading and
unloading operations and shall offer a suitable protection, to the contained
materials, from weathering agents during transportation both on land and by sea
(for detailed material preservation see relevant VALVITALIAS procedure).
Furthermore, the cases shall be suitable for outdoors storing materials, for a period
less than one year.
3.3 Cases and crates have to be of the types mentioned in appendix 1 with the
included construction details, unless othen¡vise required.
3.4 Unless otherwise required in the purchase order, it is possible to use boxes
available in stock for shipment. These boxes will be chosen by VALVITALIA
according to weight and dimension of the valves.
3.5 The choice of boxes will be made according to appendix 1.
3.6 Cases / Crates weighing over Kg 3500 have metal plates at the lifting point.
3.7 lf required bv Customer, boxes can be insulated by mean of expanded polystyrene
closed-cell foams (type "GEMATHERM XC" or similar product), in order to reach
high thermal insulation properties.
3.8 lf required by Customer, boxes can be furnished with Shock lndicators (type
"Shock Watch" or similar product), in order to allow the verification of the correct
handling during transportation to site.
3.9 lf required bv Customer, goods can be packed with heat shrink wraps without any
box or crate. This solution is enough only in case of inland transportation and
storage in indoor area with low moisture level.
w.1.4.22
PROCEDURE FOR PACKING,
^-,
l'ALì'ITALIA STORAGE AND INSTALLATION
Rev.8
Dtd.25lo112013
OF VALVES
Paqe 4 of 5
4l MARKTNG
4.1 Each valve shall have a suitable label marked with the valve identification data as
required by the international standards for design and construction; other markings
required by the Client shall be stamped on the same label or on an additional one.
4.2 All markings on skids, boxes and crates shall be done in accordance with the
transport or export marking instructions, specified in the purchase order or advised
by Project Coordinator.
4.3 Colour bands of not less than 25 mm in length shall be applied on the package
(when required in P.O.).
4.4 Marks shall be marked on the longer sides of the package unless othenruise
r, required.
4.5 Typical case handling and preventive marks are shown on the last page of
appendix 1.
5) PACKTNG L¡ST
5.1 All packages shall contain the packing list and the required technical
documentation, if any, according to Purchase Order Conditions. The packing list
shall be closed in a waterproof envelope which shall be fixed to an inside wall of
the package or fixed to the equipment (in the event that no package is provided).
5.2 Another copy of the packing list shall be put in a waterproof envelope and placed
externally.
6.1 The protective caps shall be checked on receipt of the valves: in case that end
protectors are damaged or spoiled during transportation, they should be replaced
immediately so that the flange faces (or BW ends) are not left uncovered and
therefore liable to be damaged. ln any case, valve end protectors should not be
removed unless necessary for inspection or installation.
6.2 Appropriate care in handling the packing of the valves shall be used in order to
.guarantee the necessary protection to the goods.
6.3 Valve unloading from the transport vehicle and all lifting operations shall be done
with adequate lifting equipment: valves whose sizes require handling by crane or
lift truck should be "slung" or rigged" carefully to avoid damage to exposed valve
parts. Handwheel and stem, in particular, shall never be used as lifting or rigging
points for valves.
7l oN srTE sroRrNG
7.1 Appropriate care shall be taken for storing the valves by VALVITALIA, preparation
for transportation and despatch to site. Further protection is to be provided by the
Client, in particular protection against bad weather conditions. ldeally, valves shall
be kept indoors.
PROCEDURE FOR PACKING,
w.t.4.22
^-. Rev. I
l'ALì'TTALIA STORAGE AND INSTALLATION
Dtd.25lo112013
OF VALVES
Paqe 5 of 5
7.2 The valves shall be stored in an atmosphere free from water and dust, taking care
to avoid any damage to the mechanical parts and to the valve ends.
7.3 lf outdoor storage is unavoidable, valves should be supported off the ground or
pavement, protected by a watertight cover and left in the original packing.
7.4 lf the valves are stored for a long period of time before installation, the following
actions shall be taken:
a) the packing shall be inspected and verified as still adequate every three months
(eventually it shall be replaced if necessary at customer care);
b) removal of the end protectors every six months and verification of the internal
8) TNSTALLATTON OF VALVES
The following points shall be followed in order to avoid subsequent valve problems
8.1 Check the valves for any marking indicating flow direction: if flow direction is
indicated the valve shall be installed in the proper flow orientation.
8.2 lnspect the valve internal and the end parts: make sure that they are reasonably
cleaned and free of foreign matter; remove any special packing materials, such as
blocks used to prevent disc movement, during shipping and handling.
8.3 The line flanges should be parallel othen¡uise, even a simple force on the flanges,
together with the bolting, may cause a stress on the valve.
8.4 Pay attention: for butt-welded valves, excessive or inadequate warming
(preheating for welding, PWHTs, etc.) may cause irreparable damage on the
package, gaskets, rubber stem protection, seats and wedge.
^-
l'ALì'ITALIA
v
W.I.4.22 PROCEDURE FOR PACKING
APPENDIX-1 Rev. 1 dtd. 17101/2012
1 .CASES
("i
I.I BOTTOM
The bottom consists of wooden adjoining boards that are fixed transversally to two or more
longitudinal underlying beams.
Some transversal or longitudinal underbeams are positioned under the longitudinal beams and
they are nailed to them. The underbeams raise the bottom from the floor, so they allow the
passage and the positioning of lifting ropes or forks.
(r The bottom is normally strengthened by two transversal head-beams that are fixed on the
boarding by nailinq - for thickness up to 12 cm or by boltinq (for hiqher thickness).
The load distributors are other further possible components of transversal strengthening for the
bottom. They are used to strengthen the case bottom where the two lifting points are situated or to
subdivide the load on the longitudinal beams.
The nominal sections of the bottom components are written in the following tables. They are valid
as measures of reference with the following specifications:
. the number of the bottom beams is defined on the basis of a maximum centre distance of
100 cm;
. beams of a smaller dimensional category can be used for the packing of skid, that is plants,
machineries etc. that have a self-load-bearing structure;
o the section of the possible load distributors must be calculated on the basís of the stress
that is generated in the bottom during the lifting operations;
. if the bottom is supplied with suitable load distributors, the boarding thickness can be
The sheathing, the walls (sides and heads) and the cover, is composed of adjoining panels with a
basis of wood (OSB type 3 panels)- spEc. uNr EN 1osa- or by adjoining plywood - sPEc. uNl EN 636-3.
The cases that have an external width over 270 cm or a net weight over 8.000 kg have to be
provided with wooden additional strengthening structures able to support the transversal
compression that is produced by the ropes during the lifting operations.
2. CRATES
l-l
Net Weight
<=15.000 Kg
It
It
I il
Net Weight
> 15.000 Kg
^-.
l'ALl'¡TItLIA
v
The bottom consists of wooden adjoining boards that are fixed transversally to two or more
longitudinal underlying beams.
Some transversal or longitudinal underbeams are positioned under the longitudinal beams and
they are nailed to them. The underbeams raise the bottom from the floor, so they allow the
Cr passage and the positioning of lifting ropes or forks.
The bottom is normally strengthened by two transversal head-beams that are fixed on the
boarding by nailinq - for thickness up to '12 cm or by boltinq (for hiqher thickness).
The load distributors are other further possible components of transversal strengthening for the
bottom. They are used to strengthen the case bottom where the two lifting points are situated or to
subdivide the load on the longitudinal beams.
The nominal sections of the bottom components are written in the following tables. They are valid
as measures of reference with the following specifications:
. the number of the bottom beams is defined on the basis of a maximum centre distance of
100 cm;
. beams of a smaller dimensional category can be used for the packing of skid, that is plants,
machineries etc. that have a self-load-bearing structure;
. the section of the possible load distributors must be calculated on the basis of the stress
that is generated in the bottom during the lifting operations;
. if the bottom is supplied with suitable load distributors, the boarding thickness can be
UNDERCOVER BEAMS
Net weight External width of the case [cm
tkql Up to 120 From 121 to 220 From221to 300 Over 300
Up to 10.000 6x8 8x8 B x 10 10x12
From 10.001 to 25:000 8x8 8 x 10 10x12 10x12
From 25.001 to 40.000 B x 10 10x12 10x12 12x15
The cases that have an external width over 270 cm or a net weight over 8.000 kg have to be
provided with wooden additional strengthening structures able to support the transversal
compression that is produced by the ropes during the lifting operations.
