T650/T650M Treadmill Repair Manual

SPORTS ART INDUSTRIAL CO., LTD.

【Table of Contents】 5. Error Messages
5-01. Error Code Overview
5-02. E-1-1 – Encoder Error
1. Main Component Placement 5-03. E-1-2 – Motor Overheat Error
5-04. E-1-3 – Motor Speed Error
1-01. T650/T650M Treadmill Complete
5-05. E-2-1 – IGBT Excessive Current Error
1-02. Display Area
5-06. E-2-2 – IGBT Excessive Heat Error
1-03. Hood Area
5-07. E-3-1 – Incline Calibration Error
1-04. Display Area Keys
5-08. E-4-2 , E-4-3 Low/High Voltage Errors
1-05. Display Inside
5-09. E-8-1 – No Display-Drive Board Communication at Start
1-06. Drive Board
5-10. E-8-2 – No Display-Drive Board Communication During
1-07. AC Servo Motor
Operation
1-08. Other (1): LCD, Keys, Fan Board, Telemetry Board
1-09. Other (2): HTR Board, Key Board, AV Board, EMI Filter
6. Troubleshooting
2. Introduction 6-01. Motor Does Not Operate
6-02. Display Soft Key Malfunction
2-01. Specifications
6-03. Unit Will Not Start Up
2-02. Display Features
6-04. Incline Motor Does Not Operate
2-03. TFT Screen
6-05. The Fuse Blew
2-04. Display Indicators
6-06. Telemetry Heart Rate
2-05. Display Area Keys
6-07. HTR Heart Rate Malfunction
2-06. Display Circuit Boards
6-08. Safety Key Does Not Operate
6-09. Fan Malfunction
3. Operation
3-01-01.Operation
7. Testing
4. Cable Connections 7-01. EMI Filter
7-02. Motor
4-01-01. Display Board Cable Connections
7-03. Inductor
4-01-02. Display Area Board Cable Connections
7-04. Incline Motor Voltage
4-02-01. Drive Board Cable Connections
7-05. Incline Calibration Switch
4-02-02. Drive Board Cable Connection Block Diagram
7-06. Safety Key Switch
4-03-01. AC Incline Operation - Time
7-07. Telemetry Reception
4-03-02. AC Incline Operation - Voltage
7-08. Heart Touch Rate (HTR) Board
4-04-01. Fan Operation
7-09. HTR Handlebar
7-10. Motor Thermal Sensor
7-11. Fan Board Voltage
7-12. Power Supply at the Drive Board
7-13. Display Board Voltage
 【Table of Contents】

8. Mechanical Adjustments and Part Replacement

8-1. T650(M) Treadmill Walk Belt Tightness Adjustment
8-2. T650(M) Treadmill Walk Belt Alignment
8-3.AC Motor Incline Calibration Procedure - Software
8-4.AC Motor Incline Calibration Procedure - Hardware
1.Product Picture

1-01-01
2. T650 /T650M Components－Display Area

Heart Rate
i d

Singal

PROGRAM Keys Feedback Screen

Setting number Keys

QuickStart key Stop key Incline key Speed key

1-01-02
3. T650/T650M Components－Motor Area

EMI Filter
Incline Set

Incline -3% Switch

Incline 0% Switch
AC SERVO Motor

Drive Board

1-01-03
 4. T650/T650M Display

Change Display key

Number and CLEAR keys

ÎProgram mode keys

QUICK START,START,ENTER keys

1-01-04
5. T650/T650M Components – Display Area－Display Board

1-01-05
6. T650/T650M Components – Drive Board

1-01-06
7.T650/T650M Components – AC Servo Motor

Encoder

1-01-07
8. T650/T650M Components － Other（1）

Part EMI Filter (220V) Part EMI Filter (110V)

Part BRIDGE Board Part Telemetry Receiver Board

1-01-08
9. T650/T650M Components － Other（2）

Part HTR Board Part Soft key

Part SAFETYKEYBoard Part Encoder

1-01-09
 T650/T650M Specifications

Specification Details Notes

Power Supply Exterior Power Supply 110V (USA);
220V (Europe)
HRC heart rate window: 65%, 80%, Heart
Main Window Display Rate, Calories, Speed, Time, Distance,
Cal/hr, Mets, Pace, Incline
Secondary Window
Dot Matrix 15 X 8 Window
Display
0.2 - 20.0KPH
T650(M)
0.1 – 12.0MPH
Speed Range
T650M 0.2-5KPH
Reverse mode 0.1-3MPH
T650 :0 % TO 15 % AC Motor
Incline Range
T650M:-3% TO 15% Program/Control
HTR Heart Touch Rate (contact pads)
Heart Rate Detection Wireless Telemetry Heart Rate (HR
Transmitter)
KPH/MPH Setting Program
Manual,Hill,Random,Interval,Track,FITTEST
Operation
,WT Loss,Zone Trainer,FAT BURN,Glute ,

2-1-1
T650/T650M Display

2-01-02
 T650/T650M Introductions－ Display Board (Heart Rate Indicator)

Heart Rate Indicator

Display Lock/Unlock
Key and Indicator
Î Lit indicates the
active row and
scan/lock mode.

Number Key and Indicator

Workout Programs
Î Lit indicates active program: ENTER Key and Indicator
MANUAL,HILL,RANDOM,INTV,TRACK,GLUTE
,FAT BURN,ZONE TRAINER,WtLOSS/CARDIO 模
式

2-01-03
 T650/T650M Introduction－ Display Board (Keys)

Change Display key

Number and CLEAR keys

ÎProgram mode keys

QUICK START,START,ENTER keys

2-01-04
T650/T650M Operation
1. Start Up
Function: Press the Quick Start key to start operating the unit.
Operation: (1) The display shows “SPORTSART – T650”.After two seconds, “SELECT PROGRAM OR
QUICKSTART” scrolls across the display.Press the QUICK START key to start operating or press
the PROGRAM key to operate an exercise program.
(2) The PROGRAM LED flashes After pressing a program key, the associated program indicator
lights up. The setting window shows two seconds. If you press the <RANDOM> key,
the RANDOM LED lights. “RANDOM” appears.
(3) User age and weight setting When “AGE – 35”appears, press the numerical keys or
INCLINE▲/▼. Then press the <ENTER> key to confirm your setting.
When “WEIGHT -- 75 KG” appears, press the numerical keys or INCLINE▲/▼.
Then press the <ENTER> key to confirm your setting.
(4) After entering such information, you can start operating the treadmill.

2.SPEED Key
Function: Set speed function
Operation: (1) Press the SPEED <▲> key. Values in the speed window increase. Speed increases.
(2) Press the SPEED <▼> key. Values in the speed window decrease. Speed decreases.
(3) SPEED range: 0.2~20 KPH (0.1~12 MPH).

3-1-1
3.INCLINE Key Function
Function: Set treadmill incline position.
Operation: (1) Press the INCLINE<▲> key. Values in the incline window increase.
Incline operates up.
(2) Press the INCLINE<▼> key. Values in the incline window decrease.
Incline operates down.
(3) INCLINE range: 0~15％; increments of 0﹒5％.

