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Revision
Person
responsible,
Revision Change CR Number Remark Page
Entry date name,
index description
signature,
date
1 2 3 4 5 6 7
- 22.08.2019 Implement starter options and now order of page numbers S.Glöckler -- - All Pages
2
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Revisions overview Drawing No. Order No Department
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
GENSET
Material No.
X53934400030
Drawing No.
XZ53934000003
Description
circuit-diagram "control-panel"
BR2000-ECU9 ComAp
1 3
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Cover sheet Drawing No. Order No Department EAA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Table of contents
Page Structure Page Page description Date Edited by
1 Revisions overview 15.08.2019 SGL Simon Glöckler
EAA 2 Cover sheet 22.08.2019 SGL Simon Glöckler
EAB 3 Table of contents 22.08.2019 SGL Simon Glöckler
EAB 4 Table of contents 22.08.2019 SGL Simon Glöckler
EDB 5 Description 22.08.2019 SGL Simon Glöckler
EDB 6 Technical data 15.08.2019 SGL Simon Glöckler
EDB 7 Technical data 15.08.2019 SGL Simon Glöckler
EDB 8 Information to terminals 15.08.2019 SGL Simon Glöckler
BSF EFS HWC 9 Coolant water preheating 15.08.2019 SGL Simon Glöckler
BSF EFS FUL 10 Fuel water separator 15.08.2019 SGL Simon Glöckler
ENG EFS CON 11 Engine-Control-Unit ECU9 22.08.2019 SGL Simon Glöckler
ENG EFS CON 12 Engine-Control-Unit ECU9 Plug -X1 15.08.2019 SGL Simon Glöckler
ENG EFS STR 13 Start System 19.08.2019 SGL Simon Glöckler
ENG EFS STR 14 Option starter system Redundant 19.08.2019 SGL Simon Glöckler
ENG EFS STR 15 Option Power unit battery + starter 19.08.2019 SGL Simon Glöckler
ENG EFS STR 16 Option Power unit battery + starter 19.08.2019 SGL Simon Glöckler
ENG EFS STR 17 Option Power unit battery + starter 19.08.2019 SGL Simon Glöckler
GEN EFS EKW 18 Generator anti condensating heater 15.08.2019 SGL Simon Glöckler
GEN EFS CON 19 LS Generator 20.08.2019 SGL Simon Glöckler
GEN EFS CON 20 Option Marathon Generator 20.08.2019 SGL Simon Glöckler
GEN EFS CON 21 Generator winding temperature 22.08.2019 SGL Simon Glöckler
GEN EFS CON 22 Generator bearing temperature 22.08.2019 SGL Simon Glöckler
MIP EFS CON 23 Supply 24VDC Charger 22.08.2019 SGL Simon Glöckler
MIP EFS CON 24 Supply 24VDC Charger 22.08.2019 SGL Simon Glöckler
MIP EFS CON 25 Option power panel 15.08.2019 SGL Simon Glöckler
MIP EFS CON 26 Internal signals 22.08.2019 SGL Simon Glöckler
MIP EFS EES 27 Emergency stop 22.08.2019 SGL Simon Glöckler
MIP EFS PLC 28 ComAp Digital Generator Controller 22.08.2019 SGL Simon Glöckler
MIP EFS PLC 29 ComAp Digital Generator Controller Jumper Settings 15.08.2019 SGL Simon Glöckler
MIP EFS PLC 30 ComAp Digital Expansion module 22.08.2019 SGL Simon Glöckler
MIP EFS PLC 31 ComAp IG-AVRi voltage setpoint 19.08.2019 SGL Simon Glöckler
MIP EFS MPD 32 GCB-Generator circuit breaker 22.08.2019 SGL Simon Glöckler
MIP EFS MPD 33 MCB-Mains circuit breaker 15.08.2019 SGL Simon Glöckler
MIP EFS MPD 34 FAN-Engine fan 15.08.2019 SGL Simon Glöckler
MIP EFS MPD 35 Fuel transfer pump 22.08.2019 SGL Simon Glöckler
MIP EFS MPD 36 Customer page 15.08.2019 SGL Simon Glöckler
MIP EFS MPD 37 Customer page 22.08.2019 SGL Simon Glöckler
MIP EFS COM 38 Bus-overview 15.08.2019 SGL Simon Glöckler
MIP EFS MCC 39 Control cabinet cooling 16.08.2019 SGL Simon Glöckler
2 4
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Table of contents Drawing No. Order No Department EAB
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Table of contents
Page Structure Page Page description Date Edited by
MIP ETL 40 Switch-cabinet front outside 22.08.2019 SGL Simon Glöckler
MIP ETL 41 Switch-cabinet front outside 15.08.2019 SGL Simon Glöckler
MIP ETL 42 Switch-Cabinet Side outside 15.08.2019 SGL Simon Glöckler
MIP ETL 43 Mounting plate overview 22.08.2019 SGL Simon Glöckler
MIP ETL 44 Cabinet drilling diagram 15.08.2019 SGL Simon Glöckler
DOK ETL 45 Legende 22.08.2019 SGL Simon Glöckler
DOK ETL 46 Legende 22.08.2019 SGL Simon Glöckler
DOK ETL 47 Legende 22.08.2019 SGL Simon Glöckler
DOK EMA 48 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 49 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 50 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 51 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 52 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 53 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 54 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 55 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 56 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 57 Terminal-overview 15.08.2019 SGL Simon Glöckler
DOK EMA 58 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 59 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 60 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 61 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 62 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 63 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 64 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 65 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 66 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 67 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 68 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMA 69 Terminal-overview 22.08.2019 SGL Simon Glöckler
DOK EMB 70 Harness-overview 22.08.2019 SGL Simon Glöckler
DOK EPC 71 Bill of material 22.08.2019 SGL Simon Glöckler
DOK EPC 72 Bill of material 22.08.2019 SGL Simon Glöckler
DOK EPC 73 Bill of material 22.08.2019 SGL Simon Glöckler
DOK EPC 74 Bill of material 22.08.2019 SGL Simon Glöckler
DOK EPC 75 Bill of material 22.08.2019 SGL Simon Glöckler
DOK EPC 76 Bill of material 22.08.2019 SGL Simon Glöckler
3 5
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Table of contents Drawing No. Order No Department EAB
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
+DOK documents
Document type
&EDB Description
&ETL Layout
Higher-level function
4 6
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Description Drawing No. Order No Department EDB
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
line and color definition for line and color definition for
potential tracing potential tracing
(Colors are only visible if you use colored print out) (Colors are only visible if you use colored print out)
PE ext
Protective earth Ground External source voltage ....
