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A R T I C LE I N FO A B S T R A C T
Keywords: This paper explores the concept of the optimum span to depth ratio of reusable composite beams with de-
Composite construction mountable bolted shear connectors so that the beams may be designed most efficiently in terms of their weight
Deconstructability and the shear connector distribution along the span. Three patterns of shear connectors were evaluated by a
Demountable shear connectors simple pseudo-plastic model and calibrated by finite element modules in terms of their effect on the overall
Design optimisation
composite beam stiffness in the range of 9 to 15 m span. The optimum span to depth ratio of symmetrical and
Slip characteristics
Sustainability
asymmetrical beams was determined and compared to equivalent beams with welded shear connectors. It was
found that the optimum span to depth ratio of uniformly loaded unpropped composite beams with demountable
bolted shear connectors may be taken as 22 which allows for a utilisation factor of 0.7 at the ultimate limit state
to ensure that plasticity does not occur in the first use cycle. It was found that the effect of asymmetry on the
optimum span to depth ratio is small. For propped beams with demountable shear connectors, the optimum span
to depth ratio may be increased to 24.
1. Introduction depth always refers to the steel beam depth.) Designs with greater span
to depth ratios are controlled by serviceability limits and the bending
The concept of demounting and reuse of composite beams requires a resistance is not reached. Designs with smaller span to depth ratios are
new way of thinking in terms of the most efficient application of these relatively stiff and typically fail by bending (or shear for very short span
beams with bolted shear connectors that includes their optimum dis- beams).
tribution and a sensible range of beam span to depth ratios to be able to The limiting span to depth ratio is also dependent on the design
create the lightest beam in the first and subsequent cycles of use. This strength of the steel, the loading pattern, and the utilisation of the beam
should take account of the different stiffness and resistance character- at the ultimate limit state (the Utilisation Factor, or UF). Many de-
istics of demountable (in this case bolted) shear connectors which af- signers work to a bending UF < 1.0 (e.g. 0.8) at the Ultimate Limit State
fects the bending resistance and overall stiffness of the beam. The re- (ULS) to allow for other effects, e.g. bolt holes, possibility of future web
ference case is that of a composite beam with welded shear connectors. openings, flange notches, etc. that will reduce the bending and shear
This paper explores the concept of the optimum use of composite resistance of the steel section. In the case of beams with demountable
beams with demountable bolted shear connectors so that the beams shear connectors, this UF has to be lower in order to ensure that plas-
may be designed most efficiently in terms of their weight and with the ticity is not developed in the first use cycle at the ULS in order to allow
minimum number of shear connectors, whose installation and reuse for subsequent reuse without deformation of the shear connectors. It
costs will have a significant effect on the overall cost of the demoun- was found that elastic conditions hold when UF = 0.7 and so this UF is
table construction system. used in a pseudo-plastic analysis of unpropped composite beams with
demountable shear connectors. For propped beams, the shear connector
1.1. Scope and objectives forces are higher and so the limit is taken as UF = 0.6, see Fig. 1 as an
example [1].
The optimum use of a steel or composite beam occurs when the Regarding the potential reuse of steel and composite beams in the
bending resistance and the critical serviceability criteria are close to circular economy, the wide range of spans and beam sizes can be re-
their limiting values. This is expressed in terms of an optimum span to duced considerably if designers work to a narrow range of span to depth
depth ratio for which the minimum weight solution is obtained. (The ratios. For beams subject to uniform loading, this should be in the range
⁎
Corresponding author.
E-mail addresses: a.girao-coelho@steel-sci.com (A.M. Girão Coelho), m.lawson@steel-sci.com (R.M. Lawson), e.aggelopoulos@steel-sci.com (E.S. Aggelopoulos).
https://doi.org/10.1016/j.istruc.2019.03.005
Received 16 January 2019; Received in revised form 8 March 2019; Accepted 8 March 2019
2352-0124/ © 2019 Institution of Structural Engineers. Published by Elsevier Ltd. All rights reserved.
A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
700
L/300
600 Maximum moment, Mmax
400
0.6Mmax (UF = 0.6)
300
200
100
Elastic stiffness
0
0 20 40 60 80 100 120 140 160 180
Mid-span deflection (mm)
Fig. 1. Moment versus mid-span deflection behaviour in a test of a 6 m composite in four-point bending beam using an IPE 360 section in propped construction [1].
of 18 to 20 for steel beams and 22 to 25 for composite beams with therefore leads to higher beam deflections than welded studs. The effect
welded shear connectors. It follows that an IPE 500 beam would span 9 is to reduce the maximum span to depth ratio to 17–22 for demountable
to 10 m as a bare steel section and 11 to 12.5 m as a composite beam. shear connectors for optimum performance, and therefore the same IPE
The study extends to the use of demountable bolted shear connectors 500 beam would have an optimum span of 8.5 to 11 m.
which are a more flexible form of shear connection system and The objectives of this study were therefore to:
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A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
1. Determine the optimum span to depth ratio of steel and composite 2. General equations for bending resistance and stiffness
beams when the design at the ULS and the controlling serviceability
limit are closely matched in terms of the beam size. 2.1. Design criteria
2. Consider the characteristics of demountable shear connectors in
terms of their resistance and stiffness on the design of composite 2.1.1. Design at ultimate limit states
beams and to determine the optimum span to depth ratio compared For a simply supported beam of span, L the design bending moment
to beams with welded shear connectors. MEd is:
3. Analyse the effect of more efficient distribution of the demountable
qEd L2
shear connectors to improve the beam stiffness and hence to in- MEd =
8 (1)
crease the optimum span to depth ratio.
4. Analyse the effect of propped construction. where qEd is the factored load per unit length, and
5. Evaluate the effect of the beam asymmetry on the optimum span to qEd = 1.35qp + 1.50qi.
depth ratio. The imposed load qi is expressed as a multiple of the permanent load
6. Make recommendations for the optimum span to depth ratio for all qp (includes self-weight of the beam) and the range of application is
the analysed cases in order to potentially improve the reuse of taken as: qi = qp to qi = 1.5qp. For a specific design load:
composite beams with shear connectors in unpropped and propped MEd ≤ UFMpl,Rd (2)
construction.
where Mpl,Rd is the plastic bending resistance of the beam.
1.2. Cases considered and basic assumptions From Eqs. (1) and (2), it follows that the beam span is determined at
the ULS from:
In order to provide accurate limiting span to depth ratios for designs 0.5
8Mpl,Rd ⎞
to EN 1994-1-1 [2], the following cases are analysed: L ≤ ⎛⎜UF ⎟
⎝ qEd ⎠ (3)
• Beams are simply supported and are subject to uniformly distributed
loading. 2.1.2. Design at serviceability limit states
• Steel beams using IPE 240 to IPE 750 sections, although the same The optimised span to depth ratio is dependent on the serviceability
general observations would apply to UB sections. criteria, which are expressed as follows for office and similar buildings:
• Composite beams using IPE 240 to IPE 750 steel sections and de-
signed for Partial Shear connection (PS) at the ULS, see Section 1) Imposed load deflection δi ≤ span/360 (also including the super-
2.2.2. imposed dead loads). This is taken as less than the Eurocode limit of
• Asymmetric composite beams with bottom to top flange areas in the span/300 in order to avoid damage to finishes. The limit span cor-
range of 1 to 3, see Fig. 2. (Asymmetric refers to the areas on the responding to serviceability verification of imposed load deflections
flanges of the steel section.) for uniformly loaded beams is given as follows for a total imposed
• Steel grade considered as a variable and is expressed as relative to load of qi + 0.25qp:
S355, which is considered to be a standard grade for composite
design. 5(qi + 0.25qp ) L4 L
δi = ≤
• The concrete grade is taken as C30/37, with a design strength in 384EIy 360 (4)
compression fcd = 30/1.5 = 20 N/mm2 [3].
• The slab depth is taken as 130 mm and the deck profile as 60 mm
where Iy is the second moment of area of the beam. Inserting the lim-
iting vale of L from Eq. (3) gives a maximum span of:
deep with deck ribs at 300 mm spacing.
• The effective slab width beff is taken as beam span/4 (≈6 × beam
L≤
6 EIy qEd 1
height, ha). 225 Mpl,Rd qi + 0.25qp UF (5)
• The Utilisation Factor (UF) is expressed as the ratio of the applied
moment to the plastic bending resistance of the section, Mpl,Rd. A 2) Total load deflection δt ≤ span/250. This limit is used to avoid
UF = 0.7 is the recommended design case for demountable shear visible deflections and to be able to install partitions and ceilings,
connectors for unpropped beams to ensure that plasticity does not etc. An upper limit is not necessary as the absolute deflection is also
occur in the first cycle of use. limited by the natural frequency of the beam.
