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KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL / Opr. / OCCW/


OCCW 01

SOP FOR Open Circulating Water Pump


Power from knowledge
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 1 of 1

STANDARD OPERATING IINSTRUCTION


NSTRUCTION

FOR

Open Circulating Cooling


Water Pump

1|Page

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / OCCW/
OCCW 01

SOP FOR Open Circulating Water Pump


Power from knowledge
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 2 of 1

STANDARD OPERATING PROCEDURE FOR Open Circulating water Pump


OBJECTIVE: For Smooth Operation of Open Circulating Water Pump.
Pump

SCOPE: This SOP is applicable for two OCCW pump.

INTRODUCTION: Opened-cycle
cycle cooling water(OCCW) from the condenser circulating water inlet
pipe, through the OCCW pump pressure, supplied to users, and return to the circulating water return
pipe, this system mainly provide cooling water to the generator hydrogen cooler, the generator stator
cooling water cooler, MD-BFP BFP work oil cooler, lu
lubricating
bricating oil cooler, motor air cooler, A, B TD-BFP
TD
lubricating oil cooler, A, B condensate pump motor cooler, CCCW cooler, vacuum pump cooler, turbine
lubricating oil cooler, forced draft fan, induced draft fan, primary air fan, mill lube oil station, air
compressor and provide miscellaneous water to the turbine house.

OCCW TECHNICAL DATA :

Make Pump Boshan Centrifugal Water


Pump Quantity 2sets
Motor Shanghai Electric
Machine Co. Ltd
Model 600SN55A Type HORIZONTAL CENTRIFUGAL
TYPE-600
600 SN 55A

Pump speed 990 R.P.M. Motor Capacity 11 KV

2|Page

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / OCCW/
OCCW 01

SOP FOR Open Circulating Water Pump


Power from knowledge
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 3 of 1

Motor Power Discharge Pr.


710 KW /head 4.6m/50m
/50m,0.5MPa

Flow 3850 m3/hr

RESPONSIBILITY: Unit Control Engineer


Engineer,, Field Engineer and Desk Engineer.

SAFTEY PRECAUTIONS:
1. Ensure no permit to work is pending on regarding this system by checking with EE/MRSE.

SAFTEY PPE’s: safety helmet ,safety


safety shoes,
shoes,Ear
Ear Plugs, Safety Goggles, Hand Gloves, etc.

SPECIAL TOOLS/ EQUIPMENTS


EQUIPMENTS: NIL

PRECHECKS AND ACTION BY FIELD ENGINEER & DESK ENGINEER

S No Description Ok Not Remarks


Ok

1 Ensure Work permits on OCCW Pump and the OCCW


system are closed and men, material are removed from these
areas.  

2 Check local pressure and temperature gauges are fitted and


are in working condition.  

3 Ensure bearing oil levels are normal.  

4 Open inlet and outlet valve to Suction strainer


 

5 Open Pump inlet valve.  

6 Close Pump outlet valve.  

3|Page

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / OCCW/
OCCW 01

SOP FOR Open Circulating Water Pump


Power from knowledge
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 4 of 1

7 Ensure Circulating water Pump is in Service  


Ensure minimum auxiliaries coolers are to be charged for
8 sufficient flow through
gh pump as there is no recirculation valve  

9 Check inlet rotating strainer is running normal  

10 Ensure air venting of pump, and other piping is done.  

11 in the breaker & put it in remote position.


Rack-in  

12 Release the local Stop Push button (EPB).  

13 Start the Pump, Discharge Valve should open automatically  


Open Inlet MOV of other pump, put the other pump stand- by,  
14 outlet valve will open automatically.

As per the requirement charge cooling system of individual  


15 auxiliaries.

16 Close all line & pump air vents.  

OPERATING PROCEDURE -
Sr. RESPONSIBILITY
Description
No. UCE DE FE EE
PRE- START CHECKS:
1 All permits and cross permits have been returned. √ √ √ √
2 Power supply and control power supply available. √ √
3 Oil level in Bearing and Gear box √ √

4|Page

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / OCCW/
OCCW 01

SOP FOR Open Circulating Water Pump


Power from knowledge
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 5 of 1

START Permissive :
1 OCCWP inlet MOV opened √

2 OCCWP outlet MOV closed √ √


3 OCCWP Motor Bearing DE T<90 √

4 OCCWP Motor Bearing NDE T <90 √

5 OCCWP Bearing T1<90 √

6 OCCWP Bearing T2<90 √

8 OCCWP Winding T1<120 √

9 OCCWP Winding T2<120 √

10 OCCWP Winding T3<120 √

11 OCCWP Winding T4<120 √

12 OCCWP Winding T5<120 √

13 OCCWP Winding T6<120 √

POST START UP OCCW


1 Check for any abnormal sound / vibrations from Motor & Pump. √ √
2 Check bearing temperatures and pump suction / discharge pressure±0.5 √
Mpa.

3 Check inlet & outlet valve open position √ √


4 Check Motor and Pump Vibration & bearing Temp. is normal or not by √

manually touching, but safely
SHUTDOWN SEQUENCE:

5|Page

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / OCCW/
OCCW 01

SOP FOR Open Circulating Water Pump


Power from knowledge
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 6 of 1

1. PLANNED SHUTDOWN : (STOPPING OF OCCW Pump)


1 Release Standby interlock from another Pump

2 Stop the Pump giving stop command from DCS, discharge MOV will be √
closed in Auto.

3 Check if the Pump is not rotating reversal √

2. Emergency operation Of OCCWP

1 It is necessary to shutdown the water pump for emergency. √

2 Cases:- √

a) Vibration in pump set and friction sound. √

b) Motor have smoke √

c) Bearing temperature exceeds the rated value


value- Check bearing oil level & √
quality, top-up if required.

d) Pump gland leakage √

Emergency shutdown

1 Press the emergency push button of faulted pumps immediately and pump
stops. √

2 Release the interlocking switch of faulted pumps and the operating pump √
should be normal. √

3 Report to the shift incharge and work order raised for removing the fault , √
put it into standby after removing fault. √

6|Page

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / OCCW/
OCCW 01

SOP FOR Open Circulating Water Pump


Power from knowledge
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 7 of 1

ABRIVIATIONS / NOTATIONS
NOTATIONS:-
o SOP: Standard Operating
perating Procedure
o UCE: Unit Control Engineer
o DE: Desk Engineer
o FE: Field Engineer
o DCS: Distributed Control
ontrol System
o EE:: Electrical Shift Engineer

Important Note:--

References :-- a)) OCCW O& M manuals


b) Catalogue of Turbine interlock & protection
c) OCCW drawings and P & ID (Drgw no-KMP-0-STG-N000
N000-N-131)

7|Page

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation