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Transactions on Power Electronics

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Fully Soft-Switched Dual-Active-Bridge


Series-Resonant Converter with
Switched-Impedance-Based Power Control
M. Yaqoob, Student Member, IEEE, K. H. Loo, Member, IEEE, and Y. M. Lai, Senior Member, IEEE

High Voltage DC Bus (240 V … 450 V)


Abstract—Both conduction loss and switching loss can con-
tribute significantly to the overall power loss of an isolated
bidirectional dual-active-bridge series-resonant dc-dc converter
(DABSRC) operating at high frequency. To achieve soft switching
DC DC DC
and minimum-tank-current operation under wide-range vari-
DC DC AC
ations in output voltage and current, a switched-impedance-
based DABSRC is proposed. Minimum-tank-current operation DAB Converter DAB Inverter
aims to reduce conduction loss arising from circulating current
at the low-voltage, high-current side of DABSRC. Full-range
soft switching is achieved in all switches, thus switching loss or
is significantly reduced. With this new topology, power control
is achieved by controlling a switch-controlled capacitor (SCC) in High Voltage
the series resonant tank while ensuring minimum-tank-current Fuel Cell Stack Battery Storage Super-Capacitor Traction Motor
operation and soft switching in all switches. The proposed
topology and modulation scheme are validated by means of Fig. 1. Typical power system architecture of electric vehicles.
a 1-kW experimental prototype of DABSRC operating at 100
kHz designed to interface a 250-V dc bus to a super-capacitor
with a rated output voltage of 48 V. The effectiveness of the
proposed topology for charging/discharging a super-capacitor at attached to the main dc bus [4]. These auxiliary energy
a maximum rated power of 1-kW is verified by simulations and storages which include low-voltage super-capacitors help to
experimental results with a maximum efficiency of 97.5 %. improve the dynamic response and performance of vehicles
Index Terms—Dual-active-bridge converter, Minimum-tank- by providing startup power and absorbing regenerative brake
current operation, Soft switching, Super-capacitor, Switch- energy [5]. Bidirectional dc-dc power converters can be used
controlled capacitor. to integrate these auxiliary storage devices to the main dc
bus, and in this context dual-active-bridge (DAB) converter
I. I NTRODUCTION has shown many advantages over its counterpart topologies in
terms of device stress, ease of control, galvanic isolation, and
ITH an increased penetration of renewable energy
W generation into power-grid, rise in conventional fuel
prices and new legislations requiring low carbon emissions,
power density [6].
Recently, due to the advancements in power electronic
devices, DAB converter is gaining more attention for its
the automotive companies were led to focus on power-efficient
use in bidirectional power flow in medium-voltage power
fuel cell vehicles (FCVs), electric vehicles (EVs) and hybrid
architectures [7]–[10]. A conventional LC-type DAB series-
electric vehicles (HEVs) [1]. Efficiency enhancement is one
resonant converter (DABSRC) is designed and analyzed in
of the main challenges towards the development of these
[11]. However, under wide-range variations in output voltage
vehicles. A typical power system architecture of FCVs or EVs
and current, this topology undergoes switching and conduction
is shown in Fig. 1. In the first half of the past century, 6 V
losses in certain operating regions that deteriorate converter’s
dc bus which later increased to 12 V served the purpose of
performance in terms of efficiency and semiconductor device’s
powering all the electric load demands in automobile systems
stress. Circulating current and hard switching in conventional
. But nowadays, with a shift towards the production of more
DAB converter are mainly due to the out-of-phase relationship
electric vehicles, this bus voltage level is forecasted to stand
between the tank current and bridge voltages [12], [13]. These
between 240 V to 450 V [2], [3]. With this rise in voltage
two phenomena can cause excessive conduction loss and
level, it becomes essential to use high-power dc-ac inverters
switching loss in high-frequency operation. Several modula-
for supplying power to traction motors and bidirectional dc-
tion schemes and topologies of DAB converter have been
dc converters to charge/discharge auxiliary energy storages
proposed to reduce conduction loss (due to circulating current)
This work was supported by The Hong Kong Polytechnic University Central and switching loss (due to hard switching) but they cover only
Research Grant G-YBXL. The authors are with the Department of Electronic certain operating regions. Single-phase-shift (SPS) modulation
and Information Engineering, The Hong Kong Polytechnic University, Hong uses one degree of freedom to modulate power but it fails
Kong (e-mail: muhammad.yaqoob@connect.polyu.hk; kh.loo@polyu.edu.hk;
enymlai@ polyu.edu.hk). Correspondence: M. Yaqoob (e-mail: muham- to provide wide-range soft switching particularly under light-
mad.yaqoob@connect.polyu.hk) load condition and non-unity voltage gain [11]. To reduce

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IEEE TRANSACTIONS ON POWER ELECTRONICS 2

X eq

CS1 CS3 CQ1 CQ3 Io

S S Q 1 Q 3
1 3
L C a C
T 1
b
T 2
n:1
C s
V o
V i C p
+ + +
v (t) i (t)
x Ce v' (t)
s v (t)
p s

Cr -
- -

CS2 CS4 CQ2 CQ4


S 2 S 4 Q
2 Q 4

Fig. 2. Proposed DABSRC topology incorporating SCC.

