Turbomachinery Instrument Inspection Checklist for Integrity Assurance

Equipment Tag: 3200-P-844 Driver Type: Motor

Manufacturer: Inspected by: Crispin Jee Chen Hung

Service: Extruder Gear Pump Reviewed by:

Criticality: Approval by:

1. BN 3500
Inspection Item Description Finding (OK/Not OK) Recommendations

1. Rack status BN Rack status

2. Radial vibration probe gap
voltage
3. Axial probes deviation
- No faults at any module
- Overrides not enabled
- Mode key at RUN
Gap voltage for each radial probe is 10 OK
Vdc (+/- 3%)
Axial probes reading do not deviate from N/A
each other by more than 0.05 mm

4. Relay configuration for Voting logic is configured: Temperature single

voting implementation - 2oo4 for radial proximity trip initiator
- 2oo2/2oo3 for bearing temperature
(depending on num of sensors)

5. Accelerometer/ Sensor field mounting installation is tight OK

Velomitor mounting and secured
installation

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2. Field Instruments (refer attachment)
Inspection Item Description Finding (OK/Not OK) Recommendations

1. Field instrument - Reading is normal with respect to ambient OK

healthiness conditions
- For instrument connected to PRM, no
alarms shown in PRM
2. Machine control and Stroke check performed with expected N/A
shutdown valves results

3. Electronic Governor
Inspection Item Description Finding (OK/Not OK) Recommendations

1. Speed Probes Speed probes are healthy N/A

2. Governor actuator - Stroke check performed with expected N/A

results
- No abnormal deviation observed between
governor command and valve feedback

3. Governor controller No alarm/faults at controller N/A

- check all controller IOs are OK
- all communications are OK

4. Overspeed Protection
Inspection Item Description Finding (OK/Not OK) Recommendations

1. Speed Probes Speed probes not faulty - no intermittent N/A

2. Overspeed controller
spikes or speed fluctuations during running
or stop condition
- specific attention to proximity type speed
probes
No alarm/faults observed at controller N/A

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 Inspection Item Description Finding (OK/Not OK) Recommendations
3. Protech GII module Configuration is as per Vendor datasheet N/A
configuration

4. OSTT Overspeed test completed successfully N/A

5. Anti Surge Controller

Inspection Item Description Finding (OK/Not OK) Recommendations

1. Anti-surge control field - Reading is normal with respect to ambient N/A

instruments conditions
- For instrument connected to PRM, no
alarms shown in PRM

2. Anti-surge controller - No alarm/faults observed at controller N/A

- Controller in AUTO mode

3. Anti-surge valve Stroke check performed with expected N/A

results

4. Surge test Surge test has been completed successfully N/A

and resulting surge line configured

6. General
Inspection Item Description Finding (OK/Not OK) Recommendations

1. Common alarm No common alarms other than those due to OK

auxiliaries not running
2. Logic forcing No logic forcing/bypass in ESD, DCS and OK
antisurge controller
3. Punch List Any pending critical issues captured by UPT OK
during MRT/start-up

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