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Battery Service Equipment Table of Contents

T&SPG 2000

Chargers 18-1
Multi-Battery Parallel Chargers ............................... 18-1
9U-5784 Battery Charging Rack ............................ 18-2
4C-4917 Bus Bar Set ............................................. 18-2
Growler Armature Tester - ...................................... 18-3
4C-4912 - 120 V, 50/60 Hz ................................... 18-3
4C-9800 - 220 V, 50/60 Hz ................................... 18-3
Heavy-Duty Commercial Fast Chargers .................. 18-3
4C-4924 and 4C-4925 Portable Chargers ............. 18-4
1U-9085 Portable Consumer Charger,
110 V, 50/60 Hz ................................................ 18-4
Cables ................................................................... 18-5
Booster Cables ...................................................... 18-5
Replacement Clamps ............................................. 18-6
4C-5638 and 4C-5637 Post Set ............................ 18-6
4C-4931 Flush Mount Power Socket ..................... 18-6
4C-4929 Heavy-Duty Plug-In Starting System ........ 18-7
4C-4930 Extra Heavy-Duty Plug-In
Starting System ................................................. 18-7

Battery Load Testers 18-9

4C-4911 Battery Load Tester ................................. 18-9
4C-6600 Battery Voltmeter .................................... 18-9
8T-0900 Clamp-on Ammeter ............................... 18-10
Caterpillar Battery Cleaner and Saver ................... 18-10
Caterpillar Brake and
Electrical Component Cleaner ......................... 18-10
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Battery Service Equipment Chargers 18-1

T&SPG 2000

Chargers

Multi-Battery Parallel Chargers

Warranty: M

Features/Benefits
• Each battery accepts the charge it requires, depending on
its size, state of charge and temperature; the initial high
charge rates taper down to a safe finishing level.
• No moving parts — little maintenance.
• Isolated transformer for safety.
• UL listed.
• Heavy-duty diode rectifier with deep reserve capacity.
ID: ph2, C33374T1-E
• Circuit breaker protection.
4C-4913
• Mounts on wall or bench. 4C-9799

ID: ph2, C33375T1-E

4C-4914

Part No. 4C-4913 4C-4914 4C-9799

DC Output Rating
AC Input Rating
Charging Capacity
No. of Charge Rates
Voltmeter/Ammeter
DC Charging Cables
AC Connection
Weight
Dimensions (HWD)
Bus Bar Set — 4C-4917
30 Amps, 14.9 Volts
108-132 Volts, 7.5 Amps
60 Hz, single phase
1-10, 12 Volt batteries
16
11-17/0-50
1.83 m (6 ft)
2.286 m (6 1/2 ft) AC cord
18.14 kg (40 lbs)
38.1 x 30.5 x 28 cm
(15 in x 12 in x 11 in)
1 Up to 4
110 Amps, 15.5 Volts
190-262 Volts, 13.8 Amps
50/60 Hz, single/3 phase
1-36, 12 Volt batteries
16
11-17/0-110
1.524 m (5 ft)
Permanent Installation Only
37.64 kg (83 lbs)
55.9 x 38.1 x 28 cm
(22 in x 15 in x 11 in)
30 Amps, 14.9 Volts
210-250 Volts, 4 Amps
50/60 Hz, 3 phase
1-10, 12 Volt batteries
16
11-17/0-50
1.83 m (6 ft)
2.286 m (6 1/2 ft) AC cord
18.14 kg (40 lbs)
40.6 x 33.7 x 62.2 cm
(16 in x 13.25 in x 24.5 in)
1
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18-2 Chargers Battery Service Equipment

