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In India puri,Papad,roti has a vital place in every meal. It is highly served or accompanied
either as a snack, chaat or with main course recipes. Papad is an example of the genius of
Indian cuisine.
This System is Movable, Reduce The Size Of attachment For Space Requirements Problems
& Remove Wastage Problem By Putting Only Pneumatic Press Attachment.
The dough is put on stations moves on endless conveyer belt. The sensors sense the each
station & transmit a command to microcontroller. The pneumatic cylinder is working on
direction control solenoid valve high pressure air is supplied to the pneumatic cylinder. The
small piece of dough now moves on the conveyer belt & a metal plate presses this dough
with high force & the dough become a papad with required thickness.in the system 4
working station are designed .2 station for putting dough one for pressing.
The Aim of This Project Work Is Developed & Modernization In Puri, Roti, Papad Making
Process & Also Make System Movable ,Low Space Area Coverage ,Reduce Wastage &
Make A System Very Useful For Small Scales Business. This Project Is Very Useful For
Making A Roti ,Puri & Papad Very Efficiently In Short Time.
In this new era everyone want the product at best quality with low manufacturing cost so
from the point of view of hoteling industry it is very important that customer should get
immediate service of food. So this is major requirement that are going to serve that
requirement. So papad & chapatti making machine would be the best option for complete
that requirement which would increase the cooking productivity with high quality.
the concept of this project is mainly concentrated on making khiciyapapad which made from
kanki or rice also called khichu the pneumatic system is used in this project. The dough of
khichu is pressed by the circular metal dice which is connected to the shaft of pneumatic
piston. The up down motion is provided by a high pressure air. The conveyer belt is
A of Puri, Papad & Roti is a thin, crisp, disc-shaped food from the Indian subcontinent;
typically based on a seasoned dough usually made from peeled black gram flour (urad flour),
either fried or cooked with dry heat (usually flipping it over an open flame). Flours made
from other sources such as lentils, chickpeas, rice, tapioca, or potato can be used.
Khichu or Khichiyu is a dough for making Papad, however owing to its taste it is also
consumed as Farsan (Snack /Side Dish). It is made from Rice Flour, however a few other
flours (Wheat, Bajri, Jowar flour etc) are also used. The snack is prepared by cooking flour in
water like porridge with cumin seeds and an alkaline salt known as PapadKhar( An Alkaline
Salt with major components as Sodium carbonate and Sodium bicarbonate) and then
steaming the lump. It is often served with Oil and chilli powder. The name khichiyu or
khichu is derived from the ductile nature of the dough.(Khinch in Indic languages means to
pull.)’
Khichu or Khichiyu is dough for making Papad, however owing to its taste it is also
consumed as Farsan (Snack /Side Dish). It is made from Rice Flour, however a few other
flours are also used. ... Papadmade from this dough are known as KhichiyaPapad. Khichu is
traditionally eaten during the monsoon season.
Now, traditionally, in the month of January to March, when the weather is good,
Khichiyapapad are made in bulk. Many ladies of the village get together and make papad for
each other. For making Khichiyapapad, followed if you live in foreign country. Here in the
US, the kind of face many trouble when big job like making khichiyapapad in a lot. In that
Papad is a popular and tasty food item in the Indian diet since many centuries.
Traditionally this activity was confined to household papad making but in view of increasing
demand and availability of machinery (mechanization) it has now been developed in cottage
and small scale sector. Manufacturing of Papad is one of the traditional activities in the rural
area in the Country. Papad is one of the very popular and delicious eatable items.
Papad cutter was developed having 6.23 kg/h and 2.65 kg/h capacity and 97% and 94%
cutting efficiency for Sandilands Bibadi, respectively. The low capacity in case of Bibadican be
attributed to time consumption in placing and cutting Bibadi, due to its uneven shape and sticky
nature during semidried condition.
