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Thanks for purchasing our P Series Controller.

P /AP SERIES This manual mainly describessome knowledge and


instructions required while using our product. Please
Microcomputer PID T e Controller read this through carefully for the full understanding
of operating procedure. Keep this manual at hand for
Operation Guide your reference.

Attention
Dangerous
1. Attention! Dangerous to sense!
2. Do not touch the power terminal after supply AC power, in order to avoid electric shocks.
3. When connect with Instrument power, please make sure to power off!
Admonition
1. Please make sure of terminal position is correct before AC power supply in order to avoid of serious damage.
2. Please pre-determined power supply voltage and instrument specifications (AC85~265V or DC24V) correspond in order to avoid of serious damage.
3. Please confirm receipt of proper use of wiring (Input, Output, Alarm) terminals.
4. Please select of proper pressure terminal with the type of M3 screw an d it s bi g g e s t torque must be within the range such as 8kG. .
5. Please do not be installed under the conditions of easy to interfere, corrosive gases, high temperature and humidity.
6. To avoid other interference, please keep the power wires supplied distance from power wire and load wire.
7. When the input sensors is T/C, if necessary to extend the lead wire, Please use compensation wire according to the T/C.
8. When input the sensor is RTD, if we need to extend the lead wire, please use smaller impedance value, and the same wire.

Dimension and Panel cut out


Operation instruction

Name Function Name Function


Show input detecting value/ parameter Out 1 operation indicator When OUT1 runs, this light on ( gree n)
PV/Parameter indicator
model(Red led indicator)
Out 2 operation indicator When OUT2 runs, this light on ( green)
SV/Parameter indicator Show Set Value or present set value Auto tuning operation indicator When do automatic tuning, this
(Green led indicator) light on( orange LED).
Set value,then press SET key to enter When Alarm1 output,the Ligit on
SET Key Alarm1 indicator (Red LED)
shift display parmeter,press shift key
When Alarm2 output,the Ligit on
Switch automatic (PID tuning) output Alarm2 indicator (Red LED)
Auto/Manual select Key
or manual output model When Alarm3 output,the Ligit on
Move sv digit Alarm3 indicator
(Red LED)
Shift Key (1digit,2digit,3digit,4digit for a circle) Manu al oper ation indi cator Under manual output state, the
Ligit on(orange LED).
Down Key Reduce SV
Program runing indicator When program runs, the lig ht on (orange)

Up Key Add SV 10 LED accordingly shows output


Show OUT 1 output percentage
percentage

Connecting

A.power supply
A.power supply

F.add-ons power output

B. Control Output
B. Control Output C. Input signal
C. Input signal
Single phase zero 3-Phase zero
corssing control corssing control

D.Alarm output 3-Linear propotional motor control Single phase angle control E.Transmission
D.Alarm output output

3-Phase angle control

3-Linear propotional Single phase angle control


motor control

Single phase zero


crossing control

E.Communication
F.add-ons power output G.Communication
A.Power supply
A.Power supply

B.Contol Output
C.Input signal B.Control output
C.Input signal

D.Alarm output
E.Communication D.Alarm output E.Transmission output F.Communication

How to change input singal(INPI)


Hardware parts:
②Input terminal
①short circuit points: T/C: AL L open circui t
RT D: J1,J2 sho rt circui t 96X96
0-1V: S1,S4 sho rt circui t 98X96 72X72 48X48
0-5V: S2,S4 sho rt circui t 96X48
S1 S0 0-10V:S3,S4 sho rt circui t
mA: S0,S5 sho rt circui t
S2 S4 + 19 13 9
J2 J1 T/C
S3 S5 - 20 14 10

Volt + 17 11 7
mA
- 20 14 10

Operation instruction
1.Start up After power supply,operate as following: 4.Set up Alarm
For instance:when set AL1=5(when PV>5,alarm1 acts)

Led and indicator Indicat e units(C) Indi cate upp er and Start to use
will blink and input typs (K2) lower limit ation
scope(0.0-400.0) Press Key Press key to Press key Press key confirm
To Al1 the 2th number increase AL1 the set value
2.Set up SV For instance : when SV=200, operate as following ;
*There are 17 kinds of alarm mode,please refer to alarm mode index
*Alter alarm mode:Press key 5 seconds,meantime press key
enter into level3 to set ALT1

Alarm mode index Alarm set value


Press shift key,1st Then press shift key , Press up key to Press SET key to Devlation high alarm inhibit In-band alarm
It's only used for the section-end
( first time no alarm) alarm of process-control meter
digit start blinking shift to 4th digit increase set value set SV
in SV
Devlation high alarm no inhibit Absolute value high alarm inhibit
( first time no alarm)

