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X eq
S S Q 1 Q 3
1 3
L C a C
T 1
b
T 2
n:1
C s
V o
V i C p
+ + +
v (t) i (t)
x Ce v' (t)
s v (t)
p s
Cr -
- -
circulating current and achieve soft switching, extended-phase- switched impedance is proposed and its operating principles
shift (EPS) [14], [15], dual-phase-shift (DPS) [16]–[20] and are explained. The design of experimental prototype, sim-
triple-phase-shift (TPS) [21]–[23] modulation methods were ulation and experimental results for charging/discharging a
proposed which adds one or two extra degrees of freedom in super-capacitor module are presented in Section III. Finally,
power modulation by introducing internal phase shift within concluding remarks are given in Section IV.
the primary and secondary bridges in addition to the tradi-
tional external phase shift between the primary and secondary
II. P ROPOSED T OPOLOGY BASED ON S WITCHED
bridges. However, in these complex modulation schemes, soft
I MPEDANCE
switching can be achieved for certain operating regions only.
Modulation schemes based on fundamental component anal- Fig. 2 shows the schematic diagram of the proposed DAB-
ysis (FCA) were proposed in [24], [25] to reduce circulating SRC based on switched impedance with input dc bus voltage
current as well as computational complexities involving on- Vi , input filter capacitor Cp , primary-side switches S1 -S4 ,
line and off-line calculations. These modulation schemes also secondary-side switches Q1 -Q4 , output filter capacitor Cs and
fail to achieve soft switching in all switches under wide-range output voltage Vo . It can be seen that the switches S1 -S4
variations in output current and voltage. Several topologies form the primary-side full bridge are modulated to generate
with tuned LCL, CLC, CLLC were proposed in [26]–[29]. vp (t) (with a dc value of Vp = Vi ). The secondary-side full
EPS and DPS are used to control power for DAB topologies bridge of the converter consists of Q1 -Q4 which are modulated
based on LCL and CLC, but under wide-range variation to generate a phase-shifted voltage vs (t) (with a dc value
in power, these topologies also encounter hard switching. of Vs = Vo ) or primary-reflected vs′ (t), where the phase
CLLC-based topology utilizes a complex modulation scheme shift θ between vp (t) and vs′ (t) determines the direction and
to achieve soft switching at the primary bridge only, while magnitude of power flow. Since power is mainly transferred
the output rectifier operates with soft commutation. The by the fundamental components of the resonant tank current
application of switched-impedance-based resonant topologies and bridge voltages, fundamental component analysis (FCA)
were investigated in [30]–[32], but only unidirectional power is adopted which leads to simplified analytical expressions
transfer is achieved by these topologies. of the key equations [24], [34], [35]. Under the assumption
In this paper, a switched-impedance-based DABSRC in- of FCA, the equivalent circuit of DABSRC converter and
corporating switch-controlled capacitor (SCC) is proposed to the phasor diagrams showing the soft switching and hard
achieve both soft switching and minimum circulating current switching conditions of the primary-side and secondary-side
over wide-range variations in output voltage and current. switches are shown in Fig. 3.
The proposed topology and modulation scheme enables the In the following analysis, normalized variables (i.e., per-unit
realization of zero-voltage switching (ZVS) at the primary values) are used so that generalized results are obtained and
(HV) and secondary (LV) bridges. In both buck and boost applicable to all power levels. To perform FCA in normalized
operations, minimum-tank-current operation ensures an in- form, the following base values are selected: VB = Vp , ZB =
phase relationship between tank current and bridge voltage on n2 Vo2
Po,max and IB = VB /ZB . The normalized bridge voltages and
either side of the high-frequency transformer of DABSRC to primary-reflected resonant tank current are given by (1)-(3).