3. Strengthening elements
Y
--ù
4. Marking
T ATTENZIONE! FRAGILE
I THIS WAY UP
lJ ALTO
SLING HERE
IMBRAGARE QUI
H
f
KEEP DRY
TENERE ALL'ASCIUTTO
+
CENTRE OF GRAVITY
BARICENTRO
)
Dale 29/08/2018
HELIUM TEST REPORT
Hlr--tno,
Data
CERTIFICATO DI PROVA AD ELIO
Sheet 1 of 1
Body Holding Leakage Drain & Holding Seat "A" Holding Leakage Seat "B" Holding
Valve no. Leakage Leakage
pressure time < 10.6 vent Time Pressure Time Pressure Time
Serial no. < 10'6 Medium Note
bar min (mbafilsec) Medium
bar Minutes bar Minutes (bubbles/min) bar Minutes
817 0019
0001 002
115 15 2.7 x 10< N.A. N.A. N.A. II5 5 100 N.A. N.A. N.A.
ON
Test according to:
KZO'l-PL-DAT-68-0014 and ISO 5208
Prova in accordo a:
Body test Acc. Criteria
max allowable leakage; 0,004 ml/sec
Accettabilità prova corpo:
SeatAcc. Criteria: according to lS0 5208 Rate E à max allowable leakage: 917 bubbles/sec
Accettabilità prova seggio:
Foglio di
Procedure BV008G2
lssued: Q.C. Procedura BV008G2
Emesso: Contr. Qualità Certif. No: HE-VTS1 7-001 9-001 -LT
N. dicertificato
Body Holding Leakage Drain & Holding Seat "A" Holding Leakage Seat "B" Holding
Valve no. Leakage Leakage
pressure time < 10.6 vent Time Pressure Time Medium Pressure Time Note
Serial no. (mbaflrsec) < 10.6 Medium
bar min bar Minutes bar Minutes (bubbles/min) bar Minutes
819 0017
115 15 4,2x 10-6 N.A. N,A. N.A. 115 5 16 N.A N.A. N.A.
0001 002
tl,,i.,
l;Y: Ïf. %¡'¡r¡r¡È
Date 29108120 Date
Data Data
-)
WEIGHT REPORT
o
(Kos)
a
DIMENSIONAL REPORT
ê
(Ko6)
,t
l
SEE SECTION NOl
r
a
)
TRACEABILITY LIST
^-.
vAT-\'ITAI-TA
Gustomer VALVITALIAS.P.A.
-
SWING CHECKVALVE 8" 600 LBS - BOLTED COVER-APl6D- RF 125-250AARH -CASTINGSA995 Gr.4A- BC- D|SCA995 Gr.4A+ STELLTTE - SEAT RINGAlB2
FS1 + INC.L-
625+srELLlrE-H|NGEA995Gr.4A-P|NA479s31803-GASKETSPWUNSS3I803+cRApHrrE-BoLTINGLTM/Gr.7M+s3HorDtpcALVANtzED-c/wEXTERNALHTNGE-
NACE MR.O1-75
ORDER CUST ORDERVITAS ITEM CUST ITEM VITAS COMPONENT DESCRIPTION DWG POS. HEAT NUMBER CERT. N. RX n.
P1 7000021 1 vTSl 9-01 I 1t2 1 BODY S/n 001-002 1 D9974 9001 7 F406-F407
P170000211 ws19-019 1t2 1 BONNET S/n 001-002 2 D9974 90017 F444-F445
P170000211 ws19-019 1t2 1 DISC S/n 001-002 5 D5974 9001 7
P170000211 ws19-019 1t2 1 SEAT 4 u73617 11469412011
P170000211 ws19-019 112 1 HINGE S/n 001-002 52 D9974 9001 7
P170000211 ws19-019 1t2 1 HINGE PIN S/n 001-002 55 772116 417-2060
P170000211 ws19-0'19 112 1 BONNET STUD S/n 001-002 35 301839 1 701 505
P1 7000021 1 ws19-019 112 1 BONNET NUTS S/n 001-002 36 74600 1 701 505
P170000211 ws19-019 1t2 1 STUD. FOR FLANGE S/n 001-002 65 A.F4227 1701505
P170000211 ws19-019 1t2 1 NUTS FOR FLANGE S/n 001-002 66 7879 3076451
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ÊÉIREFF - SIJ&rËCf- OA,¡ECT Nr. STUECI(Ë - l.¡0. F|ÉCES - ¡l RËCES 2ËIC}IIJUNG. ÐRAV'¡NÊ. PlnN
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CONTROLLO OUALITA'
Vþ Mårconl, ¿l?48 - 26010 SERGNANO (eR)
QUALITYCANTROL
HT 5105
Tef. {39 0373 45651
cËRTtFlcAlo Dl ltÀllAxEl{To rEnrlco
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REMARKS
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TIIE NAII1/EÐ SFEC'FICATIO N.
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DATÄ DATA
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Exova Srl T: +39û37389721
Via della P¡erina 9111 F: +39 0373 897200
restruport:
26013 Crema (CR)
Italy
E; crema@exova.com
W: wfÅrw,exovð,com HgîJ¡,lålâlí f;
l|l|l|å
Pâ9. 1of10
CIiant
Cod.39
FONDINOX SPA
Via Marconi.42148
26010 SERGNANO (CR)
Italia
Your ref" : Document : Ddt n. 458lLA Date 13,/o4/2sr7
Our ruf. : Report : RPR49O-1E1ROA17 Date rslo4l20L7
Job : ADC490-181R0417 {sate L4l04i2tt77
(62966)
F¡rn¡rl¡s¡ TÉ5T A67/77
HEAT : ù9974 - CLIEÍ{T : VTTAS
ORDER CLIENT : A77A9AL267
Proj¡ct: _ _
f)
clhttadbru.!õe: ASTMA995/Ã995M-13+fIPW5!7-001:r-F
f€ltrÞrdsd3 A.çnr Ëi-11 -ASTM ËS62-tt -ASTtd 81086-14 -ASTlr At23-14mct¡odC-AftsylrÁCË MROIT5IISO 15156-3:2015-AsÏftl 823-16þ-^STIT €8/Ê814-
Ðn Tlll(
RÊf: Identif{cäüon il*€dal fñml Rrm¡ftc
2Ot3At7 (L46207) 'tFst o67lt7 ASTM 4995 Gf.4A
*l-1'-l],u:,.,.^.,,.,,,,.,r,,,, -.,-
ft nevri-wuo n wlINÉss[t)
nY:f/. Aó¡vbt/l^.
ê!n@16Ì.lldffi:
t, Thè cû'tôñef a@tb Qen&l6fdßlons ¿ad pflÉ firg ùy lha ¡abo6Fry þ tèlom dre E5g,
¿, ftrt rëulF wlll bc 6mñurlqted oôly by ffiÉ of ìst repoÉ Êx<apt ñor dlftrcnt @nt6du¿l tûr€¡IeôL
ri¿i, ¡ :: i-9*Aû0. Jltll**
3, r€b ssmple wlb bê de$ñyed f,o dayq ailer Þst trept furdilfcßnt writléñ Clie¡t rcqust,
4, The s0ar€ rvlll ¡€ detñved 9Ò ds sfts.dste of Melpt for dlflêænt wd&n ÖI€rt ßlust.
5. tìe Ba @lB d*ri¡ed ln rfie tullowlng r€sÈ repd ¿æ étufhrg oil¡y þ ìlìe samÈle mertioned ir ll
6. The daE Of m¡tertål ÆcetFmsnt ¡s th€ sme ðs fiè dålÊ ofJob opsnhg. Ihs d!@ of tëlrg is t,le sama as the daté d ßt æpoÍ, aæ9t fur dllefent ¡¡fu'
7. ñc bbrstory hs dôm¡f,ed the fi¿t€rièl emple!, èn supplled by thê cl¡€nt in {odplla¡ce qùh 5þnde.d requ€t.
l|. Th¡s td repod may Þa be reprodured olhs lllsô in fu¡l sept with Èhe pdor sdKen óppÞvÀl ot th€ l*!lût labqalory
fl il mil ilmilrilln[[ t ilil ¡lillt I [tü |l l¡t
Exova 5rl T: +39 0373 89721
Via della Pier¡nã 9,/11 F: +39 0373 8972AA
26013 Crcmð (CR) E: crema@exova,com Tcst rupoÉ: RPR¡[9fÞ1E1R0417
Dr¡tptslffil2ol7
Italy W: www.exóva,conr
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Pag 2of10
&,Mu,,,,u
Deærmrnrng voluma fractton by systemabc manuäl
po¡nt count Pag, 5
r) ,rfL
ASTI'I 4923 method C - FêÌnc chforlds 6ÍÞ$on test ?a9.7
ff
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t, Thê Customer a@pb 9ene6l .oÒdltlo¡5 md prlc6 by the l¿bor¿lory to he t4sts-
:, 16 r€ulE wf I þ tmnunl6tod only hy s6ns ûf te5t reæÊ exeÞt lor d¡Ífere0t @¡hrtual agrcemeof,
lstt sñplo wl¡l be dlslÞyêd 30 dêye ¿Rer 6 ffipt br dlfted wrla¡n Cllmt rÊq!€t,
? g Aû0 1û1?
