RENR2301-03

January 2012

ALARM MODULE OR
PUMP RUN
MANUAL SYNC MODULE START AID SWITCH PANEL PUSHBUTTON

RENR2301-03 VOL 1 of 2
LIGHT ENGINE MONITORING
PANEL PUMP STOP SYSTEM
LIGHT PUSHBUTTON VOLTAGE ADJUST
GENERATOR RHEOSTAT
SET CONTROL SCROLL SWITCH

(Dimensions: 48 inches x 35 inches)

WARNING
MODE CLEAR
SCROLL
SWITCH
HIGH
PUMP STARTING PUMP
COOLANT STOP AID RUN DISPLAY
TEMP

LOW
LOW OIL COOLANT
TEMP
PRESSURE CLEAR

LOW
EMERGENCY OIL
PRESSURE MODE
STOP
LOW

HIGH WATER FUEL DISPLAY

LEVEL
TEMP
SYSTEM
NOT IN PANEL
ENGINE AUTO LH
LIGHTS
OVERSPEED
LOW
BATTERY
VOLTAGE RH
OVERCRANK

LH/RH
SELECT
SPARE 1

SPARE 2

EMERGENCY
STOP
STOP
SPARE 3 R R OFF
RESET

FAULT
SHUTDOWN
AUT

3412C EMCP II For MUI Engines

COOLDOWN AUTO
FAULT ALARM STOP
ALARM PHASE ENGINE LAMP ALARM SERVICE SILENCE
EXIT
SELECT METER TEST CODES MODE

MAN

START

560-642 154-3045

Electrical System
ENGINE
SPEED ADJUST POTENTIOMETER CONTROL
RIGHT HAND TGC1-UP
OR GOVERNOR SWITCH LEFT HAND DJN1-UP
SWITCH
SWITCH
EMERGENCY STOP PANEL 9EP1-2988
PUSH BUTTON LIGHT TFT1-UP
SWITCH
BCW1-744
LRY1-UP

36 Page,
RTY1-UP
4BZ1-6087

Volume 1 of 2: AC/DC Panel Group and Schematic

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

FUSE
BLOCKS LOW FUEL
SPEED CONTROL LEVEL SHUTDOWN
GENERATOR RUNNING RELAY RELAY
MODULE AC TRANSFORMER
BOX
CRANK RELAY

F11

F12
0 10 0 10 0 10 0 10
6 5 4 6 5 4 6 5 4
F13
3 2 1 3 2 1 3 2 1

SPEED CONTROL 0 10 0 10

B A B A B A
TBC
9 8 7 9 8 7 9 8 7

F15 F23
CR GRR LFSR 50 50

51 51

61 61

52 52

53 53

L1 L1

L3 L3

80 80
ALARM
82 82
KILOWATT RELAY AC TERMINAL FUSE
RELAY STRIP BLOCKS
DC TERMINAL PUMP
STRIP RELAY

ARMING
RELAY
6 5 4 6 5 4 6 5 4

3 2 1 3 2 1 3 2 1 GROUND FAULT
F50 F51 F52
RELAY

AC TERMINAL OVER/UNDER
STRIP VOLTAGE
B A B A B A
WINDING RELAY 6 5 4

3 2 1
9 8 7 9 8 7 9 8 7
TEMPERATURE
KWR RELAYS
ALR PR PUMP
B A
CONTRACTOR
9 8 7

DC TERMINAL O/UVR AR GNDFR

STRIP ATR ATR

MERLIN GERIN
PC
multi 9

C60N

ABCDEFGHIJ ABCDEFGHIJ
adjust adjust
OFF OFF
set point set point
read read
GND5

GND6
GND2
GND1

MOT2
MOT1

GND3
GND4
SP1A

136
137
101

110
131
108
109

202
203
206
207
HC1

157
159
SP1

SP2
SP3
SP4
60A
23A

14A
70B
23A

T0
50
50
50
BO

MT
ER
D+

SV
SV
SV
SV

FP
EL
34

37
38
39
57
57
59

62
62
62
63
67
67
67

99

22

82

87
88
89
D-
12
15
16
17
18
19

30
30
30

90

80
11
10
10

21
1
1
1
1
2
2
2
2
5
5
3
3
4

2
2
2
2
2
6

FUSE F16 F17 F18 MCB1 F21 F22 F32 F33

HC
BLOCK
DC TERMINAL STRIP (TBD1) AC TERMINAL STRIP (TBA1) HEATER

70
83
85
77
5
CONTACTOR
CIRCUIT
BREAKER
ABCDEFGHIJ ABCDEFGHIJ
adjust adjust
set point set point
read read BC

BTR ATR

BATTERY
B BEARING
AC PANEL CHARGER
DC PANEL
TEMPERATURE
RELAY DC PANEL
GND
2
2

DC CHASSIS
3 AC PANEL
6
6
F50 F51 F52
AC TERMINAL FUSE
PUMP STRIP BLOCKS
6 5 4 6 5 4 6 5 4
10 ALARM
RELAY
3 2 1 3 2 1 3 2 1

30 6

3
5

2
4

1
KILOWATT RELAY
31
B A B A B A

54
DC TERMINAL RELAY
9 8 7 9 8 7 9 8 7

KWR ALR PR 57 B

9 8
A

7
STRIP
61 O/UVR AR GNDFR
ATR ATR
63
87 PC
CUSTOMER
ABCDEFGHIJ ABCDEFGHIJ MERLIN GERIN
multi 9

adjust adjust C60N

set point set point

read read
88 OFF OFF 6 5 4 6 5 4 6 5 4
DC 40 PIN 89 TERMINAL STRIP
3 2 1 3 2 1 3 2 1
CONNECTOR 90 F16 F17 F18 MCB1 F21 F22 F32 F33
HC
91
ABCDEFGHIJ ABCDEFGHIJ
96
adjust adjust
set point
read
set point
read 97
98
BTR ATR 99
D+
BC
D-
AC DC
RDM
47
48 B A B A B A
49
231A 9 8 7 9 8 7 9 8 7
232A
233A
DC TERMS

231B

AC 40 PIN
232B (TBA 2)
233B
CONNECTOR 231C
(TBD 2)
232C
233C
AC TERMS

GND 148 139 133 133 132

RFI

GND1

GND2
GND
GND

SP1
SP2
SP3
SP4

EF1
EF2
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132

140
142
209
210

120
122
124
10
10
30
30
36
71
72
74
81
81
84
2
2
2
3
6

VOLTAGE
REGULATOR
132 131 133 GNDGND

GNDGND133 131 132

132 133 133 139 148 GND

GROUND
7W-9799

(TBD 2)
(TBA 2)
VIEW B-B
154
B 156 CHASSIS ONLY SHOWN
CUSTOMER MARSHALLING BOX
GROUND BAR (FRONT VIEW) CUSTOMER TERMINAL STRIP
(TBC)
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

+ -
VOLTAGE REGULATOR TERMINAL CHART
BATTERY BATTERY
BATTERY REGULATOR TERMINAL DESTINATION CROSS REFERENCE
+ - CHARGER DISCONNECT SWITCH
A B C D E F G H J K L M N O P Q R S
UL
RENR2301-03 VOL 1 of 2

CUSTOMER CB1 60A NOTE W

120/240V 40
ALT VR3F 6
AC SUPPLY 7 - 4 8 10 - - 5 22 24 20 F1 F2 26 28 30 -
PS1
SM1 DIGITAL 7 45 - - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
240 PF/KVAR 7 45 44 - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
K PS2
SM2 K
120
CB2 20A SMMS1 NOTE P
24
25 PS1
L1 N L2 2 1 NOTE AL GENERATOR WINDING OVER TEMPERATURE ALARM/SHUTDOWN SLR CHART
1
SMMS2 3
3 2 2 SYNCHRONIZING
26 -H 30 VOLT LINE
PS2 +G
(Dimensions: 48 inches x 35 inches)

RESISTOR TAP
TO LINE
2 1 NOTE P SETTING CHART
6

1600 OHM
C C C C T1 T2 T3 ATR1 37 21 208 USE E-D 1760 OHM
5 74
LAMP 1 WH A
4 171 1 240 USE E-C 2400 OHM

3200 OHM
GND 132 131 133 7 30 B
GENERATOR RUNNING RELAY ELS TC4 300 USE E-B 5600 OHM
1 2 RD 172 2
9 380 USE E-B 5600 OHM
NOTE S
WH 173 C

640 OHM
10 AMP 8 75 400 USE E-B 5600 OHM
57 31 TC1
GRR RD 174 416 USE E-A 7200 OHM
87 87 LAMP 2 10 30 D

1760 OHM
NOTE BM
7 4
C 480 USE E-A 7200 OHM
15
17 38 CR 66 19
58 32
132 136 136 136 137 137 131 GRR 14
F16 HC 88 SP2 E
88
2 AMP 2 8 A1 A2 C
7 1 16 30
59
33 LAMP 3
131 89 89
131 C
HC SPACE HEATER GOVERNOR TERMINAL CHART
J 132
F17
135 140 140 140
GOVERNOR TERMINAL DESTINATION CROSS REFERENCE J
1 2 120 VAC 240 VAC 3 2
8 AMP H1 H3 +G -H A B C D E F G H J K L
L A COMMON ALARM SHUTDOWN LAMP 4
6
ATR2 2301A SPEED 1 2 3 5 7 8 10 9 11 12 -
N B NOTE X
ALR 5 74 2301A
H2 H4 64 181 1 15 16 17 19 28 29 21 20 24 23 14
LOADSHARE
7 4 7 30
HC TC5
133 141 142 142 142 182 2
F18 ALR ENCLOSURE LIGHTING 9
3 4 65
8 AMP 240 VAC
BATTERY BATTERY 7 1 NOTE BT WH 183 8 75
CHARGER CHARGER NOTE M TC2
66 RD 184 10 30
MCB1 NOTE K