shield NA
Shield SH Emergency stop L+
5 7
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Technical data Drawing No. Order No Department EDB
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
23.09.2015 FJ F.Jäger Appr F.Jäger 02.05.2019 Material No. EPLAN P8 2.7.3 BR2000-ECU9 EN Page 6 of
Revision Date Name Norm F.Jäger 02.05.2019 Customer Description Project Description X53934400030 Project template with identifier structure to IEC 81346 A3 Page 76
0 1 2 3 4 5 6 7 8 9
Wire colors within enclosure Main power before main switch L1 - L2 - L3 Tightening torque
Main power main switch on 1L1 - 1L2 - 1L3
According
IEC EN 60204-1 Neutral wire N
Protective conductor PE
Rated voltage Above 48VAC black Power supply 400VAC -XD01 Power relay 75A M3,5x5 1,1-1,2 Nm
M5x8 3,2-3,5 Nm
Neutral wire Power supply 230VAC -XD02
N light blue
Auxiliary drives -XD03 Starter Prestolite 9KW M5 2,0-3,0 Nm
Protective earth PE green/yellow M12 27-33 Nm
Emergency stop -XD06
Starter Prestolite 15KW M5 1,5-1,7 Nm
Module signals digital -XD10
Control voltage M10 9-10 Nm
24-240V AC red
Module signals analog -XD11
Starter Delco 9KW Housing 18-23 Nm
0V AC red/white Supply DC 24VDC -XDL+ 10-32 INCH 1,8-3,4 Nm
Supply DC 0VDC -XDL- 1/2-13 INCH 27-34 Nm
24-110V DC dark blue
Signals external DC -XD100.x Battery disconnect switches M10 15-20 Nm
0V DC grey M12 18-22 Nm
Harness W010-ECU7 / W011-ECU9 Digital -1XD01
PLC-Controller white Harness W010-ECU7 / W011-ECU9 Analog -1XD02 Battery terminals Cable 5-6 Nm
DIN 72331 M6 Class 4,6 / 3,5 Nm
Measuring technique Harness W020 Engine -2XD01
grey M8 Class 4,6 / 8,4 Nm
Harness W030 Generator signal -3XD01/-3XD02
-3XD03 Grounding M8 Class 8,8 / 28 Nm
Harness W031 Generator PT100 M10 Class 8,8 / 54 Nm
Option M12 Class 8,8 / 93 Nm
M14 Class 8,8 / 148 Nm
wires before Harness W050 Power panel -5XD01
orange
Mainswitch Control cable WD06.1 Generator circuit breaker -6XD01
Control cable WD07.1 Mains circuit breaker -7XD01
Control cable WD08.1 Fan control enclosure -8XD01
Control cable WD09.1 Fuel control -9XD01
6 8
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Technical data Drawing No. Order No Department EDB
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Definition of
Definition of Definition of Definition of connection-points at
connection-points connection-points connection-points 2-wire-transformer-
at 2-wire-terminals at 3-wire-terminals at 4-wire-terminals disconnect-terminals
a
a a
a
c c
b b b
b
extern
1a 1a a
1 a 1 c
2 a 2 c
1c 3 a 3 c
2a
4 a 4 c
(several
2a connectors
used)
2b
2c
4 b 4 d
1b 3 b 3 d b
2 b 2 d
extern 2b extern
1 b 1 d
1b extern
extern
7 +BSF/9
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Information to terminals Drawing No. Order No Department EDB
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
+MIP/24.2
** Option 230VAC 2500W 10,7A
*** Option 400VAC 600W 8,6A
/
(1).3b
24VDC
=CON 11
+MIP
-KF1.2 14 12
* * +MIP/26.2
-CUS -CUS Genset running
L1 N PE L1 L2 L3 N PE
1,0² WH
+MIP
-2XD01 1.1
+MIP/24.2
(9).3b /
-WD52.1
* 1 2 GNYE -W051
* 1 2 3 4 GNYE
OELFLEX HARNESS
3Gx1,5² OELFLEX
WH 1,0²
1,0²
5G1,5²
GY
-W020
HARNESS
1 2
-XRTM1
W041
-EB01 H N PE -EB01 L1 L2 L3 N PE
A1 A2
Relay N/C
Main power
Main power
** *** Engine
Jacket water heater Jacket water heater
running
+/8 10
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Coolant water preheating Drawing No. Order No Department BSF EFS HWC
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
+MIP/28.0 +MIP/28.0
IN IN
55 56
+MIP/24.2
+MIP/24.2
+MIP/24.3
+MIP/24.3
1,0² WH
1,0² WH
/
/
(9).3d
(1).3d
(9).3c
(1).3c
+MIP +MIP
-2XD01 1.2 -2XD01 1.3
0VDC
0VDC
24VDC
24VDC
DBU 1,0²
DBU 1,0²
GY 1,0²
WH 1,0²
GY 1,0²
WH 1,0²
-W020
HARNESS
-XBL1 -XBL2
1 2 3 4 5 6 7 1 2 3 4 5 6 7
W040 W040
9 +ENG/11
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Fuel water separator Drawing No. Order No Department BSF EFS FUL
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
(1).4c /13.6
24VDC
1,0² BU
=CON 11
+MIP
-KF1.3 12 14
+MIP/26.3
Engine
Start/Stop
1,0² WH
12 14
=EES+MIP
-KN1.1
11
+MIP/27.1
(9).51d +MIP/23.8
(9).51e +MIP/23.8
+MIP/23.8
(9).51g +MIP/23.8
(9).51h +MIP/23.8
+MIP/23.8
+MIP/23.8
(9).51k +MIP/23.9
(51).1b +MIP/23.8
(51).1c +MIP/23.8
(51).1d +MIP/23.8
(9).51a +MIP/23.8
(9).51b +MIP/23.8
(9).51c +MIP/23.8
Emergency stop
1,0²/18 WH
/
/
(9).51f
(9).51j
(9).51i
12 14
=EES+MIP
-KN1.2
11
+MIP/27.2
Emergency stop
1,0²/18 WH
1,0²/18 WH
+MIP +MIP
-1XD01 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4 4.1 4.2 4.3 4.4 -1XD02 1 2 3 4 5 6 7
-WG012 -WG013
LiYCY WH BN GN WH BN GN YE LiYCY
3x0,34²/22 4x0,34²/22
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
WH 0,5²
RD 2,5²
RD 2,5²
RD 2,5²
2,5²
2,5²
2,5²
+ENG
GY
GY
GY
-W011
HARNESS
-ECU -X1 38 37 34 33 30 29 26 25 22 21 18 17 14 13 10 9 11 12 15 19 20 16 39 43 32 31 40 44 35 46 45 42 41 59 58 62 57 61 60
Safety system engine start speed -> down speed -> up alarm reset Idle mode switch droop 2 stop engine red yellow COM starter alarm COM ITS ITS emergency-stop T-coolant- P-lube A01-02 engine engine AI1/2 5V supply supply supply
override alarm alarm TOP1-2 on lube-oil TOP3-4 OFF GND water -oil GND speed speed GND AI1 / AI2 DC DC
IGI-24V
DI 8 DI 7 DI 6 DI 5 DI 4 DI 3 DI 2 DI 1 pressure default default
TOP2 TOP1 TOP4 TOP3 IGI-IN AO1 AO2 AI1(U) AI1(I) AI1/2_5V 24VDC 0VDC
analog output 0-10V
X1
engine-control-unit ECU ECU 9 level sensor level sensor
coolant-water charge-air
X2 -XF33 LSI 1 -XF57 LSI 3
LSI1_IN
LSI3_IN
13V_5V
13V_5V
GND
GND
1 2 3 1 2 3
Engine Emergency
Start/Stop stop
+BSF/10 12
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Engine-Control-Unit ECU9 Drawing No. Order No Department ENG EFS CON
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
wires
channel signal PIN channel description
dest.
CAN1 (HIGH) CAN1_HI X1-1 50V insulated (120 Ω -> CAN1_P_L at-the plug ) systems CAN 1 high - MTU protocol (SmartConnect, Diasys) -AF02 X3:1
cable
(LOW) CAN1_LO X1-2 (120 Ω -> CAN1_P_H at-the plug) systems CAN 1 low - MTU protocol (SmartConnect, Diasys) -AF02 X3:2
(GND) CAN1_GND X1-5 systems CAN 1 grounding -AF02 X3:3
CAN2 (HIGH) CAN2_HI X1-3 50V insulated (120 Ω -> CAN2_P_L at-the plug ) systems CAN 2 high - J1939 generator controller -AF02 X4:1
cable
(LOW) CAN2_LO X1-4 (120 Ω -> CAN2_P_H at-the plug) systems CAN 2 low - J1939 generator controller -AF02 X4:2
(GND) CAN2_GND X1-8 systems CAN 2 grounding -AF02 X4:3
DI8 (IN_8) Safety system override X1-38 <4V(< 1,1mA) = low/>8V(>1,5mA) = high normal closed at +24V DC -1XD01 1.1