J,
4, T¡¡o spàß will b€ dclrcyelt 90 d6ys ffêr dàte ol reelpt for dflfeæ¡t wrlttg Clfefr reqld.
5. Tïe Þst .€ults desdbed ln the foltùwlng test Êpod ¿rc eltrf{og only b the ed¡plc mcntio¡ed ln ¡L
q@t
[)r\lfi
6. lhê düb of m¿b.ial æivment ie t¡e fiñe æ thÞ dàte olrob openl¡g. the dúe qf Þ5ung ls thÊ snè ¿i d¡ê dâh ôf ld æport. fr¡¡
7- 11¿ laborðþJy hæ exðolnêd the ñ¿terl.f sðñphd ðn suppÍed by li6 Cll*t in (ornpli¡ôe wih str¡dârd raqost,
8. lhle t6st æpd fiðy not be reproduced ôther ttañ h tùll üeptw¡tb the pilor w.rltÊfl àpprovðl ûf t¡e l$ilt¡o làbffiftiry
il [ mil ilffilruilil|1||il l]tll ¡illillll lll
Exova Srl Tt +39 4373 A9721
Vla della Pierina 9111 F: +39 0373 897209
26013 Crema (CR) E: cremã@exovâ.cÖm
T€st ßporu RPR4.f¡0-181R0417
D,at?19/44120t7
Itåly W: www,exova,corn
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fl
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I wtness
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Cr REVIEWED T WITNF.S.SF:i..
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X Pag 4of10
MICROGRAPHTC EXAMINATTON
General lnfrs
Test start - Test fin¡sh L8/O4l2ot7 - LqÙ4/2st7
MIF reference (Lab) L46207
Client reference TEST Q67/77
Ident¡ficat¡on of specirnen (Lab) 207 Ml 1
Matenal ASTM 4995 Gr.4A
Posít¡on BM % thk
Test sbndard ASTM E3'11
Equlpment$
(Inv.No781) MICROSCOPE
Trlt pnop3ttåg
Etchtng 97 ASTl'f F-.407 -a7 {20 tí)et
Test magnlfication 400x
f-,
Result
Absence of precípitates and intermetallic phases.
-
Ë:.;vi :rrv
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26û13 Crema (cR) E: crema@exova,com
ftafy W: www,exova.com ã lllilü
Pag 5of1û
DETERMINING VOLUM E FRACTION
BY SYSTEMATTC MANUAL POINT COUNT
G¡mral lnfus
Test st¿rt - Test Rnish LUA4/2AL7 - t8/O4l2ot7
MIF reference (Lab) L46207
Clrent reference TESï A67/17
Identification of specimen (Lab) 207 MT L
Materlal ASTM 4995 GT.4A
Position BM 72 rhk
Test standard ASTM E562-11
Equlpments
(Inv.No781) MICROSCOPE
T¡rt pmpertlc6
Phase Ferrite
Sect¡ons nurnber L
r,
Flelds chosen Randomly
Polishing pnccedure According to POI78
Etch¡ng 97 ASTM E4A7 -a7 (ZALS)eL
Test magnification 400x
Gnd po¡nts number 1,6
Gr¡d shape SQUARE
ffi
Re$ulb
Volume fractron 4 f/6) 52.1
ãil iìi:VlËWED n WITNFSSËD
95o/o CI *1.2
RA (Yo) 2.4 ¡,1'¡;þ.f¿o\¡àrr/v
Standard devlation s (o/o)
Raqulred
3.3
Klji' DA'¡i'i:-.1 !ì, 4fi0, -l.üil
Volume fraction V" (o/o', 35.0+55.0
(;ii:i L-i
ACCREDTA l\
d {'610
N,JÍle: Nñhqrlddrùþtuìffia
dtdßilurqEb4*d
r.iú
MOD25-682R0 ã@r9
ft r r ¡nill llllll ll I ll m I lil t ilil lllllll I ll illl lll fl
Exova Sr{ îi +39 0373 89721
Via della P¡êr¡na 9/:.1 F: +39 0373 897200
E: crema@exova.com
Test report: RPR490-1E1R0A17
26013 Crêma (CR)
Italy W: www.exova.com Drata L9lOalZALT
frlllilü
CHEMICAL ANALYSIS * Pag 6of10
Generul lnft¡
Test start - Test finçh t8/t4l2aL7 - L8|042AL7
MIF reference (Lab) 2At3At7 U46207)
Cl¡ent reference TEST A67ft7
Mâterlal A5TM 4995 Gr.4Á
Test standard ASTM Ê1086-14/ ASTM 81019-11
Fquípments
{Inv.Nû979) QUANTOMETËR - (Inv.Nô1412) LECO
Ref"Lab. T Po6¡tion Elåment VðIUE Râqurred Metñocl Note
{tr\
2t7 ÉA LL >0 8M r¿ thk C 0.0190ô 30.030olo oËs
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Client reference 'ÍEST 067117
Ident¡fication of specÍmen (!ab) 207 TR 1
Material ASTM 4995 Gr.4A
Pos¡tion BM 1lz thk
Test standard ASTM E8/E8M-164
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BASE
OBJECT PATTERN
CORPO VRT 8" 600 RJ G1-6R-708-R01 MATERIAT A99s GR. 4A/J922O5
Oggetto Modello
Materiale
OTHER
.Altro
2) This report cannot be partially reproduced without our authorization. Data dl occettozîone del campione
Questo ropporto di prova non può essere riprodotto parziolmente senza Ia nostro autorizzoz¡one.
3) Clients are ¡n charge of sampling. 28/04/20î7
ASTM E446
DISCONTINU ITY CLASSIFICAT¡ON
ASÍM 8186
Legenda difetti ASTM E28O
POROSITY SAND AND SLAG INCLUSION LINEAR SHRINKAGE FEATHERY SHRINKAGE SPONGE SHRINKAGE
Porosità
A
Sabbia e scoria
B
Ritiro lineare
CA
Ritiro dendritico
EB
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BASE
OBJECT PATTERN
CORPO VRT 8" 600 RJ G1-6R-708-R01 MATERIAL A995 GR, 4A1J92205
Oggetto Modello
Moteriale
ASMEVATt,2i2075 FONDTNOX " POt 028_E3_R0 ASME Vlll Div, I App. 7 :2Ot5
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2) This report cannot be partially reproduced without our authorization. Dota d¡ accettoz¡one del camplone
Questo rdpporto di provo non può essere riprodotto porzialmente senzo la nostra outorizzazione.
3) Clients are in charge of sampling. 28/04/20L7
ASTM E446
DISCONTI NU ITY CLASSI FICATION
ASTN¡ 8186
Legendo diletti ASÍM E280
POROSITY SAND AND SLAG INCLUSION LINEAR SHRINKAGE FEATHERY SHRINKAGE SPONGE SHRINKAGE
Porosità
A
Sabbia e scoria
B
Ritiro lineare
CA
R¡tiro dendritico
CB
Ritiro spugnoso
cc
Level 2 NDT Operator Date and pla6e of testing Test report Date Customer L-*,-. -€us{ome/s lnspector tãbôiâ'fory Manager
Operotore CND L¡v. 2 Datø e luoao esecuzione Dota RãDo. di Drova Clieùte lspettore cliente Responsãb¡le Loborator¡o
Verdiglione Fabio
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Jeea þ
CUSÏOMER VALVITALIA SpA ORDER JOB
A17000L267
Cl¡ente Via Soastene 24 - Brendola (Vl) Ordine Commessa
BASE
OBJECT PATTERN
COPERCHIO VRT 8" 600 Rj G2-6R-708-B MATERIAL A995 GR. 4A/J922O5
Oggetto Modello
Materiale
DRAWING
Dísegno
SERIAL N.
N. Fabbrica
t 445
HEAT N.