circulating current and achieve soft switching, extended-phase- switched impedance is proposed and its operating principles
shift (EPS) [14], [15], dual-phase-shift (DPS) [16]–[20] and are explained. The design of experimental prototype, sim-
triple-phase-shift (TPS) [21]–[23] modulation methods were ulation and experimental results for charging/discharging a
proposed which adds one or two extra degrees of freedom in super-capacitor module are presented in Section III. Finally,
power modulation by introducing internal phase shift within concluding remarks are given in Section IV.
the primary and secondary bridges in addition to the tradi-
tional external phase shift between the primary and secondary
II. P ROPOSED T OPOLOGY BASED ON S WITCHED
bridges. However, in these complex modulation schemes, soft
I MPEDANCE
switching can be achieved for certain operating regions only.
Modulation schemes based on fundamental component anal- Fig. 2 shows the schematic diagram of the proposed DAB-
ysis (FCA) were proposed in [24], [25] to reduce circulating SRC based on switched impedance with input dc bus voltage
current as well as computational complexities involving on- Vi , input filter capacitor Cp , primary-side switches S1 -S4 ,
line and off-line calculations. These modulation schemes also secondary-side switches Q1 -Q4 , output filter capacitor Cs and
fail to achieve soft switching in all switches under wide-range output voltage Vo . It can be seen that the switches S1 -S4
variations in output current and voltage. Several topologies form the primary-side full bridge are modulated to generate
with tuned LCL, CLC, CLLC were proposed in [26]–[29]. vp (t) (with a dc value of Vp = Vi ). The secondary-side full
EPS and DPS are used to control power for DAB topologies bridge of the converter consists of Q1 -Q4 which are modulated
based on LCL and CLC, but under wide-range variation to generate a phase-shifted voltage vs (t) (with a dc value
in power, these topologies also encounter hard switching. of Vs = Vo ) or primary-reflected vs′ (t), where the phase
CLLC-based topology utilizes a complex modulation scheme shift θ between vp (t) and vs′ (t) determines the direction and
to achieve soft switching at the primary bridge only, while magnitude of power flow. Since power is mainly transferred
the output rectifier operates with soft commutation. The by the fundamental components of the resonant tank current
application of switched-impedance-based resonant topologies and bridge voltages, fundamental component analysis (FCA)
were investigated in [30]–[32], but only unidirectional power is adopted which leads to simplified analytical expressions
transfer is achieved by these topologies. of the key equations [24], [34], [35]. Under the assumption
In this paper, a switched-impedance-based DABSRC in- of FCA, the equivalent circuit of DABSRC converter and
corporating switch-controlled capacitor (SCC) is proposed to the phasor diagrams showing the soft switching and hard
achieve both soft switching and minimum circulating current switching conditions of the primary-side and secondary-side
over wide-range variations in output voltage and current. switches are shown in Fig. 3.
The proposed topology and modulation scheme enables the In the following analysis, normalized variables (i.e., per-unit
realization of zero-voltage switching (ZVS) at the primary values) are used so that generalized results are obtained and
(HV) and secondary (LV) bridges. In both buck and boost applicable to all power levels. To perform FCA in normalized
operations, minimum-tank-current operation ensures an in- form, the following base values are selected: VB = Vp , ZB =
phase relationship between tank current and bridge voltage on n2 Vo2
Po,max and IB = VB /ZB . The normalized bridge voltages and
either side of the high-frequency transformer of DABSRC to primary-reflected resonant tank current are given by (1)-(3).
avoid excessive ringing and current stress due to circulating
current [13], [33]. In Section II, the conditions required for 4
vp,p.u (t) = sin ωt (1)
achieving soft switching, minimum-tank-current operation and π
the required dead-time intervals are identified for DABSRC,
and to meet these conditions a modified DABSRC based on ′ 4M
vs,p.u (t) = sin(ωt − θ) (2)
π

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2018.2796137, IEEE
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L ix C
vp vp
vp v's ᶿ ix vp
vx vx ix vx
ᶿ ᶿ ᶿ
v's
ix v's v's
(a) (b) (c) (d)
Fig. 3. (a) Equivalent circuit of DABSRC. (b) Phasor representation depicting hard switching of secondary-side switches. (c) Phasor representation depicting
hard switching of primary-side switches. (d) Phasor representation depicting ZVS operation of all switches of DABSRC.

S1, S4 S1, S4 S2, S3 S2, S3 S1, S4 S1, S4 S2, S3 S2, S3


S1, S4 S1, S4 S2, S3 S2, S3 Q1, Q4 Q1, Q4
Q2, Q3 Q2, Q3 Q2, Q3 Q1, Q4 Q1, Q4 Q2, Q3
Q2, Q3 Q1, Q4 Q1, Q4 Q2, Q3

p p p

v
v
v

ωt ωt ωt
ᶿ ᶿ ᶿ
s s s

v'
v'
v'

ωt ωt ωt

x x x

v
v
v

ωt ωt ωt

x x
x

i
i
i

ωt ωt ωt

(a) (b) (c)


Fig. 4. Operating waveforms of the DABSRC (a) Hard switching of secondary-side switches. (b) Hard switching of primary-side switches of the DABSRC.
(c) ZVS operation of all switches of DABSRC.