(-GND) --------"-------- X1-37 Radox 50V isolated grounding XDL- (9).51
DI7 (IN_7) engine start X1-34 <4V(< 1,1mA) = low/>8V(>1,5mA) = high normal closed at +24V DC -1XD01 1.2
(-GND) --------"-------- X1-33 Radox 50V isolated grounding XDL- (9).51
DI6 (IN_6) speed -> down X1-30 <4V(< 1,1mA) = low/>8V(>1,5mA) = high normal closed at +24V DC -1XD01 1.3
(-GND) --------"-------- X1-29 Radox 50V isolated grounding XDL- (9).51
DI5 (IN_5) speed -> up X1-26 <4V(< 1,1mA) = low/>8V(>1,5mA) = high normal closed at +24V DC -1XD01 1.4
(-GND) --------"-------- X1-25 Radox 50V isolated grounding XDL- (9).51
DI4 (IN_4) alarm reset X1-22 <4V(< 1,1mA) = low/>8V(>1,5mA) = high normal closed at +24V DC -1XD01 2.1
(-GND) --------"-------- X1-21 Radox 50V isolated grounding XDL- (9).51
DI3 (IN_3) Idle mode X1-18 <4V(< 1,1mA) = low/>8V(>1,5mA) = high normal closed at +24V DC -1XD01 2.2
(-GND) --------"-------- X1-17 Radox 50V isolated grounding XDL- (9).51
DI2 (IN_2) switch droop 2 X1-14 <4V(< 1,1mA) = low/>8V(>1,5mA) = high normal closed at +24V DC -1XD01 2.3
(-GND) --------"-------- X1-13 Radox 50V isolated grounding XDL- (9).51
DI1 (IN_1) stop engine X1-10 <4V(< 1,1mA) = low/>8V(>1,5mA) = high normal closed at +24V DC -1XD01 2.4
(-GND) --------"-------- X1-9 Radox 50V isolated grounding XDL- (9).51
TOP2 (TOP2) red alarm X1-11 24V/TOP1+..+TOP1 = 3A; max. 1,5A source/sink -1XD01 3.1
TOP1 (TOP1) yellow alarm X1-12 Radox 24V/TOP1+..+TOP2 = 3A; max. 1,5A source/sink -1XD01 3.2
(TOP1_2_GND) Ground TOP1_TOP2 X1-15 LGND (3A) -1XD01 3.1
TOP4 (TOP3_4_GND) Ground TOP1_TOP2 X1-19 Radox 24V/TOP1+..+TOP2 = 3A; max. 1,5A source/sink -1XD01 3.4
TOP3 (TOP3) alarm lube-oil pressure X1-20 24V/TOP1+..+TOP1 = 3A; max. 1,5A source/sink -1XD01 4.1
(TOP4) starter on X1-16 Radox LGND (3A) -1XD01 4.2
IGI (IN) emergency-stop X1-31 <4V(< 1,1mA) = low/>8V(>1,5mA) = high -1XD01 4.4
(+24V) emergency-stop X1-32 Radox supply +24 V DC for input IGI ( ignition ) -1XD01 4.3
ITS jumper X1-39
jumper X1-43
AO1 (AO1_OUT) T-coolant-water X1-40 0..10V / 8mA -1XD02 1
cable
11 13
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Engine-Control-Unit ECU9 Plug -X1 Drawing No. Order No Department ENG EFS CON
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
(1).4c /+MIP/24.3
Option starter battery and battery disconnect
*
(1).4c /11.1
switch in single starting system
24VDC
11
=CON+MIP
-KF1.1
14 12
+MIP/26.2
max.2A DC
1,0²/18 WH
Starter On =CON
+MIP-V01
x2 x1
+MIP
-2XD01 3.1 3.2 +MIP-XDL-:9.2:2
(9).2d / +MIP/24.2
+MIP-XDL-:9.5:3
(9).5f / +MIP/24.4
+MIP-2XD01:3.3
BDS1:(12) / +MIP/26.8
+MIP-XDL+:48A
(48A) / +MIP/23.5
=CON+MIP-1FC01:3
(9E) / +MIP/23.5
+MIP-XDL-:9.4:2
(9).4d / +MIP/24.3
BK-RD/SCP 6,0²
BK/SCP 6,0²
1,0²
WH 1,0²
WH 1,0²
1,0²
GY
GY
-W020
HARNESS
+BSF 1 2 3
-XDBS1
70² BK
+BSF 11
-BDS1
12 14
BK 70²
6,0² BK-SCP
+BSF-GB1.1 + - +BSF-GB1.2 + -
+ - + -
M SMC
12VDC 12VDC
Battery * *
disconnect Battery (A) Startet (A) Startet relay (A)
switch (A)
12 14
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Start System Drawing No. Order No Department ENG EFS STR
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
(1).4c
(1).4c
switch in a redundant starting system
** The insulators are only available if
no batteries have been ordered
24VDC
11
=CON+MIP
-KF1.1
14 12 =CON
Starter On
1,0² WH
+MIP-V01
x2 x1
1,0²WH
11
=MPD+MIP
-KF4.4
12 14
max.2ADC
Switching starter
+MIP
-2XD01 3.1 3.2
(9).2d
(9).4c
(9F):(01)
(48B):(01)
(9).5g
BDS2:(01)
(9).5f
BDS1:(01)
(48A):(01)
(9E):(01)
(9).4d
BK-RD/SCP 6,0²
BK-RD/SCP 6,0²
BK/SCP 6,0²
BK/SCP 6,0²
1,0²
1,0²
WH 1,0²
1,0²
WH 1,0²
GY
GY
GY
-W020
HARNESS
+BSF 1 2 3 +BSF 1 2 3
-XDBS2 -XDBS1
70² BK 70² BK
+BSF 11
+BSF 11
-BDS2 -BDS1
** FR1005 **
2500A-5sec 12 14 12 14
Battery disconnect
switches
BK 70²
BK 70²
6,0² BK-SCP 70² BK 70² BK 6,0² BK-SCP
*
Battery *
disconnect B A Battery *
disconnect *
Starter relay (B) Starter (B) Battery (B) switch (B) switch (A) Battery (A) Starter (A) Starter relay (A)
13 15
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Option starter system Redundant Drawing No. Order No Department ENG EFS STR
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
(1).4c
(1).4c
starter A-side
(Scope of supply)
24VDC
11
=CON+MIP
-KF1.1
14 12
Starter On
1,0² WH
=CON
+MIP-V01
x2 x1
(9).2d
1N4007
+MIP
-2XD01 3.1 3.2
(9).5f
BDS1:(01)
(48A)
(9E)
BK-RD/SCP 6,0²/10
6,0²/10
(9).4d
1,0²/18
WH 1,0²/18
WH 1,0²/18
1,0²/18
2XD01:(3.3)
2XD01:(3.2)
XDL-:(9).4d
XDL-:(9).5f
BK/SCP
(48A)
(9F)
GY
GY
-W020
HARNESS
+BSF 1 2 3
-XDBS1
Insulate wire end
with heat shrink tube
BA1+ 24VDC
70²/2/0 BK
+ENG
+BSF 11 -QA1 30 50c
-BDS1
FR1005
2500A-5sec 12 14
Battery disconnect
switches
BK 70²/2/0
(BA1-)
50
(BA1+)
70²/2/0 BK
(2)+
70²/2/0 BK
+ - + - 45
+ - + - M Starter 7,5KW
12VDC 12VDC
Prestolite
OPTION
Battery (A)
14 16
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Option Power unit Drawing No. Order No Department ENG EFS STR
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp battery + starter XZ53934000003 - TAI
(1).4c
(1).4c
redundant starter
24VDC
electrical 11
(Optional scope) =CON+MIP
-KF1.1
14 12
Starter On
1,0² WH
=CON
+MIP-V01
x2 x1
1,0²/18 GY
1N4007
=MPD+MIP 11
-KF4.4
max.2A DC 12 14
+MIP (9).2d
-2XD01 3.1 3.2
(9).4c
(9F)
(48B)
(9).5g
BDS2:(01)
(9).5f
BDS1
(48A)
(9E)
6,0²/10
BK-RD/SCP 6,0²/10
BK-RD/SCP 6,0²/10
6,0²/10
(9).4d
WH 1,0²/18
1,0²/18
1,0²/18
WH 1,0²/18
1,0²/18
WH 1,0²/18
WH 1,0²/18
1,0²/18
2XD01:(3.1)
2XD01:(3.4)
2XD01:(3.3)
2XD01:(3.2)
XDL-:(9).5g
XDL-:(9).4d
XDL-:(9).4c
XDL-:(9).5f
BK/SCP
BK/SCP
(48A)
(48B)
(9F)
(9F)
GY
GY
GY
GY
-W020
HARNESS
+ENG +BSF 11
+BSF 11
-QA2 50c 30 -BDS2 -BDS1 +ENG
FR1005 FR1005
12 14 12 14
-QA1 30 50c
2500A-5sec 2500A-5sec
Battery disconnect Battery disconnect
switches switches
BK 70²/2/0
BK 70²/2/0
(BA2-) (BA1-)
(BA2+)
(BA1+)
50 70²/2/0 BK 70²/2/0 BK
50
(2)+ (2)+
70²/2/0 BK 70²/2/0 BK
- + - + + - + -
45
- - + - + -
45
M + +
12VDC 12VDC 12VDC 12VDC M
Battery (B) Battery (B) Battery (A) Battery (A)
Starter 7,5kW
+BSF-GB2.2 +BSF-GB2.1 +BSF-GB1.1 +BSF-GB1.2 Starter 7,5KW
Prestolite 31
31 Prestolite
OPTION OPTION
Battery (B) B A Battery (A)
15 17
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Option Power unit Drawing No. Order No Department ENG EFS STR
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp battery + starter XZ53934000003 - TAI
(1).4c
(1).4c
redundant starter
24VDC
electrical/pneumatics
11
(Optional scope) =CON+MIP
-KF1.1
14 12
Starter On
1,0² WH
=CON
+MIP-V01
x2 x1
1N4007
=MPD+MIP 11
-KF4.4
max.2A DC 12 14
+MIP
3.1 3.2 (9).2d