OFF/RESET
SEE CHART

CONTACTS
32 AMP NOTE W BELOW NOTE Z 15 OFF
HC

MANUAL
132 138 148 148 1L1 JACKET NOTE Q FCR1 FCR2 RESET

AUTO

STOP
1 2 5 6 WATER 29 28 14 SP2
F14
27 FCS
HEATER 10A 30 87 30 87 1 X X X X
10 16 30
240 VAC BATTERY CHARGER TERMINAL CHART 30
AWG 10 AWG 4 2 AUXILIARY CIRCUIT BREAKER CONTACT NOTE R EFCR 2 X AUT
28 27
BATTERY CHARGER DESIGNATION 2 3 X COOLDOWN
10 AWG FIRST CIRCUIT BREAKER NOTE AK CB3 10A AUTO
5 7 11 4 X STOP
2
A B BREAKER AUX
HC 233 2 5 X
133 134 139 139 10 AMP NON-UL 0 240 C 233A INTERNAL RM27 2
3 1 11 14 1 FLYBACK 27 6 X X X X
1L2 CIRCUITRY 3 2 MAN
3 4 7 8 5 AMP NON-UL L N 1 +G -H 7 X
BREAKER AUX
231 RM32 RM5 RM19 8 X START
C 231A 37
F4 6
I 131
11 12
10A ASR ATR3 9 X I
232 5 74 10 X
RM16 A B 12 191
C 232A 1 38 1
GRR TC6
7 30
SECOND CIRCUIT BREAKER
AUTOMATIC FUEL TRANSFER SYSTEM CTR 192 2
BREAKER AUX RM30 RM17 9
5 36 PSPB 64 24 233 F1
PR OL C 233B WH 193 8 75
36 Page,

132 207 207 207 206 206 205 204 11 14 10A RM3 CTR
131
F22 PC 99 1 NOTE S TC3
RD
OUTPUT LOAD SPECIFICATIONS
1A 2A 9 6 95 96 BREAKER AUX 99 2 GS RD 194 10 30
2 AMP A1 A2 231 FOR GSC RELAY MODULE
33 C 231B
15 RELAY MODULE RATING FOR RATING FOR
11 12 3 GSM
TERMINAL NO. RESISTIVE INDUCTIVE
232 RM23 4 14 SP2
C RM36 8 BK LOADS LOADS
232B
F7 5 16
THIRD CIRCUIT BREAKER 30 13, 14, 0-.45A, 24VDC *N/A
10A RM9 RR
70 38 6 NOTE T
PSL BREAKER AUX 15, 16, 10A, 24VDC 10A, 24VDC
PC 3 42 233 2
C 233C 1 SR 17, 18,
207 203 203 203 131 T1 T2 T3
R 11 14 7 RHLH 19, 21, 20,
61 62
BREAKER AUX
231 YELLOW
FCTM NOTE AB
22, 24,
A B 29B CLR
C 231C 29A EFCR 23, 36, 10A, 24VDC 5A, 24VDC
GSC OUT
BLACK
11 12 2 SRV OR 110VAC 7.5A,110VAC
PC 1 40 PRL 29A RED
GND SP2
202 131 232 NOTE BF TRIG MAX ON TIME MCS ENGINE INSTRUMENTATION
207 202 202 C 232C * DO NOT CONNECT INDUCTIVE LOADS TO
G NOTE R 70 SECS THESE TERMINALS
53 54 SCS 3 RHLH
NOTE N
2 3 2 3
ESPB 2 1
H 132 208
PC
209
OL
209
T1,T3 RM35 RM8 RM24
ESTS
6
H
FUEL TRANSFER PUMP 39 39 1L1 1L2 11 12 2 NOTE AP
F21 F6 CR
1 2 2 11 1L1 1L2 12 30
15 AMP 3/4 HP, 1ƒÓ, 2 POLE 10A RR A B 18 33 23 GENERATOR BEARING OVER TEMPERATURE ALARM/SHUTDOWN NOTE AM 99 REMOTE
5 4 1+ 8 SPARE FAULT INPUT LED #1
P 115/110-230-208 6 2 CUSTOM
PC OL RM6 RM18 3 2 8 LIGHT
50/60 HZ RM33 14 1R1 1R2 4
131 210 210
8 GPM AUTOMATIC FUEL TRANSFER SYSTEM 1 F3
34 4 4 SMM 3 1R1 1R2
+G -H 9 SPARE FAULT INPUT LED #2
3 4 NOTE AG S1 34 4
4 T2,T4 9.2/11.2 FLA SMR
FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK 10A RM21 38 FP FP 6 10 SPARE FAULT INPUT LED #3
PR C BTR
4 16 1
SMM 3 5 71 11 SPARE FAULT INPUT LED #4
7 4 SMR SV SV A FUEL RD 163
1L3 1L4 S2 1
NOTE P PRESSURE 3 SPARE FAULT INPUT LED #5