4 ∫ 2π
ix,p.u (t) = (− cos ωt + M cos(ωt − θ)) (3) 1 8M
πXeq,p.u Po,p.u = vp,p.u (t)ix,p.u (t)dt = sin θ (5)
2π 0 π 2 Xeq,p.u
where M = nV Vp , θ is the phase shift between vp (t) and
s


vs (t), n is the transformer’s turn-ratio, and Xeq,p.u = (ωL −
1 A. Required Soft-Switching Conditions
ωCr )/ZB is the normalized resonant tank impedance.
From (3), the root-mean-square (rms) value of the resonant It can be seen from Fig. 2 that in order to achieve ZVS
tank current ix,p.u (t) is given by (4). operation in the primary-side switches ix (t) should be negative
at the turn-on instances of S1 and S4 (i.e., turn-off instances
√ of S2 and S3 ). A negative ix (t) is required to discharge the
∫ 2π
1 parasitic capacitances CS1 and CS4 (and to charge CS2 and
Ix,rms,p.u = [ix,p.u (t)]2 dωt
2π 0 CS3 ) so that their body diodes will conduct before the turn-on
√ (4)
2 2 √ gate signals are applied to S1 and S4 . As for the secondary
= 1 + M 2 − 2M cos θ side, ix (t) is required to be positive to achieve ZVS turn-on
πXeq,p.u
of Q1 and Q4 . Similarly, it can be deduced that ix (t) should
The average power transferred between the primary side be positive for ZVS turn-on of S2 and S3 and negative for Q2
and secondary side of the DABSRC can be evaluated using and Q3 .
either the primary-side voltage vp (t) or the secondary-side Thus, by evaluating (3) at ωt = 0 (i.e., when S1 and S4
voltage vs′ (t) in conjunction with the tank current ix,p.u (t); are turned on) and θ (i.e., when Q1 and Q4 are turned on),
both approaches lead to the same expression. It can be seen the required conditions for achieving ZVS in the primary-side
from (5) that the maximum power is transfered when the phase and secondary-side switches can be derived as given by (6)

shift θ between vp (t) and vs (t) is 90o . and (7), respectively.

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shows that they will experience hard switching in Region B


when M < 1. In summary, DABSRC cannot achieve full-
range soft switching under variations in primary-to-secondary
voltage ratio and load (i.e., phase shift angle) due to the
contradictory requirements of (6) and (7), i.e., (6) and (7)
cannot be satisfied simultaneously. This limitation will be
addressed by a new method proposed in Section II-D.

B. Minimum-Tank-Current Operation
The per-unit output current Io,p.u can be obtained from (5)
by dividing the per-unit average output power by the per-unit
output voltage and result is given by (8).

8
Io,p.u = sin θ (8)
π 2 Xeq,p.u

(a) The per-unit rms tank current Ix,rms,p.u is further normal-


ized with respect to Io,p.u to obtain a load independent, and
hence a generalized expression, for tank current by eliminating
Xeq,p.u from (8) and (4). (9) shows that the normalized tank
current is a function of M and θ only.

Ix,rms,p.u π 2 √
= 1 + M 2 − 2M cos θ (9)
Io,p.u 4 sin θ
In order to achieve minimum-tank-current operation, the
I
minimum value of x,rms,p.u
Io,p.u is found by setting its first
derivative with respect to θ to zero. (10) gives the required
conditions for minimum tank current for the cases of M ≤ 1
and M > 1. By substituting (10) into (6) and (7) for the case
of M ≤ 1 and M > 1, respectively, it can be verified that
ix,p.u (0) = 0 and ix,p.u ( ωθ ) = 0 for M ≤ 1 and M > 1,
indicating that under these conditions, the tank current ix (t)
becomes in phase with the primary-bridge voltage vp,p.u (t)
when M > 1 and in phase with the secondary-bridge voltage

(b) vs,p.u (t) when M ≤ 1.
Fig. 5. Soft-switching regions of primary and secondary-side switches under
variations in M and θ. (a) Primary side. (b) Secondary side.
{
d cos−1 (M ) M ≤1
(Ix,rms,p.u ) = 0 ⇒ θ = −1 1 (10)
dθ cos (M ) M >1

Hence, (5) and (8) can be rewritten as (11) and (12).


4 −1 1
ix,p.u (0) = (−1 + M cos θ) < 0 ⇒ θ ≤ cos
πXeq,p.u M { −1
(6)
8M
π 2 Xeq,p.u sin(cos (M )) M ≤1
Po,p.u = 8M −1 1 (11)
π 2 Xeq,p.u sin(cos ( M )) M >1
θ 4 {
ix,p.u ( ) = (− cos θ + M ) ≥ 0 ⇒ θ ≥ cos−1 M 8 −1
M ≤1
ω πXeq,p.u π 2 Xeq,p.u sin(cos (M ))
(7) Io,p.u = 8 −1 1 (12)
π 2 Xeq,p.u sin(cos ( M )) M >1
The phasor representation and operating waveforms cor-
responding to different cases of hard switching and soft By imposing the desired conditions (10), it can be seen
switching of DABSRC are shown in Fig. 3 and Fig. 4. Plotting from (11) and (12) that the output power Po,p.u and output
(6) and (7) with respect to θ at various values of M leads to current Io,p.u can only be adjusted by varying M for a given
the soft switching boundaries of DABSRC depicted in Fig. 5. resonant tank design. In other words, the dependence of Po,p.u
Fig. 5a shows that, for primary-side switches, the required on M has limited the flexibility of power control in DABSRC
nV
condition can be met for all M ≤ 1 by ensuring s(max)
Vp ≤ 1, operating with minimum tank current, as M cannot be varied
but for M > 1 primary-side switches will experience hard arbitrarily. Therefore, a modified DABSRC topology based on
switching in Region B. For secondary-side switches, Fig. 5b switched impedance is proposed to overcome this limitation.