2.2 Design and Development of Roti Making Machine.
Flat breads are very popular especially in those parts of the world where bread
constitutes a major source of dietary protein and calories. There are several forms of flat
bread, and the variation is mainly in terms of ingredient, technology, and quality. Several
modifications in the formulations have been made in the recent past in order to improve the
quality and delicacy of these food products. With urbanization and industrialization, the
demand for ready to eat and easy to carry products resembling flat bread in appearance, but
having desirable qualities of bread offers one exciting possibility to this effect. In India,
wheat is one of the daily staples, consumed in the form of different flat breads such as
Chapati, Parotha, Phulka, Puri and Tandoori Roti. Different wheat varieties have been used
for the production of flat breads. In recent years, many researchers have tried to improve
Design and fabrication of Semi-Automatic Papad Making Machine Page 4
ingredient level, baking properties, organoleptic characteristics, nutritional value and
extension of the shelf life of flat bread. They are usually produced from a simple recipe
consisting of flour, salt and water in varying proportions, however, sometimes the
manufactures also use optional ingredients like yeast fat, skim milk powder and certain
additives like emulsifiers, hydrocolloids, enzymes and preservatives for quality improvement
and shelf life enhancement.
The Chapathi machine comprises of two major sub-unit, namely the Chapathi
sheeting unit and the Chapathi-baking unit. Both these units are integrated into the Chapathi
continuously in large scale automatically. The forming of circular Chapathi discs of required
thickness and diameter is done using the sheeting unit and the discs are transferred to the
Chapathi-baking unit for baking. The development of the Chapathi machine designs includes
series of improvements and is presented as improved devices.
2.3 Design and Manufacturing Bhakri Making Machine with Modified Mixing of
Dough &Modified Heating System.(International Engineering Research Journal Special
Edition PGCON-MECH-2017)
In India Sorghum Bhakri is staple food. In commercial hotels and Dhabas large
quantity of Bhakri is traditional food with large demand. Lots of difficulties are facing while
making for mass production of Bhakris. Dough mixing,bhakri making and its heating are
time consuming job. Hence our study is to design and manufacture a semi-automated
machine for time saving in commercial applications. Sorghum is a gluten free cereal and
forms the staple diet of a majority of the populations living in the semi-arid tropics dough.
developed setup for making bhakris with minimum cost; setup produces multiple bhakri sper
cycle. Mixing, pressing and making bhakris and its heating is integrated in one system. While
making bhakri, mixing of dough is skilled task. various trials on mixing and heating for
maintain quality in test.
Traditional foods are gaining importance due to their nutritive values in addition to
the taste. To meet increased demand it is required to produce them hygienically at large
scale. In this experiment a equipment for production of bhakri is discussed in details in terms
of their design and development. In order to improve the quality and self-life of these large
3.1 Construction
In to the working of this machine will use pneumatic cylinder for compressing the dough. For
running the pneumatic cylinder compressed air has been provided by using a compressor and
the flow is controlled by using 5/2 direction control valve. The feeding of dough is use 3mm
thick and 12 inch width 8 feet endless food grade conveyor belt. Which get motion from dc
gear motor and motor is controlled by using really module? The automation part of this
machine is to control the speed of motor and stroke of pneumatic for different verities. And
get final product from to the exit part.
Length:1160mm
Wigth:400mm
Height:1000mm
Stroke length:100mm
Plate dimension:
Diameter of plate:254mm
Thickness of plate:10mm
Material: pvc
Length: 2500mm
Width: 300mm
Thickness: 3mm
Width: 330mm
Diameter: 60mm
1 Frame 1
2 Motor 1
3 Belt 1
4 Motor Structure 1
5 Roller 2
6 Sprocket 2
7 Chain 1
8 Bearing Pedestal 4
9 Cylinder 1
11 Hoses 5M
12 Supporting plate 1
13 Compressor 1
14 Battery 1
15 Microcontroller 1
17 IR Sensor 1
18 Wire 10 M
3.6.2 Motor: -
An electric motor is an electrical machine that converts electrical energy into mechanical
energy.it runs on DC power. A machine that converts DC Electrical power into mechanical
power is known as a D.C. motor. This operation is based on the principle that when a current
carrying conductor is placed in a magnetic field, the conductor experiences a mechanical force.