CAT MONITORING SYSTEM

17 17 30 30 2 2 7 30
38 B BT1
PSPB 4 10 1L3 1L4 4
LFLS 17 30 RTD 9 4 SPARE FAULT INPUT LED #6
LFLS RM B+
211 84 84 81 83 83 2 1 RM28 NOTE U PT100 12 TEST
30 30 28 WH 164 2 5
F23 PR MT MT 1 8 76 SPARE FAULT INPUT LED #7
1B 2B NOTE U INLET
2 AMP 3 4 1 2 A B
3 13 SILENCE
10 30 6 SPARE FAULT INPUT LED #8
2 2 2 MANIFOLD
NOTE BP NOTE BN 14 HORN 30
1 TEMPERATURE 15 7-
21 BK
1
PRPB 18 22 RD MPU 10 EL EL C 14 SP2
9 2
2 SV SV
EXHAUST 16 30
81 81 A
RM14 TEMPERATURE NOTE AQ
3 4 41
2 2 B
D E LEFT SIDE REMOTE
EGR RM13 MPU 3 HORN INPUT 1
40 F 99 NFPA 99
C 8 ER ER C 1 + 8 LIGHT
EXHAUST
G (-)
G 4 10
NOTE AH
GOV H (+)
EGA SV SV A TEMPERATURE 4 HORN INPUT 2 G
LFLS LFLS 2 2 B
RIGHT SIDE
81 83 83 2 NOTE BE ELECTRONIC LOAD SHARE 12 90
84 84 42
F23 PR J NOTE J 2 DATA
2 AMP 3 4 1 2 A B 43 SP 27 BO BO BO C
15
12
K AUX NOTE BG
B+ A- 14A 14A
NOTE BP NOTE BN L C C 24 SV SV SV A AIR INLET LOW COOLANT 13 R9 11 12 TEST
PRESSURE TEMP ALARM
30 6 HC5 2 2 B 14
PR 3 3 (BOOST) 10
13 SILENCE
84 81 3 3 3 3 3 16 HC4 18
C 9 30
7 4
14 HORN 7-
NOTE Q 22 HC3 LOW OIL 16
86 FC 85 1 R8 8
10 PRESS ALARM
R2 12 17
PR 2 HC2 7
84 85 85
7 2 SATS
AUTOMATIC FUEL TRANSFER SYSTEM 2 8 5 RM31 RM4 RM15
13
CR
3 3 86 FC 85 2 ETHER START 3 HC1 21
6 NOTE AR
F2 3 R1
FUEL SUPPLY FROM ABOVE GROUND BULK TANK 6 9
MV 10A FCR 31 HC0 SYSTEM NOT IN 19 R7 5
REMOTE
AUTO ALARM NFPA 110
2 99
2 20 5 6 7 8 9 10 11 B+ 2 LIGHT
ETHER NOTE V TSC
A SR B NOTE V 90
START 2 24 2 30
14 13 12 11 10 9 8 22
NOTE R C C C
AID 3 1 2 1 HIGH COOLANT 22
SASV R6 ELECTRONIC CONTROL
SAS 59 59 60 TEMP FAULT 69
PR 59 23
85 2 23 GROUP
AUTOMATIC FUEL TRANSFER SYSTEM 3 1 2 60
8 5 27 7 6 5 4 3 2 1
FUEL SUPPLY FROM FREESTANDING BULK TANK
5
MV 5
LOW OIL 25 12 1 4 3 2
F PR 35 90 90 90
PRESS FAULT
R5
F
26
7 4
4 30
SPARE 6 30
6 B-
63 63 3
PSPB 4 10 LFLS 63
36 C OVERCRANK 28
84
LFLS NFPA ALARM MODULES R4
2
211 84 81 83 83 2 FAULT
F23 PR 1 NOTE AC 29
2 AMP 1B 2B 3 4 1 2 A B 1 NOTE AS
33
RM2 1 1 10 -7 30
NOTE BP NOTE BN 1+ REMOTE
99 8 SPARE FAULT INPUT LED #1
OVERSPEED 31 CUSTOM
SEE ALARM CHART R3 99
NOTE BD ALM FAULT 1 + 16 LIGHT
PRPB 72 35 32 9 SPARE FAULT INPUT LED #2
18 8
9
NOTE AJ 90 SEE ALARM CHART 36 10 SPARE FAULT INPUT LED #3
81 81 ECS 2 301
48 22 10
3 4 5 HIGH COOLANT 34 11 SPARE FAULT INPUT LED #4
CTR FCR 5 6 NOTE AE 38
6 SEE ALARM CHART TEMP ALARM R2
10 1 SPARE FAULT INPUT LED #5
RM1 NOTE AF 300 35 3
9 11
5
20 39 4 SPARE FAULT INPUT LED #6
8 12 TEST 99 12 TEST
7 68 C EMCP DIAGNOSTIC 37 5 SPARE FAULT INPUT LED #7
1
13 SILENCE ALARM INPUT CHART FAULT
R1
CUSTOMER 13 SILENCE
55 2 30 6 SPARE FAULT INPUT LED #8
OFF/RESET 39 69 38
58 5 14 HORN ALM INPUT INTERFACE 30
COOLDOWN/STOP 32 8 10 11 14 HORN 7-
56 3 TERMINAL CIM MODULE
LOAD 40
AUTO 40
57 4 NOTE BL
START 33 NFPA 99 SPARE SPARE SPARE
L0 L1 L2 L3 1
E NOTE AN
E
NFPA 110 SPARE SPARE BCF
30 16
99
30 IC 15
57 30 30 8 SPARE FAULT INPUT LED #1
57
OVER/UNDER C C 99
1 + 9 SPARE FAULT INPUT LED #2
MANUAL SYNCHRONIZING MODULE VOLTAGE 90
15 51 SL2 SLR2 RELAY 10 SPARE FAULT INPUT LED #3
6 3
156 159 160 162 110 PL1 CUSTOM ALARM MODULE
C F33 2 11 SPARE FAULT INPUT LED #4
8 6 1 12 NOTE AD
3 OR 4 POLE 108 10
2 AMP 11 23 PLS 2 1 NOTE AL 3 SPARE FAULT INPUT LED #5
OPTIONAL MOLDED 154 157 161 163 RM12 RM39 74
108 10 8
10 10 9 8
CASE CIRCUIT C F32 109 2 F10 PL2 GEN WINDING OVERTEMP ALARM 20 4 LED #6
3 2 SPARE FAULT INPUT
BREAKER 4 1 10A 2 12 TEST
2 AMP SLR1 12
SL1 10 110 3 13 2 5 SPARE FAULT INPUT LED #7
2 1 NOTE AM 68
SS 45 9 13 SILENCE
NOTE F 12 6 SPARE FAULT INPUT LED #8
NOTE E 10 71 GEN BEARING OVERTEMP ALARM 12
10 69
C 14 HORN 30
7-
OUVR 15
GROUND FAULT RELAY 12
2 GNDFR NOTE G
2 10 73
AR RM34 RM7 RM22 6 10 R9 13 R9
6 6 11
NOTE G B A F5 C 14 11 GROUND FAULT OUTPUTS
AR 15 14
10A GFR 10
118 122
A1 CAM
T0 T1 T2 T3 7 4 COMMON ALARM SHUTDOWN LFLS NOTE BH 18
9
120 70 NOTE AT
EF2 A2 108 NOTE X 11 16
5 6 R8 R8 8
L A B LOW FUEL LEVEL ALARM REMOTE
T1 T11 ALR NOTE BQ OUTPUTS 3 HORN INPUT 1
GNDFCT EF1 17 NFPA 99
H1 T1 X1 J1-1 91 35 7 99
K
D GNDFR F11 10
-7
30 21
6
1 + 16 LIGHT
D
PR1

10
7 32 a 1+ 19 4 HORN INPUT 2
T1 T2 T12 H2 X2 SH 75 NOTE AL R7 R7 5 NOTE BG
J1-2 92 3
F12 11 TC GEN WINDING OVERTEMP SHUTDOWN OUTPUTS 90
SHUNT TRIP CB 20 5 6 7 8 9 10 11
5 2 DATA
T2 32 a 24
SH NOTE AM 14 13 12 11 10 9 8
109
TC 4
9 T3 T13 H1 T2 X1 SHUNT TRIP CB 76 R6 22 12 TEST
T3 GEN BEARING OVERTEMP SHUTDOWN R6 ELECTRONIC CONTROL
OUTPUTS
F13 32 a 23 GROUP
SH
PR1

13 SILENCE
14 TC 27 7 6 5 4 3 2 1
8 38 H2 X2 J1-3 SHUNT TRIP CB 30
93 63
TO TO 101 101 12 NOTE Y 34 14 HORN 7-
110 25 12 1 4 3 2
SP4 R5 R5
5 OUTPUTS
26
50 12 DC CONN 1 4
OVER/UNDER VOLTAGE RELAY 30
20 3
CT 1 6 B 12 TEST 10
51 1 51 151 51 51 62 62T R4 28
4 5 H1 T3 J1-4 94 SENSOR V- 31 OUVR 15 R4
NOTE E 2 8 SPARE FAULT INPUT LED #1
4 68 44 11 OUTPUTS
4 A 13 SILENCE 36 OUVR 29 99
11 BK BR 1 +
COOLANT
PR1

67 67T 70B 70B 16 9 SPARE FAULT INPUT LED #2

50 61 SENSOR V+ 9 ECTS 69 1
TEMP 14 HORN 33
5 C 10 SPARE FAULT INPUT LED #3
CT 2 16 16
52 2 BK PU COOLANT TEMP 7 NOTE BL R3 31
LOADSHARE R3 11 SPARE FAULT INPUT LED #4
2 OUTPUTS
10 4 MODULE 15 C 32
50 15 3 SPARE FAULT INPUT LED #5
OIL PRESSURE 8 LFSR
36
C CT 3 53 3 52 6 7 152 52 52
H1 T4 J1-5 95
1
67P A
OIL
SP2
4 7 RDM
2 20
12 TEST
4 SPARE FAULT INPUT LED #6 C
5 EOPS TO D-7 R2 34 C
BK BR PRESSURE R2 5 SPARE FAULT INPUT LED #7
3
PR1

B OUTPUTS 68
62P 86
LFSR 35 13 SILENCE
6 SPARE FAULT INPUT LED #8
6
NOTE J 9 39 69 30
PU 8 C 6 14 HORN 7-
BK 18
18
ONLY FOR VR3F COOLANT LOSS 13 R1 37
LOW FUEL LEVEL SHUTDOWN R1
9 A OUTPUTS
67L COOLANT 38
D2
53 ECLS RELAY
53 8 9 153 53 T5 J1-6 96 LOSS
DROOP
1 OHM
100 H1 7 62L B 17 DRIVER
CT OHMS 6 LFLS 17 40
D1 BK BR 72 72 2 MODULE
PR1

LFSR RDM
33 OHMS 50 50 50 11 C 8 7 A B 1 NOTE AU
J1-7 97 19 NOTE BR NOTE BJ
16
BK PU REMOTE
12 A 3 HORN INPUT 1
J1-8 98 67 67O 99 NFPA 110
T1 T2 T3 17 1 + 16 LIGHT
V W
U ATB 62 10 B
62O
NOTE BG 4 HORN INPUT 2

90
VOLTAGE REGULATOR 7 2 DATA
7
RDM RDM
NOTE D 122 30

T4 T5 T6 VAR
5A 12 TEST
J 82 82 1 124
A NOTE AA
VOLTAGE ADJUST
13 SILENCE
B 6A 80 80
2
POTENTIOMETER 19 19 30
B
S B 120 D- D-
3 19
D+ D+
C
D+
DATA + 14 HORN 7-

T7 T8 T9 RFI FILTER 20 20
3
NOTE A

NOTE B

NOTE C

NOTE H D- D- D-
20 C DATA-
22 22 K PF/KVAR D+ D+
60 CCM
GENERATOR

REGULATOR

2 4
C ADJUST 1 2 3
1 SP1A SP1 99
RFI

24 24 L NOTE BK SP1 B+ 8 SPARE FAULT INPUT LED #1

SPARE 1 23
99 99
1 + 9 SPARE FAULT INPUT LED #2
20 20 M 2
D GOV SP2 TO C-2 B-
10
- F2GEN O E LOADSHARE
NOTE BC

SP2 SP2
61 14
SP2 11
SPARE FAULT INPUT

SPARE FAULT INPUT

LED #3

LED #4
MODULE SPARE 2 24 CUSTOMER
EXC
62
COMMUNICATION 3 SPARE FAULT INPUT LED #5
F1GEN N F 24
T10 T11 T12 NOTE BB SP3 SP3 SP3 MODULE 20 4
+ NOTE BA
10 11 12
NOTE J
SPARE 3 25
12 TEST
SPARE FAULT INPUT LED #6