• The data for demountable shear connectors is based on tests on the a) For steel beams, the total load deflection is calculated for the
use of M20 bolts with nuts above and below the flange (type P2.2 in unfactored design load qt, given by the sum of the permanent and
[4]) which are performed in pairs with a slab depth of 150 mm. This imposed loads qt = qi + qp. Inserting L from Eq. (3) gives:
performance is relatively insensitive to the slab depth.
• The ratio of imposed (variable) qi to permanent load qp, is taken as L≤
24 EIy qEd 1
625 Mpl,Rd qt UF (6)
qi/qp = 1.0 and 1.5 to cover the sensible range of applications, but
not industrial buildings. The ratio of 1.5 is typical of commercial
buildings and 1.0 for residential buildings. b) For unpropped composite beams, the self-weight loads act on the
• The construction condition also affects the optimum span to depth steel beam and the imposed and superimposed loads act on the
ratio. In unpropped construction, the self-weight of the slab and the composite beam. The total load deflection of an unpropped com-
beam act on the steel section. In propped beams, all loads act on the posite beam arises from (i) the deflection of the steel beam due to
composite section and therefore the shear connector forces are in- the slab weight qsw, here taken as 0.75qp, and (ii) the deflection of
creased. the composite beam due to the permanent actions 0.25qp and the
• For calculation of the self-weight deflection of unpropped composite imposed load qi. This is given by the following expression:
beams, the slab self-weight is notionally taken as qsw = 0.75qp, and
5 × 0.75qp L4 5 × (0.25qp + qi ) L4 L
so the superimposed dead load is qd = 0.25qp. δt = + ≤
384EIy,a 384EIy,comp 250 (7)
where Iy,a is the second moment of area of the steel beam, and Iy,comp is
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A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
the second moment of area of the composite beam. For asymmetric composite beams, the p.n.a. lies also in the steel
web, and the depth of the web in compression is obtained from:
c) For propped composite beams, the self-weight loads act also on the 2(r − 1)
composite beam which adds to the deflection of the composite ⎡Aw + Af ⎤ fy − ηNc,f
yw = ⎣ ⎦
r+1
ha ≥ 0
section. The composite stiffness for the self-weight loads, Iy,comp,1, is 2Aw fy (12)
computed using the modular ratio for long term loading nL, and
Iy,comp,2 is the same using as for unpropped beams. The plastic bending resistance is now given by the following ex-
pression:
3) Natural frequency of the beams, f ≥ 4 Hz for single members, which 2Af fy Aw fy ⎡ yw2 (ha − yw )2 ⎤
is a reasonable design value but may not be sufficient to satisfy Mpl,Rd = [yw + r (ha − yw )] + ⎢ + ⎥
1+r ha ⎣ 2 2
requirements for control of vibration of floors in all cases [5]. The ⎦
natural frequency of the beam is calculated from a simple expres- h
+ ηNc,f ⎛ c + h p + yw ⎞
sion: ⎝2 ⎠ (13)
18
f=
δsw (8) 2.3. Composite beam stiffness
Aw fy ⎡ yw2 (ha − yw )2 ⎤ where Iy,a is the second moment of area of the steel beam; Iy,c is the
Mpl,Rd = Af fy ha + + ⎛ hc ⎞ h3
⎥ + ηNc,f ⎝ 2 + h p + yw ⎠
b
⎢
ha ⎣ 2 2 second moment of area of the concrete slab = eff12 c ; Aa is the area of the
⎦
steel cross-section; hp is the depth of the steel sheeting profile; and ys is
(11)
the depth of the elastic neutral axis of the steel beam from the top
For composite beams, the concrete slab contributes to resisting the flange = ha/2 for a symmetric section.
compressive stresses in the upper portion of the cross-section, and so The second moment of area of an asymmetric composite section
asymmetric steel beams, in which the top flange has a smaller cross- with flexible shear connectors, with stiffness ksc, at a uniform long-
sectional area than the bottom flange, are more efficient. In the current itudinal spacing, ssc,eq, is given by [8] as:
study, the beam asymmetry is created by reducing the top flange
Iy,c beff hc Aa (h p + 0.5hc + ys )2
thickness and increasing the bottom flange thickness by the same Iy,comp = Iy,a + +
n π 2 Ea ssc,eq
amount, therefore keeping the total area of the section constant, see nAa + beff hc ⎡1 +
⎣
()
L k sc
Aa ⎤
⎦ (19)
Fig. 2. The asymmetry ratio r is defined as the ratio between the areas of
the bottom and top flanges. This formula reduces to Eq. (18) when ksc = ∞. It also applies to
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A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
Slip
150 mm
/2 = 6 m
a) SC-A1: Uniform distribution at 600 mm spacing, in pairs (40 connectors; this distribution is
“equivalent” to single connectors at 300 mm)
150 mm
/6 = 1.95 m /3 = 4.05 m
b) SC-A2: Pairs at 300 mm spacing for the sixth span and singly at 600 mm spacing for the middle
two-thirds span (40 connectors)
150 mm
1.05 m 4.95 m
c) SC-A3: Pairs at 300 mm spacing for the twelfth span and singly at 600 mm spacing for the
middle part (32 connectors, 20% reduction in number of connectors)
Fig. 4. Different distributions of demountable shear connectors (in this case for 12 m beam span).