T&SPG 2000

9U-5784 Battery Charging Rack 4C-4917 Bus Bar Set

Warranty: M Warranty: M

Features/Benefits
• DC Charging leads — 10 pair, 10 Ga. 914.4 mm (36 in)
long with 300 Amp insulated safety clamps.
• Insulated storage bars and connections insure there are
no live electrical connections.
• Durable 3 mm (1/8 in) polypropylene sheet protects
shelves from damage.
• Acid resistant, resists scratching and chipping.
• Convenient snap together heavy-gauge steel
construction.
Features/Benefits
• Parallel Charging — 10 battery capacity — use one bus
bar or combine several for added capacity.
• Insulated fiberglass backboard.
• DC charging leads — 10 pair, 10 ga., 914.4 mm (36 in)
long, with 300 Amp insulated safety clamps.
• Included .9 m (3 ft) 4 AWG cables to connect to charger
or additional bus bars.

ID: ph2, C33378T1-E

4C-4917 Bus Bar Set
ID: ph2, C44065T1-E
9U-5784 Battery Charging Rack

Part No. Description Contains Stores

9U-5784 3 Shelf Rack 10 Pair Up to 12 Batteries
Charging Leads
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Battery Service Equipment Chargers 18-3

T&SPG 2000

Growler Armature Tester —

4C-4912 — 120 V, 50/60 Hz
4C-9800 — 220 V, 50/60 Hz
Warranty: M

Features/Benefits
• Detects and locates defects in generator and starter
armatures.
• Also tests armatures in heaters, fans, electric tools, etc.
• Checks continuity and insulation.
• Accepts armatures 22.2 mm (7/8 in) to 203.2 mm (8 in) ID: ph2, C33373T1-E
diameter. Growler Armature Tester
• 609.6 mm (24 in) test leads with accompanying test light.
• Chrome-plated handles — help protect instrument panel.
• UL listed.

Heavy-Duty Commercial
Fast Chargers
Warranty: M

Features/Benefits
• These are the highest performance fast chargers on the
market.
• Designed for the demands of the professional mechanic
and fleet operator
• Model 4C-4920 has 16 rates of charge and the highest
boost rating of any fast charger.
• Model 4C-4921 and 4C-4910 charge all 6, 12, 18 and
24 volt batteries.
• Heavy-Duty transformers, patented multi-diode rectifiers,
long AC cords and DC leads.
• Patented Stop/Go Light and automatic timer.
• Automatic reset AC and DC circuit breakers.
ID: ph3, C79699T1-E
• Heavy-duty chrome plated handle.
Heavy-Duty Commercial Fast Charger
• Rugged, 177.8 mm (7 in) wheels.
• 500 Amp, fully insulated, flexi-spring clamps
• UL and CSA listed for indoor and outdoor use.

UL UL
Continuous Cranking UL Boost
Part. Input Ratings Assist Rate Rate AC DC Clamp Wt.
No. Volt (Amps) (Amps) (Amps) Cord Leads Rating Volt kg lbs
4C-4920 110 100/70 300 550 10 ft 14-3 8 ft 4AWG 500A 6/12 26.3 58
4C-4921 110 100/75/50/40 300 600 10 ft 14-3 8 ft 4AWG 500A 6/12/18/24 31.7 70
4C-4910 220 100/75/50/40 300 600 10 ft 14-3 8 ft 4AWG 500A 6/12/18/24 31.7 70
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18-4 Chargers Battery Service Equipment

T&SPG 2000

4C-4924 and 4C-4925

Portable Chargers
Warranty: M

Features/Benefits
• Charges all standard and maintenance-free batteries with
See Fourth Supplement
four charging positions.
• UL and CUL listed for indoor/outdoor use.
• Heavy-duty chrome plated handles
• Fan cooled

4C-4924 also features ID: ph2, C79679T1

• Automatic timer — 90 minute and “hold” position 4C-4924 Portable Charger

• AC and DC circuit overload protection.
• Patented “stop/go” light

ID: ph2, C79691T1

4C-4925 Portable Charger

UL Continuous UL Cranking UL Boost

Part. Ratings Assist Rate Rate AC DC Clamp Weight
No. (Amps) (Amps) (Amps) Cord Leads Rating Volt kg lbs
4C-4924 70/60 230 420 6 1/2 ft 16-3 7 ft 4AWG 500A 6/12 17.2 38
4C-4925 40/10/2 132 250 6 1/2 ft 18-3 6 ft 8AWG 200A 6/12 11.8 26