4.STOP Key Function

Function: Leave an exercise program.
Operation: (1) In QUICKSTART mode, press the＜STOP＞ key to leave the exercise program.
(2) If in the START mode, having entered user information, press the＜STOP＞ key to
stop exercising. Feedback pauses as is.
(3) In any mode, hold the＜STOP＞ key three seconds to leave the present mode
and return to start up screen.

5.CHANGE Key Function

Function: Change the display feedback row.
Operation: (1) Press the <Change Display> key while exercising to toggle from one
feedback row to another feedback row. Corresponding LEDs light. Top row:
CALORIES、SPEED、TIME、DISTANCE. Bottom row: CAL/HR、METS、PACE、INCLINE.
(2) In SCAN mode, the SCAN LED lights. Every four seconds, the display toggles
from one feedback row to the other row. If you press the SCAN key again, the
scan LED extinguishes. The display continues to show the activated feedback row.

3-1-2
6.CLEAR Key
Function: Clear entered values to 0.
Operation: Press to clear entered values to 0.

7.PROGRAM Key
Function: Select exercise programs.
Operation: (1) Press any PROGRAM key. Its corresponding LED lights.
(2) Programs include MANUAL、HILL、RANDOM、INTV、TRACK、FAT TEST、Wt LOSS、ZONE
TRAINER、FAT BURN、GLUTE

8.T650M Reverse Mode

Function: Enter reverse mode.
Operation: (1) Activate the treadmill through START mode, entering user age and weight.
(2) Once the treadmill is operating, press the MANUAL-REVERSE key.
REVERSE or MANUAL appears. Press up or down keys to toggle
between the two modes. Press the ENTER key to confirm your choice.
(3) Reverse mode cannot be accessed through QUICK START mode.
(4) Forward speed range: MPH: 0.1~12 MPH; KPH: 0.2~20 KPH.
Reverse speed range: MPH: 0.1~--3 MPH; KPH: 0.2~-0.5 KPH.

3-1-3
9. Basic Settings
Function: (1) Set KPH/MPH, total distance, and total time.
Operation: (1) Hold the <Change Display> key for three seconds to enter the basic setting mode.
Message window shows the current setting as either “UNIT - MPH” or “UNIT - KPH”.
Press the INCLINE＜▲/▼＞key to change your setting.
(2) Press the <ENTER> key to see the total distance:
“DIST-XXXXX KM”.
(3) Press the <ENTER> key to see the total time:
“TIME-XXXXX HOUR”.
(4) Press the <ENTER> key to see the display main program IC version, for example,
“CTL T650_1X”.
(4) Press the <ENTER> key to see the drive board main program IC version, for example,
“DRV T650_X”. Press the <ENTER> key to return to the startup screen. Or press the
<STOP> key to exit the basic setting mode.

3-1-4
 T650/T650M Cable Connections－Display Board Cable Connections

CON3: CON4: CON1:

To BRIDGE board( HTR ) To HRC board To drive board

CON2:
TO BRIDGE
Board (safety key)

CON5:
TO BRIDGE Board

4-01-01
T650/T650M Cable Connections - Display Board Cable Connection Block Diagram

CON4 Soft key

CON2
CON3 CON5 BRIDGE Board
CON5
Display Board CON1 SAFETYKEY
CON2

Telemetry
CON1 CON4
Board HTR
Board

Drive Board HTR Handlebar

4-01-02
 T650/T650M Cable Connections － Drive Board Cable Connections

CON1 CON3
ÎTo thermal sensor ÎTo power supply CON4
ÎTo inductor

CON5
ÎTo incline motor
CON2
ÎTo drive motor

CON6 CON7 CON8 CON9

ÎTo motor encoder ÎTo display board ÎTo incline calibration sensor ÎTo display power

4-02-01
T650/T650M Cable Connections－Drive Board Cable Connection Block Diagram

Power
Cord Display Board

Fuse

On/Off EMI Motor

Switch Filter
Encoder
Inductor Drive Board
(220V only) Thermal
Sensor

Calibration
AC Incline Switch

4-02-02
T650/T650M Cable Connections－AC Incline Operation - Time
1. Turn on the unit. Incline recalibrates to 0﹪.
15%
14% Up Travel
13% Time
12%
11%
10%
9%
8%
7%
6%
5%
4%
3%
2%
1% Down Travel
0% Time

Model Every 0.5% Incline Time (0%-15%) Decline Time (15%-0%)

T680 t＝1s 30s 30s
T670 t＝1s 30s 30s
T650 t＝0.9s 27s 27s

4-03-01
T650/T650M Cable Connections － AC Incline Operation － Voltage

15%
14%
13%
12%
11%
10%
9%
Black – Up
8%
Red – Down
7%
White - N
6%
5%
4%
3%
2%
1%
0%

DISPLAY DRV LED Output Voltage Incline Operation

UP LED 3→ON(UP) Black - White 110v/(220v) Up
DOWN LED 2→ON(DOWN) Red - White 110v/(220v) Down

4-03-02
T650/T650M Cable Connections － Fan Operation

Fan Board FAN

DISPLAY
Voltage Output (Output)
FAN-HIGH DC 12V High
FAN-MID DC 9V Medium
FAN-LOW DC 6V Low

4-04-01
T650/T650M Error Messages－Error Code Overview

1. Display Format: ERROR_X_Y_

X and Y above are placeholders. In their place are digits.
The X placeholder represents the following category of abnormalities.

Digit Represents
1 Servo motor abnormality
2 IGBT abnormality
3 Incline motor abnormality
4 Power supply abnormality
8 Signal abnormality

2. Complete codes follow:

ERROR_1_1_：Servo motor encoder malfunction. Re-start machine.
ERROR_1_2_：Servo motor has overheated. Unit operates at half speed.
ERROR_1_3_：Servo motor sped up without command. Re-start machine.
ERROR_2_1_：IGBT excessive current. Re-start machine.
ERROR_2_2_：IGBT excessive heat. Unit operates at half speed.
ERROR_3_1_：Incline motor recalibration error.
ERROR_4_1_：Power switch is off.
ERROR_4_2_：Power supply voltage is too low. Re-start unit after power supply is stabilized.
ERROR_4_3_：Power supply voltage is too high. Re-start unit after power supply is stabilized.
ERROR_8_1_：Signal error upon start up.
ERROR_8_2_：Signal error after start up.

5-01-01
T650/T650M Error Message － E-1-1 － Motor Encoder Error

1. Circumstance of Malfunction: Display shows E-1-1; unit does not operate.

2. Block diagram

Display Board

Servo Motor

Encoder
Drive Board

Inductor
(220V only)

5-02-01
 3. Operation
Order Part Explanation
1. Turn on unit power. Drive board detects encoder signal.
1 Drive Board 2. After confirming the signal is OK, the drive board transmits the signal
to the display.
2 Data Cable The encoder signal is transmitted through the data cable.
1. After detecting the drive board signal, the display maintains
communication with the drive board.
2. If the drive board does not detect the encoder signal, E1-1 appears
3 Display Board on the display.