avoid excessive ringing and current stress due to circulating
current [13], [33]. In Section II, the conditions required for 4
vp,p.u (t) = sin ωt (1)
achieving soft switching, minimum-tank-current operation and π
the required dead-time intervals are identified for DABSRC,
and to meet these conditions a modified DABSRC based on ′ 4M
vs,p.u (t) = sin(ωt − θ) (2)
π
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L ix C
vp vp
vp v's ᶿ ix vp
vx vx ix vx
ᶿ ᶿ ᶿ
v's
ix v's v's
(a) (b) (c) (d)
Fig. 3. (a) Equivalent circuit of DABSRC. (b) Phasor representation depicting hard switching of secondary-side switches. (c) Phasor representation depicting
hard switching of primary-side switches. (d) Phasor representation depicting ZVS operation of all switches of DABSRC.
p p p
v
v
v
ωt ωt ωt
ᶿ ᶿ ᶿ
s s s
v'
v'
v'
ωt ωt ωt
x x x
v
v
v
ωt ωt ωt
x x
x
i
i
i
ωt ωt ωt
4 ∫ 2π
ix,p.u (t) = (− cos ωt + M cos(ωt − θ)) (3) 1 8M
πXeq,p.u Po,p.u = vp,p.u (t)ix,p.u (t)dt = sin θ (5)
2π 0 π 2 Xeq,p.u
where M = nV Vp , θ is the phase shift between vp (t) and
s
′
vs (t), n is the transformer’s turn-ratio, and Xeq,p.u = (ωL −
1 A. Required Soft-Switching Conditions
ωCr )/ZB is the normalized resonant tank impedance.
From (3), the root-mean-square (rms) value of the resonant It can be seen from Fig. 2 that in order to achieve ZVS
tank current ix,p.u (t) is given by (4). operation in the primary-side switches ix (t) should be negative
at the turn-on instances of S1 and S4 (i.e., turn-off instances
√ of S2 and S3 ). A negative ix (t) is required to discharge the
∫ 2π
1 parasitic capacitances CS1 and CS4 (and to charge CS2 and
Ix,rms,p.u = [ix,p.u (t)]2 dωt
2π 0 CS3 ) so that their body diodes will conduct before the turn-on
√ (4)
2 2 √ gate signals are applied to S1 and S4 . As for the secondary
= 1 + M 2 − 2M cos θ side, ix (t) is required to be positive to achieve ZVS turn-on
πXeq,p.u
of Q1 and Q4 . Similarly, it can be deduced that ix (t) should
The average power transferred between the primary side be positive for ZVS turn-on of S2 and S3 and negative for Q2
and secondary side of the DABSRC can be evaluated using and Q3 .
either the primary-side voltage vp (t) or the secondary-side Thus, by evaluating (3) at ωt = 0 (i.e., when S1 and S4
voltage vs′ (t) in conjunction with the tank current ix,p.u (t); are turned on) and θ (i.e., when Q1 and Q4 are turned on),
both approaches lead to the same expression. It can be seen the required conditions for achieving ZVS in the primary-side
from (5) that the maximum power is transfered when the phase and secondary-side switches can be derived as given by (6)
′
shift θ between vp (t) and vs (t) is 90o . and (7), respectively.
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B. Minimum-Tank-Current Operation
The per-unit output current Io,p.u can be obtained from (5)
by dividing the per-unit average output power by the per-unit
output voltage and result is given by (8).
8
Io,p.u = sin θ (8)
π 2 Xeq,p.u
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Vp vs ωt
voltage Vp,max i.e., at the instance of minimum tank current
ix,min (t) and maximum accumulated charge QCS,max (Vp,max )
V s vp
i x
within the parasitic capacitances. Hence, the required dead-
time interval can be found from (14).
ωt
∫
θ
θdp
ω
ix,min (t)dt = QCS,max (Vp,max ) (14)
0
(a)
θ
where ωdp is the required dead-time interval for the primary-
θdp side switches. Similarly, from Fig. 6a for M ≤ 1, the required
dead-time for the secondary-side switches is given by (15) at
S1, S4 S2 , S 3 the minimum power level Po,p.u,min and maximum maximum
θds ωt secondary-bridge voltage Vs,max .
Vp ωt θ
nix,min (t)dt = QCQ,max (Vs,max ) (15)
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with very small switching loss. On the other hand, the total
conduction loss in SCC is derived and given by (16).