T0 10 5 SPARE FAULT INPUT LED #7

11 PMG P G 68
N 13 SILENCE
2 6 SPARE FAULT INPUT LED #8
12 PMG Q 49 69 30
11 14 HORN 7-
2 1 36 36
F15 BATTERY
R VR H
NOTE: + - CHARGER
NOTE Z
NON-UL
GEN 122 SHIELD TO BE GROUNDED

A PHASE ROTATION 1-2-3

PM GENERATOR L5
122
AT CONTROL END ONLY A
F51
2 AMP
S
124
F52
2 AMP LS2
S N NOTE BS
13 PMG 120 LS1
F50
M
2 AMP 120

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ NOTE Z: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
OPERATION, REMOVE FOR 50HZ OPERATION. IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER ENFR ENGINE FAILURE RELAY PC PUMP CONTACTOR
AFCR AUXILIARY FUEL CONTROL RELAY
NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE; SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE EOPS ENGINE OIL PRESSURE SENSOR PCB PRINTED CIRCUIT BOARD
SYMBOLS REMOVE FOR 2:1 V/HZ UNDER FREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER) SUPPLIED WITH 10 AMP BATTERY CHARGER.
NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER AFTS
ALM
AUTOMATIC FUEL TRANSFER SYSTEM
ALARM MODULE EOTS ENGINE OIL TEMPERATURE SENSOR PEEC PROGRAMMABLE ELECTRONIC ENGINE CONTROL
NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS. ESDR ENGINE SHUTDOWN RELAY PEECR PEEC RELAY
MARSHALLING BOX DC MARSHALLING BOX 40 NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST ALR ALARM RELAY
ESPB EMERGENCY STOP PUSH BUTTON
NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED. PL PANEL ILLUMINATION LIGHT
STANDARD WIRING RESISTOR 11
BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR. ALT ALTERNATOR ESTS EMERGENCY STOP SWITCH ON ENCLOSURE
TERMINAL WAY AC CONNECTOR NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS. ASR AIR SHUT-OFF RELAY
PLS PANEL LIGHT SWITCH
NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL F FUSE POT POTENTIOMETER
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR. NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM. APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER ATB AC TRANSFORMER BOX
MARSHALLING BOX AC SASV 2 WAY FCR FUEL CONTROL RELAY PR PUMP RELAY
CUSTOMER WIRING TEMPERATURE SWITCH 2
NOTE E: COMPONENTS INSTALLED WITH OVER/UNDER VOLTAGE RELAY OPTION, ONLY PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION. ATR ALTERNATOR TEMPERATURE RELAY FCS FUEL CONTROL SOLENOID PRL PUMP RUN LIGHT
TERMINAL CONNECTOR NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT AUX AUXILIARY TERMINAL STRIP FCTM FUEL CONTROL TIMER MODULE PRPB PUMP RUN PUSHBUTTON
AVAILABLE ON EMCP II CONTROL PANEL. OVER/UNDER VOLTAGE SHUTDOWN TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIRABLE TO TURN OFF FPT FUEL PUMP TIMER PS PINION SOLENOID
GSC 40 WAY SATS 2 WAY FACTORY SET TO 110% OVERVOLTAGE SHUT DOWN AND 85% UNDER VOLTAGE SHUTDOWN. 3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF" BATT BATTERY FS FUEL SOLENOID PSL PUMP STOP LIGHT
PACKAGE OPTIONS LIQUID LEVEL SWITCH 1
FLASHING LAMP. POSITION IN ORDER TO LIMIT BATTERY DRAIN. BC BATTERY CHARGER
FSOS FUEL SHUT-OFF SOLENOID PSPB PUMP STOP PUSHBUTTON
HARNESS CONNECTOR CONNECTOR NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION. FTSPR FUEL TRANSFER SYSTEM PUMP RELAY PWM PULSE WIDTH MODULATED
SEE SLR TABLE FOR RESISTOR CONNECTIONS. NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL BCF BATTERY CHARGER FAILURE SWITCH
NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS RAN REMOTE ANNUNCIATOR
GSC RELAY MODULE MARSHALLING BOX SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.
DESIGNATION FOR SPECIFIC GOVERNORS BTR BEARING TEMPERATURE RELAY GFR GENSET FAULT RELAY
ALTERNATIVE WIRING LAMP C NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION. GNDFCT GROUND FAULT CT RDM RELAY DRIVER MODULE
TERMINAL CUSTOMER DC TERM. (RATED FOR 4mA, 12 VDC OPERATION) NOTE BF: SEE GSC RELAY RATING CHART. CAM CUSTOM ALARM MODULE GNDFR GROUND FAULT RELAY
RFI RADIATED FREQUENCY IMMUNITY
NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR RHLH RIGHT HAND/LEFT HAND SWITCH
NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS CB CIRCUIT BREAKER GOV GOVERNOR RR RUN RELAY
BREAKDOWN DIODE CONTROL PANEL MARSHALLING BOX NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION. CCM CUSTOMER COMMUNICATION MODULE GRR GENERATOR RUN RELAY
SHIELDED WIRE C MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION. MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE SASV START AID SOLENOID VALVE
(BI-DIRECTIONAL) TERMINAL CUSTOMER AC TERM. NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION. MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG. CIM CUSTOMER INTERFACE MODULE GS GOVERNOR SWITCH
SATS START AID TEMPERATURE SWITCH
NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO GSC GENERATOR SET CONTROL
CR CRANK RELAY SAS START AID SWITCH
ENGINE MOUNTED ENGINE 24 WAY MAGNETIC PICK-UP NOT USED WITH FUEL FIRED JACKET WATER HEATER. TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM. SCS SCROLL SWITCH
CSFS CURRENT SCR0LL FUEL SYSTEM GSM GOVERNOR SYNCHRONIZING MOTOR
DIODE 19 2
IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE. NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED. SEC SECOND
COMPONENT CONNECTOR ENGINE CONNECTOR NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS. CT CURRENT TRANSFORMER SHTC CIRCUIT BREAKER SHUNT TRIP COIL
NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1. CTR CRANK TERMINATION RELAY HC HEATER CONTACTOR
NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1 NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH SL SYNCHRONIZING LIGHT
RELAY CONTACT PANEL 70 WAY COOLANT TEMP ENGINE NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2. IC REMOTE START/STOP INITIATE CONTACT SLR SYNCHRONIZING LIGHT RESISTOR
FUSE 23 C OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS. NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
PF/KVAR CONTROL. D DIODE
SM STARTING MOTOR
(NORMALLY OPEN) CONNECTOR CONNECTOR (ECTS) DVR DIGITAL VOLTAGE REGULATOR KWR KILOWATT RELAY
NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM. NOTE AK: OPTIONAL AUXILIARY CIRCUIT BREAKER CONTACT RATED FOR NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE SMMS STARTING MOTOR MAGNETIC SWITCH
RELAY CONTACT DC CONNECTOR NO. 1 OIL PRESSURE ENGINE 6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ; THE LOCAL ALARM MODULE. ECLS ENGINE COOLANT LOSS SENSOR
SMR STARTING MOTOR RELAY
EMERGENCY SWITCH 6 B NOTE Q: COMPONENTS INSTALLED WITH ENERGIZE TO RUN FUEL SYSTEM. L LOAD LEADS SP SPEED ADJUST POTENTIOMETER
(NORMALLY CLOSED) (BLACK) CONNECTOR (EOPS) NOTE R: COMPONENTS INSTALLED WITH ENERGIZE TO STOP FUEL SYSTEM.
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC: NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER, ECS ENGINE CONTROL SWITCH LFLS LOW FUEL LEVEL SWITCH
SS SYNCHRONIZING SWITCH
NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVER TEMPERATURE RELAY. BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS. ECTS ENGINE COOLANT TEMPERATURE SENSOR MAN MANUAL
GENERATOR FRAME 7 DC CONNECTOR NO. 2 A
COOLANT LOSS ENGINE NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY. ALARM OVER TEMPERATURE FACTORY SET TO 130°C FOR PRIME POWER,160°C FOR EFCR EMERGENCY FUEL CONTROL RELAY
T GENERATOR LINE LEADS
RELAY COIL NOTE BN: "PUMP OFF" 90% INCREASING MCS MODE CLEAR SWITCH TSC TRANSFER SWITCH POSITION INDICATING CONTACT
(CHASSIS) GROUND (GREY) CONNECTOR (ECLS) NOTE T: COMPONENTS INSTALLED WITH OPTIONAL GOVERNOR CONTROL MOTOR. STANDBY POWER. SHUTDOWN OVER TEMPERATURE FACTORY SET TO 135°C FOR PRIME EFR ENGINE FAILURE RELAY MPU MAGNETIC SPEED PICKUP TX TRANSFORMER
NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE. POWER,165°C FOR STANDBY POWER. NOTE BP: "PUMP ON" 50% DECREASING EG ELECTRONIC GOVERNOR (SPEED SENSING) MV MOTOR VALVE/SOLENOID VALVE VAR VOLTAGE ADJUST RHEOSTAT
AC CONNECTOR FROM OIL TEMP ENGINE NOTE BQ: "LOW FUEL ALARM" 40% DECREASING EGA ELECTRONIC GOVERNOR ACTUATOR
EARTH GROUND CIRCUIT BREAKER 7 C JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION. NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVER TEMPERATURE RELAY NC NORMALLY CLOSED VR VOLTAGE REGULATOR
GEN (GREEN) CONNECTOR (EOTS) ALARM OVER TEMPERATURE FACTORY SET TO 70°C. NOTE BR: "CRITICAL LOW" 5% DECREASING EGR ELECTRONIC GOVERNOR RELAY NIAR NOT IN AUTO RELAY
NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID. ELS ENCLOSURE LIGHT SWITCH NO NORMALLY OPEN
SHUTDOWN OVER TEMPERATURE FACTORY SET TO 90°C. NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS.
MARSHALLING BOX 40 CAT MONITORING SYSTEM NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER. EMSR EMERGENCY STOP RELAY OUVR OVER/UNDER VOLTAGE RELAY
SOLENOID ATB TERMINAL 36 2
NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER. NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
WAY DC CONNECTOR 40 WAY CONNECTOR UL BATTERY CHARGERS WIRED 120 VAC.
NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY. NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE Y: SHUNT TRIPS ARE INSTALLED
INSTALLED ON PACKAGE.
WITH EACH OPTIONAL CIRCUIT BREAKER NOTE AQ:
NOTE AR:
OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
ABBREVIATIONS

NOTES THIS SCHEMATIC IS FOR THE 3412C EMCP II FOR MUI ENGINES.
VOLUME 1 of 2: AC/DC PANEL GROUP AND SCHEMATIC
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
 RENR2301-03

SP4-TBD1-SP4T
GND-REAR COVER January 2012

GND-CHASSIS STUD
GND-AC CONN-4
ATB

50-TBA1-GND5T

GND-70 WAY-68
50-AC CONN-10

50-AC CONN-11
50-AC CONN-12

101-70 WAY-14

109-70 WAY-10

110-70 WAY-12

131-70 WAY-70

136-70 WAY-38
137-70 WAY-66
202-70 WAY-40

203-70 WAY-42

206-70 WAY-64

207-70 WAY-36

157-70 WAY-23

159-70 WAY-51
T0-AC CONN-8

51-AC CONN-1

52-AC CONN-2

53-AC CONN-3
50-TBA1-50AT

108-70 WAY-8

206-PSPB-2A

207-PSPB-1A
1-TBD1-1DT
1-TBD1-1CT
136-TBA1-136T

51-LSGOV-4

52-LSGOV-6

53-LSGOV-8
13-RM-15

202-PRL-X1
131-PSL-X2

203-PSL-X1
50-TBC-50
T1-AC CONN-7 F11 108-TBA1-108T

136-CR-2
137-CR-8

157-SS-4

159-SS-6
108-F11
109-F12

110-F13
SP2-TBD1-SP2BB
0 10 0 10 0 10 0 10
L

88-TBD1-88T
87-TBD1-87T
2301A T2-AC CONN-5 F12 109-TBA1-109T
SPEED CONTROL 0 10 0 10

86-CAM-6
WOODWARD
T3-AC CONN-9 F13 110-TBA1-110T
PART NO. 9907-014
6 5 4
3 2 1 Failure Mode Identifiers (FMI)¹
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
6 5 4 TBC FMI No. Failure Description
3 2 1 6 5 4
CR 0 Data valid but above normal operational range.
GND 3 2 1
50-TBA1-50BT 50

D1
51-AC CONN-1 51 1 Data valid but below normal operational range.
B A GRR F15 F23 OR 151-LSGOV-5
9 8 7 LFSR 61 TBA1 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B 2 Data erratic, intermittent, or incorrect.
52-AC CONN-2
OR 152-LSGOV-7 52

30-TBD1-30CT
3-TBD1-3AB
40-RM-13
41-RM-14

MPU-1
MPU-2
ACT(+)-EGA-1
ACT(-)-EGA-2
42-SP-3
43-SP-1
B A T1 3 Voltage above normal or shorted high.

2-LFSR-B OR 2-GRR-B
2-TBD1-2AB

3-TBD1-3BB

137-TBA1-137T

12-TBD1-12B
B A 53-AC CONN-3 53
9 8 7

GND-BODY STUD
OR 153-LSGOV-9
9 8 7 L1 4 Voltage below normal or shorted low.

101

110
GND5

GND6
131
2-LFSR-B OR
2-CR-B

89-TBD1-89T

38-TBD1-38L

36-70 WAY-49

211-PSPB-1B
OR 84-70 WAY-4

108
109

136
137

51
202
T0

203
206
207
157
159
50
50
50

52
53
NOTE D L3
5 Current below normal or open circuit.

SP2-TBD1-SP2BT
2-CR-A OR
2-GRR-B

30-LFSR-7

30-LFSR-9
30-TBD1-30DB
72-70 WAY-17
80
82 6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
L L
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.

91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
98-GSC-17
10 Abnormal rate of change.
11 Failure mode not identifiable.

108-SLR1

110-SLR2
12 Bad device or component.
13 Out of calibration.

30-GOV-1 OR 30-LSGOV-15
¹The FMI is a diagnostic code that indicates what type of failure has occurred.

3-GOV-2 OR 3-LSGOV-16
CHASSIS STUD

GND-CHASSIS STUD
HC1-EMSII CONN-3

BO-EMSII CONN-27

MT-EMSII CONN-28

FP-EMSII CONN-38
EL-EMSII CONN-10
60A-DC CONN2-10

SV-EMSII CONN24

ER-EMSII CONN-8

GND-DOOR STUD
2-EMSII CONN-31

2-EMSII CONN-12
2-EMSII CONN-16

2-EMSII CONN-22
23A-DC CONN2-9
23A-DC CONN2-5
19-DC CONN1-11

62-DC CONN1-10

67-DC CONN1-12

2-EMSII CONN-2

2-EMSII CONN-6
GND-70 WAY-47

2-DC CONN2-11

2-DC CONN2-12

15-DC CONN1-2

16-DC CONN1-5

18-DC CONN1-8

30-DC CONN2-4

59-DC CONN2-3

62-DC CONN1-3
62-DC CONN1-6

62-DC CONN1-7

67-DC CONN1-1
67-DC CONN1-4

67-DC CONN1-9
38-DC CONN2-8

70B-TBD1-30DT
D(+)-70 WAY-19
70B-TBD1-70BT

14A-TBC-232AT
SP1-70 WAY-60

SP2-70 WAY-61

SP3-70 WAY-62

SP4-70 WAY-63

GND-GSC-GND
70B-70 WAY-44
2-TBD1-GND1T

D(-)-70 WAY-20

14A-LSGOV-14
1-DC CONN2-1
1-DC CONN2-2

3-DC CONN2-7

4-DC CONN2-6

10-70 WAY-45

30-70 WAY-16

57-70 WAY-30

99-70 WAY-35

87-70 WAY-57

88-70 WAY-58

89-70 WAY-59
SP1A-GSC-23
34-ESPB-1R2

MPU-SHIELD
11-ESPB-1L2

17-ESPB-1L3

30-ESPB-1L4

39-ESPB-1L1

MT(-)-AIMT-2
2-70 WAY-15

5-70 WAY-48

63-70 WAY-6

90-70 WAY-5

VAR-SHIELD
D(+)-GSC-19

SP2-GSC-24

SP3-GSC-25
2-TBD1-2DT

D(-)-GSC-20

SP2-LFSR-4
3-70 WAY-3

6-70 WAY-2

MOT1-GS-4
MOT2-GS-1
17-GSC-38
18-GSC-13

57-GSC-33

62-GSC-31
63-GSC-36

90-GSC-35

SP2-D1-T1
30-LFSR-7

87-GRR-4

88-GRR-1

89-GRR-7
15-GSC-8

16-GSC-7

67-GSC-9

21-GSC-1

22-GSC-2
10-RM-39

30-RM-28

38-RM-16

39-RM-24
30-ECS-1

57-ECS-4

SP4-D1-L

80-VAR-3

82-VAR-1
37-RM-19

59-SAS-2
10-PLS-3
1-RM-30
1-RM-36

2-RM-27

6-RM-22

12-CR-A

99-RM-9
1-ECS-6

5-ECS-9

2-SCS-2
1-F15-T

1-F23-T

2-PL2-1

2-PL1-1
1-RM-2

2-CR-B

5-RM-1

3-CR-9
3412C EMCP II For MUI Engines

GND-TBA1-GND6B
GND-REAR COVER
CHASSIS STUD
TBD1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
Electrical System
Component Identifiers (CID'S)¹
B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B TGC1-UP For (EMCP II )
GND-BODY STUD
GND-TBD1-GND3T

DJN1-UP CID DESCRIPTION

100 Pressure Sensor (Engine Oil)
GND1

MOT1
GND2

HC1

GND3

GND4
BO

MT
MOT2
SP1A

ER
9EP1-2988

SP1

14A
11

FP
SP2
SP2
SP3
SP4
D+
10
10

70B

EL
60A
12
15
16
17
18
19

SV
SV
SV
SV
23A
21
30
30
30
30
34

62
62
62
63
37
38
39
57
57
59

80
90

22

82

87
88
89
67
67
67

99
D-
1
1
1
1
2
2
2
2
5
5
3
3
4

2
2
2
2
2
110 Temperature Sensor (Engine Coolant)