RPM: 45
Volte: 12V
Amp: 8A
A conveyor belt is the carrying medium of a belt conveyor system. A belt conveyor system
consists of two or more pulleys (sometimes referred to as drums), with an endless loop of
carrying medium the conveyor belt that rotates about them. One or both of the pulleys are
powered, moving the belt and the material on the belt forward. The powered pulley is
called the drive pulley while the unpowered pulley is called the idler pulley. There are two
main industrial classes of belt conveyors; Those in general material handling such as those
moving boxes along inside a factory and bulk material handling such as those used to
transport large volumes of resources and agricultural materials such as grain, salt, coal, ore
and more.
3.6.4 Roller:
These components support conveyor belts and control the flow of materials. They can
also be situated adjacently to eliminate the use of a conveyor belt, provided the materials
being conveyed have surfaces or form factors suitable for this. The one rollers receive
rotational energy from linked motors & the other is a idle roller.
Dimension of bearing
Inner diameter – 2.0 cm
Outer diameter – 4 cm
Dimension of bearing case
Length – 15 cm
Width – 2.5 cm
A valve is a device that regulates, directs or controls the flow of a fluid (gases, liquids,
solids, or slurry) by opening, closing, or partially obstructing various passageways. Valves
are technically fittings, but are usually discussed as a separate category. In an open valve,
fluid flows in a direction from higher pressure to lower pressure.
3.6.11 Microcontroller:
The Arduino Nano is a small, complete, and breadboard-friendly board based on the
ATmega328 (Arduino Nano 3.0) or ATmega168 (Arduino Nano 2.x). It has more or less
the same functionality of the Arduino Duemilanove, but in a different package. It lacks
only a DC power jack, and works with a Mini-B USB cable instead of a standard one. The
Nano was designed and is being produced by Gravitate.
In this project, the transmitter section includes an IR sensor, which transmits continuous
IR rays to be received by an IR receiver module. An IR output terminal of the receiver
varies depending upon its receiving of IR rays. Since this variation cannot be analyzed as
such, therefore this output can be fed to a comparator circuit.
When on the switch the sensor sense the station & conveyer belt started to slide on the table
the dough is put on the centre of the station the continuous sliding of the belt help to align
the perfect position of dough from the centre of plate. The sensor then stop the conveyer
belt from some time at that time microcontroller sends the signal to relay & relay operates
solenoid valve. High pressure air is already supply to the solenoid valve when the solenoid
valve open this high pressure air is supplied to the cylinder it exert a force on the piston &
the plate attached at the end of piston forcedly down & press the dough for some time &
obtain a papad with required thickness.
𝜋
Force (F)= 4 (𝐷2 −𝑑2 )𝑝
𝜋
=4 (652 −632 )7
𝜋
=4 (4624 − 3969)7
𝜋
=4 (665)7
= 0.78×665×7
=3601.05Kg/s
𝜋 2
𝐹= (𝐷 × 𝑝)
4
𝜋
𝐹= (682 × 7)
4
=0.78 × 4624 × 7
= 25421.76 Kg/s
1 12
36
= 112 inch
1 Frame 1 3200/-
2 Motor 1 1200/-
3 Belt 1 1560/-
5 Roller 2 1600/-
6 Sprocket 2 90/-
7 Chain 1 130/-
9 Cylinder 1 1800/-
11 Hoses 5M 100/-
13 Compressor 1 5000/-
14 Battery 1 2200/-
15 Microcontroller 1 1200/-
17 IR Sensor 1 300/-
18 Wire 10 M 350/-
Total 20,940/-
In current market hand operated press machine & fully automatic machine are available of
roti, puri, papad making. in fully automatic machine the wastage is gain from system and it is
also bulky , large floor area is require and this one system is not movable from one place to
another place.
