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Kultur Dokumente
September 2000
TOOL
OPERATING
MANUAL
Using the 187-8519 Caterpillar Wireless ET Link
Group with Caterpillar Electronic Technician
(For Use in Europe)
Introduction
The 187-8519 Caterpillar Wireless ET Link
Group provides a wireless connection between
a PC and the Caterpillar communication
adapters. The wireless electronic technician
(ET) link group consists of two wireless ET link
units, a service truck unit, and a machine unit.
2
Specifications
Climbing equipment may be Chart A.
required to install these Specifications
components. Refer to the Item Description
Operation and Maintenance Indoor Range 61 to 183 m
manual, “Mounting and Dismounting” topic for (normal construction) (200 to 600 ft)
safety information. Outdoor Range Up to 0.96 Km (.6 miles)
(line of sight) (standard antenna)
Electrolyte is an acid and can cause Baud Rate 9600
injury if it contacts the eyes. Always
Connectivity Standard RS232
wear eye protection when connecting
cable connectors to battery terminals. Certifications FCC, Part 15
Frequency Band 2.4 GHz ISM Band, Frequency
Batteries give off flammable Hopping Spread Spectrum
fumes that can explode Output Power 100 radiated milliwatts
resulting in personal injury. Operating Temperature -20 to 60°C
Do not smoke around Range (-4 to 140°F)
batteries and prevent sparks near batteries. Do Input Power 11 to 32 VDC
not allow the cable ends to contact each other Size 130 x 178 x 305 mm
or the machine. They could cause the vapors (with handles and feet) (5.1 x 7.0 x 12.0 in)
to explode.
Weight 3.8 kg (8.4 lbs)
Fuses (2) 187-8512 Fuse, 1 Amp
Components
Installation Procedure
Installing the Service Truck Unit
3
5. Make sure the antennas on the service
2 1
4 truck unit and machine unit are not blocked
3 by any line-of-sight objects.
NOTE: Objects between the units may
prevent communication.
4
NOTE: The “T” power cable provides power Computer Setup for Wireless ET
from the ECM to the wireless ET link machine
unit. Windows 95/98
3. Connect the other end of the “T” power Setup the computer using the following
cable to ECM diagnostic connector (4) procedure.
using the appropriate cable. Refer to Chart
1. Click the Start button.
B, “Cables and Adapters,” for a complete
listing of cables. 2. Click on “Settings.”
Chart B. 3. Click on “Control Panel.”
Cables and Adapters 4. Double-click on “System.”
Item Description
5. Click on “Device Manager.”
139-4166 Unicable For ATA (American Trucking Association),
CDL (Cat Data Link) connects to Comm 6. Double-click on “Ports Comm Lpt.”
Adapter 1 and 2 (replaces cables
7X-1412 and 7X-1570). 7. Double-click on “Comm 1.”
160-0133 Unicable For Communication Adapter II for 8. Click on “Port Settings” and make these
J1939/11, Device Net, J1708 ATA (American Trucking settings:
(Short) Association) and CDL (Cat Data Link). a. 9600 Baud
140-9442 Connects engines without service b. 8 Data Bits
connector to 139-4166 Cable. c. Parity = None
157-4829 In-Cab For J1939/11 (9 to 6-pin applications). d. Stop Bits = 1
Adapter e. Flow Control = None
7X-1686 In-Cab For ATA (American Trucking Association).
9. Click OK, click OK again, and close the
Adapter
“Control Panel” window to complete the
procedure.
4. Connect the communication adapter to the Windows NT
machine with the appropriate cable.
Setup the computer using the following
a. If using a 7X-1701 Communication procedure.
Adapter I, connect the “Service Tool”
connector on the communication 1. Click the Start button.
adapter to the machine unit, using a 2. Click on “Settings.”
187-8507 Cable.
3. Click on “Control Panel.”
b. If using a 171-4401 Communication
Adapter II, connect the “PC Cable” 4. Double-click on “Ports.”
connector on the communication 5. Click on “Comm 1.”
adapter to the machine unit, using a
160-0141 Cable, which is supplied with 6. Click on “Settings” and make these
Communication Adapter II. settings:
a. 9600 Baud
5. Secure the communication adapter and b. 8 Data Bits
cables so they will not become damaged c. Parity = None
or tangled in the machine while it is being d. Stop Bits = 1
operated. The communication adapter e. Flow Control = None
should be located in an area protected
from the environment. NOTE: The settings in Step 6 are Windows NT
default settings.
6. Start the machine and make sure the
machine unit has power by viewing the 7. Click OK, click Close, and close the “Control
lamp to the left of the power connector. Panel” window to complete this procedure.
5
Operating Wireless ET Using 171-4401 Communication
Adapter II
Using 7X-1701 Communication
NOTE: The 171-4401 Communication Adapter
Adapter I II will not communicate at 9600 baud on some
1. Start ET and cancel any error messages equipment with multiple ECMs. The wireless
that appear. system operates at 9600 baud. Use the
7X-1701 Communication Adapter I for these
2. Click on “Settings.” applications.
3. Click on “Preferences.” 1. Start ET and cancel any error messages
4. Click on “COMM 1.” that appear.
5. Click on the pull down tab and click on 2. Click on “Settings.”
“Caterpillar Communication Adapter.” 3. Click on “Preferences.”
6. Click on “Advanced.” 4. Click on “COMM 1.”
7. Click on “9600” Baud Rate. 5. Click on the pull down tab and click on
8. Click on “OK” and click on “OK” again. “Caterpillar Communication Adapter II.”
9. Click on the “Connect” icon. 6. Click on “Advanced.”
NOTE: If ET is “Unable to Communicate,” 7. Click on “9600” Baud Rate.
click on “Cancel.” Remove the “Control” 8. Click on “OK” and click on “OK” again.
connector from the 7X-1701 Communication
Adapter for 10 seconds and reconnect. 9. Click on the “Connect” icon.
Repeat Step 9. NOTE: If ET is “Unable to Communicate,”
10. If communications are lost for six click on “OK”. Remove the “DATA LINK”
seconds, error messages will appear on connector from the 171-4401 Communication
ET. The messages displayed are: Adapter II for 10 seconds and reconnect.
Repeat Step 9.
a. “UNABLE TO COMMUNICATE WITH
THE CURRENT ECM,” followed by, 10. If communications are lost for six
seconds, error messages will appear on
b. “UNABLE TO COMMUNICATE WITH ET. The messages displayed are:
THE COMMUNICATION ADAPTER.
ATTEMPTING TO RECONNECT.” a. “UNABLE TO COMMUNICATE WITH
THE CURRENT ECM,” followed by,
11. If these messages appear, any obstacles
between the wireless ET link machine and b. “UNABLE TO COMMUNICATE WITH
service truck units must be removed, THE COMMUNICATION ADAPTER.
and/or the distance between the units ATTEMPTING TO RECONNECT.”
must be decreased. 11. If these messages appear, any obstacles
12. Once the communication problem has between the wireless ET link machine and
been eliminated, ET should automatically service truck unit must be removed,
reconnect within 20 seconds or less. If ET and/or the distance between the units
will not automatically reconnect, click on must be decreased.
the Stop Connect button and then click 12. Once the communication problem has
on the “Connect” icon. been eliminated, ET should automatically
reconnect within 20 seconds or less. If ET
will not automatically reconnect, click on
the Stop Connect button and then click
on the “Connect” icon.