Colata 2ssî f
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UNSHARPNESS SENSTTTVtW
Penombra Sens¡bilità
2) This report cannot be partially reproduced without our authorizatíon. Data di accettazione del compione
Questo rapporto di provo non può essere riprodotto parzialmente senzo lo nostro autorizzazione
3) Clients are in charge of sampling. 20/04/20]7
ASTM E446
DISCONTINUITY CLASSIFICATION
ASTM E186
Legenda difetti ASTM E28O
POROSITY SAND AND SLAG INCLUSION LINEAR SHRINKAGE FEATHERY SHRINKAGE SPONGE SHRINKAGE
Poros¡tà
A
Sabbia e scoria
B
R¡t¡ro l¡neare
CA
Ritiro dendr¡tico
CB
R¡tiro spugnoso
cc
TNSERT
/,{q
SHRTNKAGE (E446) CRACK HOT TEAR MOTTLING
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CD D F G
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CUSÏOMER VALVITALIA SpA ORDER JOB
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BASE
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COPERCHIO VRT 8" 600 RJ G2-6R-708-B MATERIAL A995 GR. 4A/J922O5
Oggetto Modello
Møteriole
9q9?¿*
DRAWING SERIAT N. HEAT N.
F 444
D¡segno N. Fabbrica Colato
OTHER
2) This report cannot be partially reproduced without our authorization. Dato di occettaz¡one del compione
Questo rapporto di provo non può essere riprodotto parziolmente senzo la nostro outorizzazione.
3) Clients are in charge of sampling. 20/04/2017
ASTM
DISCONTINUITY CTASSIFICATION E¿146
ASTM E186
Legenda difetti ASTM E28O
POROSITY SAND AND SLAG INCLUSION LINEAR SHRINKAGE FEATHERY SHRINKAGE SPONGE SHRINKAGE
Porosità
A
Sabbia e scoria
B
Ritiro lineare
CA
R¡t¡ro dendritico
CB
Ritiro spugnoso
cc
Þ
I'lV, þ. çLôl¡i ^A
Level 2 NDT Operator Ðate and place of testing Test report Date Customer ' tabor{tory Manager
Operatore CND L¡v. 2 Dota e luoqo esecuz¡one Doto RIDD, d¡ nrova Cl¡ente ßesponsob¡le Laborator¡o
GandolfÌ Simone
Level ll Madignano
03/05/20t7 *.f
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(ôdtremme
26020 Mad¡gnano (CR)- ltaly
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P.tvA 00281330191
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www.duemme.net Info@duemme.net
RADIOGRAPHIC SKETCH
O = OTHER SIDE
RESUTTS
R¡sultoti
ACC. TO SPECIFICATION = OK
ln accordo con la spec¡f¡ca (accettab¡le)
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B0hler Special Steels Dlvision (UK) Böhler Speciat Steels Division (UK)
EOHLER Udde'holm UK Limited BOHLER Uddeholm UK Limited
EUROPEAN EUS]NESS PARK EUROPEAN BUSINESS PARK
TAYLORS I.ANÊ TAYLORS LANE
GB-869 2BN WARLEY, IA'EST MIDLANDS GB-869 2BN WARLEY,IA/EST MIDLANDS
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BÖHLER A903 W.Nr. 1.4462 BUUK UNS 31803i32205 Rev.S, 26 May 2011
bar, forged, Êolulion annealed, quenched Norsok Standard M€30 Ediüon 5, September2010
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BS EN10088-l September 2005 chemistry onìy
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CERT]FICAT DE RECEPTION tr,lElat0l No. FM 00777 EDÉISTAHI
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The matedal ig fce of merq/ry contamination.
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Counlry of orÌgln and mett AUSTRIA
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Zcicfian deo Ucfpnruft ¡u Bcdúüqung und Nqcümso¡ung; l(oino Eornrtendung lclcùen deo Pr{¡brst
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Brand of Manufaclure¡: ln$p€clion and Chocking of Oimgnsions: Satisfactory Symbol of ,lnspÉctor:
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EOHLER Edel¡hhl GtnbH & Co KC
MariâzEilsßlrrss¿ 25 Markus.Fleith@bohler-edeletahl. at
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Púdr¡tr l¿brdù lm 24
C,Lrl STEELS.DIV TAYI ìbÒffimll¡rd (FA r1Ð78ts/f'o) ¡.Èr
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BULLONERIA - TIRANTERIA
SPECIALE E STANDARD Customer: VALVITALIA S.P.A. VITAS DIVISION
V¡a Papa Giovanni )(li.Itl,237 P.ZZA SIGMUND FREUD, 1
Date, 29-06-17 Our Ref. DDT 1891 of 29-06-17 Your Ref. A170002454 17-05-17
TERPLMÍ 1 822ONF STUD BOLTANSI 81.1 CL.2A-A/S4320 L7M D. 1'1l8 -8UN x220 HDG 2,00 quenched tempered HOT DIP GALVANIZEDASTM 525997 301839.
TTEM 6 A153 Cl. ',C', tF2329
MECHANICAL PROPERTIES
values R (MPa) Rs 0,2 (MPa) A4 ("/") z(vù HB l.T. KV - 73"C (J)
required 690 min. 550 min. 18 min, 50min. 235 max 20min.27 av
actual 768 566 26,5 68,6 227 -227 47 -48-45
CHEMICAL COMPOSITION
values C ("/") Mn (7d Si (o/o) P (7") S ("/") cr (7d Mo (7d AI
ír' Ìl eâÀ/.s/¡"-
--,Y:
required 0,38 - 0,48 0,75 - 1,00 0,15 - 0,35 0,035 max 0,040 max 0,80 - 1,10 0,15 - 0,25
i:¡.r,, * I Íl .Ê,$f;" 3"ì1?
.,7
0,438 0,830 0,235 0,014 0,027 '1,040 0,168 0,021
actual
remarks: chemical and mechanical values, at delivery condition, are quoted by the relevant steelwork certificate. VISUAL AND DIMENSIONAL TEST SATISFACTORY
Uì
IPL S.R.L.
Æ"r*
lf not mentioned the above test are performed at room temperature,
We certify that the fasteners were manufactured, sampled, tested and inspected in accordance with the specification and are cons¡stent with order prescriptions,
Quality assurance system in accordance to European Directive 97l23lEC annex I par. 4.3 (PED) and AD 2000 Merkblatt W0.
Certificates 07-202-9080W2-1921114 and 07-203-9080-WP-1921/14 TÜV NORD Systems GmbH & Co. KG.
rt¡,"
BULLONERIA - TIRANTERIA
SPECIALE E STANDARD
TÙVA0m tbia
sil
Date,29-06-17 Our Ref. DDT 1891 of 29-06-17 Your Ref. A170002454 17-05-17
ITEM SUANTITY HEAT TREATM ENT PROTECTION LOT nr. HEAT nr.
,I"1/8
55877M1 l8P00F HEAVY HEX NUT TAB.1O ANSI 818.2.2 . ¡JSA194 G7M D. - 8UN HDG 64,00 quenched tempered HOT DIP GALVANIZED ASTM 485839 74600
ITEM 2 A153 Ct.',C', tF2329
MECHANICAL PROPERTIES
values HB (min-max) HB after 24 hrs (min) PROOF LOAD LT. KV -73"C (J)
remarks chemical and mechanical values, at delivery condition, are quoted by the relevant steel work certificate. VISUAL AND DIMENSIONAL TEST SATISFACTORY
nuts hardness test after 24 HRS tempering at 590'C. (îQ
;
&ffi
^
lf not mentioned the above test are performed at room temperature. IPL S.R.t.
We certify that the fasteners were manufactured, sampled, tested and inspected in accordance with the specification and are consistent with order prescriptions LSa A. $[setti
Quality assurance system in accordance to European Directive 97l23lEC annex I par. 4.3 (PED) and AD 2000 Merkblatt W0,
Certificates 07-202-9080W2-1921114 and 07-203.9080.WP-1921/14 TüV NORD Systems GmbH & Co. KG.
ItJ,"
BULLONERIA . TIRANTERIA
sit.
Date,29-06-17 Our Ref. DDT 1891 of 29-06-17 Your Ref. A170002454 17-05-17
TERPLM(¡l2065NF STUD BOLT ANSI 81.1 CL.2A - ¡/SA320 L7M D. 1/2' - 13UNC x 65 H.D.c. 2,00 quenched tempered HOT DIP GALVANIZEDASTM 525995 4F4227-
ITEM 4 4153 Cl. ',C', tF2329
MECHANICAL PROPERTIES
values R (MPa) Rs 0,2 (MPa) A4 (o/ù z(%) HB r.T. KV - 73"C (J)
required 690 min. 550 min. 18 min, 50min. 235 max 20min.27 av.
actual 763 697 23,3 61,0 230-230 N.A.