3.Auto Tuning Ondelay time


It's only used for the section-end
Please set PID in excellent manner to achieve the best controlling result, Devlation low alarminhibit
( first time no alarm) Absolute value high alarm no inhibit alarm of process-control meter
End
Alarm for actions being activated
operate as followi ng ;
System error alarm
Devlation low alarm no inhibit Absolute value low alarm inhibit Normal Error
( first time no alarm)

System error alarm


Devlation high&low alarm inhibit Absolute value low alarm no inhibit Normal Error
( first time no alarm)

Heater break alarm


Devlation high&low alarm no inhibit Normal Error

Press SET key to Press shi ft key , digit Press UP key to Press SET, activate Auto
AT start blinki ng in SV set YES Tuning (At light on).
The setting range is
Manipulation

PARAMETER SETUP for 3 LEVELS Input type set


*It will be return to LEVEL1, ( refer to input index)
if you do not press any key
for 60 seconds range :-1999~9999
Press key for Press and for *It will be return to LEVEL1,
5 seconds 5seconds if you press key 2 times
continuously at any time. range :0~9999

Can select 0000,000.0,00.00,


0.000(use for INP1=AN1-AN5)
Press key for Press and for
5 seconds 5seconds

range :-1999~9999
Proportion band range :0.0~200.0%
of group 1(%) p=0 is ON/OFF
range :0~9999

Integral 1 time (s) range: 0~3600s


I=0 OFF range :00~19
(refer to alarm mode index)
range: 0~900s Range:0-99minites:59 seconds others:alarm
Differenticl coefficient delay act time(ALD=07 is alarm act time)
1 time (s) D=0 OFF 0:alarm flickering ,99.59;alarm last on

The same as ALD1


No use

The same as ALT1


Automatic tuning range: 0~USPL
shifting volume The same as ALD1

range: 0~150(S)
Working cycle SSR output=1, 4~20mA output=0 The same as ALT1
of group 1(S)
Relay output generally is set above 10
As P1=0.0, range :0~1000
it indicates 1st output hystersis Range:0-1000(use for ON/OFF)
adjustment PV>(SV+HYS1),OFF
PV<=(SV+HYS1),ON
range :0~9999
Proportion band
of group 2(%) The same as P1
range :0~9999

Integral 2 time (s) The same as I1 The same as CLO1

The same as CHO1


Differenticl coefficient The same as D1
2 time (s)
The same as CLO1

Working cycle The same asCYT1


of group 2(S) The same as CHO1
As P2=0.0,
it indicates 2nd output
The same as HYS1 Motor valve action time set range :5~200(S)
hystersis adjustment

Procedure activate waiting temperature 0=not wait


1st output (heated side)set value (only for programing controller) others=wait
1st output gap
=SV-GAP1(dual output require set )
Alarm positive and adverse action set
2nd output (coded side)set value=
2nd output gap SV+GAP2(dual output require set)
range :0~90

Date lock Can select 110,300,1200,2400,


4800,9600bps

range :-1000~1000

Error code index


Range :-1000~1000

PV/SV unit option Choice:


Handing measure:check if input signal has error
Output sense adjust(smaller,
Handing measure:check if the cold junction diode has error lowerof the sense)

:Input signal of input1 higher USPL


No use
Handing measure:check if range is rational
:Input signal of input1 lower LSPL Option of heating and HEAT:heat
Handing measure: Please check if the anode of input coolingmodes COOL:cool
signal is reversely linked
Control model Choice:
Please repair it
Power frequnecy Choice:

Please repair it
Return to INP
Technical Parameters

Technical Specification

Model
Size
Power optional
Frequency
Power consumption Approx 4VA Approx 4VA Approx 4VA Approx 4VA Approx 4VA Approx 4VA
Memory Power disconnection preserve memory
Sensing signal input. Sampling time:250mS,display accuracy:0.2%of FS

Input
Linear current
Linear voltage
Location for decimal point (Just used for input of linear current and voltage)
Control Output (Heat model or cool model)
Electric life:100,000 times or more(under rated load)

Output 1 Pulse voltage Use for SSR ON=24V,OFF=0V,largest loading current:20mA


Linear current 4-20mA,0-20mA largest loading impedence:560Ω
Linear voltage 0~1V,0~5V,0~10V,1~5V 2~10V,-10~10mV,0~10mV,0~20mV,0~50mV,10~50mV
The first group alarm Electric life:100,000 times or more(under rated load)
Control mode
PID set range (S) (S)
Insulation Control loop(control output,alarm,transit output)and input loop insulate absolutly
Insulating resistance Main loop~crust(ground)DC500V>10ΜΩ,control loop~crust(ground)DC500V>10ΜΩ
Voltage resistance Main loop~crust(ground)1500V per minite,control loop~cruse(ground)1000V per minite
Operating Environment Temperature
Operating Environment Humidity
Weight P904 :Appox.150g; P906/907/908:Appox. 225g; P909 :Appox.300g; P910:Appox. 400g