TFT1-UP 111
168
Fluid Level Sensor (Engine Coolant)
Electrical System Voltage
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
BCW1-744 190 Speed Sensor (Engine)

LRY1-UP 248
268
CAT Data Link
EMCP Electronic Control (Generator Set)

66-GSM-1

65-GSM-2

2A-TBD1-2DL

BO(-)-AIP-B

ER(-)-REMT-B

EL(-)-LEMT-B

FP(-)-FPS-B
BO(+)-AIP-A

ER(+)-REMT-A

EL(+)-LEMT-A

FP(+)-FPS-A

BO-AIP-C

ER-REMT-C

EL-LEMT-C

MT-AIMT-1

FP-FPS-C
1A-TBD1-5AL

2A-TBD1-2EL

1A-TBD1-1DL

3-SAS-1

34A-TBD1-34L

34A-TBD1-4L

10-EMSII CONN-1

11A-TBD1-12L

11A-TBD1-11L

30-TBD1-GND2L

38-GRR-A

90-ALM-2

SP1A-TBD1-SP1AL

SP1A-TBD1-SP1L

SP4-CAM-5

21-MPU-1
22-MPU-2

30-TBD1-30DL

82-VR3F-7
OR 82-DVR-7

80-VR3F-6
OR 80-DVR-45
BODY STUD
RTY1-UP 269 Sensor Power Supply
333 Alarm Module Control
4BZ1-6087 334 Spare Output
GND-GOV-GND

336 Switch (Engine Control)

GND-CHASSIS STUD

441 Electronic Governor Relay

D(+)-TBD1-D(+)B

D(-)-TBD1-D(-)B
442 Generator Fault Relay

OR 84-PRPB-3
57-TBD1-57BB

30-TBD1-30AT

207-TBA1-207B

108-TBA1-108B

157-TBA1-157B
109-TBA1-109B

110-TBA1-110B

203-TBA1-203B

101-TBA1-101B
RDM-GSC-30
90-TBD1-90B

63-TBD1-63B
2-TBD1-2BT

3-TBD1-3AT

81-PRPB-4
6-TBD1-6B

72-LFSR-A
71-CAM-9

74-CAM-8
443 Crank Termination Relay

84-F23-B
444 Starting Motor Relay
60A-TBD1-60AB

23A-TBD1-23AT
67-TBD1-67BB

62-TBD1-62BB

50-TBA1-50CB
67-TBD1-67BT

62-TBD1-62BT

50-TBA1-50BB

50-TBA1-50AB
18-TBD1-18B

38-TBD1-38B

T0-TBA1-T0T
2-TBD1-2BB

2-TBD1-2AT

3-TBD1-3BT
19-TBD-19B

445 Run Relay

T3-F13

T1-F11

446 Air Shutoff Relay

1 2 3 4 5 6 7 8 9 10 11 12 13 14 447 Fuel Control Relay
475 Relay Driver Module
12 11 10 9 8 7 12 11 10 9 8 7 12 11 10 9 8 7 15 16 17 18 19 20 21 22 23 24 25 26 27 28
500 EMCP Electronic Control (Generator Set)
DC CONN 1 DC CONN 2 AC CONN 29 30 31 32 33 34 35 36 37 38 39 40 41 42 70 WAY 566 Unexpected Shutdown
(BLACK) (GREY) (GREEN)
43 44 45 46 47 48 49 50 51 52 53 54 55 56 ¹ The CID is a diagnostic code that indicates which component is faulty.
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
57 58 59 60 61 62 63 64 65 66 67 68 69 70
67-TBD1-67AT

15-TBD1-15B

62-TBD1-62AT

67-TBD1-67AB

16-TBD1-16B

62-TBD1-62AB

1-TBD1-1AT

1-TBD1-1AB

59-TBD1-59B

30-TBD1-30AB

23A-TBD1-23AB

4-TBD1-4B

51-TBC-51
OR 51-TBA1-51B

52-TBC-52
OR 52-TBA1-52B

53-TBC-53
OR 53-TBA1-53B

GND-TBA1-GND5B

T2-F12

Volume 2 of 2: Control Panel & Marshalling Box

87-TBD1-87B

70B-TBD1-70BB
88-TBD1-88B

89-TBD1-89B

10-TBD1-10AB
SP1-TBD1-SP1B
GND-TBD1-GND1B
SP2-TBD1-SP2AB

SP3-TBD1-SP3B
5-TBD1-5AT
SP4-TBD1-SP4B

36-F15-B
99-TBD1-99B

206-TBA1-206B
159-TBA1-159B

136-TBA1-136B

137-TBA1-137B

202-TBA1-202B
GND-TBA1-GND6T

131-TBA1-131B
© 2012 Caterpillar Printed in U.S.A.
NOTE D
All Rights Reserved

CONTROL PANEL-INTERNAL
GND-TBD1-GND4B

CAT MONITORING SYSTEM

40 30 20 10 EL-TBD1-ELT

RENR2301-03 VOL 2 of 2
5-TBD1-5BT
5-ECS-10
5-ECS-8

39 29 19 9
5-ECS-10
10-TBD1-10AT

5-ECS-9

RHLH-RHLH-3
1-TBD1-1BB

ALM CAM
1-TBD1-1BT

FP-TBD1-FPT
30-TBD1-30BT

57-TBD1-57AT
30-TBD1-30CB
10-ALM-1

18
-
38 28 8 ER-TBD1-ERT
11-TBD1-11B
1-TBD1-1DB

1-TBD1-1CB
14-RM-18
5-TBD1-5BB

56-GSC-40
39-TBD1-39T

MT-TBD1-MTT
17-TBD1-17T

34-TBD1-34B

37 27 17 7
55-GSC-39

10 7 8 9 BO-TBD1-BOT
36 26 16 6 2-TBD1-2JT SLR CHART
58-GSC-32

NOTE B 6
B+
13-CR-6 15 1 SYNCHRONIZING
2-TBD1-2GT
38-TBD1-38T 16 29 2 1L1 NC 1L2 VOLT LINE
RESISTOR TAP

(Dimensions: 39 inches x 24 inches)

38-GS-2 1L3 NO 1L4 1
17 30 F1 3 35 25 15 5 TO LINE
14-ESPB-1R1 18 31 F2 4
1R1 NC 1R2
5 2 3 4 SV-TBD1-SVAT SETTING CHART
99-TBD1-99T

69-CAM-14 14 7 69-ALM-14 14 7

1600 OHM
30-CAM-7 30-ALM-7 34 24 14 4
37-TBD1-37B 19 32 F3 5 ESPB
68-CAM-13 13 6 30-RM-B- 68-ALM-13 13 6 86-LFSR-6 SRV-SCS-3 208 USE E-D 1760 OHM
20 33 F4 6
20-CAM-12 12 5 20-ALM-12 12 5 SP4-TBD1-SP4L CLR-MCS-6 33 23 13 3 HC1-TBD1-HC1T A
21 34 F5 7 ECS
DOOR STUD 240 USE E-C 2400 OHM

3200 OHM
11 4 70-LFLS-5 11 4 76-BTR-8 2-TBD1-2HT
6-TBD1-6T 22 35 F6 8 32 22 12 2 2-TBD1-2ET RHLH B
10 3 73-GNDFR-14 10 3 75-ATR1-8
23 36 F7 9
9 2 90-TBD1-90L 71-70 WAY-1 9 2
2-TBD1-2FB
3
RHLH-CAT MONITORING 300 USE E-B 5600 OHM
39-TBD1-39B 2-TBD1-2EB 31 21 11 1 10-TBD1-10BL SYSTEM CONN-18
24 37 F8 10 10-CAM-1
8 1 74-70 WAY-21 8 1 10-ALM-1 2 2-MCS-5 380 USE E-B 5600 OHM
25 38 F9 11 10-RM-39 1
C

640 OHM
2-GS-5 26 39 F10 12
GND-TBD1-GND4T

400 USE E-B 5600 OHM

2-TBD1-2CB 27 13 CLR-MCS-4 MCS
CLR-CAT MONITORING SYSTEM CONN-33 SRV-SCS-3
28 B- 14
2-MCS-2
6 3
LOAD LOW IDLE ACTUATOR RATED START 416 USE E-A 7200 OHM

1760 OHM
30-TBD1-30BB RM 2-RHLH-2 5 2 2-MCS-5 DROOP GAIN SPEED COMPENSATION GAIN SPEED FUEL LIMIT
D
41-GOV-5 OR 41-LSGOV-19
40-GOV-3 OR 40-LSGOV-17