CHEMICAL COMPOSITION
values C ("/") Mn (7d Si ("/") P (7") S ("/") Cr (7d Mo (7d AI . /::r:.r:¡
*.'L\,il
i \i--:::L,
:iÊ
required 0,38 - 0,48 0,75 - '1,00 0,1 5 - 0,35 0,035 max 0,040 max 0,80 - 1,10 0,15 - 0,25 : rì.tl: þ. Zat
'
rJ'J14
'? q [iî iû:i ^^rt '' rí!
\5.
actual
0,420 0,790 0,230 0,010 0,027 0,970 0,1 80
==t#ñ;' }\
remarks: chemical and mechanical values, at delivery condition, are quoted by the relevant steelwork certificate. VISUAL AND DIMENSIONAL TEST SATISFACTORY tr\\
According to: ASME ll part. A ed. 2015.
IPL S.R.L,
Æ"r*
lf not mentioned the above test are performed at room temperature.
We certify that the fasteners were manufactured, sampled, tested and inspected in accordance with the specification and are consistent with order prescriptions.
Quality assurance system in accordance to European Directive 97l23lEC annex I par. 4.3 (PED) and AD 2000 Merkblatt W0.
Certificates 07-202-9080W2-1921114 and 07-203-9080-WP.1921/14 TÜV NORD Systems GmbH & Co. KG.
VALVITALIA SPA-DIV. VITAS
VIA SOASTENE. 24
36040 - BRENDOLA(V|)
Fø, e(
Pressbolt s.r.l. con un¡co socio
Partita lva 03231770136
Via dell'Artig¡anato,72 - 22078 -lurate (CO)
Tel. +39 02 96.97.98.50 - Fax +39 02 96.97.98.29
email qualita@pressbolt.com
Number Rev. Date
lnspection Certificate EN 10204 3.1 307645r 0 09 Jun20L7
Item t Item 10
Job Shipping ref. 2706778 of 09 Jun 2017
Standard
ASTM A194IA194M - 16 - ASME SA194 /SA194M Ed.2015 GR.7M 53 ASME il part A ed 2015
{) PED EUROPEAN DIRECTIVE 2OT4I68IEU
ChemicalAnalysis'%"
d
c Mn S¡ P s Cr Mo
Required 0.38 - 0.48 0.75 - 1.0 0.15 - 0.35 max 0.035 max 0.04 0.80 - 1.1- 0.15 - 0.2s
Llr
o Actual .4L .81 .26 .016 .018 .93 .23
o
o . 24h
t Required
Proof Load
Positive
Hardness " HB "
159 - 235
HB after f .f
min 159 HB
ú
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diameter
z q)
Macroetch Examination Positive Visual and dimensional test Positive
I
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(l Hardness: 100% electromagnetic testing
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We state that the bolting material were manufactured, sampled, tested and inspected in accordance with the specification and
o
U
any other requirements designated in the purchase order or contract and it was found to meet those requirements
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N'l Porged piece, solutioned at 1050'C ø 50x210 428 r94 1249 t33512
N"l Forged piece, solutioned at 1050oC Ø 90x670 428 194 t249 I3 35/3
N"l Forged piece, solutioned at l050oC Ø r00 x MT.8,50 772t,16 1250 t33sl4
I Forged piece, solutioned at 1050"C ø 130 x 369 259592 t251 ll35i5
CÄ.RATTERISTTCHE MECC¡\NICHE
Mechanical
Rp'Yp Rnr - Ts A E Z-R¿t KV -500c HB
N/mm2 N/mm2 Y" % Joule
428 r94 0.016 t,42 0,43 0,030 0,001 22,60 5,25 3,24 0.39 0,tó6 35,948
7^t2Ú6 0,020 t,09 0,54 0,0 l8 0,0006 22,60 5,37 3,08 0,r8 0, r8 35,644
259592 0.020 t,42 0,50 a,029 0.001 22,64 5,83 3,1 l 0,3 5 0,t85 35,8ó3
I \jrCCj,NrCl;ir S.R.t..
Grl
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Test Report no Cor A17-2060 23/05/2017
Corrosion Puge I of I
FNÞNIÂII'ÞÀ MNNFFNÄ Âf, ËSÉ
Test
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JI EXAMINATION
I
Prge I of2
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ASTM E562
DESCRIZIONE ù{ÄTERIALE DISECNO COLÀTA' PROV*\ COIUI}T
Mârefial descripfion Heât T€sl
REQUEST:
Ferrite content between 35% and 55%
Ferrite Content
Test Number 1249
0
Etching 20%NaOH
Ç 0
Min. % 38.25
Kto
Devialion standard 5,81
95%Cr 2.12
Note:
tenitic mlcrostructure free from intermetallic pheses'
orecíoitates and carbides traces
,tiìt.VIl,:Whll ¡ VVI'lN|:ll:llì,1
¡ )
¡y¡ f1.@6ubr't
? g Alltl, tüì'l
r).,;i :.
ñfi\*l METALLOGRAPHIC
No Met.AlT-2060
l,*
'¡IBIAIU
PA I'IODERTIA ARESÉ
EXAMINATION
Del 23105?4fi
Påge 2 of2
Ferrite Content
Test Number
Etching
1 250
20%NaOH
]j
"¡l
Aritmetic Average % 54,922
t
Max. % 7t,778
Min.7o 3E,E49
95%Cl 2,83,t
Ferdte Gontent
Test umber 1251
20%NaOH
I
Aritmetic Average % 50,616
Max. % 68,119
Min, % 32,533
s5%c¡ 3.192
Number of Fields
30
400x
ture free from lntennetallic phâses'
Note:
preciÞitates end carbldes traces
iìt::\1lL-Wi-.t) | iWll'Ni,r.ìììl ll
.Þ.îts¡t'u¡o¿-
i 1ì ,i¡
¡),,,.i¡:îIAt$filT
NDE RECORDS
(Los)
MV50l rev.00
-\lf=^*,
Cert. No: PT VTS 17-0019-1
I,IqDITIED n" certif.
PE ITE¡TR.ã.IÍT TE¡ST
CEIIITIFIC^ã.TE Sheet lofl
Foglío di-
Certíjîcato di Controllo con Líquìdí Penetrantí
Date: 23t08t20t7
Data
C As Rolled
¡¡As Cast 3 Other:
Come Lamínato Come Fuso Altro:
Examined Part Extension Heat -
Q.tv Description - Descrizione Material , Materiqle Item
Parte Controllata Estensione Colata
, Check valve 8"600 Disc l00Vr A995 GR.4A D9974 I
t Check valve 8"600 Hinse l00o/. A995 GR.4A D9974 I
J Check valve 8"600 Bodv l00o/o 4995 GR.4Ä rt9974 I
.,
Check valve 8"600 Bonnet l00o/o A995 GR.4A D9974 I
Trade
* Water Washable Lavabile con Acqua Sketch
Mark
O Solvent Removable Lavabile con Solvente
OPosrEmulsifuine Post-Emulsionabile
Marca
a Visible - Visibile Fluor escent - F luo re s c.
¡-.- Cleaner
OE
Pulitore
CGM SOLNET NA
!o
o"' Penetrant
CGM RED W NA
Penetrante
À
Remover
Solvente
NA NA NA
Developer
Rivelatore
CGM WHITE W NA
Pre-cleanin@ PenetrantApplication: bySpraying Dwell Tims -- - -- Ilmin
U Pulizia Iniziale Applicazione Penetrante Tempo di Penetrazione
Í-9
fõ
!{5 EmulsifierApplication' NA Emulsification Time: NA Penetrant Removal: with Water
ð9 App lícazi o ne Emu lsifi c ato re Tempo di Emulsione Rimozione del Penetrante
tE
Àñ
(rf DeveloperApplication: bySpraying Developing Timc: ______l{Lmin
LO
=o Asciugatura Applicazio ne Sviluppatore Tempo di Sviluppo
tr
Time Wood Light Intensify: NA
I]J
F Reading 30 min MAX End Cleaning: with Water
Tempo di Lettura Pulizia Finale Intensità Lampada di Wood
3s
aø
ut!