Optional function specification

Model
programming elevates
temperature,hold warm
Total have 2 groups(per 8 segments)can set,or connect to 16 segments for use
Can use for heat up/cooling dual output control
The Electric life:100,000 times or more(under rated load)
2nd
out-
Pulse voltage Use for SSR ON=24V,OFF=0V,largest loading current:20mA
put
Linear current 4-20mA,0-20mA largest loading impedence:560Ω
Linear voltage largest loading current:20mA
The 2nd alarm Electric life:100,000 times or more(under rated load)
The 3rd alarm Electric life:100,000 times or more(under rated load)
Can transit :PV/SV
Transit
output Linear current 4~20mA,0~20mA largest loading impedance: 560Ω
Linear voltage largest loading current:20mA

communication Communicate rate:9600,4800,2400,1200,300,110bps


Outset bit:1;stop bit:1;odd-parity
Waterproof,dustproof
Ip65 (as to NEMA4)
structure
AP Program controller

Notice to order Panel operation


Parmeter content Order Choice Running state Operation
Process segments 8 segments 16 segments Process Press KEY to startup the process,then
Second process runing mode Automatically repeat Star tup PRO indicator will blink
after the process ends last process Manually startup the last process
Process Press KEY to wait,the process will pause,
Start runing value of the process Begin from Begin from PV value pause and the PRO indicator does not blink.Repress
If case of PV is not the same as the set Not waiting and Wait ( indicating the waiting windage value ) and KEY to continue.
value wait or not continue the process process Press SET KEY and KEY at the same time,
continue the following process after PV follows
If you want to alarm after a segmet of skip runing the process will skip runing.
No Yes ( indicating the segment & alarm lasting time )
the process ends Process reset Press SET KEY and KEY at the same time
If output switch sign al afte r the process ends No Yes to reset the process.
In case of restart after power - off , if No Yes
contimue to run the process

Process parameter set illustration

2nd segment time set value 6th output limit


range:99 hours and 59mins range:gamut

2nd segment output limit 7th segment SV set value


range:0~100% range:gamut

3rd segment SV set value 7rd segment time set value


range:gamut range:99 hours and 59 mins

3rd segment time set value 7th output limit


range:99 hours and 59 mins range:gamut

3rd segment output limit 8th segment SV set value


range:0~100% range:gamut

4th segment SV set value 8rd segment time set value


range:gamut range:99 hours and 59 mins

Process mode selection


0:(16)series-wound sections, 4th time set value 8th output limit
8 segments,two pattens range:99hours and 59 mins range:gamut
1:8segment operation,patten 1
2:8segment operation,patten 2

Display the current mode exe cuted


4th output limit Retrun to PV/SV display
(exa mple :patten a,segm ent 2) range:gamut

Display current activate 5th segment time set value


Notes:
segment countdown time A,Mode selection:PTN=0, 16 segments ,one patten;PTN=1,
range:99hours and59 minutes
range:99hours and 59 mins
8 segments inpatten1;PTN=2 , 1segments in patten 2
B,In case that the process has less than 8 segments or 16 segmets,
1st segment SV set 5th segment output limit
range:gamut range:0~100% set the OUT parameter in the next process as 0 to end the process,
then process will stop runing.if not setting,then the process will
6th SV set value run to 8 segments or 16 segments before stop.
1st time set
range:99hours and59 mins range:gamut C,In case that the process does not overpass 8 segments,just run
Patten 1or Patten 2 separately.In case that the process overruns
6th segment SV set value 16 segments,just run the process with the two pattens in series .
1st segmentoutput limit
range:gamut
range:0~100% Note that first set PTN as 1 and conduct the setting of PTN=2.
Then set the segments from 9-16,after setting,set PTN as 0.And
6th segment time set value
2nd segment SV set
range:99 hours and 59 mins the process will run PTN1 and the process will run PTN 1 and
value PTN 2 in series until segment t16.