In existing system “Design And Fabrication Of Semi-Automatic Puri, Papad & Roti Making
Machine “ is give the 14 to 15 output product and also very helpful of small home business.
In existing system is solving the problem of more man power requirement, slow operation
speed, not movability, large floor area requirements and wastage problems .
5.1 Advantages
The process of putting dough can be automated with the help of electronics and this
involves the use of sensors and chips. In future we make a machine with attachable oven
which fastly dry the papad and puri & make it more reliable. By some modification we
will provide this machine which is able to make a papad with required thickness & also
roti & puri are pressed by using this machine.
This Puri, Papad and Roti Making Machine is best suitable for workers, local mess, home
business. This machine meets the requirement of productivity of papad. It reduces human
interference. Its work efficiency is high due to mechanism. It increases human comfort. It
provides the automatic solution of pressing papad by pneumatic system. The hand technique
of papad pressing is replaced by this system very efficiently. The system establishes new
modernization in the market of papad making machines.
Development of manually operated papad cutter for small scale papad making units.
Author:- P. A. Borkar , M. R. Rajput, R. P. Murumkar , M. M. Dange4
(International Journal of Innovative Science, Engineering & Technology, Vol. 2 Issue 7,
July 2015.)
Design and Manufacturing Bhakri Making Machine with Modified Mixing of Dough
&Modified Heating System.
Author:- Nilesh R. Badgujar , Prof. Sachin R. Shinde and Prof. Vivek S. Shinde.
(International Engineering Research Journal Special Edition PGCON-MECH-2017)
Design and Development of Roti Making Machine.
Author:- Dhruv B Borad, Noel R Parmar, Vatsal M Shah, Shiva Batham, Prof.Vrajesh
Makwana
(Journal of Emerging Technologies and Innovative Research April 2017, Volume 4,
Issue 04 JETIR (ISSN-2349-5162).
S R Majumdar “Oil Hydraulic Systems, Principle and Maintenance” McGraw-Hill
Education, 2003
P.K. CHANDRASHEKARA, R.B. MALI “OIL HYDRAULICS AND
PNEUMATICS”, Edition:-2017, Books India Publication
Report
On
For project
“DESIGN AND FABRICATION OF SEMI AUTOMATIC PURI,
PAPAD AND ROTI MAKING MACHINE”
Submitted By
Submitted to
PROF. SOYEB SAIYED
Of
BACHELOR OF ENGINEERING
Sr.No Content
1 Customer Segments
2 Value Propositions
3 Channels
4 Customer Relationship
5 Revenue Streams
6 Key Activities
7 Key Resources
8 Key Partners
9 Cost Structure
10 Scanned copy of Business Model Canvas
2 Value Proposition
• Better Performance
• Modernization
• Reduce Human Fatigue
• Time reduction
• Eco friendly
3 Channels
• Retailer
• Consumer
• Market
• Seller
• Ecommerce
• Distributor
4 Customer Relationships
• Free installation
• Service
• Discount
• Better co-ordination
• Feedback
• Communication
5 Revenue Stream
• Value department
• Time reduction
• Real Time Market
• Fixed Price
• Advertising
6 Key Activities
• Design
• Raw material
7 Key Resources
• Human
• Financial
• Raw material
• Machine
8 Key Partners
• Design – SAI CAD CENTRE
• Raw material – Ambica Tools material, khyati traders
• Manufacturing – ARVIND AUTO ENGINEERING, AAEngineering
• Assembly – AAEngineering
1 Frame 1 3200/-
2 Motor 1 1200/-
3 Belt 1 1560/-
5 Roller 2 1600/-
6 Sprocket 2 90/-
7 Chain 1 130/-
9 Cylinder 1 1800/-
11 Hoses 5M 100/-
13 Compressor 1 5000/-
14 Battery 1 2200/-
15 Microcontroller 1 1200/-
17 IR Sensor 1 300/-
18 Wire 10 M 350/-
Total 20,940/-