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θdp large dead-time interval is required to satisfy (13) at low power


S1, S4 S2, S3 transfer and maximum bridge voltages Vp,max and Vs,max as
the tank current ix (t) is small and the accumulated charge
θds ωt QC,max (Vmax ) is high. Hence, for full-range soft switching,
Q2, Q3 Q1, Q4 Q2, Q3 the tank impedance Xp.u should be chosen to satisfy (13) i.e.,
to provide the required ix,min (t) at the specified minimum
Vp ωt power transfer Po,p.u,min .
vCS2 vCS3 vCS1 vCS4
, , It can be seen from Fig. 6b that for M > 1, the minimum
dead-time interval for achieving complete soft switching tran-
Vs ωt sitions in the primary-side switches is defined at the minimum
vCQ2 vCQ3 vCQ1 vCQ4
, , power level Po,p.u,min , and the maximum primary-bridge

Vp vs ωt
voltage Vp,max i.e., at the instance of minimum tank current
ix,min (t) and maximum accumulated charge QCS,max (Vp,max )
V s vp
i x
within the parasitic capacitances. Hence, the required dead-
time interval can be found from (14).
ωt

θ
θdp
ω
ix,min (t)dt = QCS,max (Vp,max ) (14)
0
(a)
θ
where ωdp is the required dead-time interval for the primary-
θdp side switches. Similarly, from Fig. 6a for M ≤ 1, the required
dead-time for the secondary-side switches is given by (15) at
S1, S4 S2 , S 3 the minimum power level Po,p.u,min and maximum maximum
θds ωt secondary-bridge voltage Vs,max .

Q2, Q3 Q1, Q4 Q2, Q3 ∫ θ θds


ω+ ω

Vp ωt θ
nix,min (t)dt = QCQ,max (Vs,max ) (15)

vCS2 vCS3 vCS1 vCS4


ω
, ,
where θωds is the required minimum dead-time interval for the
Vs ωt secondary-side switches.
vCQ2 vCQ3 vCQ1 vCQ4
, ,

D. Design and Analysis of the Switched-Controlled Capacitor


Vs ωt (SCC)
Vp
v p ix v s The proposed DABSRC topology based on switched
impedance is shown in Fig. 2. It can be seen that SCC is
ωt inserted in DABSRC to realize a tunable resonant tank at
θ the primary side and in doing so Xeq = Xeq,p.u ZB can be
utilized for power control in order to eliminate the restriction
(b) imposed by the minimum-tank-current conditions (10) on
Fig. 6. Operating waveforms of DABSRC with complete soft switching power variation. Switch-controlled capacitor (SCC) allows the
transitions and minimum-tank-current operation. (a) M ≤ 1. (b) M > 1. effective value of the resonant capacitor Cr of the resonant
tank to be varied electronically so that the required variation
in Po,p.u can be achieved while θ is controlled to track the
C. Minimum Dead-Time to Achieve Soft Switching and minimum-tank-current conditions (10). The schematic diagram
Minimum-Tank-Current Operation of SCC is shown in Fig. 7a which is composed of two switches
To avoid incomplete soft switching transitions in all (i.e. T1 , T2 ) in parallel with a base capacitor Cb [36]. In
switches, it is necessary to charge/discharge the parasitic ca- Fig. 7b, consider a sinusoidal input current ix (t) flowing from
pacitances within the dead-time interval of two complimentary A to B, and the SCC switches are turned on at the zero-
switches as shown in Fig. 6. The minimum required tank crossings of ix (t) for a duration of βT 2π . When the current
current to charge/discharge these capacitances is given by (13). passes through zero from negative to positive, T1 is turned
on, while T2 is turned on at the zero crossings of ix (t) from
∫ ton positive to negative. At the instance when the voltage vCb (t)
ix,min (t)dt ≥ QC,max (Vmax ) (13) across Cb is zero and T1 conducts, the current flows from A
toff
to B through T1 and the body diode of T2 . At β, T1 is turned
where ix,min (t) is the tank current within the dead-time off and Cb is charged by positive ix (t) and at the next zero
interval and QC,max (Vmax ) = 2Vmax C(Vmax ) is the maximum crossing (i.e., positive to negative) T2 is turned on and Cb is
accumulated charge within the parasitic capacitances of the discharged. When vCb (t) is zero and T2 conducts, ix (t) flows
two complimentary switches on both sides of DABSRC. A from B to A through T2 and the body diode of T1 until T2 is

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with very small switching loss. On the other hand, the total
conduction loss in SCC is derived and given by (16).
A iscc(t) B
2
ix(t) T1
Cb
T2
Pscc = Iscc,rms RDS(on) + Vf Iscc,rms (16)

where RDS(on) is on-resistance of MOSFETs, Vf is the


Ce forward-voltage drop of the body diode. From Fig. 6 and
(a) Fig. 7b, the rms current Iscc,rms flowing through T1 and T2 is
given by (17).
√ ∫
1 β
Iscc,rms = [ix (t)]2 dωt (17)
π π−β
ix
ωt It can be seen from Fig. 7b that as β increases, the available
charging time for capacitor Cb i.e., (π−β), decreases, resulting
in a smaller peak and rms value of vCb (t). Consequently, for
β a given ix (t), the control angle β provides a means of varying
vT1 vCb (t) and the amplitude of its fundamental component. The
ωt expression for the effective capacitance Ce is derived by
β considering the fundamental component of vCb (t) and the
vT2 result is given by (18) [36].
π-β π-β ωt
Cb
Ce = (18)
2 − (2β − sin 2β) /π
vCb The ratio of the effective capacitance Ce to the base
ωt capacitor Cb is plotted against β in Fig. 7c, which shows
β-(π-β)
that Ce /Cb can in theory be varied from 0→ ∞ by adjusting
π 2π 3π π
2 ≤ β ≤ π.
π
(b)