-2XD01
(9).4c
(9F)
(48B)
(9).5g
BDS2:(12)
(9).5f
BDS1:(12)
(48A)
(9E)
6,0²/10
BK-RD/SCP 6,0²/10
BK-RD/SCP 6,0²/10
6,0²/10
(9).4d
WH 1,0²/18
1,0²/18
1,0²/18
WH 1,0²/18
1,0²/18
WH 1,0²/18
WH 1,0²/18
1,0²/18
2XD01:(3.1)
2XD01:(3.4)
2XD01:(3.3)
2XD01:(3.2)
XDL-:(9).5g
XDL-:(9).4d
XDL-:(9).4c
XDL-:(9).5f
BK/SCP
BK/SCP
(48A)
(48B)
(9F)
(9F)
GY
GY
GY
GY
-W020
HARNESS
+BSF 1 2 3 +BSF 1 2 3
-XDBS2 -XDBS1
Insulate wire end
with heat shrink tube
BA1+ 24VDC
70²/2/0 BK
+BSF 11
+BSF 11
+ENG
-BDS2 -BDS1 -QA1 30 50c
FR1005 FR1005
2500A-5sec 12 14 2500A-5sec 12 14
Battery disconnect Battery disconnect
switches switches
BK 70²/2/0
BK 70²/2/0
(BA1-)
-X1 + - GND 50
(BA2+)
(BA1+)
70²/2/0 BK
(2)+ (2)+
+ENG 70²/2/0 BK 70²/2/0 BK
-M002 GND
- + - + + - + - 45
-Y1
- + - + + - + - M
12VDC 12VDC 12VDC 12VDC
OPTION OPTION
Air Starter (B) Battery (B) B A Battery (A)
16 +GEN/18
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Option Power unit Drawing No. Order No Department ENG EFS STR
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp battery + starter XZ53934000003 - TAI
FC02/1 /+MIP/23.2
FC02/3 /+MIP/23.2
1,5² HBU
1,5² BK
1 3 13 21
+MIP
-0FC02
2 4 14 22
B10A
+MIP/26.6
1,5² HBU
1,5² BK
=CON 21
+MIP
-KF1.2 24 22
+MIP/26.2
Genset running
PE
1,5² GNYE
1,5² BK
+MIP-XD01 5 6 PE
-W030/2 BK BU GNYE
ÖLFLEX 110
3x1,5²
+GEN
-W030-33
HARNESS
* -XHR 1 2 PE
** -GEN H1 H2 H3 H4 PE
=EKW
+GEN
-EB1
+ENG/17 19
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Generator anti condensating heater Drawing No. Order No Department GEN EFS EKW
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
-T150-V -T150-W
-GA1 * Insulate wire end with heat shrink tube
-T150-U
P1
Low voltage PH:1
T6-U2 P2 T6-U2 U2 U1 T3-U1
L1
S2 S1 S2 S1
T5-V2 P2 P1 T5-V2 V2 G V1 T2-V1 PH:2
L2
S2 S1 S2 S1
T4-W2 P2 P1 T4-W2 W2 W1 T1-W1 PH:3
N L3
S2 S1 S2 S1 N -AREP
LEROY X1 X2
GND SOMER BU
Z1 Z2
10VA-CI: 0,5FS5
10VA-CI: 0,5FS5
10VA-CI: 0,5FS5
GENERATOR -AP01 BK 3
10VA-CI: 5P10
10VA-CI: 5P10
10VA-CI: 5P10
Due to grid
11
12
10
9
different
grounding possible DANGER BK 2
X1 Z1 Z2 X2 -RV01
BK 1
9 11 12 10
-A 9 11 12 10
9 11 12 10
GND -Q1
/19.9 1 5 3
-E +E
Excit.+
Excit.-
-E1 +E1
6 5
12 11 14
2 6 4
1 2 3
-A 6 5
6 5
201
213
203
215
205
217
202
214
204
216
206
218
19 22
-C.1
-C.2
-C.3
2
10
12
11
1 2 3 1 2 3 34 35 36
19 21 22 20 213 0213 215 0215 217 0217 6 5
1 3 5 -RT01
U V W 0V DI01 DI02 X1 Z1 Z2 X2 S2 S1 S2 S1 S2 S1 F- F+
-FC1
10A PE DETECTION Digital Inputs EXCITER STATOR
2 4 6
SENSING droop CT FIELD
-W033/1 1 2 3 4 GNYE
2,5²
2,5²
2,5²
ÖLFLEX 110
+GEN 5x1,5²
BK
BK
BK
BK
-W033
HARNESS RT01/J3 RT01/J4 RT01/J9
POWER Mains voltage Analog In-/ Output
+MIP M-
-3XD03 + - L1 L2 10V AIO1 AIO2 0V AIO3 AIO4 0V
RL1 RL2
25
26
27
28
29
30
31
32
33
31 32
GY 2,5²
GY 2,5²
GY 2,5²
-C 6 7 4 5 8 9 10 11 12 13 14 15 16
+MIP
+MIP -3XD03 +MIP * * * * * *
2.1 2.2 MX1 MX2 MY1 MY2 MZ1 MZ2 -3XD02 1 1 2 3 N N PE
-3XD01 -Q1 /19.6
GNYE 1,5²
BK 1,5²
BK 1,5²
BK 1,5²
LBU1,5²
WH 2,5²
WH 2,5²
WH 2,5²
WH 2,5²
WH 2,5²
WH 2,5²
WH 1,0²
WH 1,0²
WH 1,0²/17
WH 1,0²/17
WH 1,0²/17
WH 1,0²/17
WH 1,0²/17
WH 1,0²/17
WH 1,0²/17
1,0²/17
3XD01:(1.3)
3XD01:(1.4)
3XD01:(2.3)
3XD01:(2.4)
3XD01:(3.1)
3XD01:(3.2)
3XD01:(3.3)
3XD01:(3.4)
+MIP/31.2 / L1
DBU 1,0²
1,0²
1,5²/16 BK
+MIP/31.2 / N 1,5²/16 LBU +GEN +GEN 12 11 14
GY
GY
-W033 -W033
11 HARNESS HARNESS 601 600 602
=MPD+MIP
-KF4.3 -XAC 2 1 3
14 12 59 58 61 60 63 62 45 46 47 44 +MIP +MIP
+MIP/36.3 1.1 1.2 1.3 1.4 2.3 2.4 3.1 3.2 3.3 3.4
WH 1,0²
L1 L2 L3 N -3XD01 -3XD01
GY 1,0²
max.2ADC
Close before IA- IA+ IB- IB+ IC- IC+
excitation
+MIP/28.0 +MIP/28.0
(50).1d
+MIP
(9).50d
Generator Generator current Generator voltage Voltage -setpoint Spare Spare Spare
+MIP/23.7/
+MIP/23.7/
GENERATOR
CT4-X1
CT4-X2
CT5-X1
CT5-X2
CT6-X1
CT6-X2
CT1-X1
CT1-X2
CT2-X1
CT2-X2
CT3-X1
CT3-X2
DANGER 1 2 3
F1(+) F2(-)
Dangerous Voltage make sure before 1 3 5
starting work, that the system is -PMG G
disconnected from the mains! Disregard
-CB
-FC1
may result in serious or deadly injuries. 10A
2 4 6
-C
-TB2 7 8 9 10 11 12 1 2 3 4 5 6
E1 E2 E3
GND
GNYE
GND
GND E1 E2 E3 CT1 CT2 3 4 F+ F-
-KF1
GENERATOR
PHASE B - CT PMG Exciter
GND
AUX_LOOP
4-20mA
J1-1 J1-12 J1-6 J1-7 J1-4 J1-11 J1-2 J1-3 J1-10 J1-9
* * * *
-W030/1 1 2 3 4 GNYE
ÖLFLEX 110
DBU 1,0²
2,5²
2,5²
2,5²
2,5²
1,0²
WH 1,0²
1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
1,0²
5x1,5²
+GEN
GY
GY
GY
BK
BK
BK
BK
-W030
HARNESS
+MIP M-
-3XD03
+MIP
1.1 1.2 2.1 2.2 1.3 1.4 2.3 2.4 3.1 3.2 3.3 3.4 4.1 4.2
-3XD01
GY 2,5²
GY 2,5²
GY 2,5²
+MIP 11
+MIP =MPD+MIP
-3XD03
-3XD02 -KF4.3
MX1 MX2 MY1 MY2 MZ1 MZ2 1 1 2 3 N N PE 14 12
BK 1,5²
BK 1,5²
BK 1,5²
LBU1,5²
WH 2,5²
WH 2,5²
WH 2,5²
WH 2,5²
WH 2,5²
WH 2,5²
GNYE 1,5²
B
L1 1,5²/16 BK
N 1,5²/16 LBU
/
PE
+MIP/31.1
+MIP/31.2
59 58 61 60 63 62 45 46 47 44
L1 L2 L3 N
+MIP/28.0 +MIP/28.0
19 21
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Option Marathon Generator Drawing No. Order No Department GEN EFS CON
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
-XSE* 1* 2* 3* 4* 5* 6* 7* 8* 9*
-TB3** R1** R1** R1** R2** R2** R2** R3** R3** R3**
+GEN
-W033
HARNESS
SH SH SH
+MIP
1.1 1.2 1.3 2.1 2.2 2.3 3.1 3.2 3.3
-3XD04
Fixed bridge Fixed bridge Fixed bridge
23 24 22 21
AI1 AICOM AI2 AI3
20 22
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Generator winding temperature Drawing No. Order No Department GEN EFS CON
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
-S10 -S11
PT100 PT100
WH RD RD WH RD RD
-XSE
41 42 43 44 45 46
+GEN
-W033
HARNESS
3x0,34²/22 3x0,34²/22
LIYCY WH BN GN LIYCY WH BN GN
-WBT07 SH -WBT08 SH
SH SH
+MIP
4.1 4.2 4.3 5.1 5.2 5.3
-3XD04
Fixed bridge Fixed bridge
GND / +MIP/35.6
AnalogInput01 AnalogInput02
+MIP/30.1 +MIP/30.1
21 +MIP/23
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Generator bearing temperature Drawing No. Order No Department GEN EFS CON
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
-XDL+ 48 103
1 1 13 21
CU
RD -FC02 -FC03
C6A 2 C25A 2 14 22
/26.5
6,0² DBU
6,0² DBU
2,5² DBU
2,5² DBU
6,0² DBU
6,0² DBU
-XDL+ 50.1 50.2 51.1 51.2
-XDL+ 48A 48B
/ +ENG/13.8 (48A)
DBU 1,0²
DBU 1,0²
DBU 1,0²
DBU 1,0²
DBU 1,0²
RD 1,0²
DBU 1,0²
1 13 21
+ENG-W011
-FC01 HARNESS
B32A (48B)
2 14 22
-1FC01
/36.7
B50A
1 2
(9F)
28.6 / (50).1b
+GEN/19.4 / (50).1d
27.2 / (50).2b
38.3 / (50).2d
+ENG/11.8 / (51).1b
+ENG/11.8 / (51).1d
27.1 / (50).2a
30.4 / (50).1c
38.1 / (50).2c
+ENG/11.8 / (51).1c
6,0² DBU
3 4
/ +ENG/13.8 (9E)
6,0²
6,0²
GY
GY
6,0² GY
6,0² GY
-XDL- 9E 9F
CU
RD
-TB1
+(1) +(2) -(1) -(2) -(3) 13 14 15 16
STANDALONE OPERATION
24V O.K.