1U-9085 Portable Consumer

Charger, 110 V, 50/60 Hz
Warranty: M

Features/Benefits
• Completely automatic micro-processor computer
controlled.
• Automatic shut-off; will not overcharge batteries.
• Charges conventional, maintenance free and deep cycle
batteries.
• May be left connected indefinitely to maintain batteries in
peak condition. ID: ph2, C55003T1-E

• No voltage or ampere output selection required Portable Consumer Charger

UL Continuous UL Cranking UL Boost

Part. Ratings Assist Rate Rate AC DC Clamp Weight
No. (Amps) (Amps) (Amps) Cord Leads Rating Volt kg lbs
1U-9085 0-10 V — — 6 ft 18-3 6 ft 16AWG 50A 6/12 4.5 10
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Battery Service Equipment Chargers 18-5

T&SPG 2000

Cables
Warranty: M

Features/Benefits
• Polarized plug on both ends.
• Mates with either 4C-9917 Power Socket or 4C-4943
Power Socket

Specifications/Technical Information
4C-9802 Cable
Description ........................................ 3.66 m (12 ft) 1 AWG
Mates with ..................................... 4C-9917 Power Socket ID: ph2, C44332T1-E
4C-9801 and 4C-9802 Cables
4C-9801 Cable
Description ........................................ 3.66 m (12 ft) 4 AWG
Mates with ..................................... 4C-4943 Power Socket

Booster Cables
Warranty: M

Features/Benefits
• Professional quality.
• Booster cables ensure quick and efficient connections.
• Designed with your convenience and safety in mind.
• Flexi-Spring cable guards.
• Meets SAEJ1494 specifications

ID: ph2, C33385T1-E

4C-4937 and 4C-4938 Booster Cables

Part Cir. Mil. Amp Side Terminal

No. Length Gauge Copper Jacket2 Clamp Adapters Wt.
4C-4933 3.66 m (12 ft) 4 32,900 T-94 500 YES 3.6 kg (8 lbs)
4C-4934 1 3.66 m (12 ft) 4 32,900 T-94 500 YES 3.6 kg (8 lbs)
4C-4935 4.572 m (15 ft) 4 32,900 T-94 500 YES 4.1 kg (9 lbs)
4C-4936 6 m (20 ft) 4 AWG 41,300 T-94 500 YES 5.4 kg (12 lbs)
4C-4937 6 m (20 ft) 1 AWG 83,600 T-94 800 NO 7.7 kg (17 lbs)
4C-4938 4.572 m (15 ft) 1/0 AWG 106,400 T-94 800 NO 7.3 kg (16 lbs)
1 Equipped with “Stop/Go” light — red L.E.D.s warn operator if polarity is reversed

2 T-94: flexible to 4°C (-40°F)

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18-6 Chargers Battery Service Equipment

T&SPG 2000

Replacement Clamps
Warranty: M

Features/Benefits
• Professional quality clamps for all booster cables,
chargers and testers.
• Clamps packaged: 1 pair per see-thru display carton.

Part For Use “Flexi- Wt. Per

No. Amps Jaws Insulation With Cable Spring” Master
4C-4940 500 Copper Bonded Vinyl 3, 4, 6 ga. YES 4.0 kg (9 lbs)
4C-4942 800 Heavy Gauge Copper Bonded Vinyl 1, 2 ga. YES 4.5 kg (10 lbs)

4C-5638 and 4C-5637 Post Set 4C-4931 Flush Mount

Warranty: M Power Socket
Warranty: M
Features/Benefits
Positive and negative Features/Benefits
• Alternative to cabinet style socket — stainless steel plate
mounts flush on service vehicle.
• Same features as power socket included in 4C-4929.
• For a complete starting system, order 4C-4931 and
4C-4944 Plug-In Cables.