4 Encoder Encoder detects motor speed and direction.

4. Analysis
The reason E1-1 would appear is that the drive board does not detect the encoder signal.

5. Troubleshooting
A. Turn unit off and on.
B. Inspect whether the encoder wire is connected to the drive board.
C. Replace the servo motor.
D. Replace the drive board.

5-02-02
T650/T650M Error Message－E-1-2－Motor Excessive Heat Error

1. Circumstance of Malfunction: Display shows E-1-2, the overheated motor error message.
Unit operates at half speed.

2. Block Diagram

Display Board

Servo Motor

Thermal
Drive Board
Sensor

Inductor
(220V only)

5-03-01
 3. Operation
Order Part Explanation
Drive board detects the thermal sensor signal and transmits that signal
1 Drive Board
to the display.
2 Data Cable The thermal sensor signal travels via the data cable.
1. The display detects the thermal sensor signal from the drive board.
3 Display Board 2. If the drive board doesn’t detect a thermal sensor signal, the display
shows E1-2.
2. The thermal sensor detects motor temperature. In normal operation,
the sensor completes the circuit. When the temperature rises, the
4 Thermal Sensor sensor becomes an electrical open.

4. Analysis
The most common cause of E1-2 is that the drive board does not receive the thermal switch signal.
E1-2 appears and the motor operates at half speed.

5. Troubleshooting
A. is the thermal sensor wire connected properly?
B. Is the servo motor amp draw too high?
C. Replace the drive board as a test.
D. Is the walk belt worn or too tight?
E. Has the machine been used for a long, long time without rest? If so, shut off the unit 30
minutes to cool.

5-03-02
T650/T650M Error Message － E-1-3 －Motor Speed Error

1. Circumstance of Malfunction: Display shows E-1-3, the motor speed error message.

2. Block Diagram

Display Board

Servo Motor

Drive Board Encoder

Inductor
(220V only)

5-04-01
 3. Operation
Order Part Explanation
The drive board detects the encoder signal and transmits it to the
1 Drive Board
display board.
2 Data Cable The encoder signal travels via the data cable.
1. The display board detects the encoder signal from the drive board.
2. If the drive board does not receive the over speed error signal, E1-3
3 Display Board
appears on the display.

4 Encoder Encoder detects motor speed and direction.

4. Analysis
The most common reason for E1-3 is that the drive board does not receive the encoder signal.

5. Troubleshooting
A. Re-start the unit.
B. Inspect whether the encoder wire is attached properly.
C. Replace the drive board as a test.
D. Replace the servo motor.

5-04-02
T650/T650M Error Message－E-2-1 －IGBT Excessive Current Error

1. Circumstance of Malfunction: Display shows E-2-1, the IGBT excessive current error message.

2. Block Diagram

Display Board

Servo Motor
IGBT

Drive Board

Inductor
(220V only)

5-05-01
 3. Operation
Order Part Explanation
The drive board detects the IGBT over current signal and transmits the
1 Drive Board signal to the display board.
1. The display board receives the drive board IGBT over current signal.
2 Display Board 2. If the drive board detects the IGBT over current signal, the display
shows E 2-1.
The display provides the speed signal to the motor.
3 IGBT

4 Servo Motor The motor runs according to the power supplied by the IGBT.

4. Analysis
The primary reason for E2-1 is that the drive board detects IGBT over current signal.

5. Troubleshooting
A. Re-start the unit.
B. Inspect whether the servo motor wires are connected properly to the motor.
C. Replace the drive board.
D. Inspect the servo motor windings for a break.
E. Replace the servo motor.

5-05-02
T650/T650M Error Message － E-2-2－IGBT Excessive Heat Error

1. Circumstance of Malfunction: Display shows E-2-2, the IGBT error code. The unit operates
at half speed.

2. Block Diagram

Display Board

IGBT Servo Motor

Drive Board

5-06-01
 3. Operation
Order Part Explanation
The drive board detects the IGBT over heat signal and transmits that
1 Drive Board
signal to the display board.
1. The display receives the IGBT over heat signal from the drive board.
2 Display Board 2. If the drive board detects the IGBT over heat signal, the display
shows E 2-2.
3 IGBT The display board provides the speed signal to the motor.
The motor operates fast or slow according to the power supplied by the
4 Servo Motor
IGBT.

4. Analysis
The primary cause for E2-2 is that the drive board detects the IGBT over heat signal.
The motor then runs at half speed.

5. Troubleshooting
A. Inspect whether the drive board servo motor wires are connected properly.
B. Replace the drive board.
C. Inspect the servo motor windings for a break.
D. Replace the servo motor.

5-06-02
T650/T650M Error Message － E-3-1 －Incline Calibration Error

1. Circumstance of Malfunction: Display shows E-3-1, the incline calibration error.

2. Block Diagram

D is p la y B o a rd

D riv e B o a rd

C a lib ra tio n
A C In c lin e M o to r
S w itc h

5-07-01
 3. Operation
Order Part Explanation
The drive board detects the calibration switch signal and transmits it to
1 Drive Board the display board.
1. The display receives the calibration switch signal from the drive
board.
2 Display Board
2. If the drive board does not detect the calibration signal, E 3-1
appears on the display.
The calibration switch operates when the unit arrives at the 0%
Calibration
3 position.
Switch
The drive board controls the AC incline motor according to the display
4 AC Incline Motor
board signal.

4. Analysis
The primary reason that E3-1 appears is that the drive board does not detect the calibration signal.

5. Circumstance of Malfunction
A. Inspect whether the calibration switch wire is connected properly to the drive board.
B. Inspect whether the calibration switch operates normally.
C. Replace the drive board as a test.

5-07-02
T650/T650M Error Message － E-4-2/ E-4-3 － Low/High Voltage Errors
1. Circumstance of Malfunction:(1) Display shows E-4-2, the low voltage error message.
Re-start the unit after voltage stabilizes.
(2)Display shows E-4-3, the high voltage error message.
Re-start the unit after voltage stabilizes.
2. Block Diagram

Power
Display Board
Cord
FUSE

On/Off EM I
Switch Filter

Drive Board

Inductor
(220V only)

5-08-01
 3. Operation
Order Part Explanation
The drive board detects the power supply voltage and transmits a
1 Drive Board signal to the display board.
1.The display receives the error message from the drive board.
2 Display Board 2. If the drive board detects an error message, E 4-2 or E 4-3 appears
on the display.

4. Analysis
The primary reason for the appearance of E 4-2 or E 4-3 is abnormal power supply.
Please re-start unit after power stabilizes.

5. Troubleshooting
A. Inspect exterior power supply.
B. Replace the drive board as a test.

5-08-02
T650/T650M Error Message － E-8-1 －Communication Error at Start

1. Circumstance of Malfunction: Turn on unit power. Display shows E-8-1. Unit does not operate.

2. Block Diagram

Pow er
D isp la y B o a rd
S u p p ly
Fuse

CON9 CON7

O n /O ff EMI CON3
S w itch F ilte r

D rive B o a rd

CON4

5-09-01
 3. Operation
Order Part Explanation
1. Turn on unit power. Drive board detects various circuit functions.
2. After inspecting for normal startup, the drive board sends
1 Drive Board confirmation signal to the display board and starts communication.