welded shear connectors, which are placed at uniform spacing based on sum of the shear connector forces is given as follows:
the centre spacing of the deck ribs (nominally 300 mm). The RFCS
L /2
project DISCCo [9] gave the following typical stiffnesses for 19 mm
diameter welded shear connectors in combination with profiled decking Fc,s = s ∫ sscksc(x ) cos ⎛⎝ πxL ⎞⎠ dx
0 (20)
of 60 to 80 mm depth:
where s is the end slip; ksc is the stiffness of a shear connector; and ssc(x)
• Single shear connectors: k = 70 kN/mm per deck rib.
sc is the spacing of the shear connectors at position x from a support. The
• Pairs of shear connectors: k = 100 kN/mm per deck rib.
sc compression force Fc,s directly determines the stiffness of the composite
section as influenced by the stiffness of the shear connectors. A non-
For a particular distribution of shear connectors, the compression uniform distribution of shear connectors may be included in the ef-
force Fc,s developed in the slab is determined by integration of the shear fective stiffness in Eq. (19) by integrating Eq. (20) for the particular
connector forces over the half-span considering a cosine slip function pattern of shear connectors. Fig. 4 shows the cases of shear connector
along the beam for uniform loading. The accuracy of the cosine func- distribution in order to determine the equivalent uniform spacing ssc,eq
tion is compared to finite element results in Fig. 3 and the numerical for use in Eq. (19).
results are presented in Section 6.1.2. Based on this assumption, the
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Fig. 5. Maximum spans for IPE beams using S355 steel for all serviceability limits for UF = 0.7.
Equivalent uniform spacing for distribution SC-A1 The number of shear connectors nsc for this particular distribution is
obtained from:
For demountable shear connectors, a uniform distribution at
0.5L L
600 mm in pairs is taken equivalent to single connectors at 300 mm nsc = int ⎛ ⎞ = int ⎛ ⎞
⎝ 0.3 ⎠ ⎝ 0.6 ⎠ (21)
because it was found that the performance of demountable shear con-
nectors is not affected when they are placed in pairs due to the presence in which the span L is in [m].
of edge trim or edge angle, unlike welded shear connectors. Therefore:
Equivalent uniform spacing for distribution SC-A2
ssc,eq = 300 mm
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A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
Table 1 L /11 L /2
k sc πx k sc πx
Maximum spans to depth ratios for IPE beams using S355 steel and UF = 0.7. Fc,s,SC‐A3 = s ∫ ssc,1
cos ⎛ ⎞ dx + s
⎝ L⎠
∫ 4ssc,1
cos ⎛ ⎞ dx
⎝ L⎠
0 L /11
Beam section qi = qp qi = 1.5qp
sL k sc
= 0.461
IPE240 20 21 π ssc,1 (23)
IPE300 21 21
IPE400 20 21 The equivalent uniform spacing of the shear connectors is therefore:
IPE500 19 21 ssc,1
IPE600 18 19 ssc,eq = = 325 mm
IPE750 × 134 16 17 0.461
80
60
Design resistance, PRd
Load (kN)
40 Pd,2mm
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A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
Fig. 7. Maximum spans for symmetric composite beams using S355 steel designed for bolted shear connector, P2.2 and distribution SC-A2 using unpropped con-
struction for the serviceability limits with UF = 0.7.
