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1. TEST CONDITIONS
1) Nozzle 093400-3230 (DN12SD12A) 4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2)
2) Nozzle Opening Pressure 14.7 ± 0.2 MPa ( 150 ± 2 kg/cm2) 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
3) Test Oil SAE J967 (ISO4113) 6) Inlet Fuel Temperature 40 - 43 °C (104 - 109.4 °F)
Fuel
— Temperat — — REC OFF 1.85 ± 1.50
3. INSPECTION OF Ne SENSOR
ECD CONTROLLER SETTING
Pump Sensor Output
Speed Display Injection Duty Pump Voltage Remarks
(rpm) Selector Quantity Ratio Select (V)
Command Command Switch
4. BREAK-IN DRIVE
ECD CONTROLLER SETTING
Pump
Speed Display Injection Duty Pump Check Remarks
(rpm) Selector Quantity Ratio Select
Command Command Switch
5. INTERNAL PRESSURE
ECD CONTROLLER SETTING
Pump
Speed Display Injection Duty Pump Internal Pressure
Remarks
(rpm) Selector Quantity Ratio Select (kg/cm2)
Command Command Switch
6. OVERFLOW QUANTITY
ECD CONTROLLER SETTING
Pump Overflow
Speed Display Injection Duty Pump Quantity Remarks
(rpm) Selector Quantity Ratio Select (cc/1000st)
Command Command Switch
7. ADJUSTMENT OF TIMER (Always stop pump when changing the first digit of injection quantity command.)
ECD CONTROLLER SETTING
Pump
Display Injection Duty Pump Timer Stroke
Speed Remarks
Selector Quantity Ratio Select (mm)
(rpm)
Command Command Switch
If Q is out of Target
400 SPV OFF 5 100 REC OFF — — Quantity with 5, 6, 3, adjust
2nd. and 3rd. digits to get
"Target Quantity".
400 SPL 5 100 REC OFF 4.02 ± 0.10 3.63 ± 0.10 Re-measurement
0 Cam
to Angle 0 0 0 100 REC OFF 2.79 ± 0.50
400
Cam Adjust 2nd. and 3rd. digits to get "Target
400 Angle 0 100 REC OFF 2.79 ± 0.50 Angle".
10. ADJUSTMENT OF FUEL DELIVERY ( When the correction value is raised by 1 level, the injection quantity
3
is increased approx. 0.2 - 0.3 mm /st•cyl (0.04 - 0.06 cc/200st•cyl). )
ECD CONTROLLER SETTING Max.
Pump Target Quantity Spread In Outlet Fuel
Display Injection Duty Pump Dealer Original
Speed [ND - CPS] Delivery Temperature
Selector Quantity Ratio Select (cc/200st·cyl.)
(rpm) (cc/200st·cyl.) (cc) (°C)
Command Command Switch
100 Q Adjust 000 0 REC OFF 6.16 ± 0.26 5.54 ± 0.26 — 42.5 ± 3.5
100 Q Adjust 100 0 REC OFF 14.14 ± 0.44 13.50 ± 0.44 1.20 42.5 ± 3.5
350 Q Adjust 200 0 REC OFF 2.08 ± 0.16 2.06 ± 0.16 0.50 42.5 ± 3.5
350 Q Adjust 300 0 REC OFF 12.74 ± 0.24 13.09 ± 0.24 — 42.5 ± 3.5
800 Q Adjust 400 0 REC OFF 3.76 ± 0.16 4.06 ± 0.16 — 44.5 ± 3.5
800 Q Adjust 500 0 REC OFF 12.90 ± 0.26 12.88 ± 0.26 0.50 44.5 ± 3.5
1400 Q Adjust 600 0 REC OFF 3.12 ± 0.18 3.17 ± 0.18 — 45.0 ± 4.0
1400 Q Adjust 700 0 REC OFF 15.12 ± 0.24 14.87 ± 0.24 0.50 45.0 ± 4.0
2000 Q Adjust 800 0 REC OFF 4.00 ± 0.22 3.98 ± 0.22 — 47.0 ± 4.0
2000 Q Adjust 900 0 REC OFF 12.56 ± 0.26 12.04 ± 0.26 0.50 47.0 ± 4.0
NOTE : Adjust 2nd. and 3rd. degits of "Injection Volume Command Value" switch to get target quantity.
100 Confirm 000 0 REC OFF 6.16 ± 0.26 5.54 ± 0.26 — 42.5 ± 3.5
100 Confirm 100 0 REC OFF 14.14 ± 0.44 13.50 ± 0.44 1.20 42.5 ± 3.5
350 Confirm 200 0 REC OFF 2.08 ± 0.16 2.06 ± 0.16 0.50 42.5 ± 3.5
350 Confirm 300 0 REC OFF 12.74 ± 0.24 13.09 ± 0.24 — 42.5 ± 3.5
800 Confirm 400 0 REC OFF 3.76 ± 0.16 4.06 ± 0.16 — 44.5 ± 3.5
800 Confirm 500 0 REC OFF 12.90 ± 0.26 12.88 ± 0.26 0.50 44.5 ± 3.5
1400 Confirm 600 0 REC OFF 3.12 ± 0.18 3.17 ± 0.18 — 45.0 ± 4.0
1400 Confirm 700 0 REC OFF 15.12 ± 0.24 14.87 ± 0.24 0.50 45.0 ± 4.0
2000 Confirm 800 0 REC OFF 4.00 ± 0.22 3.98 ± 0.22 — 47.0 ± 4.0
2000 Confirm 900 0 REC OFF 12.56 ± 0.26 12.04 ± 0.26 0.50 47.0 ± 4.0
2200 Confirm A00 0 REC OFF 10.44 ± 0.40 9.82 ± 0.40 47.5 ± 4.5
2400 Confirm B00 0 REC OFF 1.00 or less 1.00 or less 47.5 ± 4.5
2450 Confirm C00 0 REC OFF 4.88 ± 0.60 4.79 ± 0.60 47.5 ± 4.5
13. NOTE
Timing mark re-marking position : Based on cylinder A, cam lift distance (plunger) should be 0.43 mm