REMOTE ON/OFF
Ia = 40 A
L1 L2 L3 PE
ADJUST
24 ... 28V
DEFAULT VALUE
27V
..
A B
ON
OFF
Mounting panel
GND GND
Front door
4,0² GNYE
4,0² GNYE
4,0² GNYE
1,5² GNYE
+MIP-XDL-
1,5² BK
1,5² BK
1,5² BK
(9).50d /+GEN/19.5
(9).51a /+ENG/11.9
(9).51b /+ENG/11.9
(9).51c /+ENG/11.9
(9).51d /+ENG/11.0
(9).51e /+ENG/11.1
(9).51f /+ENG/11.1
(9).51g /+ENG/11.2
(9).51h /+ENG/11.2
(9).51i /+ENG/11.3
(9).51j /+ENG/11.3
(9).51k /+ENG/11.3
PE PE PE
(9).50b /28.6
(9).50c /30.4
(9).50e /27.2
(9).50g /38.2
(9).50h /38.3
4,0² GNYE
4,0² GNYE
PE
1 3 5 13 21
-0FC01 Ground bolt GND
C10A 14 22 Shield
2 4 6
/36.7
-SH
PE
+ENG
GY 1,0²
GY 1,0²
GY 1,0²
GY 1,0²
RD 1,0²
GY 1,0²
-W011
1,5² GNYE
HARNESS
1,5² BK
1,5² BK
1,5² BK
-XDL-
FC02/1 / +GEN/18.2 0VDC -XDL-:9.1
Fixed bridge
FC02/3 / +GEN/18.2 0VDC- / 24.0
9.50 9.50 9.51 9.51 9.51
-XD01 1 2 3 4 PE
-WD50.1 BK BK BK BU GNYE
ÖLFLEX 110
5x1,5² / 16
-CUS*
L1 L2 L3 N PE
400VAC/50Hz/7A
power supply
+GEN/22 24
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Supply 24VDC Charger Drawing No. Order No Department MIP EFS CON
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Motorized
Internal External Circuit breaker circuit breaker Radiator / Daytank Auxilliary drives
23.9 / 24VDC+
1 13 21 1 13 21 1 13 21 1 13 21 1 13 21 1 13 21
-FC04 -FC05 -FC06 -FC07 -FC08 -FC09
C6A 2 14 22 C6A 2 14 22 C6A 2 14 22 C20A 2 14 22 C6A 2 14 22 C16A 2 14 22
/26.5
/26.5
/26.5
/26.6
/26.6
/26.6
2,5² DBU
2,5² DBU
2,5² DBU
2,5² DBU
2,5² DBU
2,5² DBU
-XDL+ 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9
DBU 1,0²
DBU 1,0²
DBU 1,0²
DBU 1,0²
DBU 1,0²
DBU 1,0²
DBU 1,0²
DBU 1,0²
DBU 1,0²
DBU 1,0²
DBU 1,0²
DBU 1,0²
+BSF +GCB
-W020 -WD06.2 1
HARNESS ÖLFLEX 110
2x2,5
26.0 / (1).1b
30.3 / (1).2b
+BSF/9.7 / (1).3b
+BSF/10.5 / (1).3d
36.0 / (1).4b
32.0 / (1).5b
32.8 / (1).6b
34.0 / (1).7b
25.1 / (1).8b
28.4 / (1).2a
39.1 / (1).2c
+BSF/10.1 / (1).3c
+ENG/13.6 / (1).4c
33.0 / (1).5c
35.0 / (1).7c
25.1 / (1).8c
(9).2d /+ENG/13.8
(9).4d /+ENG/13.8
(9).5f /+ENG/13.8
(9).3c /+BSF/10.1
(9).3d /+BSF/10.5
(9).3b /+BSF/9.7
(9).1b /26.0
(9).1c /26.5
(9).2b /28.4
(9).2c /39.1
(9).4b /36.0
(9).5b /32.0
(9).5c /33.0
(9).6b /32.9
(9).7b /34.0
(9).7c /35.0
(9).8b /25.1
(9).5g
(9).4c
GY 1,0²
GY 1,0²
GY 1,0²
GY 1,0²
GY 1,0²
GY 1,0²
GY 1,0²
GY 1,0²
GY 1,0²
GY 1,0²
HARNESS HARNESS HARNESS ÖLFLEX 110
2x2,5
23.9 / 0VDC-
-XDL- 9.1 9.2 9.2 9.3 9.4 9.5 9.5 9.6 9.7 9.8
23 25
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Supply 24VDC Charger Drawing No. Order No Department MIP EFS CON
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
24.7
24.7
24.7
/
/
(1).8b
(9).8b
(1).8c
1,0² DBU
21 21
-KF8.3 -KF8.4
/34.3 22 24 /34.4 22 24
Coolant fan 1 Coolant fan 2
AUX01 /26.7
1,0² WH
1,0² WH
1,0² WH
1,0² GY *
-5XD01 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4
DBU 1,0²
1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
WH 1,0²
+MMC
GY
-W050
HARNESS
30x
+MMC
-CON
+CUS
-5XD01 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4
-AF01 COA -AF01 COA -AF01 COA -AF01 COA -AF02 COA -AF01 COA -AF02 COA -AF02 COA
24.1
24.1
24.1
Starter On Genset running Engine start/stop Alarm Internal protection Auxilary CB tripped Battery disconnect Battery disconnect
tripped switches A-side switches A-side
/
/
(1).1b
(9).1b
(9).1c
BO1 BO2 BO3 BO4 DigitalInput05 BI6 DigitalInput07 DigitalInput08
0VDC
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
13
13 11
-FC03 =EKW *
1,0² VT
/23.8 -KF8.1
14 -0FC02 /34.2
14 12 14
1,0²
+GEN/18.2
WH
Auxilary CB tripped
1,0²
WH
14 14
1,0²
WH
x1 -FC04 -FC09
/24.1 /24.7
-2XD01 3.3 3.4
13 13
-PJ1 Horn
1,0²
1,0²
WH
WH
x2
13 13 11
**
1,0²
WH
1,0² VT
-FC05 -FC08 -KF9.2
/24.2 14 /24.6 14 /35.5 12 14
Auxilary CB tripped
1,0²
1,0²
WH
WH
A1 A1 A1 A1 12 14
-KF1.1 -KF1.2 -KF1.3 -KF1.4
14 14
A2 A2 A2 A2 11
-FC06 -FC07
BDS1:(12)
BDS2:(01)
/24.3 /24.4
AUX01
13 13
25.1 /
+ENG/13.8 /
Starter On Genset running Engine start/stop Alarm Horn Internal Auxilary CB Battery Battery
protection tripped disconnect disconnect
tripped switches switches
A-side B-side
14 14 14 14
12 11 +ENG/13.6 12 11 12 11 12 11 /26.4
24 14
11 +ENG/11.0
22 21 12
14
12 11 +BSF/9.7
24
22 21 +GEN/18.1
25 27
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Internal signals Drawing No. Order No Department MIP EFS CON
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
-AF01 COA
Emergency stop
+MIP/28.0
BI1
52
WH
1,0²
23.7
23.7
23.7
/
/
(50).2b
(50).2a
(9).50e
WH
1,0²/18
11 21 31
-SE1
12 22 32
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
+MIP
-XD06 2 4 5
+MIP
-XD06 1 3 6
1,0²/18 WH
1,0²/18 WH
A1 A1
-KN1.1 -KN1.2
A2 A2
1,0²/18 GY
14 11 +ENG/11.6 14 11 +ENG/11.6
12 12
24 21 /32.7 24 21 /32.7
22 22
34 34
32 31 32 31
44 44
42 41 42 41
Emergency stop
26 28
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Emergency stop Drawing No. Order No Department MIP EFS EES
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Revision
0
Date
-AF01
USB
Jumpers # 4
Name
ETHERNET RS232
B
01
31
RS485 B /38.5 A /38.4
COM
Appr
02
32
/38.4
Norm
RS485 /38.5 COM
Editor
Creator
1
DISPLAY
RS485(1)
RS485(2)
DISPLAY
A
03
33
RS485 A /38.5 B /38.5
F.Jäger
F.Jäger
CAN1_L
58
04
Generator current measurement +GEN/19.1 /38.6 CAN 1 EXTENSION MODULES
P.Deshmukh
Simon Glöckler
Jumpers # 1
L1
CAN1_COM
05
MODULES
CAN 1
EXTENSION
59
Generator current measurement +GEN/19.1
CAN1_H
06
60
Generator current measurement +GEN/19.2
02.05.2019
02.05.2019
23.08.2019
02.05.2019
CAN2_L
L2
07
Dongle
2
61
Generator current measurement +GEN/19.2 L2l CAN2_COM
08
& MONITORING
62
Generator current measurement +GEN/19.2
CAN2_H
INTERCONTROLLER
09
L3
N
GENERATOR CURRENT
63
44
64
LNk L1
45
Jumpers # 3
Customer Description
+GEN/19.3 Generator voltage sensing
N
L2
46
65
LNl
3x277Y/480ΔV AC
or 120Y/207ΔV AC
3
L3
47
34
BO9 +GEN/19.3
GENERATOR VOLTAGE
N
48
35
Switching starter /36.4 BO10 /37.2 Bus/Mains voltage sensing
L1
BR2000-ECU9 ComAp
49
36
BO11 /37.1 Bus/Mains voltage sensing
L2
50
circuit-diagram "control-panel"
37
/37.1
VOLTAGE
Project Description
MAINS(BUS)
3x277Y/480ΔV AC
or 120Y/207ΔV AC
42
24VDC BINARY OUTPUTS L3
51
24.1 / (1).2a +
/37.2 Bus/Mains voltage sensing
43
24.2 /
0VDC
4
(9).2b -
InteliGenNTC BaseBox
BI7
10
66
Voltage -setpoint voltage regulator /31.1 /32.2 GCB closed
OUT
AVRI
BI8
11
67
Voltage -setpoint voltage regulator /31.1 /32.2 GCB opened
COM
BI9
12
68
BI10
13
69
BI11
14
70
BI12
15
71
ComAp
BO4
BI1
52
72
BI2
53
73
74
BI4
55
75
24VDC BI5
56
0VDC BI6
57
/ /26.7
POWER
# # # # #
∩ ∩ ∩ ∩ ∩
0-20mA
Jumpers # 2
0-20mA
ANALOG INPUT
SG COM
SG OUT
RMP COM
RMP IN
AICOM
AI1
AI2
AI3
ANALOG OUTPUT
Material No.