2 Data Cable The drive board signal travels through the data cable to the display.
1. After the display CPU starts up, the display receives drive board
3 Display Board signals and begins communication
2. If there is no communication, E8-1 appears.

4. Analysis
The reason for the appearance of E8-1 is no communication between the display and drive boards.

5. Troubleshooting
A. Inspect whether the display IC is inserted properly.
B. Inspect whether the data cables are connected properly.
C. Replace the drive board as a test.

5-09-02
T650/T650M Error Message－E-8-2 －Communication Error During Operation

1. Circumstance of Malfunction: During operation, E-8-2 appears. Unit stops operating.

2. Block Diagram

Power
Display Board
Cord
Fuse

On/Off EMI
Switch Filter

Drive Board

5-10-1
3. Operation
Order Part Explanation
1. The display CPU sends signals to the drive board according to user settings.
2. During operation, the display CPU detects whether the display and drive board
Display communication is normal.
1
Board 3. The display shows E-8-2 if communication is abnormal.

Data Display and drive board signals travel the data cable.
2
Cable
After receiving signals from the display, the drive board CPU controls the motor and
Drive incline operation.
3
Board

4. Analysis
E 8-2 appears during operation if communication between the display and drive board.

5. Troubleshooting
A. Inspect whether the display IC is inserted properly.
B. Inspect data cable connections.
C. Replace the drive board as a test.

5-10-2
T650/T650M Troubleshooting:Motor Does Not Operate

1. Definition: Motor does not operate. Drive board does not read encoder signal.

2. Block Diagram

Display Board

CON 7
Servo Motor
CON 2

Drive Board
Inductor (220V
CON 4
only) CON 6 Encoder

6-01-01
 3. Operation

Order Part Troubleshooting

1. Press the SPEED key. The display shows the speed value.
1 Display Board 2. The display CPU sends the motor signal to the drive board to control
motor speed.
1. The inductor is only used on 220V products.
2 Inductor (220V) 2. The inductor stabilized drive board AC voltage to VH voltage and
transmits it to the motor circuit on the drive board.
3 CON7 Cable The display board signal travels this cable to the drive board.
After processing the motor speed signal, the drive board emits voltage
4 Drive Board
to the motor, making the motor rotate.
The motor operates according to the voltage it receives. Motor rotation
5 Servo Motor
makes the walk belt move.
6 Encoder The encoder translates motor direction and speed into signals.

4. Circumstance of Malfunction

Press the SPEED<▲>or<▼>key. The walk belt does not rotate.

5. Circumstance of Malfunction
（1）The drive board does not emit voltage to the motor, so the motor does not operate.
（2） Motor malfunction prevents its operation.
（3） The encoder cable is not inserted properly or is defective.
( 4） When motor operates in reverse for up to 0.3 seconds, and speed exceeds 0.4 KPH.

6-01-02
 6. Troubleshooting

Order Part Troubleshooting

1. Press down to insert the display IC.
1 Display Board
2. Inspect cable connections at the display and drive board.
1. Inspect the data cable connections at the display and drive boards.
2 Data Cable 2. Inspect whether the data cable is pinched or crimped or cut.
3. Replace the data cable as a test.
3 Inductor (220V) Re-connect the inductor wire connections.
1. Re-insert CON 6.
4 Encoder
2. Replace the encoder as a test.
1. Inspect all wire connections on the drive board and inductor (220)
5 Drive Board 2. Replace the drive board as a test.

Motor 2. Inspect the CON 2 connection on the drive board.

6
3. Replace the motor as a test.

6-01-03
T650/T650M Troubleshooting: Display Soft Key Malfunction

1. Circumstance of Malfunction: (1) Turn on unit. Do not press any keys.

Display reacts as if keys were pressed.
(2) Turn on unit. Press a key. Display shows no reaction.

2. Block Diagram

Display Board

9 PIN
Bridge Board

Soft Keys

6-2-1
 2. Operation
Order Part Explanation
1. Display CPU emits signals to control speed, incline, and other
1 Display Board
operations.
1. Signals travel across the cable from the key board to the display
2 9-Pin Cable
board.
1. The bridge board processes signals and sends them to the display
3 Bridge Board board
2. The bridge board sends power to various components.
1. SPEED, INCLINE, STOP and QUICK START keys correlate to
4 Soft Keys signals to the display board.

3. Troubleshooting
Item Part Troubleshooting
1. Please refer to basic testing on page 7-13.
2. Inspect whether the display board CON5 connector is secured
1 Display Board
properly.
3. Replace the display board as a test.
2 9-pin Cable 1. Inspect the cable and its connection.
1. Inspect cables and their connections.
3 Bridge Board
2. Replace the bridge board as a test.
1. Please refer to basic testing on page 7-13.
4 Soft Keys 2. Inspect the soft keys and their connections.
3. Replace soft keys as a test.

6-2-2
T650/T650M Troubleshooting: Unit Will Not Start Up

1. Circumstance of Malfunction: Turn on unit. Display does not beep or light up.
2. Block Diagram

Power
Display Board
Cord
Fuse

CON9 CON7

On/Off EMI CON3

Switch Filter On/Off Switch

Drive Board

Inductor
CON4
(220V only)

6-03-01
 3. Operation
Order Part Operation
1 Power Cord Provides power.
2 EMI Filter Filters power.
Fuse and Fuse The fuse protects the unit. If current is too high, the fuse blows.
3
Holder
Power Switch 1. When switched to “0”, the drive board has no power.
4
2. When switched to “1”, the drive board has power.
5 Drive Board The drive board processes power and transmits it to the display board.
CON7 & CON9 Power from the drive board travels via these cables to the display
6
Cables board.
1. The display board stabilizes VBB, making it VCC voltage.
7 Display Board 2. When the display has VCC voltage, it lights up.

4. Analysis
（1）There is no power to the drive board, so the unit does not start up.
（2）A component on the drive board had an electrical short. The fuse has blown and the unit will not start up.
（3）The display has not received VBB voltage, so it cannot start up.
（4）The display IC is bad, so the unit will not start up.

6-03-02
 5. Troubleshooting

Order Part Troubleshooting

1 Power Cord Inspect whether the power cord is connected well.
2 EMI Filter Inspect EMI filter wire connections.
1. Inspect the fuse holder wire connections.
Fuse and Fuse 2. Inspect the fuse holder spring.
3
Holder 3. Inspect whether the fuse is burnt.
1. Push on/off switch to “1”. Inspect whether the switch lights up. It
should.
3 On/Off Switch
2. If it does not light up, inspect the power cord and EMI filter.
3. Replace the on/off switch as a test.
4 AC Cable Inspect CON3 cable connections.
5 Drive Board Inspect the drive board CON7, CON9 connections.
1. Inspect the data cable between the display board and drive board.
6 Data Cable
2. Inspect whether the cable has been pinched, crimped, or broken.