A iscc(t) B
2
ix(t) T1
Cb
T2
Pscc = Iscc,rms RDS(on) + Vf Iscc,rms (16)
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Q1 M≤1
Q1 M≤1 S1 M>1 T1
S1 M>1
Synchronized
Sawtooth Signal
Q3 M≤1 T2
S3 M>1
K
Io
Iref e(t)
Compensator
Cr,min = Cr |β= π2
Ca Cb (21)
=
Ca + Cb (a)
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A. Simulation Results
The proposed DABSRC is designed for a rated power of
1-kW to charge/discharge a super-capacitor with a terminal
voltage variation of 10 V to 45 V, switching frequency of
100 kHz and an input dc bus of maximum 250 V. The base
resistance for the rated power of 1-kW can be found as ZB =
n2 Vo,max
2
1 − (1/M ) for M
2
√ > 1. However, as power √ level increases
to |Po /Po,max | ≥ 1 − M 2 for M ≤ 1 or 1 − (1/M )2
for M > 1, MCT follows the conventional method and
therefore results in higher rms tank current than the proposed
method. Furthermore, while the proposed method ensures full-
range soft switching, two primary-side switches of DABSRC
modulated with MCT encounter hard √ switching when power
level
√ decreases to |P o /P o,max | ≤ M − M 2 for M ≤ 1 or
1/M − (1/M ) for M > 1.
2
B. Experimental Results
The experimental prototype of the proposed DABSRC
topology with the specifications given by Table I is shown
in Fig. 12. MOSFETs are used to realize all primary-side,
SCC and secondary-side switches. A programmable System-
(b)
on-Chip (PSoC) is used to generate the required PWM signals
Fig. 10. (a) Variation of Cr with respect to control angle β. (b) Variation for all switches, adjust the phase-shift θ based on the sensed
in output power Po with respect to control angle β for various values of M .
output voltage to ensure minimum-tank-current operation, and
generate the synchronized sawtooth waveform for the produc-
tion of control angle β of SCC by sensing the output current.
1 The measured waveforms of vp (t), vs (t), nix (t), vCb (t),
ωCr,max ZB = (27) vCS1 (t), vCS4 (t), vCQ1 (t), vCQ4 (t) and vT1 (t) are analyzed to
1
ωCr,min ZB − 1.38
validate the proposed DABSRC topology. Fig. 13a-d depict the
√ case of charging super-capacitor at output power Po = 800 W,
2 × Ix,rms,p.u,max
Vc,pk,p.u,max = (28) output current Io = 17.7 A and M = 0.94 (Vi = 250 V
ωCr,min ZB
and Vo = 45 V). Fig. 13b and Fig. 13c show that ZVS
Fig. 9b shows the variation of Vc,pk,p.u,max against operation is achieved for all primary-side and secondary-side
ωCr,min ZB and it can be seen that in order to reduce the switches by charging and discharging parasitic capacitances
voltage stress across Cr , a higher value of Cr,min is preferred. within the designed dead-time interval. As for the SCC, both
However, Fig. 9a shows that Cr,max increases exponentially T1 and T2 undergo soft switching inherently, as shown in
with increasing Cr,min . The large difference between Cr,max Fig. 13d, at the switching instances of T1 . A case of lower
and Cr,min at high value of Cr,min in turn causes Cr to output power Po = 500 W, output current Io = 17.2 A
be a steep function of the control angle β (c.f. Fig. 10a), and M = 0.6 (Vi = 250 V and Vo = 29 V) is shown in
which degrades the noise susceptibility of the converter at high Fig. 14a-d and it can be seen that ZVS operation is achieved
Cr,min . Therefore, bearing in mind this trade-off, a mid-range for all switches. The proposed DABSRC is also verified for
value of ωCr,min ZB = 0.36 is chosen and ωCr,max ZB = 0.72 the case of M = 1.2 (Vi = 195 V and Vo = 45 V)
is found from (27). at Po = 400 W with experimental waveforms shown in
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TABLE I
S PECIFICATIONS OF C ONVERTER P ROTOTYPE
(a) (b)
(c) (d)
Fig. 11. Secondary reflected tank current nIx,rms of DABSRC under the proposed, conventional and MCT modulation methods. (a) M = 0.5. (b) M = 0.7.