Example Illustration
There is the following processing requirement temperature curve.It is required to full power when the temperature rises,
and half-power when keeping warm.Then ,when starting the process,it will begin from the oven temperature at that time.
Specofic setup as[internal parameter PTN=1(all you do is indicate the startup of section8 in grou1 in the controller) ]:
Heating power restriction in section 1
Set value temperature in Set val ue in the first section OUT1=100%(indicating no restricton T1 temperature rise
section1 SV1=50 degrees of time TM1=0.15(indi cat ing so that 100% output is available) process completed
15 minute s)
Set value in the section 2 ofHeating power restriction in section 2 T2 temperature preserve
Set value temperature in time TM2 =0.20(indicating
OUT2=50%(indicating most restricton process completed
section2 SV2=50 degrees 20 minutes) so that 50% output is available)
Set val ue temper ature in Set value in the section 3 of Heating power restriction in section3 T3 temperature rise
time TM3=0.16(indicating OUT3=100%(indicating no restricton
section3 SV3 =100 degr ees process completed
16 minutes) so that 100% output is available)
Set value in the section 4 of Heating power restriction in section 4
(minutes) Set val ue temperat ure in T4 temperature preserve
time TM4=1.10(indicating OUT4=50%(indicating most restricton
sect ion4 SV4=100 degrees 1hour 20 minutes) so that 50% output is available) process completed
Set value temperature in Set value in the section 5 of Heating power restriction in section 4 T5 temper ature reduse
section5 SV5=85 degrees time TM5=0.14(indicating OUT5=50%(indicating most restricton proc ess com pleted
14 minutes) so that 50% output is available)
Set value temperature in Set value in the section 5 of Heating power restriction in section 4 T6temperature preserve
time TM6=0.16(indicating OUT6=50%(indicating most restricton
section6 SV6=85 degrees 16 minutes) process complete d
so that 50% output is available)
Set value temperature in Set value in the section 7,8 Heating power restriction in section 7,8 It indicates that you fail to
start up section7and 8,and
sectio n7,8 SV7,8=0 degrees of time TM7,8=0 OUT7,8=0 the program is over here
Application instance
1、101 instrument is used for heating and cooling control 2、201 instrument is used for heating control
P907-101 If the power of the heating fuse is not big,just trigger SSR with the
instrument directly. We can provide the SSR with AC380V and 450A max.
Setting:CYT1=10
P908-201 Setting:CYT1=1

AL1 AC85~265V

.. C R
OUT1
T/C

。 .
-
.+ RTD
。.
J- 1
+
AC220V J- 2 HEATER OVEN - B B
R
A
OVEN
-
SSR ~ HEATER
+ ~

。。
~~
COLLING FAN POWER SOURCE

3、701 valve control instrument 4、801 instrument is used for electric heating control
P909-801
..A.Power
● ●

● ●
P909-701
Setting:
CYT1=1-100Sec
(1)、indicat e the heati ng volt ange so as to provide the synchrono us singn input and LIN E with the sam e volt age
(2)、AL1 indicat e the upp er limit alarm(11)

AC85~265V RUCY=5-200Sec
● LINE

AC220 LINE

CLS
OPN
COM
T/C
+
ACTUATOR -
OPEN
COM
CLOSE ○
M ← FEED
BACK
-
.+ R . K2
G1
FUSE

K1
-
.+
T/C

OVEN
.
FUSE
AC380V G2 HEATER
BURNER OVEN
FUEL S


5、601 is used for electric heating control 6、901 is used for electric heating control

/ R / S / T CONTROLLER
/R / S / T CONTROLLER
RG1
/
FAST
/ FUSE
G1
/ FUSEK3 /

TG1 SCR Module RG2 FAST

RG1 K1 K1
● ●
● ●
TG2 TG1 K2 DIODE/SCR
RG2 ●
G1 G3 Module G2
← TG2 G2
● ● K2
/ U / V /W ●

WECAN SUPPLY
HEATER SINK
G3

/ U / V / W ←///// K3

TIME CHART:

OFF 3φLOAD
CYCLE TIME=200m Sec.

Appendix Forms

Series name Code Basic model code Main Output code Output 2 Code Alarm code Retra nsmitte r Code Input type Code Remote setpoint Code communication code Water proof code Auxiiary
and dust proof power output Code
Set value type NONE NONE NONE NONE T/C NONE NONE
NONE NONE
Program type Relay contan t output Relay contant output One set PV retransmiter RTD
YES
SSR pulse output SSR pulse output Two set SV retransmiter Linear signal
4-20mA continuous current output 4-20mA continuous current output Three set
0-20mA continuous current output
0-10V voltage output
Solid relay Relay
fine planel 1φSCR Zero-crosover
fine planel 3φSCR Zero-crosover
fine planel 3φSCR Zero-crosover
(Only use in triggering 3groups
of KS bidirectional thyristor)

No feedback motor
Feedback motor
1φSCR phase angle
3φSCR phase angle

Contrasting Table for Type and Optional Function Do( ) Don't( )


Optional
function Program The first group output The second The second Main power
The third set alarm Retrnsmitter Remote setpoint communication
Type type 1φSCR Zero-crosover 3φSCR Zero-crosover No feed back motor 1φSCR phase angle 3φSCR phase ang le group output set alarm

Input type
Symbol Code Range Symbol Code Range Symbol Code Range
Sym bol Code Range

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