E. Realization of Switched-Impedance Network Xeq Using


Switch-Controlled Capacitor (SCC)
The tunable resonant tank is realized by incorporating SCC
in the DABSRC as shown in Fig. 2. The overall impedance
network Xeq is composed of a fixed resonant inductor L
and a tunable resonant capacitor Cr . The effective value of
the resonant capacitance Cr can be varied by choosing an
appropriate value of control angle β; at β = π, Cr is equal
to its maximum value Ca , and its minimum value Ca //Cb is
obtained at β = π2 . In practice, the required range of variation
in Cr is limited to between π2 ≤ β < π. From Fig. 7c there
is an exponential increase in Ce /Cb as β → π, hence β is
chosen to be 0.9π (i.e., 2.82) to avoid the case of Ce = ∞.
The maximum and minimum values of Cr are given by
(20) and (21) and the corresponding values of Ca and Cb are
determined by solving (20) and (21) simultaneously and the
(c) results are given by (22) and (23).
Fig. 7. (a) Schematic diagram of switch-controlled capacitor (SCC). (b)
Operating waveforms of switch-controlled capacitor (SCC). (c) Ratio of Ca Ce
effective resonant capacitance Ce to base capacitance Cb with respect to Cr =
control angle β. Ca + Ce
(19)
πCa Cb
=
πCb + Ca (2π − 2β + sin 2β)
turned off at β + π and Cb is charged by the negative flowing
ix (t). Cr,max = Cr |β=0.9π
Furthermore, it can be seen that both T1 and T2 turn on πCa Cb
= ≈ Ca
at zero current (due to zero ix ) and turn off at zero voltage πCb + Ca (2π − 2 (0.9π) + sin(2 × 0.9π))
(due to zero vCb ). Hence, both T1 and T2 are soft switched (20)

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Q1 M≤1
Q1 M≤1 S1 M>1 T1
S1 M>1
Synchronized
Sawtooth Signal
Q3 M≤1 T2
S3 M>1
K

Io
Iref e(t)
Compensator

Fig. 8. Block diagram of SCC control.

Cr,min = Cr |β= π2
Ca Cb (21)
=
Ca + Cb (a)

Cr,max Cr,min [π − 2 (0.9π) + sin (2 × 0.9π)]


Ca =
Cr,max [2π − 2 (0.9π) + sin (2 × 0.9π)] − πCr,min
(22)
Cr,min Ca
Cb = (23)
Ca − Cr,min
The per-unit output power with the proposed DABSRC
topology can be re-written as (24).
{ −1
8M
π 2 Xeq,p.u sin(cos (M )) M ≤1
Po,p.u = 8M −1 1 (24)
π 2 Xeq,p.u sin(cos ( M )) M >1

where Xeq,p.u = (ωL − ωC 1


r
)/ZB .
Fig. 8 illustrates the block diagram of the output current
regulator. S1 , S3 , Q1 , Q3 , T1 and T2 are the PWM signals to
control the primary-side, secondary-side and SCC MOSFETs.
In order to generate the required control angle β for the SCC,
a sawtooth voltage is synchronized with the tank current ix (t) (b)
(or equivalently, with the secondary-side voltage vs (t) for Fig. 9. (a) Variation of Cr,max against Cr,min . (b) Change in Vc,pk,max
M ≤ 1 and with the primary-side voltage vp (t) for M > 1) at different values of Cr,min .
and compared with the error voltage e(t) generated by the
compensator.
power Po,p.u,max = 1 at Xeq,p.u,min . According to the afore-
III. S IMULATION AND E XPERIMENTAL R ESULTS mentioned design considerations and by the use of (24), the
expressions for Xeq,p.u,max and Xeq,p.u,min are given by (25)
To validate the proposed DABSRC, a switched impedance
and (26), respectively.
Xeq,p.u is designed for M with a minimum value of 0.2
and in order to avoid the need of generating excessively ωL 1
large dead-time intervals as suggested by (13), the per-unit − = Xeq,p.u,max = 1.65 (25)
ZB ωCr,max ZB
power variation Po,p.u is limited to between 0.1 and 1. By
analyzing (24), the maximum value of the switched impedance ωL 1
Xeq,p.u,max is determined by the required minimum output − = Xeq,p.u,min = 0.26 (26)
ZB ωCr,min ZB
power Po,p.u,min = 0.1 at M = 0.2, because under minimum-
tank-current operation, θ is large for small M according to The range of variation of Cr is defined by ωCr,max ZB
(10). At M = 1, (10) gives θ = 0o which according to (13) and ωCr,min ZB which are related by solving (25) and (26)
does not provide the required tank current to charge/discharge simultaneously. The result is given by (27) and plotted in
parasitic capacitances for complete soft switching transitions. Fig. 9a. Another important design parameter is the maximum
Hence, for practical design purpose and to provide suffi- peak voltage Vc,pk,p.u,max across Cr , given by (28), which
cient current to achieve soft switching, M = 0.94 (i.e., is determined by the value of ωCr,min ZB at M = 0.94 and
θ = 20o ) is chosen to provide required maximum output Po,p.u,max = 1.