(c) M = 0.94. (d) M = 1.2.
Fig. 15a-d. The cases depicting the transition from charging to discharging mode of the super-capacitor and backward power
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Primary Side
Secondary Side
SCC
(a) (b)
(c) (d)
Fig. 13. Experimental waveforms. (a) Charging super-capacitor with Vp = 250 V (100 V/div), Vs = 45 V (50 V/div), nIx,rms = 19.8 A (20 A/div),
Io = 17.7 A, M = 0.94, VCb,rms = 279 V (500 V/div), Po = 800 W, conduction loss due to SCC Pscc = 1 W and efficiency = 94.7 %. (b) ZVS
operation of S1 and S4 . (c) ZVS operation of Q1 and Q4 . (d) ZVS operation of T1 .
flow are captured in Fig. 16a-d, which shows the effectiveness Fig. 17a-c depict the experimental waveforms for three
√ power
of the proposed topology for reverse power flow as well. levels. For Po = 600 W, i.e. |Po /Po,max | ≥ 1 − M 2 ,
Moreover, minimum-tank-current operation is achieved by Fig. 17a shows that the proposed method results in a higher
keeping an in-phase relationship between the tank current and efficiency (91.3 % compared to 90 % with MCT) due to a
secondary-side voltage for M ≤ 1 and with primary-side lower tank current (18.2 A compared to 19.5 A with MCT). As
voltage for M > 1 by satisfying the condition (10) for the √ power level is reduced to Po = 400 W, i.e. |Po /Po,max | ≤
the
purpose of reducing circulating current and parasitic-induced 1 − M 2 , as shown in Fig. 17b, both methods result in similar
ringing [37]. efficiency and tank current magnitude. However,
√ as the power
To compare the proposed modulation method to MCT, level is further reduced to |Po /Po,max | ≤ M − M 2 , Fig. 17c
a prototype which operates with MCT is built and tested. shows that for Po = 250 W two primary-side switches in
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(a) (b)
(c) (d)
Fig. 14. Experimental waveforms. (a) Charging super-capacitor with Vp = 250 V (100 V/div), Vs = 29 V (50 V/div), nIx,rms = 19.3 A (20 A/div),
Io = 17.4 A, M = 0.6, VCb,rms = 226 V (500 V/div), Po = 500 W, conduction loss due to SCC Pscc = 2.8 W and efficiency = 91.2 %. (b) ZVS
operation of S1 and Q1 . (c) ZVS operation of Q1 and Q4 . (d) ZVS operation of T1 .
(a) (b)
(c) (d)
Fig. 15. Experimental waveforms. (a) Charging super-capacitor with Vp = 195 V (100 V/div), Vs = 45 V (50 V/div), nIx,rms = 12.6 A (20 A/div),
Io = 9 A, M = 1.2, VCb,rms = 113 V (250 V/div), Po = 400 W, conduction loss due to SCC Pscc = 1.8 W and efficiency = 95 %. (b) ZVS operation
of S1 and S4 . (c) ZVS operation of Q1 and Q4 . (d) ZVS operation of T1 .
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nix(t)
Io vp(t) vs(t)
nix(t)
(a) (b)
(c) (d)
Fig. 16. Experimental waveforms. (a) Transition between charging (forward power flow) and discharging (backward power flow) mode for the change
in output current Io of 22 A (+11 A to -11 A) (b) Discharging mode (backward power flow) with Vp = 250 V (100 V/div), Vs = 10 V (25 V/div),
nIx,rms = 12.1 A (20 A/div), Io = 11 A, M = 0.2, Po = 110 W, conduction loss due to SCC Pscc = 2.6 W and efficiency = 88.5 %. (c) ZVS
operation of S1 and S4 . (d) ZVS operation of Q1 and Q4 .