ID: ph2, C33388T1-E

4C-5638 — 10 mm (3/8 in) male for side terminal batteries

ID: ph2, C33383T1-E

4C-4931 Flush Mount Power Socket

ID: ph2, C33389T1-E

4C-5637 — 10 mm (3/8 in) female for stud type batteries
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Battery Service Equipment Chargers 18-7

T&SPG 2000

4C-4929 Heavy-Duty Plug-In 4C-4930 Extra Heavy-Duty Plug-In

Starting System Starting System
Warranty: M Warranty: M

Features/Benefits
Power Socket
• New stainless steel cabinet resists corrosion.
• Polarized socket with solid copper contacts.
• 1.5 m (5 ft) connecting cables for service battery hook-up
(4 AWG).
Features/Benefits
Power Socket
• New stainless steel cabinet resists corrosion.
• Polarized socket with solid copper contacts.
• 1.5 m (5 ft) connecting cables for service battery hook-up
(1 AWG).

Plug-In Cables Plug-In Cables:

• Army/Navy Lexan® plug — won’t break in coldest
weather.
• Heavy-duty cables, 7.62 m (25 ft) 4 AWG. Jacket resists
oil and abrasion — stays flexible to 4.4°C (-40°F).
• 500 Amp insulated clamps with Flexi-Spring cable guards.
• Army/Navy Lexan® plug — won’t break in coldest
weather.
• Heavy-duty cables, 7.62 m (25 ft) 1 AWG. Jacket resists
oil and abrasion — stays flexible to 4.4°C (-40°F).
• 800 Amp insulated clamps with Flexi-Spring cable guards.

Patented Safety Lite Patented Safety Lite

• Warns operator before a reversed connection is made. • Warns operator before a reversed connection is made.
• Side Terminal Adapters — grip hard-to-reach side • Weight: 11.8 kg (26 lbs).
terminals.
• Weight: 7.7 kg (17 lbs).

ID: ph2, C33384T1-E

4C-4930 Extra Heavy-Duty Plug-In Starting System
ID: ph2, C80220T1
4C-4929 Heavy-Duty Plug-In Starting System Replacement Part
1. 4C-9917 Power Socket with battery cable
Replacement Parts
4C-4943 Power Socket with battery cable
4C-4946 Polarized Lexan® Plug, .45 kg (1 lb)
4C-4945 Power Socket only
4C-4944 Plug-in Cable (includes clamps)
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18-8 Chargers Battery Service Equipment

T&SPG 2000
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Battery Service Equipment Battery Load Testers 18-9

T&SPG 2000

Battery Load Testers

• In addition, a chart in the Operating Manual includes 6, 8,

4C-4911 Battery Load Tester
Warranty: Y
Features/Benefits
• Two, easy-to-read LCD Displays show accurate
measurements of voltage and current.
• Voltage measured to one hundredth of a volt for super
accurate readings.
• Heavy-duty carbon pile, leads and clamps.
• 1000 Amp load capacity.
• Fan cooled, internal fan turns on when load is applied.
• Tests 6, 8 and 12 Volt batteries.
Specifications/Technical Information
Load Test ........................................ 6, 8 and 12V batteries
Load Current ......................... 0 to 1000 Amps (carbon pile)
Duty Cycle ....................... continuous, limited only by cable
and clamp heating
Operating Temperature ........................ 0-50°C (32°-122°F)
Voltmeter Accuracy ......................... 0.1% full scale ±1 digit
Ammeter Accuracy ........................ ±3% of reading ±1 digit
Size ................................... 330 mm x 330 mm x 305 mm
(13 in x 13 in x 12 ft)
Weight .................................................. 10.66 kg (23.5 lbs)
and 12 Volt Batteries. The Voltmeter is powered by type
battery being tested so there are no internal batteries to
wear out.
• Portable — can be carried in a pocket or toolbox.
Specifications/Technical Information
Range ....................................................... 6.0 to 60.0 VDC
Operating Temperature Range ................... -30°C to +70°C
(-22°F to +158°F)
Accuracy ............. 0°C to +70°C (32°F to +158°F): ±.2 VDC
and -30°C to 0°C (-22°F to +32°F): ±.23 VDC
Input Voltage Protection ............................ ±100 VDC max.
Power .............................. Powered by battery being tested
Current Requirement ........................................... 0.18 Amp
Settling Time ...................................................... 3 seconds
Weight ........................................................... 113 kg (4 oz)
Size ......................................... 76 mm x 84 mm x 20 mm
(3.0 in x 3.3 in x .8 in)