6-03-03
T650/T650M Troubleshooting:Incline Motor Does Not Operate

1. Circumstance of Malfunction: Press the incline key. Values change in the incline window.
But incline does not operate.

2. Block Diagram

Display Board

Incline Up/Down
Signal

AC Incline
Motor Voltage
Incline Motor

Drive Board
Calibration
Signal
Calibration
Sensor

6-04-01
3.Incline Operation

15%
14%
13%
12%
11%
10%
9%
8%
7%
6%
5%
4%
3%
2%
1%
0%

DISPLAY DRV LED Output Voltage Incline Operation

UP LED 3→ON(UP) Black-White 110v/(220v) Up
DOWN LED 2→ON(DOWN) Red-White 110v/(220v) Down

6-04-02
 4. Operation

Order Part Explanation

1. Press INCL<▲> or INCL<▼> key. Incline window values chance
1 Display Board accordingly.
2. The display CPU sends the incline up/down signal to the drive board.
2 Data Cable 1. The incline up/down signal travels the drive board.
1. Turn on unit power. The drive board automatically calibrates the
incline. Incline goes to the lowest position and hits the incline
calibration switch.
2.When the drive board IC receives the display incline command
3 Drive Board signal,
the drive board incline up LED3 lights and the drive board emits power
for incline up operation (across BLACK-WHITE wires); the drive vboard
incline down LED2 lights and the drive board emits power for incline
down operation (across RED-WHITE wires).
1. When the drive board INC_UP indicator lights, the incline motor
operates up.
4 Incline Motor
2. When the drive board INC_DN indicator lights, the incline motor
operates down.

5. Analysis
（1）Display does not emit the incline up or down signal to the drive board.
（2）The incline wire has an electrical open or short.
（3）Drive board components are broken. The drive board is unable to emit power to the incline.
（4）Incline motor has an electrical open. Incline cannot operate.

6-04-03
 6. Troubleshooting

Order Part Troubleshooting

1 Incline Motor 1. Inspect whether the incline motor has an electrical open.
1. Inspect the drive board wire connections.
2. Inspect the drive board F1 3A incline fuse? Replace it if necessary.
2 Drive Board 3. When the incline up or down LED lights, does the drive board put out
power to the incline motor.
1. Inspect data cable connections.
3 Data Cable 2. Inspect whether the data cable is crimped or broken.
3. Replace the cable as a test.
1. Press the INCL<▲>/<▼> key. After the incline window values change,
4 Display Board
does the incline up or down indicator on the drive board light?

6-04-04
T650/T650M Troubleshooting:The Fuse Burnt

1. Circumstance of Malfunction: （1）Main fuse blows. Turn on unit power, display does not light up.
（2）Replace the unit fuse. Turn on power. Fuse blows.

2. Block Diagram

Power
Cord Display Board
Fuse

L CON9
On/Off
EMI Filter CON3
Switch
N
Drive Board

6-05-01
 3. Operation

Order Part Explanation

1 EMI Filter Provides power.
Fuse and When the drive board or other components have malfunction, the fuse
2
Fuse Holder breaks.
3 On/Off Switch When the switch is set at “1”, power enters the treadmill.
When there is no malfunction, the display lights up normally.
4 Drive Board
When there is a malfunction, the drive board has an electrical short.

4. Analysis
（1）Motor current is too high. Fuse blows.
（2）Wire connections are not attached properly, causing excessive current, making the
drive board have an electrical open.
（3）The drive board component malfunctions, causing the fuse to blow.

6-05-02
 5. Troubleshooting

Order Part Explanation

1 EMI Filter 1. Inspect EMI filter wire connections.
Fuse and Fuse 1. Inspect whether the fuse and fuse specifications match.
2
Holder 2. Inspect the fuse wire connections.
3 On/Off Switch 1. Inspect the on/off switch wire connections.
1. Inspect wire connections to the drive board.
4 Drive Board
2. Replace the drive board as a test.

6-05-03
T650/T650M Troubleshooting:Telemetry Heart Rate

1. Circumstance of Malfunction: （1）There is no telemetry heart rate signal.

（2） The telemetry heart rate signal is incorrect.

2. Block Diagram

Telemetry Telemetry
Display Board Receiver Board Transmitter

6-06-01
3. Normal Operation

Order Part Operation

Telemetry Heart 1. The telemetry heart rate transmitter detects the human heart rate and
1
Rate Transmitter transmits the heart rate signal to the receiver board.
Telemetry 1. The telemetry heart rate receiver board receives the signal and
2 Heart Rate transmits the signal to the display.
Receiver
1. The main CPU receives the heart rate signal.
3 Display Board
2. The display shows the heart rate.

4. Analysis

（1）The telemetry strap is defective or its batteries have low voltage.

（2）The telemetry heart rate receiver is defective; it does not detect heart rate.
（3）The telemetry heart rate receiver fails to receive a signal.
（4）The telemetry heart rate receiver three-pin cable is not connected.
（5）The display is defective. The CPU does not receive the heart rate signal.

6-06-02
 5. Troubleshooting

Order Part Procedure

1 Telemetry 1. Inspect the transmitter: Is it a SportsArt transmitter.
Transmitter 2. Replace the transmitter as a test.
2 Telemetry Receiver 1. Inspect the telemetry heart rate receiver: Is it fastened securely?
2. Inspect the receiver board: Is the connector soldered securely?
3 3-pin Cable 1. Inspect the cable connection.
4 Display 1. Press on the CPU to ensure proper connections.

6-06-03
T650/T650M Troubleshooting:HTR Heart Rate Malfunction

1. Circumstance of Malfunction：（1） Hold onto the HTR handlebar contacts. The display has no reaction.
（2） Do not hold onto the HTR handlebar contacts. The display shows a
heart rate value.

2. Block Diagram

HTR Contact
HR Signal
(Left)
Display Board HTR Board

HTR Contact
(Right)

6-07-01
3. Operation

Part
Order Explanation
HTR 1. Hold onto the HTR contacts with both hands.
1
Handlebar 2. The contacts detect heart rate.

HTR 1. The heart rate signal travels the left and right HTR cables to the HTR
2
Cable board.

HTR 1. HTR board signal indicator responds.

3
Board 2. The heart rate board processes the signal.

4 3-pin Cable 1. The HTR board signal travels the cable to the display board.

1. The display CPU detects the heart rate signal.

5 Display
2. The heart rate value appears on the display.

4. Analysis
（1）HTR contacts or wires are defective. HTR board does not detect a heart rate signal.
（2）HTR board does not read the handlebar signal.
（3）The display CPU does not detect the HTR signal.

6-07-02
 5. Troubleshooting

Order Part Explanation

HTR 1. Clean HTR contacts.

1
Handlebar Contacts 2. Test HTR wires.
HTR 1. Inspect the HTR cable for crimps or breaks.
2
Cables 2. Test the HTR cable.
1. Inspect HTR board HTR contact LED.
2. If LED2 does not light, the HTR cable or contact is malfunctioning.
3. If LED2 lights but LED3 does not light, the HTR board is
malfunctioning.
3 HTR Board
4. If LED2 lights, LED4 flashes, but there is no output, the HTR board
is malfunctioning.
5. If you do not hold the handlebar but the HTR board LED4 flashes,
the HTR board is malfunctioning.

