JIS G 4051 - Carbon Structural Steels for machine use

Carbon steels for machine structural

- Carbon steels for machine structural use (S25C, S30C, S35C, S45C, S50C, S55C, etc.) ;

1. Scope

This standard, hot rolling, forging and heat, made by hot working normally, even forged, carbon steel for machine
structural steel used in cutting and processing and heat treatment (the steel it.) Classification.

Note: International Standards for this standard, the following. The extent of the corresponding symbol, ISO / ITEC
Guide21 based, IDT (match), MOD (correcting), NEQ (not equal) be.

ISO 638-1:1987 Heat-treatable steels, alloy steels and free-cutting steels - Part 1: Direct hardening unalloyed and low
alloyed wrought steel in form of different black products (MOD)

ISO 638-11:1987 Heat-treatable steels, alloy steels and free-cutting steels - Part 11: Wrought case-hardening steels
(MOD)

2. Normative reference

Tadasu Tadashi following are cited by this standard are to form part of the provisions of this standard. These normative
references, the latest edition (including amendments.) Apply.
 JIS G 0320 methodology molten steel
 JIS G 0321 method and its tolerance for product analysis of steel
 JIS G 0404 General delivery requirements steel
 JIS G 0415 Steel and steel products - Inspection documents
 JIS G 0551 Steel - Determination of grain size microscope
 JIS G 0553 Macrostructure of the steel test method
 JIS G 0555 Microscopic testing method for non-metallic inclusions in steel
 JIS G 0556 Gross area of defect testing method Steel
 JIS G 0558 Decarburization depth measuring method Steel
 JIS G 0561 Steel hardenability test methods (generally grilled and Welfare Act)
 JIS G 0565 magnetic particle testing methods and classification of steel materials magnaflux
 JIS G 0901 and criteria and classification of ultrasonic testing of steel and steel for construction of
 JIS G 3191 The shape of in coil and hot rolled steel bars, size and weight and their tolerance
 JIS G 3192 hot-rolled steel shape, size, mass and tolerances
 JIS G 3193 shape of hot-rolled steel sheets and coils, dimension, mass and tolerances
 JIS G 3194 hot-rolled flat steel shape, size, mass and tolerances
 JIS Z 2201 metal material tensile test specimens
 JIS Z 2241 Test method for tensile metals
 JIS Z 2242 Charpy impact test method Metals
 JIS Z 2243 Brinell hardness test - Test method
 JIS Z 2245 Rockwell Hardness Test Method Zhang
 JIS Z 2344 General rule
 of ultrasonic testing of metallic materials by pulse echo
3. Types and symbols

Carbon steels for machine structural use and has 23 different symbols that are given in Table 1. S09CK,
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S15CK three S20CK and is not used for hardened.

4. Production method
4.1
Carbon steels for machine structural use is made from killed steel.
4.2
Carbon steels for machine structural use, unless otherwise specified, rolling or forging 4S Hi forming more
disciplined. However, if the settlement agreement between the pre-rolling or forging billet of steel for machine
structural carbon steel, the forging ratio is formed may be less than 4S.
4.3
Carbon steels for machine structural use, unless otherwise specified, the remains of rolling or forging.

5. Chemical composition

Carbon steels for machine structural use, 7. The tests were conducted, the analysis of the molten steel in Table 1.

Table 1 Chemical composition (unit:%)