6
Using Multiple Wireless ET Link Maintenance
Groups It is very important to keep the 2.4 Ghz radios
Each pair of 187-8519 Wireless ET Link inside the protective enclosure so they will
Groups have their own network identification remain dry and dust free at all times. Make
number. The network identification number sure the seals on the protective enclosure are
can be identified by opening the enclosure lids in good condition and the connectors on the
and looking at the label on the radios. Two enclosure are sealed. Also, keep the
radios can only communicate with each other electronic connectors on the enclosure clean
if the network identification numbers are the and dry.
same. If multiple wireless ET link groups are The wireless ET links are protected by two
being used, make sure the operator is using a 187-8512 Fuses (1 Amp). Open the enclosure
187-8515 Wireless ET Link Service Truck Unit lid to replace the fuses.
and 187-8516 Wireless ET Link Machine Unit
with the same network identification.
Troubleshooting
1. If the 187-8519 Wireless ET Link Group will
not communicate with the ET software,
connect the communication adapter to the
computer running ET with a communication
cable.
NOTE: Communication Adapter I uses a
7X-1425 Cable and 171-4401 Communication
Adapter II uses a 160-0141 Cable.
2. If ET does not communicate with wire
cable, the wireless ET links are probably
OK. The problem most likely is the
communication adapter, the PC running the
ET, or the cables.
3. This is a list of potential problems:
7
Additional Tooling Chart C.
FT2731 Dynomometer Cable
The following dynomometer cables connect to Item Part No. Description Qty.
the machine interface connector on the engine
1 110-6845 Plug Assembly, Connector 1
wiring harness. All the dynomometer cables,
2 9X-3402 Socket 5
used with the FT2742 Communications
Adapter, can be hooked directly to a 3 126-1768 Socket 2
computer. The battery clips connect directly 4 — Cable (Essex THHN), 133 dm —
to the machines’ battery providing power for 5 — Cable (Belden 9918), 240 dm —
the ECM and the communication adapter. An 6 8T-8736 Receptacle, Connector 1
ON/OFF switch allows the ECM to
7 9X-3401 Pin 6
communicate with the engine when it is in the
8 9G-2731 Holder, Fuse 2
ON position and shuts down engine when it is
turned OFF. 9 8M-8948 Fuse, 15 amp 2
10 8D-2676 Switch 1
11 2L-8075 Terminal 2
12 — Clip, Black Battery
3500B
DYNOMOMETER (Newark 90F7190) 1
CABLE
MACHINE >
3500B INTERFACE
COMM
ADAPTER
COMPUTER 13 — Clip, Red Battery
RUNNING
ENGINE CONNECTOR ELECTRONIC (Newark 90F7189) 1
TECHNICIAN
SWITCH
14 2L-8079 Terminal 1
15 2S-1043 Strap, Cable 1
+
X X
– 16 1S-9593 Tie, Cable 40
BATTERY BATTERY
C79967T1
TO MACHINE TO COMM
INTERFACE ADAPTER
Illustration 5. Typical Hookup Of Dynomometer Cable. CONNECTOR
+BAT 1
CABLE
A +V
+BAT 3
+CAT 5 D +CAT
TWIST 1 TURN/INCH
FT2731 –CAT
+ATA 33
6
TWIST 1 TURN/INCH
E
J
–CAT
+ATA
–ATA 34 H –ATA
The FT2731 Dynomometer Cable is used in KEY 7 B GND
5
1, 2, 3 4100mm
EACH 4 7, 6
4100mm
5
4100mm
4 12
4 700mm
4200mm
15 10 4
14 3600mm 8, 9
16
5
3200mm 13
5 4
11 300mm 700mm
C79931T1
8
FT2732 TO MACHINE TO COMM
ADAPTER
INTERFACE
CONNECTOR CABLE
–ATA
37
38
TWIST 1 TURN/INCH
J
H
+ATA
–ATA
–CAT 40 E –CAT
KEY 23 B GND
5
1, 2, 3 4100mm 113-0580 8T-8736
EACH 4 2, 6
4100mm –BATTERY
5 +BATTERY
4100mm
4 11
4 700mm
4200mm
C79973T1
14 9 4
13 3600mm 7, 8
15 Illustration 9. FT2732 Wiring Diagram.
5
3200mm 12
5 4
10 300mm 700mm
C79932T1
Chart D.