Fig. 8. Maximum spans for symmetric composite beams using S355 steel designed for bolted shear connector, P2.2 and distribution SC-A2 using propped con-
struction for the serviceability limits with UF = 0.7.
characteristic value Pk is taken as: resistance level ksc,sec are also shown in Fig. 6. These values are used for
further calculations of the second moment of area of the composite
P k = Pmax,av − 2.92σ = 72.6 − 2.92 × 2.80 = 64 kN
section, taking into account the flexibility of the shear connectors, as
where σ is the standard deviation (=2.80 kN), and “2.92” is the Stu- given by Eq. (19), and for both propped and unpropped construction.
dent's t parameter for a sample of three replicates in the tests. The other representative load level noted in the graph of Fig. 6 is
The design resistance of the shear connectors is: Pd,2mm, which is a design value computed from the load value at a slip
of 2 mm, from the idealised load-slip curve. This 2 mm limit corre-
Pk
PRd = sponds to a lower bound for stud resistance. Pd,2mm is obtained from the
γv (25) experimental curves [4], using the same above basic equations:
where γv is the partial factor, taken as 1.25 [2]. Therefore for the de- P k,2mm = P2mm,av − 2.92σ = 48.4 − 2.92 × 2.19 = 42 kN
mountable bolted shear connectors, PRd = 51 kN.
The initial stiffness ksc,ini, and the secant stiffness at the design and so,
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A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
Fig. 9. Maximum span to depth ratios for symmetric unpropped composite beams using S355 steel for UF = 0.7, for different shear connectors arrangements.
Table 2
Comparisons of optimum span to depth ratios for symmetric composite beams using S355 steel for UF = 0.7.
Loading qi = qp Loading qi = 1.5qp
Degree of shear connection Welded studs Bolted shear connector, P2.2 Welded studs Bolted shear connector, P2.2
η= 0.35 0.26 to 0.29 0.21 to 0.23 0.35 0.26 to 0.29 0.21 to 0.23
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A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
Table 3
Comparisons: span to depth ratios for asymmetric composite beams (r = 3) using S355 steel for UF = 0.7.
Degree of shear connection, Loading qi = qp Loading qi = 1.5qp
η=
Welded studs Bolted shear connector, P2.2 Welded studs Bolted shear connector, P2.2
0.35 0.26 to 0.29 0.21 to 0.23 0.35 0.26 to 0.29 0.21 to 0.23
Table 4
Summary of finite element analysis results for different beam sizes and spans (unpropped construction).
Analysis case Numerical test
connectors and the three shear connector distributions from Fig. 4, and construction, the difference is 20%.
welded studs, which has 35% partial shear connection. Welded studs
were modelled in two ways: (i) as rigid connectors (data “Rigid, unif.”), 4.3. Analysis results for asymmetric composite beams
and (ii) as flexible connectors (data “WStuds”). The span to depth ratios
are higher for rigid connectors, in which the additional deflection due For asymmetric composite beams using S355 steel and C30/37
to partial shear connection is not taken into account. In the second case, concrete, and with UF = 0.7, the span to depth ratios are summarised in
the flexibility of the studs is taken as ksc = 70 kN/mm [9]. Table 2 Tables 3 and 4 respectively for asymmetry ratios r = 2 and r = 3, the
summarises these results for the case of flexible connectors and the latter being the upper limit in EN 1994-1-1 [2]. The shear connectors
following trends are apparent: behaviour is characterised by the initial stiffness, ksc,ini and the design
resistance, PRd, as in Fig. 6. The conclusions are identical to those
• The optimum span to depth ratios is greater for propped construc- drawn in Section 4.2, although the optimum span to depth ratios vary
tion using welded studs in comparison to demountable shear con- slightly.
nectors.
• By comparing the type of rigid or flexible behaviour of welded studs, 4.4. Sensitivity analysis to shear connection load-slip characteristics
it is evident that the span to depth ratio decreases by 14% to 7% for
unpropped construction over the range of beam depths. The 4.4.1. Parameters
equivalent figures for propped construction are 28% and 9%, which The variables considered in the sensitivity analysis were the initial
indicate a more significant effect of the shear connector stiffness on and secant shear connector stiffness values, and the design resistance
the span to depth ratio for the propped case. and design load at a slip of 2 mm. Three cases are then studied and
• For the demountable shear connectors, the span to depth ratio is compared as follows:
slightly greater for distribution SC-A2, particularly in the case of
beams deeper than 360 mm, which is the typical range of composite • Case i): Initial stiffness k and design resistance P
sc,ini Rd, for sym-
beams. For this reason, the SC-A2 distribution of demountable shear metric and asymmetric steel sections.
connectors is taken for further comparisons. • Case ii): Secant stiffness k and design resistance P
sc,sec Rd, for sym-
• Comparison of the results for flexible welded studs and demountable metric and asymmetric steel sections, and shear connector dis-
shear connectors with distribution SC-A2 again indicates a sig- tribution SC-A2.
nificant effect of the flexibility of the shear connectors on the span to • Case iii): Initial stiffness ksc,ini and design load at a slip of 2 mm
depth ratio. For unpropped construction, the span to depth ratio Pd,2mm, for symmetric and asymmetric steel sections, and distribu-
decreases by about 3%, as the beam depth increases. For propped tion SC-A2.