g Conforming to Specifi cation ¡; Not Conforming to Specification
É. Conþrme alla Specifica Non Conforme alla Specifica
ffr
l¿|1.iìi,:Vll,Wl,D I l Wl l Nll:l
r;f: ll'Q¡¡\È$A
rDäË:',j Date:
Data: l)Âli:i . iì q Àtìn iij'l.j ;å Dntn:
MV50l rev.00
\lr-1o*,
PE Iìf E: 1T II.'¡.ìf T TE S T
CE R.:TIFI C.ã.TE Sheet lofl
Foglio
CertíJicato dí Controllo con Líquídí Penetrøntí
Date: 23/0812017
Data
Trade
Çþ Water Washable Lavabile con Acqua Sketch
Mark
O Solvent Removable Lavabile con Solvente
OPost-Emulsifr¡ing Post-Emulsionabile
Marca
a Visible - Visibile Fluorescent - F lu o re s c.
t-.- Cleaner
qã CGM SOLNET NA
Pulitore
UÔ
Penetrant
vo- Penelrante
CGM RED W NA
È
Remover
Solvente
NA NA NA
Developer
Rivelatore
CGM WHITE W NA
Pre-cleanin$ PenetrantApplication: bySpraying Dwell Timq Ilmin-
Pulízía Iniziale Applicazione Penetrante Tempo di Penetrazione
Ëe
:'i o EmulsifierApplication' NA, Emulsification Time: NA Penetrant Removal: with Water
u._ App licazio ne Emu lsífi c atore Tempo di Emulsione Rimozíone del Penetrante
Ép
À6
ol DeveloperApplication: bySpraying Developing Timçl________1_0min
LO
=a Asciugatura Applícøzione Sviluppato re Tempo di Sviluppo
ap
UlI
t-- Reading Time 30 min MAX End Cleaning: with Water Wood Light Intensity: NA
Tempo di Lettura Pulizia Finale Intensítà Lampada di Wood
!o
aØ
ut!
g Conforming to Specifi cation O Not Conforming to Specification
É. Conþrme alla Specffica Non Conþrme alla Specifica
ll LEV. PT lnspector
N
EXAMTNER: Client
Esaminatore: ll Liv. LP ; IsPettore' Cliente
l)ì l{L-Vll::Wl:|.) I lVVl li\ :ì-i:>i: LJ
--\lr1oo,
PT VTS17-0019-3
I,I QI'ID n" certif.
PEìTETEI.ã.ITT TEST
CER.TIFI(C.ã.TE Sheet lofl
Foglio di-
Certíftcato di Controllo con Líquídí Penetrøntí
Date: 23t08t20t7
Data
Trade
ñ Washable Lavabile con Acqua
Water Sketch
Mark
C Solvent Removable Lavabile con Solvente
OPost-Emulsifuing Post-Emulsionabile
Marca
(t Visible - Visibile Fbrcrescent- Fluoresc.
t-.- Cleaner
OE
Pulitore
CGM SOLNET NA
Uô
o"' Penetrant
CGM RED W NA
Penetrante
0-
Remover
Solvente
NA NA NA
Developer
Rivelatore
CGM WIIITE W NA
Penetrant Application bv Snravins Dwell Time: .10
min
u Pulizia Iniziale Applicazione Penetrante Tempo di Penetrazione
ú.9
lo
UJF
oñ
EmulsifierApplication: NA Emulsification Time: NA Penetrant Removal: with Water
o:
Ép
A pp lí c azi o n e E mu I sifi c ato re Tempo di Emulsione Rimozione del Penetrante
À6
DeveloperApplication: hySpraying Developing Time: 10 min
LO
=a
'aP Asciugatura App licazio ne Sviluppatore Tempo di Sviluppo
I
Time
LIJ
F Reading 30 min MAX End Cleaning: Water Wood Light NA
Tempo di Lettura Pulizia Finale Intensità Lampada dí llood
!"
U)q
UIU
u
fi Conforming to Specification
Conforme alla Specifica
C Not Conforming to Specification
Non Conforme alla Specifica
É*ÁdðÉ\¡.
I
ffi¡
å
!
r.iv, h'ßo&
vTS17-0019-1
Page 1 of I
Customer PO No Proiect Vitas Job No
VALVITALIA S.P.A. P170000211 BP KIIAZZAN PROJECT vTS 17-0019
Test Equipment STD Catibration Blocks Applicable Specifi cations Acc. Criteria
Ferritoscope Fisher Type MP30 sN N-047ó 35Vo -550Á
Item Q.tv Description Exam. Part 7o tested Material Ileat Code AVG. l
Y^-t
Certilicate No
Item Qrv Description Exam. Part Y" tested Material Ileat Code AVG. I
Kà '-' 14'øtìtt\J'"È
'1r g AÛ0 ?t1';
1i
,i
ll,¡\i i: : " Date:
Date: 7
MV506 Rev. 01
-:#-=^*
Certilicate No
Exam. o/o
¡ Item Q.ty Description Material Heat Code AVG. I
Part tested
4995
I I BONNET VRT 8''600 Pos.1 100
Gr.4a
D9974 50,4o/o
S/n 001
BONNET VRT 8''600 4995
1 I Pos.2 100 D9974 5l,Ùyo
S/n 001 Gr.4a
BONNET VRT 8''600 A995
1 Pos.3 100 D9974 50'60/"
S/n 001 Gr.4a
BONNET VRT 8''600 4995
1 I Pos.4 100 D9974 51,4o/o
S/n 001 Gr.4a
BONNET VRT 8''600 ,{995
I I S/n 002
Pos,l 100
Gr.4a
D9974 5l,7yo
-
{
rr l{\ivlll'!i 1ì1;l l)i
\ ' :ùr. '/;: .r'iil
Date:
i, r uvr-/ 'jHt
l/lÈJìr' 'l
,V ,'i
fl.<iroN\f
,l n ¡¡ô r¡l'!'1'l
i Date:
i.i;!,ii:l
MV506 Rev. 01
Certificate No
Exam. o/
Item Q.ty Description Material Heat Code AVG. I
Part tested
(112)
N.A.
r
PMI REPORTS
(1131
::
:\\
@ ,ê/--
NDE TEST REPORT
rrosrTrvE MATERTAL TDENT|F|CAT|ON (pMt)
RAPPORTO DI PROVA NDE
Report no. tw
Fi: fll{flÆs CONTROLLO PMI Page 1oÍ1
Client VALVITALIA S.P.A. Vitas reference ws17-0019
Cliente Commessa Vitas
Purchase Order no P170000211 Reference spec. examination GPO-EN-DAT-62307.005 and G1536-1 03
Ordine cliente n. Spec. di riferimento esame
Chemical analysis (Where not specified, single values are maximum)
Analisi chimica (Dove non specificato, i singoli valori sono da considerarsi al massimo)
IIIII
Type of material UNS
c% Mn% N¡% Cflo Mo% Vo/" Cu"/o Nb% Tio/o Wo/o At% Feo/"
Tipo di materiale Number
ASTM 4995 Gr.4A 0,030 I,50 4,5 - 6,5 21,0 -23,5 2,5 - 3,5 1,00
lVofe*.'
*To be considered onlywhen the letter (A,B,G,...) or
n um bers (1,2,3,...1 concern the chemical analysis
Final interpretation
I nte rpretazi o ne fi n a le
,/ Gonforming to specification
Conforme alla specifica
Not conforming to specification
Non conforme alla specifica
VALVITALIA SPA - VITAS DIVISION - Via Soastene, 24 - 36040 Brendola (VICENZA) - ITALY
Phone: + 39 044749111 - Fax: + 39 04/,4 401498
@
:=-Wg--wgres
:\e\ÆJ-:
/ostTtvE
NDE TEST REPORT
MATERTAL |DENTIFICATION (pMt)
RAPPORTO DI PROVA NDE
Report no. 2W
CONTROLLO PMI
Page 1 ol1
Client VALVITALIA S.P.A. Vitas reference ws 17-0019
Cliente Commessa Vitas
Purchase Order no P170000211 Reference spec. examination GPO-EN-DAT-62307.005 and G1536-1 03
Ordine cliente n. Spec. dl riferimento esame
not va are
Analisi chimica non valori sono da considerarsi al
IIIIII
CYo Mn% Ni% C¡"/o Mo% v% Cuo/" Nb% Tio/" W"/o Alo/" Feo/"
di materiale Number
ASTM 4182 F51 0,03 2,00 4,5 - 6,5 21 -23 2,5 - 3,5
Nofe*,'
be considered only when the letter (A,B,G,...) or
umbers (1,2,3,...1 concern the chem ical analysis
Final interpretation
I nte rpretazione fi nale
,/ Gonforming to specification
Conforme alla specifica
Not conforming to specification
Non conforme alla specifica
VALVITALIA SPA - VITAS DIVISION - Via Soastene, 24 - 36040 Brendola (VICENZA) - ITALY
Phone: +390444745111 - Fax: + 39 0444401498
@
::$þ:wEÆS
:\À. ,í,t--
NDE TEST REPORT
/OSITIVE MATERIAL IDENTIFICATIO N (PMl)
RAPPORTO DI PROVA NDE
\
-.)