4 Cables 1. Inspect the cables from the HTR board to the display.

1. Inspect the heart rate cable connections.

5 Display Board
2. Inspect whether the display U4 IC is seated properly.

6-07-03
T650/T650M Troubleshooting:Safety Key Does Not Operate

1. Circumstance of Malfunction: (1)Put safety key in place. There is not reaction whatsoever.
(2) Do not put safety key in place. Unit operates as if the safety key
was in place.

2. Block Diagram

Display Board

Safety Key Board

Safety Key

6-08-01
 3. Operation
Order Part Operation
1. Put the safety key in place to operate the unit.
1 Safety Key 2. In use, remove the safety key. The unit stops operating.

1. Test the reed switch on the safety key board by probing on both
sides of the reed switch.
Safety Key 2. Normal reading with the safety key in place: short.
2
Board 3. Normal reading without the safety key: open.

Safety Key The safety key circuit condition travels to the display via the cable.
3
Cable
The CPU detects the safety key situation:
Display Board
4 1. If the circuit is a short, unit operates.
2. If the circuit is an open, the unit will not operate.

4. Analysis
4-1. The safety key magnet has lost all attraction.
4-2. The safety key board reed switch is broken.
4-3. Wires are not connected.
4-4. The display safety key circuit is malfunctioning.

6-08-02
 5. Troubleshooting
Order Part Troubleshooting
1 Safety Key Inspect whether the Safety Key magnet attracts to metal.
Safety Key Test whether the safety key board reed switch operates propearly.
2
Board
3 Data Cable Inspect whether the cable is connected properly.
1. Make sure the IC chip is seated properly.
3 Display Board
2. Inspect the safety key circuit.

6-08-03
T650/T650M Troubleshooting:Fan Malfunction

1. Circumstance of Malfunction: Press the <Fan> key. The fan does not operate.

2. Block Diagram

Fan Key Fan Circuit

Display Board Fan
Board Board

6-09-01
 3. Operation
Order Part Operation
1 Fan Key Board Press the fan key to determine fan operation.
1. The display CPU reads the <FAN> key setting and shows the setting
2 Display Board on the display.
2. The fan operation includes high, medium, low and off settings.
1. The fan circuit board sends voltage to the fan according to the
display setting.
Fan Circuit 2. On the high setting, voltage output is 12 VDC.
3
Board On the medium setting, voltage output is 9 VDC.
On the low setting, voltage output is 6 VDC.
On the off setting, voltage output is 0 VDC.
4 Fan The fan operates according to output from the fan circuit board.

4. Analysis
4-1. If you press the fan key but the display does not show a fan setting, possible reasons
include the following:
A. Cables are not connected properly.
B. The key board fan key is malfunctioning.
C. The display is not functioning.
4-2. If you press the fan key and the display shows the fan setting but the fan does not operate,
possible reasons include the following:
A. The display does not operate.
B. The fan circuit board is malfunctioning, not sending voltage to the fan.
C. The fan is malfunctioning.
D. Cables are not connected properly.

6-09-02
 5. Troubleshooting
Order Part Troubleshooting
1 Fan Key Board Inspect the fan key board operation.
1. Inspect the display fan setting.
2 Display Board
2. Inspect the display.
3 Cable Inspect the cable connections.
Fan Circuit 1. Inspect the fan circuit board for output voltage.
4
Board
5 Fan 1. Inspect the fan for an electrical open.

6-09-03
Testing－ EMI Filter
1. Test Configuration

(1) Fig. 1. Point A to pointＢtest (2) Fig. 2. Point C to point D test

A C

B D

7-01-01
 (3) Fig. 3: Point A to point E test
A

2. Test Procedure
1. Disconnect the EMI filter wires.
2. Put voltmeter to the 200 Ohm setting. Place probes separately as shown in Figure 1-3.
3. Normal test results are shown below.
Figure Test Item Test Points Normal Result Notes
Figure 1 Short Test A-B 0 (short) AC1
Figure 2 Short Test C-D 0 (short) AC2
A- E AC1→Cover
Figure 3 AC to Cover OL – no reaction
C- E AC2→Cover

7-01-02
Testing － Motor
1. Test Configuration

7-02-01
2. Test Procedure
2-1. Motor Winding Short Test
2-1-1. Put voltmeter to the 200Ω setting. Disconnect motor wires from the drive board.
Normal readings:

Probe Normal Result

Placement
Red -White 0.1Ω
Red -Black 0.1Ω
White-Black 0.1Ω

2-1-2. Voltmeter should show continuity.

2-1-3. If there is an electrical open, the motor windings have broken. Replace the servo motor.

2-2. Ground Wire Test

2-2-1. Put voltmeter to the 200Ω setting. Disconnect motor wires from the drive board.
Normal readings:

Probe Normal Result

Placement
Green-Red OL
Green-Black OL
Green-White OL
Green-Motor 0.1Ω
Cover

2-2-2.If there is an electrical short, the motor windings have broken and made contact, replace the servo motor.

7-02-02
3. Motor Label Information

Item Symbol Value Explanation

1 Power(Peak) 5 HP Peak Power, 5 HP
2 Torque(Rated) 6.1N-m Torque Rating, 6.1 Newton-Meters
3 Torque (Peak) 18.2N-m Peak Torque, 18.2 Newton-Meters
4 TYPE P.M.S.M Motor type: (Permanent Magnet Synchronous
Motor)
5 Insulation F Insulation grade: F grade (155℃)
6 RPM 3600 RPM Rating: 3600 RPM
Volts 230V Volt rating: 230 V
8 AMBient 40°C Ambient temperature: 40°C
9 BRG 6204zz/6205zz Bearing type: rear 6204, front 6205, sealed on
two sides

7-02-03
Testing － Inductor
1. Test Configuration

2. Test Procedure
1. Disconnect inductor wires.
2. Put voltmeter to the Ohm setting. Place probes separately as shown on the inductor wire terminals.
3. Normal reading: 2 Ohm or less.

7-03-01
Testing － Incline Motor Voltage
1. Test Configuration

7-04-01
2. Incline Indicator Positions

LED3 INC_DN

LED2 INC_UP

7-04-02
3. Test Procedure
3-1. Put voltmeter to the 600 VAC setting. Place probes separately as shown.
When operating up, place probes on CON5 white and black wires.
When operating down, place probes on CON5 white and red wires.
3-2. Turn on unit power. Press the QUICK START key or the START key to operate the treadmill.
3-3. Press the INCL<▲> key to make the unit operate up. Voltage: 110 VAC (USA); 220 VAC (Europe).
Press the INCL<▼> key to make the unit operate down. Voltage: 110 VAC (USA); 220 VAC (Europe).
3-4. Normal voltage readings follow:

AC Incline Motor Up ▲ Down ▼

CON5 White - Black White - Red
110 VAC Areas 110V 110V
220 VAC Areas 220/240V 220/240V

4. Troubleshooting
4-1. Press INCL<▲>/ INCL<▼>. CON5 outputs AC voltage. If not, inspect the following:
A. Inspect whether F13A fuse is not connected properly or is burnt.
B. Inspect the drive board.