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A. Simulation Results
The proposed DABSRC is designed for a rated power of
1-kW to charge/discharge a super-capacitor with a terminal
voltage variation of 10 V to 45 V, switching frequency of
100 kHz and an input dc bus of maximum 250 V. The base
resistance for the rated power of 1-kW can be found as ZB =
n2 Vo,max
2

Po,max = 62.5 Ω. The values of other components (L, Ca ,


and Cb ) are calculated using (22), (23), (25) and (26) and
listed in Table I. The variation of Cr for the proposed design
with respect to the control angle β is plotted in Fig. 10a using
(19), and by the use of (24) the converter’s output power Po is
plotted as a function of the control angle β at various values
of M and is shown in Fig. 10b.
The tank currents under three modulation methods, i.e.,
conventional (SPS), proposed, and minimum current trajec-
tory (MCT) based modulation method proposed in [22], are
(a) simulated for different power levels and the results are plotted
in Fig. 11a-d. It can be seen that both MCT and the proposed
method result in similar rms tank current√ at low to medium
power
√ levels, i.e., |P o /P o,max | ≤ 1 − M 2 for M ≤ 1 or

1 − (1/M ) for M
2
√ > 1. However, as power √ level increases
to |Po /Po,max | ≥ 1 − M 2 for M ≤ 1 or 1 − (1/M )2
for M > 1, MCT follows the conventional method and
therefore results in higher rms tank current than the proposed
method. Furthermore, while the proposed method ensures full-
range soft switching, two primary-side switches of DABSRC
modulated with MCT encounter hard √ switching when power
level
√ decreases to |P o /P o,max | ≤ M − M 2 for M ≤ 1 or
1/M − (1/M ) for M > 1.
2

B. Experimental Results
The experimental prototype of the proposed DABSRC
topology with the specifications given by Table I is shown
in Fig. 12. MOSFETs are used to realize all primary-side,
SCC and secondary-side switches. A programmable System-
(b)
on-Chip (PSoC) is used to generate the required PWM signals
Fig. 10. (a) Variation of Cr with respect to control angle β. (b) Variation for all switches, adjust the phase-shift θ based on the sensed
in output power Po with respect to control angle β for various values of M .
output voltage to ensure minimum-tank-current operation, and
generate the synchronized sawtooth waveform for the produc-
tion of control angle β of SCC by sensing the output current.
1 The measured waveforms of vp (t), vs (t), nix (t), vCb (t),
ωCr,max ZB = (27) vCS1 (t), vCS4 (t), vCQ1 (t), vCQ4 (t) and vT1 (t) are analyzed to
1
ωCr,min ZB − 1.38
validate the proposed DABSRC topology. Fig. 13a-d depict the
√ case of charging super-capacitor at output power Po = 800 W,
2 × Ix,rms,p.u,max
Vc,pk,p.u,max = (28) output current Io = 17.7 A and M = 0.94 (Vi = 250 V
ωCr,min ZB
and Vo = 45 V). Fig. 13b and Fig. 13c show that ZVS
Fig. 9b shows the variation of Vc,pk,p.u,max against operation is achieved for all primary-side and secondary-side
ωCr,min ZB and it can be seen that in order to reduce the switches by charging and discharging parasitic capacitances
voltage stress across Cr , a higher value of Cr,min is preferred. within the designed dead-time interval. As for the SCC, both
However, Fig. 9a shows that Cr,max increases exponentially T1 and T2 undergo soft switching inherently, as shown in
with increasing Cr,min . The large difference between Cr,max Fig. 13d, at the switching instances of T1 . A case of lower
and Cr,min at high value of Cr,min in turn causes Cr to output power Po = 500 W, output current Io = 17.2 A
be a steep function of the control angle β (c.f. Fig. 10a), and M = 0.6 (Vi = 250 V and Vo = 29 V) is shown in
which degrades the noise susceptibility of the converter at high Fig. 14a-d and it can be seen that ZVS operation is achieved
Cr,min . Therefore, bearing in mind this trade-off, a mid-range for all switches. The proposed DABSRC is also verified for
value of ωCr,min ZB = 0.36 is chosen and ωCr,max ZB = 0.72 the case of M = 1.2 (Vi = 195 V and Vo = 45 V)
is found from (27). at Po = 400 W with experimental waveforms shown in

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TABLE I
S PECIFICATIONS OF C ONVERTER P ROTOTYPE

Maximum Input Voltage Vi,max 250 V


Maximum Output Voltage Vo,max 48 V
Transformer ratio n 5.21
Proposed Resonant Tank (L, Ca and Cb ) Calculated (302.6 µH, 18.1 nF and 18.5 nF)
Experimental (300 µH, 18 nF and 18.5 nF)
Maximum Rated Output Power Pavg,o 1 kW
Primary Side MOSFETs UJC06505K (650 V, 36.5 A, 35 mΩ)
Secondary Side MOSFETs CSD18535KCS (60 V, 279 A, 1.6 mΩ)
SCC MOSFETs UJC06505K (650 V, 36.5 A, 35 mΩ)
Gate Drivers Infineon 2ED020I12-F2
Inductor’s Core Shape and Material FC3 Ferrite (ETD-49 Core)
Transformer’s Core Shape and Material FC3 Ferrite (ETD-49 Core)
Super-capacitor Maxwell Technologies (48 V, 83 F)
Controller 32-bit ARM Cortex-M3 PSoC 5LP by Cypress Semiconductor
Voltage and Current Sensors LEM Sensors (LV25-P and LA55-P)

(a) (b)

(c) (d)
Fig. 11. Secondary reflected tank current nIx,rms of DABSRC under the proposed, conventional and MCT modulation methods. (a) M = 0.5. (b) M = 0.7.
(c) M = 0.94. (d) M = 1.2.