FT2732 Dynomometer Cable
Item Part No. Description Qty.
1 113-0580 Receptacle, Connector 1
2 9X-3401 Pin 12
3 126-1767 Pin 1
4 — Cable (Essex THHN), 92 dm —
5 — Cable (Belden 9918), 281 dm —
6 8T-8736 Receptacle, Connector 1
7 9G-2731 Holder, Fuse 2
8 8M-8948 Fuse, 15 amp 2
9 8D-2676 Switch 1
10 2L-8075 Terminal 10
11 — Clip, Black Battery
(Newark 90F7190) 1
12 — Clip, Red Battery
(Newark 90F7189) 1
13 2L-8079 Terminal 1
14 2S-1043 Strap, Cable 1
15 1S-9593 Tie, Cable 40
9
FT2733 TO MACHINE
INTERFACE
TO COMM
ADAPTER
CONNECTOR CABLE
D +CAT
+V
110-6846 8T-8736
5 –BATTERY
1, 2, 3 4100mm
EACH 4 7, 6
4100mm +BATTERY
5
4100mm
4 12
4 700mm
C79974T1
4200mm
15 10 4
Illustration 11. FT2733 Wiring Diagram.
14 3600mm 8, 9
16
3200mm
5 FT2734
4 13
11 5
300mm 700mm
C80063T1 The FT2734 Dynomometer Cable is used in
5130B Excavators with 3508B Engines. It
Illustration 10. FT2733 Dynomometer Cable. connects to 186-4188 Engine Harness.
Refer to Chart E for Item Identification.
6
4100mm
EACH 9, 8
Chart E. 16
6
FT2733 Dynomometer Cable 4100mm
7
6 700mm 14
4100mm
7
Item Part No. Description Qty. 7 4200mm
3600mm
1, 2
1 110-6846 Plug Assembly, Connector 1
17 12 10, 11
2 9X-3402 Socket 4 15
3 126-1768 Socket 1
4 — Cable (Essex THHN), 92 dm — 18 6 6 7
3200mm 300mm
3, 4, 5 700mm
5 — Cable (Belden 9918), 199 dm — 13
C79961T1
6 8T-8736 Receptacle, Connector 1
7 9X-3401 Pin 4 Illustration 12. FT2734 Dynomometer Cable.
8 9G-2731 Holder, Fuse 2 Refer to Chart F for Item Identification.
9 8M-8948 Fuse, 15 amp 2
10 8D-2676 Switch 1
11 2L-8075 Terminal 2
12 — Clip, Black Battery
(Newark 90F7190) 1
13 — Clip, Red Battery
(Newark 90F7189) 1
14 2L-8079 Terminal 1
15 2S-1043 Strap, Cable 1
16 1S-9593 Tie, Cable 30
10
Chart F.
5
FT2734 Dynomometer Cable 4100mm
EACH
Item Part No. Description Qty. 8, 7
5
6
1 8N-1517 Receptacle, Connector 1 4100mm
700mm 13
6
2 9X-6856 Pin 4 5 4200mm
4100mm
15
3 3T-3043 Plug Assembly, Connector 1 1, 2
11 5 9, 10
5 14
4 9X-6857 Socket 1 3200mm
300mm
5 8N-1541 Socket 2
6 — Cable (Essex THHN), 281 dm — 16 6
6 12 700mm
7 — Cable (Belden 9918), 92 dm — 3, 4 3600mm
C79962T1
8 8T-8736 Receptacle, Connector 1
9 9X-3401 Pin 6 Illustration 14. FT2735 Dynomometer Cable.
10 9G-2731 Holder, Fuse 2 Refer to Chart G for Item Identification.
11 8M-8948 Fuse, 15 amp 2
12 8D-2676 Switch 1 Chart G.