Types of symbols C Si Mn P S
S10C 0.08 to 0.13 0.15 to 0.35 0.30 to 0.60 Below 0.030 Below 0.035
S12C 0.10-0.15 0.15 to 0.35 0.30 to 0.60 Below 0.030 Below 0.035
S15C 0.13 to 0.18 0.15 to 0.35 0.30 to 0.60 Below 0.030 Below 0.035
S17C 0.15 to 0.20 0.15 to 0.35 0.30 to 0.60 Below 0.030 Below 0.035
S20C 0.18 to 0.23 0.15 to 0.35 0.30 to 0.60 Below 0.030 Below 0.035
S22C 0.20 to 0.25 0.15 to 0.35 0.30 to 0.60 Below 0.030 Below 0.035
S25C 0.22 to 0.28 0.15 to 0.35 0.30 to 0.60 Below 0.030 Below 0.035
S28C 0.25 to 0.31 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S30C 0.27 to 0.33 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S33C 0.30 to 0.36 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S35C 0.32 to 0.38 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S38C 0.35 to 0.41 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S40C 0.37 to 0.43 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S43C 0.40 to 0.46 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S45C 0.42 to 0.48 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S48C 0.45 to 0.51 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S50C 0.47 to 0.53 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S53C 0.50 to 0.56 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S55C 0.52 to 0.58 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S58C 0.55 to 0.61 0.15 to 0.35 0.30-0.90 Below 0.030 Below 0.035
S09CK 0.07 to 0.12 0.15 to 0.35 0.30 to 0.60 Below 0.025 Below 0.025
S15CK 0.13 to 0.18 0.15 to 0.35 0.30 to 0.60 Below 0.025 Below 0.025
S20CK 0.18 to 0.23 0.15 to 0.35 0.30 to 0.60 Below 0.025 Below 0.025
Remark 1. Cr is not more than 0.20%. However, a settlement agreement between the parties may be less than 0.30%.
Note 2. S09CK, S15CK and S20CK as an impurity Cu 0.25 percent, Ni 0.20 percent, Ni + Cr 0.30%, and other kinds, as
the impurity Cu 0.30 percent, Ni 0.20 percent, Ni + Cr 0.35% shall not exceed. However, a settlement agreement between
the upper limit of Ni + Cr S09CK, S15CK S20CK and is 0.40% less than other types, may be less than 0.45%.
Note 3. If the product analysis of steel for machine structural carbon steel at the request of the orderer, 7. The tests were
conducted, the tolerance for Table 1, JIS G 0321 of Table 3.
6. Appearance and shape, dimension and its tolerance Page UP ▲

Hot rolled steel bars and wire 6.1

6.1.1 Appearance
Appearance of hot rolled steel bars and wire are good finish, there is a flaw on the harmful shall be used.
However, the steel coil is supplied with the full length of the flaw detected by testing in general is difficult, and
there is no chance of their removal may contain parts that are not normal. Therefore, for treatment of abnormal
part is due to be agreed between supplier and user.
6.1.2 The depth of flaw tolerance limits for taking scratches and residual standard
a) generally bars for forging
Take bars for forging common flaw is performed smoothly, the tolerance limits for the depth dimension
designation Nokizu take the 4% or less of the size designation (however, the maximum 5mm) and. The total
width of the trail takes flaw is one lap in the same section / 4 or less. However, taking part in Arukizu tolerances
are taking marks and scratches are not considered. The depth of flaw tolerance limits for the residual is due to be
agreed between supplier and user.
b) direct cutting round steel
Round steel cutting takes direct flaws, do normally. If you take the standard Nokizu by agreement between
supplier and user. Tolerance limits for the size designation Nokizu depth for cutting round bar directly in Table 2.
Table 2 for direct cutting round steel (hot-rolled steel bar) maximum allowable depth of the size designation Nokizu
Mm in diameter Permissible limit of depth from the size designation Nokizu
Less than 16 4% or less of the size designation. However, the maximum 0.5mm
50 less than 16 Less than 3% of the size designation. However, the maximum 1.0mm
Less than 50 100 Less than 2% of the size designation. However, the maximum 1.5mm
More than 100 Less than 1.5 percent of the size designation. However, the maximum 3.0mm
c) thinning 抜用 cold steel bars
Steel bar and cold wound took 抜用 thinning is performed smoothly, the lower limit of the depth of tolerances
Nokizu take the Table 3. Tolerance limits for the remaining flaws are due to be agreed between supplier and user.
Table 3 抜用 thinning cold steel bar (hot rolled steel bars) from the lower limit of the depth of Nokizu take Dimensional
tolerances
The mm diameter or width across flats Nokizu taken from the lower limit of the depth dimension tolerance
Less than 16 0.15mm
50 less than 16 Less than 1% of the size designation. However, the maximum 0.35mm
Less than 50 100 Size less than 0.7 percent of the designation. However, the maximum 0.50mm
Less than 100 130 Dimensions less than 0.5 percent designation
d) Other bars
In other bars, if necessary, take the flaw is due to be agreed between supplier and user.
e) wire
Tolerance limits of the depth of the wire is wound by the settlement agreement between the parties.