DABSRC modulated with MCT encounter hard switching larger conduction loss at the primary side of the DABSRC
(as evident from the severe ringing at the primary bridge [35], [38], [39].
voltages rising edges) while soft switching is maintained by
the proposed method for all switches. As a result of the IV. C ONCLUSION
incurred switching loss, MCT results in a lower efficiency An efficient operation of DABSRC in high-power appli-
(93.5 % compared to 95 % with the proposed method). cations requires the minimization of both conduction loss
The measured efficiencies of the proposed, conventional and and switching loss. To achieve these aims, a modified series
MCT based DABSRC under various Po and M are plotted in resonant topology of DABSRC is proposed to achieve soft
Fig. 19a-d, which show that the proposed DABSRC topology switching and minimum-tank-current operation over wide-
and modulation method outperforms the conventional and range variations in output current and voltage. The proposed
MCT based DABSRC under wide variation in output power topology utilizes SCC to realize a switched-impedance-based
Po . Fig. 18 shows the loss break down at the nominal operating series resonant tank, where the control angle β of an SCC
point and it can be observed that the conduction loss incurred is utilized for power control. To verify the feasibility and
in SCC is not significant when compared with the switch- effectiveness of the proposed DABSRC topology and power
ing and conduction losses resulting (c.f. Fig. 19) from the modulation method, simulation and experimental results under
conventional and MCT modulation methods, as they remain different values of super-capacitor’s output voltages and charg-
outperformed by the proposed method in terms of efficiency. ing/discharging currents are presented. A maximum efficiency
The increase in efficiency with increasing M can be explained of 97.5 % is obtained from experimental prototype.
by the fact that, at lower M , and hence lower output power,
the conduction loss resulting from the parasitic resistance of ACKNOWLEDGMENT
semiconductor devices, windings resistance, forward voltage
This work was supported by The Hong Kong Polytechnic
drop of the body diodes of MOSFETs, and PCB traces are
University Central Research Grant G-YBXL.
constant for a given output current and poses more weight
in efficiency as compared to the cases of higher M . Also,
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0885-8993 (c) 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2018.2796137, IEEE
Transactions on Power Electronics
(a) (b)
(c) (d)
Fig. 19. Measured efficiencies of DABSRC for various values of M and Po . (a) M = 1.2. (b) M = 0.94. (c) M = 0.8. (d) M = 0.6.
Region of Dual-Active-Bridge Converter by a Tunable Resonant Tank,” M. Yaqoob (S’16) received his B.Eng. degree in
IEEE Trans. Power Electron., vol. 32, no. 12, pp. 9093–9104, dec 2017. Electronics Engineering from the National Univer-
[38] Z. Wang and H. Li, “A Soft Switching Three-phase Current-fed Bidi- sity of Sciences and Technology, Islamabad, Pak-
rectional DC-DC Converter With High Efficiency Over a Wide Input istan in 2012 and the M.Sc. degree in Electric Power
Voltage Range,” IEEE Trans. Power Electron., vol. 27, no. 2, pp. 669– System and Its Automation from the North China
684, feb 2012. Electric Power University, Beijing, China, in 2014.
[39] A. K. Tripathi, K. Mainali, D. C. Patel, A. Kadavelugu, S. Hazra, He is currently working toward the Ph.D. degree
S. Bhattacharya, and K. Hatua, “Design Considerations of a 15-kV in the area of power electronics from The Hong
SiC IGBT-Based Medium-Voltage High-Frequency Isolated DC-DC Kong Polytechnic University, Hong Kong. His cur-
Converter,” IEEE Trans. Ind. Appl., vol. 51, no. 4, pp. 3284–3294, jul rent research interests include high frequency bidi-
2015. rectional isolated DC/DC converters and advanced
soft-switching techniques.
Mr. Yaqoob serves as a reviewer of IEEE Transactions on Power Elec-
tronics, IEEE Transactions on Industrial Informatics, IEEE Transactions on
Control Systems Technology, IET High Voltage and IET Power Electronics.
0885-8993 (c) 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2018.2796137, IEEE
Transactions on Power Electronics
0885-8993 (c) 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.