ID: ph2, C26911T1-E

4C-6600 Battery Voltmeter

Replacement Part:
4C-6777 Test Lead Kit (Warranty: S)
ID: ph2, C34496T1-E
4C-4911 Battery Load Tester

4C-6600 Battery Voltmeter

Warranty: Y

Features/Benefits
• Designed to quickly determine the state of charge of 6 to
60 Volt batteries on or off the machine.
• Can be used in place of a hydrometer and will work on all
batteries including sealed maintenance free batteries.
• Easier and faster than using a hydrometer to measure
specific gravity.
ID: ph2, C26912T1-E
• Battery Voltage is displayed on a bright, red LED display 4C-6777 Test Lead Kit
which is easy to read outdoors and in low light condition.
• A chart on the rear of the meter shows battery Reference
approximate percent of charge based on battery Voltage NEHS0538 Operating Manual
for 12 Volt batteries.
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18-10 Battery Load Testers Battery Service Equipment

T&SPG 2000

8T-0900 Clamp-on Ammeter Caterpillar Battery Cleaner and Saver

Warranty: Y
Features/Benefits
• Reads alternator output, starting current, lamp current,
and also the current of shop equipment.
• Measures and displays both alternating and direct current
up to 1200 Amperes.
• Clamps on any cable up to 19 mm (3/4 in) diameter.
• It measures without removing insulation or breaking the
circuit.
• Reference: SEHS8420 Special Instruction.
Ordering: NACD and CACO: 3A or E (Antares)
COSA, CFEL, COFA: See special instructions
3A: No Emergency Order Fee
Features/Benefits
• Cleans and prevents corrosion on battery and terminals,
cable ends, etc.
• Contains MoS2 for extra lubrication.
• CO2 propellant — 1U-8267
Specifications/Technical Information
1U-8267:
Description .............................................................. aerosol
Size ............................................................. 369 g (13 oz)
Quantity ......................................................................... 12
9U-6330:
Description ...................................................... non-aerosol
Size ............................................................. 454 g (16 oz)
Quantity ......................................................................... 12

ID: ph2, C33255T1-E

8T-0900 Clamp-on Ammeter

ID: ph2, C44115T1-E

1U-8267

Caterpillar Brake and Electrical

Component Cleaner
Ordering: See chart below

Features/Benefits
• General purpose cleaning solvent.
• Non-flammable.
• Non-aerosol pump type can — 8T-9011.
• CO2 propellant — 4C-4079.
• Pure 1,1,1 trichloroethane.
• Cleans brake components, electrical contacts, armatures, etc.
• Leaves no oily residue.
ID: ph2, C33332T1-E
• Not for use on Deutsch multi-pin connectors.
Caterpillar Brake and Electrical Component Cleaner
Part No. Description Qty. Size Ordering
8T-9011 Non-aerosol 10 533 ml (18 fl oz) Normal
4C-4079 Aerosol 12 454 g (16 oz) 3A or E (Antares) — NACD and CACO
COSA, CFEL, COFA — See special instructions