7-04-03
Testing － Incline Calibration Switch

1. Test Configuration

7-05-01
2. Test Procedure
1. Put voltmeter to the 20K Ω setting. Place probes separately on the incline calibration sensor terminals.
2. Touch the incline sensor to activate it.
3. Normal reading: 0Ω.

3. Troubleshooting
1. If not as above, replace the incline calibration sensor.

7-05-02
Testing － Safety Key Switch

1. Test Configuration

7-06-01
2. Test Procedure
2-1. Put voltmeter to the 200 Ohm setting. Place probes separately on both ends of the SW2 reed switch.

2-2. Do not put the Safety Key in place. Place probes on both ends of the reed switch.
Normal reading: OL (electrical open).
2-3. Put the Safety Key in place. Place probes on both ends of the reed switch (above left).
Normal reading: 0Ω (continuity).
Safety Key Board Voltmeter Reading
Safety Key in Place Normal reading: 0
(continuity)
Safety Key not in Place Normal reading: OL (open)

3. Troubleshooting
1. If not as above, the reed switch is bad. Replace it.

7-06-02
Testing － Telemetry Reception
1. Test Configuration

Heart
Rate
Reading

Telemetry
Heart Rate
Transmitter

7-07-01
2. Test Procedure
2-1. Static Test
(1) Put telemetry strap in place.
(2) Do not turn on the motor. Stand on unit walk belt, about 100 mm from the display.
(3) The display shows the heart rate reading.
2-2. Active Test
(1) Put telemetry strap in place.
(2) Press the SPEED<▲> or <▼> key. Set the SPEED setting.
(3) After the treadmill belt starts moving, run on the walk belt, within 100 mm from the display.
(4) The display shows the heart rate reading.
2-3. Other Test
(1) Do the same tests above on another product with telemetry reception.

3. Troubleshooting
3-1. If no heart rate reading appeared during the static test, this unit is not reading telemetry heart rate
signals under the best conditions. See below.
3-2. If a heart rate reading appeared during the static test but none during the active test, the unit is
experiencing interference from itself, most likely the motor. Replace the motor as a test.
3-3. If a heart rate reading appeared on the other product with telemetry heart rate reception but not
on this product, inspect the telemetry heart rate receiver board, the HTR board, and the display IC.
See HTR board LED definitions for troubleshooting assistance. If the heart rate reading did not
appear on any product, replace the telemetry strap.

7-07-02
 Testing － Heart Touch Rate (HTR) Board

1. HTR Board Indicator LED Placement and Definitions

LED1 LED2 LED3 LED4

2. Indicator Definitions
LED Color Name Explanation
LED1 Red Telemetry Indicator Flashing indicates incoming telemetry heart rate
signal.
LED2 Orange HTR Contact Lit indicates hands are holding HTR contacts.
Indicator
LED3 Green HTR Input Indicator Flashing indicates incoming HTR signal.
LED4 Red Output Indicator Each flash represents an outgoing pulse signal.

7-08-01
2. Test Procedure
The following indicates normal heart rate operation.
1. Do not hold onto the HTR handlebar. HTR board indicators do not light.
2. Hold onto the HTR handlebar with both hands. The HTR board LED2 indicator lights.
3. LED3 indicator flashes, indicating an incoming HTR handlebar signal.
4. LED4 indicator flashes, indicating the HTR board is emitting the HTR signal to the display board.
5. Within ten minutes, a heart rate appears in the heart rate window.

3. Troubleshooting
If not as above, follow the procedure below:

Malfunction Cause Part in Question

LED1 (POLAR) POLAR receiver is not detecting a heart rate or the signal POLAR transmitter, POLAR receiver board,
not flashing is not getting to the HR board. wires
LED2 (HTR) not HTR handlebar is not being held or there is no detection of HTR handlebar, wire from HTR board to
lighting a signal at the HR board. handlebar
LED3 (HTR) not Signal is not arriving from HTR handlebars. HTR handlebar, cable, HR board
flashing
LED4 POLAR receiver or HTR is not emitting a heart rate signal If all other HR board LEDs are normal,
(HTR+POLAR) to the display. replace the HR board.
not flashing
Display Shows If HR board LEDs are normal, inspect the 3-pin cable, its 3-pin cable, connections, display board
No HR Value connections, and the display board

7-08-02
Testing － HTR Handlebar Continuity
1. Test Procedure
1. Do not turn on unit power. Remove the HTR board three-pin connector.
2. Put voltmeter to the 200 Ohm setting. Place probes separately as shown.
3. Normal test results:

Continuity Test Ground Test

Test Point Normal

Test Point Normal
Result
Result
A-a Continuity
A-GND OPEN
A-b OPEN
Frame to GND OPEN
Fig. 1. Place red probe on the following: Fig. 2. Place the black probe on the HTR contact.

GND
A

HTR Board 3-pin Connector HTR Handlebar Contact

7-09-01
 2. Test Procedure
The following indicates normal heart rate operation.
1. Do not hold onto the HTR handlebar. HTR board indicators do not light.
2. Hold onto the HTR handlebar with both hands. The HTR board LED2 indicator lights.
3. LED3 indicator flashes, indicating an incoming HTR handlebar signal.
4. LED4 indicator flashes, indicating the HTR board is emitting the HTR signal to the display board.
5. Within ten minutes, a heart rate appears in the heart rate window.

3. Troubleshooting
If not as above, follow the procedure below:

Order Malfunction Troubleshooting Possible Malfunction

1 LED1 does not light No incoming telemetry HR signal POLAR transmitter, transmitter wires
HTR handlebar contacts, wires from
2 LED2 does not light HTR contacts not touched
handlebar to HTR board
HTR handlebar contacts, wires from
3 LED3 does not light No incoming HTR signal
handlebar to HTR board
4 LED4 does not light No outgoing HTR signal HTR board
No HR reception or processing
5 No HR on display 3-pin cable, display
at display

7-09-02
Testing － Motor Thermal Sensor
1. Test Configuration

7-10-01
2. Test Procedure
2-1. Disconnect CON1, the thermal sensor switch wire, from the drive board.
2-2. Place probes separately to the 200Ω setting. Place probes separately as shown.
2-3. If the motor is not too hot, the voltmeter shows 0, continuity.

Motor Thermal Sensor Normal Reading Notes

Condition
Motor is not too hot; 0, continuity Normal condition is 0,
thermal sensor is not continuity.
activated.
Motor is too hot; No reaction (OL), Feel the motor cover to
thermal switch has electrical open confirm.
activated.

3. Troubleshooting
3-1. If the thermal sensor circuit is an electrical open but the motor is not too hot, the thermal sensor is
malfunctioning.