6.1.3 Standard Size Page UP ▲

Hot-rolled steel bar (round bar, angle steel, steel hex) and the standard size wire, in Table 4.
Standard size hot-rolled steel bar and wire in Table 4 (unit: mm)
Round steel (diameter) Steel angle (width across flats) Hexagonal bars (width across flats) Wire (diameter)
(10) 85 160 22 42 40 95 200 (12) 41 5.5 (15) 30
11 (24) 44 90 (170) 45 100 13 46 6 16 32
(12) 95 180 25 46 50 (105) 14 50 7 (17) 34
13 (26) 100 48 (190) 55 110 17 55 8 (18) 36
(14) 28 50 (105) 200 60 (115) 19 60 9 19 38
(15) 110 30 55 65 120 22 63 9.5 (20) 40
32 60 16 (115) 70 130 24 67 (10) 22 42
(17) 120 34 65 75 140 27 71 11 (24) 44
(18) 130 36 70 80 150 30 (75) (12) 25 46
75 140 19 38 85 160 32 (77) 13 (26) 48
(20) 150 40 80 90 180 36 (81) (14) 28 50
Note: non standard size should be applied parentheses.

6.1.4 Shape and size tolerances

Shape and dimensions of tolerance and hot-rolled steel bar and wire, the following a) ~ c) by. However, hot-
rolled steel bar and wire heat treatment do not apply.
a) shape and size tolerance of hot rolled steel round and square steel, the table 5.

Shape and size tolerance of hot rolled steel round and square steel Table 5
Items Shape and dimension tolerances
The diameter or width across flats ± 1.5%. However, with a minimum 0.4mm.
Tolerance
Diameter difference or deviation Diameter or dimensional tolerance range of 70% or less in width across flats.
of polarization ( 1 )
Length Tolerance 7m in length or less +40 Mm -0mm
More than 7m in 1m length tolerance by increasing the positive side of 5mm or
length fraction thereof is added. 0mm tolerance and negative side.
Corner radius (R) Typically 10 to 20 percent of the distance to the opposite side.
Twist Be in the range of practical applications.
Turn 3mm per 1m or less, and the total length is 3mm × (length (m) / 1m) or less.
Note ( 1 ) and the diameter difference between the polarization means the difference between the maximum and minimum
diameter of a cross section of the circular section of steel. Deviation and mean the difference between the maximum and
minimum width across flats in the same section of angle steel.

b) Tolerance of hexagonal shape and dimensions of hot-rolled steel is due to Table 6.

Shape and size tolerance of hot-rolled steel hexagon Table 6

Items Mm width across flats
Less than 19 32 less than 19 55 less than 32 More than 55
Tolerance in width across flats ± 0.7 ± 0.8 ± 1.0 ± 1.2
Deviation ( 2 ) Below 1.0 Below 1.1 Below 1.4 Below 1.7
Length 7m in length or less +40 Mm -0mm
Tolerance More than 7m in 1m length tolerance by increasing the positive side of 5mm or fraction thereof is
length added. 0mm tolerance and negative side.
Twist Be in the range of practical applications.
Turn 3mm per 1m or less, and the total length is 3mm × (length (m) / 1m) or less.
Note ( 2 ) and the deviation means the difference between the maximum and minimum width across flats of the hexagonal
cross section of the same steel.

c) Tolerance of dimensions for hot rolled wire rods, the Table 7.

Dimensional tolerances of hot rolled wire rod in Table 7 (Unit: mm)
Diameter Diameter Tolerance Diameter difference between the polarized
15 or less ± 0.3 Below 0.4
Less than 15 25 ± 0.4 0.5
Less than 25 32 ± 0.5 Below 0.6
Less than 32 50 ± 0.6 Below 0.7
Note: the wire diameter is greater than 50mm, by agreement between supplier and user.
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6.2 Hot rolled steel sheet and strip
6.2.1 Appearance
Appearance of the hot rolled steel sheet and strip, JIS G 3193 in. 7 (Exterior) above.
Take the reference mark 6.2.2
Take the reference mark of the hot rolled steel sheet and strip, JIS G 3193 in 7. The c) by. However, tolerance
limits for the application of wound repair and residual welding, by agreement between supplier and user.
6.2.3 Standard Size
The standard size is a hot rolled steel sheet and strip, JIS G 3193 in 4. (Standard size) above.
6.2.4 Shape and size tolerances

a) Tolerance on shape and dimensions of the hot rolled steel sheet and strip, JIS G 3193 in 5. (Shape and dimensions of
tolerance) by. In this case, the application of the tolerance of the thickness and the thickness is less than 160mm, 160mm
or more in thickness is due to the settlement agreement between the parties.

b) the maximum flatness of hot rolled steel sheet, the next one) - 3).
1. Thickness of less than 160mm of steel S10C ~ S25C, JIS G 3193 in 5 ) by.
2. 160mm thickness of less than S28C ~ S58C steel is due to Table 8.
3. More than 160mm thick steel plate, by agreement between supplier and user.