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Fig. 10. Effect of changing the shear connector stiffness between 28.7 kN/mm (initial stiffness ksc,ini) and 20.9 kN/mm (secant stiffness ks,sec at the design resistance
level) on span to depth ratio for unpropped beams.
4.4.2. Principal results • Fig. 10 shows the effect of changing the shear connector stiffness
Figs. 10 and 11 summarise the span to depth ratio results from the between ksc,ini = 28.7 kN/mm and ksc,sec = 20.9 kN/mm. The de-
various studies on unpropped beams for symmetric and asymmetric gree of shear connection is the same in both cases. The study shows
(r = 3) steel sections for a ratio of imposed to permanent load of 1.5. that the variation in the span to depth ratio is not sensitive to the
The shear connector arrangement SC-A2 is used for these comparisons imposed to permanent load ratio. The span to depth ratio decreases
as it is considered to be the practical case for use of demountable by about 4% by changing from ksc,ini to ksc,sec, in the case of un-
composite beams. The results are as follows: propped construction, for both symmetric and asymmetric sections,
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Fig. 11. Effect of varying the shear connector resistance between 51 kN (design resistance PRd) and 34 kN (design load at 2 mm slip Pd,2mm) on span to depth ratio for
unpropped beams.
as shown in Fig. 10a and b, respectively. and the type of construction have a negligible influence on the
• Fig. 11 shows the effect of varying the shear connector resistance for variation of the span to depth ratio. For symmetric steel sections, the
unpropped construction. In these graphs, the left columns corre- span to depth ratio is larger for Pd,2mm than that for PRd (by 10% for
spond to the design resistance, PRd = 51 kN, and the right columns shallow beams and 7% for deeper beams). For asymmetric sections,
correspond to the design load at 2 mm slip Pd,2mm = 34 kN. The the span to depth ratio is increased by about 15% when the shear
degree of shear connection is different in the two cases. The study connector resistance is reduced from 51 kN to 34 kN because the
shows that the variation in the imposed and permanent load ratio, composite bending resistance is reduced.
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Fig. 12. Schematic of shear connection in finite element model of composite beams.
5. Development of equations for the optimum span to depth ratio L ⎛ 355 ⎞ ⎛ q ⎞ 0.7
for composite beams ≤ a1 ⎜ 0.79 + 0.14 i ⎟ (1.08 − 0.30η)(1.10 − 0.12r + 0.02r 2) ⎛ ⎞
h fy ⎟ ⎜ qp ⎝ UF ⎠
⎝ ⎠⎝ ⎠
Based on the analysis and results presented in the previous sections, (28)
the following general conclusions may be made on the optimum span to
and the coefficient a1 is:
depth ratios of the beams:
• The span to depth ratio varies linearly with the ratio of imposed to
permanent load qi/qp, for unpropped construction. The parameter
a1 = {2324 for demountable shear connectors
for welded studs
qi/qp has little effect on propped construction. Therefore for simple design of demountable unpropped composite
• The degree of shear connection has a significant effect on the var- beams, the optimum span to depth ratio may be taken as 23, see
iation of the span to depth ratio, and such variation can be expressed Table 2, which is consistent with UF = 0.7 to avoid plasticity in the
by a linear function in the case of unpropped construction, and a beam for reuse.
quadratic approximation for propped beams.
• The asymmetry ratio r has a smaller overall effect on the span to
• For propped construction, the optimum span to depth ratio is given
depth ratio. by:
The study has shown that all the above parameters can be re-
L ⎛ 355 ⎞ 0.7
presented reasonably well by the following simplified equation for the ≤ a1 ⎜ (1.14 − 0.70η + 0.70η2)(1.02 − 0.02r ) ⎛ ⎞
h fy ⎟ ⎝ UF ⎠ (29)
optimum span to depth ratio: ⎝ ⎠
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1.0
0.8
0.6
M/Mpl
0.4
Welded studs @ 300 mm
SC-A1
0.2
SC-A2
SC-A3
0.0
0 25 50 75 100 125 150
Beam deflection (mm)
a) Unpropped construction (considering only the loads acting on the composite section)
1.0
0.8
0.6
M/Mpl
0.4
Welded studs @ 300 mm
SC-A1
0.2
SC-A2
SC-A3
0.0
0 25 50 75 100 125 150
b) Propped construction
Fig. 13. Influence of shear connector distribution for a 12 m span IPE 500 composite beam.