FT2735 Dynomometer Cable
13 2L-8075 Terminal 2
14 — Clip, Black Battery Item Part No. Description Qty.
(Newark 90F7190) 1 1 8N-1513 Receptacle, Connector 1
15 — Clip, Red Battery 2 9X-6856 Pin 5
(Newark 90F7189) 1 3 8N-1517 Receptacle, Connector 1
16 2L-8079 Terminal 1 4 8N-1542 Pin 1
17 2S-1043 Strap, Cable 1 5 — Cable (Essex THHN), 281 dm —
18 1S-9593 Tie, Cable 40 6 — Cable (Belden 9918), 92 dm —
7 8T-8736 Receptacle, Connector 1
8 9X-3401 Pin 6
TO MACHINE TO COMM
INTERFACE ADAPTER
CONNECTOR CABLE 9 9G-2731 Holder, Fuse 2
–CAT 14 E –CAT
TWIST 1 TURN/INCH
+CAT 15 D +CAT 10 8M-8948 Fuse, 15 amp 2
–ATA 16 J +ATA
+ATA 17
TWIST 1 TURN/INCH
H –ATA
11 8D-2676 Switch 1
A +V
B GND
12 2L-8075 Terminal 2
13 — Clip, Battery (black) 1
8N-1517 8T-8736
(Newark 90F7190)
–BATTERY
KEY 2
15 2L-8079 Terminal 1
3T-3043 C79975T1
16 1S-9593 Tie, Cable 40
–CAT 33 E –CAT
connects to 112-6046 and 161-1546 Engine +CAT 34
TWIST 1 TURN/INCH
D +CAT
B GND
+V
Harness. –BATTERY
+BATTERY
+BAT 1
8N-1517
C79970T1
11
FT2742 Service
If the 187-8519 Wireless ET Link Group does
1, 2, 3 5 not operate correctly, refer to the
300mm
EACH 7 “Troubleshooting” section of this manual.
If the 187-8519 Wireless ET Link Group does
not work correctly, contact the Caterpillar
6
300mm Service Technology Group for information on
LG
how to obtain service.
1, 2, 3
6
Caterpillar Service Technology Group provides
4, 3
1200mm
EACH
the user of this instrument with a one year
warranty from the date of purchase. If abuse
C79963T1
is determined to be the reason for failure, the
Illustration 16. FT2742 Communication Adapter.
warranty will be void. Any out of warranty
Refer to Chart H for Item Identification.
repairs will be charged to the owner.
For any product support questions about your
instrument contact your Caterpillar dealer or
Chart H. CSTG.
FT2742 Adapter
For repair needs, contact:
Item Part No. Description Qty.
1 110-6845 Plug Assembly, Connector 1 ATS (Advanced Technology Services)
2 126-1768 Socket 4 8201 North University Avenue
3 9X-3402 Socket 10 Peoria, Illinois 61615
(800) 328-7287 (inside USA)
4 155-2271 Plug Assembly, Connector 1
(309) 693-4000
5 — Cable (Essex THHN), 6 dm —
(309) 693-4170 (fax)
6 — Cable (Belden 9918), 51 dm — Email: repair@advancedtech.com
7 1S-9593 Tie, Cable 15
+V 4 4 +V
Caterpillar Service Technology
KEY 23 23 KEY
37 +ATA
501 S.W. Jefferson Ave.
38 –ATA Peoria, Illinois 61630-2184
39 +CAT 1-800-542-8665 (USA)
40 –CAT
1-800-541-8665 (Illinois)
110-6845 110-6845
1-800-523-8665 (Canada)
+ATA 1
TWIST 1 TURN/INCH
404435 (Telex)
-ATA 2
1-309-675-6650 (Fax)
+CAT 3
-CAT 4
TWIST 1 TURN/INCH Hotline Email “CSTG”
155-2271
C79971T1 or