Fig. 15a-d. The cases depicting the transition from charging to discharging mode of the super-capacitor and backward power

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Primary Side

Secondary Side

SCC

PSoC based controller Sensors and Controller Super-Capacitor

Fig. 12. Hardware realization of the proposed DABSRC topology.

vCS1(t), vCS4(t) vS2(t), vS3(t)


vp(t) vs(t) nix(t) vS1(t),vS4(t)
nix(t) vCb(t)

(a) (b)

vCQ1(t), vCQ4(t) vQ2(t), vQ3(t) vT1(t) vCT1(t)


nix(t) vQ1(t),vQ4(t) nix(t)

(c) (d)
Fig. 13. Experimental waveforms. (a) Charging super-capacitor with Vp = 250 V (100 V/div), Vs = 45 V (50 V/div), nIx,rms = 19.8 A (20 A/div),
Io = 17.7 A, M = 0.94, VCb,rms = 279 V (500 V/div), Po = 800 W, conduction loss due to SCC Pscc = 1 W and efficiency = 94.7 %. (b) ZVS
operation of S1 and S4 . (c) ZVS operation of Q1 and Q4 . (d) ZVS operation of T1 .

flow are captured in Fig. 16a-d, which shows the effectiveness Fig. 17a-c depict the experimental waveforms for three
√ power
of the proposed topology for reverse power flow as well. levels. For Po = 600 W, i.e. |Po /Po,max | ≥ 1 − M 2 ,
Moreover, minimum-tank-current operation is achieved by Fig. 17a shows that the proposed method results in a higher
keeping an in-phase relationship between the tank current and efficiency (91.3 % compared to 90 % with MCT) due to a
secondary-side voltage for M ≤ 1 and with primary-side lower tank current (18.2 A compared to 19.5 A with MCT). As
voltage for M > 1 by satisfying the condition (10) for the √ power level is reduced to Po = 400 W, i.e. |Po /Po,max | ≤
the
purpose of reducing circulating current and parasitic-induced 1 − M 2 , as shown in Fig. 17b, both methods result in similar
ringing [37]. efficiency and tank current magnitude. However,
√ as the power
To compare the proposed modulation method to MCT, level is further reduced to |Po /Po,max | ≤ M − M 2 , Fig. 17c
a prototype which operates with MCT is built and tested. shows that for Po = 250 W two primary-side switches in

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vCS1(t), vCS4(t) vS2(t), vS3(t)


vp(t) vs(t)
nix(t) vS1(t),vS4(t)
nix(t) vCb(t)

(a) (b)

vCQ1(t), vCQ4(t) vQ2(t), vQ3(t) vT1(t) vCT1(t)


nix(t) vQ1(t),vQ4(t) nix(t)

(c) (d)
Fig. 14. Experimental waveforms. (a) Charging super-capacitor with Vp = 250 V (100 V/div), Vs = 29 V (50 V/div), nIx,rms = 19.3 A (20 A/div),
Io = 17.4 A, M = 0.6, VCb,rms = 226 V (500 V/div), Po = 500 W, conduction loss due to SCC Pscc = 2.8 W and efficiency = 91.2 %. (b) ZVS
operation of S1 and Q1 . (c) ZVS operation of Q1 and Q4 . (d) ZVS operation of T1 .

vCS1(t), vCS4(t) vS2(t), vS3(t)


vp(t) vs(t) nix(t) vS1(t),vS4(t)
nix(t) vCb(t)

(a) (b)

vCQ1(t), vCQ4(t) vQ2(t), vQ3(t)


vT1(t) vCT1(t)
nix(t) vQ1(t),vQ4(t)
nix(t)

(c) (d)
Fig. 15. Experimental waveforms. (a) Charging super-capacitor with Vp = 195 V (100 V/div), Vs = 45 V (50 V/div), nIx,rms = 12.6 A (20 A/div),
Io = 9 A, M = 1.2, VCb,rms = 113 V (250 V/div), Po = 400 W, conduction loss due to SCC Pscc = 1.8 W and efficiency = 95 %. (b) ZVS operation
of S1 and S4 . (c) ZVS operation of Q1 and Q4 . (d) ZVS operation of T1 .

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nix(t)
Io vp(t) vs(t)
nix(t)

(a) (b)

vCS1(t), vCS4(t) vS2(t), vS3(t) vCQ1(t), vCQ4(t) vQ2(t), vQ3(t)


nix(t) vS1(t),vS4(t) nix(t) vQ1(t),vQ4(t)

(c) (d)
Fig. 16. Experimental waveforms. (a) Transition between charging (forward power flow) and discharging (backward power flow) mode for the change
in output current Io of 22 A (+11 A to -11 A) (b) Discharging mode (backward power flow) with Vp = 250 V (100 V/div), Vs = 10 V (25 V/div),
nIx,rms = 12.1 A (20 A/div), Io = 11 A, M = 0.2, Po = 110 W, conduction loss due to SCC Pscc = 2.6 W and efficiency = 88.5 %. (c) ZVS
operation of S1 and S4 . (d) ZVS operation of Q1 and Q4 .