Jumpers # 5
Drawing No.
X53934400030
XZ53934000003
7
28
27
26
25
24
23
22
21
-
+GEN/21.1
+GEN/21.1
+GEN/21.2
+GEN/21.3
Order No
EPLAN P8 2.7.3
TAI
8
Department
BR2000-ECU9
Generator winding temp 2A-V
A3
EN
9
EFS
Page
Page
PLC
76
28
of
29
0 1 2 3 4 5 6 7 8 9
28 30
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" ComAp Drawing No. Order No Department MIP EFS PLC
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp Digital Generator Controller Jumper Settings XZ53934000003 - TAI
Daytank low
Spare
+GEN/22.1
+GEN/22.1
+GEN/22.2
ANALOG ANALOG
BINARY INPUTS
INPUTS INPUTS
/35.2
/35.2
/35.3
/35.4
/26.6
/36.2
/26.8
/26.9
/35.6
R 1
RES
U 2 Compensation
BINARY INPUTS
button
BOOT I 3
CAN_R
1 2 3 4
RS232-TTL
-AF02 RS232 IGS
Tx Rx
CAN
STOP
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
GND
AI1
AI2
AI3
AI4
AO+
AO-
AIN BLOCK
CAN
ADR1
IGS - PTM2
ADR2
BINARY OUTPUTS
ANALOG
IGS - PTM1
BINARY INPUTS ANALOG INPUT OUTPUT
0-20mA 0-20mA BINARY OUTPUTS
POWER
IGS-PTM
Jumper Function Setting
+8-36VDC
/38.8 3 RUI 1-2 Resistant measuring, 2-3 Current measurement, no jumper Voltage measurement 1-2
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
4 RUI 1-2 Resistant measuring, 2-3 Current measurement, no jumper Voltage measurement 1-2
/38.8
+
CAN H
-
RES Programming / reset open
BOOT Boot / Programming open
IGS Controller Type selection closed
/35.4
/34.3
/34.4
/36.6
/36.6
/34.2
24VDC
AIN BLOCK Block of all Analog inputs open
0VDC
ADR1 Adress setting 1 open
ADR2 Adress setting 2 open
Daytank fuel pump
Coolant fan 1
Coolant fan 2
(50).1c
(9).50c
(1).2b
/
/
24.2
23.7
23.7
29 31
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" ComAp Drawing No. Order No Department MIP EFS PLC
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp Digital Expansion module XZ53934000003 - TAI
/ +GEN/19.3
/ +GEN/19.3
L1
N
-AF10
400V
230V
TRANS/LV
0V
IV-AVRi
230-277VAC
400-480VAC
0-18V AC
AC1
AC2
1,0²/18 RD/WH
/ +GEN/20.7
/ +GEN/20.7
1,0²/18 RD
A
-AF11
OUT1
OUT2
AC1
AC2
COM
IG-AVRi
#
∩
AVR(+)
AVR(-)
1,0²/18 WH
1,0²/18 WH
67 66
COM OUT
+MIP/28.0
Voltage -setpoint
voltage regulator
-AF01 COA
30 32
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" ComAp Drawing No. Order No Department MIP EFS PLC
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp IG-AVRi XZ53934000003 - TAI
voltage setpoint
Appr F.Jäger 02.05.2019 Material No. EPLAN P8 2.7.3 BR2000-ECU9 EN Page 31 of
Revision Date Name Norm F.Jäger 02.05.2019 Customer Description Project Description X53934400030 Project template with identifier structure to IEC 81346 A3 Page 76
0 1 2 3 4 5 6 7 8 9
-AF01 COA -AF01 COA -AF01 COA -AF01 COA -AF01 COA -AF01 COA
GCB closed GCB opened GCB tripped GCB charged GCB close GCB open
24.3
24.5
24.5
BI7 BI8 BI9 BI10 BO5 BO6
10 11 12 13 72 73
/
/
(1).5b
(9).5b
(1).6b
(9).6b
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
A1 A1
+MIP +MIP 22 24
24VDC
24VDC
=EES+MIP
0VDC
0VDC
-KF6.1 -KF6.2
A2 A2 -KN1.1
21
/27.1
Interlock_MCB_Close / 33.3
Emergency stop
1,0²/18 WH
Cmd_MCB_Close / 33.3
1,0² GY
1,5² OR 22 24
Interlock_GCB_Close / 33.5
=EES+MIP
-KN1.2
21
/27.2
11 11
Emergency stop
+MIP +MIP
-KF6.1 -KF6.2
12 14 12 14
/32.4 /32.5
PE
33.4 / Cmd_GCB_Close
1,0²/18 WH
1,0² WH
1,5² OR
1,5² OR
1,5² OR
1,5² OR
1,5² OR
1,0² GY
+MIP
-6XD01 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4 4.1 4.2 4.3 4.4 PE
Red bridge
+GCB +GCB
-WD06.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 GNYE -WD06.2 1 2
ÖLFLEX 110 ÖLFLEX 110
18x1,5² 2x2,5
-GCB
+ - x x x x x x x x x x x x x x PE x x
14 14
12 11 /32.4 12 11 /32.5
GCB closed GCB opened GCB tripped GCB charged GCB close GCB open Interlock Emergency stop
MCB close
31 33
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" GCB-Generator circuit breaker Drawing No. Order No Department MIP EFS MPD
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
24.4
(9).5c
1,0² WH
1,0² WH
1,0² WH
1,0² WH
24VDC
0VDC
A1 A1
+MIP +MIP
-KF7.1 -KF7.2
A2 A2
Interlock_GCB_Close / 32.5
Cmd_GCB_Close / 32.4
1,0² GY
1,5² OR
Interlock_MCB_Close / 32.6
11 11
+MIP +MIP
-KF7.1 -KF7.2
12 14 12 14
/33.3 /33.4
PE
32.6 / Cmd_MCB_Close
1,0² GY
1,5² OR
1,5² OR
1,5² OR
1,5² OR
+MIP
-7XD01 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 Red bridge
3.2 3.3 PE
+MCB
-WD07.1 1 2 3 4 5 6 7 8 9 10 11 GNYE
ÖLFLEX 110
12x1,5²
-MCB
+ - x x x x x x x x x PE
Gnd Gnd
14 14
12 11 /33.3 12 11 /33.4
24.6
/
(1).7b
(9).7b
1,0² WH
1,0² WH
1,0² WH
=CON A1 =CON A1 =CON A1
+MIP +MIP +MIP
24VDC
A2 A2 A2
1,0² GY 1,0² GY
1,5² OR 1,5² OR
=CON
A2 =CON 11 =CON 11 =CON 11
PE
1,5² OR
1,5² OR
1,5² OR
1,5² OR
1,5² OR
1,5² OR
1,0² GY
+MIP
-8XD01 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 PE
-WD08.1 1 2 3 4 5 6 7 8 9 10 11 GNYE
ÖLFLEX 110
12x1,5²
-CUS-X
+ - x x x x x x x x x PE
Gnd
14 14 14 14
12 11 /26.7 12 11 /34.2 12 11 /34.3 12 11 /34.4
24 24
22 21 /25.1 22 21 /25.2
-AF02 COA -AF02 COA -AF02 COA -AF02 COA -AF02 COA -AF02 COA
24.6
24.6
Leakage detection Daytank max Daytank low Datytank low low Daytank fuel pump Day tank level
/
(9).7c
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
24VDC
0VDC
A2
+MIP
-KF9.1
A1
1,0² DBU
/+GEN/22.3
GND
11 A2
+MIP =CON
-KF9.1 +MIP
14 12 A1
/35.4 -KF9.2
PE
1,0² DBU
1,0² WH
1,0² WH
1,0² GY
+MIP
-9XD01 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 PE
-WD09.1 1 2 3 4 5 6 7 8 9 10 11 GNYE
ÖLFLEX 110
12x1,5²/16
+CUS-X + - x x x x x x x x x PE
14 14
12 11 /35.4 12 11 /26.7
-AF01 COA -AF02 COA -AF01 COA -AF01 COA -AF02 COA -AF02 COA
24.3
24.3
Remote start/stop Spare Close before Switching starter Warning yellow Fault red alarm
excitation alarm
/
/
(1).4b
(9).4b
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
0VDC
11 11 A1 A1 A2 A2
+MIP +MIP +MIP +MIP +MIP +MIP
-KF4.1 -KF4.2 -KF4.3 -KF4.4 -KF4.5 -KF4.6
12 14 12 14 A2 A2 A1 A1
/36.2 /36.2
1,0² DBU
1,0² WH 1,0² WH
13
1,0² WH =CON
-0FC01
14
/23.1
A1 A1 11 11
1,0² WH
+MIP +MIP +MIP +MIP
-KF4.1 -KF4.2 -KF4.5 -KF4.6
A2 A2 12 14 12 14 13
/36.6 /36.6
=CON
-FC01 PE
14
/23.1
1,0² DBU
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² WH
1,0² GY
1,0² WH
+MIP
-4XD01 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4 4.1 4.2 PE
-WD04.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 GNYE
ÖLFLEX 110
15x1,5²
-CUS-X
+ - x x x x x x x x x x x x PE
Gnd Gnd
14 14 14 A1 A2
14 A1 A2
12 11 /36.2 12 11 +GEN/19.0 12 11
12 11 /36.2 14 14
12 11 /36.6 12 11 /36.6
Remote Spare Close before Switching Warning Fault red