6. Practical implications in the design of symmetric beams push-out test results [4]. A schematic of the model is shown in Fig. 12.
A bilinear material model was used for steel with the elastic mod-
6.1. Finite element analyses of shear connector distribution ulus, E = 210 kN/mm2 and linear strain-hardening after yielding. A
slope of E/100 was used for this second portion of the model, in ac-
6.1.1. General model description cordance with EN 1993-1-5 [12]. A bilinear model was also used for
A fully parameterised model was developed in the context of the concrete, with an initial gradient equal to the modulus of elasticity
DISCCo project [9,10] using ANSYS Parametric Design Language (taken as 21 kN/mm2 to reflect combined short- and long-term loading)
(APDL) [11]. Beam elements were used to represent both the rectan- and a plateau in compression at 0.85fck (where fck is the characteristic
gular concrete flange (the depth of slab above the decking only) and the cylinder strength of concrete in compression). For concrete in tension, a
steel beam (using a sub-set to input different section sizes). percentage of the compressive plateau was used, typically 10%. A ca-
The beam was modelled as simply supported and the slab was re- libration exercise showed that the effect of the magnitude of this pla-
strained in the direction of the beam axis at the centre point. The slab teau on the load-deflection behaviour of the model was insignificant,
width was equal to the effective width (the minimum of beam span/4 or but limiting the strain in tension would prematurely stop the model
the beam spacing which was chosen taking into account the span from converging.
capability of the decking). This ensured that the same contribution of The model was validated against beam tests carried out as part of
concrete was used in the model as used in design. All nodes and ele- the DISCCo project [9,10] in which the beams had welded studs of
ments were restrained from moving out-of-plane, or rotating along any 19 mm diameter and 125 mm height. Propped beams were modelled by
of the in-plane axes. applying all loads to the composite section. Unpropped beams were
Rigid elements were used to connect the beam and slab elements at modelled by first applying the load corresponding to the self-weight as
the shear connector positions, and these were broken at the interface a pre-stress to the steel beam and then all further loads were applied to
between the beam and slab with nonlinear springs that were con- the composite section.
strained to move only parallel to the beam. These springs initially had
zero length. The load-slip behaviour of the shear connector springs was 6.1.2. Principal simulation results
defined using multilinear models closely representing the relevant An initial study is performed to investigate the effect of the
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A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
10
Slip (mm) 2
-2
Welded studs @ 300 mm
SC-A1
-6
SC-A2
SC-A3
-10
0.0 0.2 0.4 0.6 0.8 1.0
x/L
a) Unpropped construction
10
2
Slip (mm)
-2
Welded studs @ 300 mm
SC-A1
-6
SC-A2
SC-A3
-10
0.0 0.2 0.4 0.6 0.8 1.0
x/L
b) Propped construction
Fig. 14. Slip variation along the 12 m span of an IPE 500 beam at the ULS.
demountable bolted shear connectors P2.2 in terms of arrangement connectors at 300 mm spacing. The results of the analyses for un-
along the span of the beam (uniform and non-uniform spacing as shown propped construction are presented in Figs. 13 and 14 in terms of the
in Fig. 4). Both propped and unpropped conditions are considered. For moment (normalised by the theoretical plastic moment resistance Mpl,
these analyses, a beam span of 12 m using an IPE 500 section was used that also depends on the degree of shear connection) against the beam
at a spacing of 3.75 m with an effective slab width of 3 m. The sig- deflection at the composite stage, and also the slip along the span. For
nificance of other parameters such as the beam section and span, load- unpropped construction, see Figs. 13a and 14a, the steel beam stiffness
slip behaviour of shear connectors, solid webs and beams with web and deflection is omitted in the graphs. For propped construction, see
openings, will be investigated in a separate paper [13]. Figs. 13b and 14b, the graphs show that the flexibility of the shear
The shear connector arrangement of pairs of demountable shear connection has a larger impact than in unpropped construction.