DABSRC modulated with MCT encounter hard switching larger conduction loss at the primary side of the DABSRC
(as evident from the severe ringing at the primary bridge [35], [38], [39].
voltages rising edges) while soft switching is maintained by
the proposed method for all switches. As a result of the IV. C ONCLUSION
incurred switching loss, MCT results in a lower efficiency An efficient operation of DABSRC in high-power appli-
(93.5 % compared to 95 % with the proposed method). cations requires the minimization of both conduction loss
The measured efficiencies of the proposed, conventional and and switching loss. To achieve these aims, a modified series
MCT based DABSRC under various Po and M are plotted in resonant topology of DABSRC is proposed to achieve soft
Fig. 19a-d, which show that the proposed DABSRC topology switching and minimum-tank-current operation over wide-
and modulation method outperforms the conventional and range variations in output current and voltage. The proposed
MCT based DABSRC under wide variation in output power topology utilizes SCC to realize a switched-impedance-based
Po . Fig. 18 shows the loss break down at the nominal operating series resonant tank, where the control angle β of an SCC
point and it can be observed that the conduction loss incurred is utilized for power control. To verify the feasibility and
in SCC is not significant when compared with the switch- effectiveness of the proposed DABSRC topology and power
ing and conduction losses resulting (c.f. Fig. 19) from the modulation method, simulation and experimental results under
conventional and MCT modulation methods, as they remain different values of super-capacitor’s output voltages and charg-
outperformed by the proposed method in terms of efficiency. ing/discharging currents are presented. A maximum efficiency
The increase in efficiency with increasing M can be explained of 97.5 % is obtained from experimental prototype.
by the fact that, at lower M , and hence lower output power,
the conduction loss resulting from the parasitic resistance of ACKNOWLEDGMENT
semiconductor devices, windings resistance, forward voltage
This work was supported by The Hong Kong Polytechnic
drop of the body diodes of MOSFETs, and PCB traces are
University Central Research Grant G-YBXL.
constant for a given output current and poses more weight
in efficiency as compared to the cases of higher M . Also,
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Transactions on Power Electronics

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2018.2796137, IEEE
Transactions on Power Electronics

IEEE TRANSACTIONS ON POWER ELECTRONICS 15

(a) (b)

(c) (d)
Fig. 19. Measured efficiencies of DABSRC for various values of M and Po . (a) M = 1.2. (b) M = 0.94. (c) M = 0.8. (d) M = 0.6.

Region of Dual-Active-Bridge Converter by a Tunable Resonant Tank,” M. Yaqoob (S’16) received his B.Eng. degree in
IEEE Trans. Power Electron., vol. 32, no. 12, pp. 9093–9104, dec 2017. Electronics Engineering from the National Univer-
[38] Z. Wang and H. Li, “A Soft Switching Three-phase Current-fed Bidi- sity of Sciences and Technology, Islamabad, Pak-
rectional DC-DC Converter With High Efficiency Over a Wide Input istan in 2012 and the M.Sc. degree in Electric Power
Voltage Range,” IEEE Trans. Power Electron., vol. 27, no. 2, pp. 669– System and Its Automation from the North China
684, feb 2012. Electric Power University, Beijing, China, in 2014.
[39] A. K. Tripathi, K. Mainali, D. C. Patel, A. Kadavelugu, S. Hazra, He is currently working toward the Ph.D. degree
S. Bhattacharya, and K. Hatua, “Design Considerations of a 15-kV in the area of power electronics from The Hong
SiC IGBT-Based Medium-Voltage High-Frequency Isolated DC-DC Kong Polytechnic University, Hong Kong. His cur-
Converter,” IEEE Trans. Ind. Appl., vol. 51, no. 4, pp. 3284–3294, jul rent research interests include high frequency bidi-
2015. rectional isolated DC/DC converters and advanced
soft-switching techniques.
Mr. Yaqoob serves as a reviewer of IEEE Transactions on Power Elec-
tronics, IEEE Transactions on Industrial Informatics, IEEE Transactions on
Control Systems Technology, IET High Voltage and IET Power Electronics.

0885-8993 (c) 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2018.2796137, IEEE
Transactions on Power Electronics

IEEE TRANSACTIONS ON POWER ELECTRONICS 16

K. H. Loo (S’97–M’99) received the B.Eng. (Hons.)


in electronic engineering and the Ph.D. degree from
the University of Sheffield, U.K., in 1999 and 2002,
respectively.
From 2002 to 2004, Dr. Loo was the Japan Society
for the Promotion of Science (JSPS) Postdoctoral
Fellow at the Ehime University, Japan. In 2006,
he joined the Hong Kong Polytechnic University
as an Instructor in the Faculty of Engineering. He
is now Associate Professor in the Department of
Electronic and Information Engineering of the Hong
Kong Polytechnic University. He has been an Associate Editor for the IEEE
Transactions on Energy Conversion since 2013. His areas of research interest
include power electronics for renewable energy systems.

Y. M. Lai (M’92) received the B.Eng. degree in


electrical engineering from the University of Western
Australia, Perth, Australia, in 1983, the M.Eng.Sc.
degree in electrical engineering from University of
Sydney, Sydney, Australia, in 1986, and the Ph.D.
degree from Brunel University, London, U.K., in
1997.
He was an Associate Professor with Hong Kong
Polytechnic University, Hong Kong, and his research
interests include computer-aided design of power
electronics and non-linear dynamics.

0885-8993 (c) 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

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