start/stop excitation starter yellow alarm alarm
35 37
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Customer page Drawing No. Order No Department MIP EFS MPD
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
-AF01 COA
Bus/Mains voltage
sensing
+MIP/28.0
L1 L2 L3 N
49 50 51 48
1,5²/16 LBU
1,5²/16 BK
1,5²/16 BK
1,5²/16 BK
PE
+MIP 1 2 3 N PE
-4XD03
-WD04.4 1 2 3 4 GNYE
ÖLFLEX 110
5x1,5²
+CUS-X
x x x x PE
36 38
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Customer page Drawing No. Order No Department MIP EFS MPD
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
USB
RS232 ETHERNET
RS232
RS485 (1) RS485 (2) CAN 1 CAN 2
RS458 EXTENSION INTERCONTROLLER
8-36VDC
MODULES & MONITORING
0VDC
/30.4 /30.4 /30.4
/28.1 /28.1 /28.1 /28.1 /28.1 /28.1 /28.1 /28.2 /28.2 /28.2 /28.2 /28.2
A COM B + - B COM A B COM A CAN1(L) COM CAN1(H) CAN2(L) COM CAN2(H) CAN L CAN H
01 02 03 06 08 01 02 03 31 32 33 04 05 06 07 08 09 L COM H
+MIP-WMOD1 +MIP-WF02
UNITRONIC UNITRONIC
3x0,34² 3x0,34²
WH WH
BK BK
BN BN
24VDC
0VDC
+MIP +MIP
-WMOD2 WH BK BN -WF01 WH BN SH
UNITRONIC
3x0,34² 2x0,34²
(9).50g
(50).2c
-XF01 1 2 3
120Ω
/
Modbus
23.7
23.7
-AF05 X7 X5
Smart connect X3 X4
1 2 3 1 2 3
CAN1 GND
CAN2 GND
CAN1 (H)
CAN2 (H)
CAN1 (L)
CAN2 (L)
X1 X2 X3 X4
RS485 GND
CAN1 GND
CAN2 GND
RS485 (A)
RS485 (B)
CAN1 (H)
CAN2 (H)
CAN1 (L)
CAN2 (L)
DIASYS
24VDC
0VDC
GND
USB
1 2 3 1 2 3 1 2 3 1 2 3 . .
X1 X2 X3 X4 X5 X7
SH SH
-WG010 WH BK BN SH WH BK BN SH -WG011
Spec44 Spec44
3x0,5² 3x0,5²
+ENG
-W011
HARNESS
24VDC
23.7 / (50).2d
0VDC
120Ω
120Ω
23.7 / (9).50h
=CON X1 1 2 5 3 4 8
+ENG
-ECU CAN 1-Interface CAN 2-Interface
X1
Engine control unit ECU ECU 9
37 39
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Bus-overview Drawing No. Order No Department MIP EFS COM
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
/ 24.2
(1).2c
24VDC
-S1 1
2
/ 24.2
(9).2c
1,0²/18 WH
0VDC
+ -
M
+MIP-MA1
Cabinet fan
38 40
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Control cabinet cooling Drawing No. Order No Department MIP EFS MCC
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
-UH01F
+MIP
Power
Alarm
Self check ok
Lamp test
RUN ON ON
Load
5 6
Blanking-plug Horn
!
4
*2
( 1000 )
Text 16mm
+MIP 40
80
( 600 )
39 41
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Switch-cabinet front Drawing No. Order No Department MIP ETL
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp outside XZ53934000003 - TAI
Frontdoor
221,5 280 503 543
1000
969 969
Cable duct 25X100
944
894
319,5 61
864
799,5 786,5
Cable duct 30X100
40X100
Door cut-out
756,5
758,5 144
731 M4
Thread
M4
Cable duct
25X100
350
300 664
Cable duct
250
600 593 M4 M4
569
Cable duct 30X100
539
500 491
30X100
40X100
30X100
30X80
Cable duct
Cable duct
Cable duct
Cable duct
311
40X100
Cable duct
180
130,8 131
50,8 50,8
24
300
50 50
92 92
20 20
92 92
( 1000 )
( 250 )
41 43
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Switch-Cabinet Side Drawing No. Order No Department MIP ETL
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp outside XZ53934000003 - TAI
-UH01
995
power-supply 400V
Minus hedging
Supply 24VDC
22
SIEMENS
View inside door
SITOP PSU3800
84 23 25 89 90
100x30
49
SIEMENS SIEMENS
SIEMENS SIEMENS
5SY 5SY41 5SY42 35
-TB1 SIEMENS
KN1.1 KN1.2
0FC01 FC01 1FC01 Emergency
stop
83 24
Door cut-out
85
-1XD02 -2XD01
10
Terminal strip
"genset component"
9
-1XD01
-AF01
8
terminal-strip engine
controller
-XDL-
7
Voltage distribution
0VDC
2383.250
Radiator / Daytank
Auxilliary drives
Circuit breaker
19
Terminal strip "fan
2326.000
control enclosure"
External
Internal
ECU
-XDL+
-7XD01
6
Voltage distribution
17
30 32 34 36 38 40 42 44
Flexible tube
module control
enclosure"
-XD06
87
16
Emergency stop
SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
5SY41 5SY41 5SY41 5SY41 5SY41 5SY41 5SY41 5SY41
-4XD03
360,5
SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
5
15
Terminal strip
"generator circuit
374 88 breaker"
50 51 52 54 55 56 58 60 62 64 65 67 69
-KF9.2
-AF11
66 68
-KF9.1
-3XD03
-KF8.4
-KF8.3
-3XD04
4
Terminal strip
-KF8.2
"generator current
measurement"
31 33 35 37 39 41 43 45
14
Terminal
-KF8.1 strip"generator
winding temp"
57 59 61 63
-KF7.2
-3XD02
-KF7.1
-KF6.2 Terminal strip
Cable duct 30x80 272,9
3
"generator voltage
-KF6.1 sensing"
-4XD01
-KF4.6
-KF4.5
404
13
-KF4.4
Customer interface
-KF4.3
DANGER
-XD01
-KF4.2
2
Power supply
-KF4.1
-3XD01
53
12
Terminal
-KF1.4 strip"generator
interface"
-KF1.3
80
SIEMENS
-KF1.2
-XF01
-KF1.1 -0FC02
11
79
Bus-overview
SIEMENS
5SY42
159
Shield
M8
M8
42 44
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Mounting plate Drawing No. Order No Department MIP ETL
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp overview XZ53934000003 - TAI
Rubber cable grommets Rubber cable grommets Rubber cable grommets Rubber cable grommets Rubber cable grommets Rubber cable grommets Rubber cable grommets Cable gland
Cable gland Cable gland
M16/BK
M32/BK M25/BK M20/GY M20/GY M20/GY M16/GY M20/GY M25/GY M25/GY
Customer Generator circuit MCB-Mains circuit Fan control Tank control Tank control Battery cable Customer
CAN-BUS 4 breaker breaker enclosure enclosure enclosure Spare Spare Emergency stop
WD06.2 WD07.1 WD08.1 WD09.1 WG09.2 W060
32
25 20 20 20 16 20 25 25 16
( 250 )
20 19 18 17 16 Generator interface 15 14 13 12 11
LeroySomer
M50 / NW=xx
Harness Rubber cable grommets Rubber cable grommets Rubber cable grommets Cable gland Cable gland
Cable gland Rubber cable grommets Cable gland Harness M32 / NW=29 M32 / NW=29 M32 / NW=29 M25/GY M20/BK M25/BK
114
M16/BK M16/GY M25/BK M25 / NW=22 21
10 9 8 7 6 5 4 3 2 1
M8 bolt M8 bolt
W032/33
70
16 16 25 25 32 32 32 25 20 25
50 Generator winding
75
14 Customer interface Customer interface Customer interface ECU Engine controller Engine harness Generator interface MTU power cabinet Generator circuit Customer 14
WD04.4 WG04.3 WD04.1 W010-W011 W020 W030 and bearing W050 breaker 24VDC
60
60
temperature WD06.1
W031
65 40 43 43 47 63 63 47 43 43 40 63
( 600 )
1 Customer W001 Oelflex 2x10/8 M25 11 E-Stop To customer WSNA1 Oelflex 5x1,5²/16 M16
2 Generator circuit breaker WD06.2 Oelflex 2x2,5/14 M20 12 Battery controller W060 Wiring harness NW22 25
3 Power panel W050 Wiring harness NW22 25 13 Spare M25
4 Generator winding and bearing temperature W031 Wiring harness NW29 32 14 Spare M20
5 Generator interface W030 Wiring harness NW29 32 15 Tank control enclosure WD09.2 UNITRONIC 3x0,34²/22 M16