Report no. 3W
IIIII
Type of material
I
UNS
Tipo di materiale Number
Colo Mn% Ni% Cf/o Mo% V"/o Cu"/o Nb% f io/" W"/o Al"/o Fe"/o
Final interpretation
I nte rpretazi o n e fi n a I e
,/ Conforming to specification
Conforme alla specifica
Not conforming to specification
Non conforme alla specifica
wi!
ESAMINATORE NDE PMI INSPECTOR CLIENTE
.-,
Ei'27Ç.:,
"ì5Vl!,/,i:D>vT .¡ii¡:.\;a:lì
DATE 28-08-2017
DATA
,;:x**-i:i DATE
DATA
- " V,l¿9ù\ìi¿4.
ir,: -,-. i f, ,lfn +r'ir
DATE
DATA
DATE
ÐATA ''-**"',
,.
l.:: : 'i.: at, rêçrrv3À6
. l8 Ar.''n ln'il
DATE
DATA
vALvlrALlA sPA - vlrAs Dlv¡slot{ - via soastene, 24 - 36040 Brendola (vtcENzA) - trAly
Phone: + 39 04/,4749111 - Fax: + 39 0144 40i498
'€tr NDE TEST REPORT
,-ostTtvE MATERIAL tDENT|FICAT|ON (pMt)
RAPPORTO DI PROVA NDE
_) Report no. 4W
ASTM A194 7M
Final interpretation
I nte rpretazione finale
,/ Gonforming to specificat¡on
Co nforme al I a s pecif i ca
Not conforming to specification
Non conforme alla specifica
VALVITALIA SPA - VITAS DIVISION - Via Soastene,24 - 36040 Brendota (V|CENZA) - ITALY
Phone: + 39 044/.74911'l - Fax: + 39 0444 40149E
:-\ \
@
,f 7--
NDE TEST REPORT
POSTTTVE MATERTAL ¡DENT|F|CAT|ON (pMt)
RAPPORTO DI PROVA NDE
Report no 1
IIIII
UNS
c% Mn% N¡% Cta/o Mo% v% Cu"/o Nb% Ta% w% Alo/o Feo/o
Tipo di materiale Number
ASTM A995 Gr.4A 0,030 1,50 4,5 - 6,5 21,0 -23,5 2,5 - 3,5 1,00
Nofe*,'
*To be considered only when the letter (A,8,C,...) or
numbers (1,2,3,,,.1 concern the chemical analysis
Final interpretation
I nterpretazione finale
,/ Conforming to specification
Conforme alla specifica
Not conforming to specification
Non conforme alla specifica
ßm
EXAMINER NDE PMI I INSPECTOR CLIENT
ESAMINATORE NDE.W I
{____JNSfECïoR CLIENTE
.
ãí:--:ì"iliil¡:, F *'ir-iïî
Ð,, ;ey. #rÞo'"¡r-r
DATE 23-08 -2017
DATA þtY*9sl DATE
DATA f :iì-; : $ Ab-t, :ili
DATE
DATA
VALVITALIA SPA - VITAS DIVISION - Via Soastene,24 - 36040 Brendola (VICENZA) - ITALY
Phone: +390444749111 - Fax: + 39 04/¡440149E
=:E
@Ær:-
::::$.#s:pøøa,s'
NDE TEST REPORT
POSTTTVE MATERTAL |DENT|F|CAT|ON (pMt)
RAPPORTO DI PROVA NDE
-' Report no. 2
IIIIIII
Type of material UNS
Mn% N¡% Crolo Mo% vo/ Gu% Nb% T)"/o Wo/" Al"/" FeYo
Tipo di materiale Number
ASTM A182 F51 0,03 2,00 4,5 - 6,5 21 -23 2,5 - 3,5
Final interpretation
I nterpretazione finale
,/ Gonforming to specification
Conforme alla specifica
Not conforming to specification
Non conforme alla specifica
EXAMIN
ESAMINA h\ INSPECTOR CLIENT
CLIENTE
5e\ ¡'t::17.@a
DATE 23-08-2017
DATA Á7 DATE
DATA
iJ i:'ì i ' j !t ¡lbt ïil Ï; DATE
DATA
VALVITALIA SPA - VITAS DIVISION - Via Soastene,24 - 36040 Brendola (VICENZA) - ¡TALY
Phone: + 39 0444 749111 - Fax: + 39 0444 40149E
I
METALLOGRAPHIC RESULT
e
(Lle)
SEE SECTION LO1
f,
r
'a
Tipo Valvola SWING CHECK VALVE 8" 600 LBS - Marcatura / Tag.
O8-CSO6B2MN-KZ
Valve Type BOLTED COVER - API 6D - RF 125 - 250 Marks / Tag.
KZO1 -PL-DAT-68-0014
AARH - CASTINGS A995 Gr.4A
FUNCTIONAL TESTS
PRESSURE HOLDING TIME ACCEPTANCE Med¡um
rESIS CRITERIA RESU¿TS
ßARG)
I
MINUTES' LEAKAGE FOUND
FUNCTIONAL manual looen-close)
IILDBOSTAT|C SHELL TEST (ANS| 816.34 - TIME: as per Data sheet requirements)
HYDROSTATIC SHELL 154 15 NO LEAKAGE 0 droos/min SATISFACTORY
BACKSEAT TEST (ANSI 816.34 - T|ME : as per Data sheet requirements)
HYDROSTATIC BACKSEAT N.A.
HYDRAULIC SEAT TESTS (ANS¡ 816.34 - T|ME: as per Data sheet requirements)
HYDROSTATIC SEAT'A' ISO 5208 Rate F
113 5 ( Max 192 droos/min) 0 drops/min SATISFACTORY
HYDROSTATIC SEAT'8" N.A,
PNEUMATIC SEATS TEST (ANSI 816.34 - T|ME: as per Data sheet requirements)
PNEUMATIC SEAT'A 6 ISO 5208 Rate E 0 bubbles/min s/n 002 SATISFACTORY
(max 55004.5 bubbles/min)
9000 bubbles /min s/n 001 SATISFACTORY
PNEUMATIC SEAT"B' N.A.
TORQUE TEST BOLTS
PRESSURE N.A.
^P
TOROUE TEST N.A. 750 / 900 Nm SATISFACTORY
Normativa di Rif.: Test According to: GIS 62-017 ; Valve Data Sheet and VITAS spec. BV 008
Applicable code: ISO 5208 Rate F: 0.016 x DN = 0.016 x 200 x 60 = 192 drops/min.
ISO 5208 Rate E: 4.5837 x DN = 4.5837 x 200 x 60 = 55004.5 bubbtes/min
NOTE : Valves have been tested internatly at 100?6 and re-tested on witness inspection -- S.N. OOI-OO2*
We declare that Visual Examination has been carried out at 10094 according fo MSS-SP-55 and Vítas spec. BV 021 with satisfactorv resu/fs.
We declare that Dimensio7Bl þsppc'!þn þas been carried out according fo,4NS/ 816.10; ANSI 816.5 and V¡tas DW&€.Wftth-satisfactorv results.
GLIENTE: Dafa:
Date:
Firma
Signature: ffi l l i,ìi:Vlf:Wt:t)
r,t¡.rr
::iijn )
f.)/ii Ír: i
:/ì
Stabilimento e Uffici / Plant and OfÏìces : Via Soastene, 24 -36040 Brendola (VI) - Italy,web site: www.valvitalia.cor¡, e-trail: inf'q@¡alyìlaljs.corn
WE CERTIFY THAT THE PRODUCT SUPPLIED AGAINST YOUR ABOVE PURCHASE ORDER HAS
BEEN MANUFACTURED,,ASSEMBLED, INSPECTED IN ACCORDANCE WITH THE APPLICABLE
PURCHASE ORDER SPECIFICAIIONS AND ACCEPTED DRAWINGS.
AtL IESTS AND /NSPECNONS DONE ARE IN ACCORDANCE TO THE ORDER
NOTE / REMARKS
llehereby certify that all plant equipment have been inspected, tested and preserved in accordance with the condítions and
specffications of the above purchase agreement requirements.