7-10-02
Testing－ Fan Board Voltage
1. Test Configuration

7-11-01
2. Test Procedure
2-1. Put voltmeter to the VDC setting. Place probes as on CON1 terminal pins as follows: red probe on the
brown terminal, black probe on the black terminal.
2-2. Press the <FAN> key. Turn on the unit fan. Display shows FAN Low (Mid/High).
2-3. Normal readings follow:

Display Shows STOP LOW MID HIGH

VDC Reading 0V 6V 9V 12V

3. Troubleshooting
3-1. Press the <FAN> key. Fan operates. The fan setting toggles as follows:
STOP→LOW→MID→HIGH→STOP.
3-2. If when you press the＜FAN> key, the display does not show the fan setting, inspect the fan key,
fan cables, and display board.
3-3. If when you press the <FAN> key, the display shows a fan setting but the fan does not operate,
inspect the fan board, fan cables, fan, display board.

7-11-02
Testing － Power Supply at the Drive Board

1. Test Configuration

7-12-01
2. Test Procedure
2-1. Put voltmeter to the 400 VAC setting. Place probes on the white and black wires as shown.

2-2. Turn on unit power. The power switch illuminates. Normal reading: 110 (USA) or 220 (Europe).
Normal test results follow:
Test Wires Normal Test Results
BLACK – WHITE 110 (or 220V)
WHITE – GREEN OL, no reaction
BLACK – GREEN OL, no reaction

3. Troubleshooting
3-1. Turn on unit power. If there is no voltage across the black and white wires, inspect the following:
A. Power cable connections
B. Power switch and its connections
C. EMI filter wire connections

7-12-02
Testing－ Display Board Power Supply

1. Test Configuration

VBB Test Configuration

VCC Test Configuration

7-13-01
2. Test Procedure
2-1. Put voltmeter to the DC setting. Place probes as shown.

2-2. Turn on unit power. Power switch LED lights. Normal reading: +5V (VCC) and +16V (VBB).
Normal Test Results
Test Configuration Normal Reading
VBB +16V
VCC +5V
3. Troubleshooting
3-1. Turn on unit power. There is no power reading.
Inspect A. Inspect cable connections.
B. Inspect drive board.

7-13-02
 T650/T650M Treadmill Walk Belt Adjustment
Walk belt adjustment is needed when the belt tracks too much to one side or when the belt is too
loose or tight.

Step 1. Set speed to 4 KPH/ 2.5

MPH.

Step 2. The walk belt should rotate in

the center of the deck with equal space
Step3. To increase or decrease walk
on both sides. To adjust a walk belt that
belt tightness, turn adjustment screws
tracks improperly to one side, turn one
on both sides. Turning adjustment
adjustment screw. Example: If the walk
screws clockwise pulls the belt tighter.
belt tracks to the right side, turn the
Turning counterclockwise makes the
right adjustment screw clockwise. This
belt looser. Tip: To maintain tracking A B
adjusts the right side of the rear roller
when tightening or loosening a walk
toward the back, pushing the walk belt
belt, simultaneously turn adjustment
to the left side. Likewise, turning the
screws on both sides an equal
left adjustment screw clockwise would
amount.
make the walk belt move toward the
right side.

8-1-1
T650/T650M Treadmill Walk Belt Tightness Adjustment
Step 1: Set speed to 4 KPH/2.5 MPH.

Step 2: If belt tends to one side, adjust one side only until the margin (A&B) on both sides is
the same.

A B

Counter- Clockwise
clockwise tightens belt
loosens belt

8-1-2
T650/T650M Treadmill Walk Belt Tightness Adjustment
Step 3: Test belt tightness by lightly Step 4. If too loose, turn adjustment screws on both
bearing against it. sides equally one half to one turn. If too tight,
turn adjustment screws on both sides
counterclockwise one half to one turn.

Notes:
When you test belt tightness, if the motor operates normally,
1. But the walk belt can be stopped for more than ½ second, the walk belt is too loose.
Simultaneously rotate both adjustment screws clockwise 1/2 to one turn. Test again.
Adjust until the walk belt slips briefly but quickly regains traction and begins to rotate.
2. And the walk belt cannot be stopped or slowed whatsoever, the belt may be too tight.
Simultaneously rotate adjustment screws counterclockwise 1/2 to one turn. Test again.

8-1-3
T650/T650M Treadmill Walk Belt Alignment
Adjustment circumstances: The walk belt is crooked or too far to one side.

Step 1. If the gap size

differs from top to bottom,
Step 2.
A adjust the top screw.
Attach front roller set
block.

Step 3.
Adjust the rear roller screws.

8-2-1
Step 1. Adjust left/right rear roller screws. 2. Adjust the walk belt left/right adjustment screws.

Step 2:1.Use a tool to pry the front roller tight. 2. Install the front roller adjustment block,
adjusting its position with the screw.

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Step 3:1. Adjust rear roller adjustment screws. 2. Job complete: a straight walk belt.

8-2-3
T650/T650M AC Motor Incline Software Calibration Procedure

1. Test Configuration

8-3-1
2. Software Calibration and Testing
(1) Calibration through Operation
a. Continuously press the INCL<▲> key until the incline window shows 15%.
As the incline motor operates, LED3 on the drive board lights. When the incline motor stops
moving, LED3 on the drive board extinguishes.
b. Continuously press the INCL<▼> key until the incline window shows 0%.
As the incline motor operates, LED2 on the drive board lights. When the incline motor stops
moving, LED2 on the drive board extinguishes.
c. The AC incline motor operates until it hits the calibration switch. When it hits the calibration
switch, the AC incline motor stops operating. This indicates the incline motor is calibrated.

(2) Calibration when not in Operation

a. In QUICK START mode, press the STOP key.
b. In PROGRAM mode, continuously press the STOP key three seconds.
c. When the unit stops, turn on the unit again.
The feedback window shows the model number. Incline operates down until it hits the
calibration switch and stops. When you press the INCLINE key again, the value in the
INCLINE window shows 0%, indicating the incline is calibrated properly.

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 T650/T650M AC Incline Motor Calibration – Hardware Calibration Procedure
Step 1. Set the unit onto a block. Step 2. Detach CON8 incline calibration wire
from the drive board.

Step 3. Remove the incline motor cover. Step 4. Press INC DN key until the incline
declines fully. Then turn off unit power.

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Step 5. Set off the AC incline motor down limiter. Step 6. Remove CON5 and the ground connector.

Step 7. Remove the R-clip and lower incline pin. Step 8. Remove the hitch pin and upper incline
pin.

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Step 9. Remove the AC incline motor set. Step 10. Set the distance between holes to 264
mm.

264 mm

Step 11. After calibrating the incline, Step 12. Press the INC UP key to 2% and stop.
reinstall the incline. Connect wires. Let unit operate.Press the INC DN key to 0% to
complete calibration.

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Step 13. Test Procedure
(1)Continuously press the INCL<▲> key until the INC window shows 15%. Incline
operates upward. Drive board LED3 lights. When the incline stops operating, LED3
extinguishes.
(2) Continuously press the INCL<▼> key until the INC window shows 0%. Incline operates
downward. Drive board LED2 lights.
(3) AC incline motor operates downward until it hits the calibration switch and stops,
indicating successful calibration. When the incline motor stops operating, LED2
extinguishes.

8-4-4