CLR-MCS-6 4 1 2-SCS-2 480 USE E-A 7200 OHM

30-ALM-7
SCS SRV-MCS-3
LOW VOLTAGE
NOTE C SRV-CAT MONITORING LOAD SHARING & SPEED CONTROL E
10-TBD1-10BB
OR 43-LSGOV-23

3
OR 42-LSGOV-24

SYSTEM CONN-23 RAMP TIME RESET

2 2-MCS-2
82-TBD1-82B
80-TBD1-80B
159-TBA1-159T

157-TBA1-157T
110-TBA1-110L

108-TBA1-108L

2-TBD1-2FT
43-GOV-12

1
42-GOV-11

LSGOV

3
SP 2 PLS VAR 3
2
1
3 1
2
6 5 4
SS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
21-TBD1-21B

3 2 1
22-TBD1-22B

9-PL1-2
94-ATB J1-4
95-ATB J1-5
96-ATB J1-6

9-PL2-2
160

SL2
A
A

2 1 GND
C B
B

161

SLR1

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
162
SLR 2
D C

M0T2-TBD1-MOT2B M0T1-TBD1-MOT1B
1 2 3 4 5 6 INSULATION WIRE UNLESS OTHERWISE INDICATED.
91-ATB J1-1 M0T2-GS-6 1 4 M0T1-GS-3
15-TBD1-15T
E D

10 11 12 38-RM-16 2 5 2-RM-27
7 8 9 SL1
16-TBD1-16T 93-ATB J1-3 10 = 10 AWG
E

MOT1-GS-4 3 6 M0T2-GS-1
163

67-TBD1-67CB 92-ATB J1-2

97-ATB J1-7
2 1 = COMPONENT LOCATED ON ENGINE OR BASE
13 14 15 16 17 18 GS

14A-TBD1-14AT

30-TBD1-30CT

3-TBD1-3AB

40-RM-13
18-TBD1-18T

122-TBA2-122U

124-TBA2-124U

120-TBA2-120U

51-TBA1-51T

151-TBC-51
52-TBA1-52T
152-TBC-52

53-TBA1-53T

153-TBC-53
= COMPONENT LOCATED IN MARSHALLING BOX

43-SP-1

42-SP-3
41-RM-14

GND-BODY STUD

MPU-1
MPU-2
ACT(+)-EGA-1

ACT(-)-EGA-2
98-ATB J1-8
D(-)-TBD1-D(-)T
19 20 21 22 SLM NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY
D(+)-TBD1-D(+)T FOR OPTIONAL NFPA 110 ALARM MODULE.
SP2-TBD1-SP2AT
23 24 25 26 27 28 NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT

20 Page,
SP1A-TBD1-SP1AB
RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE
203-TBA1-203T

SP3-TBD1-SP3T
207-TBA1-207T

206-TBA1-206T

202-TBA1-202T
131-PRL-X2

131-TBA1-131T

84--70 WAY-4

81-70 WAY-18

RDM-70 WAY-7 58-ECS-5 REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.
59-TBD1-59T

84-PSPB-2B

32 33 34
131-PSL-X2

29 30 31
3-TBD1-3AL
84-PRPB-3
211-F23-B

62-TBD1-62CB 57-TBD1-57AB
NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP
"TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.
90-TBD1-90T

63-TBD1-63T
35 36 37 38 39 40

PSL
2
PRL
LOAD SHARE/SPEED
X1 X2

CONTROL MODULE
17-TBD1-17B
55-ECS-2
56-ECS-3

X1 X2 SAS
1A NC 2A 1 3 NO 4
1B NC 2B

PSPB PRPB WIRING EXAMPLE (IF REQUIRED)

SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK
DEVICE TERMINAL NUMBER (IF REQUIRED)
DEVICE ABBREVIATION TERMINAL CONNECTION POINT
T=TOP
PL1 PL2
WIRE NO. B=BOTTOM
1 2
9-PLS-2
1 2 L=LOWER
2-TBD1-2DB 2-TBD1-2CT 9-PLS-2
2
2 - TBD1 - 2 F T

CONTROL PANEL-DOOR
 10

14

14
10
GND

14
B T
2-TBD2-2AT

10-DVR-B(+)
OR 2-BTR-H 2-OUVR-13 L 2 B T

OR 3-BTR-G

209-PUMP-T1/T3

210-PUMP-T2/T4

120-TBA2-120T

122-TBA2-122T

124-TBA2-124T
10-LFLS-8

30-LFLS-6

30-FRBS-2

72-LFLS-7

81-LFLS-4
81-LFLS-1

84-LFLS-3

120-LSGOV-3 @

122-LSGOV-1 @

124-LSGOV-2 @
83-LFLS-2
2-ATR1-H

3-ATR1-G

139-JWH-IL2

148-JWH-IL1
85-MV-2
3-TBD2-3B
2-MV-1

77-FRBS-1
3

140-SPH-H1
142-SPH-H4
B T

GND-PUMP-GND
3-TBC-233AT

140-BC-L
6 B T 6-TBD2-6B

131-BC-N
6-ALR-A

64-TBD2-64B

85-TBD2-85B

81-TBD2-81T
49-TBC-49T

205-OL-95
10-OUVR-12 L 10 B T 10-TBD2-10B

65-TBD2-65B
47-TBC-47T
30-TBD2-30AB
30 B T
U U U U U U U U U U U
31-DC CONN-29
U 31 B T
6 5 4 6 5 4 6 5 4 54-DC CONN-1
54 B T
U U U U U U U U U
3 2 1 3 2 1 3 2 1 F50 F51 F52 57-DC CONN-30
57 B T

SP1
GND

SP2
SP3
SP4

70B
81
10

71

83
85
64
65
30
30
36

72
74

84
2
2
2
3
6

5
61 61-DC CONN-13
B T 61-KWR-A

66
77
63-DC CONN-6
KWR ALR PR 63 B T

101

110
117
131
131
GND1

108
109

136
137
157
158
159

178

GND2
202
203
206
207
132

140
142
209
210
EF1
132

133

133

139

148

EF2
120
122
124
GND
GND
N
87-DC CONN-31
87 B T
88-DC CONN-32
B B B B B B B B B B B B B B B B B B B B B B B B B 88 B T
B A B A B A B B 89 B T
89-DC CONN-33

9 8 7 9 8 7 9 8 7 90-DC CONN-5

5-TBD2-5T
B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B

61-TBC-61B

6-TBC-6B

83-TBD2-83T
2-TBD2-2CT

2-TBD2-2AB
90 B T
91-DC CONN-39
91 B T

48-TBC-48T

206-TBA2-206T

84-TBD2-84T
66-TBD2-66B

84-PR-7

84-PR-8
TBD2
T T T T T T T T T T T T T T T T T T T T T T T T T 96-DC CONN-8
96 B T
T T

120-VR3F-20 OR 120-DVR-20

122-VR3F-22 OR 122-DVR-22

124-VR3F-24 OR 124-DVR-24
97-DC CONN-18
TBA2 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
97 B T

133-F18-T
132-TBC-132B

10 133-TBC-133B

10 139-HC-8

10 148-HC-6
10 132-MCB1-1

10 133-MCB1-3
98-DC CONN-28

10 GND-TBC-GNDB
98 B T
30-ATR1-7 OR 30-BTR-7
2-BC-(-)

SP2-BTR-14 OR SP2-ATR1-14
2-DVR-(B-)

36-BC-(+)