.4. "
DATA - DATA - l1
Valvitalia S.p.A. - Vitas DivÍsion
DETAILED INDEX
SECNON DESCRIPTION
Supp
Purchase Order Tltle: BP KHAZZAN PROJECT
Equlpment Tag Number(s): Swlng CheckValves
rer
Pmlgct lÐ Purchasa Ordcr Numbor SDRL Code Seq. No Sht No
I DOCUMENT TITLE:
j<z:01 PPLOIs
DEVIATION REQUEST
N09 0001
CODE: 0 2 3 4 5
NAME:
SIGNATURE:
bw,n6w¿
E.lì rr
DATE: I l,,lu
R.vlew L.¡and ,
@ No fuithcr rsvisw rsqulrud. Thå dod¡rnànl ¡s occrpteblo, A¡l COMPAT¡Y conmsnls. ¡f ûry" ort pr0fllor¡s
ncúrporatsd, Subrflil lo rafH'As'bulfi' condlüon nüôÉ rÐgúrsd by sDRL,
3llhnlstloîr hô/â bs€n
Rovho snd nclbmlt, tnalructlon lo pmcead wlth mrt pñ¡vldlng lha cornmtrús sro licDrpdalod tld lha doqrffi( ru$¡bm¡ttod,
caoE2
Ro¡ubmlt lor rsvlow untll doa¡ment rscsþos Csds 1 apprwal,
CODE 3 R.vlsa and rËlubmll, lßlruclion lo Blop nork on afrrc{cd arcaa pendlng lncoryorallon of ft! commrnl3, Work mty NOT prccacd
Commrnts summrw
lssue Record
ôü:r
FORM
Khazzan
s
Purchase Order No: PO.ltem No. Devlatlon Request No.
PO-BPXO-14-1509 All Swing Gheck Valves KZ01 -PPL01 5-N09-f1001
Coda Compliance N/A lnterchangeability NIA Equipment Life N/A Ás-bu¡ltsfalus N/A
f, Yes
Ø No
trYes No
Ø ü Yes No
Ø
Reference: Reference: Reference:
Non ETP Devlatlon Reguest required to prolect requlrements: Yes tr No
¡
Reference:
Declólöñi: Ø
Approved
n ReJected
e This is Vitas standard des¡gn for Swing Check Valves. ln accordance w¡th an industry
recognized standard API 6D - Pipelíne Valves.
Declslon: Ø AGREED
tr REJECTED
Agregment M ltlgatlons'/, Rêäso.ñ g' fgr; RejEqtlgn : ; (dé lete aE: [ecessãif]
t}- vñ
ú. uJr"J^ij<
ü*e
Lead Ëngineer
¿ {***¡-ø--
Other Discipline Engineer Y 6.ç,a.rttÞ€il-å X ,lu,lk
Operations Engineer /A
@ ¡ FI
D.3; tsP agreement that DR has been lmplemented and closed out by Contnctsr and Suppller (as
anollcablel and any req ulred actlons ldentlfled ln B or C above have been completed.
Slgned for BP Namg Posltlon Dats
Attachment I for l(201 -PPL01 5-N09-0001
Valvitalla (Vitas) have offered valves to API 6D in lieu of API 594 for the 6" I 10" I 12"
& 16" Swing check valves. This is Vitas's standard for the manufacture of Swing
Check valves. API 594 is more specific in the requirements for check valves,
however, this is a pipeline valve so API 6D is applicable.
These valves are beÍng used in the gas gathering pipeline. They are required to be
locked open to allow backflow to back-pressure the gathering system for
commissioning purposes.
. Both code scopes cover the requirements for 600# Flanged Swing Check
valves.
. The valve would be subJect to the testing on the valve data sheet which
o .
specifies duration and allowable leakage rates irrespective of design code.
NDE is as per GIS 62-017 / GPO-EN-SPE-62017
. Materials including trim are in accordance with data sheet.
. Valvitalia offering Face to Face dimensions in accordance with ASME 816.10
which is specified in both standards.
. Valvitalia offering pressure temperature ratings in accordance with ASME
816.34 which is specified in both standards.
. ASME 816.34 for minimum body thicknesses for both codes.
Attqchment 2 for l(Z0l -PPL01 5.N09.0001
Valvitalia assessment on GIS 62-026 API 594 Swing & Wafer Check Valves for the
offered supply of API 6D Valves.
"We have gone through the GIS 62026 once again and we can confirm allthe
sections in our cunent scope of supply.
We would also highlight the following:
o
reason, we consider the API6D a better solution rather than the APl594 version. ln
fact, the disc of the API6D design is locked above the fluid and this guarantees a
minor turbulence and a minor pressure drop.
The differences are limited to the design of the valves, and specifically to: the
position of the disc when the valve is open, as described above, and the position of
the seat (straight on API6D and oblique on API 594). ln any case the contact
between the seat and the disc without back pressure is guaranteed in each design.
Our proposal has been submitted to minimize the impact on the production lead
time, mainly because of the initial clarifications, which have compressed the overall
schedule."
0¡e {åi
Khazzan
SUPPLIER DOCUMENT
FRONT SHEET
.-.
\'ALl'ITALIA
Khazzan Project
Supplier Name
Purchase Order Title: BP KHÁ¿ZAN PROJECT
Equipment Tag Number(s): I Swing Check valves
nt
me r
Project lD Purchase Order Number SDRL Code Seq. No Sht No
o DOCUMENT TITLE:
DEVIATION REQUEST
DOCUMENT REVIEW STATUS
CODE: 1 2 o 4 5
NAME: BP/JACOBS
SIGNATURE McKelvey
DATE:
I08-D 4
Rev¡ew Leqend
No further review required. The document is acceptable. All COMPANY comments, ¡f any, on previous subm¡ssions have been
CODE 1
ncorporated. Submit to reflect 'As-built" cond¡tion where required by SDRL.
Revise and resubmit. lnstruction to proceed with work providing the comments are incorporated and the document resubm¡fted.
CODE 2
Resubmit for review until document receives Code 1 approval.
@ Revise and resubmit. lnstruction to stop work on affected areas pending incorporation of the comments. Work may NOT proceed.
CODE 4 Submitted by SUPPLIER to COMPANY for information only. Document reflects "As-built" condition where required by SDRL.
Gomments Summarv
lssue Record
IPFP -V sM-
0l 0 07111t2014 lssued for Review 33SB
Proj sup
Date Reason for lssue Prepared Checked Approved
Rev Rev
The document consists of this front sheet plus 3 pages
J,ICOBS DEVIATION REQUEST bp
ðr
FORM lr
Kh'azzan
Part A - Deviation Request Froposal (to be completed by Gontractor I Supplier|
Purchase Order No: PO.ltem No. Deviation Request No.
PO-BPXO-14-1509 All Swing Check Valves KZol -PPL0t 5-N09-0003
Supplier Name and Location Description of ltem Affected Date Raised:
VALV¡TALIA S.p.A.- VITAS Division All Swing Gheck Valves 05th November 2014
Via Soastene,24 36040 Brendola (Vl)
Other factors affected by Deviation (enter Yes, No, or N/A (not applicable) against each)
lf the answer is Yes to any, please provide appropriate details in description & justification above.
Code Compliance N/A lnterchangeability N/A Equipment Life N/A As-built status N/A
3'd Party Approval N/A Operations N/A Materials N/A Contractual N/A
c
Discipline Engineers Print Name and Sign Discipline Date
Discipline Engineer
Package Engineer
Lead Engineer
Engineering Manager
Quality Manager
Other
PartC-CompanyReview
Decision n AGREED
n REJECTED
Agreement Mitigations / Reasons for Rejection : (delete as necessary)
Lead Engineer
t
Operations Engineer
Process Safety
Quality Manager
Engineering Manager
D-2: Contractor verifies and accepts that DR has been implemented and closed out by Supplier and
any required actions identified in Parts B or G above have been completed
Signed for Contractor Name Position Date
D-3: BP agreement that DR has been implemented and closed out by Contractor and Supplier (as
applicable) and any required actions identified in Parts B or C above have been completed.
Sígned for BP Name Position Date
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PO ITEM EOUIPMENÎ DESCRIPTION UNIT OTY OAÍA SHEET & REVISIOIT T c, û/IARK oR EoutpMËltt
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Measurement(in cms) Weight in Kgs Description
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LenghtxWidthxHeight
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22 2,00 Pcv16635002000AAR0
SWING CHECK V. 8" 600# FULL RF
SWING CHECKV. API6D, BOLTED COVER RD
Tag: 08-CS06B2MN-KZ
INCLUDING DISPATCH DOSSIER
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