The maximum hot-rolled steel sheet flatness Table 8 (S28C ~ S58C) (Unit: mm)
Thickness Width
Less than 1250 More than 1250 More than 1600 More than 2,000 More than 2500 3000 +
Less than 1600 Less than 2000 Less than 2500 Less than 3000
Less than 1.60 27 30 - - - -
Less than 4.00 1.60 24 27 30 - - -
Less than 6.30 4.00 21 24 27 33 39 42
6.30 10.0 or less 18 21 24 30 36 39
Less than 25.0 10.0 15 18 21 24 27 30
Less than 63.0 25.0 12 15 18 21 24 27
160 less than 63.0 12 12 15 18 21 24
Remark 1. To supply steel Sutoretcharebera Kyou 正 do not apply.
Note 2. Table 8 apply to any length 4000mm, 4000mm length is less than the full length to apply.
Note 3. The value of the flatness, and thickness of the plate minus the maximum strain applied to the upper surface of the
steel.
Note 4. As rolled steel (steel with the ear) does not apply.
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Note 5. Flatness measurement is usually done on the plate.

6.3 Hot rolled flat steel

6.3.1 Appearance
The appearance of hot-rolled flat steel, JIS G 3194 in10. (Exterior) a) by.
Take the reference mark 6.3.2
Take the reference mark of the hot rolled flat steel, JIS G 3194 in 10. b) by. However, tolerance limits for the
 application of wound repair and residual welding, by agreement between supplier and user.
6.3.3 Standard Size
Standard size hot rolled flat steel, JIS G 3194 in 5. (Standard size) above.
6.3.4 shape, size tolerance
The shape of hot-rolled flat steel, dimension tolerances, JIS G 3194 in 7 (Shape and dimensions of tolerance) by.

6.4 Other steel

6.1, 6.3 and 6.2 other than those specified in the appearance of steel, taking standard cut, shape, dimensions and
their tolerance for the delivery of an agreement between the parties.

7. Test
Assays are as follows.
a. Chemical composition is determined by the analysis of molten steel, molten steel analytical sample of people
picking the General and analytical testing, JIS G 0404. (Chemical composition) above.
b. If picking a sample product analyzed, JIS G 4 0321. (Sampling method for analysis) by.
c. The method of analysis is molten steel, JIS G 0320 by. Product analysis method, JIS G 0321 by.

8. Test
8.1 Inspection
Inspection shall be as follows.
a. General matters of inspection, JIS G 0404 by.
b. Chemical composition, 5. Must meet.
c. Appearance, shape and dimensions and their tolerances, 6. Must comply with the provisions.

8.2 Other tests

8.1 In addition to the inspection prescribed by the settlement agreement between the parties may specify the next
test.
Grain inspection, tests macro structure, non-metallic inclusions testing, inspection site flaw inspection
decarburization hardenability test, magnetic particle inspection, ultrasonic inspection, mechanical properties
testing, microscopic examination.
However, tests, and acceptance criteria for picking the sample who shall be the settlement agreement between the
parties in advance.
The test method other than the microscopic examination, each of the following.
- Grain inspection - JIS G 0551
Macro - histology - JIS G 0553
Non-metallic inclusions - Inspection - JIS G 0555
Test site - flaw - JIS G 0556
- Decarburization test - JIS G 0558
Hardenability test - - JIS G 0561
- Magnetic particle inspection - JIS G 0565
- Ultrasonic examination - JIS G 0901, JIS Z 2344
- Testing the mechanical properties - JIS Z 2201, JIS Z 2241, JIS Z 2242, JIS Z 2243, JIS Z 2245

9. View

View of steel, each steel shall display the following items in an appropriate manner. However, steel, steel, flat steel, 30mm
diameter or width across flats and bars and wire rods, but is less than unity for this may be viewed in a manner
appropriate to each bundle. The agreement between the user and supplier, may omit some of the items.
a. Types of symbols
b. Number or serial number of the other steel
c. Manufacturer's name or its abbreviation
 d. Dimensions ( 3 )

Note ( 3 ) how to represent the dimensions, JIS G 3191, JIS G 3192, JIS G 3193, JIS G 3194 by.

10. Report

JIS G 0404 in 13. (Report) through. However, if otherwise specified when ordering the type of inspection documents, JIS
G 0415 table-1 (Table A Summary of inspection documents) of the 2.3 mark (test report delivery), or 3.1. B (inspection
certificate 3.1.B) and. The report on the 8.2 is due to be agreed between supplier and user.