64-ALR-4

65-ALR-1
74-ATR1-5
10-TBC-10T

30-TBC-30T

81-PR-4

84-PR-7

85-PR-5
71-BTR-5
2-TBC-2T

3-TBC-3T

6-TBC-6T
3-DC C0NN-3
2-ALR-B

83-PR-A
2-PR-B

10-DC CONN-12

36-DC CONN-11

71-DC CONN-16

72-DC CONN-17

74-DC CONN-37

84-DC CONN-10
2-DC CONN-35

81-DC CONN-9

5-DC CONN-22
30B-DC CONN-15

70B-DC CONN-36
6-DC CONN-2

30-GNDFR-11

70B-OUVR-11
SP2-DC CONN-14

SP3-DC CONN-24

SP4-DC CONN-34
SP4-OUVR-10
SP1-DC CONN-4

5-KWR-B

AC CHASSIS STUD 99-DC CONN-38

99 B T

66-ALR-7
D+ B T D(+)-DC CONN-19

DC TERMS
132-F16-T
132-F21-T
136-F16-B

157-F32-B

159-F33-B

207-F22-B
131-TBC-131T

202-PC-54

203-PC-62

120-F50-T

122-F51-T

124-F52-T
131-PC-3

206-PR-9
101-AC CONN-38

131-HC-A2

137-HC-A1

209-OL-2

210-OL-4
110-AC CONN-10
117-AC CONN-14

131-AC CONN-33

136-AC CONN-17

137-AC CONN-19

157-AC CONN-11
158-AC CONN-13

159-AC CONN-15

178-AC CONN-29

206-AC CONN-24

140-BC-L
108-AC CONN-6

109-AC CONN-8

202-AC CONN-1

203-AC CONN-3

207-AC CONN-5

140-HC-2

142-HC-4

122-AR-A
108-OUVR-1

109-OUVR-2

110-OUVR-3

142-BC-N
N-AC CONN-36

120-GNDFR-A2
EF2-GNDFR-L
EF1-GNDFR-K
DC CHASSIS STUD D- B T D(-)-DC CONN-20

10
GND-AC CONN-21
RDM B T RDM-DC CONN-7

47 B T 47-KWR-1
GND-DC CONN-21

AC CONN DC CONN 48 B T 48-KWR-7

(40 WAY)
DROOP RESISTOR (40 WAY) 49 B T 49-KWR-4
57-TBC-57T D(-)-TBC-D(-)T
231A
3-TBD2-3AU

2-TBD2-2AU

B T

122-AR-A
3-ATR2-G

2-ATR2-H

3-ATR1-G

2-ATR1-H
3-ATR3-G

2-ATR3-H

120-TBA2-120B
D2 D1

131-TBA2-131AT
84-TBD2-84B

30-TBD2-30BT
40 30 20 10 110-TBA2-110B 40 30 20 10

110-TBA2-110T
108-TBA2-108T
109-TBA2-109T
5A-DVR-5 6A-DVR-6 232A B T 232-LSGOV-13 @ OR 14A-TBD1-14AB

73-CAM-10 @
178-TBA2-178B 31-TBC-31T D(+)-TBC-D(+)T
137-TBA2-137B

118-AR-7

120-AR-B

204-OL-96

131-PC-A2
39 29 19 9 91-TBC-91T 39 29 19 9

131-PC-3
81-TBD2-81B 233-LSGOV-14 @ OR 3-TBC-3B
233A B T

208-F21-B
98-TBC-98T

207-PC-61
97-TBC-97T
101-TBA2-101B 38 28 18 8 109-TBA2-109B 99-TBC-99T 38 28 18 8 96-TBC-96T 6 5 4 231B B T
136-TBA2-136B 72-TBD2-72B

A B C D E F G H I J K L M N O P Q R S A B C D E F G H I J K L M N O P Q R S DROOP BOARD
37 27 17 7 74-TBD2-74B 37 27 17 7 RDM-TBC-RDMT 3 2 1 232B B T
A1 A2 T/R 11 12 14 A1 A2
36 26 16 6 108-TBA2-108B 36 26 16 6 63-TBC-63T 1 2 3 4 5 6 7 8 233B B T
13 5
N-TBA2-NB 70B-TBD2-70BB 13

276-DVR-44
275-DVR-45
adjust adjust PCB 231C B T
set point set point
71-TBD2-71B GNDFR
ATR1 ATR2 159-TBA2-159B
AR

207-F22-B
207-PC-53
D2 D1 53 61
read read 232C B T
30-TBD2-30AT OUVR PC
35 25 15 5 207-TBA2-207B 2-TBD2-2BB 35 25 15 5 90-TBC-90T 54 62 233C B T
206-TBA2-206B 117-TBA2-117B SP3-TBD2-SP3B SP2-TBD2-SP2B 14

203-TBA2-203T
1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19
2 34 24 14 4 SP4-TBD2-SP4B 34 24 14 4 SP1-TBD2-SP1B
3 1 9 10 11 12 13 14 15 16 M+ M- (K) (L) T/R 21 22 24
158-TBA2-158B 61-TBC-61T
B A

202-TBA2-202T
33 23 13 203-TBA2-203B 33 23 13 3-TBD2-3T
6A-VR3F-6
5A-VR3F-5

131-TBA2-131AB 3 89-TBC-89T 3 OL
PF/KVAR

EF1-TBA2-EF1B

EF2-TBA2-EF2B
10-TBD2-10T

122-TBA2-122B
5-TBD2-5B
9 8 7

122-AR-4
120-GNDFR-A2
32 22 12 2 88-TBC-88T 32 22 12 2

10-TBC-10L
2-TBC-2L
70B-TBD2-70BT
SP4-TBD2-SP4T

70B-OUVR-16

70B-OUVR-11
SP4-OUVR-15

SP4-OUVR-10
30-ATR1-10

30-ATR1-16

30-ATR1-10
74-TBD2-74T
74-ATR2-5

75-ATR2-8

30-ATR1-7

30-ATR2-7

30-ATR1-16
30-ATR2-10

30-ATR2-16

30-ATR2-10
74-ATR1-5
74-ATR3-5

75-ATR1-8
75-ATR3-8
30-ATR2-7

30-ATR3-7
30-TBD2-30BB

SP2-ATR2-14
172-TC4-RD

SP2-ATR1-14
SP2-ATR3-14
182-TC5-RD
@ 75-CAM-3

SP2-TBD1-SP2T
171-TC4-WH

181-TC5-WH

6-TBD2-6T

118-GNDFR-A1
98 97 95 96
31 21 11 1 202-TBA2-202B 87-TBC-87T 31 21 11 1
2 4 6

204-PC-A1
GND-AC CHASSIS STUD 157-TBA2-157B 54-TBC-54T

209-TBA2-209B

210-TBA2-210B
205-PR-6
36-TBD2-36B
GND-DC CHASSIS STUD

NOTE C
3-ATR2-G

2-ATR2-H
3-BTR-G

2-BTR-H

132-TBA2-132BB 10

133-TBA2-133BB 10
DVR
3-ATR3-G OR

2-ATR3-H OR

6A-DROOP-D1
22-GEN

24-GEN

20-GEN
2-TBD2-2AU

80-TBD1-80L
3-TBD2-3U

5A-DROOP-D2 82-TBD1-82L

132-TBA2-132AT

133-TBA2-133AT

132-TBA2-132AB

131-TBA2-131BB
138-MCB1-2 10
137-TBA2-137T
154-TBC-154T

156-TBC-156T
132-F17-T

132-F16-T

132-F22-T

132-F21-T

135-F17-B

141-F18-B
132 132-TBA2-132BT 10
22 24 20

AC TERMS
A B C D E F G H I J K L M N O P Q R S 131 131-TBA2-131BT
RFI FILTER 82-TBD1-82L @
1 2 3 4 5 6 7 8 9 10

22 24 20 6A-DROOP-D1 276-PF/KVAR-1 133-TBA2-133BT 10

A B C D E F G H I J K L M N O P Q R S 80-TBD1-80L @ VOLTAGE
A1 A2 133
adjust 5A-DROOP-D2 275-PF/KVAR-3 VR3F REGULATOR

114-5510
set point 1 3 1 3 5 7
ATR3 3 40 41 42 43 5 6 7 44 45 134-MCB1-4 10
GND
GND-TBA2-GNDT 10
22-VR3F-22

24-VR3F-24

20-VR3F-20

adjust read 120-F50-B

F16 F17 F18
MERLIN GERIN
multi 9 F21 F22 F32 F33
set point BTR 20-GEN OR C60N

J1 20-RFI-20
read NOTE C MCB1 GND
46 47 48 49 50 24-GEN OR
24-RFI-24
NOTE F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
OFF OFF 154 B T 154-F32-T
B+ B- 20 22 24 26 28 30 F1 F2 124-F52-B 20 22 24 26 28 30 F1 F2
1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 156-F33-T
HC 156 B T
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
10-TBD2-10U
2-TBD2-2BT

AC INPUT FIELD 2 4 6 8
26-GEN PM
28-GEN PM
30-GEN PM
20-GEN
22-GEN
24-GEN

139-TBA2-139B 10
30-ATR2-16
30-ATR3-10

30-ATR3-16

30-ATR3-10
74-ATR2-5

75-ATR2-8

30-ATR3-7

30-BTR-7
SP2-ATR2-14
192-TC6-RD

SP2-BTR-14
191-TC6-WH

+
RENR2301-03 VOL 2 of 2

2 4 36-TBD2-36T
-
BC
30-ATR3-16 OR
71-TBD2-71T

30-BTR-10

30-BTR-16

30-BTR-10
30-BTR-7

F1-GEN FIELD LEAD

30-TBD2-30BB

SP2-ATR3-14 OR
163-BT1-RD

22-GEN OR 22-RFI-22
@ 76-CAM-4

SP2-TBD2-SP2T
164-BT1-WH

2-TBD2-2CB

140-TBA2-140B

142-TBA2-142B

10 148-TBA2-148B
136-TBA2-136T

207-TBA2-207T

157-TBA2-157T

159-TBA2-159T
207-PC-61
208-PC-1
135-HC-1

141-HC-3

10 138-HC-5

10 134-HC-7
NOTE C 122-F51-B F2-GEN FIELD LEAD
L
26-GEN PM 140-TBA2-140T
N
120-F50-B
122-F51-B
124-F52-B

NOTE E 28-GEN PM
30-GEN PM 142-TBA2-142T

NOTE E
(Dimensions: 39 inches x 24 inches)

TBC

MARSHALLING BOX
MARSHALLING BOX DC CHASSIS MARSHALLING BOX AC CHASSIS CUSTOMER TERMINAL
BLOCK

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
10 = 10 AWG
14 = 14 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF
BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR
UNLESS AND RFI FILTER IS PROVIDED.
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
AN OPTIONAL SE GENERATOR.
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
20 Page,

WIRING EXAMPLE (IF REQUIRED)

SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK
DEVICE TERMINAL NUMBER (IF REQUIRED)
DEVICE ABBREVIATION TERMINAL CONNECTION POINT
T=TOP
WIRE NO. B=BOTTOM
L=LOWER
2
2 - TBD1 - 2 F T

THIS SCHEMATIC IS FOR THE 3412C EMCP II FOR MUI ENGINES.

VOLUME 2 of 2: CONTROL PANEL AND MARSHALLING BOX
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.