connectors spaced at 600 mm, SC-A1 shown in Fig. 4a is taken as the The analyses terminate when a moment of 0.95Mpl of the beam is
standard case and may be assumed to be equivalent to the case of single reached, which is the reference moment from which the current
130
A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
1.0
0.8
M/Mpl 0.6
0.4
SCA2-400-P2.2-U
SCA2-500-P2.2-U
0.2
SCA2-600-P2.2-U
SCA2-750-P2.2-U
0.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Ratio beam deflection to span/360
10.0
6.0
Slip at ULS (mm)
2.0
-2.0
SCA2-400-P2.2-U
SCA2-500-P2.2-U
-6.0
SCA2-600-P2.2-U
SCA2-750-P2.2-U
-10.0
0.0 0.2 0.4 0.6 0.8 1.0
x/L
minimum degree of shear connection rules in EN 1994-1-1 [2] are The variation of slip at the end of the analyses along the span of the
based. Two lines corresponding to the Serviceability Limit States (SLS) beam is presented in Fig. 14, indicating the distribution of the long-
limit are defined in terms of the limiting deflection. These are: itudinal shear force in the shear connectors based on their position in
span.
•A maximum deflection limit for the imposed load of span/360 Comparing the case of non-uniform distributions SC-A2 and SC-A3,
(=33.3 mm in this case) for the unpropped construction (vertical the following general observations can be made:
line in Fig. 13a).
• A maximum deflection limit for the total load of span/250 (=48 mm 1. The global beam behaviour is identical for the distributions SC-A2
in this case) for propped construction (vertical line in Fig. 13b). and SC-A3.
• An assumed maximum elastic moment, corresponding to UF = 0.7, 2. SC-A2 uses the same number of shear connectors as SC-A1, which is
is also shown in the upper horizontal line in the graphs in Fig. 13. the uniform distribution, but the elastic behaviour is stiffer as shown
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A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
Table 5
Summary of finite element analysis results for asymmetric beam sections and 12 m span (unpropped construction).
Analysis case Numerical test
Fig. 15 shows (i) the moment versus beam deflection results, and (ii) The use of demountable shear connectors in composite beams de-
the slip variation along the span of the beam at 0.95Mpl against the non- pends on the need to limit the deformation at the shear connectors and
dimensional span, x/L, for 0 ≤ x/L ≤ 1. These results are also sum- to avoid plasticity in the beam in the first use cycle, so that the beams
marised in Table 4. In Fig. 15a, the normalised moment M/Mpl is can be demounted and reused. It is also apparent from the tests that the
plotted against the beam deflection, that is also normalised to the SLS stiffness of the bolted shear connectors is less than for welded stud
limit of span/360 for unpropped construction. The analysis results in- shear connectors and so the optimum distribution of shear connectors
dicate that for the combination of parameters considered, the effect of should be closer to the shear force variation along the beam in order to
changes in the relative moment versus deflection behaviour is insig- minimise end slip. Furthermore for the economy of demountable con-
nificant. The span to depth ratio however has a significant effect in struction, the number of demountable shear connectors should be no
variation in end slip, for deeper beams. The slip is 4 mm for beams with more, and preferably less than the equivalent welded stud case. The
a section depth of 500 mm and increases to 5 mm for beam depths of choice of distribution SC-A2 optimises the performance of the de-
600 mm with identical span to depth ratios, as can be seen in Table 4. mountable construction system.
These results are also presented for asymmetric beams, see Fig. 2, in Based on these principles and requirements, the following design
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A.M. Girão Coelho, et al. Structures 20 (2019) 116–133
recommendations are made for the design of composite beams using with a new concrete slab.
demountable bolted shear connectors for multiple cycles of use: 8. It was found that the optimum span to depth ratio of composite
beams may be taken as:
1. The design of the composite beam may be based on plastic analysis o Unpropped composite beams with welded shear connectors L/
principles but the UF should not exceed a certain limit to ensure that h = 24.
permanent deformation does not occur. The limit ensures that the o Unpropped composite beams with demountable shear connectors
deformation of the shear connectors does not exceed 2 mm in the L/h = 22.
first use cycle. Therefore, o Propped composite beams with demountable shear connectors L/
h = 28.
MEd
UF = ≤ 0.7 for unpropped composite beams
Mpl,Rd
Acknowledgments
MEd
UF = ≤ 0.6 for propped composite beams
Mpl,Rd This paper was produced in the framework of the project REuse and
where UF is the utilisation factor of the composite beams at the ULS. Demountability Using steel structures and the Circular Economy
(REDUCE). The research was supported by the European Commission
2. The design longitudinal shear resistance of a 20 mm diameter bolted Research Programme of the Research Fund for Coal and Steel, under
shear connector with double nuts may be taken as 51 kN. Fig. 6 grant agreement 710040.
shows the simplified multi-linear load versus slip response for this
demountable shear connector system. References
3. The distribution of the shear connectors should approximate to the
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[to be published].
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practical after the second cycle, although the beams can be used
133