6 Engine harness W020 Wiring harness NW29 32 16 Tank control enclosure WD09.1 Oelflex 12x1,5²/16 M20
7 Engine controller W010 Wiring harness NW22 25 17 Fan control enclosure WD08.1 Oelflex 12x1,5²/16 M20
8 Customer interface WD04.1 Oelflex 15x1,5²/16 M25 18 MCB-Mains circuit breaker WD07.1 Oelflex 12x1,5²/16 M20
9 Customer interface WD04.3 UNITRONIC 3x0,34²/22 M16 19 GCB-Generator circuit breaker WD06.1 Oelflex 18x1,5²/16 M25
10 Customer interface WD04.4 Oelflex 5x1,5²/16 M16 20 Customer interface CAN bus 4x6 (53332460) WCAN SPEC44 3x0,5²/21 M32
43 +DOK/45
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Cabinet Drawing No. Order No Department MIP ETL
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp drilling diagram XZ53934000003 - TAI
ENCLOSURE LEGENDS
S.NO. Pos-Nr. Device tag Function text S.NO. Pos-Nr. Device tag Function text
22 24 FC01 = 52 61 KF6.2
25 31 FC02 = 55 64 KF8.1
27 33 FC03 = 57 66 KF8.3
29 35 FC04 = 59 68 KF9.1
+MIP/44 46
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Legende Drawing No. Order No Department DOK ETL
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
ENCLOSURE LEGENDS
S.NO. Pos-Nr. Device tag Function text
62 80 0FC02 =
64 84 0FC01 =
65 85 AF01
66 86 AF02
67 87 AF10
68 88 AF11
70 90 KN1.2
45 47
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Legende Drawing No. Order No Department DOK ETL
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
ENCLOSURE LEGENDS
S.NO. Pos-Nr. Device tag Function text
3 5 1 Blanking-plug
46 48
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Legende Drawing No. Order No Department DOK ETL
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
47 49
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
48 50
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
2 =EES-SE1 12 /27.1 =
4 =EES-SE1 22 /27.1 =
49 51
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
1.1 PTRV 4 /WH PXC.3270115 2,5 =CON+ENG-ECU-X1 38:X1 +ENG/11.0 Safety system override
2.1 PTRV 4 /WH PXC.3270115 2,5 =CON+ENG-ECU-X1 22:X1 +ENG/11.2 alarm reset
3.1 PTRV 4 /WH PXC.3270115 2,5 =CON+ENG-ECU-X1 11:X1 +ENG/11.4 red alarm
4.1 PTRV 4 /WH PXC.3270115 2,5 =CON+ENG-ECU-X1 20:X1 +ENG/11.5 alarm lube-oil pressure
50 52
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
1.4
2.2
2.3
2.4
51 53
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
1.1 PTRV 4 /WH PXC.3270115 2,5 -XDL+ 50.1:2 +GEN-C 6 +GEN/19.4 Generator Excitation on/off
1.2 PTRV 4 /WH PXC.3270115 2,5 -XDL- 9.50:2 +GEN-C 7 +GEN/19.5 Generator Excitation on/off
52 54
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
ATP-STI/3 PXC.3030857
53 55
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
54 56
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
2.1 PTRV 4 /WH PXC.3270115 2,5 =MPD-KF4.1 A2 +CUS-X x /36.2 Remote start/stop
55 57
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
56 58
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
57 59
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
1.1 PTRV 4 /WH PXC.3270115 2,5 -XDL+ 1.8:3 +CUS-5XD01 1.1 /25.1
2.1 PTRV 4 /WH PXC.3270115 2,5 =CON-KF8.3 24 +CUS-5XD01 2.1 /25.2 Coolant fan 1
58 60
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
2.1 PTRV 4 /WH PXC.3270115 2,5 =PLC-AF01 10 +CUS-X x /32.2 GCB closed
3.1 PTRV 4 /WH PXC.3270115 2,5 -7XD01 3.2 +CUS-X x /32.4 GCB close
59 61
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
2.1 PTRV 4 /WH PXC.3270115 2,5 =PLC-AF01 14 +CUS-X x /33.2 MCB closed
3.4
60 62
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
2.1 PTRV 4 /WH PXC.3270115 2,5 =CON-KF8.1 A1 +CUS-X x /34.2 Auxiliary CB tripped
3.4
61 63
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
2.1 PTRV 4 /WH PXC.3270115 2,5 =PLC-AF02 BI3 +CUS-X x /35.3 Daytank low
3.1 PTRV 4 /WH PXC.3270115 2,5 =PLC-AF02 AI3 +CUS-X x /35.6 Day tank level
3.4
62 64
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
50.1 ST 2,5-QUATTRO PXC.3031306 4 =CON-FC02 2 -3XD01 1.1:a /23.6 Power supply controllers
63 65
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
64 66
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
65 67
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
66 68
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
67 69
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
terminal Type number part number jumper cross-section Target designation Target designation Page Function text
4.3
4.4
68 70
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Terminal-overview Drawing No. Order No Department DOK EMA
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Cable overview
Cable designation from to cable type Condctrs ø Length function text
69 71
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Harness-overview Drawing No. Order No Department DOK EMB
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Bill of material
Device tag (BMK) Quantity Designation Description SAP-Order no. E-Number
70 72
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Bill of material Drawing No. Order No Department DOK EPC
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Bill of material
Device tag (BMK) Quantity Designation Description SAP-Order no. E-Number
71 73
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Bill of material Drawing No. Order No Department DOK EPC
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Bill of material
Device tag (BMK) Quantity Designation Description SAP-Order no. E-Number
72 74
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Bill of material Drawing No. Order No Department DOK EPC
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Bill of material
Device tag (BMK) Quantity Designation Description SAP-Order no. E-Number
73 75
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Bill of material Drawing No. Order No Department DOK EPC
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Bill of material
Device tag (BMK) Quantity Designation Description SAP-Order no. E-Number
74 76
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Bill of material Drawing No. Order No Department DOK EPC
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI
Bill of material
Device tag (BMK) Quantity Designation Description SAP-Order no. E-Number
75
Creator P.Deshmukh 02.05.2019 circuit-diagram "control-panel" Bill of material Drawing No. Order No Department DOK EPC
Editor Simon Glöckler 23.08.2019 BR2000-ECU9 ComAp XZ53934000003 - TAI